Instruction Manual

ZIRCONIA OXYGEN
ANALYZER CONVERTER
Type: ZKMA, ZKMB

INZ-TN2ZKMA-E
 PREFACE
We are grateful for your purchase of Fuji Direct Insertion Type Zirconia Oxygen Analyzer Converter (ZKM).

 First read this instruction manual carefully until an adequate understanding is acquired, and
then proceed to installation, operation and maintenance of the converter. Improper handling
may result in accidents or injury.
 The specifications of this converter will be changed without prior notice for further product
improvement.
 Modification of this converter is strictly prohibited unless a written approval is obtained
from the manufacturer. Fuji will not bear any responsibility for a trouble caused by such a
modification.
 This instruction manual shall be stored by the person who actually uses the converter.
 After reading through the manual, be sure to keep it near at hand for future reference.
 This product falls within category 9 (Monitoring and control instruments including indus-
trial monitoring and control instruments) of Annex 1 of EU RoHS directive (2011/65/EU).
Please do not use it for consumer use.
 This instruction manual should be delivered to the end user without fail.

Manufacturer: Fuji Electric Co., Ltd.

Type: Described in the nameplate put on the main body
Date of manufacture: Described in the nameplate put on the main body
Product nationality: Japan

 Related instruction manual

Direct insertion type zirconia oxygen analyzer detector (Type: ZFK8) ··········INZ-TN5ZFK8-E

Fuji Electric Co., Ltd. 2015

Notice
Issued in October 2015
 It is prohibited to transfer part or all of this manual without Fuji
Electric’s permission in written format.
 Description in this manual is subject to change without prior no-
tice.

INZ-TN2ZKMA-E -i-
 SAFETY PRECAUTIONS
First of all, read this “SAFETY PRECAUTIONS” carefully, and then use in the correct way.

 Installation, transportation, wiring, use, maintenance of this product shall be carried out by suitably trained
personnel.
 First-time users should operate the instrument under the supervision of a fully competent person in the
operation.
 Be sure to observe the instructions shown below, because they describe important information on safety.
Those safety precautions are ranked in 3 levels, “DANGER”, “CAUTION” and “PROHIBITION”.

If operation is incorrect, a dangerous situation may occur, resulting in

DANGER death or serious injuries.

If handled wrongly, a dangerous situation may occur, and medium trou-

CAUTION ble or slight injury may be caused and only property damage may be
caused.

PROHIBITION Items which must not be done are noted.

 The items noted under “ CAUTION” may also result in serious trouble depending on circumstances.
All the items are important and must be fully observed.

Caution on installation and transportation

 This unit is not explosion-proof type. Do not use it in an atmosphere

DANGER of explosive gases. Otherwise serious accidents such as explosion or
fire may result.

 This unit should be installed in a place which conforms to the condi-

CAUTION tions noted in the instruction manual. Otherwise, it may cause electric
shocks, fire, failure or malfunction of the unit.
 During installation work, care should be taken to keep the unit free
from entry of cable chips or other foreign objects. Otherwise, it may
cause fire, failure or malfunction of the unit.
 For installation, observe the rule on it given in the instruction manual
and select a place where the weight of converter can be endured. In-
stallation at an unsuited place may cause turnover or fall and there is a
risk of injury.
 Be sure to wear gloves when handling the unit.
Bare hands may invite an injury.
 Before transport, fix the door so that it will not open. Otherwise, the
door may be separated and fall to cause an injury.

- ii - INZ-TN2ZKMA-E
 Cautions on wiring

 Be sure to turn off all the power before performing wiring. Otherwise
CAUTION electric shock may result.
 Be sure to perform class D grounding work.
Otherwise, electric shock or failure may result.
 Select a proper wiring material that satisfies the ratings of the instru-
ment. Otherwise, electric shock or fire may result.
 Connect power source of correct rating. Connection of a power source
of incorrect rating may lead to a risk of fire.

Cautions on use

 If unusual smell or sound has been produced, immediately stop the

DANGER instrument. Any discharge produced may cause a fire.

 Leaving the converter unused for a long time or restarting it after dis-
CAUTION use requires procedures different from normal operation or suspension
procedures. Be sure to follow the instructions in each instruction man-
ual. Otherwise, intended performance may not be achieved, or acci-
dents or injury may result.
 Do not operate the converter for a long time with its door left open.
Otherwise, dust, foreign matter, etc. may stick on internal walls, there-
by causing failure.

 Do not touch the input/output terminals with metal or finger. Other-

PROHIBITION wise, failure, electric shock or injury may result.

Caution on maintenance and inspection

 Before maintenance and check, be sure to turn off the main power
CAUTION supply and wait until the detector is cooled adequately. Otherwise,
you may suffer a burn.
 Before removing the detector from the flue for maintenance and
check, make sure the furnace is stopped. Otherwise, you may suffer a
burn.
 Before working, take off a wrist watch, finger ring or the like metallic
accessories. And never touch the instrument with a wet hand. Other-
wise, you will have electric shocks.
 If the fuse is blown, eliminate the cause, and then replace it with the
one of the same capacity and type as before. Otherwise, it may cause
electric shocks or failure.

Others

 If the cause of a failure cannot be identified by referring to the instruc-

CAUTION tion manual, be sure to contact your dealer or Fuji’s technician in
charge of adjustment. Disassembling the instrument carelessly may
result in electric shock or injury.
 Do not use a replacement part other than specified by the instrument
maker. Otherwise, adequate performance will not be provided. Be-
sides, an accident or failure may be caused.
 Replacement parts such as a maintenance part should be disposed of
as incombustibles.

INZ-TN2ZKMA-E - iii -
 WARRANTY AND MAINTENANCE
 
1. Scope of application
To use this equipment, the following conditions must be met:
 the use of the equipment incurs no risk of a serious accident even if a failure or malfunction occurs on the
equipment, and
 in case of product failure or malfunction, safety measures such as redundant design, prevention of mal-
function, fail safe system, foolproof mechanism are provided outside of the equipment.
Be sure to use this instrument under the conditions or environment mentioned in this instruction manual.
Please consult us for specifications for the following applications:

Radiation-related facilities, systems related to charging or settlement, or other usages which

may have large impact on lives, bodies, property, or other rights or interests.

2. Operating conditions and environment

Refer to “Caution on Safety”.

3. Precautions and prohibitions

Refer to “Caution on Safety”.

4. Warranty
4-1. Period of warranty
1) Warranty period for this product including accessories is one year after delivery.
2) Warranty period for the parts repaired by our service providers is six months after the completion of repair.
4-2. Scope of warranty
1) If any failure or malfunction attributable to Fuji Electric occurs in the period of warranty, we shall pro-
vide the product after repairing or replacing the faulty part for free of charge at the place of purchase or
delivery.
The warranty does not apply to failure or malfunctions resulting from:
a) inappropriate conditions, environment, handling or usage that is not instructed in a catalog, instruction
book or user's manual, or overuse of the product
b) other devices not manufactured by Fuji Electric
c) improper use, or an alteration or repair that is not performed by Fuji Electric
d) inappropriate maintenance or replacement of expendable parts listed in the instruction book or the
catalog
e) damages incurred during transportation or fall after purchase
f) any reason that Fuji Electric is not responsible for, including a disaster or natural disaster such as
earthquake, thunder, storm and flood damage, or inevitable accident such as abnormal voltage.

- iv - INZ-TN2ZKMA-E
2) Regardless of the time period of the occurrence, Fuji Electric is not liable for the damage caused by the
factors Fuji Electric is not responsible for, opportunity loss of the purchaser caused by malfunction of Fu-
ji Electric product, passive damages, damage caused due to special situations regardless of whether it was
foreseeable or not, and secondary damage, accident compensation, damage to products that were not
manufactured by Fuji Electric, and compensation towards other operations.

5. Failure diagnosis
Regardless of the time period of the occurrence, if any failure occurs, the purchaser shall perform a primary
failure diagnosis. However, at the purchaser's request, Fuji Electric shall provide the diagnosis service for a
fee. In such a case, the purchaser shall be charged for the service.

6. Service life
This product, excluding limited-life parts and consumable parts, is designed for a service life of 10 years un-
der a general condition (average ambient temperature of 30°C).

The service life may be shortened depending on operating conditions and environment. To ensure the service
life, it is important to perform planned maintenance of the product including limited-life parts and consuma-
ble parts.

7. Maintenance plan
Maintenance can be divided into “preventive maintenance” and “corrective maintenance”. Preventive
maintenance can further classified into “daily inspection” and “periodic inspection”. Preventive maintenance
is achieved through systematic implementation of "daily inspection" and "periodic inspection".

(1) Daily inspection

Be sure to perform daily inspection prior to operation to check for any problem in daily operation. For the
specific items of daily inspection, refer to Chapter 9, “MAINTENANCE AND CHECK”.
(2) Periodic inspection
Periodic inspection is to replace limited-life parts before their service lives are over, thus preventing failure.
Inspection interval: 6 months to 12 months. If you are using the instrument under harsh environment, we
recommend you to shorten the inspection interval. For the specific items of periodic inspection, refer to
Chapter 9, “MAINTENANCE AND CHECK”.
(3) Corrective maintenance
Corrective maintenance is a measure to be taken after a trouble has occurred. Refer to 9.5 “Troubleshooting”.
If the measures mentioned in this instruction manual do not solve the problem, please contact our sales office
or service office.

INZ-TN2ZKMA-E -v-
8. Limited-life parts and consumable parts
This product contains the following limited-life parts and consumable parts which may affect the service life
of the product itself.
(1) LCD
 Design life: approx. five years for continuous use
 Symptoms of LCD screen's end-of-life: deterioration of display, backlight failure, etc.
 Factors which affect LCD's life: temperature. The life is shortened by half when the temperature rises
by 10°C. (Arrhenius' law)
 Replacement: Estimate the lifetime of LCD according to your operating environment, and have the
LCD replaced at appropriate time.
(2) Aluminum electrolytic capacitors
 Design life: 5 years under general working conditions (annual average of ambient temperature: 30°C)
 Symptoms when a capacitor loses its capacity: deterioration of power quality, malfunction
 Factors which affect capacitor life: temperature. The life is shortened by half when the temperature
rises by 10°C. (Arrhenius' law)
 Replacement: Estimate the lifetime of capacitor according to your operating environment, and have
the capacitor replaced or overhauled at appropriate time, at least once in 10 years.
Do not use capacitors beyond its lifetime. Otherwise, electrolyte leakage or depletion may cause odor, smoke,
or fire. Please contact Fuji Electric or its service providers when an overhaul is required.

9. Spare parts and accessories

Refer to “Checking of contents of the package” or Chapter 9, “MAINTENANCE AND CHECK” for details.

10. Period for repair and provision of spare parts after product discontinuation (maintenance period)
The discontinued models (products) can be repaired for five years from the date of discontinuation. Also,
most spare parts used for repair are provided for five years from the date of discontinuation. However, some
electric parts may not be obtained due to their short life cycle. In this case, repair or provision of spare parts
may be difficult even in the above period.
Please contact Fuji Electric or its service providers for further information.

- vi - INZ-TN2ZKMA-E
 Contents
PREFACE ..........................................................................................................................................................i
SAFETY PRECAUTIONS ............................................................................................................................. ii
WARRANTY AND MAINTENANCE...........................................................................................................iv
CHECKING OF CONTENTS OF THE PACKAGE ....................................................................................x
STORAGE CONDITIONS ..............................................................................................................................x
1. GENERAL ....................................................................................................................................................1
1.1 Direct insertion type zirconia oxygen analyzer ........................................................................................1
2. OPERATING PARTS AND THEIR FUNCTIONS ...................................................................................2
2.1 Outline Drawing .......................................................................................................................................2
2.2 Terminal block ..........................................................................................................................................3
2.3 Didplay and operation panel .....................................................................................................................3
2.4 Internal constitution ..................................................................................................................................4
3. INSTALLATION ..........................................................................................................................................5
3.1 Installation site ..........................................................................................................................................5
3.2 How to install the converter ......................................................................................................................6
3.2.1 Mounting on panel (ZKMA).............................................................................................................6
3.2.2 Pipe mounting (ZKMA) .....................................................................................................................6
3.2.3 Mounting on panel (ZKMB) .............................................................................................................7
3.2.4 Pipe mounting (ZKMB) ....................................................................................................................7
4. WIRING AND PIPING ................................................................................................................................8
4.1 Before wiring ............................................................................................................................................8
4.2 Wiring to terminals ...................................................................................................................................9
4.2.1 Wiring to power supply and detector .................................................................................................9
4.2.2 Cable gland and input and output lines ............................................................................................ 10
4.2.3 Allocation of the terminal block ....................................................................................................... 11
4.3 Wiring and piping diagram ..................................................................................................................... 12
4.4 Handling of standard gas (An article on separate order) ........................................................................ 16
5. OPERATION .............................................................................................................................................. 17
5.1 Preparation for operation ........................................................................................................................ 17
5.2 Key operation flow diagram (outline) .................................................................................................... 19
5.3 Initial parameter value table ................................................................................................................... 23
5.3.1 Parameters related to measurement .................................................................................................. 23
5.3.2 Parameters related to calibration ...................................................................................................... 23
5.3.3 Parameters related to blowdown (displayed if the option is provided) ............................................ 24
5.3.4 Parameters related to maintenance ................................................................................................... 24
5.3.5 Other parameters .............................................................................................................................. 25
6. OPERATION START AND STOP .......................................................................................................... 27
6.1 Operation start ........................................................................................................................................ 27
6.2 Operation stop ......................................................................................................................................... 27
6.3 Actions during operation......................................................................................................................... 28
6.4 Check the contents of display ................................................................................................................. 29
6.4.1 Check of state information ............................................................................................................... 29
6.4.2 Checking the error information ........................................................................................................ 30
6.4.3 Checking the alarm information....................................................................................................... 30
6.5 Oxygen detector standard output voltage ............................................................................................... 31

