INTRODUCTION

Thank you for selecting a Shurjoint product. This manual covers the
proper installation and assembly procedures for your product. To ensure
the proper installation, assembly and performance of the product, read
this manual thoroughly before the installation of any product and keep this
manual on hand for future reference.

This manual covers carbon steel and stainless steel pipe of IPS, BS,
DIN (ISO), AS, JIS, and KS pipe dimensions, ductile iron pipe of AWWA and
BS EN dimensions, copper tubing of ASTM, BS and AS dimensions and
aluminum pipe of ASTM dimensions.

Shurjoint grooved couplings, flanges and grooved end fittings are

manufactured for use with standard roll or cut grooves as specified in ANSI/
AWWA C606 (latest edition) and ISO/FDIS 6182-12. For other pipe sizes
not specified in ANSI/AWWA C606 (latest edition) and ISO/FDIS 6182-12,
refer to the relative groove specifications shown in this manual or Shurjoint
catalog.

If additional or more detailed information is required please contact your

local Shurjoint Distributor or Shurjoint Piping Products. Visit us on the World
Wide Web at www.shurjoint.com or e-mail us at [email protected].

General Notes
1. Always read this installation manual before installing any product.
2. Always depressurize and drain the piping system before attempting
disassembly, adjustment or removal of any piping component.
3. Designers must know and understand all relevant building and or piping
standards, codes and other specifications. It is the responsibility of
the designer to select and or specify the appropriate products for the
intended use and service.
4. Always refer to the maximum pressure rating and range of service
temperatures allowed for the Shurjoint products and ensure that they
are used within these limitations.
5. Special attention is required for selection of suitable rubber gaskets for
the intended service.
6. All information and data contained herein supersedes all previous
published data. Shurjoint reserves the right to change product designs
and or specifications without notice and or obligation.

SHURJOINT  INTRODUCTION
SHURJOINT
SHURJOINT
INSTALLATION INSTRUCTION HAND BOOK
- TABLE OF CONTENTS -

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

PIPE END PREPARATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Check your pipe OD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
What pipe can be roll or cut grooved? . . . . . . . . . . . . . . . . . . . . . . . . . . 5
About roll-grooving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
About cut-grooving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

GROOVE DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
General Notes For Roll-Groove Dimensions . . . . . . . . . . . . . . . . . . . . . 8
Standard roll groove specification – IPS . . . . . . . . . . . . . . . . . . . . . . . . 10
Standard roll groove specification – Large Diameter IPS . . . . . . . . . . 12
Standard roll groove specification – ISO/FDIS 6182-12 . . . . . . . . . . . . 14
Standard roll groove specification – JIS/KS . . . . . . . . . . . . . . . . . . . . . 16
Standard roll groove specification – US copper tubing . . . . . . . . . . . . 17
Standard roll groove specification – BS copper tubing . . . . . . . . . . . . 17
Standard roll groove specification – AS copper tubing . . . . . . . . . . . . 18
General Notes For Cut-Groove Dimensions . . . . . . . . . . . . . . . . . . . . . 19
Standard cut groove specifications - IPS / BS / DIN / AS / JIS / KS . . 20
“EP” End Protection Cut Groove Specifications
– #XH-70 / #XH-70EP Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Radius Cut Groove Specifications – AWWA & BS Ductile Iron Pipe
– AWWA & BS Ductile Iron Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

BOLTS AND NUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Bolt Torque for Proper Assembly of Couplings . . . . . . . . . . . . . . . . . . . 26
Bolt Torque for Proper Assembly of Flanges . . . . . . . . . . . . . . . . . . . . . 28

RUBBER GASKETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Grades and Recommended Services . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Dry pipe, Freezer and Vacuum Services . . . . . . . . . . . . . . . . . . . . . . . . 32
Pre-Lubricated Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Lubricant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

INSTALLATION INSTRUCTION . . . . . . . . . . . . . . . . . . . . . 33
Grooved Couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
How to install gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
#Z07, #Z05 Angle Pad Rigid Coupling . . . . . . . . . . . . . . . . . . . . . . . . . 35
#7705, #7705H & #7707 Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
#K-9, #K-9H & #7771 Rigid Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . 38

SHURJOINT  INTRODUCTION
 SHURJOINT
#7771-T Transition Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
#R20 Rigid Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
#G-28 Hinged Lever Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
#XH-70 Extra Heavy Rigid Coupling (#XH-70EP) . . . . . . . . . . . . . . . . 43
#7706 Reducing Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
#C-7 & #C-7G Outlet Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
#7041-A, #7043 & #7041-B (2-12”) Flange . . . . . . . . . . . . . . . . . . . . . 49
#7041-A, #7043 & #7041-B (14-24”) Flange . . . . . . . . . . . . . . . . . . . . 51
#7041, #7043 Flange, Important Notes . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Hole-Cut Piping System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Hole Sizes for #7721, #7722, #M21 & #M22 . . . . . . . . . . . . . . . . . . . . . . . 55
#7721 & #7722 Mechanical Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
#M21 & #M22 Mechanical Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
#723 & #SS-723 Saddle-let Small Mechanical Tee . . . . . . . . . . . . . . . . 62
Stainless Steel Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
How to lnstall Gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
#SS-7 & #SS-7X Stainless Steel Rigid Coupling . . . . . . . . . . . . . . . . . . 65
#SS-8 & #SS-8X Stainless Steel Flexible Coupling . . . . . . . . . . . . . . . . 67
#SS-1200 Stainless Steel Flexible Coupling . . . . . . . . . . . . . . . . . . . . . 68
#SS-41 Flange-ANSI 125 / 150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Copper Tubing Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
How to lnstall Gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
#C305 Rigid Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
#C306 Reducing Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
#C307 Transition Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
#C341 Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Plain-End Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
#79 Wildcat™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Plain-End HDP Piping System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
#H305 HDP Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
#H307 HDP Transition Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
#H312 HDP Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
AWWA Ductile Iron Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
How to lnstall Gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
# A505 Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
# A507 Transition Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
# A512 (2-12”) Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
# A512 (14-24”) Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Product Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

APPENDIX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Decimal Equivalents of Fractions (inches) . . . . . . . . . . . . . . . . . . . . . 119
Units of Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Bolt & Socket Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Pipe Hanger Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
SHURJOINT  INTRODUCTION
SHURJOINT
Pipe End Preparation
Check pipe OD
Check to insure that the pipe Sizes - Inches Sizes - Millimeters
to be prepared has the proper OD Nominal Actual Nominal Actual
and wall thickness for the intended Size Size Size Size
service. 1/2 0.840 15 21.3
While Shurjoint fittings are 3/4 1.050 20 26.7
normally identified by the nominal 1 1.315 25 33.4
size, always check the actual 1 1/4 1.660 32 42.2
OD of the pipe and fittings to be 1 1/2 1.900 40 48.3
connected, as in some markets it is 2 2.375 50 60.3
customary to refer to different OD 2 1/2 2.875 65 73.0
pipes with the same nominal size. 3 O.D. 3.000 65 76.1
3 3.500 80 88.9
For example: The nominal size 65 3 1/2 4.000 90 101.6
(21/2") is referred to 73.0mm (2.875") 4 1/4 O.D. 4.250 100 108.0
pipe OD in IPS and 76.1mm (3.000") 4 4.500 100 114.3
pipe OD in AS, BS, DIN (ISO), JIS 5 5.563 125 141.3
or KS pipes. 5 1/4 O.D. 5.250 125 133.0
5 1/2 O.D. 5.500 125 139.7
6 1/4 O.D. 6.250 150 159.0
6 1/2 O.D. 6.500 150 165.1
IPS - United States Standard (Inch)
6 6.625 150 168.3
AS - Australian Standard (Metric) 8 J/K 8.516 200 216.3*
BS - British Standard (Metric) 8 8.625 200 219.1
DIN - German Standard (Metric) 10 J/K 10.528 250 267.4*
10 10.750 250 273.0
JIS - Japanese Industrial Standard
12 J/K 12.539 300 318.5*
(Metric)
12 12.750 300 323.9
KS - Korean Standard (Metric) 14 14.000 350 355.6
16 16.000 400 406.4
18 18.000 450 457.2
20 20.000 500 508.0
22 22.000 550 558.8
24 24.000 600 609.6
28 28.000 700 711.2
30 30.000 750 762.0
32 32.000 800 812.8
36 36.000 900 914.4
40 40.000 1000 1016.0
42 42.000 1050 1066.8
* JIS/KS

SHURJOINT  PIPE PREPARATION

What pipe can be roll or cut grooved ?
Shurjoint grooved piping systems require a roll or cut-groove to be
applied to the pipe ends being connected. The groove dimensions and
configurations may vary depending on several factors including pipe
material, wall thickness and desired working pressures. Roll grooving is
the most common practice and can be performed in the fabrication shop
or in the field on the job site. Cut grooving on the other hand is primarily
performed at the factory or fabrication shop, as cut grooving machines
are not as common or portable as roll grooving machines. All roll and cut
grooves must meet the specifications and requirements of ANSI/AWWA
C606 (latest edition) and ISO/FDIS 6182-12. For other pipe sizes not
specified in ANSI/AWWA C606 (latest edition) and ISO/FDIS 6182-12, refer
to the relative groove specifications shown in this manual or Shurjoint
catalog. When grooving pipe, it is preferable to start with plain-end pipe,
although in some cases the use of beveled pipe is acceptable providing that
the wall thickness is standard or thinner and the bevel is 37-1/2° ± 2-1/2°
(ANSI B16.25). Spiral welded pipe may also be used as long as the welding
beads are removed from all of the sealing and seating surfaces.

