(4 —$sl) dyyotl alysis GLitaell pula as, Abu Dhabi Company for Onshore Oil Operations (ADCO) ENGINEERING SPECIFICATION ES30.99.24.0604 Specification for Storage Tank ine cote ——— 2 | taramo1s |“ SME(VK)—| ‘CME (Ea) | VP-FC'ERP (KAS) Revised & re-issued for Implementation 4 | osoeiz014 | SME (VK) Sey, \VP-TC E&P (KAS)| Issued for Implementation A | 18/03/2014 VK MK EA Issued For IDC REV.| DATE | ORIGINATOR | REVIEWED | APPROVED ‘THIS DOCUMENT IS INTENDED FOR USE BY ADCO AND ITS NOMINATED CONSULTANTS, CONTRACTORS, MANUFACTURERS AND SUPPLIERS, DESCRIPTION ORIGINATOR: ADCO- TC (E&P) ADCO DOC. No. 30.99.24.0604 Project- MASTER Page 1 of 37CONTENTS 1, INTRODUCTION... 1.1 PURPOSE OF THIS DOCUMENT. 1.2 DEFINITIONS AND ABBREVIATIONS 1.3. COMPLIANCE TO SPECIFICATIONS. CODES, STANDARDS AND REFERENCE DOCUMENTS. 2.1 ORDER OF PRECEDENCE, 2.2 UAE LAWS, STANDARDS AND REGULATIONS jw 2.3. INTERNATIONAL CODES AND STANDARDS 24 ADCO PROCEDURES, CODES AND STANDARDS... 2.5 ADCO AMENDMENTS AND SUPPLEMENTS TO SHELL DEP ... 2.6 SHELL DEP'S STANDARD. ' 2.7 APPLICABLE PROJECT DOCUMENTS. 2.8 VENDOR RESPONSIBILITY. 3. GENERAL REQUIREMENTS 3.1 UNITS OF MEASUREMENTS. - 3.2 ENVIRONMENTAL / SITE CONDITIONS. 4. SCOPE. 2 5. TECHNICAL REQUIREMENTS. 3.1 GENERAL 5.2 DESIGN 5.3 CORROSION. 5.4 TANK COMPONENT 5.5. BOTTOM PLATE. 5.6 SHELL PLATE 5.7 ROOF DESIGN. 5.8 TANK ANCHORAGI 5.9 WELDING... 5.10 MATERIAL OF CONSTRUCTION CATHODIC PROTECTION (CP) SYSTEM FOR TANK.. 6.1 PROTECTION CRITERIA FOR IMPRESSED CURRENT SYSTEM. 6.2 TANK EXTERNAL CP SYSTEM 6.3 TANK INTERNAL CP SYSTEM. 7. QUALITY ASSURANCE, INSPECTION & TESTING. 7.1 QUALITY ASSURANCE, 7.2. INSPECTION AND TEs 8. PROTECTIVE COATINGS... 29 FING ProjectNo: MASTER SPECIFIC) FOR STORAGE TANK ATION |ADCO DOC. NO. 30.99.24.0604 ENGINEERINGSPECIFICATION REV.2 |DATE: 14/12/2015 Page 2 of 379. DOCUMENTATIO? 9.1. DOCUMENTATION REQUIRED ALONG WITH TECHNICAL BID / PROPOSAL. 9.2. VENDOR DOCUMENT REQUIREMENT SCHEDULE. 9.3. LANGUAGE... 9.4 MATERIAL CERTIFICATES 9.5. TEST CERTIFICATES AND TEST DOCUMENTATION 10, PREPERATION FOR SHIPMENT. 11. SPARE PARTS AND SPECIAL TOOLS.. 12, HSE REQUIREMENTS. 37 SPECIFICATION FOR STORAGE TANK Project No. MASTER sianeloceneniinih JADCO DOC. NO. 30.99.24,0604 REV.2 — [DATE: 14/12/2015 Page 3 of 37 ENGINEERINGSPECIFICATIONINTRODUCTION This specification defines the additional ADCO's requirements that apply for all Storage Tanks to be supplied for various projects of ADCO. 1.1 Purpose of this document The objective of this document is to outline the important parameters, safely features, codes and standards and basic requirements to be considered while specifying storage tanks for various projects of ADCO. This Engineering Specification hereinafter exclusively referred to as the Specification, forms a constituent part of the inquiry and of the purchase order. This Specification along with any attached drawings andor data sheets, specified codes and standards defines minimum requirements for the design, supply of materials, fabrication / construction, shop / site testing and inspection, marking & packing, quality assurance and quality control, painting, documentation and supply of Shop fabricated tanks, Field fabricated tanks to be installed for various projects of ADCO. The SUPPLIER shall be responsible for ensuring that this Specification will be met in all subcontracted supplies and services. Copies of this Specification may be passed on to subcontractors for this purpose 1.2. Definitions and abbreviations COMPANY ‘Abu Dhabi Company for Onshore Oil Operations- ADCO. CONCESSION : Deviation requested by the vendor, usually after receiving the REQUEST contract package or purchase order Often, it refers to an authorization to use, repair, recondition, reclaim, or release materials or components, or equipment already in progress or completely manufactured but which does not comply with project requirements, ‘A Concession Request is subject to Company approval. MANUFACTURER / : The party(s) which manufactures and/or _ supplies SUPPLIER 1” equipment, technical documents/drawings and services to VENDOR perform the duties specified by the “Contractor” SHALL Indicates a mandatory requirement SHOULD Indicates a strong recommendation to comply with the requirements of this document. CONTRACTOR COMPANY nominated EPC contractor CONTRACT The complete set of documents that defines the specific DOCUMENTS obligations and rights of the parties involved in. the accomplishment of the work covered by these specifications. Project No.: MASTER FOR STi ‘SPECIFICATION ‘ORAGE TANK ADCO DOG. NO. 20.99.24 0608 ENGINEERINGSPECIFICATION REV:2 — |DATE: 14/12/2015 Ress Page 4 of 37Abbreviations API ‘American Petroleum Institute ASME ‘American Society of Mechanical Engineers ASTM ‘American Society for Testing And Materials DEP Design and Engineering Practice cs Carbon Stee! DPI Dye Penetrant Inspection FEED Front End Engineering Design EPC Engineering Procurement Construction HSE Health Safety and Environment ITP Inspection and Test Plan QA Quality Assurance RFQ Request For Quotation ss Stainless Steel SDRL SUPPLIER Data Requirements List Iso International Organization for Standardization MMBOPD. million barrels of oil per day NACE National Association of Corrosion Engineers wes Welding Procedure Specification PaR Procedure Qualification Record 4.3Compliance to specifications This specification is complementary to requirements of certifying authority, legislative requirement, guidance note issued by any authority & documents referenced herein. Compliance with this Specification & Standards and documents referenced therein does not relieve VENDOR of his responsibility to furnish units of proper design, workmanship & materials to meet the specified conditions & duties required in data sheet. Where other Specifications and Standards are referred in this Specification, it is the VENDOR's responsibility to obtain such documents and familiarize with the requirements thereof, Project No.: MASTER. |ADCO DOC. NO. 30.99,24.0604 ENGINEERING SPECIFICATION REV.:2 — |DATE: 14/12/2015 Mae Page 5 of 37 SPECIFICATION FOR STORAGE TANK24 VENDOR's offer is deemed to be in full compliance with all specifications applicable in this specification. Any exception or deviation that is not possible to meet due to technically Unavoidable constraints shall be submitted with reasons / justification as an itemized list for COMPANY review. Such exceptions / deviations shall be implemented only with the specific approval of COMPANY. VENDOR to note that Comments or Clarifications NOT listed / highlighted in the list of deviations shall not be considered and VENDOR is deemed to be in full ‘compliance to the specifications. CODES, STANDARDS AND REFERENCE DOCUMENTS Order of Precedence It shall be the Vendor's responsibility to be, or to become, knowledgeable of the requirements of any referenced Codes and Standards. Latest editions of all international codes 1 standard at the date of project award shall be used. Unless otherwise specified In case of conflicting requirements amongst any of the specified standards, the standard having the most stringent requirement shall be governing. Vendor shall notify the Contactor of ‘any apparent conflict between this specification, the related data sheets, the Codes and ‘Standards and any other specifications noted herein. Resolution and/or interpretation precedence shall be obtained from the Contactor in writing before proceeding with the design, ‘manufacture or purchase. In such case of conflict, COMPANY decision shall be final In case of conflict, the order of precedence of various specifications shall be: + The Laws, Standards and Regulations of United Arab Emirates. + ADNOC Codes of Practice. ‘+ Technical Requitements of Requisition ‘+ Project Equipment Data Sheets. ‘+ This Project Specification, + Approved Technical Deviations. + ADCO Procedures, Codes & Standards + ADCO Specifications and Engineering Practices. + ADCO Amendments and supplements to Shell DEPs. * Shell DEPs (Latest version). + IECs (This was applicable only for Electrical). Project No.: MASTER PECIF| SPECIFICATION FOR STORAGE TANK [ADCO DOC. NO. 30.89-24 0508 ENGINEERING SPECIFICATION REV..2 _ [DATE: 14/12/2015 Page 6 of 37‘* International Oil & Gas industry Codes, Standards and Recommended practices (all where specified in the above or, where none of the above is applicable, as proposed by Contractor and Approved by ADCO). + Internationally recognised Oil and Gas Industry sound practices. 