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I N STA LL ATI O N G U I D E
ABB Ability™ Smart Sensor
This instruction sheet provides information on
the installation of ABB Ability™ Smart Sensor
with clamping bracket. Read these instructions
in their entirety before attempting installation.
ATTENTION motor’s power supply before installing or servicing the
The sensor should be installed by technically qualified sensor.
personnel. Failure to install the sensor in compliance with CAUTION
applicable codes and regulations and according to the Motor Surface Temperature Hazard. The external surface
manufacturer’s recommendations may result in electrical of an electric motor may reach temperatures which can cause
shock, fire hazard, unsatisfactory performance or equipment discomfort, burns or injury to individuals who come into
failure, and may void the sensor warranty. contact with the hot surface. For safety reasons the motor
should be switched off and allowed to cool before attempting
WARNING to install the sensor. Motor surface temperatures should only
Only qualified individuals who are familiar with appropriate be measured with suitable instruments and not estimated by
national codes, local codes and sound practices should hand touch or direct skin contact. Failure to observe this
install, repair or modify electric motors and/or related precaution could result in bodily injury.
accessories. Installation should conform to appropriate
codes CAUTION
and practices. Failure to follow these instructions could result Do not replace batteries! Incorrect use of batteries may void
in serious personal injury, death and/or property damage. the certifications of the Smart Sensor, such as hazardous
area certifications, safety certifications, and IP rating.
WARNING Dispose of used sensors according to instructions.
Electrical Live Circuit Hazard. Do not touch electrically live
parts or equipment. Disconnect, lock out and tag out the
Sequence for setup
Step 1 Install the Ability™ Smart Sensor Platform App Step 4 Activate the Ability™ Smart Sensor with the
• The Smart Sensor Platform App can be found in: ABB Ability™ Smart Sensor Platform App
Apple – App Store, Android – Google Play Store • Follow the instructions on the screen.
Note: In some countries these stores may not be accessible. For Step 5 Install ABB Ability™ Smart Sensor
more information see www.abb.com/smartsensor. • Verify that you have the right components and install the
Step 2 Register in the Ability™ Smart Sensor Platform App sensor according to the instructions on page 3.
• Follow the sign up link • Follow the safety instructions carefully.
• Alternatively, sign up on the web portal at Step 6 Add the motor in the ABB Ability™ Smart Sensor
https://smartsensor.abb.com Platform App
• Skip this step if you are already registered. Step 7 Activate subscription with subscription activation code
Step 3 Log in to ABB Ability™ Smart Sensor Platform App Step 8 Take first measurements and check the motor condition
• Follow the instructions on the screen. Step 9 For more detailed instructions
• Visit www.abb.com/smartsensor
2 A B B A B I L I T Y ™ S M A R T S E N S O R I N S TA L L AT I O N I N S T R U C T I O N S
Items needed
WARNING: Direct skin exposure to solvents and/or
1
threadlocker could cause discomfort or injury,
2 3
including but not limited to burning or skin irritation.
5
Use appropriate protective gloves and goggles when 2
following these instructions.
Items included in the ABB Ability™ Smart Sensor kit: 4
• 1 Clamp-action mounting bracket
• 2 Hexagon socket screws (2 qty) M4 x 8 mm the
described in
for the period
• 3 Hexagon socket set screw (1 qty) 1/4“ x 5/16“ (UNF 28)
n Monitoring
Dear user, Ability™ Conditio
service ABB
6
tion for our
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the Smart Sensor
table below. activation of commission
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important informat d device, and
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document contains Sensor on
4 ABB Ability™ Smart Sensor
This Smart
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an ABB Ability™
you must install by sending
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use this service in the app. or contact us
In order to the table below our website
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our Smart Sensor enter the subscrip n or other technical support
ion you can activatio
After installat subscription q
installation, /smart-sensor/fa
For product Support. vanced-services
Smart Sensor rators/service/ad
email to the
5 Loctite™ 454 or similar glue
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http://new.abb.c ality that matches
smartse [email protected] period, with the function
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support. after the free tion code will
to function nt, the subscrip
will continue
your sensor ed in this docume
With this code n date mention to all users
with
the expiratio to you and
subscription. tion code before tion. subscription
use the subscrip subscrip r to renew the
If you do not to order a new send a reminde
6 Smart Sensor 2-year subscription activation code letter
you will need tion we will
•
expire and of this subscrip portal, or
before the end ation. app or web
Two months Sensor Organiz the smart sensor
in your Smart k function in
admin rights the feedbac
you can use
s about this process
any question Support.