Roll & Cut-Grooving Applications

Pipe Materials Roll Groove Cut Groove
Carbon Steel Pipe Standard wall, Sch. 80, 40
Sch. 40 (10" and below), BS1387 Medium
30, 20, 10, 7, 5, & Heavy,
BS1387 Medium & JIS SGP
Light, JIS SGP
Stainless Steel Pipe Sch. 40S, 20S, 10S, 5S Sch. 80S, 40S
Copper Tubing K, L, M, DWV, AS Not applicable
Aluminum Pipe Sch. 40, 30, 20, 10 Sch. 80, 40, 30
PVC Pipe Sch. 80, 40 Sch. 80, 40
Class 54
Ductile Iron Pipe Not applicable (See ANSI/AWWA
C606 (latest edition)
Tables 2 & 3)

SHURJOINT  PIPE PREPARATION

SHURJOINT
About roll-grooving
Roll grooving was first used with light or thin wall pipe, which had
insufficient wall thickness for cut grooving. Today roll grooving is commonly
used on standard and Schedule 40 wall pipe (max. 9.5mm thick) for sizes
to 42”(1050) depending on the type of roll-grooving machine and roll sets
used.

Roll Grooving

Roll grooving radially displaces the pipe

material. Because roll grooving removes no
material from the pipe itself, the integrity of Upper →
the pipe remains intact. The inside protrusion Roll

or upset of roll groove is small and smooth at

its entry and exit and thus has insignificant Drive Roll →
or negligible effect on both flow and or line
pressure. Roll grooving is limited to pipe having
a hardness of HB180 or less. Pipe end is placed between the roll
set (upper roll & drive roll)
To groove the pipe, the end is placed
between a roll set and as the roll set is
compressed and rotated a groove is processed
around the diameter of the pipe, recessed on the Hydraulic
Force
outside and protruding on the inside.
Roll grooving can be processed on carbon
steel, stainless steel, copper and aluminum pipe
or tubing as well as PVC pipe (up to Sch. 80).
Care must be taken to use the proper equipment
and roll sets for the piping material being
grooved. Different materials can require the use
of different roll sets as in the case with copper, A groove is processed as the roll
stainless steel and heavy wall (9.5mm thick) set is compressed and rotated
carbon steel pipe. Consult your grooving machine
/ roll set instructions or operators manual or
contact Shurjoint for more information.

☞ Refer to pages 8~18 for specific groove dimensions.

SHURJOINT  PIPE PREPARATION

About cut-grooving
The cut grooving process actually removes material from the pipe
O.D. to form a groove. Thus cut grooving is intended for use with standard
and heavier wall pipe. Most all pipes which are designed to be threaded can
be cut grooved, as the depth of a cut groove is typically less than that of a
standard thread. Please refer to the minimum wall thickness shown in the
published standard cut groove specifications.

Cut Grooving

Depth of Cut Groove

vs Threadad

Unlike with roll-grooving, cut grooving produces a square cut groove

in the pipe, without any protrusion on the inside of the pipe. Cut grooving is
commonly used on piping components such as 90°elbows, tees, grooved-
end valves, etc. It is also good practice to process a cut groove into plastic-
coated or cement-lined pipe as roll grooving may damage the internal
coatings or linings of such pipe.
Ductile iron pipe must be cut grooved using a radius cut groove in
accordance with ANSI/AWWA C606 (latest edition).

☞ Refer to pages 19~25 for specific cut groove dimensions.

SHURJOINT  PIPE PREPARATION

SHURJOINT
GROOVE DIMENSIONS
General Notes for Roll Groove Dimensions

Standard Roll Groove

Nominal Size: Shurjoint couplings and fittings are identified by the nominal
IPS pipe size in inches or nominal diameter of pipe ( DN ) in millimeters

O D: Pipe ends must be square cut. The maximum

allowable tolerances from square ends is 0.03”(0.8mm)
for sizes up to 3-1/2”, 0.045” (1.2mm) for 4” thru 6” and
0.060”(1.6mm) for sizes 8” and above. Max. tolerancess

Gasket Seating Surface (“A” Dimension): The exterior surface of the

gasket seating area shall be free from any indentations, projections, roll
marks or other harmful surface defects such as loose paint, scale, dirt,
chips, grease and rust.

Groove Width (“B” Dimension): is to be measured between vertical flanks

of the groove side walls. The corners of the groove may be rounded as long
as the ‘K’ and "B1" values are within the maximum allowed tolerances as
shown below.
A B
K B1

Pipe Size A B B1 Min. K Max.

25 – 40 15.9 ± 0.8 7.1 ± 0.8 4.1 1.5
1” – 1 1/2” 0.625 ± 1/16” 0.281 ± 1/16” 0.161” 0.059”
50 – 150 15.9 ± 0.8 8.7 ± 0.8 4.7 2.0
2” – 6” 0.625 ± 1/16” 0.344 ± 1/16” 0.185” 0.079”
200 – 300 19.0 ± 0.8 11.9 ± 0.8 7.9 2.0
8” – 12” 0.75 ± 1/16” 0.469 ± 1/16” 0.311” 0.079”
Note: The K dimension begins where the pipe O.D. starts reducing and
ends at the contact point with the groove ground.

SHURJOINT  GROOVE DIMENSIONS

 To achieve optimum joint performance the "K" dimension should be
as small as possible. When processing a roll groove the machine operator
should manage the feed pressure of the upper roll set so as to achieve the
best possible groove profile.

To check: Use a rule to ensure that the "B1"

and "K" dimensions are within the above listed
tolerance dimensions.

Groove Diameter (“C” Dimension): The groove diameters are average

values. The groove must be of uniform depth around the entire pipe
circumference.

M inimum Wall Thicknes s ( “ t “ D i m e n s i o n ) : The “t“ is the minimum

allowable wall thickness that may be roll-grooved.

Groove Depth (“d” Dimension): The values listed in the Groove

Specification tables are for reference only and a slightly deeper groove may
be acceptable. However, a shallower groove is never acceptable as it may
lead to joint failure.

Flare Diameter (“F” Dimension): The pipe end that may

flare when roll grooved shall measure within this limit F

when measured at the extreme end of the pipe.

SHURJOINT  GROOVE DIMENSIONS

SHURJOINT
Standard Roll Groove Specification

For ANSI B36.10 and Other IPS Pipe

Nominal Pipe O.D. A B

Size Basic ±0.76 ±0.76
mm/in mm/in Tolerance ±0.030 ±0.030
20 26.7 +0.25 -0.25 15.88 7.14
3/4 1.050 +0.010 -0.010 0.625 0.281
25 33.4 +0.33 -0.33 15.88 7.14
1 1.315 +0.013 -0.013 0.625 0.281
32 42.2 +0.41 -0.41 15.88 7.14
1 1/4 1.660 +0.016 -0.016 0.625 0.281
40 48.3 +0.48 -0.48 15.88 7.14
1 1/2 1.900 +0.019 -0.019 0.625 0.281
50 60.3 +0.61 -0.61 15.88 8.74
2 2.375 +0.024 -0.024 0.625 0.344
65 73.0 +0.74 -0.74 15.88 8.74
2 1/2 2.875 +0.029 -0.029 0.625 0.344
80 88.9 +0.89 -0.79 15.88 8.74
3 3.500 +0.035 -0.31 0.625 0.344
90 101.6 +1.02 -0.79 15.88 8.74
3 1/2 4.000 +0.040 -0.031 0.625 0.344
100 114.3 +1.14 -0.79 15.88 8.74
4 4.500 +0.045 -0.031 0.625 0.344
125 141.3 +1.42 -0.79 15.88 8.74
5 5.563 +0.056 0.031 0.625 0.344
150 168.3 +1.60 -0.79 15.88 8.74
6 6.625 +0.063 0.031 0.625 0.344
200 219.1 +1.60 -0.79 19.05 11.91
8 8.625 +0.063 -0.031 0.750 0.469
250 273.0 +1.60 -0.79 19.05 11.91
10 10.750 +0.063 0.031 0.750 0.469
300 323.9 +1.60 -0.79 19.05 11.91
12 12.750 +0.063 0.031 0.750 0.469
350 355.6 +1.60 -0.79 23.83 11.91
14 14.000 +0.063 -0.031 0.938 0.469
400 406.4 +1.60 -0.79 23.83 11.91
16 16.000 +0.063 0.031 0.938 0.469
450 457.2 +1.60 -0.79 25.40 11.91
18 18.000 +0.063 0.031 1.000 0.469
500 508.0 +1.60 -0.79 25.40 11.91
20 20.000 +0.063 -0.031 1.000 0.469
550 558.8 +1.60 -0.79 25.40 12.70
22 22.000 +0.063 0.031 1.000 0.500
600 609.6 +1.60 -0.79 25.40 12.70
24 24.000 +0.063 0.031 1.000 0.500

☞ Refer to page 8 for General notes.