INZ-TN2ZKMA-E - vii -
7. CALIBRATION ......................................................................................................................................... 32
7.1 Preparation ............................................................................................................................................. 32
7.2 Manual calibration ................................................................................................................................. 33
7.3 Auto calibration (option) ........................................................................................................................ 35
7.4 Remote calibration ................................................................................................................................. 37
7.5 All calibration (option) ........................................................................................................................... 39
8. BLOWDOWN (OPTION)......................................................................................................................... 40
8.1 Preparation for blowdown ...................................................................................................................... 40
8.2 Manual blowdown.................................................................................................................................. 40
8.3 Automatic blowdown ............................................................................................................................. 41
8.4 Remote blowdown ................................................................................................................................. 43
9. MAINTENANCE AND CHECK.............................................................................................................. 45
9.1 Checking ................................................................................................................................................ 45
9.2 Spare parts .............................................................................................................................................. 45
9.3 Replacement of fuse ............................................................................................................................... 46
9.4 Adjustment of monitor contrast.............................................................................................................. 47
9.5 Troubleshooting ..................................................................................................................................... 48
10. SETTING AND OPERATING OF PARAMETER ............................................................................... 50
10.1 Measured menu .................................................................................................................................... 50
10.1.1 Display range setting screen .......................................................................................................... 50
10.1.2 Decimal point position setting screen............................................................................................ 51
10.1.3 Full scale setting screen ................................................................................................................. 52
10.1.4 Setting screen for calculation time of maximum and minimum values appears ........................... 53
10.2 Calibration menu .................................................................................................................................. 54
10.2.1 Automatic calibration setting (option) ........................................................................................... 54
10.2.2 Date and time for starting automatic calibration (option) ............................................................. 55
10.2.3 Cycle time setting of automatic calibration (option) ..................................................................... 56
10.2.4 Performing all calibration (option) ................................................................................................ 57
10.2.5 Performing a manual span calibration ........................................................................................... 58
10.2.6 Performing a manual zero calibration ........................................................................................... 59
10.2.7 Calibration gas setting ................................................................................................................... 60
10.2.8 Calibration waiting setting (option)............................................................................................... 61
10.2.9 Calibration error clear ................................................................................................................... 62
10.2.10 Operation setting screen of calibration range .............................................................................. 63
10.3 Blowdown menu (option) .................................................................................................................... 64
10.3.1 Automatic blowdown setting ......................................................................................................... 64
10.3.2 Date and time setting of automatic blowdown .............................................................................. 65
10.3.3 Automatic blowdown cycle setting ............................................................................................... 66
10.3.4 Procedure for setting blowdown time............................................................................................ 67
10.3.5 Perfoming manual blowdown........................................................................................................ 68
10.4 Maintenance menu ............................................................................................................................... 69
10.4.1 Error log display ............................................................................................................................ 69
10.4.2 Clearing error logs ......................................................................................................................... 71
10.4.3 Alarm log display .......................................................................................................................... 72
10.4.4 Clearing alarm logs ....................................................................................................................... 73
10.4.5 Performing a manual sensor check ................................................................................................ 74
10.4.6 Maintenance mode setting ............................................................................................................ 75
10.4.7 Password setting ............................................................................................................................ 76
10.4.8 PID auto tuning ............................................................................................................................. 77
10.5 Parameter menu ................................................................................................................................... 78
10.5.1 Current date and time setting ......................................................................................................... 78
10.5.2 Contact input setting ...................................................................................................................... 79
10.5.3 Selection of alarm contact output .................................................................................................. 80
10.5.4 High limit setting of oxygen concentration ................................................................................... 81

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 10.5.5 Lower limit setting of oxygen concentration ................................................................................. 82
10.5.6 HH limit setting of oxygen concentration ...................................................................................... 83
10.5.7 LL limit setting of oxygen concentration ....................................................................................... 84
10.5.8 Hysteresis Setting ........................................................................................................................... 85
10.5.9 Hold treatment setting (maintenance hold) ................................................................................... 87
10.5.10 Hold value setting (maintenance hold)........................................................................................ 88
10.5.11 Setting of hold setting value (maintenance hold) ........................................................................ 89
10.5.12 Setting of measurement recovery time (maintenance hold) ........................................................ 90
10.5.13 Hold treatment setting (error hold).............................................................................................. 91
10.5.14 Hold value setting (error hold) ..................................................................................................... 92
10.5.15 Setting of hold setting value (error hold) .................................................................................... 93
10.5.16 Setting of key lock ....................................................................................................................... 94
10.5.17 Setting of automatic OFF time ..................................................................................................... 95
10.5.18 Station number setting.................................................................................................................. 96
10.5.19 Adjustment screen for analog output 0% ..................................................................................... 97
10.5.20 Adjustment screen for analog output 100% ................................................................................. 98
10.5.21 Fuel coefficient setting (option) ................................................................................................... 99
10.6 Factory menu ...................................................................................................................................... 100
10.6.1 Password setting screen................................................................................................................ 100
11. SPECIFICATIONS ................................................................................................................................ 101
11.1 Specifications ...................................................................................................................................... 101
11.2 Code symbols ...................................................................................................................................... 104

INZ-TN2ZKMA-E - ix -
 CHECKING OF CONTENTS OF THE PACKAGE

 Check that all of the following are contained in the delivered package.

(1) Zirconia Oxygen Analyzer Converter main unit 1 unit

(2) Accessories 1 set (Refer to the table below.)

Table 1 Standard accessories

No. Item Q'ty Remarks
1 Fuse 2 250 V T 2.5 A
2 Ferrite core 1 For power cable
Japanse, English, or Chinese (depends on the specifica-
3 Instruction manual 1
tion)
Instruction manual (RS485 When you specified RS485 communication or HART
4 communication or HART 1 communication.
communication) Language: Japanse, English, or Chinese (as specified)
For panel mount version: M8 sems screw (stainless
steel), 4 pcs
5 Mounting bracket 1 set For pipe mount version: U bolt (stainless steel ), 2 pcs
: M8 nut, washer (stainless steel) 4 pcs
: support 2 pcs

STORAGE CONDITIONS

Store the unit in a location that meets the following conditions:

(1) Vibration, dust, dirt, and humidity are minimal.

(2) A place not subjected to radiated heat from a heating furnace, etc.
(3) The atmosphere is non-corrosive.
(4) The ambient temperature is within the range from -30°C through 70°C (no condenstaion) and the
ambient humidity is 95%RH or lower.

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 1. GENERAL
This manual describes the installation, operation, and the maintenance of the zirconia oxygen analyzer con-
verter. Read it carefully before using the converter. For the detector, flow guide tube and ejector used with
the converter, refer to relevant instruction manuals.

1.1 Direct insertion type zirconia oxygen analyzer

The direct insertion type zirconia oxygen analyzer consists of a direct insertion type zirconia detector (type
ZFK) and converter (type ZKM).
The analyzer intended for the measurement of oxygen concentration in exhaust gas is used for combustion
control.

Caution
Power voltage for the converter must conform to that for the detector to be connected. Don’t use any
power voltage different from the power specifications of the detector. Otherwise it may result in damage
to the detector.
100/120V AC50/60Hz for ZFK8R1
200/240V AC50/60Hz for ZFK8R3

Operating environment
1) Operating temperature: -20 to 55°C
2) Operating humidity: 95%RH or less, non condensing
3) Power voltage: 100 to 120V AC 50/60Hz or 200 to 240V AC 50/60Hz
4) Pollution degree: 2
5) Installation category: II
6) Altitude: up to 2000m

INZ-TN2ZKMA-E -1-
 2. OPERATING PARTS AND THEIR FUNCTIONS
2.1 Outline Drawing
(1) ZKMA

(2) ZKMB

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 2.2 Terminal block

2.3 Didplay and operation panel

① Display

① LED

⑥ ESC key ⑤ Digit key ④ Up key ③ ENT key

No. Name Description

① Display unit Displays the concentration value and setting values.
② LED Lights during power supply.
③ ESC key Used to return to the previous screen or exit the setting.
④ Digit key
Used to change the setting values.
⑤ Up key
⑥ ENT key Used to determine the setting values or to start calibration or
other operations.

INZ-TN2ZKMA-E -3-
 2.4 Internal constitution
(1) ZKMA
② CPU board ① I/O board

③ Communication
board (optional)

④ Fuse

⑦ Packing ⑤ Terminal block

⑥ Earth terminal

(2) ZKMB
You can see the CPU board, the I/O board, and the communication board (optional) if you remove the M3
screw and open the inner cover.

M3 screw

④ Fuse

⑦ Packing
⑤ Terminal block ⑥ Earth terminal

No. Name Description

① CPU board The liquid crystal display and the memory circuit are installed.
② I/O board The input/output circuit and the power circuit are installed.
③ Communication board RS485 communication board or HART communication board is installed.
④ Fuse Protects the CPU board and the I/O board from over-current.
⑤ Terminal block Terminals for power cable, detector cable, and input/output cables.
⑥ Earth terminal Used as frame gland (FG).
⑦ Case packing Protects electrical components from water and dust.

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 3. INSTALLATION

DANGER
 This unit is not explosion-proof type. Do not use it in an atmosphere of explosive gases. Otherwise
serious accidents such as explosion or fire may result.

CAUTION
 For installation, observe the rule on it given in the instruction manual and select a place where the
weight of converter can be endured. Installation at an unsuited place may cause turnover or fall and
there is a risk of injury.
 Before transport, fix the door so that it will not open. Otherwise, the casing may be separated and fall
to cause an injury.
 During installation work, care should be taken to keep the unit free from entry of cable chips or other
foreign objects. Otherwise, it may cause fire, failure or malfunction.

3.1 Installation site

Install the converter in a place that satisfies the following conditions.

(1) Space for periodic inspection and wiring work is available.

(2) Vibration, dust, dirt, and humidity are minimal.
(3) A place not subjected to radiated heat from a heating furnace, etc.
(4) The atmosphere is non-corrosive.
(5) Away from electrical devices that may cause noise trouble (such as motor and transformer), and
equipment that may cause electromagnetic or electrostatic induction trouble.
(6) A place where ambient temperature and humidity are -20 to +55°C and 95%RH or less.

Secure at least 100 mm of space between the converter and nearby wall. Also secure a space of opening the
front cover for maintenance.
Secure a cable wiring space under the case.
Ｎ

Ｅ
ＯＰ 100
or
147 147 more

400 or more
Unit: mm

Top view of mounting (ZKMA)

Ｎ

Ｅ
ＯＰ 100
or
240 240 more
580 or more
Unit: mm

Top view of mounting (ZKMB)

INZ-TN2ZKMA-E -5-
 3.2 How to install the converter

3.2.1 Mounting on panel (ZKMA)

Unit: mm
Mounting dimensions Installation

No. Name Quantity

4-M8
1 Converter 1
72 2 Sems screw (M8×12) 4

Code Standard tightening torque

M8 12.5 [N･m]
250

3.2.2 Pipe mounting (ZKMA)

Installation

No. Name Quantity

1 Converter 1
2 Hexagon nut (M8) 4
3 Spring washer (M8) 4
4 Plain washer (M8) 4
5 U bolt (M8) 2
6 Support panel 2

Code Standard tightening torque

M8 12.5 [N･m]

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3.2.3 Mounting on panel (ZKMB)
Unit: mm
Mounting dimensions Installation

4-M8 No. Name Quantity

72
1 Converter 1
2 Sems screw (M8×12) 4

Code Standard tightening torque

M8 12.5 [N･m]
312

3.2.4 Pipe mounting (ZKMB)

Installation

3,4 No. Name Quantity

5
2 1 Converter 1
2 Hexagon nut (M8) 4
3 Spring washer (M8) 4
4 Plain washer (M8) 4
1 5 U bolt (M8) 2
6 6 Support panel 2

Code Standard tightening torque

M8 12.5 [N･m]
Pipe for
mounting

2
5
3,4

INZ-TN2ZKMA-E -7-
 4. WIRING AND PIPING
CAUTION
: Wiring work must be carried out with all power supplies turned off. Otherwise electric
shock may result.
: Be sure to ground the Converter. (Class D grounding)

4.1 Before wiring

(1) Power voltage for the converter must conform to that for the detector to be connected.
(2) Power supply wiring
 Use 1.25sq 600V vinyl insulated cable (JISC3307) or equivalent as power supply cable.
 Use the main ground wire longer than the L1 and L2 lines.
 Fix the part of the AC cable sheath that is more inner than the cord bushing by 3 mm or more.
 Use a solderless terminal for the end of the AC cable. For the main ground wire, use the solderless
terminal whose core wire and sheath are caulked separately (double caulking).
 Connect the ground wire to the following:
M4 screw / round terminal of the main ground wire / tooth lock washer / casing

(3) Provide adequate protection of the exclusive cable (6 cores in total), which connects the detector to
converter, using wire protection tube, etc. Separate these cables from the power cable (noise preven-
tion).
(4) Keep the wire for output signals as far as possible (more than 30cm) from the power line and heavy
current lines to prevent induced noise. Also, wherever possible use a shielded cable and earth one
point of the shield.
Note) For connection of the lines to the external terminals, use of ring crimp solderless terminal
with insulation sleeve is recommended.

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 4.2 Wiring to terminals

4.2.1 Wiring to power supply and detector

(1) <ZKMA>

(2) <ZKMB>

Note 1: Fix the exclusive cable (O2 sensor input / O2 sensor thermocouple input) with the cable gland so
that its sheath is 10 mm or less.
When attaching the nut, turn it by hand until it does not move and then tighten it with a spanner
by about 1/4 turn.
Note 2: Wire a protective earth to earth terminal of above figure. (Class D, grounding resistance: 100Ω
or less)
Note 3: Wind the power cable around the ferrite core twice.

INZ-TN2ZKMA-E -9-
4.2.2 Cable gland and input and output lines
(1) <ZKMA>

(2) <ZKMB>

- 10 - INZ-TN2ZKMA-E
4.2.3 Allocation of the terminal block

INZ-TN2ZKMA-E - 11 -
 4.3 Wiring and piping diagram
4.3.1.1 Flow guide tube system

- 12 - INZ-TN2ZKMA-E
4.3.1.2 Flow guide tube system (with valve)

INZ-TN2ZKMA-E - 13 -
4.3.1.3 Ejector system

- 14 - INZ-TN2ZKMA-E
4.3.1.4 Ejector system (with valve)

INZ-TN2ZKMA-E - 15 -
 4.4 Handling of standard gas (An article on separate order)
4.4.1.1 Operation
(1) Make sure the handle is closed on the high pressure gas container, then detach the cap nut.
(2) Attach the high pressure gas container using the cap nut with packing of the pressure reduction valve.
(3) Make sure the secondary pressure adjusting valve is turned fully counterclockwise (pressure not ap-
plied) and the outlet needle is turned fully clockwise (closed), then open the handle.
(4) Turn the secondary pressure adjusting valve clockwise and set to the normal value of 20 to 30 kPa,
then open the outlet needle slowly to allow the gas to flow.

Pressure reduction valve

(WR11FS)
Fow rater
Handle
Cap nut Secondary
pressure meter
Primary pressure
meter

Cap nut
Packing

Secondary pressure
adjusting valve
Outlet needle
High pressure
gas container

4.4.1.2 Piping
(1) The gas outlet of the pressure reduction valve is of Rc 1/4 (internal thread).
Prepare the joint and tube (such as 6/  4 teflon tube).

4.4.1.3 Caution
(1) Fasten securely, so there is no gas leakage from the pressure reduction valve connection or from
threaded part of the joint.
(2) Store high pressure gas containers in a place protected from direct sunlight and rain.
(3) After use, be sure to close the handle.

- 16 - INZ-TN2ZKMA-E
 5. OPERATION
5.1 Preparation for operation
Preparation can be performed after installation or on the bench.

(1) Wiring check (Refer to “4.2”, “4.3”)

(2) Confirmation of the power supply specifications (Please check the main power supply and the
power supply voltage specification of the detector.)

