ISO Documentation Implementation & Operation of Projects

Data needed level 1 MOBILISATION Security & Surveillance Personel Recruited & Posted to site o Security officer o Security Assistant o Security Guard Temporary fencing& Barricade Sheeting along site boundary Construction of security control rooms & centry posts Temporary Structure Construction of offices for PMC & client

o Prefab construction o Built at site structure as approved by PMC. Construction of contractors sheds for site offices, stores etc. Construction of labour colony with civic amenities.(where permitted to construct within the site premises ) Construction of Temp structure for mock-up facility at site to display all elements / modules of work to be executed including all materials approved for incorporation in works by architect /consultants. Establishing concrete batching plants/asphalt plants together with essential raw material storage bins & associated machinery. Establishing quality control laboratory with provision for curing yard & debris storage place. Construction of concrete pre- cast units fabrication yard with curing sumps & finished products storage yard. Establishing steel reinforcement storage & fabrication yard. Establishing structural steel storage & fabrication yard.

 Establishing shuttering fabrication & storage yard. Establishing automobile workshop with overhauling facilities. Infrastructure Built up Temporary Power & yard light arrangement to ensure full illumination of site, sufficient tap off plugs at key locations to tap power sources, all electrical installations ( including stand by DG where called for) earthing &safe handling. Providing temporary Water supply Systems to Site, Enumerating Storage, Pumping & Distribution network ( Including treatment plant provision where called for) Providing temp toilets & sewerage system to collect, safe handling& distribution of sewage generated from site function during construction stage. system. system. Providing temp Approach roads, culverts & storm water drainage Providing temp House keeping garbage collection & safe disposal

Establishing temporary POL storage & safe handling system within the frame work of statutory norms. Providing temp communication system to link site & facilitate installing telephones, Fax, E-mail/Internet, Xerox etc. Temp canteen establishment & catering facilities to take care of all personal working on the project. Establishing temporary concrete/asphalt Batching plants at site including storage yards for handling raw materials , All temp. machinery & equipment needed for collection, transportation & delivery to site of work. Establishing temp site quality control testing laboratory equipped with laboratory installation as per contract stipulations (where such a provision contemplated in contract). Mobilizing Surveying equipments as called for in contract.

 Mobilizing Light & Heavy duty transport vehicles needed for the project including plant & machinery needed for project construction. Establishing temp Health care & First aid facility at site with minimum needed equipments, consumables & Qualified/Trained personal to extend first aid medical care at site. Procure & administer various safety items as per safety manual attached. Providing temporary structures for civic amenities of all personnel working on project site including inmates of labour colony. Providing temp Fire fighting provisions at all fire Hazard zones (Identified by PMC). Providing temp Signage Boards displayed at site indicating highlights of project & directive boards towards various constituents/Process/Worksites of the project area as per the list of signages approved by PM. Establishing temp. Fabrication workshop together with all necessary plant & machinery needed to carry out fabrication works at site. Establishing temp. Automobile workshop to carry out overhauling & Emergency repairs to various Light/Heavy duty transport vehicles. Establishing temp. Stores/Offices for handling & Demonstration of safety equipments.

IMPLIMENTATION & OPERATION OF THE PROJECT

SITE MOBILISATION

(A) SECURITY& SURVELLIANCE

(B) TEMPORARY STRUCTURES

(C) INFRASTRUCTURE FACILITY.

(1) RECRUITING & POSITIONING OF SECURITY PERSONELS.

