Scribd
Upload
496 views2 pages

Quality Assurance Plan (Qap) For L.T.C.S. Fittings

The Quality Assurance Plan outlines the inspection process for L.T.C.S. fittings from raw material identification through final release. Key steps include checking raw material test certificates, verifying heat treatment charts, mechanical and chemical testing of material lots, dimensional inspection of finished parts, and non-destructive testing including penetrant and ultrasonic testing. Records of all inspections and tests must be maintained and reviewed at each stage, with stage-wise clearance required from TPI before proceeding to the next stage. TPI inspection is to be performed by IOCL or its approved agencies.

Uploaded by

VIVEK TIWARI
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
496 views2 pages

Quality Assurance Plan (Qap) For L.T.C.S. Fittings

The Quality Assurance Plan outlines the inspection process for L.T.C.S. fittings from raw material identification through final release. Key steps include checking raw material test certificates, verifying heat treatment charts, mechanical and chemical testing of material lots, dimensional inspection of finished parts, and non-destructive testing including penetrant and ultrasonic testing. Records of all inspections and tests must be maintained and reviewed at each stage, with stage-wise clearance required from TPI before proceeding to the next stage. TPI inspection is to be performed by IOCL or its approved agencies.

Uploaded by

VIVEK TIWARI
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 2

QUALITY ASSURANCE PLAN (QAP) FOR L.T.C.S.

FITTINGS

Specification / Ref. / Manufa


SL.NO. Item Type of Check Quantity Records TPI
Acceptance norms cturer
RAW MATERIAL
IDENTIFICATION Chemical & MTCs / PO requirements
100% As per applicable ASTM Standard W R
(Review of Test physical properties Correlation with M.T.C.
Certificate)

HEAT TREATMENT
Process / Charts 100% As per applicable ASTM Standard Charts / Certificate P&W R
(as applicable)

TEST PIECE Each HT lot / Each Material Specification


Selection & stamping TPM Record P R
MARKING heat

Mechanical Properties:
Mechanical Test ( YS /
UTS / %EL / %RA / SA 370, Material / TDC
Hardness / Impact as Specifications
Each HT lot / Each Lab test report / Inspection
TESTING applicable ) P R
heat report
Chemical Properties:
Material Specification
Product Chemical
Analysis

FINISHING

Visual As per required material Internal record


100% P W –-10%
Measurement specification Dimension report
QUALITY ASSURANCE PLAN (QAP) FOR L.T.C.S. FITTINGS
Dimension Report / Applicable P W-10%
Surface defect / Dimension standard
including 100% crown
thickness check for Elbow

ASME Sec. V / ASTM E165, P


ASME Sec. VIII Div.1 W-10%
NDE – PT On Bevel ends
100%
FINAL ASTM E-213 / ASTM A-388 Manufacturer T.C. & Third P R
INSPECTION NDE – UT On Surface area Clause 4.2 of PDIL document no. party release note
ES: 6012

P R
Clause 7.2 of PDIL document no.
Colour Code ES:6012

Internal test reports / Material


P R
Certification specification

FINAL RELEASE Stamping 100% P.O TPIA IRN P P&R

Legend W: Witness P: Perform R: Review

Notes:

1. Testing by suitable method shall be done at NABL certified laboratories only. The NDT Reports shall be certified and approved by minimum ASNT/ISNT
Level-II qualified personnel.
2. Each Fitting shall be clearly marked with TPI stamping in addition to the other information as per Standard / Specification.
3. All the Reports reviewed / certified by TPI shall be submitted to M/S IOCL in original.
4. Stage-wise clearance by TPI shall be obtained at the end of every stage as specified before proceeding to the next stage.
5. TPI shall be carried out by IOCL / IOCL’s approved agencies.

You might also like