(3) Power ON.

The analyzer turns on when the power is supplied. (Refer to “2.4”)

OXYGEN ANALYZER
The message shown left appears on the LCD screen.
VER . YY/MM

WARM-UP After about 6 seconds, the display is automatically switched to the

HEATER 234 °C warming-up screen.

(4) Warm-up
Warm-up takes 10 minutes or less. Then the analyzer starts temperature control for the detector
ZFK.
Note 1: If the temperature control completes within 10 minutes, the analyzer stops warm-up to
start operation. When you first use the analyzer, proceed to the step 5 “PID auto tuning”.
Note 2: Even if the temperature control does not complete within 10 minutes, the analyzer stops
warm-up to start operation, however, for 7 minutes after the warm-up stoped, the analyzer
cannot detect the error of the heater temperature nor display it. (Carry out the step 5 “PID
auto tuning” during this period.)

(5) PID auto tuning

When you first use the analyzer, perform the PID auto tuning within 7 minutes after the stop of
warm-up, in the state that the the detector ZFK is connected. Refer to Chapter 10 for the
procedures of the PID auto tuning. When the PID auto tuning is finished, the analyzer perform
warm-up again to check if tempertature control is possible, and then starts operation.

(6) Parameter setting

Move to each Menu with reference to the paragraph “5.2 Key operation flow diagram (outline)”,
and set a necessary parameter. Refer to the paragraph “5.3 Initial parameter value table”.
If you need to change a parameter, refer to the “Chapter 10”.

(7) Calibration
At the first operation, perform manual calibration after warm-up using a calibration gas.
Refer to “chapter 7” for calibration procedures.

INZ-TN2ZKMA-E - 17 -
(8) Auto calibration (option)
Automatic calibration may be performed at specified time intervals.
Refer to “7.3” for automatic calibration settings.

(9) Blowdown (option)

A flow guide tube blowdown feature prevents the flow guide tube from clogging due to dust in
the gas stream.
Refer to “chapter 8” for operation procedures.

Operation

- 18 - INZ-TN2ZKMA-E
 5.2 Key operation flow diagram (outline)

INZ-TN2ZKMA-E - 19 -
- 20 - INZ-TN2ZKMA-E
INZ-TN2ZKMA-E - 21 -
- 22 - INZ-TN2ZKMA-E
 5.3 Initial parameter value table

5.3.1 Parameters related to measurement

Reference
Parameter setting Displayed message Range Initial value
paragraph

DISPLAY RANGE
Display range Range1 or Range2 Range-1 10.1.1
RANGE1 RANGE2

Decimal point position DECIMAL POINT [00.00]

Range1 00.00 [0.000]
[00.00] 10.1.2
Range2
Full scale FULL SCALE
Range1 25.00
2 to 50 in 1 vol% steps 25.00 vol% 10.1.3
Range2
Calculation time of max- CALCULATE TIME 0 to 240 hour in 1-hour
imum and minimum val- 24 hour 10.1.4
024 h steps
ues

5.3.2 Parameters related to calibration

Reference
Parameter setting Displayed message Range Initial value
paragraph
Auto calibration function AUTO CALIBRATION Invalid
(Displayed if the option is YES or NO (Auto calibration 10.2.1
YES NO
provided.) function: Invalid)
Date and time for starting
automatic calibration START DATE Date and time in the fu-
99/01/01 00:00 10.2.2
(Displayed if the option is 99/01/01 00:00 ture in the calendar
provided.)
Automatic calibration
cycle time AUTO CAL. CYCLE 00d 00h to 99d23h
07d 00h 10.2.3
(Displayed if the option is 07d 00h (h: 00 to 23)
provided.)
Span:
Calibration gas concen- Span:
SPAN ZERO 00.010 to 50.000 vol%
tration-1 20.600 vol%
Zero: 10.2.7
calibration gas concentra- 20.600% 01.000% Zero:
00.010 to 25.000 vol%
tion-2 01.000 vol%
in 0.001 vol% steps

CAL. WAIT TIME 10 to 999 sec.

Calibration wait time 300 sec. 10.2.8
020 s in 1 sec. steps

ABBOUT CAL. RANGE Set calibration range

Calibration range setting BOTH 10.2.10
BOTH CURRENT Current or both range

INZ-TN2ZKMA-E - 23 -
5.3.3 Parameters related to blowdown (displayed if the option
is provided)

Reference
Parameter setting Displayed message Range Initial value
paragraph
NO
Automatic blowdown BLOW DOWN (The automatic
YES or NO 10.3.1
function YES NO blowdown func-
tion is invalid.)

Date and time for starting START DATE Date and time in the fu-
99/01/01 00:00 10.3.2
automatic blowdown 99/01/01 00:00 ture in the calendar

Automatic blowdown AUTO BLOW CYCLE 00h 00m to 99h 59m

24h 00m 10.3.3
cycle time 24h 00m (m: 00 to 59)

BLOW DOWN TIME 0 to 999 sec. in 1 sec.

Blowdown time 30 sec. 10.3.4
030 s steps

5.3.4 Parameters related to maintenance

Reference
Parameter setting Displayed message Range Initial value
paragraph

MAINTENANCE MODE
Maintenance mode YES or NO NO 10.4.6
YES NO

NEW PASSWORD
Password 0000 to 9999 0000 10.4.7
0123

- 24 - INZ-TN2ZKMA-E
5.3.5 Other parameters

Reference
Parameter setting Displayed message Range Initial value
paragraph

DATE SET Date and time in the cal-

Current date and time (14/01/01/ 00:00) 10.5.1
00/00/01 00:00 endar

DI1 to DI3
[NONE]
DI1
[BLOW DOWN ON]
[NONE]
DI 1 [HEATER OFF]
DI2
Contact inputs 1 to 3 [PROHIBIT CAL.] 10.5.2
NONE [NONE]
[REMOTE CAL.]
DI3
[REMOTE HOLD]
[NONE]
[CALCULATE REST]
[OUTPUT RANGE]
[ALARM NONE]
[HIGH ALARM]
DO ALARM SET [LOW ALARM]
Alarm contact output [H-HIGH ALARM] [ALARM NONE] 10.5.3
ALARM NONE
[L-LOW ALARM]
[H/L ALARM]
[HH/LL ALARM]
Upper limit of oxygen
concentration HIGH ALARM 0.001 to 55.000 vol% in
50.000 vol% 10.5.4
Range-1 50.000 vol% 0.001 vol% steps
Range-2
Lower limit of oxygen
concentration LOW ALARM 0.001 to 55.000 vol% in
00.020 vol% 10.5.5
Range-1 00.020 vol% 0.001 vol% steps
Range-2
Upper 2 limit of oxygen
concentration H-HIGH ALARM 0.001 to 55.000 vol% in
55.000 vol% 10.5.6
Range-1 55.000 vol% 0.001 vol% steps
Range-2
Lower 2 limit of oxygen
concentration L-LOW ALARM 0.001 to 55.000 vol% in
00.010 vol% 10.5.7
Range-1 00.010 vol% 0.001 vol% steps
Range-2
Hysteresis
(Oxygen concentration HYSTERESIS
alarm) 0 to 20 % in 1 % steps 10 % 10.5.8
10 %
Range-1
Range-2
Analog output hold func- NO
tion OUTPUT HOLD (Analog output 10.5.9
YES or NO
Maintenance hold YES NO hold function is 10.5.13
 Error hold  invalid.)
Output value of analog [0 %] (4 mA/0V)
output hold OUTPUT SELECT [100 %] (20 mA/1V) 10.5.10
[0 %](4 mA/0V)
Maintenance hold 0% [Last output value] 10.5.14
 Error hold  [Setting value]
Setting the value of ana-
log output hold HOLD VALUE 10.5.11
0 to 100 % in 1 % steps 0%
Maintenance hold 000 % 10.5.15
 Error hold 

INZ-TN2ZKMA-E - 25 -
 Reference
Parameter setting Displayed message Range Initial value
paragraph

Measurement recovery MEAS. WAIT TIME 0 to 300 sec. in 1 sec.

10 sec. 10.5.12
time 010 s steps

KEY LOCK No
Key lock function YES or NO (Key lock func- 10.5.16
YES NO
tion is invalid.)

BACKLIGHT TIME 0 to 99
Automatic OFF time 10 minutes 10.5.17
10 m in 1-minute steps

STATION NO
Station No. 0 to 99 01 10.5.18
01

FUEL COEFF.
FUEL COEFFICIENT 0.00 to 1.99 0.70 10.5.21
0.70

- 26 - INZ-TN2ZKMA-E
 6. OPERATION START AND STOP
6.1 Operation start
After correct wiring and piping has been completed, turn on the converter to start measurement.
Note: 10 min. of warm-up time is necessary after power ON.

Caution of before starting operation

(1) Furnace operation should be started after an elapsed time of 10 minutes from the point of turn-
ing ”ON” the power supply of this unit
(2) When a detector is to be installed in a furnace already in operation, take care to blow out harmful
gas from the furnace and then install the fully warmed up detector quickly.
(3) Control of detector temperature may get unstable depending on the ambient temperature, power
supply voltage, and other conditions. In such a case (especially when you first use the analyzer),
perform PID auto-tuning after the stop of warm-up (Refer to 10.4.8 PID auto tuning).

6.2 Operation stop

6.2.1.1 When a process (furnace etc.) is to be shutdown for a short time i.e. a week
or so
It is strongly recommended to keep the detector in operation to avoid possible deterioration of platinum elec-
trodes in the detector and detector break-down due to repetition of power ON-OFF in a moisture absorption
state.
In case of the detector with an ejector (option), shutdown the air source.

6.2.1.2 When a process (furnace etc.) is to be shutdown for a long time

Turn OFF the power switch of the instrument after gas in the furnace has been replaced completely by ambi-
ent air.

INZ-TN2ZKMA-E - 27 -
 6.3 Actions during operation
While the instrument is operating, the following displays can be changed.

- 28 - INZ-TN2ZKMA-E
 6.4 Check the contents of display
The condition of the unit is displayed on the left of the LCD with three letters. The maximum of three items
are displayed on one display. If there are four or more items, “▼” is displayed at the bottom of the screen.
Scroll the screen with the key to display the fourth and subsequent items.
The unit displays the following three pieces of information:
 (1) Condition information (“6.4.1”), (2) Error information (“6.4.2”), (3) Alarm information (“6.4.3”)

6.4.1 Check of state information

Display
State Remarks
message
WUP Warm-up Appears during warm-up
CAL Auto calibration Appears during auto calibration
Displayed together with “CAL” or “RIC” during span
S Span calibration
calibration.
Displayed together with “CAL” or “RIC” during zero
Z Zero calibration
calibration.
SCK Sensor check Displayed during sensor check.
SRC Sensor recovery Displayed during sensor recovery.
BLW Automatic blowdown Displayed during automatic blowdown.
Combustion efficiency option
RIC Rich mode Displayed when electromotive force is 200mV but no
more than 260mV
KYL Key Lock Displayed during key lock
RHO Remote heater is off. Displayed while remote heater is off.
RCP Remote calibration is prohibited. Displayed while remote calibration is prohibited.
RAH Remote analog output hold Displayed during remote analog output hold.
RCL Remote calibration Displayed during remote calibration.
RBL Remote blowdown Displayed during remote blowdown.
OVR Over range Displayed when an input is out of the range.

INZ-TN2ZKMA-E - 29 -
6.4.2 Checking the error information
Display
State Remarks
message
Appears when control temperature of the heater exceeds
Er1 Fault of heater temperature the set range.
The heater control is stopped.
Appears when disconnection is detected at the sensor, or
Er2 Disconnection detection thermocouples for temperature control.
The heater control is stopped.
Er3 Sensor error Appears when the A/D value is saturated.
Appears when the span calibration is abnormal.
Er4 Span calibration error (The calibration gas is unstable. / The calibration factor
setting is inappropriate.)
Appears when the zero calibration is abnormal.
Er5 Zero calibration error (The calibration gas is unstable. / The calibration factor
setting is inappropriate.)

6.4.3 Checking the alarm information

Display
State Remarks
message
Appears when the oxygen concentration exceeds any of
ALM Oxygen concentration error specified HH / High / Lower / LL limit values.
(Refer to “10.5.4” to “10.5.8”)
H High limit error Appears together with ALM.
L Lower limit error Appears together with ALM.
HH HH limit error Appears together with ALM.
LL LL limit error Appears together with ALM.

You can select one of the following seven alarms to output to the alarm contact (Contact No. 21 and 22 of the
external terminal blocks) when an oxygen concentration error occurs.
(1) [Not used] : No alarm is output to the contact output.
(2) [High limit alarm] : Alarm contact is output when an high limit alarm occurs.
(3) [Lower limit alarm] : Alarm contact is output when a lower limit alarm occurs.
(4) [HH limit alarm] : Alarm contact is output when an HH limit alarm occurs.
(5) [LL limit alarm] : Alarm contact is output when a LL limit alarm occurs.
(6) [High/lower limit alarm] : Alarm contact is output when an high or lower limit alarm occurs.
(7) [HH / LL limit alarm] : Alarm contact is output when an HH or LL limit alarm occurs.

- 30 - INZ-TN2ZKMA-E
 6.5 Oxygen detector standard output voltage
O2 concentration Output value O2 concentration Output value O2 concentration Output value
(%) (mV) (%) (mV) (%) (mV)
0.01 176.38 5.0 32.73 25.0 -4.475
0.1 123.15 10.0 16.71 30.0 -8.689
0.5 85.95 15.0 7.333 40.0 -15.34
1.0 69.93 20.0 0.683 50.0 -20.50
1.5 60.56 20.6 0 – –
2.0 53.91 21.0 -0.445 – –

INZ-TN2ZKMA-E - 31 -
 7. CALIBRATION
In order to maintain good accuracy, proper calibration using standard gas is necessary. The following 4
methods of calibration are provided.
(1) Manual calibration (“7.2”), (2) Auto calibration (option) (“7.3”),
(3) Remote calibration (“7.4”), (4) All calibration (option) (“7.5”)

7.1 Preparation
 Check of piping and wiring
Perform wiring and piping correctly referring to Item “4.3”. At this time, the main valve of standard
gas should be left open. Since high pressure is present at piping connections, use cap nut joints and take
special care with regard to air-tightness. Calibration gas flow should be 1.5 ± 0.5 L/min.
 Setting of calibration gas concentration
Referring to “10.2.7 Calibration gas setting” set the oxygen concentration in standard gas cylinder to
be used.
 Setting of calibration range
Set the range for calibration according to “10.2.10 Operation setting screen of calibration range.”

- 32 - INZ-TN2ZKMA-E
 7.2 Manual calibration

Description
 Span/zero is calibrated once by key operation.
 Calibration must be made in the order of span and zero.
 Perform calibration after a calibration gas is supplied to the detector and the output signal of the de-
tector becomes stable.
 If the unit does not have an auto calibration function, the operator shall perform open and close opera-
tions, or adjust the flow rate of calibration gas.
 During calibration, if the analog output hold function (maintenance hold) is enabled, the analog output
signal is held at the set value. Even after the calibration, the hold is maintained during the set time as a
measurement recovery time.