2.2 UAE Laws, Standards and Regulations 23 UAE Federal Law No. 8, year 1980, Labour and Social Affairs, Part V, Industrial Safety, Prevention Measures, Health and Social Care for Workers. UAE Federal Law No. 24, year 1999, Protection and Development of the Environment. International Codes and Standards API650 API 2000 ASME Section II ASME Section V ASME Section 1X ASME B16.5 ASME B16.47 ASME B16.11 ASME B16.9 ASME B16,25 ASW 1.4 ASCE-7 EN 10204 Iso 10474 Iso 9001 ISO 15156 / NACE MR 0175 BS 6399 PART 2 Welded Tank for Oil Storage Venting atmospheric and low-pressure storage tanks ASME Boller and Pressure Vessel code - Materials ASME Non-Destructive Examination Qualification Standard for Welding and Brazing Procedures, Welders, Brazers and Welding and Brazing Operators Pipe Flanges and Flanged Fittings NPS % through NPS 24 Metric/Inch Standard Large Diameter Stee! Flanges NPS 26 through NPS 60 Metrio/inch Standard Forged Fittings, Socket Welding And Threaded Factory-made Wrought Butt welding Fittings Butt welding Ends ‘Structural welding code American Society of Ci i Engineers Metallic Products ~ Types of Inspection Documents Steel & Steel products — Inspection documents. Quality Management Systems — Requirements Materials for use in H2S-containing environments in oil and gas production — Part 4, 2, 3 Code of Practice for Wind Loads SPECIFICATION FOR STORAGE TANK Project No.: MASTER ADCO DOC. NO. 30.99.24.0604 ENGINEERING SPECIFICATION REV..2 _ |DATE: 14/12/2015 Page 7 of 37API 937 Evaluation of design criteria for storage tanks with frangible roof joints Iso 1461 Hot dip galvanized coating on fabricated iron and steel articles- sspeen. And testing method. NFPA 11 Standard for low expansion foam NFPA 15 Standard for Water spray fixed system for fire protection NFPA 22 Standard for Water Tanks for private fire protection EEMUA 159 Users’ guide to the inspection, maintenance and repair of above ground vertical cylindrical steel storage tanks EEMUA 180 Guide for designers and users on frangible roof joints for fixed roof storage tanks upc Uniform Building code SP 0169 Control of external corrosion on underground or submerged metallic piping system SP 0388 Impressed Current Cathodic Protection of intemal Submerged Surfaces of Carbon Steel Water Storage Tanks RP 0193 External Cathodic Protection of On-Grade Carbon Steel Storage Tank Bottoms APIRP 651 Cathodic Protection of Aboveground Petroleum Storage Tanks API RP 582 Welding guidelines for the chemical, oi, and gas industries DNV RP B401 Cathodic Protection Design 2.4 ADCO Procedures, Codes and Standards The following specifications form part of this specification and shall be fully complied with, as applicable: 30.99.00.0001 Engineering Specification for Tag Plates for Field & Indoor Equipment 30,99,90.0001 Drawing design and numbering system 30.99.90.0002 Procedure for project drawing as built mark-up and ADCO master drawing 30.99.90.0024 Engineering Procedure for Preparation of Supplier's / Vendor Engineering Drawings and Documents 30.99.97.0006.1 Project Quality system requirements Project No. MASTER J |ADCO DOC. NO. 30.99.24.0604 ENGINEERING SPECIFICATION REV2 — |DATE: 14/12/2015 Page 8 of 37 SPECIFICATION FOR STORAGE TANK2.5 26 30.99.95.0008 30.99.37.0001 30.99.37.0003 30.99.37.0009 30.99.37.0005 30,99,00.0102-1 ADCO Guidelines for submission electronic documentation Cathodic Protection Design Cathodic Protection Materials and Equipment External Cathodic Protection of new above ground steel tank bottom Cathodic Protection construction, installation, testing & commissioning Corrosion control and Material selection Philosophy ADCO Amendments and Supplements to Shell DEP 30.99.37.0013 30.99.00.0123 30.99.75,0067 30.99.75.3215 30.99.75.3224 30.99.75.3225 30.99.75.3232 ‘Speeification for painting & coating of new equipment Site Preparation & earthing works Structural design basis On site bund construction Structural steel specification Specification for steel erection Specification for anchor bolt and fixing Shell DEP’s Standard The Shell DEP standards (Latest Ver n) including amendments, attachments and ADCO amendments shall be applicable as follows but not limited to: DEP 34.51.01.33-Gen DEP 30.10.73.10-Gen DEP 30.48,00.31-Gen RMP 70.51.10.50-Gen DEP 30,10.73.33-Gen DEP 34,00.01.30-Gen DEP 30.46.00.31-Gen DEP 80.47.10.30-Gen ‘Above ground vertical storage tanks (amendment / ‘supplement to API 650) Cathodic Protection Protective coating for onshore & offshore facilities Field inspection, maintenance and repair of vertical steel storage tanks Instaltation and commissioning of cathodic protection systems ‘Structural design and engineering of onshore structures ‘Thermal insulation for hot services Assessment of fire safety of onshore installation SPECIFICATION FOR STORAGE TANK Project No. MASTER |ADCO DOC. NO. 30.99.24.0604 ENGINEERING SPECIFICATION REV.2 — [DATE: 14/12/2015 Page 9 of 37DEP 80.47.10.31-Gen DEP 30.10.60.18-Gen $ 12.001 $12,002 '$ 12.003, $ 12.004 8 12.005 851.040 851.041 $51,043 $51,044 $51,045 $51,046 861.047 881.052 8 51.088 881.073 8 51.087 8 51.088 $51,103 $51,105 $ 51.108 So1.114 851.115 Fire protection systems and equipment General welding of metals, General tank foundation without leak detection Bund wall typical details Conceptual tank foundation with tank leak detection & management for new tanks Conceptual concrete tank foundation Typical tank foundation with tank leak detection & management system for existing tanks Typical welding details, Typical welding sequences bottom and roof plates Typical welding sequences for shell plates Typical welding sequences for cone roof plates Concrete ring beam typical details Holding-down bolts typical details Typical welding sequences for dome roof plates Typical detail - Handrails for dome roof tanks Typical detail - Roof nozzle Typical detail - Dip plate Typical detail - spiral type staircase ‘Typical side drain with sump (for cone up bottom) ‘Typical earthing and bonding det roof tank for external floating Typical RIM vent detail for external floating roof Typical details - 8 inch slotted guide pole / sample pole for floating roof tanks Typical details - level gauge pole for fixed roof tanks (execution for custody transfer) Typical details - combined guide pole / leve! gauge pole {or floating roof tanks (for custody transfer) SPECIFICATION FOR STORAGE TANK Project No.: MASTER ADCO DOG. NO. 30.99.24,0604 ENGINEERING SPECIFICATION REV: 2 — |DATE: 14/12/2015 Page 10 of 3727 2.8 S51.116 Typical bracing for rolling ladders on large diameter tanks 851.127 Typical detail of Roof manhole 20" or 24” diameter 51.130 Typical details — vertical ladder, tanks up to 6 m height 51.131 Typical detail of walkway between tanks 51.162, Typical details - extension pipe on inlet and outlet nozzles for floating roof tank $51,154 Typical detall of Level gauge pole for fixed roof tanks (non-custody transfer) 851.160 ‘Walkway and wind girders - slope and welding sequence 851.226 ‘Typical detail of tank shell nozzles flanged (Class 150) 851.227 Typical detail of shell manhole tanks $ 51.280-001 Reference points for survey of vertical steel storage tank (general lay out) $ 51.280-002 Reference points for survey of vertical steel storage tank inspection (tank roof) $ 51.280-003 Reference points for survey of vertical steel storage tank inspection (tank bottom) Applicable Project Documents Refer Applicable project design basis (Mechanical, Process, HSE, Electrical, Instrumentation, piping and CivilStructural), Project Philosophy (Operating, Control and Safeguard; Isolation, vent, draining), data sheets and requisitions applicable for respective projects. Vendor responsibility The nominated VENDOR shall be responsible for the complete Purchase Order. The VENDOR shall assume full responsibilty for the storage tank including design, manufacturing, site construction, tank accessories, testing. As part of this responsibility Vendor shall review and incorporate all requirements shown on requisition, during the execution stage. Vendor shall also review the piping and civil interface drawings during detail engineering in order to verify that the design associated facilities has no detrimental effect on the design and operation of the storage tanks. Project No.: MASTER. PECIFICATION FOR ST ae PATIO ROR SE ORASE LARK |ADCO DOC. NO. 30.99.24.0604 ENGINEERING SPECIFICATION REV:2 — [DATE: 14/12/2015 3 Page 11 of 373.4 3.2 GENERAL REQUIREMENTS Units of Measurements All units of measurement are to be in S| units, unless otherwise specified Environmental / Site Conditions Maximum Solar Temperature 85°C Maximum Shade Temperature 58°C Minimum Design Temperature ac Humidity Maximum relative humidity@45°C. 95% Maximum relative humidity@54°C 60% Rainfall Frequency Infrequent Minimum Trace Maximum 51 mmlyear Highest rate January-April 25 mm in 24 years (recurrence period 1 year) Winds are predominantly North Westerly, however between October and March the wir interrupted by SE, NE and SW winds. Maximum wind speed 45 misec (3 sec gust) Mean speed 8.0 misec Airborne particles ‘Sulphurous dust and sand with frequent sand storms Sandstorms Severe sandstorms are common, Project No.: MASTER SPECIFICATION FOR STORAGE TANK ADCO DOC. NO. 20,99.24,0004 ENGINEERING SPECIFICATION REV: 2 |DATE: 14/12/2015 Page 12 of 37Earthauakes Earthquake design shall be