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88% found this document useful (8 votes)
3K views160 pagesFG75 FG85 FG95 Fiatallis Manual de Serviço 160 Paginas
Uploaded by
tiago de souza silvaCopyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
/ 160
ll” a!
a FIATALLIS
FG75
FG85
FG95
motor graders
Service Information
Manual
Form 73139904 English > re &
FG75
FG85
FG95
motor graders
service information
manual
FORM 73139904 English
A warnine
STUDY THE OPERATION AND MAINTENANCE
INSTRUCTION MANUAL THROUGH BEFORE STARTING,
OPERATING, MAINTAINING, FUELING OR SERVICING
THIS MACHINE.
The Operation and Maintenance Instruction Manual provides the
instructions and procedures for starting, operating, maintaining, fueling,
shutdown and servicing that are necessary for properly conducting the
procedures for overhaul of the related components outlined in this
Service Manual.
This symbol is your safety alert sign. It MEANS ATTENTION! BECOME
ALERT! YOUR SAFETY IS INVOLVED.
Read and heed all safety instructions carrying the signal words
WARNING and DANGER.
Machine mounted safety signs have been color coded yellow with
black borders and lettering for warning and red with white borders
and lettering for danger points. SAFETY RULES
GENERAL
‘Study the Operation and Maintenance Instruction Manualbe-
fore starting, operating, maintaining, fueling, or servicing
machine.
Read and heed all machine-mounted safety signs before
starting, operating, maintaining, fueling or servicing machine.
Machine-mounted safety signs have been color coded yellow
with black border and lettering for WARNING and red with
white border and lettering for DANGER points.
Neve ater operate he machine a sls om any
ion other than seated in the operator's seat. Keep head,
body. limbs, hands and fos inide operetorscompartment et
altimes to reduce exposure to hazards outside the operator's
‘compartment.
Do not allow unauthorized personnel to operate service or
maintain this machine.
‘Always check work area for dangerous features. The follow
ing are examples of dangerous work areas: slopes, over,
hangs, timber, demolitions, fire, high walls, dropoff, back ils,
rough ‘terrain, ditches, ridges, excavations, heavy traffic,
crowded parking, crowded maintenance and closed areas.
Use extreme care when in areas such as these.
{An operator must know the machine's capabilities. When
working on slopes or near drop offs be alert to avoid loose or
soft conditions that could cause sudden tipping or loss of
contro.
Donat jumpon or off machine. Keep two hands and one foot,
‘ortwo fest and one hand, in contact with steps grab ails and
handles at al times.
Do not use controls or hoses as hand holds when climbing on
or off machine. Hoses and controls are movable and do not
provide a solid support. Controls also may be inadvertently
moved causing accidental machine or equipment movement.
Keep operator's compartment, stepping points, grab-ralls
and handles clear of foreign objects, ol, grease, mudor snow
accumulation to minimize the danger of slipping or stumbling.
Clean mudor grease from shoes before attempting to mount
fr operate the machine.
Be caretul of slippery conditions on stepping points, hand
rails, andon the ground. Wear salety boots or shoes that have
a high slip resistant sole material
For your personal protection. Do not attempt to climb on oroff
machine while machine is in motion.
Never leave the machine unattended with the engine running.
‘Always lock up machine when leaving t unattended. Return
keysto authorized security, Heed all shut down proceduresot
the Operation and Maintenance Instruction Manual. Aways
sset the parking brake when leaving the machine for any
Do not wear rings, wrist watches, jewelry, ose or hanging
apparel, such as ties, torn clothing, scarves, unbuttoned or
‘unzipped jackets that can catch on moving pats. Wear proper
safety equipment as authorized for the job. Examples: hard
hats, safety shoes, heavy gloves, ear protectors, safety
lasses or goggles, rellactor vests, or respirators. Consult
your employer for specific safety equipment requirements.
Do not carry loose objects in pockets that migh fall unnoticed
into open compartments. Do not use machine tocarry loose
‘objects by means other than attachments for carrying such
objects.