Operation
Procedure

Executes span calibration and zero calibration.

(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key op-
CALIBRATION MENU
eration summary and press the key, the manual span
MANUAL SPAN CAL.
calibration screen appears.

(2) Press the key to perform manual span calibration.

MANUAL SPAN CAL.
If supplying calibration gas manually (without the auto-
START
calibration function)
The operator shall open the span gas valve manually and adjust
the flow rate to 1.5 ± 0.5 L/min.
In the case of unit with the auto calibration function, an exter-
nal solenoid valve can be driven by using the contact output
signal from the terminal block.
(3) Oxygen concentration value and cell electromotive force are
displayed. MANUAL SPAN CAL.
Wait until the oxygen concentration is stabilized. 20.61 % 000.1 mV

(4) Press the key to determine the span calibration factor.

MANUAL SPAN CAL.
During the process, the oxygen concentration value and cell
electromotive force are highlighted. 20.61 % 000.1 mV

(5) After the calibration is completed, the display returns to the

screen on the right. CALIBRATION MENU
MANUAL SPAN CAL.

(6) If the operator opened the span gas valve manually, close the
valve.
(7) Display the screen on the right in accordance with the key op-
CALIBRATION MENU
eration summary and press the key, the manual zero
calibration screen appears. MANUAL ZERO CAL.

INZ-TN2ZKMA-E - 33 -
(8) Press the key to perform manual zero calibration.
MANUAL ZERO CAL.
If supplying calibration gas manually (without the auto-
START
calibration function)
The operator shall open the span gas valve manually and adjust
the flow rate to 1.5 ± 0.5 L/min.
In the case of unit with the auto calibration function, an exter-
nal solenoid valve can be driven by using the contact output
signal from the terminal block.
(9) Oxygen concentration value and cell electromotive force are
displayed. MANUAL ZERO CAL.
Wait until the oxygen concentration is stabilized. 2.01 % 053.9 mV

(10) Press the key to determine the zero calibration factor.

MANUAL ZERO CAL.
During the process, the oxygen concentration value and cell
electromotive force are highlighted. 2.01 % 053.9 mV

(11) After the calibration is completed, the display returns to the

screen on the right. CALIBRATION MENU
MANUAL ZERO CAL.

(12) If the operator open the zero gas valve manually, close the
valve.

How to cancel
 Press the key to cancel the operation.
 After the cancellation, be sure to close the valves of span gas and zero gas.

- 34 - INZ-TN2ZKMA-E
 7.3 Auto calibration (option)

Description
 Calibration is performed at time intervals set in advance.
 The solenoid valve is driven by contact signal to feed the standard gas for automatic calibration with
span gas and zero gas.
 “CAL” is displayed on the left of the measurement screen during automatic calibration.
 If the output signal hold is set, the output signal is held to the set value during calibration.
After the calibration, the hold is maintained until the time set in the measurement recovery time elaps-
es.
 For automatic calibration, it is necessary to set “10.2.2 Date and time for starting automatic calibra-
tion (option)”, “10.2.3 Cycle time setting of automatic calibration (option)”, “10.2.7 Calibration
gas setting”, “10.2.8 Calibration waiting setting (option)”, and “10.5.12 Setting of measurement re-
covery time (maintenance hold)”.
 Refer to Sections “4.2” and “4.3” for the wiring of solenoid valves.

Operation Setting the automatic calibration so that it is performed every four days from 13:00,
Procedure

(example) 2015/02/25
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key op-
CALIBRATION MENU
eration summary and press the key.
SET AUTO CAL

(2) Press the key.

SET AUTO CAL
The auto calibration valid/invalid setting screen appears.
AUTO CALIBRATION

(3) Use the key to select the auto calibration valid (YES).
AUTO CALIBRATION
Press the key to set the value.
YES NO

(4) Press the key to set the value.

AUTO CALIBRATION
YES

INZ-TN2ZKMA-E - 35 -
(5) The screen on the right appears.
SET AUTO CAL
AUTO CALIBRATION

(6) Press the key to display the screen on the right and press
SET AUTO CAL
the key.
START DATE
The date and time for starting automatic calibration screen ap-
pears.
(7) Use the and key to set the auto calibration starting
START DATE
date and time.
(Set the date and time of the future.) 15/02/25 13:00
Press the key to set the value.
(8) Press the key.
START DATE
15/02/25 13:00

(9) The screen on the right appears.

SET AUTO CAL
START DATE

(10) Press the key to display the screen on the right and press
SET AUTO CAL
the key.
AUTO CAL. CYCLE
The cycle time setting of automatic calibration screen appears.
(11) Use the and key to set the auto calibration cycle
AUTO CAL. CYCLE
time.
04d 00h
Press the key to set the value.

(12) Press the key.

AUTO CAL. CYCLE
04d 00h

(13) The display returns to the screen on the right.

SET AUTO CAL
AUTO CAL. CYCLE

How to cancel
 Press the key to cancel the operation.

Note
Automatic calibration is not performed under the following conditions.
 Warm-up is being performed.
 Contact of “Prohibition of calibration” is being input.
 Contact of “Heater off” is being input.

- 36 - INZ-TN2ZKMA-E
 7.4 Remote calibration
This function is available only for the version with auto-calibration.
You can perform all calibration by the contact input of the external terminal block.
To perform remote calibration, install piping and wiring for the standard gas cylinder and the solenoid valve
according to Section 4.
(1) Set one of the contact inputs DI 1 to 3 to “Remote calibration” in accordance with the following op-
eration procedure.
(2) Close the contact set to the “Remote contact” for one second or more (depending on the settings of
(17) to (19) and (20) of the terminal block).
(3) Remote calibration is started. “RCL” is displayed on the left of the display panel, which disappears
when the calibration is completed.

DI1 DI2 DI3 DI COM

17 18 19 20

You can arbitrarily set the contact input functions.

You can arbitrarily set the contact inputs (17), (18), (19) and (20) of the external terminal block (see “10.5.2
Contact input setting”).
Piping and wiring for the standard gas cylinder and the solenoid valve shall be installed.

Description
 You can perform all calibration by the contact input using this function.
 The solenoid valve is driven by contact signal from the terminal block to feed the standard gas for
automatic calibration with span gas and zero gas.
 Refer to Sections “4.2” and “4.3” for the wiring of solenoid valves.

Operation
Procedure

Executes remote calibration.

(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key op-
PARAMETER MENU
eration summary and press the key.
DIGITAL INPUT
The contact input setting screen appears.

(2) Press the key several times and select one of DI 1 to DI 3.

DIGITAL INPUT
Press the key.
DI 

(3) Press the key.

DI 1
Contact is set.
NONE

(4) Press the key several times and select “REMOTE CAL.”.
DI 1
Press the key to set the value.
REMOTE CAL.

INZ-TN2ZKMA-E - 37 -
(5) Press the key.
DI 1
REMOTE CAL.

(6) The screen on the right appears.

DIGITAL INPUT
Press the key several times and return to the measure-
ment screen. DI 1

(7) Close the contact set to the “REMOTE CAL.”

Remote calibration is performed.
12.34 Vol%

How to cancel
 Press the key to cancel the operation.

Note
Automatic calibration is not performed under the following conditions.
 Warm-up is being performed.
 Contact of “Remote blow” is being input.
 Contact of “Prohibition of calibration” is being input.
 Contact of “Heater off” is being input.

- 38 - INZ-TN2ZKMA-E
 7.5 All calibration (option)

Description
 Perform sensor maintenance [sensor check (setting), sensor recovery (setting)], span and zero calibra-
tion once for each sequentially by key operation.
 Actuate the solenoid valve attached to the exterior by the contact signal from the terminal block and
supply standard gases sequentially. Span and zero gas calibration are automatically performed.
 If the output signal hold is set, the output signal is held to the set value during calibration. After the
calibration, the hold is maintained until the time set in the measurement waiting time elapses.
 To perform sensor maintenance (sensor check, sensor recovery) during calibration, “10.4.5 Perform-
ing a manual sensor check” are required.
Note that the sensor recovery is performed if it is determined to be required by the sensor check.
 Refer to Sections “4.2” and “4.3” for the wiring of solenoid valves.

Operation
Procedure

Executes all calibration.

(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key op-
CALIBRATION MENU
eration summary and press the key, the all calibration
ALL CALIBRATION
performing screen appears.

(2) Press the key to perform all calibration.

ALL CALIBRATION
START

(3) The value of the concentration of oxygen and the cell electro-
motive force are displayed while executing the all calibration. ALL CALIBRATION
20.61 % 000.1 mV

(4) After the all calibration is completed, the display returns to the
screen on the right. CALIBRATION MENU
ALL CALIBRATION

How to cancle
 Press the key to cancel the operation.

INZ-TN2ZKMA-E - 39 -
 8. BLOWDOWN (OPTION)
In order to prevent the flow guide tube from clogging with dust contained in gas being measured, dust depos-
its in the flow guide tube is removed by blowing compressed air such as instrumentation air, etc. Use the
blowdown function by one of the following three methods.
 (1) Manual blowdown (“8.2”), (2) Automatic blowdown (“8.3”),
(3) Remote blowdown (“8.4”)

8.1 Preparation for blowdown

 Wiring/piping check
Perform wiring and piping correctly referring to Item. “4.3”. Since high pressure is applied to the piping,
be sure to use blind-nut type joints at connections. Special care should be taken with regard to air-
tightness.
 Setting of blowdown time
Referring to “10.3.4 Procedure for setting blowdown time”, set blowdown time.

8.2 Manual blowdown

Description
 You can perform blowdown operation once by key operation using this function.

Operation
Procedure

Performing manual blowdown

(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key op-
BLOW DOWN MENU
eration summary and press the key, the manual blowdown
MANUAL BLOW DOWN
performing screen enters.

(2) Press the key to perform manual blowdown.

MANUAL BLOW DOWN
ENTRY

(3) While executing, the screen on the right appears.

MANUAL BLOW DOWN
11.11 vol%

(4) After the calibration is completed, the display returns to the

screen on the right. BLOW DOWN MENU
MANUAL BLOW DOWN

How to cancel
 Press the key to cancel the operation.

- 40 - INZ-TN2ZKMA-E
 8.3 Automatic blowdown

Description
 Blowdown operation is performed at time intervals set in advance.
 Using contact signal from the terminal block, drive the solenoid valve and remove dust by blowing
instrumentation air, etc. into the flow guide tube with blowdown nozzle.
 “BLW” is displayed on the left of the measurement screen during automatic blowdown.
 If the output signal hold is set, the output signal is held to the set value before start of blowdown dur-
ing blowdown. After the calibration, the hold is maintained until the time set in the measurement wait-
ing time elapses.
 To perform automatic blowdown, “10.3.2 Date and time setting of automatic blowdown” and
“10.3.3 Automatic blowdown cycle setting” and “10.3.4 Procedure for setting blowdown time” are
required.

Automatic blowdown
starting date
Automatic blowdown
interval
Blowdown contact Closed Closed

Analog output signal

Hold Hold Hold
prolong
Contact output for maintenance

Operation Setting the blowdown so that it is performed for 30 seconds every 24 hours from 13:00,
Procedure

(example) 08/02/25
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key op-
BLOW DOWN MENU
eration summary and press the key.
SET AUTO BLOW

(2) Press the key.

SET AUTO BLOW
The auto blowdown valid/invalid setting screen appears.
AUTO BLOW

(3) Use the key to select the auto blowdown valid (YES).
BLOW DOWN
Press the key to set the value.
YES NO

(4) Press the key.

BLOW DOWN
YES

(5) The screen on the right appears.

SET AUTO BLOW
AUTO BLOW

(6) Press the key to display the screen on the right and press
SET AUTO BLOW
the key.
START DATE
The date and time setting of automatic blowdown screen ap-
pears.

INZ-TN2ZKMA-E - 41 -
(7) Use the and key to set the auto blowdown starting
START DATE
date and time.
15/02/25 13:00
(Set the date and time of the future.)
Press the key to set the value.
(8) Press the key.
START DATE
15/02/25 13:00

(9) The screen on the right appears.

SET AUTO BLOW
START DATE

(10) Press the key to display the screen on the right and press
SET AUTO BLOW
the key.
AUTO BLOW CYCLE
The auto setting blowdown interval screen appears.
(11) Use the and key to set the auto blowdown interval.
AUTO BLOW CYCLE
Press the key to set the value.
24h 00m

(12) Press the key.

AUTO BLOW CYCLE
24h 00m

(13) The screen on the right appears.

SET AUTO BLOW
AUTO BLOW CYCLE

(14) Press the key to display the screen on the right and press
SET AUTO BLOW
the key.
BLOW DOWN TIME
The setting blowdown time screen appears.
(15) Use the and key to set the blowdown time.
BLOW DOWN TIME
(Common with the manual blowdown.)
030 S
Press the key to set the value.

(16) Press the key.

BLOW DOWN TIME
030 S

(17) The display returns to the screen on the right.

SET AUTO BLOW
BLOW DOWN TIME

How to cancel
 Press the key to cancel the operation.

- 42 - INZ-TN2ZKMA-E
 8.4 Remote blowdown
You can perform blowdown by the contact input of the external terminal block.
To perform remote blowdown, install piping and wiring for the supply air and the solenoid valve according
to Section 4.
(1) Set one of the contact inputs DI 1 to 3 to “Blowdown ON” in accordance with the following opera-
tion procedure.
(2) Close the contact set to the “Blowdown ON” for one second or more (depending on the settings of
(17) to (19) and (20) of the terminal block).
(3) Blowdown is started. “RBL” is displayed on the left of the display panel, which disappears when the
blowdown is completed. Blowdown continues for the time you set in “10.3.4 Procedure for setting
blowdown time”.

DI1 DI2 DI3 DI COM

17 18 19 20

You can arbitrarily set the contact input functions.

You can arbitrarily set the contact inputs (17) to (19) and (20) of the terminal block (see “10.5.2 Contact
input setting”).
Piping and wiring for the supply air and the solenoid valve shall be installed.

Description
 You can perform blowdown by the contact input using this function.
 Actuate the solenoid valve attached to the exterior by the contact signal from the terminal block and
flow supply air sequentially. Blowdown is automatically performed.
 Refer to Sections “4.2” and “4.3” for the wiring of solenoid valves.

Operation
Procedure

Performing remote blowdown

(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key op-
PARAMETER MENU
eration summary and press the key.
DIGITAL INPUT
The contact input setting screen appears.

(2) Press the key several times and select one of DI 1 to DI 3.

DIGITAL INPUT
Press the key.
DI 1

(3) Press the key.

DI 1
Contact is set.
NONE

(4) Press the key several times and select “BLOW DOWN
DI 1
ON”.
BLOW DOWN ON
Press the key to set the value.