applicable. Refer Job / Project Specification and/or data sheet. SCOPE ‘The VENDOR shall supply storage tanks in compliance to the reference documents at section 2 of this specification, to satisfy design and operational requirements under the conditions described in requisition and data sheets. (a) Vendor scope of work shall include, but not be limited to the following: ‘+ Mechanical Design ‘© Supply of Materials ‘+ Fabrication / Pre-fabrication of tank ‘+ Site construction and erection (if specified in requisition / data sheet) ‘+ Cathodic protection system for internal surfaces (if specified in requisition / data sheet) * Cathodic protection system for underside of the tank bottom (if specified in requisition / data sheet) + Inspection and testing + Inspection of material and component as SUB-VENDORS shop + Allrequired tests at shop / site as per code requirements including hydrotest + Documentation as per specification * Welding procedure specification, welding procedure qualification and welder qualification ‘+ Erection and testing procedure ‘+ Internal surface preparation and lining, if applicable ‘+ External surface preparation and primer painting ‘+ Packing, preservation, preparation for shipment of pre-fabricated items ‘+ Any additional service as listed in the requisition Project No.: MASTER. SPECIFICATION FOR STORAGE TANK Riera ENGINEERING SPECIFICATION REV. 2 |DATE: 14/12/2015 Page 13 of 37(b) Vendor scope of supply shall include, but not be limited to the following: For shop fabricated tank, complete tank including all welded or removable accessories as indicated in the tank data sheets. For site fabricated tank, all pre-fabricated components shall be supplied in weld edge prepared, painted condition. Internal accessories as indicated in the tank data sheets, Platform, ladders, spiral stair ways and handrails (pre-fabricated) Pipe supports cleats Wind girder, if applicable Insulation support cleats All necessary external attachments Liting lugs, i applicable ‘Anchoring devices Manhole with cover and davit assembly Tank fittings, mountings, instruments and accessories Sacrificial anode type CP system for internal surfaces (if specified in the data sheet / requisition) Impressed current CP system for underside of tank bottom plate (if specified in the data sheet / requisition) Earthing boss Internal heating coil (if specified in the data sheet) Fire water spray network assembly: piping, spray nozzle, supports cleats etc,, (if specified inthe data sheet) Name plate and supports Generally all welded parts to shell, roof and bottom All necessary temporary blanks / covers, bolting and gaskets for testing & for shipment purpose ‘Temporary fixtures, stiffeners etc., required for supply of tank in pre-fabricated conditions. Bolting and gaskets for all blind flanges connections including manway ‘Surface perspiration and primer application for pre-fabricated tanks Project No.: MASTER SPECIFIC: IFICATION FOR STORAGE TANK [ADCO DOS. NO. 30.99 24,0504 ENGINEERING SPECIFICATION REV: 2 — |DATE: 14/12/2015 Page 14 of 37{c) Vendor scope of supply shall include, when site work is specified in the requisition, but not be limited to the following + Erection of tank * Site fabrication of tank with all the welded and removable accessories as specified in the data sheet ‘+ Installation of cathodic protection system for internal surfaces and tank bottom plate ‘© Scaffolding, bracings, stiffeners required for site work + Inspection and testing + Painting & intemal coating ‘+ Insulation supports and insulation + Hydrotesting * All associated services like mobilisation / demobilisation, receipt and storage of material, supervision ete., TECHNICAL REQUIREMENTS ‘The following additional requirements shall take precedence over International code, standards, Shell DEP, ADCO specifications and project documents referred at section 2 of this specification. 5.1 General ‘The SUPPLIER shall be fully responsible for the supply, selection and quality of all materials inclusive of all consumables, welding, testing, protection devices, machinery, tools, labour and all other necessary materials and services required to complete the supply of equipment whether or not they are specified in the specification and attachments, ‘The SUPPLIER shail be fully responsible for the coordination with all his SUB-SUPPLIERS for materials and services provided by them. The SUPPLIER shall be solely responsible to COMPANY for compliance with the specified requirements. SUPPLIER shall submit experience summary list ofall his SUB-SUPPLIERS. Project No.: MASTER ‘SPECIFICATION FOR STORAGE TANK Manco DOciNo. ai'soouneed ENGINEERING SPECIFICATION REV:2 — (DATE: 14/12/2015 3 Page 15 of 375.2. Design + For storage of products with specific gravity equal to or less than 1.0, the minimum design specific gravity (SG) for the tank shall be equal to 1.0, + For products with a specific gravity greater than 1.0, the minimum design specific gravity for the tank shall be equal to the maximum specific gravity ofthe stored product, + The specific gravity of the media (e.g. sea water) used to hydro test the tank shall be considered in the determination of the design thickness of the tank shell, foundation loads and hydrostatic test fil height. + Alltanks shall be designed to safeguard against tank over fill ‘+ Overflow & inlet nozzles shall be connected up to tank bottom through down comer pipes. Splash or impact plates shall be provided below the inlet down comer or for any such down ‘comers which can lead to impact erosion. + Variable design point method or elastic analysis shall be applied while computing tank ‘component thickness for storage tank inside diameter greater than 61 meters or if effective product height exceeds 23 meters. ‘+ Type of nozzle reinforcement pads to be Round-To-Round (RTR) design. * All Internals shall be of ‘optimized & improved’ design to facilitate easy draining, venting and maintenance free internals. * All piping including tank inlet, outlet and other piping should be designed with proper isolation and removable spool. 5.3 Corrosion Corrosion Allowance ‘The corrosion allowance for tank shail be determined by its intended service and shall be added to all pressure parts and non-removable internal parts on all surfaces exposed to the fluid. Minimum corrosion allowance of shell, bottom, roof and other parts shall be as mentioned in datasheet. Parts or surfaces which are fabricated of or surfaced with corrosion resistant material shall not require corrosion allowance, Storage tanks shall be designed for 30 years operating life, Project No.: MASTER SPECIFICATION FOR STORAGE TANK JADCO DOC. NO. 30.99.24.0604 ENGINEERING SPECIFICATION REV:2 — [DATE: 14/12/2015 Page 16 of 375.4. Tank Component Bottom, shell and Roof Plates ‘The minimum thickness of the bottom, shell and roof plates for tanks shail be in accordance with API 650 and project specification. Tanks shall be designed in accordance with the requirements of API 650 standards and as specified in data sheet. The Tank shall comply with the requirements specified in the project data sheets, applicable specifications and standards specified in section 2 of this specification, API 650, Appendix P, shall be used for local load analysis to determining / calculating the limit loads for shell nozzles (excluding roof nozzles) in line with latest revision. CONTRACTOR shall ensure that piping loads imposed on the shell openings by connecting piping are within the safe limit, For Roof nozzles detall calculations shall be submitted which will includes all loads including reaction loads to demonstrate that the structural integrity of the tank roof structure, ‘Also the COMPANY / CONTRACTOR shall provide the actual nozzle loadings to SUPPLIER after completion of piping stress analysis. Supplier shall confirm the nozzle loads. ‘Tanks shall be designed for wind and seismic conditions as mentioned in clause 3.2 of this specification. Wind stability and seismic design shall be carried out as per API 650 and project specification For spacing of welds around nozzle and other attachment welds, requirements of API 650 shall be satisfied. Nozzles and reinforcing pads shall not be placed in horizontal or vertical butt- welded joints. Minimum distance from bottom of tank to center of nozzle shail be in accordance with API 650 low type, unless otherwise specified Flanges used for nozzles shall be WNRF type, unless otherwise specified in data sheet / Piping material specification, bored to the same inside diameter as the neck. All flanges upto, 24° shall be in accordance with ASME B16.5 and all flanges larger than 24° NB shall be in accordance with ASME B16.47 series-A, unless otherwise specified in datasheet. Shell and roof manway flange shall be in accordance with API 650. Nozzles shall be minimum 2" Schedule 80 pipe. Nozzle projections from tank ©.D. to flange face shall be a minimum of 100 