(2) TEMP FENCE/BARICATNG STRUCTURE ALONG BOUNDRY

(3) SECURITY CONTROL ROOMS &CENTRY POSTS CONSTRUCTIONS

Supporting documents/Attachmen t

B ) TEMPORARY STRUCTURES

(1) CONSTRUCTION OF SITE OFFICES FOR PMC/CLIENT

Approved Plan by PMC

CONSTRUCTION (2) OF CONTRACTORS CONSTRUCTION OF FOR SITE SHEDS CONTRACTORS SHEDS FOR OFFICES/STORES SITE Etc OFFICES/STORES Etc

Approved Layout by PMC

(3) CONSTRUCTION OF LABOUR COLONY (4) WITH CIVIC AMENITIES TEMP. STRUCTURE (Where permitted UP site) FOR MOC within FACILITY AT SITE

Approved Layout By PMC

Approved Plan Architect/PMC

10)SHUTTERING (6) (5) FABRICATION &QUALITY ESTABLISHING WORK SITE STORAGE YARD WITH CONTROL LAB WITH STORAGE & DEBRIS CURING YARD BINS & OPERATING SPACE FOR STORAGE BATCHING PLANT/ASPHALT PLANT (7) RCC.PRECAST UNITS FABRICATION YARD WITH CURING SUMPS/STORAGE YARD (11) EQUIPPING AUTOMOBILE WORKSHOP WITH OVER HAULING FACILITIES (8) STEEL REINFORCEMENT STORAGE & FABRICATION YARD (1) (9) TEMP.POWER SUPPLY & STRUCTURAL STEEL YARD LIGHTING UPTO POWER STORAGE & CONSUMING POINTS. FABRICATION YARD (2) TEMP.DG. SET INSTALLATION FOR STAND BY SOURCE.

Approved Plan From PMC Approved Plan from PMC

Approved Plan from PMC

(3) TEMP.WATER SUPPLY TO SITE INCLUDING STORAGE & DISTRIBUTION NETWORK TO UTILITY ENDS

Sizing and location as approved by PM

Services to be approved by PM

(4) TEMP. TOILETS INCLUDING NETWORK & DISPOSAL SYSTEM. TEMP. COMMUNICATION SYSTEM TO LINK SITE WITH TELEPHONE, FAX, E-MAIL, XEROX etc. (5) C) INFRASTRUCTURE FACILITIES
Approved PLAN BY PMC

(6) TEMP. AIR-CONDITIONING FACILITY TO OFFICES LABORATORY etc, Where called for.

Approved PLAN BY PMC

(7) TEMP. ROAD & STORM WATER DRAINS FORMATION TO CREATE ACESS TO ALL NOOK & CORNER OF SITE ACTIVITIES

Approved PLAN BY PMC

(8) TEMP. FIRE FIGHTING & FIRE EXTINGUISHERS INSTALLATION.

TEMP. GARBAGE BINS & INCINIRATOR FOR GARBAGE DISPOSAL & HOUSEKEEPING.
Approved PLAN BY PMC

Approved PLAN BY PMC

(11) TEMP.CANTEEN ESTABLISHMENT (10) FOR CATERING TO ALL STAFF & TEMP. POL STORAGE & ISSUES WORKMEN ON TO SITE USE. THE PROJECT.

Approved PLAN BY PMC

(12) MOBILISING OF LIGHT AND HEAVY DUTY TRANSPORT VEHICLES.

Approved PLAN BY PMC

(13) MOBILISING ALL NECESSARY CONSTRUCTION MACHINERY.

Approved PLAN BY PMC

(14) MOBILISING ALL NECESSARY SURVEYING EQUIPMENTS & SURVEY ACESSORIES.

Approved PLAN BY PMC

(15) PREPARATION &

ERRECTION OF SIGNAGE BOARDS OF APPROVED SIZE, TEXT & LOCATION.

Approved PLAN BY PMC

Do Mob/ 05 for Const.Machiner y

Do Mob/ 06 For Survey Equipments.

Do Mob/ 07 for Signage Boards.

SITE UTILISATION PLAN

Pmc/Developer/ contractor

(1) UTILISATION PLAN APPROVAL

Project Scope

Pmc /Developer/ Contractor

(2) CHECKING SITE BOUNDARIES TO TALLY SURVEY PLAN.