DONOTCARAY RIDERSuniess the machines equippedfor
‘cartying people to reduce personal exposureto being thrown
off.
Do not operate machinery in a condition of extreme fatigue
orillness. Be especially careful towards the and of the shit.
Roll Over Protective Structures are required on whee! load-
ers, dozer tractors, track type loaders, graders and scrapers
by local or national requirements. DO NOT operate this
machine without a Roll Over Protective Structure,
Do not operate a machine without a falling object protective
structure (FOPS).
Do not operate this machine without a rear canopy screcin
when machine is equipped with rear mounted towing winch,
‘Seat belts are required tobe provided with rollover protective
structures or roll protection cabs by local or national regula-
tions. Keep the safety beltfastened around you during opera
tion,
‘Where noise exposure exceeds 90 dBA for 8 hours; wear
authorized ear protective equipment per focal or national
requirements that apply.
Keep clutches and brakes on machine and attachments such
‘aspowercontrol units, winches and master clutches adjusted
according Operation and Maintenance Instruction Manuals
of the manufacturers at all imes. DO NOT adjust machine
with engine running except as specified.
Do notoperate a machine with brakes out of adjustment. See
the Operation and Maintenance Instruction Manual.
Move carefully when under, in or near machine or imple
ments. Wear required protective equipment, such as hard
haat, safety glasses, safety shoes, ear protectors.
‘To move a disabled machine, use a trailer or low boy truck if
avaliable. If towing is necessary, provide waming signals as
required by local rules and regulations and follow Operation
‘and Maintenance Instruction Manual recommendations, Load
‘and unload on a level area that gives full support to the trailer
wheels. Use ramps of adequate strength, low angle and
‘proper height. Keep trailer bed clean of clay, ol and all mate-
Fials that become slippery. Tie machine down securely to
truckor trailer bed and block racks (or whee!s) as required by
the cartier. SAFETY RULES
To prevent entrapment in cabs or mounted enclosures,
observe and know the mechanics of alternate exit routes.
(On machines equipped with suction radiator fans, be sure to
periodically check all engine exhaust parts for leaks as
‘exhaust gases are dangerous to the operator. Keep a vent
‘opento outside air at all times when operating within a closed
cab,
‘STARTING FLUID IS FLAMMABLE. Follow the recommen:
dations as outinedin the Operation and Maintenance Instruc-
‘tion Manual and as marked on the containers. Store contain-
‘rs in cool, well-ventilated place secure from unauthorized
personnel. DO NOT PUNCTURE OR BURN CONTAINERS.
Follow the recommendations of the manufacturer for storage
and disposal
Wire rope develops steel slivers. Use authorized protective
equipment such as heavy gloves, safety glasses when han-
ding.
OPERATION
Before starting machine, check, adjust and lockthe operator's
seat for maximum comfort and control of the mac!
DO NOT START OR OPERATE AN UNSAFE MACHINE
re working the machine, be sure that any unsafe condi
tion has been satisfactorily remedied. Check brakes, steering
‘and attachment controls before moving. Advise the proper
maintenance authority of any malfunctioning pat or system.
Be sure all protective guarcs or panels are in place, and all
safety devices provided are in place and in good operating
condition.
(Check instruments at start-up and frequently during opera-
tion,
Do not runthe engine ofthis machine in closed areas without
‘proper ventilation to remove deadly exhaust gases.
Be sure exposed personnel in the area of operation are clear
‘ofthe machine before moving the machine orits attachments.
WALK COMPLETELY AROUNDthe machine betore mount-
ing. Sound horn. Obey flag man, safety signals and signs.
Knowthe principles of cross steering of crawler actors. Read
‘section in Operation and Maintenance Instruction Manualon
108s steering,
Keep engine exhaust system and exhaust maniolds clear of
combustible material. Equip machine with screens and guards
when working under conditions of flying combustible material
engine has atendency to stall for any reason under load or
idle, report this for adjustment to a proper maintenance
authority immediately. Do not continue to operate machine
Until condition has been corrected.