mm for nozzle sizes 6” and smaller, and a minimum of 150 mm for nozzle sizes 8" and larger. In the event a vessel has insulation an amount equal to the thickness of the planned insulation shall be added to the minimum nozzle projections. Project No.: MASTER ENGINEERING SPECIFICATION REV.:2 — |DATE: 14/12/2015 db SPECIFICATION FOR STORAGE TANK IapC0 DOL. ND. 30.99.24 0008 ees Page 17 of 375.5 All Nozzles shall be set-in design and shall be flushed with inside of the tank. Flange bolt holes shall straddle normal centreline. External attachments shall be of the same grade of material as the tank shell / wall Reinforcement plate shall be added to tank bottom for concentrated loads such as support legs for coils, fixed columns. Internal stiffening is not to be permitted. All stiffeners shall be located externally Maximum height of un-stiffened shell shall be calculated based on corroded thickness of shell, courses. Section modulus of wind girders shall also be based on corroded thickness of shell courses. Calculation for intermediate wind girders shall be based on the nominal shell thickness minus corrosion allowance. Tank stiffeners shall be provided with gussets. All tanks shall be provided with means of access to top of tank. Access shall be via ladder or stairway, as specified on tank data sheet, and shall run from grade to top of tank. For 2 meter above ground, cage shall be provided. Handrails shall be provided at edge of roof for full circumference on all fixed roof tanks. Tank shall be provided with name plate in accordance with API Standard 650 and project specification. Name plate shall indicate (if applicable) both names of fabrication manufacturer / supplier and erection manufacturer / sub-contractor. All information shown on DEP standard drawing shall be included. Earthing bosses shall be welded to the tank shell at maximum intervals of 15 m. Earthing Boss shall be as per DEP standard and project specification SUPPLIER may start the fabrication after the written approval of the Supplier's detailed fabrication drawings and welding procedures from COMPANY. Bottom Plate Bottom plate minimum corroded thickness shall be 6 mm. In general tank bottoms shall be designed in accordance with API 650, with the exception that irrespective of tank diameter a ring of annular plates shall be applied in all cases. Es Page 18 of 37 Project No: MASTER | JADCO DOC. NO. 30.99.24.0604 ENGINEERING SPECIFICATION REV.2 — [DATE: 14/12/2015 SPECIFICATION FOR STORAGE TANK5.6 5.7 The thickness of the annular bottom plates shall not be less than the greater thickness determined using API 650, DEP and project specification for product design (plus any specified corrosion allowance) or for hydrostatic test design. inimum corroded thickness of annular plate + 10 mm for bottom shell course thickness less than 25 mm, ‘+ 12.5 mm for bottom shell course thickness greater than or equal to 25 mm, Annular plates shall be completely cut to size and shape, machined and ready for butt welding on site, Bottom plates shall be completely cut to size and shape, machined, if required, and ready for lap welding on site. Minimum overlap of bottom plate joints shall be 50 mm. Shell Plate Shell plate thickness shall be derived as per API 650 and project specifications. As minimum, the nominal thickness of shell plates shall be 6 mm. Plates for all shell courses shall be fully machined (trimmed, bevelled and pre-rolled to the required radius), ‘Tank shell courses shall be aligned on the inside of shell plate thickness. Unless otherwise specifically agreed with COMPANY, shell plates shall have minimum nominal Width of 1800 mm. Roof Design ‘Type of roof shall be as specified in the data sheet. Self-supporting dome roof with Internal Floating Cover (IFC) shall be preferred to minimise volatile hydrocarbon emission to atmosphere. The roof supporting structure shall be designed in accordance with API 650 and project specification. Roof design shall include sand loads as per ADCO structural design basis (30.99.75.0067) and additional live load of 0.75 KNim2 shall be added on flat surface of roof ((e. platforms) Project No.: MASTER. SPECIFICATION FOR STORAGE TANK ADCO DOC. NO. 30.99.24.0604 ENGINEERING SPECIFICATION REV 2 — [DATE: 14/12/2015 Page 19 of 37When internal coating is specified for fixed roof, the roof support shall be placed outside the roof, and roof lap joint shall be continuously seal welded for inside, in addition to the strength welding required outside. Tank roof-to-shell joint shall be frangible type (i.e. ‘roof-to-shell’ joint fail prior to ‘tank-to- bottom’ joint) to ensure containment of product within the tank and eliminate major spillage. Column supported roof is not acceptable, unless otherwise specified in the data sheet. ‘Self-supporting dome roofs shall be designed as specified in API 650, except roof may be flanged as described in API 650. The radius of curvature for flanged dome roofs shall not be ted to the maximum requirements given in API 650, instead the curvature shall be limited by the depth of the roof, including the crown and knuckle depth, as listed in Appendix-J of API 6650. Roof to shell top curb angle joint to be a continuous fillet weld. Joint overlap shall not exceed 50 mm Top curb-angle leg shall extend outward. Minimum overlap of roof piate joints shall be 25 mm External floating roof shall be designed according to Appendix C of API 650 and for internal floating roof shall be applied by Appendix H. Floating roofs shall be capable of eliminating at least 95% of the hydrocarbon emission that could be produced in absence of the floating roof, Floating roofs shall be designed to operate to the lowest level permitted by tank intemals, unless specified otherwise in the storage tank data sheets. Floating roofs shall be fitted with adjustable support legs, designed so that they can be adjusted from the top side of the internal floating roof. The support let position shall provide a 1.5 m tolerance between the lowest portion of the roof and the tank floor. Seal materials of floating roofs shall be chemically compatible with the product. Project No: MASTER SPECIFICATION [ON FOR STORAGE TANK ADCO DOC. NO. 30.99.24.0604_ ENGINEERING SPECIFICATION REV:2 — [DATE: 14/12/2015 ee Page 20 of 37Sealing system shall include with primary, secondary seal to ensure prevention of evaporation loss and wax scraper to scrape off any deposition on the internal wall of the tank. Sealing ring shall be held in constant contact with tank shell and shall compensate for expansion and contraction. Special sections like trapezoid shall be considered for sealing elements, The circumferential primary roof seal may comprises metallic shoe having flexible seals with weight or spring operated pusher mechanism or a compression plate type seal or a fabric foam filled seal. The compression plate type shall be of SS316 or better. Rim mounted secondary roof seal shall be used in all primary seal system. The lower part of the metalic shoe shall be submerged in the product. Compression plate types shall be provided with continuous weight skirt which is partly submerged in product. Foam filled envelope seal shall be of the liquid mounted type. The seal shall be accessible for inspection and repair during service. Floating roofs shall be fitted with the access manholes, emergency drains discharging directly into the stored product and a sampling and gauging device. Internal floating roof components that are fabricated (or) attached by welding shall be completely seal welded. Installation of floating roof shall be in accordance with the instructions provided by the roof manufacturer. Roof plates Minimum thickness of self-supporting doom type roof shall be as per API 650 and project specification, Plates shall be completely cut to size and shall be machined, if required and ready for lap weld at site, Spacing of Roof Members ‘Spacing of rafter shall be as per AP! 650 and project specification. For dome roofs, the spacing of rafters shall not exceed 2.1m at the periphery. Roof nozzles for breather valves, free vents, dip hatches and slot dipping devices Fixed roof tanks shall be fitted with roof nozzles suitable for cone or dome roofs, to enable these fittings to be mounted vertically and to provide clearance when roof insulation is fitted Project No.: MASTER SPECIFICATION FOR STORAGE TANK lapeo Doc. Nosan soa cena ENGINEERING SPECIFICATION REV:2 — [DATE: 14/12/2015 eS Page 21 of 37Nozzles for free vents or breather valves shall be flush with the underside of the roof plate. ‘The preferred location is near the highest position of the roof. All open vents shall be provided with bird screen. Tank venting capacity shall be determined in accordance with the requirements specified in ‘API 2000 and project specification 5.8 Tank Anchorage ‘Tank anchorage shall be designed in accordance with API 650 and project specification ‘The spacing between