SHURJOINT 10 GROOVE DIMENSIONS

 C Min. Wall Groove Depth Max. Allowed Nominal
+0.00 t d (ref.) Flare Dia. F Size
+0.000 mm/in mm/in mm/in mm/in
23.83 - 0.38 1.65 1.42 29.2 20
0.938 - 0.015 0.065 0.056 1.15 3/4

30.23 - 0.38 1.65 1.60 36.3 25

1.190 - 0.015 0.065 0.063 1.43 1
38.99 - 0.38 1.65 1.60 45.0 32
1.535 - 0.015 0.065 0.063 1.77 11/4
45.09 - 0.38 1.65 1.60 51.1 40
1.775 - 0.015 0.065 0.063 2.01 11/2
57.15 - 0.38 1.65 1.60 63.0 50
2.250 - 0.015 0.065 0.063 2.48 2
69.09 - 0.46 2.11 1.98 75.7 65
2.720 - 0.018 0.083 0.078 2.98 21/2
84.94 - 0.46 2.11 1.98 91.4 80
3.344 - 0.018 0.083 0.078 3.60 3
97.38 - 0.51 2.11 2.11 104.1 90
38.34 - 0.020 0.083 0.083 4.10 31/2
110.08 - 0.51 2.11 2.11 116.8 100
4.334 - 0.020 0.083 0.083 4.60 4
137.03 - 0.56 2.77 2.11 143.8 125
5.395 - 0.022 0.109 0.083 5.66 5
163.96 - 0.56 2.77 2.16 170.9 150
6.455 - 0.022 0.109 0.085 6.73 6
214.40 - 0.64 2.77 2.34 223.5 200
8.441 - 0.025 0.109 0.092 8.80 8
268.27 - 0.69 3.40 2.39  277.4 250
10.562 - 0.027 0.134 0.094 10.92 10
318.29 - 0.76 3.96 2.77 328.2 300
12.531 - 0.030 0.156 0.109 12.92 12
350.04 - 0.76 3.96 2.77 358.1 350
13.781 - 0.030 0.156 0.109 14.10 14
400.84 - 0.76 4.19 2.77 408.9 400
15.781 - 0.030 0.165 0.109 16.10 16
451.64 - 0.76 4.19 2.77 461.3 450
17.781 - 0.030 0.165 0.109 18.16 18
502.44 - 0.76 4.78 2.77 512.1 500
19.781 - 0.030 0.188 0.109 20.16 20
550.06 - 0.76 4.78 4.37 563.9 550
21.656 - 0.030 0.188 0.172 22.20 22
600.86 - 0.76 4.78 4.37 614.7 600
23.656 - 0.030 0.188 0.172 24.20 24

SHURJOINT 11 GROOVE DIMENSIONS

SHURJOINT
Standard Roll Groove for Large Diameter IPS Pipe
ANSI B36.10

Pipe O.D. A B
Nominal +0.8,-1.6 ±0.8
Size Basic Tolerance +0.03,-0.06 ±0.03
mm/in mm/in mm/in mm/in mm/in mm/in
650 660.4 -0.79 +2.36 44.5 15.9
26 OD 26.0 -0.031 +0.093 1.75 0.625
700 711.2 -0.79 +2.36 44.5 15.9
28 OD 28.0 -0.031 +0.093 1.75 0.625
750 762.0 -0.79 +2.36 44.5 15.9
30 OD 30.0 -0.031 +0.093 1.75 0.625
800 812.8 -0.79 +2.36 44.5 15.9
32 OD 32.0 -0.031 +0.093 1.75 0.625
850 863.6 -0.79 +2.36 44.5 15.9
34 OD 34.0 -0.031 +0.093 1.75 0.625
900 914.4 -0.79 +2.36 44.5 15.9
36 OD 36.0 -0.031 +0.093 1.75 0.625
1000 1016.0 -0.79 +2.36 50.8 15.9
40 Od 40.0 -0.031 +0.093 2.00 0.625
1050 1066.8 -0.79 +2.36 50.8 15.9
42 od 42.0 -0.031 +0.093 2.00 0.625

SHURJOINT 12 GROOVE DIMENSIONS

 t
A
B

O.D. C

C Groove Max.
+0,-1.6 Min. Wall Depth Allowed Nominal
+0,-0.063 t d (ref) Flare Dia. Size
mm/in mm/in mm/in mm/in mm/in
647.7 6.4 6.4 665.5 650
25.5 0.25 0.25 26.2 26 OD
698.5 6.4 6.4 716.3 700
27.5 0.25 0.25 28.2 28 OD
749.3 6.4 6.4 767.1 750
29.5 0.25 0.25 30.2 30 OD
800.1 6.4 6.4 817.9 800
31.5 0.25 0.25 32.2 32 OD
850.9 6.4 6.4 868.7 850
33.5 0.25 0.25 34.2 34 OD
901.7 6.4 6.4 919.5 900
35.5 0.25 0.25 36.2 36 OD
1003.3 6.4 6.4 1026.2 1000
39.5 0.25 0.25 40.4 40 Od
1054.1 6.4 6.4 1071.9 1050
41.5 0.25 0.25 42.2 42 od

SHURJOINT 13 GROOVE DIMENSIONS

SHURJOINT
Standard Roll Groove Specification Per ISO/FDIS 6182-
12 Table 1

For ISO 4200:1991 Plain-end Steel Tubes, Welded and

Seamless (Superseding BS1387 and DIN 2440 & DIN 2448)

Pipe or tube

Outside diameter (O.D.) Gasket seat Groove width

Nominal Actual A B

Size Size Tolerance ±0,76 ±0,76

25 + 0,41
33,7 15,88 7,14
- 0,68
32 42,4 + 0,50 15,88 7,14
- 0,60
40 48,3 + 0,44 15,88 7,14
- 0,52

50 ± 0,61
60,3 15,88 8,74

65 ± 0,74
73,0 15,88 8,74

65 ± 0,76
76,1 15,88 8,74

80 + 0,89
88,9 15,88 8,74
- 0,79
90 + 1,02
101,6 15,88 8,74
- 0,79
100 + 1,07
108,0 15,88 8,74
- 0,79
100 + 1,14
114,3 15,88 8,74
- 0,79
125 + 1,32
133,9 15,88 8,74
- 0,79
125 + 1,40
139,7 15,88 8,74
- 0,79
125 + 1,42
141,3 15,88 8,74
- 0,79
150 + 1,60
159,0 15,88 8,74
- 0,79
150 + 1,60
165,1 15,88 8,74
- 0,79
150 + 1,60
168,3 15,88 8,74
- 0,79
200 + 1,60
219,1 19,05 11,91
- 0,79
250 + 1,60
277,4 19,05 11,91
- 0,79
300 + 1,60
328,2 19,05 11,91
- 0,79
a See Figure 1 for dimensional diagram.
b Dimension for reference only, groove diameter is determined by C.

SHURJOINT 14 GROOVE DIMENSIONS

 B A
D
t

ØOD

ØC
ØF
Figure 1 - Roll grooved-end dimensional reference points for Table 1

Dimensions in millimeters

Dimensional specificationsa

Grooved diameter C Groove Wall thickness Flare

Actual depth t F

Size Tolerance Db Min. allow. Max. Dia.

0
30,23 1,70 1,8 34,5
- 0,38
0
38,99 1,70 1,8 43,3
- 0,38
0
45,09 1,60 1,8 49,4
- 0,38
0
57,15 1,60 1,8 62,2
- 0,38
0
69,09 1,98 2,3 75,2
- 0,46
72,26 0 1,93 2,3 77,7
- 0,46
0
84,94 1,98 2,3 90,6
- 0,46
97,38 0 2,11 2,3 103,4
- 0,51
0
103,73 2,11 2,3 109,7
- 0,51
0
110,08 2,11 2,3 116,2
- 0,51
0
129,13 1,93 2,9 134,9
- 0,51
0
135,48 2,11 2,9 141,7
- 0,51
0
137,03 2,13 2,9 143,5
- 0,56
0
154,50 2,20 2,9 161,0
- 0,56
0
160,90 2,16 2,9 167,1
- 0,56
0,
163,96 2,16 2,9 170,7
- 0,56
0
214,40 2,34 2,9 221,5
- 0,64
0
268,28 2,39 3,6 275,4
- 0,69
0
318,29 2,77 4,0 326,2
- 0,76

SHURJOINT 15 GROOVE DIMENSIONS

SHURJOINT
Standard Roll Groove Specification
For JIS G3452 Carbon Steel Pipe

L d
W

f G O.D.

C = πG

Nominal Gasket Groove Groove Groove Groove Max.

Size Pipe Seat Width Dia. Circumference Depth Flare
A B O.D. L W G C d (ref) F
mm inch mm mm mm mm mm mm mm
+0.4 0 0
25 1 34.0 16.0 7.1 +0.8 30.4 95.5 1.80 35.5
-0.9 -1.0 -3.1
+0.4 0 0
32 1 1/4 42.7 16.0 7.1 +0.8 39.1 122.8 1.80 44.2
-0.9 -1.0 -3.1
+0.4 +0.8 0 0
40 1 1/2 48.6 16.0 7.1 45.0 141.4 1.80 50.1
-0.9 -1.0 -3.1
+0.4 +0.8 0 0
50 2 60.5 16.0 8.7 56.9 178.8 1.80 62.0
-0.9 -1.0 -3.1
+0.4 +0.8 0 0
65 2 1/2 76.3 16.0 8.7 72.2 226.8 2.05 77.8
-0.9 -1.0 -3.1
+0.4 +0.8 0 0
80 3 89.1 16.0 8.7 84.9 266.7 2.10 90.6
-0.9 -1.0 -3.1
+0.4 +0.8 0 0
100 4 114.3 16.0 8.7 110.1 345.9 2.10 116.8
-0.9 -1.0 -3.1
+0.4 +0.8 0 0
125 5 139.8 16.0 8.7 135.5 425.7 2.15 142.3
-0.9 -1.0 -3.1
+0.4 +0.8 0 0
150 6 165.2 16.0 8.7 160.8 505.2 2.20 167.7
-0.9 -1.0 -3.1
0
200 8 216.3 19.0 +0.8 11.9 +0.8 ( 211.6 ) 664.8 2.35 219.8
-3.1
0
250 10 267.4 19.0 +0.8 11.9 +0.8 ( 262.6 ) 825.0 2.40 270.9
-3.1
0
300 12 318.5 19.0 +0.8 11.9 +0.8 ( 312.9 ) 983.0 2.80 322.0
-3.1

Groove Diameter: Groove Diameters "G" are only applicable to pipe sizes
150A or smaller. Grooves for 200A thru 300A are to be determined by the
groove circumference.
Groove Depth: The "d" is for reference use only.
Flare Diameter: The maximum flare diameters (F) are target values.

☞ Refer to page 8 for General notes.