INZ-TN2ZKMA-E - 43 -
(5) Press the key.
DI 1
BLOW DOWN ON

(6) The screen on the right appears.

DIGITAL INPUT
Press the key several times and return to the measurement
screen. DI 1

(7) Close the contact set to the “Blowdown ON.”

Blowdown is performed. 12.34 Vol%

How to cancel
 Press the key to cancel the operation.

- 44 - INZ-TN2ZKMA-E
 9. MAINTENANCE AND CHECK
9.1 Checking
Please regularly check the instrument and carry out maintenance work to use it always in good condition.
Check especially the following items. Perform maintenance and check every year or two.

Items to be checked Action

Zero and span calibration Perform calibration every week.
Daily inspection

Calibration gas pressure Replace calibration gas cylinder when the primary
pressure becomes around 1 MPa.
Check for loose cable gland Check if the screw is tightened.
If the screw is loose, tighten it.
Case packing If there are any cracks on the surface of packing,
Periodic inspection

replace it with new one.

Key sheet If damaged, replace it with new one.

Packing of cable gland If there is any cracks in the packings inside cable
glands, replace the packing with new one. Pay
attention to the exposed surface of packing if
there are any cracks.

9.2 Spare parts

No. Name Part number Q'ty Remarks
LCD module *ZZPZKM2－TK4K9805C1 1 set Includes LCD
1
assembly
I/O board *ZZPZKM2－TQ502655C1 1 set Includes electrolytic capacitor.
To order this part, type code written
2
on the specification nameplate is re-
quired.
3-1 Case packing *ZZPZKM2－TK4K9807P3 1 For ZKMA
3-2 Case packing *ZZPZKM2－TK7H7465P1 1 For ZKMB
4 Key sheet *ZZPZKM2－TQ402693P1 1
Packing 1 set For the cable gland used to connect
*ZZPZKM2－TQ502593P3
5
the detector.
Packing *ZZPZKM2－TK7M6120P1 2 Small packing for the cable gland (op-
6-1
tional) for ZKMA
*ZZPZKM2－TK7M6120P2 2 Large packing for the cable gland (op-
6-2
tional) for ZKMA
O-rings *ZZPZKM2－TK4K9799P13 4 These are the parts used for the case
7
fixing screw for ZKMB.
Note 1: With regard to No.1 and No.2, refer to "Warranty and maintenance" in this instruction manual.
Note 2: Consult us for the replacement. Disassembly may result in an electric shock or personal injury.

INZ-TN2ZKMA-E - 45 -
 9.3 Replacement of fuse
If a fuse blows, turn off the power, and replace the fuse after investigating the cause.
Open the front door and you can see the a fuse on the case.
To replace the fuse, insert a flathead screwdriver or coin into the fuse cap and turn it to the left while pressing
it in order to remove the cap and replace the fuse.
Put the cap on the fuse and turn it to the right to fix it.

For heater: ø5×20 mm 2.5 A (Example: 0213, 2.5 A, manufactured by Littelfuse)

Note: Use time-lag fuses.

- 46 - INZ-TN2ZKMA-E
 9.4 Adjustment of monitor contrast
You can adjust the monitor contrast to improve the readability.

VR1 Open the cover, and you can see the volume
knob (VR1) on the CPU board. Turn the
knob with a flathead screwdriver to adjust
the contrast.

ZKMA

VR1

ZKMB

INZ-TN2ZKMA-E - 47 -
 9.5 Troubleshooting
Phenomena Probable causes Checking methods (normal value) Remedy
No display Converter fuse blown out Check the fuse and supply voltage speci- Replace fuse Check
fication. Power supply voltage
Indication does Filter and/or flow guide tube Visual check of filter and flow guide Clean or replace filter
not change or clogged tube for contamination or clogging. Tighten pipe connec-
slow response Check for loosen and gas leaks at piping tions
connections and mounting place of de-
tector.
Sensor deterioration Change over between zero and span gas Replace sensor
and check if 5 minutes or longer is need-
ed for 90% response.
Decrease in flow velocity of Check response to process gas after Increase process gas
exhaust gas shutting down calibration gas. Flow into the flow
Move the direction (mounting position) guide tube.
of “arrow” of the flow guide slightly.
Temperature Break of wiring Cable check of wiring Replacement
alarm contin- Wrong wiring Wiring check Correct wiring
ues for more Source voltage is too low. Check of supply voltage specification Check power supply
than 10 min. Break of thermocouples Break check Replace sensor
after power
switched ON Blown heater fuse Cable check of fuse Replace fuse
Break in detector heater Check heater resistance Replace sensor
50 to 55Ω for 115V, 200 to 250Ω for
220V (Excluding wiring resistance)
Automatic Difference between calibration Check the set value for calibration gas Set proper value (Re-
calibration is gas concentration and its setting concentration. fer to “10.2.7”)
not possible Wrong parameters setting Check automatic calibration intervals.  Set proper parame-
ters
The calibration is prohibited in Check if the calibration is not prohibited  Set proper parame-
the contact input of the external in the contact input of the external ter- ters
terminal block. minal block.  Correct wiring
The heater is set to off at the Check if the heater is set to off at the  Set proper parame-
contact input of the external contact input of the external terminal ters
terminal block. block.  Correct wiring
Zero and/or Difference between calibration Check the set value for calibration gas  Set proper value
span alarm gas concentration and its setting concentration.
or misconnection between zero Check piping.  Correct wiring
and span gas
Indication too Loose flange and its surround- Check for gas leaks in detector and  Tighten mounting
high or too low ings Deteriorated O-rings mounting part of flow guide tube flange. screws
 Replace sensor
Check for leaks from the outside.  Seal
Detector is faulty. Check for gas leaks at calibration gas  Tighten connectors
inlet.  Replace sensor
Check sensor voltage (mV) for higher or
lower than other detector when flowing
zero gas. (See “6.5 Oxygen detector
standard output voltage”)
Abnormal detector temperature Refer to check items for detector tem-  Replace sensor
perature alarm described above.
Indication difference between Oxygen concentration is higher in dry  Normal
dry and wet base measurement base.
Unstable read- The power supply voltage is too Check that the supplied voltage is as  Auto-tuning
ings high or too low. specified.

- 48 - INZ-TN2ZKMA-E
 Phenomena Probable causes Checking methods (normal value) Remedy
Disconnection Break of thermocouples Cable check of wiring  Replace the defec-
detection error Break of sensor Wiring check tive parts.
Wrong wiring  Correct wiring
 Turn on/off the
power supply.
Range cannot “Range setting” is set in the Check if “Range setting” is set in the Cancel “Range set-
be switched. contact input setting. contact input setting. ting” in the contact
input setting.

INZ-TN2ZKMA-E - 49 -
 10. SETTING AND OPERATING OF PARAMETER
10.1 Measured menu

10.1.1 Display range setting screen

Description
 You can set the display range of oxygen concentration value using this function.
 Settable range: Select one of the following
(1) “Range 1”: Displayed in the range set in the range setting 1.
(2) “Range 2”: Displayed in the range set in the range setting 2.

Operation
Procedure

Setting the display range to “Range 1”

(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key op-
MEASURE MENU
eration summary and press the key.
DISPLAY RANGE
The display range setting screen appears.

(2) Use the key to select the range-1.

DISPLAY RANGE
Press the key to set the value.
RANGE1 RANGE2

(3) Press the key.

DISPLAY RANGE
RANGE1

(4) When it is fixed, the display returns to the screen on the right.
MEASURE MENU
DISPLAY RANGE

Note
 If “Range setting” is set in the contact input setting, you cannot change the display range on this
screen.

- 50 - INZ-TN2ZKMA-E
10.1.2 Decimal point position setting screen
Description
 You can set the decimal point position of full scale for oxygen concentration display using this func-
tion.
 Settable range: Select one of the following.
(1) “00.00”: Displayed with two-digit integer and two decimal places.
(2) “0.000”: Displayed with one-digit integer and three decimal places.

Operation
Procedure

Setting the display of two-digit integer and two decimal places (Range 1)
(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key op-
MEASURE MENU
eration summary and press the key.
OUTPUT RANGE

(2) Press the key.

RANGE 1
The decimal point position setting screen appears.
DECIMAL POINT

(3) Use the key to select the two-digit integer and two deci-
DECIMAL POINT
mal places.
00.00
Press the key to set the value.

(4) Press the key.

DECIMAL POINT
00.00

(5) When it is fixed, the display returns to the screen on the right.
RANGE 1
DECIMAL POINT

Note
 If changing “0.000” to “00.00,” “25.00” is set as the full scale value.
 If changing “00.00” to “0.000,” “5.000” is set as the full scale value.

INZ-TN2ZKMA-E - 51 -
10.1.3 Full scale setting screen
Description
 You can set the full scale value for display of oxygen concentration value using this function.
 Settable range: If the decimal point position is set to “00.00”: 02.00 to 50.00 vol%
If the decimal point position is set to “0.000”: 2.000 to 9.000 vol%

Operation
Procedure

Setting the full scale value to 20.00% (Range-1)

(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key op-
MEASURE MENU
eration summary and press the key.
OUTPUT RANGE

(2) Press the key to display the screen on the right and press
RANGE 1
the key.
FULL SCALE
The full scale setting screen appears.
(3) Use the and key to set the full scale value.
FULL SCALE
Press the key to set the value.
20.00

(4) Press the key.

FULL SCALE
20.00

(5) The display returns to the screen on the right.

RANGE 1
FULL SCALE

- 52 - INZ-TN2ZKMA-E
10.1.4 Setting screen for calculation time of maximum and min-
imum values appears
Description
 You can set the calculation time of maximum and minimum values of oxygen concentration value
using this function.
 Settable range: 0 to 240h

Operation
Procedure

Setting the calculation time of maximum and minimum values to 24 hours

(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key op-
MEASURE MENU
eration summary and press the key.
The setting screen for calculation time of maximum and mini- CALCULATE TIME
mum values appears.
(2) Use the and key to set the calculation time of max-
CALCULATE TIME
imum and minimum values.
024 h
Press the key to set the value.

(3) Press the key.

CALCULATE TIME
024 h

(4) When it is fixed, the display returns to the screen on the right.
MEASURE MENU
CALCULATE TIME

INZ-TN2ZKMA-E - 53 -
 10.2 Calibration menu

10.2.1 Automatic calibration setting (option)

Description
 You can set the automatic calibration to valid or invalid using this function.
 If changing the automatic calibration setting from valid to invalid during automatic calibration or re-
mote calibration, the calibration is forcibly canceled.

Operation
Procedure

Setting the automatic calibration to valid

(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key op-
CALIBRATION MENU
eration summary and press the key.
SET AUTO CAL

(2) Press the key.

SET AUTO CAL
The auto calibration valid/invalid setting screen appears.
AUTO CALIBRATION

(3) Use the key to select the auto calibration valid (YES).
AUTO CALIBRATION
Press the key to set the value.
YES NO

(4) Press the key.

AUTO CALIBRATION
YES

(5) The display returns to the screen on the right.

SET AUTO CAL
AUTO CALIBRATION

Note
 If the time for automatic calibration comes during manual treatments (calibration, blowdown, or sen-
sor check) or remote treatments (calibration, blowdown, or heater off), the treatment being performed
is prioritized and the automatic calibration starts after the treatment is completed.
 If the time for automatic calibration comes at the same time with automatic blowdown, the automatic
blowdown starts first and the automatic calibration starts after the automatic blowdown is completed.
 “Prohibition of calibration” is set in the contact input setting and the contact input is on, automatic
If
calibration is not performed.
 If disconnection is detected (O2 sensor input, O2 sensor thermocouple input, or thermocouple input
(combustion control: option)), or a heater temperature error or A/D saturation error occurs, automatic
calibration is not performed.
 Automatic calibration is not available during warm-up operation.

- 54 - INZ-TN2ZKMA-E
10.2.2 Date and time for starting automatic calibration (option)
Description
 You can set the date and time for starting automatic calibration using this function.
Automatic calibration is performed in a specified cycle from a specified date and time.
 If it is invalid, the automatic calibration does not start at a specified date and time.
 Settable range: date and time in the future in the calendar

Operation
Procedure

Setting the automatic calibration so that it is performed from 13:00, 2015/02/25

(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key op-
CALIBRATION MENU
eration summary and press the key.
SET AUTO CAL

(2) Press the key to display the screen on the right and press
SET AUTO CAL
the key.
START DATE
The auto calibration starting date and time setting screen ap-
pears.
(3) Use the and key to set the auto calibration starting
START DATE
date and time.
15/01/01 00:00
Press the key to set the value.

(4) Press the key.

START DATE
15/02/25 13:00

(5) The display returns to the screen on the right.

SET AUTO CAL
START DATE

Note
 You cannot change the setting value during automatic calibration or remote calibration.
 Check that “Current date and time setting” in the parameter menu is properly set.

INZ-TN2ZKMA-E - 55 -
10.2.3 Cycle time setting of automatic calibration (option)
Description
 You can set the automatic calibration cycle using this function.
The cycle starts from a specified date and time for automatic calibration.
 Settable range: 00d 00h to 99d 23h (h: 00 to 23)

Operation
Procedure

Setting the automatic calibration so that it is performed every four days

(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key op-
CALIBRATION MENU
eration summary and press the key.
SET AUTO CAL

(2) Press the key to display the screen on the right and press
SET AUTO CAL
the key.
AUTO CAL. CYCLE
The cycle time setting of automatic calibration appears.
(3) Use the and key to set the auto calibration starting
AUTO CAL. CYCLE
date and time.
04 d 00 h
Press the key to set the value.

(4) Press the key.

AUTO CAL. CYCLE
04 d 00 h

(5) The display returns to the screen on the right.

SET AUTO CAL
AUTO CAL. CYCLE

Note
 You cannot change the setting value during automatic calibration or remote calibration.

- 56 - INZ-TN2ZKMA-E
10.2.4 Performing all calibration (option)
Description
 You can perform all calibration on the screen using this function.
Zero calibration is automatically performed after the span calibration.
 You cannot perform “All calibration” during warming-up operation.

Operation
Procedure

Performing all calibration on the screen

(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key
CALIBRATION MENU
operation summary and press the key, the all calibra-
ALL CALIBRATION
tion performing screen appears.

(2) Press the key to perform all calibration.

ALL CALIBRATION
START

(3) Oxygen concentration value and cell electromotive force are

displayed during all calibration. ALL CALIBRATION
20.61 % 000.1 mV

(4) After the all calibration is completed, the display returns to

the screen on the right. CALIBRATION MENU
ALL CALIBRATION

How to cancel
 Press the key to cancel the operation.

INZ-TN2ZKMA-E - 57 -
10.2.5 Performing a manual span calibration
Description
 Before starting span calibration, the operator shall supply span gas to the detector and check that the
display is stabilized.
 You cannot perform manual span calibration during warming-up operation.

