Chapter 4 DC Machines
Chapter 4 DC Machines
LECTURE ON :- DC MACHINES
1
Out lines
Introduction
Construction
Armature reaction
Commutation
conversions systems.
I. DC Generator
diesel engine
AC motor
Cont…
DC Generators are still being used to produce power in small
back up and stand by generating plants driven by wind mill and
mountain streams (mini hydro electric plants) to provide
uninterrupted power supply
II. DC Motors
Rolling mills in overhead cranes & for traction purposes, linked fork
lift trucks, electric vehicles and electric trains.
Advantages
Construction
Rotor shaft
The ends of the coil ABCD are connected to two copper rings R1 and R2,
fixed on the shaft. Two brushes B1 and B2 connected to the external load
circuit make contact with the copper rings R1 and R2 respectively.
13
Cont…
Therefore, there will be an induced voltage in the coil side (conductor)
according to faraday's law of electromagnetic induction.
𝑁𝑑ø
e= and known as induction by motion.
𝑑𝑡
Putting the fore finger, the thumb & the middle fingers of the right
hand mutually perpendicular and if the fore finger show the direction
of flux and the thumb shows the direction of speed then the middle
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finger will point at in the direction of the induced voltage. The
magnitude of induced voltage is proportional to ß, V & l (e=ßlVsinø)
The nature of emf induced in the DC machine is Alternative
A lap wound DC shunt generator having 80 slots with 10 conductors per slot
generates at no load an emf of 400 volt, when running at 1000 r.p.m.. at what
speed should be rotated to generate a voltage of 220 volt on open circuit and
calculate flux/pole.
Solution Z = no. of slot x conductor / slot = 80 x 10 =800
given
slot 80 conductors For lap winding a = p
p NZ NZ
conductor / slot 10 E1
E1 400V
60a 60
E 60 400 60
N1 1000r. p.m 1 0.03wb
NZ 1000 800
E2 220volt
let assume that Ø of the system remains constant
requiredN 2 ?
N2Z
E2
60
E 60 220v 60
N2 2 550r. p.m
Z 800 0.03 16
Optional E1 N1 220 100
N2 550r. p.m
E2 N 2 400
17
motor Action
The two main conditions are :-
Putting the thumb, the fore finger and the middle finger of our left
hand to be mutually perpendicular and if the fore finger shows the
direction of flux and the middle finger show the direction of
current in the conductor, then the thumb will point out in the 18
direction of induced force.
The magnitude of the induced force in the conductor is
proportional to Magnetic flux density, conductor current,
effective length of conductor
F= BLI sinø
B= Magnetic flux
I= conductor current
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Self Excitation
When the field winding is excited by its own armature
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Equivalent circuit of DC machines
Equivalent circuit is the model of the given machines.
It is the circuit model of the actual electrical machine.
Equivalent circuit of DC generator
Separately Excited Generator
A separately excited dc generator is a generator whose field current is
supplied by a separate external dc voltage source.
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Shunt DC Generator
A shunt dc generator is a dc generator that supplies its own field
23
Series dc generator
A series dc generator is a generator whose field is connected
in series with its armature. Since the armature has a much
higher current than a shunt field, the series field in a generator
of this sort will have only a very few turns of wire, and the
wire used will be much thicker than the wire in a shunt field.
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Example
A DC shunt generator has shunt field winding resistance of 100Ω. It is supplying
a load of 5kW at a voltage of 250V. If its armature resistance is 0.02Ω, calculate
the induced e.m.f. of the generator.
Given quantities
• Terminal voltage, VT = 250V
• Field resistance, RF = 100Ω
• Armature resistance, RA = 0.22Ω
• Power at the load, P = 5kW
The field current, I A I L I F
VT 250V
IF 2 .5 A
100
The load current ,I
RF
P
5000 W
20A
L
VT 250V
The armature current, IA = IL + IF = 20A + 2.5A = 22.5A
The induced e.m.f.,
EA = VT + IA RA = 250V + (22.5)(0.22) = 254.95V
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Equivalent circuit of DC motor
Separately excited
The armature circuit (the entire rotor
structure) is represented by an ideal voltage
source EA and a resistor RA. A battery Vbrush
in the opposite to a current flow in the
machine direction indicates brush voltage
drop.
• The field coils producing the magnetic flux
are represented by inductor LF and resistor
RF. The resistor Radj represents an external
variable resistor (sometimes lumped
together with the field coil resistance) used 26
to control the amount of current in the field
circuit.