Survey & Arch. Plan with boundary ordinates

Pmc/Develope r Pmc/Develope r Pmc/Contractor

(3) SECURITY & CENTRY POST (4) SITE OFFICES FOR CLIENT&PMC (5) CONTRACTORS SHEDS FOR SITE OFFICES/STORES etc (6) 10 CONTRACTORS LABOUR COLONY (Where permitted (7) Within the site) MOCK UP FACILITY AT SITE

Approved site Utilization plan

Approved site Utilization plan

Pmc/Developer

Pmc/Develope r

Pmc/Contractor

(8) WORK SITE FOR BATCHING PLANTS/ ASPHALT PLANTS

(9) SLOT FOR AGGREGATE STORAGE BINS/YARD Pmc/Str.con

PMC

(10) SITE FOR QUALITY CONTROL LABORATORY WITH CURING YARD & DEBRIS STORAGE SPACE.

PMC

(11) SLOT FOR TEMP UG SUMP OHT , SEPTIC TANK,CESS POOL etc.

PMC

(12) RCC.PRECAST UNIT FABRICATION/CURING/ STORAGE YARD

Str.con/Pmc

(13) STEEL FABRICATION/STORAGE YARD

Pmc&Contracto r

(14) SHUTTERING FABRICATION / STORAGE YARD. 11

Pmc & Developer

Pmc/Arch/Devel oper

(15) SLOT FOR ACCOMODATING OFFICES & STORAGE NEEDED FOR ALL OTHER AGENCIES IN (16) THE PROJECT. TEMP.APPROACH ROADS & DRAINS FOR GAINING ACESSES TO ALL TEMP. & PERMANENT SERVICES/ UTILITIES IN THE PROJECT. (17) PARKING SLOTS PLANNED FOR ALL LIGHT/HEAVY DUTY VEHICLES & EQUIPMENT.

Pmc/Contractor

DO MOB/ 01

Pmc/Elec.con

(18) TRANSFORMER YARD TEMP. FOR CONSTRUCTION LOAD.

Pmc/Contractor

(19) SLOT EARMARKED FOR POSITIONING & MOVEMENT OF HEAVY MACHINERY IN THE PROJECT

Pmc/Contractor

(20) AUTOMOBILE WORKSHOP (TEMP) WITH SPACE FOR OVERHAUL/ STORES

Pmc/Contractor

(21) TEMP.GARBAGE COLLECTION BINS , INCINIRATORS & HOUSEKEEPING.

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SITE UTILISATION LEVEL 1 DATA COLLECTION Site utilization envisages planning & allocating slot for the following Temp Structures / Activities needed for the construction & commissioning of the project. 1. Security cabin and centry posts planned for site security & surveillance systems. 2. Location of site office with meeting room, staff working space for client/PMC/Toilets, Pantry, etc as per plan approved by PMC. 3. Location of contractors site offices/ stores including staff working space, meeting room, Pantry, Toilets etc as per plan approved. 4. Mock-up Facility at site to display all elements/ modules of work to be executed including display of all construction materials/Permanent fixtures, installations & brands of materials approved by Architect/Consultants for purpose of incorporation into the project. 5. Location of Temporary labour Camps ( within the site premises of site where so permitted) or outside covering required no of dormitory/ family hutments, toilets, Bathrooms, Kitchen facilities, welfare structures like kindergarten schooling, crche, kids playground, Temple/ Mosque/Church or any other place of religious worship with temporary approach road facility for an ambulance to reach all hutments. 6. Location of concrete/Asphalt batching plants (Quantity as per project requirement) including raw materials like Cement, Sand storage yard with adequate space for the movement of light & Heavy duty vehicles during operation. 7. Location of site laboratory for conducting various quality control site tests as per list enclosed. 8. Location of site temporary hydraulic structures like UG-sump, OHT, Septic tank with cesspool etc. 9. Concrete Precast unit fabrication cum curing yard. 10. Steel yard covering slot for storage handling fabrication close to each other. 11. Shuttering yard covering slot for storage handling & fabrication yard close to each other. 12. Ear-marking &demarcating at site slot for the accommodation of temporary offices & stores area required for all other agencies expected to occupy & establish during the currency of contract. 13. Temporary approach roads & Drainage disposal system planned for Light / Heavy duty vehicles including plant & machinery working for the project. 14. Transformer yard Identification and demarcation for the permanent scope and also for temporary scope ( considering Power requirement for project construction phase) 15. Positioning & movement of Heavy machinery during constructing phase. 16. Temporary Fabrication workshop together with raw material storage, handling & fabrication yard.