If you have the Smart Sensor
an email to
you can send
ns apply.
terms and conditio
Our general
used until:
Code can be
Subscription
30 Jun, 2021
XXX-F3E0
XXX-XXXX-X
XXX-XXXX-X DURATION
0CFB-XXXX-X SUBSCRIPTION
TYPE
SUBSCRIPTION
SENSOR TYPE 24 months
ng For Motors
Condition Monitori
For Motors
Smart Sensor
Additional items needed but not included in the kit: ABB Ability™
Smart Sensor
• Degreasing agent
• Rubber gloves
• Safety goggles
• Allen wrench (3 mm or 1/8“)
• Rubber Mallet
Installation instructions
Where to mount:
1. Sensor must be located between the drive-end and non-
drive-end bearings, as close to the center as possible.
Note: The sensor mount cannot be removed after installation.
2. For best Bluetooth® communication, mount the sensor with a
clear line of sight to any communication devices to be used:
your smartphone or a Bluetooth® gateway.
3. The mounting orientation must be such that the A-axis on the
sensor housing is parallel to the rotating shaft. If this is not
physically possible, the T-axis must be parallel to the rotating
shaft.
Supported motors
• This mounting instruction applies for fin-cooled motors up to frame sizes equivalent to NEMA 449.
• Detailed information about which motor types can be monitored with the ABB AbilityTM Smart Sensor
can be found on www.abb.com/smartsensor.
A B B A B I L I T Y ™ S M A R T S E N S O R I N S TA L L AT I O N I N S T R U C T I O N S 3
Installation steps
Note
Make sure that the bracket can be clamped to the cooling
fin such that the neighboring fins do not prevent attaching
the sensor.
Step 1
Check the gap between the legs of the mounting bracket to
match the thickness of your motor’s cooling fins. If neces-
sary, use a vise to tighten the bracket so that it can clamp
firmly onto the cooling fin.
Step 2
Degrease the upper and lower surfaces of the selected fin
at the recommended mounting position.
CAUTION: REVIEW AND FOLLOW ALL MANUFACTURER’S INSTRUCTIONS
AND SAFETY PRECAUTIONS WHEN USING SOLVENTS.
Step 3
Apply LoctiteTM 454 glue or similar to the clamping bracket legs
before attaching it to the fin.
CAUTION: REVIEW AND FOLLOW ALL MANUFACTURER’S INSTRUCTIONS
AND SAFETY PRECAUTIONS WHEN USING GLUE.
Step 4
Clamp the mounting bracket onto the cooling fin of the
motor.
Step 5
Use a hammer with a rubber or plastic head to assist with
insertion of the mounting bracket until the edge of the
cooling fin touches the inside face of the bracket.
Do not hit the central screw of the bracket!
Step 6
Verify that the mounting bracket is securely fastened all
the way through, and that the cooling fin edge touches the
inside face of the bracket.
Step 7
Use the 2 hexagon socket screws to securely fasten your
ABB Ability™ Smart Sensor to the mounting bracket.
Step 8
After fastening the ABB Ability™ Smart Sensor to the bracket, ensure
that the bottom plate of the sensor makes contact with the central
hexagon socket set screw of the mounting bracket. If necessary, adjust
the middle screw with Loctite™ Blue or equivalent threadlocker.
CAUTION: REVIEW AND FOLLOW ALL MANUFACTURER’S INSTRUCTIONS
AND SAFETY PRECAUTIONS WHEN USING MOUNTING THREADLOCKER.
Next steps
Use ABB Ability Smart Sensor app to commission new sensor using the
nameplate data from motor.
Use Activate Subscription option on ABB Ability Smart Sensor app to
scan QR code on supplied Subscription Activation Letter.
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For questions and support, please contact
ABB
Motors and Generators Service
Product information: www.abb.com/smartsensor
9AKK107629 7.2019
NOTE:
We reserve all rights in this document and in the information contained therein.
Reproduction, use or disclosure to third parties without express authority
is strictly forbidden. Copyright © 2019 ABB