Equivalent circuit of DC motor
For the field circuit
Vt I f Rf
mmf I f N f
f
Rm Rm
1. Series Wound
2. Shunt Wound
3. Compound Wound
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1. Series wound motor
A series motor is one in which the field winding is connected in series
with the armature so that the whole current drawn by the motor passes
through the field winding as well as armature.
The current supplied to the motor is divided into two paths, one
through the shunt field winding and second through the armature.
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3. Compound wound motor
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Example
1). A 50 hp, 250 V, 1200 rpm dc shunt motor with compensating
winding has an armature resistance (including the brushes, compensating
windings, and interpoles) of 0.06 Ω. Its filed
circuit has a total resistance Rdaj+RF of 50Ω, which produces a
no-load speed of 1200 rpm. There are 1200 turns per pole on the
shunt field winding.
(a) Find the speed of this motor when its input current is 100 A.
(b) Find the motor speed when its input current is 200 A.
(c) Find the motor speed when its input current is 300 A. 33
Cont…
Ia = IL - If = 100 - 5 = 95 Amp
• Therefore, Ea = VT – Ia Ra =
i. as a generator
ii. as a motor
Solution
i. Ea= Vt+IaRa ii. Ea = Vt -IaRa
V T 250V
IF 1.25A
RF 200
the armature current
I A IL IF
20A 1.25A
18.75A
the back e.m.f.,
EA = VT – IARA = 250 V – (18.75)(0.3) = 244.375 V 37
Armature reaction
The effect of magnetic field ( armature field) set up by armature
current on the distribution of the main field flux when the machine is
loaded.
Magnetic field: produced by armature conductor due to current
flowing through them
Main field: produced by the pole which is necessary for operation
The armature reaction has two bad effects on the distribution of the
main magnetic field.
1. Demagnetizing effect:- it demagnetizes (weakness) the main field
flux. As a result of it, the net flux per pole decreases.
For generator, , Ea ,Vt , Po 38
For motor , T P ,
c o
Cont…
2. Cross magnetizing effect :- it cross magnetizes (distorts)the
distribution of the main field flux (øf). This leads to the load
commutation process. The commutation process will takes place with
sparking ( flash over) called rotational fire.
So the armature reaction strengthens the main field flux at one pole
and weakness on the other pole end.
𝐼𝑓𝑁𝑓
> 1
𝐼𝑎 𝑁𝑎
3. Inter poles
The effect of armature reaction in the inter polar zone (commutating zone)
can be minimized by using inter poles which are placed exactly mid way
between the main poles.
Inter poles are narrow poles not to affect the main field flux.
shows the relationship between the field current If and the generated emf Eg at
no load and at constant given speed
2. External characteristic
shows the relationship between the terminal voltage Vt across the load and
the current IL flowing in the external load circuit.
3. Internal characteristic
Shows the relationship between the emf generated Eg (after allowing for
demagnetizing effect of armature reaction) at load and the armature current Ia 44
Magnetization characteristic or open-circuit characteristic (O.C.C.) of
separately excited dc shunt generator
the emf generated in the armature
winding of a dc machine under no
load condition is given by
Egαφ
The generated emf is directly
proportional to the flux per pole
(speed being constant), which in
turns depends upon the field
current If 45
current.
However, the armature reaction will cause a decrease in the voltage, which
3. Speed-Torque Characteristic:-
To get the maximum possible power per weight out of the machine, most
motors and generators are operating near the saturation point on the
magnetization curve. Therefore, when operating at full load, often a large
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increase in current IF may be needed for small increases in the generated
voltage EA.
Cont…
The induced torque in a series machine is
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Speed-Current Characteristic
53
Figure Speed-Torque characteristics of dc series motor
Characteristics of Dc Shunt Motors
a). Speed-Current Characteristics
a)
From expression of speed N is directly proportional to back emf Eb or (V-IaRa)
and inversely proportional to the flux Ø. Since flux is considered to be constant so
with the increase in load current the speed slightly falls due to increase in voltage
drop in armature IaRa.
Since voltage drop in armature at full-load is very small as compared to applied
voltage so drop in speed from no-load to full-load is very small and for all
practical purposes the shunt motor is taken as a constant speed motor. Therefore,
shunt motors being constant speed motors are best suited for driving of line
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shafts, machine lathes, milling machines, conveyors, fans and for all purposes
where constant speed is required.
Torque- Current Characteristic
From the expression for the torque of a dc motor, torque is directly
proportional to the product of flux and armature current. Since in case of
dc shunt motors the flux is constant therefore torque increase with the
increase in load current following linear law i.e. torque-armature current
characteristics is a straight line passing through origin.
