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Over and Under Voltage Protection Circuit

This circuit provides over and under-voltage protection for an AC motor. It uses an op-amp comparator IC1 to continuously monitor the input voltage and compare it to a reference voltage set by a zener diode. As long as the voltage is within the normal range of 168-227V AC, the relay will be engaged, connecting power to the motor load. If the voltage drops more than 10% below normal, the relay instantly cuts off power to prevent damage from low voltage. A second op-amp detects lower voltages and LEDs indicate over or under-voltage conditions.
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100% found this document useful (1 vote)
660 views4 pages

Over and Under Voltage Protection Circuit

This circuit provides over and under-voltage protection for an AC motor. It uses an op-amp comparator IC1 to continuously monitor the input voltage and compare it to a reference voltage set by a zener diode. As long as the voltage is within the normal range of 168-227V AC, the relay will be engaged, connecting power to the motor load. If the voltage drops more than 10% below normal, the relay instantly cuts off power to prevent damage from low voltage. A second op-amp detects lower voltages and LEDs indicate over or under-voltage conditions.
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over and under-voltage protection circuit

  From the circuit when the voltage is 220 volts AC through a transformer T1. It

serves to reduce the pressure remaining 12 volts, through a D1-D4 connected to

Direct rectifier bridge circuit. To convert the voltage, alternating current to direct

current.

Then, through the C1 and C2 to the power filter smoothing. And entering a pin. Or
input pin of IC1, a loan IC Rex bit computing to 12-volt power supply is fixed to
the IC2. That it is IC Op Amp. Pressure acts edge IC2/1 High Voltage Detector,
High Voltage ICs, if this current work to the Q1 and relay function, it works with.
Thus cutting off power from the load instantly. The IC2/2 serves to detect the
lower voltage. The two components can be specified by VR1, VR2. LED1 display
when power or low power over a specified.

The parts list


 IC1: LM324_ Quad/ 1MHz/ Operational Amplifiers
 IC2: LM7812_______12V 1A DC voltage regulator
 Q1: 2N3904__45V 0.1A NPN Transistor
 D1-D4: 1N4007___1A 1000V Diode
 ZD1: 6V 0.5W Zener diode
 ZD2: 6.8V 0.5W Zener Diode C1: 470µF 25V Electrolytic Capacitors C2,C3:
0.1µF 63V Polyester Capacitor LED: as you like
How to build

This circuit is very useful. If you are interested in creating. It’s not too difficult.

Because there is less equipment. And it certainly easy to buy. All equipment will

be soldered onto the PCB purpose. Should be careful polarity of the diodes, Zener

diodes, electrolytic capacitors types

Induction Motor Protection Circuit and working

This is  a motor protection circuit. It will protect the AC motor burn

out. Because of under voltage input. The principle is simple, it will check for

voltage at all times. Normal voltage is 220V AC.

If the voltage falls below a preset. Relay will not work and the LED is a warning.

Can be set to cut no-off in the voltage during the 168-227V.

As AC main in normal level, the relay will be connect to apply AC line to motor.

And AC-line fall down lower than 10% of normal voltage the relay will cut off the

load at once.

Until the voltage is restored to its original condition. So to get back into the circuit

again. Ideally, block diagram in Figure 1.


The working of the motor protection circuit

Figure 2 is a schematic of this project. There is an op-amp-IC1 as an input voltage

comparator.

It will compare voltage between the reference voltage of ZD1- 3.6 volts the Zener

diode , and input voltage from pin 3 of IC1 this voltage is divided by resistor-R4

and VR1.

We will set this voltage slightly lower than the reference voltage.

So this will apply a relay pulls in and connects AC electrical current to the motor

or AC load.

Figure 2 The schematic of Motor burn out and under-voltage protection


Pin 3 will be connected to capacitor C3 to reduce the fluctuating voltage to smooth.

It may cause IC1, the relay-RY1 works with the error. This will not be good for

this circuit.

We will also connect the resistor-R5 across pin 6 and pin 3 of IC1, to set circuit in

Schmitt trigger form.

This is a special feature, it will cut off the load at once, when the AC main is under

voltage into setting value.

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