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Gas Turbines and Its Modifications

The document discusses the Brayton cycle and improvements to gas turbine engines. It begins by describing open and closed Brayton cycles used in gas turbines for aircraft propulsion and power generation. It then analyzes the ideal Brayton cycle, including the four processes and calculations for thermal efficiency. Finally, it discusses ways to improve gas turbine efficiency, such as increasing turbine inlet temperatures, improving compressor and turbine designs, and modifying the cycle with reheat and regeneration.

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Hamza Newera
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0% found this document useful (0 votes)
228 views29 pages

Gas Turbines and Its Modifications

The document discusses the Brayton cycle and improvements to gas turbine engines. It begins by describing open and closed Brayton cycles used in gas turbines for aircraft propulsion and power generation. It then analyzes the ideal Brayton cycle, including the four processes and calculations for thermal efficiency. Finally, it discusses ways to improve gas turbine efficiency, such as increasing turbine inlet temperatures, improving compressor and turbine designs, and modifying the cycle with reheat and regeneration.

Uploaded by

Hamza Newera
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Applied of Thermodynamics-2nd year

 BRAYTON CYCLE: THE IDEAL CYCLE FOR


GAS-TURBINE ENGINES
 Gas turbine
The two major application areas
of the gas turbines are:
1) Aircraft propulsion
2) Electric power generation

The gas turbine used in conjunction


with steam turbines to produce
electric energy. It serves as the heat
source for the steam.

Mechanical Power Engineering Department Dr. Ramy Shaltout 1


Applied of Thermodynamics-2nd year

 BRAYTON CYCLE: THE IDEAL CYCLE FOR


GAS-TURBINE ENGINES
 Types

 Gas turbines usually operate on an open cycle. Fresh


air at ambient conditions is drawn into the compressor,
where its temperature and pressure are raised.

 The high pressure air proceeds into the combustion An open-cycle gas-turbine engine
chamber, where the fuel is burned at constant pressure.

 For closed type, the compression and expansion


processes remain the same, but the combustion process
is replaced by a constant-pressure heat-addition
process from an external source, and the exhaust
process is replaced by a constant pressure heat-
rejection process to the ambient air.

A closed-cycle gas-turbine engine

Mechanical Power Engineering Department Dr. Ramy Shaltout 2


Applied of Thermodynamics-2nd year

 IDEAL BRAYTON CYCLE


 Cycle description
The ideal cycle that the working fluid undergoes in
this closed loop is the Brayton cycle, which is made
up of four internally reversible processes:
• 1-2 Isentropic compression (in a compressor)
• 2-3 Constant-pressure heat addition
• 3-4 Isentropic expansion (in a turbine)
• 4-1 Constant-pressure heat rejection

 In gas turbine power plants the ratio


between the compressor work to the
turbine work is called the Back Work
Ratio (BWR)
BWR= Wc/Wt
 Usually ½ of the turbine output work
used to drive the compressor

Mechanical Power Engineering Department Dr. Ramy Shaltout 3


Applied of Thermodynamics-2nd year

 IDEAL BRAYTON CYCLE


 Cycle Analysis
Assumptions
1) Steady flow
2) Neglect potential and kinetic energies

 Energy balance

 Heat transfers to and from the working fluid are

 the thermal efficiency of the ideal Brayton cycle under the cold-
airstandard assumptions becomes

Mechanical Power Engineering Department Dr. Ramy Shaltout 4


Applied of Thermodynamics-2nd year

 IDEAL BRAYTON CYCLE


 Cycle Analysis
 Processes 1-2 and 3-4 are isentropic, and
P2 =P3 and P4 =P1. Thus,

 Substituting these equations into the thermal efficiency


relation and simplifying give

 In most common designs, the pressure ratio of gas turbines


ranges from about 11 to 16.
 k is the specific heat ratio=1.4 for air

Mechanical Power Engineering Department Dr. Ramy Shaltout 5


Applied of Thermodynamics-2nd year

 IDEAL BRAYTON CYCLE


 Cycle Analysis

 The highest temperature in the cycle occurs at the


end of the combustion process (state 3), and it is
limited by the maximum temperature that the
turbine blades can withstand

 For fixed values of Tmin and Tmax, the net work of


the Brayton cycle first increases with the pressure
ratio, then reaches a maximum at
and finally decreases.