SHURJOINT 16 GROOVE DIMENSIONS

Standard Roll Groove for U.S. Standard Copper
Tubing t
A
B

O.D. C

Gasket Groove Groove Groove

Nominal Pipe Seat A Width B Dia. C Depth Min. Wall Max. Flare
Size O. D. ±0.79 ±0.79 +0/-0.51 d (ref) t Dia.
mm/in mm/in ±0.03 ±0.03 +0/-0.02 mm/in mm/in mm/in
50 54.0 15.5 7.6 51.5 1.2 1.6 56.4
2 2.125 0.610 0.300 2.029 0.048 0.064 2.220
65 66.7 15.5 7.6 64.1 1.3 1.7 69.1
2.5 2.625 0.610 0.300 2.525 0.050 0.065 2.720
80 79.4 15.5 7.6 76.8 1.3 81.8
DWV
3 3.125 0.610 0.300 3.025 0.050 3.220
100 104.8 15.5 7.6 102.1 1.4 107.2
DWV
4 4.125 0.610 0.300 4.019 0.053 4.220
125 130.2 15.5 7.6 127.0 1.4 132.6
DWV
5 5.125 0.610 0.300 4.999 0.053 5.220
150 155.6 15.5 7.6 152.3 1.6 158.0
DWV
6 6.125 0.610 0.300 5.999 0.063 6.220
200 206.4 15.5 7.6 202.2 2.1 208.8
DWV
8 8.125 0.610 0.300 7.959 0.083 8.220

Standard Roll Groove for BS EN 1057 Copper Tubing

A
B

O.D. C

Actual Outside Diameter Gasket Seat Groove Width Groove Groove

Min. Max. "A" "B" Diameter Depth Max. Flare
mm ±0.8 + 0.8/-0 " C " + 0/-0.5 d (ref) Dia.
mm mm mm mm mm

53.99 54.07 15.87 7.6 51.53 1.25 56.39

66.60 66.75 15.87 7.6 64.14 1.27 69.09

76.15 76.30 15.87 7.6 73.53 1.35 78.61

108.00 108.25 15.87 7.6 104.93 1.60 110.54

133.25 133.50 15.87 7.6 129.67 1.85 135.79

159.25 159.50 15.87 7.6 155.68 1.85 161.80

SHURJOINT 17 GROOVE DIMENSIONS

SHURJOINT
Standard Roll Groove for Australian Standard
(AS1432) Copper Tubing
D A
B

C
O.D.

Actual Outside Gasket Groove Groove Groove

Diameter Seat Width Dia. "C" Depth "D" Max
Nominal mm “A” ±0.8 "B" ±0.8 Min. - Max. (Ref.) Flare Dia.
Size Min. Max. mm mm mm mm mm
DN50 50.67 50.80 15.87 7.60 47.73-48.23 1.25 53.06
DN65 63.35 63.50 15.87 7.60 60.38-60.88 1.27 65.83
DN80 76.02 76.20 15.87 7.60 73.06-73.56 1.27 78.51
DN100 101.35 101.6 15.87 7.60 98.28-98.78 1.35 103.88
DN125 126.75 127.00 15.87 7.60 123.17-123.67 1.60 128.77
DN150 152.10 152.40 15.87 7.60 148.55-149.05 1.60 154.66

SHURJOINT 18 GROOVE DIMENSIONS

General Notes For Cut Groove Dimensions

A
B
t

O.D. C

Standard Cut Groove

Nominal Size: Shurjoint couplings and fittings are identified by the nominal
IPS pipe size in inches or nominal diameter of pipe ( DN ) in millimeters

O.D.: Pipe ends must be square cut. The Maximum

allowable tolerances from square of end is
0.03”(0.8mm) for sizes up to 3-1/2”, 0.045” (1.2mm) for
4” thru 6” and 0.060”(1.6mm) for sizes 8” and above. Max. tolerancess

Gasket Seating Surface (“A” Dimension): The exterior surface of the

gasket seating area shall be free from any indentations, projections, roll
marks or other harmful surface defects such as loose paint, scale, dirt,
chips, grease and rust.

Groove Width (“B” Dimension): The groove width is to be measured

between vertical flanks of the groove side walls.

Groove Diameter (“C” Dimension): The groove diameters are average

values. The groove must be of uniform depth around the entire pipe
circumference.

M inimum Wall Thicknes s ( “ t “ D i m e n s i o n ) : The “t“ is the minimum

allowable wall thickness that may be cut-grooved.

Groove Depth (“d” Dimension): The values listed in the Groove

Specification tables are for reference only and a slightly deeper groove may
be acceptable. However, a shallower groove is never acceptable as it may
lead to joint failure.

SHURJOINT 19 GROOVE DIMENSIONS

 SHURJOINT
Standard Cut Groove Specification
For IPS / BS / DIN(ISO) / AS / JIS / KS Pipe

Nominal Pipe O.D.

Size Basic
mm/in mm/in Tolerance
20 26.7 +0.25 -0.25
3/4 1.050 +0.010 -0.010
25 33.4 +0.33 -0.33
1 1.315 +0.013 -0.013
32 42.2 +0.41 -0.41
1 1/4 1.660 +0.016 -0.016
40 48.3 +0.48 -0.48
1 1/2 1.900 +0.019 -0.019
50 60.3 +0.61 -0.61
2 2.375 +0.024 -0.024
t
A 65 73.0 +0.74 -0.74
B 2 1/2 2.875 +0.029 -0.029
65 76.1 +0.76 -0.76
2 1/2 3.000 +0.030 -0.030
O.D. C 80 88.9 +0.89 -0.79
3 3.500 +0.035 -0.031
90 101.6 +1.02 -0.79
3 1/2 4.000 +0.040 -0.031
d 100 108.0 +1.07 -0.79
4 4.250 +0.042 -0.031
100 114.3 +1.14 -0.79
4 4.500 +0.045 -0.031
125 133.0 +1.32 -0.79
5 5.250 +0.052 -0.031
125 139.7 +1.42 -0.79
5 5.500 +0.055 -0.031
125 141.3 +1.42 -0.79
5 5.563 -0.056 -0.031
150 159.0 +1.60 -0.79
6 6.250 +0.063 -0.031
150 165.1 +1.60 -0.79
6 6.500 +0.063 -0.031
150 168.3 +1.60 -0.79
6 6.625 +0.063 -0.031
200 216.3 +1.60 -0.79
8 8.516 +0.063 -0.031
200 219.1 +1.60 -0.79
8 8.625 +0.063 -0.031
250 267.4 +1.60 -0.79
10 10.528 +0.063 -0.031
250 273.0 +1.60 -0.79
10 10.750 +0.063 -0.031
300 318.5 +1.60 -0.79
12 12.539 +0.063 -0.031
300 323.9 +1.60 -0.79
12 12.750 +0.063 -0.031
350 355.6 +1.60 -0.79
14 14.000 +0.063 -0.031
400 406.4 +1.60 -0.79
16 16.000 +0.063 -0.031
450 457.2 +1.60 -0.79
18 18.000 +0.063 -0.031
500 508.0 +1.60 -0.79
20 20.000 +0.063 -0.031
550 558.8 +1.60 -0.79
22 22.000 +0.063 -0.031
600 609.6 +1.60 -0.79
24 24.000 +0.063 -0.031

☞ Refer to page 19 for General notes.

SHURJOINT 20 GROOVE DIMENSIONS
 A B C Min. Wall Groove Depth Nominal
±0.79 ±0.79 +0.00 t d (ref.) Size
±0.031 ±0.031 +0.000 mm/in mm/in mm/in
15.88 7.95 23.83-0.38 2.87 1.42 20
0.625 0.313 0.938-0.015 0.113 0.056 3/4
15.88 7.95 30.23-0.38 3.38 1.60 25
0.625 0.313 1.190-0.015 0.133 0.063 1
15.88 7.95 38.99-0.38 3.56 1.60 32
0.625 0.313 1.535-0.015 0.140 0.063 1 1/4
15.88 7.95 45.09-0.38 3.68 1.60 40
0.625 0.313 1.775-0.015 0.145 0.063 1 1/2
15.88 7.95 57.15-0.38 3.91 1.60 50
0.625 0.313 2.250-0.015 0.154 0.063 2
15.88 7.95 69.09-0.46 4.78 1.98 65
0.625 0.313 2.720-0.018 0.188 0.078 2 1/2
15.88 7.95 72.26-0.46 4.78 1.93 65
0.625 0.313 2.845-0.018 0.188 0.076 2 1/2
15.88 7.95 84.94-0.46 4.78 1.98 80
0.625 0.313 3.344-0.018 0.188 0.078 3
15.88 7.95 97.38-0.51 4.78 1.98 90
0.625 0.313 3.834-0.020 0.188 0.078 3 1/2
15.88 9.53 103.73-0.51 5.16 2.11 100
0.625 0.375 4.084-0.020 0.203 0.083 4
15.88 9.53 110.08-0.51 5.16 2.11 100
0.625 0.375 4.334-0.020 0.203 0.083 4
15.88 9.53 129.13-0.51 5.16 1.93 125
0.625 0.375 5.084-0.020 0.203 0.076 5
15.88 9.53 135.48-0.51 5.16 2.11 125
0.625 0.375 5.334-0.020 0.203 0.083 5
15.88 9.53 137.03-0.56 5.16 2.11 125
0.625 0.375 5.395-0.022 0.203 0.083 5
15.88 9.53 154.50-0.56 5.56 2.20 150
0.625 0.375 6.080-0.022 0.219 0.087 6
15.88 9.53 160.80-0.56 5.56 2.16 150
0.625 0.375 6.330-0.022 0.219 0.085 6
15.88 9.53 163.96-0.56 5.56 2.16 150
0.625 0.375 6.455-0.022 0.219 0.085 6
19.05 11.13 211.60-0.64 6.05 2.34 200a
0.750 0.438 8.331-0.025 0.238 0.092 8
19.05 11.13 214.40-0.64 6.05 2.34 200
0.750 0.438 8.441-0.025 0.238 0.092 8
19.05 12.70 262.60-0.69 6.35 2.39 250a
0.750 0.500 10.339-0.027 0.250 0.094 10
19.05 12.70 268.27-0.69 6.35 2.39 250
0.750 0.500 10.562-0.027 0.250 0.094 10
19.05 12.70 312.90-0.76 7.09 2.77 300a
0.750 0.500 12.319-0.030 0.279 0.109 12
19.05 12.70 318.29-0.76 7.09 2.77 300
0.750 0.500 12.531-0.030 0.279 0.109 12
23.83 12.70 350.04-0.76 7.14 2.77 350
0.938 0.500 13.781-0.030 0.281 0.109 14
23.83 12.70 400.84-0.76 7.92 2.77 400
0.938 0.500 15.781-0.030 0.312 0.109 16
25.40 12.70 451.64-0.76 7.92 2.77 450
1.000 0.500 17.781-0.030 0.312 0.109 18
25.40 12.70 502.44-0.76 7.92 2.77 500
1.000 0.500 19.781-0.030 0.312 0.109 20
25.40 14.30 550.06-0.76 9.53 4.37 550
1.000 0.563 21.656-0.030 0.375 0.172 22
25.40 14.30 600.86-0.76 9.53 4.37 600
1.000 0.563 23.656-0.030 0.375 0.172 24