anchors shall not exceed 3 m (10 fi), Unless otherwise specified, corrosion allowance for anchor bolts shall be applied to the nominal bolt diameter. The minimum anchor bolt diameter shall be 1 inch plus any specified corrosion allowance. A stability calculation shall be made to determine the anchor bolt. Unstable tanks shall be provided with anchor bolts and conerete foundation rings. Uplift is caused by the internal vapour pressure acting against the underside of the roof, in conjunction with wind foad. A stability calculation shall be made to determine the number of anchor bolts required. Anchor bolts shall be provided based on design considering wind / seismic loads, uplift due to internal pressure etc. However tanks having diameter less than 10 meter shall be provided with anchor bolts. ‘Anchor bolts shall be attached to the shell with stiffened chair-type assemblies or anchor rings of sufficient size and height. Vendor shall perform anchor chair design as per ADCO Civil standard specification (ES 30.99.76,3232). Anchorage shall be provided to resist each of the uplift load cases listed in API 650 and project specification, 5.9 Welding Welding shall comply with API 650 and project specification, unless otherwise specifically exempted by COMPANY. In multi-layer welding each layer of weld metal shall be thoroughly cleaned of slag and other deposits before the next layer is applied. All completed welds shall be freed from slag, brushed and thoroughly cleaned before final inspection and subsequent painting, Project No: MASTER SPECIFICATION FOR STORAGE TANK |ADCO DOC. NO. 30.99.24.0604 ENGINEERING SPECIFICATION REV.2 — [DATE: 14/12/2015 ess Page 22 of 37,The reverse side of double-welded vertical butt joints shall be back-chipped, ground or flame- gouged before the application of the first run of welding on this side, ina manner which will leave the exposed surface accessible and satisfactory for the fusion of the weld metal to be added. At the discretion of the COMPANY this requirement may be relaxed if the back of the etal run is smooth and free from crevices which might entrap slag, and if the COMPANY is Satisfied that the required weld quality will be achieved. If back-gouging is applied, grinding to bright metal is required ‘The weld metal on both sides of all butt joints, except the offset faces of horizontal joints of unequal plate thickness, shall be built up in the form of an overlay so that all the finished faces in the area of fusion shall extend above the surface of the adjoining plates to a height of not more than 1.5 mm. The hardness measurements shall be taken on the welding procedure test plate on a cross section over the weld. The hardness shall be measured in the weld metal, heat-affected zone and base metal Field welds with hardness values outside the permissible limits shall be replaced. No production welding shall be permitted, unless written approval received from COMPANY ‘on manufacturer / supplier's proposed WPS & PQR. Use of Gas Metal Arc Welding-short circuit transfer (GMAW-S) process shall be limited to as specified under API 582. Flux Core Arc Welding (FCAW) shall only be permitted with prior approval by COMPANY. All welding consumables shall have specified chemical and mechanical properties. All welding consumables shall have specified mechanical properties equal to or greater than the material being welded, unless agreed and approved by the COMPANY. Welding procedures and welders shall be qualified in accordance with ASME section IX, Welding and Brazing Qualifications, approval of Welding Procedures and Welders Performance. Documents shall be submitted to the COMPANY for review in accordance with the SDRL. Welding shall not be performed prior to approval of the welding procedures and qualifications by the COMPANY. Sequence of welding The sequence employed for the tack welding and final welding of the bottom, shell and roof plates shall be arranged to minimize the distortion due to weld shrinkage. The sequences shall be approved by the COMPANY before erection starts, Project No.: MASTER SPECIFICATION FOR STORAGE TANK ADCO DOC. NO. 30,99.24.0604 ENGINEERINGSPECIFICATION REV..2 _ |DATE: 14/12/2015 Page 23 of 37Manufacturer / supplier shall take all necessary precautions to safeguard the tank against deformation, distortion or damage due to buckling, self-weight, wind loads or other construction related loads that may impact the stability of the tank whilst under construction, The structural design and installation of temporary safeguard support shall be the responsibilty of the manufacturer / supplier. Minimum weld distance (toe-to-toe) of 50 mm shall be maintained for all adjacent welds and attachments. Plate Edge Welding (a) Vertical joints ‘The plate edges of vertical shell joints shall be prepared for manual arc welding as follows: ‘+ Square butt joints may be used only for a plate thickness of 6 mm or less. ‘© Single-vee butt joints shall not be used for plate thickness exceeding 13 mm, ‘+ Double-vee butt joints shail not be used for a plate thickness of 8 mm and shall be used for plate thicknesses greater than 13 mm. * Preparation of both single-vee and single bevel butt joints shall be made on the outside edge of shell plates unless agreed otherwise by the COMPANY. (b) Horizontal joints The plate edges of horizontal shell joints shall be prepared for manual are welding as follows: ‘+ Square butt joints may be used only where the thickness of the thinner plate does not exceed 8 mm ‘+ Single-bevel butt joints may be used where the thickness of the thinner plate exceeds 8 mm but does not exceed 13 mm. + Double-bevel butt joints shall be used for a plate thickness exceeding 13 mm. Alternative details for plate edge preparation may be proposed to the COMPANY for agreement if welding is to be done by an automatic welding process with the below minimum guidelines: Vertical seams: Approval of the COMPANY jis required for the application of automatic welding processes. The welding procedure test shall show that full fusion is consistently obtained. |ADCO DOC. NO. 30.99.24.0604 ENGINEERING SPECIFICATION REV.2 _ [DATE 14/12/2016 - Project No MAST! Ab ‘SPECIFICATION FOR STORAGE TANK Tolee! No. MASTER ae Page 24 of 37Horizontal seams: The welding procedure tests shall be executed in a test frame on plates with a minimum length of 3 m (10 ft) under restrained conditions. After depositing the root layer(s), this (these) layer(s) shall be inspected for cracks. (c) Bottom Plate Joints All bottom plate joints shall be welded in accordance with the details described in accordance with API 650 and project specification If bottom plates are butt-welded a minimum plate thickness of 6 mm is required and a backing strip shall be used which is at least 60 mm wide and 8 mm thick. It shall be checked that all locations where supports for accessories (e.g. heating coils, roof drains, vacuum breakers, etc.) are welded to the bottom, or will be touching the bottom, are provided with a suitable pad plate. The pad plates shall be round or at least have rounded comers. The pad plate thickness shall be at least equal to the bottom plate thickness. Butt-welded bottom plates shall have their parallel edges prepared for butt welding with either square or V grooves, Butt-welds shall be made using an appropriate weld joint configuration that yields a complete penetration weld. Typical permissible bottom butt welds without a backing strip are the same as those shown in ‘API 650 Figure 5-1 Typical permissible butt-welds using a backing strip are shown in API 650 Figure 5-3a and at teast 3 mm (1/8 in.) thick tack welded to the underside of the plate is permitted. If square grooves are employed, the root openings shall not be less than 6 mm (1/4 in.). A metal spacer shall be used to maintain the root opening between the adjoining plate edges unless the Manufacturer submits another method of butt-welding for the COMPANY approval. ‘Three-plate joints in the tank bottom shall be at least 300 mm (12 in.) from each other and from the tank shell (d) Shell Butt Joints Shell butt joints shall be of a full penetration design, All seams shall be welded from both sides of the plate. In single-vee or single-bevel butt joints, the vee or bevel shall be made on the outside of the tank unless otherwise agreed by the COMPANY. Project No.: MASTER ‘SPECIFICATION FOR STORAGE TANK ADCO DOC. NO, 30.99.24,0604 ENGINEERING SPECIFICATION REV..2 _ |DATE: 14/12/2015 age Page 25 of 37() Shell to Bottom Plate Weld Shell plate to bottom plate welds shall be in accordance with the detaiis described in accordance with API 650 and project specification. 