Operation
Procedure

Performing span calibration on the screen

(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key op-
CALIBRATION MENU
eration summary and press the key, the manual span
MANUAL SPAN CAL.
calibration screen appears.

(2) Press the key to perform manual span calibration.

MANUAL SPAN CAL.
If supplying calibration gas manually (without the auto-
START
calibration function)
The operator shall open the span gas valve manually and adjust
the flow rate to 1.5 ± 0.5 L/min.

If your detector has the auto-calibration function, you can acti-

vate the external solenoid valve using the contact output signal
at the terminal block.
(3) Oxygen concentration value and cell electromotive force are
displayed. MANUAL SPAN CAL.
Wait until the oxygen concentration is stabilized. 20.61 % 000.1 mV

(4) Press the key to determine the span calibration factor.

MANUAL SPAN CAL.
During the process, the oxygen concentration value and cell
20.61 % 000.1 mV
electromotive force are highlighted.

(5) After the calibration is completed, the display returns to the

screen on the right. CALIBRATION MENU
MANUAL SPAN CAL.

(6) If the operator opened the span gas valve manually, close the
valve.

How to cancel
 Press the key to cancel the operation.
 After the cancellation, be sure to close the valves of span gas.

- 58 - INZ-TN2ZKMA-E
10.2.6 Performing a manual zero calibration
Description
 Before starting zero calibration, the operator shall supply zero gas to the detector and check that the
display is stabilized.
 You cannot perform manual zero calibration during warming-up operation.

Operation
Procedure

Performing zero calibration on the screen

(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key op-
CALIBRATION MENU
eration summary and press the key, the manual zero
MANUAL ZERO CAL.
calibration screen appears.

(2) Press the key to perform manual zero calibration.

MANUAL ZERO CAL.
If supplying calibration gas manually (without the auto-
START
calibration function)
The operator shall open the zero gas valve manually and adjust
the flow rate to 1.5 ± 0.5 L/min.

If your detector has the auto-calibration function, you can acti-

vate the external solenoid valve using the contact output signal
at the terminal block.
(3) Oxygen concentration value and cell electromotive force are
displayed. MANUAL ZERO CAL.
Wait until the oxygen concentration is stabilized. 2.01 % 053.9 mV

(4) Press the key to determine the zero calibration factor.

MANUAL ZERO CAL.
During the process, the oxygen concentration value and cell
2.01 % 053.9 mV
electromotive force are highlighted.

(5) After the calibration is completed, the display returns to the

screen on the right. CALIBRATION MENU
MANUAL ZERO CAL.

(6) The operator shall close the zero gas valve manually.

How to cancel
 Press the key to cancel the operation.
 After the cancellation, be sure to close the valves of zero gas.

INZ-TN2ZKMA-E - 59 -
10.2.7 Calibration gas setting
Description
 Set calibration gas concentration (span/zero calibration gas concentrations).
Use the calibration gas concentration 1 for the range 1, and the calibration gas concentration 2 for the
range 2.
 Use normal air (atmosphere) as a span calibration gas and set its concentration to 20.600% O2/N2.
 Settable range: Span calibration gas 00.010 to 50.000 %O2/N2
Zero calibration gas 00.010 to 25.000 %O2/N2

Operation
Procedure

Setting the span/zero calibration gas concentrations (Range 1)

(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key op-
CALIBRATION MENU
eration summary and press the key.
CAL. GAS (RANGE 1)

(2) The set content is displayed now.

SPAN ZERO
20.600% 02.000%

(3) Use the and key to change the calibration gas con-
SPAN ZERO
centrations.
20.600% 02.000%
Press the key to set the value.

(4) The set content is displayed.

SPAN ZERO
Press the key.
20.600% 02.000%

(5) The display returns to the screen on the right.

CALIBRATION MENU
CAL. GAS (RANGE 1)

Note
 You cannot change the setting value during automatic calibration or remote calibration.
 Set with span calibration gas concentrations ≥ zero calibration gas concentrations.

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10.2.8 Calibration waiting setting (option)
Description
 Set the waiting time from supply of calibration gas to start of calibration.
(Set the time so that the calibration gas becomes stable before the calibration.)
 Settable range: 10 to 999sec.

Operation
Procedure

Setting the waiting time before the start of calibration to 20 seconds

(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key
CALIBRATION MENU
operation summary and press the key.
CAL. WAIT TIME

(2) The currently set content is displayed.

CAL. WAIT TIME
Use the and key to change the wait time.
020 S
Press the key to set the value.

(3) Press the key.

CAL. WAIT TIME
020 S

(4) The display returns to the screen on the right.

CALIBRATION MENU
CAL. WAIT TIME

Note
 You cannot change the setting value during automatic calibration or remote calibration.

INZ-TN2ZKMA-E - 61 -
10.2.9 Calibration error clear
Description
 You can clear the errors occurred during calibration using this function.
If an error occurs during calibration, an error display (Er4, Er5) and abnormal contact output (close)
continues until the next calibration is properly completed.
 Clear the error display on the measurement screen and open the abnormal contact output.
 Error log information is not cleared.

Operation
Procedure

Clearing a calibration error

(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key op-
CALIBRATION MENU
eration summary and press the key.
The calibration error clear screen appears. CAL. ERROR CLEAR

(2) Press the key.

CAL. ERROR CLEAR
(The calibration error is not cleared yet.)
YES

(3) Press the key.

CAL. ERROR CLEAR
(Calibration error cleared.)
YES?

(4) The display returns to the screen on the right.

CALIBRATION MENU
CAL. ERROR CLEAR

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10.2.10 Operation setting screen of calibration range
Description
 During calibration, you can select single or common range for the calibration factor using this func-
tion.
 Settable range: Select one of the following.
(1) “Range interlock”: Performs calibration of the range that is currently displayed
and sets the calibration factors of the other ranges to the same
value as above.
(2) “Display range”: Performs calibration of the range that is currently displayed.

Operation
Procedure

Setting the calibration range to range interlock

(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key op-
CALIBRATION MENU
eration summary and press the key.
CURRENT
The operation setting screen of calibration range appears.

(2) Use the key to select the range interlock.

ABOUT CAL. RANGE
Press the key to set the value.
BOTH CURRENT

(3) Press the key.

ABOUT CAL. RANG
BOTH

(4) When it is fixed, the display returns to the screen on the right.
CALIBRATION MENU
CURRENT

INZ-TN2ZKMA-E - 63 -
 10.3 Blowdown menu (option)

10.3.1 Automatic blowdown setting

Description
 You can set the automatic blowdown to valid or invalid using this function.
 If changing the automatic blowdown setting from valid to invalid during automatic blowdown, the
blowdown is forcibly canceled.

Operation
Procedure

Setting the automatic blowdown to valid

(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key op-
BLOW DOWN MENU
eration summary and press the key.
SET AUTO BLOW

(2) Press the key.

SET AUTO BLOW
The auto blowdown valid/invalid setting screen appears.
BLOW DOWN

(3) Use the key to select the auto blowdown valid (YES).
BLOW DOWN
Press the key to set the value.
YES NO

(4) Press the key.

BLOW DOWN
YES

(5) The display returns to the screen on the right.

SET AUTO BLOW
BLOW DOWN

Note
 If the time for automatic calibration comes during manual treatments (calibration, blowdown, sensor
check, or sensor recovery) or remote treatments (calibration, blowdown, or heater off), the treatment
being performed is prioritized and the automatic calibration starts after the treatment is completed.
 If the time for automatic blowdown comes at the same time with automatic calibration, the automatic
blowdown starts first.
 If disconnection is detected (O2 sensor input, O2 sensor thermocouple input, or thermocouple input
(combustion control: option)), or heater temperature error or A/D saturation error occurs, automatic
calibration is not performed.

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10.3.2 Date and time setting of automatic blowdown
Description
 You can set the date and time for starting automatic blowdown using this function.
Automatic blowdown is performed in a specified cycle from a specified date and time.
 If it is invalid, automatic blowdown does not start at a specified date and time.
 Settable range: date and time in the future in the calendar

Operation
Procedure

Setting the date and time for starting automatic blowdown to 13:00, 2015/02/25
(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key op-
BLOW DOWN MENU
eration summary and press the key.
SET AUTO BLOW

(2) Press the key.

SET AUTO BLOW
The date and time setting of automatic blowdown screen ap-
pears. START DATE

(3) Use the and key to set the automatic blowdown

START DATE
starting date and time screen.
15/02/25 13:00
Press the key to set the value.

(4) Press the key.

START DATE
15/02/25 13:00

(5) The display returns to the screen on the right.

SET AUTO BLOW
START DATE

Note
 You cannot change the setting value during automatic blowdown or remote blowdown.
 Check that “Current date and time setting” in the parameter menu is properly set.

INZ-TN2ZKMA-E - 65 -
10.3.3 Automatic blowdown cycle setting
Description
 You can set the automatic blowdown cycle using this function.
The cycle starts from a specified date and time for automatic blowdown.
 Settable range: 00h 00m to 99h 59m (m: 00 to 59)

Operation
Procedure

Setting automatic blowdown cycle to 24 hours.

(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key op-
BLOW DOWN MENU
eration summary and press the key.
SET AUTO BLOW

(2) Press the key to display the screen on the right and press
SET AUTO BLOW
the key.
AUTO BLOW CYCLE
The auto blowdown cycle setting screen appears.
(3) Use the and key to select the auto blowdown cycle.
AUTO BLOW CYCLE
Press the key to set the value.
24 h 00 m

(4) Press the key.

AUTO BLOW CYCLE
24 h 00 m

(5) The display returns to the screen on the right.

SET AUTO BLOW
AUTO BLOW CYCLE

Note
 You cannot change the setting value during automatic blowdown or remote blowdown.
 Set the blowdown cycle value larger than the blowdown time.

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10.3.4 Procedure for setting blowdown time
Description
 You can set the blowdown time using this function (common with manual blow down).
 Settable range: 0 to 999 sec.

Operation
Procedure

Setting blowdown time to 30 seconds.

(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key op-
BLOW DOWN MENU
eration summary and press the key.
SET AUTO BLOW

(2) Press the key to display the screen on the right and press
SET AUTO BLOW
the key.
BLOW DOWN TIME
The procedure for setting blowdown time screen appears.
(3) Use the and key to set the blowdown time.
BLOW DOWN TIME
Press the key to set the value.
030 s

(4) Press the key.

BLOW DOWN TIME
030 s

(5) The display returns to the screen on the right.

SET AUTO BLOW
BLOW DOWN TIME

Note
 You cannot change the setting value during automatic blowdown or remote blowdown.
 Set the blowdown cycle value smaller than the blowdown time.

INZ-TN2ZKMA-E - 67 -
10.3.5 Perfoming manual blowdown
Description
 You can perform blowdown on the screen using this function.
 If you perform remote control (calibration, blowdown, turning off the heater) during manual blow-
down, remote control is prioritized and manual blowdown is stopped.

Operation
Procedure

Performing blowdown on the screen

(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key op-
BLOW DOWN MENU
eration summary and press the key, the manual blowdown
MANUAL BLOW DOWN
performing screen appears.

(2) Press the key to perform manual blowdown.

MANUAL BLOW DOWN
START

(3) Oxygen concentration value is displayed during manual blow-

down. MANUAL BLOW DOWN
11.11 vol%

(4) After the calibration is completed, the display returns to the

screen on the right. BLOW DOWN MENU
MANUAL BLOW DOWN

How to cancel
 Press the key to cancel the operation.

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 10.4 Maintenance menu

10.4.1 Error log display

Description
 You can display an error log on the screen using this function.
 A latest piece of error information is displayed first.
The maximum of 12 pieces of error information are saved.
Press the key to display the older pieces of error information.
The latest piece of error information is displayed next to the oldest piece of error information.
 The oldest piece of error information is overwritten by a new one.

Operation
Procedure

Displaying an error log on the screen

(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key op-
MAINTE MENU
eration summary and press the key.
ERROR LOG

(2) Use the key to select the error log screen.

ERROR LOG
DISP CLEAR

(3) Press the key, the latest error log appears.

YY/MM/DD HH:MM


(4) Press the key to display the previous piece of error log
YY/MM/DD HH:MM
information.


(5) Press the key, the display returns to the screen on the
ERROR LOG
right.
DISP CLEAR

(6) Press the key again to return to the screen on the right.
MAINTE MENU
ERROR LOG

INZ-TN2ZKMA-E - 69 -
Error logs
Display message Status
Sensorline Error Sensor line disconnection of the zirconia oxygen sensor was detected.
TC-line Error Temperature control line disconnection of the zirconia oxygen sensor was detected.
Sub temp. Error Line disconnection of the thermocouple for combustion control was detected.
Warm-up was not completed within the warm-up monitoring time (45 minutes).
Warm-up Error  Warm-up is properly completed if the heater temperature of the zirconia oxygen sen-
sor becomes the control temperature (800°C) ± 1°C and stable for one minute.
Cell temp. Error Heater temperature exceeds the specified range (800°C ± 70°C)
 The concentration of the calibration span gas being supplied is not stable.
Span gas Error (In a discrimination treatment of stability, the error of ± 0.2% or more compared to the
value in the previous treatment continues.)
 The concentration of the calibration zero gas being supplied is not stable.
Zero gas Error (In a discrimination treatment of stability, the error of ± 0.2% or more compared to the
value in the previous treatment continues.)
Span cal. Error Span calibration failed. (Calibration factor could not be determined.)
Zero cal. Error Zero calibration failed. (Calibration factor could not be determined.)
Sensor Error, An error was detected in the A/D conversion of oxygen concentration value of the zirco-
A/D data Error nia oxygen sensor. (260 mV or more, –50 mV or less)

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10.4.2 Clearing error logs
Description
 You can clear all error logs saved using this function.

Operation
Procedure

Clearing all error logs saved

(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key op-
MAINTE MENU
eration summary and press the key.
ERROR LOG

(2) Use the key to select the error log clear screen.
ERROR LOG
DISP CLEAR

(3) Press the key to clearing error logs.

CLEAR ERROR LOG
(However, it has not been deleted yet.)
YES

(4) The screen is displayed again to check. Press the key to

CLEAR ERROR LOG
clear all the error logs.
YES?

(5) After the processing is completed, the display changes to the

menu screen. ERROR LOG
DISP CLEAR

(6) Press the key again to return to the screen on the right.
MAINTE MENU
ERROR LOG

INZ-TN2ZKMA-E - 71 -
10.4.3 Alarm log display
Description
 You can display alarm logs on the screen using this function.
 A latest piece of alarm information is displayed first.
The maximum of 12 pieces of alarm information are saved.
Press the key to display the older pieces of alarm information.
The latest piece of alarm information is displayed next to the oldest piece of alarm information.
 The oldest piece of alarm information is overwritten by a new one.

Operation
Procedure

Displaying alarm logs on the screen

(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key op-
MAINTE MENU
eration summary and press the key.
ALARM LOG

(2) Use the key to select the alarm log display screen.
ALARM LOG
DISP CLEAR

(3) Press the key, the latest alarm log appears.