SHURJOINT 21 GROOVE DIMENSIONS

SHURJOINT
"EP" End Protection Cut Groove Specification
For XH-70 / XH-70EP Coupling (IPS sizes)
This standard is for plastic coated pipe or for high pressure rigid systems
used with Shurjoint XH-70 or XH-70 EP couplings.

Caution: Groove dimensions and tolerances are different from that of

standard cut-grooves shown on page 20. Special attention is required when
processing cut-grooves to this standard.

When plastic coatings are applied to the pipe end, the thickness shall not
exceed 0.010" (0.25mm).

For roll groove specifications for XH-70 / XH-70EP couplings, contact

Shurjoint.

Pipe O.D. Gasket Seat A

Nominal
Size Basic Tolerance Basic Tol. ±
mm/in mm/in mm/in mm/in mm/in
50 60.3 +0.61 -0.61 14.27 ±0.25
2 2.375 +0.024 -0.024 0.562 ±0.010
65 73.0 +0.74 -0.74 14.27 ±0.25
2 1/2 2.875 +0.029 -0.29 0.562 ±0.010
80 88.9 +0.89 -0.79 14.27 ±0.25
3 3.500 +0.035 -0.031 0.562 ±0.010
100 114.3 +1.14 -0.79 15.37 ±0.38
4 4.500 +0.045 -0.031 0.605 ±0.015
150 168.3 +1.60 -0.79 15.37 ±0.38
6 6.625 +0.063 -0.031 0.605 ±0.015
200 219.1 +1.60 -0.79 18.14 ±0.38
8 8.625 +0.063 -0.031 0.714 ±0.015
250 273.0 +1.60 -0.79 18.14 ±0.38
10 10.750 +0.063 -0.031 0.714 ±0.015
300 323.9 +1.60 -0.79 18.14 ±0.38
12 12.750 +0.063 -0.031 0.714 ±0.015

☞ Refer to page 19 for general notes.

SHURJOINT 22 GROOVE DIMENSIONS

 A
B

C
O.D.

Groove Width B Groove Dia. C Grv.

Depth Min. Wall Nominal
Basic Tol.+0.25/+0.010 Basic Tol. +0/+0 d t Size
mm/in mm/in mm/in mm/in (ref.) mm/in mm/in
6.48 -0.13 57.15 -0.38 1.60 3.91 50
0.255 -0.005 2.250 -0.015 0.063 0.154 2
6.48 -0.13 69.09 -0.46 1.98 4.78 65
0.255 -0.005 27.20 -0.018 0.078 0.188 2 1/2
6.48 -0.13 84.94 -0.46 1.98 4.78 80
0.255 -0.005 3.344 -0.018 0.078 0.188 3
7.75 -0.13 110.08 -0.51 2.11 5.16 100
0.305 -0.005 4.334 -0.020 0.083 0.203 4
7.75 -0.13 163.96 -0.56 2.16 5.56 150
0.305 -0.005 6.455 -0.022 0.085 0.219 6
10.16 -0.25 214.4 -0.64 2.34 6.05 200
0.400 -0.010 8.441 -0.025 0.092 0.238 8
10.16 -0.25 268.28 -0.69 2.39 6.35 250
0.400 -0.010 10.562 -0.027 0.094 0.250 10
10.16 -0.25 318.29 -0.76 2.77 7.09 300
0.400 -0.010 12.531 -0.030 0.109 0.279 12

SHURJOINT 23 GROOVE DIMENSIONS

SHURJOINT
Radius Cut Groove Specification
For Ductile Iron Pipe

A
B
t

C
O.D.

AWWA Ductile Iron Pipe

Pipe O. D. Gasket Seat A

Rigid Flex.
Nominal Tolerance +0/-0.51 +0.41/-1.19
Size Basic + - +0/-0.02 +0.016/-0.047
mm/in mm/in mm/in mm/in mm/in mm/in
80 100.6 +1.14 -1.14 21.34 19.05
3 3.96 +0.045 -0.045 0.840 0.750
100 121.9 +1.14 -1.14 21.34 19.05
4 4.80 +0.045 -0.045 0.840 0.750
150 175.3 +1.52 -1.52 21.34 19.05
6 6.90 +0.060 -0.060 0.840 0.750
200 229.9 +1.52 -1.52 24.13 22.23
8 9.05 +0.060 -0.060 0.950 0.875
250 281.9 +1.52 -1.52 25.78 23.83
10 11.10 +0.060 -0.060 1.015 0.938
300 335.3 +1.52 -1.52 25.78 23.83
12 13.20 +0.060 -0.060 1.015 0.938

BS Ductile Iron Pipe

Pipe O. D. Gasket Seat

Tolerance A
Nominal Rigid Flex.
Size Basic Max. Min. +0/-0.51 +0/-0.51
mm mm mm mm mm mm
80 98.0 99 97 20.6 18.6
100 118.0 119 117 20.6 18.6
150 170.0 171 169 20.6 18.6

SHURJOINT 24 GROOVE DIMENSIONS

General Notes for Radius Cut Groove
Gasket Seating Surface A: The same coupling can be used either as
a rigid joint or a flexible joint depending on the groove gasket seating
dimension. “Rigid” is for a rigid joint and “Flex.” for a flexible joint. The
gasket seating surface shall be free from deep scores, marks, or ridges that
would prevent a positive seal.

Groove Diameter C: The ‘C’ diameters are average values. The groove
must be of uniform depth around the entire pipe circumference.

Radius R: The groove must be cut with a radius “R” at the corners of the
groove to reduce stress concentration.

Minimum Allowable Wall Thickness t: The ‘t’ is the minimum allowable

wall thickness that may be cut-grooved; tolerances must conform to ANSI/
AWWA C151/ A21.51.

Groove Groove Dia. C

Width B Tol.
+0.79/-0.41 +0 Radius Min. Wall Nominal
+0.031/-0.016 Basic +0 R t Size
mm/in mm/in mm/in mm/in mm/in mm/in
9.53 94.56 -0.51 3.05 7.9 80
0.375 3.723 -0.020 0.120 0.31 3
9.53 115.90 -0.51 3.05 8.1 100
0.375 4.563 -0.020 0.120 0.32 4
9.53 169.06 -0.51 3.05 8.6 150
0.375 6.656 -0.020 0.120 0.34 6
12.70 223.04 -0.64 3.68 9.1 200
0.500 8.781 -0.025 0.145 0.36 8
12.70 274.65 -0.64 3.68 9.7 250
0.500 10.813 -0.025 0.145 0.38 10
12.70 327.81 -0.76 3.68 10.2 300
0.500 12.906 -0.030 0.145 0.40 12

Groove Dia.
Groove Width C
B Tol. Min. Wall Nominal
+0.78/-0.41 Basic +0.00 R t Size
mm mm mm mm mm mm
10 93 -0.51 3 4.8 80
10 114 -0.51 3 4.8 100
10 166 -0.51 3 4.8 150

SHURJOINT 25 GROOVE DIMENSIONS

SHURJOINT
Bolts and Nuts
Bolt Torque for Proper Assembly of Couplings
Shurjoint pipe couplings are always supplied with factory bolts and
nuts. Always use factory supplied bolts and nuts for assembly of Shurjoint
pipe couplings. Shown below are required torque ranges for proper
installation with factory supplied bolts and nuts. These are not maximum
torques, though never exceed the listed torque values by more than 25%, as
excessive torque could lead to bolt or joint failure. Always tighten nuts evenly
and equally by alternating sides to prevent the gasket from being pinched.
Pinching of gasket may cause an immediate or delayed leak.