5.10 Material of Construction ‘The following requirements shall be satisfied «Maximum hardness: 200 BHN (for sour service) and 225 BHN (for sweet service) + Maximum carbon content = 0.23% except for forging where it may be 0.25% Impact test shall be in accordance with requirements of code and project specification. All Material shall be suitable for the minimum metal temperature specified for the storage tank data sheet. Materials of construction for tanks shall conform to the requirements of API 650, NACE MR0175 (for SOUR service) together with the requirements in DEP's Standard, unless otherwise indicated in the datasheet. ‘As a minimum, all pressure retaining components of a tank shall be provided with material certificates per EN 10204 type 3.1 proving that the material furnished meets the requirements of the specification and the data sheet. Specific material identification requirements shall be in accordance with the respective data sheet, All materials shall be new, unused, and free of defects, The SUPPLIER shall provide material certificates giving both chemical and mechanical properties for all main components of the tank. All bolt and nut shall be heavy head pattern. All bolts and nuts (carbon steel, stainless steel etc.,) used in pressure containing connections (including flanged connections), shall be supplied with coating of TAKECOAT or XYLAN-1070, Hot dip zinc coating (Galvanizing) of bolts and nuts is not acceptable. All bolts length shall be provided with two threads extended after the nut, as a minimum requirement, Annular Bottom plates shall be to the same material specification and grade as the bottom shell course, Backing strips (if used) shall be of the same material specification and grade as the annular plate including applicable heat treatment. Plate material used for reinforcement and for nozzle or manhole neck, they shall meet the ‘same notch toughness requirements as specified for the shell plate. Project No.: MASTER ADCO DOC. NO. 30.99.24.0604 | ENGINEERING SPECIFICATION REV.2 —_ [DATE: 14/12/2016 p= Page 26 of 37 ‘SPECIFICATION FOR STORAGE TANK64 6.2 If forging are used for shell reinforcement or nozzle or manhole necks, they shall meet the same notch toughness requirements as specified for the shell plate. Cast fitting shall not be used in the shell or bottom of the tank. Alll attachment to-the tank shall be same material of the tank and meet all applicable carbon / carbon equivalent and impact test requirements, Structural steel for Platform, ladder, stairways etc., shall be ASTM A36 or equivalent, All structures such as ladder, platforms, stairs and handrails shall be hot dipped galvanised, Unless otherwise specified in project specification. Galvanized parts (except gratings) shall be painted, Cathodic Protection (CP) system for tank Process tank shall have two Independent CP systems, unless otherwise specified in data sheet + External CP system for the protection of bottom in contact with soil ‘© Internal CP system for wetted surface (bottom and shell) Protection Criteria for Impressed Current system Impressed current CP systems shall be designed such that instantaneous "OFF" potentials can be measured for assessing the CP system performance. The potential shall be (minus) 850 mV to (minus) 4150 mV w.rt cu / CuSo4 reference Cell as per cathodic protection design documents referred in section 2 of this specification. The cathodic protection system shall be designed for the design life of the tank. Minimum design life shall be 30 years, Contractor shall carryout calculations based on resistivity (minimum current density) data and Coating factor as specified in cathodic protection design specifications. A separate DC power source shall be used for External and internal protection. A multichannel ‘TIR unit, having two independent outputs can be used for the protection of tank. Tank External CP system For above grade tanks, coating damage takes place due to welding and movernent of plates ‘on the hard surface / soil. A coating breakdown factor of 100 % shall be considered for tank bottom irrespective of type of coating. Project No.: MASTER SPECIFICATION FOR STORAGE TANK apcapoc wolanoaas pens ENGINEERING SPECIFICATION REV.2 — [DATE: 14/12/2015 Page 27 of 376.3 ‘A close anode system shall be used for the protection of external bottom, Bitumen / asphalt, oiled sand shall not be.used as tank pad material. Clean salt free, sifted, sieved and graded sand shall be used as tank pad material for effective cathodic protection Grid system, Piggy backed Anodes; Protection of sump, monitoring of GP system, Permanent reference cell or electrical resistance (ER) probes shall be designed as per cathodic protection ‘specification ES 30,99.37.0009, Tank Internal CP system Internal surface of tanks containing hydrocarbons as stored products with a continuous uninhibited water layer shall be protected by a Sacrificial Anode CP system. Internal surface of tanks that does not contain hydrocarbons (i.e. firewater, potable water service) shall be protected by an Impressed Current CP system. For potable water tanks, only magnesium anodes shall be considered if a sacrificial CP system is being employed for corrosion protection. Contractor shall carryout CP system design as per cathodic protection design specification and shall furnish details (such as: selection, type of anodes, aty.. distribution, fixing arrangement etc.,) for COMPANY review and approval. The design shall provide sufficient current to achieve as ‘ON’ potential equal to or more (minus) 900 mV w.r.t silver J silver chloride reference electrode for a Sacrificial Anode System The following thumb rule shall be followed, as minimum unless otherwise specified The pitch circle diameter (PCD) of anode rings shall be arranged as per the tank diameter and design. The anodes should not foul each other and with the tank wall / columns, The maximum spacing between two nearest anodes in any circle shall be 16 m. The spacing shall be reduced to 10 m for the outermost circle as the current demand is higher due to the surface area of the shell The anodes shall be supported on a polypropylene rope. The rope shall be provided with end weight so that anode does not move with the turbulences caused by the water flow. It shall be ensured that no load is transmitted to the anode and all loads are taken by the rope. It should be possible to remove the anode for inspection without emptying the tank. The anode to cable joint shall be completely sealed (an in line splice kit is recommended) and the joint is above the maximum water level. Project No.: MASTER PECI rANK ‘SPECIFICATION FOR STORAGE T/ MaSGO DOG, NO. 30.60.24 004 ENGINEERING SPECIFICATION REV.2 _ |DATE: 14/12/2015 er Page 28 of 37Each anode string shall have a provision to monitor the current via an externally located junction box. If drastic variation is expected in the level of the product, auto potential T/R unit shall be used, It shall have a provision to automatically adjust the T/R output based on the signal from the permanent reference cell. Two reference cells shall be provided for each tank. The TIR shall have a provision to select any of the reference cells. 100% allowance in anode aty., shall be considered to overcome frequent depolarization. CP system for Flow Suction Tanks (FST) containing hydrocarbon & water shall be designed to account rapid product level change and comply with CP design specification, Permanent reference cells shall be provided for auto potential monitoring and control. In addition to this two more nozzles shall be provided at the tank roof to facilitate the monitoring of the tank to electrolyte potential with a portable reference electrode. Design details, materials, installation and commissioning activities shall be based on the relevant CP specifications as mentioned in Section 2 ofthis specification QUALITY ASSURANCE, INSPECTION & TESTING 7.4 Quality Assurance The Vendor shall operate a quality system that ensures the following: Conformance with COMPANY Specification “ADCO EP 30.99.97.0006.1: Quality System Requirements’ and “DEP 8200.10.10: Project Quality Assurance" that details the general requirements on quality assurance and quality control (QA/QC) for supplied equipment and materials. Conformance to the equipment / material specification (additional QA/QC requirements for the supplied items as indicated within this specification) Satisfies the Equipment Design Codes and the material product specifications. Compliance to the requisition, ‘The Vendor's quality system shall be based on ISO 9001 requirements. However, Project specific Quality Plan, Inspection Test Plan (ITP) and other related QA/QC issues shall be as. per “ADCO EP 30.99.97.0006.1 : Quality System Requirements’ Project No.: MASTER SPECIFICATI JON FOR STORAGE TANK ADCO DOC. NO. 30.99.24.0604 ENGINEERING SPECIFICATION ReV.:2 — |DATE: 14/12/2015 eS Page 29 of 377.2. Inspection and Testing GENERAL Vendor shall conform to COMPANY ‘Inspection and Test Plan’ as included in the requisition and data addressed in the equipment data sheet. Vendor shall conform to all clauses of this specification. Vendor shall, for this purpose, take all