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17. Temporary automobile workshop together with slot for workstation, overhauling, storage space for spares etc. 18. Temporary garbage collection bins/Incinerators &housekeeping.

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RESOURCES

PLANT & MACHINER YY

MANPOWER

FINANCE

Depends on the sequence of activity, quantum, & schedule. .: General & most common Plant & Machinery. are (1) EARTH WORK ACTIVITY WORKMAN Skilled Workman

Cash flow planned based on project schedule

STAFF Technical Administrative

Bull Dozer. Motor Grader.. Shovel/Front loader.. Dump/Trucks..

Operators

Excavator(Poclain/JCB). Long chasis Trailors.

Masons

Carpenters

Rock breaking attachment for Poclain excavator. Trenchers ( For pipe line Excvn). on large scale )

Plumbers Welders

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Q ua nt u m to fo l l o w sc he du le of se qu en ce

See sheet no 23

Earth compactor ( Vibratory type

Pump operator

Compressor with jack hammer

Painters

Road roller (vibratory type)

Fitters Electricians Quant um to fo l l o w sched ule of seque nce

Water tanker with rear spray attachment. Pipe layer (side boom ) For Heavy duty pipe laying. (2) CONCRETE WORKS.

Un Skilled Workman Male coolie Femalecoolie Bhisty

Batching plant with associated machinery. Aggregate storage bins (FA + CA)

JCB / Shovel

Transit Mixer

Concrete Pump

Concrete mixer ( tilting drum type)

Cocrete mixer ( with loading drum& weigh scale attachment) 16

Calibrated aggregate measurement boxes. Concrete vibrator ( Power & Deisel operated) Material lifting Hoists. (3) REBAR WORKS

Bar bending machine.

Bar cutting machine (4) SHUTTERING & SCAFFOLDING

Steel / Ply wood pre-fabricated Sheets.

Telescopic jacks.

Steel Props.

Shutter boxes for Std.Columns.

Set of quick assembly clamps. 17

(5) FIELD QUALITY CONTROL LABORATORY

Testing Equipment for various tests.

Do Mob / 04, For Lab Equipments.

Concrete Cube moulds 150 x 150 x 150 size. (6) SITE FABRICATION WORKSHOP The list of machinery depends on type of services to be carried out . Plant & machinery listed here are for general guidance.

Welding sets.

Lathe machine.

.Electrical drills.

. Electrical sawing machine

. Plate bending machine

Thread cutting machine Do Mob / 04 ( for set of tools) Tools)

Set of Tools for workshop.

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(7) AUTOMOBILE WORKSHOP Site Automobile workshop scope is limited to handle only emergency repairs/ overhauling / attending to pneumatic tube punctures etc. capacity of W/s. depends on the project demand. Hence key requirement of machinery are listed here under.

Set of working tools for workshop. Hydraulic jacks.

Do Mob / 04 ( for set of tools) Tools)

POL & Auto spare stores.

Do Mob / 05( for set of POL)

Water spray guns with water pumps

Battery charging unit.

Compressors with rubber hose & Nozzles to feed air. (8) SITE SURVEYING EQUIPMENT

Theodolites with trypoid & distomat attachment(Optional)

Dumpy levels with trypoid

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Ranging rods.

Leveling staff.(Metric)

Steel measurement tapes.