These torque range values can be used for setting the torque on power drivers.
Table 1: Carbon Steel Track Bolts Table 2: Stainless Steel Track Bolts
Bolt Size Torque Range Bolt Size Torque Range
mm inch N-m Lbs - ft mm inch N-m Lbs - ft
M10 3/8 20 - 30 15 - 22 M8 5/16 8 - 15 6 - 11
M12 1/2 40 - 68 30 - 50 M10 3/8 17 - 25 12 - 18
M16 5/8 80 - 120 60 - 90 M12 1/2 35 - 60 25 - 45
M20 3/4 100 - 235 74 - 170 M16 5/8 68 - 100 50 - 75
M22 7/8 170 - 275 125 - 200 M20 3/4 85 - 200 65 - 150
M24 1 275 - 400 200 - 300 M22 7/8 145 - 235 105 - 175

Metal-to-metal Contact: Except those products as listed or page 27, all

Shurjoint grooved couplings are designed so that bolt pads make metal-to-
metal contact when properly installed. For these couplings, bolt pad gaps
are not acceptable. In many cases proper installation can be achieved with
smaller torque values than listed. For couplings smaller than 300 mm / 12”
size, the use of a torque wrench is usually not required. After metal-to-metal
contact is achieved, tighten nuts by another one quarter to one half turn to
make sure the bolts and nuts are snug and secure. For couplings larger
than 350 mm / 14” size, tighten nuts until the bolt pads make metal-to-
metal contact and continue to tighten nuts until the required torque value is
achieved.

After metal-to-metal,
No Gap further tighten one
quarter or half turn
Metal - to - metal contact

If bolt pad gaps are evident after installation, disassemble and reinstall
the coupling after checking the following:

√ The coupling, pipe and or fitting being connected are the correct size.
√ The coupling keys are fully engaged in the pipe and or component grooves.
√ The gasket is not being pinched.
√ The grooves conform to the applicable groove dimension
specifications.
√ The pipe end flare is within the specification tolerance.

SHURJOINT 26 Bolts and Nuts

Metal-to-metal Contact Exceptions:

1. Model 7771 rigid couplings sizes 350 mm / 14” through 600mm / 24”
2. Model SS-7X rigid couplings sizes 250 mm / 10” through 600mm / 24”

#7771 14” ~ 24” #SS-7X 10” ~ 24”

For these products, bolts and nuts should be tightened until the
applicable bolt torque is achieved. Shurjoint strongly recommends the use
of a torque wrench. Full metal-to-metal contact is not always required but
bolt pad gaps, if any, must be even at both sides.

3. Model 79 plain-end couplings 50mm / 2” through 500 mm / 20”

Always use a
torque wrench

#79 2” ~ 20”

The Model 79 coupling is designed so that embedded hardened jaws

bite into and grip the steel pipe as bolts and nuts are strongly tightened.
Therefore, it is essential to tighten bolts and nuts to the required torque values
as listed below for the coupling to positively grip the pipe. There will be some
gap between the bolts pads even after bolts and nuts are fully tightened.

Minimum Required Torque For Model 79 Plain-End Coupling

Nom. Bolt Required Nom. Bolt Required
Size Size Torque Size Size Torque
mm / in in N-m / Lbs-Ft mm / in in N-m / Lbs-Ft
50 / 2 5/8" (2) 200 / 150 250 / 10 7/8" (4) 340 / 250
65 / 2 1/2 5/8" (2) 200 / 150 300 / 12 1" (4) 470 / 350
80 / 3 3/4" (2) 270 / 200 350 /14 1" (4) 470 / 350
100 / 4 3/4" (2) 270 / 200 400 / 16 1" (4) 470 / 350
125 / 5 7/8" (2) 340 / 250 450 / 18 1" (8) 470 / 350
150 / 6 7/8" (2) 340 / 250 500 / 20 1" (8) 470 / 350
200 / 8 3/4" (4) 270 / 200 ( ) : No. of bolts

SHURJOINT 27 Bolts and Nuts

SHURJOINT
Bolt Torque for Proper Assembly of Flanges
Assembly Bolts & Nuts: Installers are requested to prepare
conventional hexagonal bolts and nuts for assembly of Shurjoint flanges as
Shurjoint does not supply assembly bolts and nuts except for those that are
necessary to put the flange segments together.

Bolt Tightening Sequence: Shurjoint flanges are designed for direct

connection of the grooved system to flanged components sealed with
elastic gaskets. Like a regular flange joint, it is important to make flange
faces contact parallel. Tighten nuts alternately in the sequence of diagonally
opposite pairs as shown below until the flange faces meet and make metal-
to-metal contact.

1 1
12 5
8 5
8 9

4 3 4 3

10 7
6 7
6 11
Hinged 2 2
Hinged

1
20 5
16
9
12
13
8
17
4
3
18
7
14
11
10
6 15
19
2

SHURJOINT 28 Bolts and Nuts

 Required Bolt Torque: Shown below are standard torque values for
proper assembly of Shurjoint flanges. Use a torque wrench so that all
the nuts are tightened equally with a same torque value. These are not
maximum torque values and bolts may be tightened far above the torque
values shown here but it is not necessary as Shurjoint flanges are sealed
with elastic (rubber) gaskets, which require much lower torques than that of
metallic gaskets.

Table 3: Shurjoint Flanges ANSI Class 125/150 Table 3a: Shurjoint Flanges PN 10/16
Models 7041-A, H312, SS-41, C341 & A512 Model 7041-B
Nom. Bolt Required Torque Nom. Bolt Required Torque
Size Size Size Size
inch inch N-m Lbs-Ft mm mm N-m Lbs-Ft
2" 5/8 (4) 30 - 50 22 - 37 50 M16 (4) 30 - 50 22 - 37
2 1/2" 5/8 (4) 30 - 50 22 - 37 65 M16 (4) 30 - 50 22 - 37
3" 5/8 (4) 40 - 68 30 - 50 80 M16 (8) 40 - 68 30 - 50
4" 5/8 (8) 40 - 68 30 - 50 100 M16 (8) 40 - 68 30 - 50
5" 3/4 (8) 40 - 68 30 - 50 125 M20 (8 ) 40 - 68 30 - 50
6" 3/4 (8) 40 - 68 30 - 50 150 M20 (8) 40 - 68 30 - 50
8" 3/4 (8) 68 - 90 50 - 66 200 M20 (12) 68 - 90 50 - 66
10" 7/8 (12) 80 - 120 59 - 89 250 M24 ( 12) 80 - 120 59 - 89
12" 7/8 (12) 80 - 120 59 - 89 300 M24 (12) 80 - 120 59 - 89
14" 1 (12) 100 - 135 74 - 100 350 M24 (16) 100 - 135 74 - 100
16" 1 (16) 100 - 135 74 - 100 400 M27 (16) 100 - 135 74 - 100
18" 1 1/8 (16) 110 - 160 81 - 118 450 M27 (20) 110 - 160 81 - 118
20" 1 1/8 (20) 110 - 160 81 - 118 500 M30 (20) 110 - 160 81 - 118
24" 1 1/4 (20) 135 - 190 100 - 140 600 M33 (20) 135 - 190 100 - 140
( ): No. of bolts ( ): No. of bolts

Table 4: Shurjoint Flanges ANSI Class 300

Model 7043
Nom. Bolt Required Torque
Size Size
inch inch N-m Lbs-Ft
2" 5/8 (8) 40 - 68 30 - 50
2 1/2" 3/4 (8) 68 - 90 50 - 66
3" 3/4 (8) 68 - 90 50 - 66
4" 3/4 (8) 68 - 90 50 - 66
5" 3/4 (8) 68 - 90 50 - 66
6" 3/4 (12) 80 - 120 59 - 89
8" 7/8 (12) 80 - 120 59 - 89
10" 1 (16) 100 - 135 74 - 100
12" 1 1/8 (16) 110 - 160 81 - 118
( ): No. of bolts

SHURJOINT 29 Bolts and Nuts

SHURJOINT
RUBBER GASKETS
Grades and Recommended Services
Shurjoint utilizes the finest gasket
materials available in our products.
Over the past 50 years great advances
have been made in synthetic elastomer
technologies, allowing us to offer a
full range of synthetic rubber gasket
materials for a wide variety of piping
applications. Shurjoint gaskets are
engineered and designed to meet
and exceed standards such as ASTM
D2000, AWWA C606, NSF 61 and
IAPMO. Our own stringent internal
laboratory testing confirms this. Our
continual research, development and
testing are designed to advance the elastomer field and to develop new and
better solutions for our ever changing industry.
Chemical resistance is primarily determined by the grade and or the
compound of the gasket. The color coding identifies the gasket grade and or
compound. Always verify that the gasket selected is correct for the intended
service.
Service temperature is controlled by factors including the gasket
compound, fluid medium (air, water, oils, etc.), and continuity (continuous or
intermittent) of service. Under no circumstances should gaskets be exposed
to temperatures above or below their individual ratings. For additional
information or specific applications contact Shurjoint for recommendations.

Standard Gaskets
Maximum Temp.
Compound Grade Color Code Recommended Services
Range

Good for cold & hot water up

to +230°F (+110°C). Also good
for services for water with acid,
water with chlorine, deionized -30°F (-34°C)
water, seawater and waste to
EPDM E Green Stripe water, dilute acids, oil-free air +230°F
and many chemicals. (+110°C)
Not recommended for
petroleum oils, mineral
oils, solvents and aromatic
hydrocarbons.

Good for petroleum oils,

mineral oils, vegetable oils, -20°F (-29°C)
Nitrile T Orange
non-aromatic to
Stripe
hydrocarbons, many acids and +180°F (+82°C)
water ≤ +150°F (+65°C).

SHURJOINT 30 RUBBER GASKETS

Special Gaskets
Maximum Temp.
Compound Grade Color Code Recommended Services
Range

Specially compounded for

Double cold +86°F (+30°C) and hot
+180°F (+82°C) potable water
EPDM E-pw Green
services. The compound is
≤ +180°F (+82°C)
Stripes
UL classified per ANSI/NSF
61.

Good for oily and greasy food

products and processing, as
well as pharmaceutical and -20°F (-29°C)
White White cosmetics manufacturing.
Nitrile A Gasket Compounded from FDA
to
+180°F (+82°C)
approved ingredients (CFR
Title 21 Part 177.2600).