necessary, measures, making use of suitable means, devices, qualified personnel enabling him to ensure permanent and effective control at each stage of the procurement and fabrication. The SUPPLIER shall identify all stages of inspection from receipt of raw materials, ‘commencement of fabrication til final testing and acceptance tests that will be carried out on, the equipment at his works in the preliminary equipment inspection and test / quality plan to be submitted with the bid and which will later be revised up to a contract inspection and test / quality plan. All items shall be inspected and certified as per set specifications and ADCO quality system requirements, COMPANY, or its authorised representative, shall be permitted at all times free access to all areas of Supplier's workshop that concern the fabrication and testing of the equipment. ‘The SUPPLIER shall give COMPANY, or his designated agents a minimum of 2 month notice prior to commencing any major surface preparation and painting, prior to carrying out any witnessed shop testing, or pre-delivery function tests, ‘The SUPPLIER shall be responsible for co-coordinating the inspection and testing of SUB- ‘SUPPLIER supplied equipment. If itis found necessary to dismantie any equipment during a test, because of malfunction, the test may then be invalidated, and a further test shall be required after the repair of the faut. Acceptance of shop tests shall not constitute a waiver of requirements to meet the field tests Under specified operating conditions, nor shall inspection relieve the SUPPLIER of his responsibilities in any way whatsoever. ‘The SUPPLIER shall furnish at his expense all spares and consumables required during the testing of the equipment and systems. Rectifying of defects revealed by such tests shall be at the SUPPLIER'S expense. ‘The equipment shall be inspected for compliance with ‘pproved for Construction” drawings, latest revision. Requirements of the Purchase requisition and correspondence thereafter. Project No.: MASTER SPECIFICATION FOR STORAGE TANK |ADCO DOG. NO. 30.99.24.0604 ENGINEERINGSPECIFICATION REV.:2 — [DATE: 14/12/2015 Page 30 of 37Applicable standards, which shall also include the sub-referenced standards therein, Inspection and Test plans produced by the SUPPLIER and approved by the COMPANY as. part of the Contract Quality Plan Except as approved by the COMPANY, all equipment / frame shall be presented for inspection in an unpainted condition. All measuring instruments required for shop testing shall be furnished by the SUPPLER, and to be supported by valid calibration certification (which shall be inspected / reviewed by the COMPANY). All spare parts shall be subject to the same inspection standards and full material cert as the main order. ‘Any manufacturing part found defective or defects found by the inspector shall be rectified by the SUPPLIER at his own expense in the presence of inspector without any delivery implication. Where this is not possible or practical, checklists shall be prepared and signed by the inspector stating all ‘pending items’. All these items shall be presented for subsequent checking Prior to final inspection, the tank internal shall be broom cleaned and the entire tank shail be free from any debris and contaminations. Visual inspection shall be conducted on the complete tank to ensure all welds merge smoothly with the surface of the plate without a sharp angle and is free from coarse ripples, grooves, overlaps and abrupt ripples, Prior to despatch, a final inspection shall be made by the SUPPLIER to ensure all aspects of the quality plan have been complied with ‘Tank Bottom ‘All bottom joints shail be tested with a vacuum of 0.56 to 0.70 bar (a) by using the vacuum box, method before any surface coating is applied. After jacking-up of a tank for relevelling, or after transport of a prefabricated tank, the tank bottom shall again be tested for leaks using a vacuum box. Tank shell ‘The shells of fixed roof tanks shall be hydrostatically tested after completion of the roof, NDT ‘The Non-Destructive Testing shall be in accordance with the data sheets, API 650 Non- Destructive Examination and referenced specifications. Project No.: MASTER SPECIFICATION FOR STORAGE TANK |ADCO DOC. NO. 30.99.24,0604 ENGINEERING SPECIFICATION REV..2 — [DATE: 14/12/2015 ae Page 31 of 37a4 All NDT methods shall cover the whole wall thickness. SUPPLIER shall submit the NDT procedures for COMPANY review. Qualification of NDT personnel is as per the requirements set by "ADCO EP 30.99.97.0006,1 Quality System Requirements” Hydro testing Hydro testing for shop fabricated and site fabricated tanks shall be in accordance with the project data sheets and design codes. Test fluid shall be inhibited water. Free from sulphides. Chloride content shall be limited to a maximum of 100 ppm & pH 6 - 8 for Carbon steel and maximum 50 ppm for stainless steel tanks, Piping bolts and gaskets used during testing shall be replaced with new sets before the equipment is packed for delivery. SUPPLIER shall ensure that the tanks are thoroughly drained and dried following the pressure test to ensure minimal corrosion takes place between testing and installation. Heat shall not be used in this drying process. Mechanical stability shall be ensured during hydrostatic load, ‘The gaskets, joint rings and bolting, used on all flanged connections during hydro testing shall be identical to those for operation. For ferrtic Tanks, the minimum temperature shall not be less than 7°C. ‘The SUPPLIER shall submit all test procedures for COMPANY approval, not later than 6 weeks before the scheduled testing, PROTECTIVE COATINGS External surface preparation, priming and painting shall only be carried out after hydro test and all other tests have been satisfactorily completed. Painting and Coating shall be as per ADCO ES 30.99.37.0013 “Specification for Painting & Coating of New Equipment’ DOCUMENTATION Documentation required along with Technical bid / proposal Along with proposal, following documents shall be submitted for review: * Complete Technical details including tank accessories, erection, construction details. ‘+ Clause-wise Technical deviations and Exceptions (if any, with detailed technical reasons), Project No.: MASTER SPECIFICATION FOR STORA\ — ORAGE TANK |ADCO DOC. NO. 30.99.24.0604 ENGINEERING SPECIFICATION REV.2 |DATE: 14/12/2015 Es Page 32 of 37+ Preliminary general arrangement drawing (showing the arrangement considered by the Vendor) with dimensional details and material of construction and thickness. * List of accessories, Filled-up Data sheets. * Confirmation for Guarantees (Mechanical, structural, material, workmanship, tank accessories ete.,) ‘+ _ List of spare parts & specials tools as applicable, Sub-supplier’s list. = Experience list ‘+ Estimated man-days for supervision of Erection, Pre-commissioning, Commissioning, Start-up, Performance test at site, ‘+ Size and Weight (shipping and operating) considered for erection. 9.2 Vendor Document Requirement Schedule During detailed engineering stage, General Vendor documentations requirement that would be applicable for technical review and approvals is specified in requisition - "Vendor Docurnent Requirement Schedule’. This VORS also includes Technical Data and Certification Dossier, Technical Operating & Maintenance Manual Dossier and Equipment Spares Dossier, VENDOR documentation shall be prepared according to the Procedure for preparation of VENDOR'S engineering drawings and as per requisition. CONTRACTOR / VENDOR shall provide all engineering and design documentation required for installation, start-up and maintenance. References to any system and/or mechanical piece of equipment on any document shall be by its tag number. CONTRACTOR / VENDOR shall ensure that all the documents can be reproduced clearly and ‘completely. Wherever safety is involved, documents shall be approved by certifying authority prior to proceed to fabrication ‘All documents to be prepared by the SUPPLIER shall be checked and signed by a competent representative of the SUPPLIER for compliance with codes and specifications before the documents are submitted to the COMPANY. All welding-related documents must have been checked and signed by the Supplier's welding engineer. Any documents, in which the check note is missing, shall be deemed as having not been submitted All drawings shall be AutoCAD latest edition or later drawings and documents shall be MS Word or MS Excel. / ae = STORAGE TANK Project No. MASTER |ADCO DOC. NO. 30.99.24.0604 d ENGINEERING SPECIFICATION REV:2 — |DATE: 14/12/2015 Se Page 33 of 3793 9.4 95 Review, comment or approval by the COMPANY or any failure to review, shall not absolve the SUPPLIER of the responsibility for the accuracy, responsibilty to produce a working system complying with the intent of the requisition, specification and attached documentation and completeness of the