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Speed-Torque Characteristic
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Example
A dc shunt generator supplies a load of 10 kW at 220 V through feeders
of resistance 0.1Ω. The resistance of armature and shunt field windings
is 0.05 Ω and 100 Ω respectively. Calculate,
(i) terminal voltage,
(ii) (ii) shunt field current and
(iii) (iii) generated emf.
Solution
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58
Example
A 4-pole dc shunt generator with lap-connected armature supplies a
load of 100 A at 200 V. The armature resistance is 0.1Ω and the shunt
field resistance is 80 Ω. Find
(i) total armature current,
(ii) current per armature path,
(iii) emf generated. Assume a brush contact drop of 2V.
Solution
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60
Exercise
1. A 4 pole 500 V shunt motor takes 7A on no load, the no load
speed of the motor if it takes 122A at full load. Armature
resistance is 0.2Ω, contact drop/brush is 1V, Armature
reaction weakness the field by 40% on full load. Find the
full load speed of the motor.
2. A 250 V dc shunt motor draws 5A from the line on no load
and runs at 1000r.p.m. the armature resistance and shunt
field resistance are 0.2 Ω and 250 Ω respectively. What will
be the speed of the motor when it is loaded and talk
current of 50A. (Armature reaction weakness the field by 61
3%).
DIRECTION OF ROTATIONS
it is clear that, from principle operation of dc motor, if the armature
current were reversed by reversing the armature terminal leads, but
leaving the field polarity the same, torque would be developed in a
counter-clock wise direction
Likewise, if the field polarity were reversed leaving the armature current
as shown torque would be developed in a counter-clockwise direction
However if both the armature current direction and field polarity were
reversed torque would be developed in a clock-wise direction as before
This current is over 20 times the motor's rated full load current. It is possible
for a motor to be severely damaged by such currents, even if they last for
only a moment.
A solution to the problem of excess current during starting is to insert a
starting resistor in series with the armature to limit the current flow
until Ea can build up to do the limiting.
This resistor must not be in the circuit permanently, because it would result
in excessive losses and would cause the motor's torque-speed characteristic
to drop off excessively with an increase in load.
N.B The basic concept behind every DC motor starter is adding external
resistance to the armature winding during starting.
Cont.....
Advantage of starter
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SPEED CONTROL OF DC MOTOR
Factors controlling Motor Speed
It has been shown earlier the speed of a motor is given
by the relation
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b) Armature or Rheostatic Control Method
This method is used when speeds below the
no-load speed are required
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SPEED CONTROL OF DC SERIES MOTORS
1. Flux Control Method
Variation in the flux of a Series
motor can be brought about in
any one of the following ways
a) Field Divertors
The series winding are shunted
by a variable resistance knows
as field divertor (fig.1)
Any desired amount of current
can be passed through the
divertor by adjusting its resistance
Hence the flux can be decreased ,consequently, the speed
of the motor increased 71
Cont...
b) Armature Divertor
A divertor across the armature can be
used for giving speeds lower then the
normal speed
For a given constant load torque, if Ia
is reduced due to armature divertor,
then φ must increase (∴ Ta α φ Ia)
This results an increase in current
taken from the supply (which
increases the flux) and a fall in speed
(N ∝ 1/φ)
The variations in speed can be
controlled by varying the divertor
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resistance
Cont..
c) Tapped Field Control
This method is often used in
electric traction (Show in fig 3)
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2. Variable Resistance in series with Motor
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Speed Regulation of Motor
It is a rough measure of the shape of a motor's torque- speed
characteristic
Brush Losses,
Mechanical losses.
These losses cause an increase of machine temperature and
Reduction in the efficiency of the d.c. motor.
Efficiency of a D.C. Motor
The efficiency of a d.c. motor is the ratio of output power to
the input power i.e.
Example
A 50-hp. 250-V. 1200 r/min shunt dc motor has a rated armature
current of 170 A and a rated field current of 5 A. When its rotor is
blocked, an armature voltage of 10.2 V (exclusive of brushes)
produces 170 A of current flow. And a field voltage of 250 V
produces a field current flow of 5 A. The brush voltage drop is
assumed to be 2 V. At no load with the terminal voltage equal to
240 V. the armature current is equal to 13.2A. The field current
is 4.8 A. and the motor's speed is 1150 r/min. stray losses are 1% of
the input power.
» How much power is output from this motor at rated
conditions?
» What is the motor's efficiency?
Solution
The armature resistance of this machine
and the field resistance is
The input power to the armature circuit at no load assuming that the
armature copper and brush drop losses are negligible, meaning that
the no-load armature input power is equal to the rotational losses:
Cont…
The End