Good for dry, hot air without

hydrocarbons and some -29°F (-34°C)
high temperature chemical
Silicone L Red Gasket
services. May also be
to
+350°F (+177°C)
used for fire protection dry
systems.

-30°F (-34°C)
Neoprene Good for hot lubricating oils
V Yellow Stripe and certain chemicals.
to
+180°F (+82°C)

Good for many oxidizing acids,
Fluoro- petroleum oils, halogenated
elastomer hydrocarbons, aromatic -20°F (-29°C)
(Viton)
O Blue Stripe hydrocarbons, lubricants to
hydraulic fluids, organic liquids +300°F (+149°C)
and air with hydrocarbons to
+300°F (+149°C).

Good for aromatic fuels at

Epichloro- -40°F (-40°C)
M2 White Stripe low temperatures and also
hydrin to
for ambient temperature
+160°F (+71°C)
water.

Special Gaskets for AWWA ductile iron pipe

Maximum Temp.
Compound Grade Color Code Recommended Services
Range

pecially compounded for use

S
with AWWA ductile iron pipe and -20°F (-29°C)
Nitrile S Red Stripe used for petroleum products, to
mineral oils, vegetable oils and +180°F (+82°C)
air with oil vapors.

Good for water services,
mild dilute acids, oil-free air
Halogenat- M Brown and many chemicals. The -20°F (-29°C)
ed Butyl Stripe compound is UL classified per to
ANSI/NSF 61. (AWWA ductile +200°F (+93°C)
iron pipe use)

SHURJOINT 31 RUBBER GASKETS

SHURJOINT
Dry Pipe, Freezer and Vacuum Services
1. Shurjoint recommends the use of the GapSeal Grade E gasket for dry
pipe fire protection systems and freezer applications. The GapSeal
gasket closes off the gap between the pipe ends and the gasket cavity.
This will prevent any remaining liquid from entering the cavities and
freezing when temperatures drop.
2. Use a petroleum free silicone based lubricant for dry pipe and
freezer systems. Do not use the Shurjoint standard lubricant.
3. The GapSeal gasket should be used for vacuum services
greater than 10 inHg (absolute) / 254 mm Hg (absolute).
4. Rigid couplings are preferred for dry pipe, vacuum and freezer
applications. Reducing couplings are not recommended for these
applications.

GapSeal Gasket

Pre-Lubricated Gasket
Pre-Lubricated Grade E gaskets are provided with a proprietary coating
which eliminates the need for the installer to apply a lubricant during the
assembly process.

Lubricant
Shurjoint lubricant Model 550H Size of Gasket Number of Gaskets
is a tan colored non-toxic paste. The
(inches) Per Quart
lubricant is recommended for proper
gasket installation and to help prevent 2 400
the gasket from being pinched. The 3 270
lubricant is applied in a thin coat
4 200
to the gasket exterior, the gasket
lips and/or the housing interiors. 6 125
Shurjoint lubricant is available in one 8 100
pound (450 grams) and one quart (
10 80
2 pounds or 900 grams) containers.
Certified to ANSI/NSF61. 12 60
14 50
16 45
18 35
20 30
24 20

SHURJOINT 32 RUBBER GASKETS

Installation
Instructions
2009 Edition

Please read these instructions carefully

before installation, assembly or use of
any product and keep this manual on
hand for future use and reference.

SHURJOINT 33 INSTALLATION INSTRUCTIONS

SHURJOINT
Installation Instructions
Grooved Couplings
Gasket Installation - Preliminary Steps -

1. INSPECT PIPE ENDS: For optimum sealing

by the gasket, the exterior surface of the pipe
ends must be free from any indentations,
projections, roll marks or other harmful surface
defects such as loose paint, scale, dirt, chips,
grease and rust.

➞ 2. CHECK GASKET: Verify the gasket

supplied is correct for the intended service.
Color code identifies gasket grade.

☞ Refer to page 30 for additional information

on gaskets.

3. LUBRICATE GASKET: To help insert

pipe smoothly and mount couplings smoothly
without pinching, apply a thin layer of Shurjoint
Lubricant to the sealing lips of the gasket and
as well as to the exterior of the gasket. Other
compatible lubricants may be used so long as
they are not harmful to the gasket.

Pre-Lube gasket: Normally no lubricant is required when using a

pre-lube gasket.

4. INSTALL GASKET: Install the gasket

over one end of the pipe so that the pipe
end is exposed. No part of the gasket should
overhang this end of the pipe.

5. BRING THE MATING PIPE TOGETHER:

Bring together and align the two pipe ends to
be joined. Slide the gasket over the ends and
center it between the grooves of the pipe to be
joined. No part of the gasket should protrude
into the groove of either pipe.

SHURJOINT 34 INSTALLATION INSTRUCTIONS

Models Z07 & Z05

Grooved Couplings
Angle Pad
Rigid Couplings Gasket

Coupling
Housing
Please read the instructions Angled
Bolt Pad Segment

carefully before installation.

☞ Refer to page 34 for preliminary Bolt
steps 1,2,3,4 & 5. Nut
Key

6. ASSEMBLE COUPLING: For a “swing-over”

assembly loosely install one bolt and nut on one
side of the coupling. For a standard assembly
start with the two housings separated.

7. INSTALL COUPLING HALVES: For

a “swing-over” installation, place one of the
coupling halves around the bottom side of the
gasket and swing over the other coupling half
into position over the top side of the gasket.
For a standard installation install the coupling
halves one at a time. In both cases make sure
the coupling keys are engaged in the grooves.

8. INSERT BOLT & NUT: Insert the remaining

bolt and apply the nut hand-tight. Make sure
that the oval neck of the bolt engages into the
bolt hole of the housing.

9. TIGHTEN NUTS (For 1 1/4” to 12”

Models Z07 and Z05 couplings): Tighten nuts
alternately and equally until the bolt pads meet
and make metal-to-metal contact. Tighten nuts by
another one quarter to one half turn to make sure
the nuts and bolts are snug and secure. The use
of a torque wrench is usually not required.

SHURJOINT 35 INSTALLATION INSTRUCTIONS

SHURJOINT
10. LARGE DIAMETER COUPLING: Large
diameter couplings over 14” consist of three to
four housing segments. To prepare installation,
preassemble the segments loosely into two or
three equal assemblies depending on sizes.
Install those assemblies over the gasket in the
same manner as described above.

10a. TIGHTEN NUTS (For 14” to 24” Model

Z07 couplings): Tighten nuts alternately and
equally until the bolt pads meet and make
metal-to-metal contact. Use a torque wrench
and further tighten the nuts until the required
torque value is achieved. See page 26 Table 1
for required torque values.

I CAUTION I
1. Uneven tightening of bolts and nuts may cause the gasket to be
pinched, resulting in an immediate or delayed leak.
2. Excessive tightening of nuts may cause a bolt or joint failure. Do
not exceed the listed torque values (Table 1, page 26) by more
than 25%.
➞

NOTE: As the coupling bolts are tightened,

➞ the angled bolt pads slide in opposite
directions causing the coupling keys to
tightly grip the pipe, while at the same time
➞ the pipe grooves are forced outward against
the coupling keys. The bolt pads should
always maintain metal-to-metal contact.
➞

SHURJOINT 36 INSTALLATION INSTRUCTIONS

Models 7705, 7705H

Grooved Couplings
& 7707 Couplings Gasket coupling
housing
segment
Please read the instructions
carefully before installation. Bolt Pad

☞ Refer to page 34 for preliminary

steps 1,2,3,4 & 5. Bolt
Nut
Key

6. INSTALL COUPLING HALVES: Place the

coupling halves over the gasket and make sure
that the coupling keys are engaged into the
grooves.

7. INSERT BOLT & NUT: Insert the remaining

bolt and apply the nuts hand tight. Make sure
that the oval neck of the bolt engages into the
bolt hole of the housing.

8. TIGHTEN NUTS (For 3/4” to 12” Models

7705 and 7707 couplings): Tighten nuts
alternately and equally until the bolt pads meet
and make metal-to-metal contact. Tighten
nuts by another one quarter to one half turn
to make sure the nuts and bolts are snug and
secure. The use of a torque wrench is usually
not required.

9. LARGE DIAMETER COUPLING: (14” to

42” Model 7707 couplings) Large diameter
couplings over 14” consist of three to four
housing segments. To prepare installation,
preassemble the segments loosely into two or
three equal halves depending on sizes. Install
those assemblies over the gasket in the same
manner as described above.

9a. TIGHTEN NUTS Tighten nuts alternately

and equally until the bolt pads meet and make
metal-to-metal contact. Use a torque wrench
and further tighten the nuts until the required
torque value is achieved. See page 26 Table 1
for required torque values.

SHURJOINT 37 INSTALLATION INSTRUCTIONS

SHURJOINT
I CAUTION I
1. Uneven tightening of bolts and nuts may cause the gasket to be
pinched, resulting in an immediate or delayed leak.
2. Excessive tightening of nuts may cause a bolt or joint failure. Do
not exceed the listed torque values (Table 1, page 26) by more
than 25%.

Models K-9, K-9H & 7771

Rigid Couplings
Model 7771-T Transition coupling
Gasket
Coupling
housing
segment

Please read the instructions Bolt Pad

carefully before installation. tongue

&
groove
(t&G) Bolt
☞ Refer to page 34 for preliminary Nut
steps 1,2,3,4 & 5. built-in tooth

6. ASSEMBLE COUPLING: For a “swing-over”

assembly loosely install one bolt and nut on one
side of the coupling. For a standard assembly
start with the two housings separated.

7. INSTALL COUPLING HALVES: For

a “swing-over” installation, place one of the
coupling halves around the bottom side of the
gasket and swing over the other coupling half
into position over the top side of the gasket.
For a standard installation install the coupling
halves one at a time. In both cases make sure
the coupling keys are engaged in the grooves.