YY/MM/DD HH:MM


(4) Press the key to display the previous piece of alarm log
YY/MM/DD HH:MM
information.


(5) Press the key, the display returns to the screen on the
ALARM LOG
right.
DISP CLEAR

(6) Press the key again to return to the screen on the right.
MAINTE MENU
ALARM LOG

Alarm logs
Display message Status
High alarm Oxygen concentration value exceeded a specified upper limit.
Low alarm Oxygen concentration value exceeded a specified lower limit.
Hi-High alarm Oxygen concentration value exceeded a specified Hi-High limit.
Low-Low alarm Oxygen concentration value exceeded a specified Low-Low limit.

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10.4.4 Clearing alarm logs
Description
 You can clear all alarm logs using this function.

Operation
Procedure

Clearing all alarm logs saved

(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key op-
MAINTE MENU
eration summary and press the key.
ALARM LOG

(2) Use the key to select the alarm log clear screen.
ALARM LOG
DISP CLEAR

(3) Press the key to perform clearing alarm logs.

CLEAR ALARM LOG
(However, it has not been deleted yet.)
YES

(4) The screen is displayed again to check. Press the key to

CLEAR ALARM LOG
clear all the alarm logs.
YES?

(5) After the processing is completed, the display changes to the

menu screen. ALARM LOG
DISP CLEAR

(6) Press the key again to return to the screen on the right.
MAINTE MENU
ALARM LOG

INZ-TN2ZKMA-E - 73 -
10.4.5 Performing a manual sensor check
Description
 Manually supply atmospheric air or air from cylinder to the detector in order to measure the electro-
motive force of the sensor.

Operation
Proce-

Performing a sensor check on the screen

dure

(example)
Key operation Description Displayed message
(1) Display the screen on the right in accordance with the key op-
MAINTE MENU
eration summary and press the key, the manual sensor
check performing screen appears. SENSOR CHECK

(2) Supplying atmospheric air or air from cylinder manually (1.5 ±

0.5 L/min). SENSOR CHECK
START

(3) Press the key to perform sensor check.

SENSOR CHECK
During the process, electromotive force of the sensor is dis-
000.2 mV
played.

(4) Press the key to return to the screen on the right.

SENSOR CHECK
START

(5) When the check is completed, manually stop supplying air to

the detector.

Note
 If the electromotive force of the sensor is out of the range from -5.0 mV through +5.0 mV, it is rec-
ommended to replace the sensor.

- 74 - INZ-TN2ZKMA-E
10.4.6 Maintenance mode setting
Description
 You can set the maintenance mode to valid or invalid with this function.
 If the maintenance mode is set to valid, the analog output signal is held at the set value (see “10.5.10
Hold value setting.”) and the contact output for maintenance of the external contact is on. The data
portion of the measurement screen flickers.

Operation
Procedure

Setting the maintenance mode to valid

(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key op-
MAINTE MENU
eration summary and press the key, the maintenance
MAINTENANCE MODE
mode setting screen appears.

(2) Use the key to select the maintenance mode valid (YES).
MAINTENANCE MODE
Press the key to set the value.
YES NO

(3) Press the key.

MAINTENANCE MODE
YES

(4) The display returns to the screen on the right.

MAINTE MENU
MAINTENANCE MODE

Note
 If an error occurs while the maintenance mode is enabled, error handling is prioritized.
 If the analog output hold function (error hold) is enabled, the analog output signal is held at the value
set at the hold value setting (error hold).
 The data portion of the measurement screen flickers and is highlighted.

INZ-TN2ZKMA-E - 75 -
10.4.7 Password setting
Description
 You can set a password for switching the “Key lock function” valid /invalid, which is to prevent unau-
thorized people from making various setting or operating the unit manually (modification, etc.)
Note: Refer to “Setting of key lock” Paragraph (“10.5.16”).
 When you set the “new password” you desire, the screen transits to the password authentication
screen automatically.
After you input the “old password" in the password authentication screen, the new password will be
registered.
 The factory-set password is “0000”.
An authorized person should manage the set password for remembrance’ sake.
 Settable value: 4 digits from 0 to 9

Operation
Procedure

Setting to change from old password “9999” to new password “0000”

(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key
MAINTE MENU
operation summary and press the key. PASSWORD

(2) Use the key and the key to input the new
NEW PASSWORD
password.
0123

(3) Press the key.

OLD PASSWORD
0000

(4) Use the key and the key to input the old
OLD PASSWORD
password.
9999

(5) The new password is displayed by pressing the key.

NEW PASSWORD
0123

(6) Press the key to go back to the screen on the right.

MAINTE MENU
PASSWORD

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10.4.8 PID auto tuning
Description
 Heater temperature of the detector is PID controlled. This "PID auto-tuning" function optimizes each
value of P (proportion), I (integration) and D (derivation) for the environment where the unit is in-
stalled.
Note: Each value of P, I, and D has been set at factory. If temperature is not properly controlled, per-
form PID auto tuning.
 Measured value and analog output become unstable during PID auto tuning because the controlled
temperature goes up and down.
 You can hold the analog output value during PID auto tuning, because it is a part of maintenance (Re-
fer to 10.5.9 “Hold treatment setting (maintenance hold)”).
 You cannot use PID auto tuning with auto calibration or automatic blowdown at the same time.

Operation
Procedure

Execute PID auto tuning from the screen

(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key
MAINTE MENU
operation summary and press the key to display the PID AUTO TUNING
PID AUTO TUNING START screen.
(2) Press the key to start PID auto tuning.
PID AUTO TUNING
START

(3) Temperature to be displayed changes during PID auto

PID AUTO TUNING
tuning.
°C

(4) When PID auto tuning is finished automatically, the dis-

MAINTE MENU
play returns to the screen on the right.
PID AUTO TUNING

How to cancel
 Press the key to cancel PID auto tuning.
If you cancel PID auto tuning, each value of P, I and D is to be the value before tuning.

INZ-TN2ZKMA-E - 77 -
 10.5 Parameter menu

10.5.1 Current date and time setting

Description
 You can set a current date and time for the unit using this function.
 Settable range: date and time in the future in the calendar

Operation
Procedure

Setting the current date and time to 13:00, 2015/02/25

(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key op-
PARAMETER MENU
eration summary and press the key.
DATE SET

(2) Use the and key to set the date and time.
DATE SET
Press the key to set the value.
15/02/25 13:00

(3) The display returns to the screen on the right.

PARAMETER MENU
DATE SET

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10.5.2 Contact input setting
Description
 You can set the functions for the contact inputs 1 to 3 using this function.
 Settable range: Select one of the following
(1) [NONE] : Performs no treatment by contact input.
(2) [BLOW DOWN ON] : Performs blowdown by contact input.
(Switch OFF to ON to perform blowdown.)
(3) [HEATER OFF] : Turn off the heater by contact input.
(OFF／ON:Heater ON／Heater OFF)
(4) [PROHIBIT CAL.] : Sets if calibration is prohibited or valid by contact in-
put.
(OFF/ON: Calibration is valid/prohibited.)
(5) [REMOTE CAL.] : Performs all calibration by contact input.
(Switch OFF to ON to perform calibration.)
(6) [REMOTE HOLD] : Holds the AO by contact input.
(OFF/ON: not held/held)
(7) [CALCULATE REST] : Resets maximum and minimum calculations of O2 by
contact input.
(Switch OFF to ON to perform calibration.)
(8) [OUTPUT RANGE] : Switches the range by contact input.
(OFF／ON: Range-1/Range-2)
Note) The functions other than “NONE” cannot be set for multiple contacts.

Operation
Procedure

Setting the blowdown function for the contact input 1

(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key op-
PARAMETER MENU
eration summary and press the key.
DIGITAL INPUT

(2) Use the key to select the contact input 1 setting screen.
DIGITAL INPUT
Press the key to set the value.
DI 1
(Also follow this procedure for the contact inputs 2 and 3.)
(3) Use the key to select the function for contact input 1.
DI 1
NONE

(4) The item selected is highlighted.

DI 1
Press the key to set the value.
BLOW DOWN ON

(5) Press the key.

DI 1
BLOW DOWN ON

(6) The display returns to the screen on the right.

DIGITAL INPUT
DI 1

INZ-TN2ZKMA-E - 79 -
10.5.3 Selection of alarm contact output
Description
 You can set the alarm conditions for alarm contact output using this function.
 Settable range: Select one of the following.
(1) [ALARM NONE] : Alarm contact output is not performed.
(2) [HIGH ALARM] : Alarm contact output is performed when an high limit
alarm occurs.
(3) [LOW ALARM] : Alarm contact output is performed when an lower limit
alarm occurs.
(4) [HH ALARM] : Alarm contact output is performed when an HH limit alarm
occurs.
(5) [LL ALARM] : Alarm contact output is performed when an LL limit alarm
occurs.
(6) [H/L ALARM] : Alarm contact output is performed when an high or lower
limit alarm occurs.
(7) [HH/LL ALARM] : Alarm contact output is performed when an HH or LL limit
alarm occurs.

Operation
Procedure

Setting the lower limit alarm function for alarm contact output
(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key op-
PARAMETER MENU
eration summary and press the key.
DO ALARM SET

(2) The selection of alarm contact output setting screen appears.

DO ALARM SET
ALARM NONE

(3) Use the key to select the low alarm.

DO ALARM SET
Press the key to set the value.
LOW ALARM

(4) The display returns to the screen on the right.

PARAMETER MENU
DO ALARM SET

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10.5.4 High limit setting of oxygen concentration
Description
 You can set the high limit of oxygen concentration using this function.
Use the oxygen concentration alarm 1 for the range 1, and the oxygen concentration alarm 2 for the
range 2.
 Settable range: 0.001 to 55.000 vol%

Operation
Procedure

Setting the high limit of oxygen concentration to “50.000 vol%” (Range 1)

(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key op-
PARAMETER MENU
eration summary and press the key.
OXYGEN ALARM 1

(2) Use the key to select the oxygen concentration high limit
OXYGEN ALARM 1
value setting screen, and press the key.
HIGH ALARM

(3) Use the and key to set the oxygen concentration

HIGH ALARM
high limit value.
50.000 vol%
Press the key to set the value.

(4) Press the key.

HIGH ALARM
50.000 vol%

(5) Press the key.

OXYGEN ALARM 1
HIGH ALARM

(6) The display returns to the screen on the right.

PARAMETER MENU
OXYGEN ALARM 1

Note
 A setting error occurs if the following condition is not satisfied:
“HH limit of oxygen concentration” ≥ “high limit of oxygen concentration” ≥ “Lower limit of oxygen
concentration” ≥ “LL limit of oxygen concentration”

INZ-TN2ZKMA-E - 81 -
10.5.5 Lower limit setting of oxygen concentration
Description
 You can set the lower limit of oxygen concentration using this function.
Use the oxygen concentration alarm 1 for the range 1, and the oxygen concentration alarm 2 for the
range 2.
 Settable range: 0.001 to 55.000 vol%

Operation
Procedure

Setting the lower limit of oxygen concentration to “00.020 vol%” (Range 1)

(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key op-
PARAMETER MENU
eration summary and press the key.
OXYGEN ALARM 1

(2) Use the key to select the oxygen concentration lower

OXYGEN ALARM 1
limit value setting screen, and press the key.
LOW ALARM

(3) Use the and key to set the oxygen concentration

LOW ALARM
lower limit value.
00.020 vol%
Press the key to set the value.

(4) Press the key.

LOW ALARM
00.020 vol%

(5) Press the key.

OXYGEN ALARM 1
LOW ALARM

(6) The display returns to the screen on the right.

PARAMETER MENU
OXYGEN ALARM 1

Note
 A setting error occurs if the following condition is not satisfied:
“HH limit of oxygen concentration” ≥ “high limit of oxygen concentration” ≥ “Lower limit of oxygen
concentration” ≥ “LL limit of oxygen concentration”

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10.5.6 HH limit setting of oxygen concentration
Description
 You can set the HH limit of oxygen concentration using this function.
Use the oxygen concentration alarm 1 for the range 1, and the oxygen concentration alarm 2 for the
range 2.
 Settable range: 0.001 to 55.000 vol%

Operation
Procedure

Setting the HH limit of oxygen concentration to “55.000 vol%” (Range 1)

(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key op-
PARAMETER MENU
eration summary and press the key.
OXYGEN ALARM 1

(2) Use the key to select the oxygen concentration HH limit

OXYGEN ALARM 1
value setting screen, and press the key.
H-HIGH ALARM

(3) Use the and key to set the oxygen concentration

H-HIGH ALARM
HH limit value.
55.000 vol%
Press the key to set the value.

(4) Press the key.

H-HIGH ALARM
55.000 vol%

(5) Press the key.

OXYGEN ALARM 1
H-HIGH ALARM

(6) The display returns to the screen on the right.

PARAMETER MENU
OXYGEN ALARM 1

Note
 A setting error occurs if the following condition is not satisfied:
“HH limit of oxygen concentration” ≥ “High limit of oxygen concentration” ≥ “Lower limit of oxygen
concentration” ≥ “Low-Low limit of oxygen concentration”

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10.5.7 LL limit setting of oxygen concentration
Description
 You can set the LL limit of oxygen concentration using this function.
Use the oxygen concentration alarm 1 for the range 1, and the oxygen concentration alarm 2 for the
range 2.
 Settable range: 0.001 to 55.000 vol%

Operation
Procedure

Setting the Low-Low limit of oxygen concentration to “00.010 vol%” (Range 1)

(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key op-
PARAMETER MENU
eration summary and press the key.
OXYGEN ALARM 1

(2) Use the key to select the oxygen concentration LL limit

OXYGEN ALARM 1
value setting screen, and press the key.
L-LOW ALARM

(3) Use the and key to set the oxygen concentration LL

L-LOW ALARM
limit value.
00.010 vol%
Press the key to set the value.

(4) Press the key.

L-LOW ALARM
00.010 vol%

(5) Press the key.

OXYGEN ALARM 1
L-LOW ALARM

(6) The display returns to the screen on the right.

PARAMETER MENU
OXYGEN ALARM 1

Note
 A setting error occurs if the following condition is not satisfied:
“HH limit of oxygen concentration” ≥ “High limit of oxygen concentration” ≥ “Lower limit of oxygen
concentration” ≥ “LL limit of oxygen concentration”

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10.5.8 Hysteresis Setting
Description
 You can set the hysteresis for alarm condition of oxygen concentration.
Use the oxygen concentration alarm 1 for the range 1, and the oxygen concentration alarm 2 for the
range 2.
Perform the setting using the percentage (%) of the range compared to the full scale.
 Settable range: 0 to 20 %

Operation
Procedure

Setting the hysteresis for alarm condition of oxygen concentration to “20%” (Range 1)
(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key op-
PARAMETER MENU
eration summary and press the key.
OXYGEN ALARM 1

(2) Use the key to select the hysteresis setting screen, and
OXYGEN ALARM 1
press the key.
HYSTERESIS

(3) Use the and key to set the hysteresis.