Mechanical Power Engineering Department Dr. Ramy Shaltout 6


Applied of Thermodynamics-2nd year

 IDEAL BRAYTON CYCLE


 Deviation of Actual Gas-Turbine Cycles from Idealized Ones

 Some pressure drop during the heat-


addition and heat rejection processes is
inevitable. More importantly, the actual
work input to the compressor is more, and
the actual work output from the turbine is
less because of irreversibilities.

Mechanical Power Engineering Department Dr. Ramy Shaltout 7


Applied of Thermodynamics-2nd year

Example
A gas-turbine power plant operating on an ideal Brayton cycle has a pressure ratio of 8.
The gas temperature is 300 K at the compressor inlet and 1300 K at the turbine inlet.
Utilizing the air-standard assumptions, determine (a) the gas temperature at the exits of
the compressor and the turbine, (b) the back work ratio, and (c) the thermal efficiency.

Assumptions
1) Steady operating conditions exist.
2) The air-standard assumptions are applicable.
3) Kinetic and potential energy changes are negligible.
4) The variation of specific heats with temperature is to
be considered.

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Applied of Thermodynamics-2nd year

 Relative pressure Pr is defined as the quantity exp(s°/R) and is a dimensionless quantity that is a
function of temperature only since s° depends on temperature alone. Relative pressure is used to
relate the ratio of final to initial pressure in isentropic processes of ideal gases where variable specific
heats are required.

 Relative specific volume vr is defined as the quantity T/Pr and is a function of temperature only. Pr
is the relative pressure. Relative specific volume is used to relate the ratio of final to initial volume in
isentropic processes of ideal gases where variable specific heats are required.

Mechanical Power Engineering Department Dr. Ramy Shaltout 9


Applied of Thermodynamics-2nd year

solution

(a) The air temperatures at the compressor and turbine exits


are determined from isentropic relations:
 Process 1-2 (isentropic compression of an ideal gas):

 Process 3-4 (isentropic expansion of an ideal gas):

Mechanical Power Engineering Department Dr. Ramy Shaltout 10


Applied of Thermodynamics-2nd year

solution

(b) To find the back work ratio, we need to find the work
input to the compressor and the work output of the turbine:

(c) The thermal efficiency of the cycle is the ratio of


the net power output to the total heat input:

which is sufficiently close to the value obtained by accounting for the variation of
specific heats with temperature

Mechanical Power Engineering Department Dr. Ramy Shaltout 11


Applied of Thermodynamics-2nd year

 Improvements of Gas Turbine

1) Increasing the turbine inlet temperature (firing temperature)


2) Increasing the efficiencies of the turbomachinary components
(compressor & turbine)
3) Adding modifications to the basic cycle
a. Brayton cycle with reheat
b. Brayton cycle with regeneration
c. Brayton cycle with intercooling

Mechanical Power Engineering Department Dr. Ramy Shaltout 12


Applied of Thermodynamics-2nd year

 Improvements of Gas Turbine

1) Increasing the turbine inlet temperature (firing temperature)

 The turbine inlet temperatures have increased steadily from about 540°C in the
1940s to 1425°C and even higher today

 The increase was available after the development of new materials and the
innovative cooling techniques for the critical components such as coating the
turbine blades with ceramic layers and cooling the blades with the discharge air
from the compressor

 higher combustion temperatures increase the amount of nitrogen oxides (NOx),


which are responsible for the formation of ozone at ground level and smog

Mechanical Power Engineering Department Dr. Ramy Shaltout 13


Applied of Thermodynamics-2nd year

 Improvements of Gas Turbine


2) Increasing the efficiencies of the turbomachinary components
(compressor & turbine)

 The performance of early turbines suffered


greatly from the inefficiencies of turbines and
compressors. However, the advent of computers
and advanced techniques for computer-aided
design made it possible to design these
components aerodynamically with minimal
losses.