Never use bucket as a man-lit.
Use recommended bucket for machine and material load
ability and heaping characteristics of material, terrain, and
cther pertinent job conditions.
‘Avoid abrupt starts and stops when transporting a loaded
bucket
Inspect your seat belt webbing and hardware at least twice a
‘year for signs of fraying, wear or other weakness that could
lead tofallure.
Use only designated towing or pulling attachment points. Use
care in making attachment. Be sure pins and locks as pro-
vided are secure before pulling. Stay clear of draw bars,
‘cables or chains under load,
When pulling or towing through a cable or chain, do not start
suddenly at full throtle. Teke up slack carefully. Guard
against kinking chains or cables. Inspact caretully for flaws
before using. Do not pul through a kinked chain or cable due
to the high stresses and possibilty of failure of the kinked
area. Always wear heavy gloves when handling chain or
cable.
Be sure cables are anchored and the anchor point is strong
‘enough to handle the expected load. Keep exposed person-
nel clear of anchor point and cable or chain. 0 NOT PULL
OR TOW UNLESS OPERATOR'S COMPARTMENT OF
MACHINES INVOLVED ARE PROPERLY GUARDED
AGAINST POTENTIAL CABLE OR CHAIN BACKLASH.
During operation always carry ripper in full raised position
when not in use and lowered to ground when parked.
When counterweights have been provided, do not work
‘machine if they have been removed unless their equivalent
weight has been replaced. See the Operation and Mainte-
nance Instruction Manual
‘When operating a machine know what clearances will be
encountered, overhead doors, wires, pipes, aisles, road
‘ways; als the weigh imitations of ground, tloor, and ramps.
Know bridge and culver load limits and do not exceed them.
Know machine's height, width, and weight. Use a signal
person when clearance is cose.
Be sure that the exact location of gas lines, utility nes,
sewers, overhead and buried powerlines, and other obstruc-
tions or hazards are known. Such locations should be pre-
cisely marked by the proper authorities to reduce the rsk of
‘accidents, Obtain shut-down or relocation of any such facil-
ties before starting work, if necessary.
Be certain to comply with all local, state, and federal regula
tions regarding working in the vicinity of power lines.
When roading find out what conditions are likely to be met -
clearances, congestion, type of surface, etc. Be aware offog,
‘smoke or dust element that obscure visibility
When backing, always look to where the machine is to be
‘moved. Be aleit to the position of exposed personnel. DO
NOT OPERATE it exposed personnel enter the immediate
work area. SAFETY RULES
Never travel a machine on ajob site in a congested area, or
‘around people without a signal person to guide the operator.
In darkness, check area of operation carefully before moving
inwith machine. Use allights provided. Do not move into area
of restricted visibility.
Maintain clear vision of all areas of travel or work. Keep cab
windows clean and repaired. Carry blade low for maximum
Visibilty while traveling. Obtain and use fan blast deflectors,
where tractors are used a pusher tractors in tandem,
Transport a loaded bucket with the bucket as far tipped back
and in as low a position as possible for maximum visibiity,
stabilty, and safest transport of the machine. Cary it at &
proper speed for the load and ground conditions.
‘Carty the bucket low when traveling with a load,
Maintain a safe distance from other machines. Provide sutf-
cient clearance for ground and visibility conditions. Yield
right-of-way to loaded machines.
‘Avoid going over obstacies such as rough terrain, rocks, logs,
curbs, dtches ridges, and raioad tracks whenever possible.
When obstructions must be crossed, do so with extreme care
at an angle if possible, Reduce speed - down-shitt. Ease up
to the break over point - pass the balance point slowiy on the
obstruction and ease down on the other side.
‘Cross gules or ditches at an angle with reduced speed after
insuring ground conditions will permit a safe traverse.
Be alert to soft ground conditions close to newly constructed
walls. The fil material and weight of machine may cause the
Wall to collapse under the machine.
Operate at speeds siow enough to insure complete control at
alltimes. Travel siowly over rough ground, on slopes or near