HYSTERESIS
Press the key to set the value.
20 %

(4) Press the key.

HYSTERESIS
20 %

(5) Press the key.

OXYGEN ALARM 1
HYSTERESIS

(6) The display returns to the screen on the right.

PARAMETER MENU
OXYGEN ALARM 1

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Hysteresis:
If the value fluctuates around the condition value, there is a possibility that alarms occur frequent-
ly. When determining alarms, set a hysteresis width for the condition in order to prevent chattering.
For alarm check, set the percentage (%) of the range compared to the full scale as hysteresis width
(see the figure below).
This is common among “HH limit value,” “High limit value,” “Lower limit value,” and “LL limit
value.”

HH limit value

High limit value

Hysteresis
Oxygen concentration value

Lower limit value

LL limit value

HH limit judgment

High limit judgment

Lower limit judgment

LL limit judgment

HH / LL limit judgment

High / lower limit judgment

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10.5.9 Hold treatment setting (maintenance hold)
Description
 You can set if the analog output hold function is valid or invalid using this function.
 If the analog output hold function is valid, the value set for the analog output (see “10.5.10 Hold
value setting (maintenance hold)”) is held at the value set for analog output when the following
treatment is performed.
・ Calibration (Auto, All, Manual, Remote)
・ Blowdown (Auto, Manual, Remote)
・ Sensor diagnosis, PID auto tuning
・ While the maintenance mode is set to “Valid.”

Operation
Procedure

Setting the analog output hold function to valid

(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key op-
PARAMETER MENU
eration summary and press the key.
AO HOLD (MAINTE)

(2) Press the key.

AO HOLD (MAINTE)
The analog output hold setting screen appears.
OUTPUT HOLD

(3) Use the key to select the output hold valid (YES).
OUTPUT HOLD
Press the key to set the value.
YES NO

(4) Press the key.

OUTPUT HOLD
YES

(5) The display returns to the screen on the right.

AO HOLD (MAINTE)
OUTPUT HOLD

Note
 If an error occurs while the analog output hold function (error hold) is set to “Valid,” error hold pro-
cessing is prioritized.
 Analog output signal during warm-up is held at 0% (4 mA/0 V).

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10.5.10 Hold value setting (maintenance hold)
Description
 Using this function, you can set (select) the output value of analog output signal when the analog out-
put hold function (maintenance hold) is enabled.
 If the maintenance mode is set to “Valid,” analog output signal is held at the value set in this proce-
dure.
 Settable range: Select one of the following.
(1) [0%] : Held at 0% (4 mA/0 V)..
(2) [100%] : Held at 100% (20 mA/1 V).
(3) [Last value] : Held at the value immediately before the value for analog hold.
(4) [Setting value] : Held at the value set as the “10.5.11 Setting of hold setting val-
ue (maintenance hold)”.

Operation
Procedure

Setting the output value of analog output hold to “0%”

(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key op-
PARAMETER MENU
eration summary and press the key.
AO HOLD (MAINTE)

(2) Press the key to display the screen on the right and press
AO HOLD (MAINTE)
the key.
OUTPUT SELECT
The analog output hold value setting screen appears.
(3) Use the key to select the hold value.
OUTPUT SELECT
Press the key to set the value.
0%

(4) Press the key.

OUTPUT SELECT
0%

(5) The display returns to the screen on the right.

AO HOLD (MAINTE)
OUTPUT SELECT

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10.5.11 Setting of hold setting value (maintenance hold)
Description
 Using this function, you can set the output value of analog output signal to an arbitrary value when the
analog output hold function (maintenance hold) is enabled.
This function is to set the output value of an analog output at a percentage (%) of the full-scale value,
when “setting value” is selected and specified on the “10.5.10 Hold value setting (maintenance
hold).”
 Settable range: 0 to 100 %

Operation
Procedure

Setting the output value of analog output hold to “000%”

(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key op-
PARAMETER MENU
eration summary and press the key.
AO HOLD (MAINTE)

(2) Press the key to display the screen on the right and press
AO HOLD (MAINTE)
the key.
HOLD VALUE
The hold setting value setting screen appears.
(3) Use the and key to set the hold value.
HOLD VALUE
Press the key to set the value.
000 %

(4) Press the key.

HOLD VALUE
000 %

(5) The display returns to the screen on the right.

AO HOLD (MAINTE)
HOLD VALUE

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10.5.12 Setting of measurement recovery time (maintenance
hold)
Description
 This function is to set the recovery time (hold of extension) from the analog output hold function
(maintenance hold).
 Settable range: 0 to 300 sec.

Operation
Procedure

Setting the time for extension of hold to “10 seconds”

(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key op-
PARAMETER MENU
eration summary and press the key.
AO HOLD (MAINTE)

(2) Press the key to display the screen on the right and press
AO HOLD (MAINTE)
the key.
MEAS. WAIT TIME
The measurement recovery time setting screen appears.
(3) Use the and key to set the measurement recovery
MEAS. WAIT TIME
time.
010 S
Press the key to set the value.

(4) Press the key.

MEAS. WAIT TIME
010 S

(5) The display returns to the screen on the right.

AO HOLD (MAINTE)
MEAS. WAIT TIME

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10.5.13 Hold treatment setting (error hold)
Description
 Using this function, you can set whether the analog output hold function is valid or invalid when an
error occurs.
 If the analog output hold function (error hold) is set to valid, analog output signal is held at the set
value (see “10.5.14 Hold value setting (error hold)”) if an error occurs.

Operation
Procedure

Setting the analog output hold function to valid

(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key op-
PARAMETER MENU
eration summary and press the key.
AO HOLD (ERROR)

(2) Press the key.

AO HOLD (ERROR)
The analog output hold setting screen appears.
OUTPUT HOLD

(3) Use the key to select the output hold valid (YES).
OUTPUT HOLD
Press the key to set the value.
YES NO

(4) Press the key.

OUTPUT HOLD
YES

(5) The display returns to the screen on the right.

AO HOLD (ERROR)
OUTPUT HOLD

Note
 If an error occurs while the analog output hold function (error hold) is set to “Valid,” error hold pro-
cessing is prioritized.
 Analog output signal during warm-up is held at 0% (4 mA/0 V).

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10.5.14 Hold value setting (error hold)
Description
 Using this function, you can set (select) the output value of analog output signal when the analog out-
put hold function (error hold) is enabled.
 If the maintenance mode is set to “Valid,” analog output signal is held at the value set in this proce-
dure.
 Settable range: Select one of the following.
(1) [0%] : Held at 0% (4 mA/0 V).
(2) [100%] : Held at 100% (20 mA/1 V).
(3) [Last value] : Held at the value immediately before the value for analog hold.
(4) [Setting value] : Held at the value set as the “10.5.15 Setting of hold setting val-
ue (error hold)”.

Operation
Procedure

Setting the output value of analog output hold to “0%”

(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key op-
PARAMETER MENU
eration summary and press the key.
AO HOLD (ERROR)

(2) Press the key to display the screen on the right and press
AO HOLD (ERROR)
the key.
OUTPUT SELECT
The analog output hold value setting screen appears.
(3) Use the key to select the hold value.
OUTPUT SELECT
Press the key to set the value.
0%

(4) Press the key.

OUTPUT SELECT
0%

(5) Press the key to return to the screen on the right.

AO HOLD (ERROR)
OUTPUT SELECT

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10.5.15 Setting of hold setting value (error hold)
Description
 Using this function, you can set the output value of analog output signal to an arbitrary value when the
analog output hold function (error hold) is enabled.
 This function is enabled if “Setting value” is set at “10.5.14 Hold value setting (error hold).”
 Set the output value of analog output signal as a percentage (%) of the full-scale value of the display
range. 0% is equivalent to 0 vol% (4 mA/0 V) and 100 % is to the full-scale value (20 mA/1 V).
 Settable range: 0 to 100 %

Operation
Procedure

Setting the output value of analog output hold to “000%”

(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key op-
PARAMETER MENU
eration summary and press the key.
AO HOLD (ERROR)

(2) Press the key to display the screen on the right and press
AO HOLD (ERROR)
the key.
HOLD VALUE
The hold setting value setting screen appears.
(3) Use the and key to set the hold value.
HOLD VALUE
Press the key to set the value.
000 %

(4) Press the key.

HOLD VALUE
000 %

(5) Press the key to return to the screen on the right.

AO HOLD (ERROR)
HOLD VALUE

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10.5.16 Setting of key lock
Description
 Authorized person can set if the key lock is valid or invalid using this function.
You need a “password” to make a setting if the key lock is valid or invalid.
Note: Refer to “Password setting” (Paragraph “10.4.7”).
 If the key lock is valid, you cannot make settings and manual operation (manual calibration, manual
browdown, etc.). However, you can see the screen transition and set values.

Operation
Procedure

Setting the key lock to valid (Password is assumed to be “0123”).

(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key op-
PARAMETER MENU
eration summary and press the key.
KEY LOCK

(2) Use the key to select the key lock valid (YES) or invalid
KEY LOCK
(No).
YES NO

(3) Press the key.

INPUT PASSWORD
0000

(4) Use the key and the key to input the password.
INPUT PASSWORD
0123

(5) Press the key.

KEY LOCK
YES

(6) Press the key to return to the screen on the right.

PARAMETER MENU
KEY LOCK

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10.5.17 Setting of automatic OFF time
Description
 You can set the time for automatically turning off the backlight of the LCD (screen) using this func-
tion.
When the time set for turning off the backlight elapses after the last operation, the backlight is turned
off.
(Press any key to turn on the backlight.)
If 00 minutes is set, the backlight is not turned off.
 Settable range: 0 to 99 min.

Operation
Procedure

Setting the time for automatically turning off the backlight to 10 minutes
(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key op-
PARAMETER MENU
eration summary and press the key.
BACKLIGHT TIME

(2) Use the and key to set the automatic OFF time.
BACKLIGHT TIME
Press the key to set the value.
10 m

(3) Press the key.

BACKLIGHT TIME
10 m

(4) The display returns to the screen on the right.

PARAMETER MENU
BACKLIGHT TIME

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10.5.18 Station number setting
Description
 You can set the station number of the unit for MODBUS communication using this function.
 Settable range: 0 to 99

Operation
Procedure

Setting the station number to 01

(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key op-
PARAMETER MENU
eration summary and press the key.
STATION NO

(2) Use the and key to set the station number.

STATION NO
Press the key to set the value.
01

(3) Press the key.

STATION NO
01

(4) The display returns to the screen on the right.

PARAMETER MENU
STATION NO

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10.5.19 Adjustment screen for analog output 0%
Description
 You can adjust the analog output 0% using this function.

Operation
Procedure

Adjusting the analog output 0% (4 mA)

(example)
Displayed message
Key operation Description
(LCD)
(1) Connect the ammeter to the analog output terminals (5) – (6).
(2) Display the screen on the right in accordance with the key op-
PARAMETER MENU
eration summary and press the key.
A-OUT ADJUST

(3) Press the key.

A-OUT ADJUST
The analog output 0% adjustment screen appears.
ANALOG OUT 0%

(4) Adjust the analog output with the and keys.

ADJUST 
Switch between “DOWN” and “UP” with the key.
0% DOWN
Adjust the value to 4 mA with the key, checking the ana-
log output with the ammeter.
Press the key to set the value.

(5) Press the key.

ADJUST 
0% DOWN

(6) The display returns to the screen on the right.

A-OUT ADJUST
ANALOG OUT 0%

(7) Remove the ammeter connected to the analog output terminals

(5) – (6).

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10.5.20 Adjustment screen for analog output 100%
Description
 You can adjust the analog output 100% using this function.

Operation
Procedure

Adjusting the analog output 100% (20 mA)

(example)
Displayed message
Key operation Description
(LCD)
(1) Connect the ammeter to the analog output terminals (5) – (6).
(2) Display the screen on the right in accordance with the key op-
PARAMETER MENU
eration summary and press the key.
A-OUT ADJUST

(3) Press the key.

A-OUT ADJUST
The analog output adjustment screen appears.
ANALOG OUT 0%

(4) Press the key.

A-OUT ADJUST
Press the key.
ANALOG OUT 100%
The analog output 100% adjustment screen appears.
(5) Adjust the analog output with the and keys.
ADJUST 
Switch between “DOWN” and “UP” with the key.
100% DOWN
Adjust the value to 20 mA with the key, checking the
analog output with the ammeter.
Press the key to set the value.

(6) Press the key.

ADJUST 
100% DOWN

(7) The display returns to the screen on the right.

A-OUT ADJUST
ANALOG OUT 0%

(8) Remove the ammeter connected to the analog output terminals

(5) – (6).

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10.5.21 Fuel coefficient setting (option)
Description
 You can set the fuel coefficient [k], which is for calculation of combustion efficiency, using this func-
tion.
 Settable range：0.00 to 1.99

Operation
Procedure

Setting the fuel coefficient [k] to 0.73.

(example)
Displayed message
Key operation Description
(LCD)
(1) Display the screen on the right in accordance with the key op-
PARAMETER MENU
eration summary and press the key.
FUEL COEFF.

(2) Use the key and the key to input the fuel coefficient.
FUEL COEFF.
0.73

(3) Press the key to fix.

FUEL COEFF.
0.73

(4) Press the key to return to the screen on the right.

PARAMETER MENU
FUEL COEFF.

Calculation and display of combustion efficiency

 Using the following formula, calculate the combustion efficiency E.

Combustion efficiency E [％] =100 – Fuel coefficient [k]

Temperature of flue gases [K]
•
Standard oxygen concentration value [vol%]－Measured oxygen concentration value [vol%]

Note 1: Fuel coefficient [k] is according to the fuel used.

Refer to the table below.
Note 2: Temperature of flue gases should be measured separately.
Connect the electromotive force signal of the thermocouple type temperature detector (R-
type) to this unit.
*Type R or type K, depending on the model.
Note 3: The standard oxygen concentration value is to be 20.8 [vol％].
Note 4: When the internal calculation result of the combustion efficiency [E]
exceeds 0 [%] ≤ E ≤ 100 [%], % is displayed.

Natural gas k = 0.66

Oil k = 0.7
Bituminous coal k = 0.73

Note 5: Measurement range is between 0°C to 1000°C.

If the temperature exceeds the above range, “°C” is displayed.

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 10.6 Factory menu

10.6.1 Password setting screen

Description
 You can input the password for authorization authentication in this screen in order to execute the fac-
tory setting menu.
Customers cannot execute the factory setting menu.
 This password is ditferent from the password you set in “10.4.7 Password setting”.

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 11. SPECIFICATIONS
11.1 Specifications

INZ-TN2ZKMA-E - 101 -
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INZ-TN2ZKMA-E - 103 -
 11.2 Code symbols
<Converter>

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 <Detector>

INZ-TN2ZKMA-E - 105 -
<Ejector>

<Exclusive cable>

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