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RESOURCES Since nature &quantum of resources for any given project depends on construction schedule planned based on time slot requirement of clients. The most common resources are identified here & their actual requirement has to be worked out as per project schedule. A) PLANT & MACHINERY needed. a) Earthwork activities. 1) Bull Dozer 2) Mortar grader 3) Shovel/front Loader 4) Dump trucks 5) Excavator 6) Long chasis Trailors 7) Trencher (for pipeline trenching on large scale) 8) Rock breaking attachment for Poclain / Compressor with jack hammer 9) Pipe layer (Side boom) 10) Earth Compactor (Vibratory type) 11) Road roller b) Concrete works. 1) Batching plant 2) Aggregate (FA+ CA) storage bins 3) JCB 4) Transit mixer 5) Concrete pump 6) Concrete mixer (tilting drum type & with loading drum & weighing scale attachment.) 7) Calibrated aggregate measurement boxes. 8) Concrete vibrators (Power operated) 9) Concrete vibrators (Electrically operated) c) Re Bar works. 1) Bar bending machine. 2) Bar cutting machine. d) Shuttering & Scaffolding. 1) Steel / Ply wood prefabricated sheets 2) Acro spans, supporting structure e) Field test for Quality Assurance. 1) Field testing laboratory equipped with all testing machinery all as per specification of the contract 2) Concrete cube moulds 150 x 150 x 150 size with ramming rod

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f) Site Fabrication Workshop. Temp.fabrication workshop to carry out all fabrication works at site together with all needed tools & plant to ensure functioning & undertake fabrication works g) Automobile Workshop. Temp automobile workshop to carry out overhaul / Repairs to all the light & heavy duty vehicles, M& E equipment in operation during construction phase. h) Site surveys. 1) Theodolite 2) Dumpy levels 3) Distomat (Optional) 4) Steel tapes, 5m-10m-15m-30m B) MANPOWER (Skilled & Unskilled) 1) Skilled Manpower Wage range a) Masons (class 1) Rs. 250/300 b) Masons (class 2) Rs. 200/250 c) Masons (Finishes / Tile laying) Rs 300/350 d) Carpenters (Furniture class 1) Rs 250/300 e) Carpenters (Furniture - class 2) Rs 200/250 f) Carpenters (Shuttering(s) class 1 Rs 250/300 g) Carpenters (Shuttering(s) class 2 Rs 200/250 h) Welder (class 1) i) Welder (class 2) j) Painter (class 1) k) Painter (class 2) l) Plumber (class -1) m) Plumber (class 2) n) Fitter (class 1) o) Fitter (class 2) p) Barbender (class 1) q) Barbender (class 2) r) Pump operator (class 1) s) Pump operator (class 2) t) Electrician class -1 u) Electrician class -2 2) Semi/Un-skilled Manpower a) Male coolie b) Female coolie c) Bhisty C) STAFF Wages Rs 125/150 Rs 100/125 Rs 150

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1) Technical (Field) a) Project co-ordinator b) Project Mgr (civil/mech/Elec) c) Project Engineers (civil) d) Project Engineers (Mech) e) Project Engineers (Electrical) f) Project Engineers (PHE) g) Project Engineers (HVAC) h) Project Engineers (Services) i) Project Engineers (Automobile) j) Project Engineers (Safety & surveillance) k) Surveyor (Quality control) l) Laboratory Engineer m) Laboratory Assistant.. n) Foreman (civil) o) Foreman (mech) p) Foreman (Elec) q) Foreman (PHE) r) Foreman (HVAC) s) Foreman (services) t) Foreman (Automobile) u) Foreman (Shuttering) v) Foreman (Safety) 2) Technical (Offices) a) Sr Engineer (Contracts co-ordinator) b) Sr Engineer (Planning) c) Sr Engineer (Q/s) d) Sr Engineer (laboratory) 3) Staff Admin a) Admin Officer b) Accounts officer c) Purchase officer d) Clerical staff e) Office messengers D) FINANCE a) Accounts manager. b) Accounts clerical staff.

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