 The increased efficiencies of the turbines and


compressors resulted in a significant increase in
the cycle efficiency.

Mechanical Power Engineering Department Dr. Ramy Shaltout 14


Applied of Thermodynamics-2nd year

 Improvements of Gas Turbine


3) Adding modifications to the basic cycle
a. Brayton cycle with reheat

 T3 is limited due to metallurgical constraints excess air is extracted and fed


into a second stage combustor and turbine
 turbine outlet temperature is increased with reheat (T6 > T4), therefore
potential for regeneration is enhanced
 when reheat and regeneration are used together the thermal efficiency can
increase significantly
Mechanical Power Engineering Department Dr. Ramy Shaltout 15
Applied of Thermodynamics-2nd year

 Improvements of Gas Turbine


3) Adding modifications to the basic cycle
a. Brayton cycle with reheat

 The optimum reheat pressure 𝑃 4 = 𝑃3 𝑃6


𝑃3 𝑃5
 Or the pressure ratio across the two turbines are equal to =
𝑃4 𝑃6

Mechanical Power Engineering Department Dr. Ramy Shaltout 16


Applied of Thermodynamics-2nd year

 Improvements of Gas Turbine


3) Adding modifications to the basic cycle
b. Brayton cycle with regeneration

 the high-pressure air leaving the


compressor can be heated by transferring
heat to it from the hot exhaust gases in a
counter-flow heat exchanger, which is
also known as a regenerator or a
recuperator.

 The thermal efficiency of the Brayton


cycle increases as a result of regeneration
since the portion of energy of the exhaust
gases that is normally rejected to the
surroundings is now used to preheat the
air entering the combustion chamber.

Mechanical Power Engineering Department Dr. Ramy Shaltout 17


Applied of Thermodynamics-2nd year

 Improvements of Gas Turbine


3) Adding modifications to the basic cycle
b. Brayton cycle with regeneration
 Air normally leaves the regenerator at a lower
temperature, T5. In the limiting (ideal) case, the
air exits the regenerator at the inlet temperature of
the exhaust gases T4.
 Assumptions:
 the regenerator is well insulated
 changes in kinetic and potential energies are
negligible

 the effectiveness ε and is defined as The


extent to which a regenerator approaches an
ideal regenerator If Air is
used

Mechanical Power Engineering Department Dr. Ramy Shaltout 18


Applied of Thermodynamics-2nd year

 Improvements of Gas Turbine


3) Adding modifications to the basic cycle
b. Brayton cycle with regeneration

 The use of a regenerator with a very high effectiveness


cannot be justified economically unless the savings from
the fuel costs exceed the additional expenses involved.
The effectiveness of most regenerators used in practice is
below 0.85.
 Under the cold-air-standard assumptions, the thermal
efficiency of an ideal Brayton cycle with regeneration is:

Better with Better without


regeneration regeneration

 This figure shows that regeneration is most effective at


lower pressure ratios and low minimum-to-maximum
temperature ratios. Thermal efficiency of the ideal Brayton
cycle with and without regeneration.

Mechanical Power Engineering Department Dr. Ramy Shaltout 19


Applied of Thermodynamics-2nd year

 Improvements of Gas Turbine


3) Adding modifications to the basic cycle
c. Brayton cycle with intercooling
 The work required to compress in a steady flow device
can be reduced by compressing in stages cooling the
gas reduces the specific volume and in turn the work
required for compression

 Compression with intercooling does not provide a


significant increase in the efficiency of a gas turbine
because the temperature at the combustor inlet would
require additional heat transfer to achieve the desired
turbine inlet temperature

 The lower temperature at the compressor exit


enhances the potential for regeneration i.e. a larger ΔT
across the heat exchanger

Mechanical Power Engineering Department Dr. Ramy Shaltout 20


Applied of Thermodynamics-2nd year

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