documents in accordance with good industry practice and meeting the requirements of the contract. SPIR form shall include the list of all spare parts. SPIR shall be submitted with proper drawings and documentation before commissioning in order to prepare the required spare parts list with correct data and quantity on time, ‘The vendor shall supply final documentation in accordance with the requirements detailed in the requisition. This shall include development of the final certified documents listed above plus the following as a minimum requirement: + Specifications / data sheets * General arrangement and detailed drawings * Tank accessories drawings © Test Procedures ‘+ Operating and Maintenance Manuals Language ‘The Language of this project is English with no exceptions. Material Certificates Material certificates shall be fumished for mechanical equipment in accordance with the relevant design codes and engineering standards as amended by the respective project specification. As @ minimum, Material certificates for lifting aids (lifting lugs, spreader bars, slings, shackles) and all pressure retaining components shall be in accordance with EN 10204 Type 3.1 For all the other non-pressure parts, material certificates type 2.2 shall be provided. Full traceabilty of pressure retaining welds and critical structural steel! welds (i.e. Lifting lugs) is required. The traceable data shall include NDT reports, welding procedure and welder number. Test Certificates and Test Documentation Certificates for each mechanical and / or performance test shall be furnished, including hydrostatic test certificates. Project No: MASTER ADCO DOC. NO. 30.99.24.0604 ENGINEERING SPECIFICATION Rev.2 — [DATE: 14/12/2015 Page 34 of 37 SPECIFICATION FOR STORAGE TANK10. ‘The SUPLLIER shall supply test documentation covering all the tests, which are to be performed during the implementation stages and the installation & commissioning Phase. The SUPPLIER shall supply all relevant test and calibration certificates applicable to the instrumentation ‘equipment. PREPERATION FOR SHIPMENT All packing and preservation shall be prepared for shipment, delivered according to the project specification requirements and as per the delivery terms of the contract, but shall be suitable for at least 12 months outdoor storage at the site conditions specified. Vendor shall recommend any other measures that may be required during storage. Components (tank accessories) requiring storage at restricted temperatures and humidity shall be boxed separately and identified for controlled climate storage. Plates shall be marked in accordance with the relevant material specification by the mill by die stamping or stenciling. Pre-fabricated tank shell courses (pre-formed, weld beveled and painted with tape covering the weld edges) shall be shipped with necessary shipping metal saddles, fixtures such that shell courses stacked in ready to install position and to minimize the erection time with required identifications. Thank roof and bottom plates shall be packed in sequence to minimize the segregation at site. All adjacent tank plates shall be trial-fit at shop floor with match mark, prior to shipping, Platform, ladders, spiral stairs, pipe support, extemnal-intemal attachments shall be pre-fabricated trial fit-up with match marked at shop floor, to the maximum extent possible (subjected to transportation limitation) prior to shipment, All nozzles shall be pre-fabricated, formed, stress relieved (as per code), tested and painted for ready to fit at site for site erected tanks. Shop fabricated tanks shall be completed in all respects for ready to install conditions. Shop fabricated tanks shall be designed for single lift in fully-dressed-up condition. All necessary fixtures suitable for iting, transportation and erection shall be designed and supplied by vendor. All items shall be suitably protected against damage during shipment, transit and storage, with ‘special attention being paid to the following points: All nozzle openings / connection points / flanges shall be provided with metal covers of 5 mm. thickness and synthetic rubber gaskets. At least 4 full diameter bolts shall be used for this Unpainted finished surfaces shall be coated with a suitable rust preventative. Threaded openings except telltale holes in nozzle reinforcing pads shall be protected with steel caps or solid shank steel plugs. Non-metallic plugs or caps shall not be used Project No: MASTER SPECIFICATION FOR STORAGE TANK lapGo DOC. No.20.6024 0608 ENGINEERING SPECIFICATION REV. 2 |DATE: 14/12/2015 age Page 35 of 3711. Vendor shall provide adequate protection against sea water / salt laden air, during sea transportation, as required by applicable specifications. Sea-worthy packing shall be provided. List of items proposed to be shipped loose shall be furnished along with the proposal / shall be listed in packing list and marked in the general arrangement drawings. All components shall be adequately supported / protected to prevent damage during transportation and handling. ‘The equipment shall be delivered with one copy of the installation, Operation and Maintenance Manual and the preservation procedures. All equipment shall be delivered drained of liquids. Parts that are hydro-tested shall be dried out after the test. ‘The COMPANY / CONTRACTOR shall carry out a final inspection prior to shipment to check and ensure a proper protection for shipment. However, Vendor shall be entirely responsible for the adequacy of the packing for shipment and storage on site SPARE PARTS and special tools Spare parts shall be selected in accordance with DEP 70.10.90.11.GEN. The spare parts required are as follows: (a) Erection, Pre-commissioning & Commissioning spare parts: ‘Spare part required during the period of erection, pre-commissioning and commissioning shall be supplied by the vendor and included in the basic scope of supply. Vendor shall furnish item wise list, Minimum 5% spares, 10 % bolting (2 sets per size) and 200% gaskets for site joints, gaskets for all joints to be opened during testing shall be included in the basic scope of supply (b) Initial Spares for first year of operati Vendor shall submit an itemised list of recommended spares for first one year of operation. It is, Not included in the basic scope of supply. ADCO shall review and order these initial spares via the CONTRACTOR; however these spares shall be delivered to site in time prior to commissioning of facility (6) Spares for 2 years of normal operation and maintenance (After first year operation): Vendor shall submit a ist of spares for review and order placement by ADCO in SPIR forms. The 2 year spare parts are excluded from the base scope of supply. These spares shall be purchased by ADCO. Project No: MASTER cl TANK SPECIFICATION FOR STORAGE Fea ence ENGINEERING SPECIFICATION REV:2 (DATE: 14/12/2015 Page 36 of 3712. (d) Overhaul spare parts: ‘Overhaul spare parts (Lo be recommended by vendor) which would be required for the equipment after it has been operating continuously for three (3) to five (5) years. Only lst is to be submitted by Vendor on the SPIR Form. Vendor shall also include spare parts manuals, drawings, data sheets and manual for bought out parts from Sub-Vendors, {e) Insurance Spare Parts: The Vendor shall provide priced list of Insurance Spare Parts recommended by Vendor and specifically identified in the requisition; spare parts that are on long delivery and may be required to maintain the operation of the equipment shall be identified by the Vendor in the SPIR Form. The Vendor shall also include spare parts manual, drawings, datasheets and manual for bought- out parts from sub-Vendors. These spare parts list shall include insurance spare parts that are on long delivery and may be required to maintain the operation of the equipment. These shall be identified within the completed Contractor SPIR Form. The Vendor shall also include spare parts manual, drawings, datasheets and manual for bought-out parts from sub-vendors. Spare part kits shall be detailed to identify each individual item. Spare parts shall be preserved from environmental corrosion, and preservation methods shall be suitable for long term storage (Humid environment) Detailed documentation for spare parts (sectional drawings with parts list) shall be submitted with spare parts list. HSE REQUIREMENTS Vendor shall review equipment design with regard to compliance to HSE philosophy. This review shall consider among others. Safety during operation and maintenance. Ergonomics (operability, maintainability, accessibility) Falling objects protection and rounding of sharp edges. Safe Tripping. Fire and Explosion safe guarding Noise Emission. Guarding for personnel protection. | Project No.: MASTER. ‘SPECIFICATION FOR STORAGE TANK JADCO DOC. NO. 30.99.24.0604 ENGINEERING SPECIFICATION REV:2 — |DATE: 14/12/2015 Page 37 of 37= | mo -! é