WARNING
The Shurjoint Model K-9, K-9H, 7771 &
7771-T couplings feature a tongue and
groove design and mechanism. Thus the
couplings must always be installed so that
tongue and groove mate properly. Attempting
to install these couplings tongue to tongue or
Yes No
groove to groove will result in joint failure,
property damage or serious injury.

SHURJOINT 38 INSTALLATION INSTRUCTIONS

 8. INSERT BOLT & NUT: For a “swing-over”
installation, insert the remaining bolt and apply

Grooved Couplings
the nut hand tight. For standard installation,
insert the bolts and apply the nuts hand
tight. Make sure that the oval neck of the bolt
engages into the bolt hole of the housing.

9. TIGHTEN NUTS (For 1 1/4” to 12”

Models K9 and 7771 couplings): Tighten
nuts alternately and equally until the bolt pads
meet and make metal-to-metal contact. Tighten
nuts by another one quarter to one half turn
to make sure the nuts and bolts are snug and
secure. The use of a torque wrench is usually
not required.

10. LARGE DIAMETER COUPLING: Large

diameter couplings over 14” consist of three to
four housing segments. To prepare installation,
preassemble the segments loosely into two or
three equal assemblies depending on sizes.
Install those assemblies over the gasket in the
same manner as described above.

10a. TIGHTEN NUTS (For 14” to 24” Model

7771 couplings): Tighten nuts alternately and
equally using a torque wrench until the required
torque value is achieved. See page 26 Table 1
for required torque values. Full metal-to-metal
contact is not always required but bolt pad
gaps, if any, shall be equal on both sides.

If the bolt pad gaps are greater than 3.2mm (1/8”), disassemble and
reinstall the coupling after checking the following.

√ The coupling, pipe and or fitting being connected are the correct size.
√ The coupling keys are fully engaged in the pipe and or component grooves.
√ The gasket is not being pinched.
√ The grooves conform to the applicable groove dimension specifications.
√ The pipe end flare is within the specification tolerance.

I CAUTION I
1. Uneven tightening of bolts and nuts may cause the gasket to be
pinched, resulting in an immediate or delayed leak.
2. Excessive tightening of nuts may cause a bolt or joint failure. Do
not exceed the listed torque values (Table 1, page 26) by more
than 25%.

SHURJOINT 39 INSTALLATION INSTRUCTIONS

SHURJOINT

NOTE: When connecting to grooved fittings

or cut grooved pipe the gaps between
the bolt pads may exceed the designated
range. In such cases, grind away the teeth
inside the coupling housing keys and re-
install the coupling.

*#7771-T is not UL listed

Model R20 Rigid

Coupling
Please read the instructions
carefully before installation. Gasket
Coupling
Housing
Segment

No gap

tongue
&
groove Bolt
(t&G)
Key Nut

1a. SQAURE CUTTING OF PIPE: The Model

R20 is designed to eliminate the gap between
pipes after installation. In order to achieve a
butt joint of the pipe ends, the pipe ends must
be cut square.
Pipe must be cut square
☞ Refer to page 34 for preliminary steps 1,2,3,4 & 5.

6. INSTALL COUPLING HALVES: Place the

coupling halves over the gasket and make sure
that the coupling keys are engaged into the
grooves.

SHURJOINT 40 INSTALLATION INSTRUCTIONS

 7. INSERT BOLTS & NUTS: Insert the bolts
and apply the nuts hand tight. Make sure that

Grooved Couplings
the oval neck of the bolt engages into the bolt
hole of the housing.

8. TIGHTEN NUTS: Tighten nuts alternately and

equally until the bolt pads meet and make metal-
to-metal contact. Tighten nuts by another one
quarter to one half turn to make sure the nuts and
bolts are snug and secure. The use of a torque
wrench is usually not required.

NOTE: The use of Shurjoint GapSeal ® gaskets is recommended to

enhance the effect of the butt joint and to avoid fluid from coming into
contacting with the gasket or into the gasket pocket.

I CAUTION I
1. Uneven tightening of bolts and nuts may cause the gasket to be
pinched, resulting in an immediate or delayed leak.
2. Excessive tightening of nuts may cause a bolt or joint failure. Do
not exceed the listed torque values (Table 1, page 26) by more
than 25%.

SHURJOINT 41 INSTALLATION INSTRUCTIONS

SHURJOINT

Model G-28 Hinged BRACKET Split Pin

Lever Coupling Lever
Handle
Pin Hole
KEY
Please read the instructions Housing
carefully before installation. NOSE
HINGE

Couping
☞ Refer to page 34 for preliminary Housing
CRADLE Segment
steps 1,2,3,4 & 5. Gasket TAB

6. APPLY HOUSING: Open the hinged

coupling and mount it around the gasket so
that the coupling keys are securely engaged
into the grooves.

7. ENGAGE HOUSING: Squeeze the housing

segments tightly and hook up the nose of the
locking handle in the cradle tab of the other
housing segment.

8. CLOSE LEVER HANDLE: Firmly close the

lever handle and force it down until it touches
the back of the housing.

NOTE: If the lever handle is difficult to open

or close the use of a section of steel pipe as
shown for increased leverage can avoid injury
such as pinched fingers.

SHURJOINT 42 INSTALLATION INSTRUCTIONS

 9. INSERT SPLIT PIN:
Insert the split pin through the

Grooved Couplings
hole on the bracket of the lever
handle to prevent accidental
opening of the coupling.
Insert and bend

To Disassemble
1. Always depressurize and drain the piping system before attempting
disassembly of any component.

2. Remove the split pin by hand or with the aid of pliers.

3. LIFT LEVER HANDLE: Lift the lever

handle to open the coupling. Use a
screwdriver or any other similar tool when
necessary for initial leverage.

Model XH-70 coupling

housing
Extra Heavy segment

Rigid Coupling Bolt Pad

Please read the instructions tongue

carefully before installation. &
groove Bolt
(t&G)
Nut
☞ Refer to pages 34 for preliminary Key

steps 1,2,3,4 & 5

6. ASSEMBLE COUPLING: Start with the two

coupling halves separated.

7. ASSEMBLE COUPLING HALVES: Install

one half at a time over the gasket making sure
that the coupling keys engage the grooves.

SHURJOINT 43 INSTALLATION INSTRUCTIONS

SHURJOINT

WARNING
The Shurjoint Model XH-70 couplings feature
a tongue and groove design and mechanism.
Thus the couplings must always be installed
so that tongue and groove mate properly.
Attempting to install these couplings tongue
Yes No to tongue or groove to groove will result in joint
failure, property damage or serious injury.

8. INSERT BOLT & NUT: Insert the first bolt

and apply the nut hand tight. Insert the second
bolt and nut in the same manner making sure
that the oval neck of both bolts engage the
holes in the coupling housing.

9. TIGHTEN NUTS: Tighten nuts alternately

and equally until the bolt pads meet and make
metal-to-metal contact. Tighten nuts by another
one quarter to one half turn to make sure the
nuts and bolts are snug and secure. The use of
a torque wrench is usually not required.

I CAUTION I
1. Uneven tightening of bolts and nuts may cause the gasket to be
pinched, resulting in an immediate or delayed leak.
2. Excessive tightening of nuts may cause a bolt or joint failure. Do
not exceed the listed torque values (Table 1, page 26) by more
than 25%.

SHURJOINT 44 INSTALLATION INSTRUCTIONS

Model 7706

Grooved Couplings
Reducing Coupling reducing
Gasket
coupling
housing
segment
Please read the instructions
carefully before installation. Bolt Pad
PIPE
RETAINER

Bolt

Key Nut

1. INSPECT PIPE ENDS: Make sure that

two pipes prepared have the right OD’s and
are properly roll or cut-grooved. For optimum
sealing by the gasket, the exterior surface
of the pipe ends must be free from any
indentations, projections, roll marks or other
harmful surface defects such as loose paint,
scale, dirt, chips, grease and rust.

2. CHECK GASKET: Check the color code

➞

of the gasket and make sure that the gasket

supplied is correct for the intended service.
The standard factory supplied gasket is grade
E EPDM, which is green stripe coded and
is basically good for water services. Do not
use the EPDM gaskets for hydrocarbons or
petroleum services.

☞ Refer to page 30 for additional information on

gaskets.

3. LUBRICATE GASKET: To help insert pipe

smoothly and mount couplings without pinching,
apply a thin layer of Shurjoint Lubricant to the
sealing lips of the gasket and as well as to
the exterior of the gasket. Other compatible
lubricants may be used so long as they are not
harmful to the gasket.

4. MOUNT GASKET ON LARGER PIPE:

Mount the larger opening of the gasket over
the larger pipe end.

Always mount the larger pipe first.

SHURJOINT 45 INSTALLATION INSTRUCTIONS

SHURJOINT
5. INSERT SMALLER PIPE: Bring together
and align the two pipes to be mated. Insert
the smaller pipe into the gasket. A slight
twisting motion of the pipe will make for easier
assembly. The gasket should not overhang the
end of the pipe or the grooves of either pipe.
CAUTION: The model 7706 coupling should
not be used with an end cap, as the end cap may
be sucked into pipe when draining the system.

NOTE: No metal-washer is required to prevent

the smaller pipe from telescoping into the
larger pipe. The built-in pipe stopper (or pipe
retainer) inside the gasket will help prevent
immediate telescoping of the smaller pipe.
Pipe retainer
Nevertheless, careful and gentle insertion of
the smaller pipe is required until housings are
applied and installation is completed.

6. INSTALL COUPLING HALVES: Place the

coupling housing segments over the gasket
and make sure that the coupling keys are
engaged into the grooves.

7. INSERT BOLT & NUT: Insert the bolts and

apply the nuts hand tight. Make sure that the
oval neck of the bolt engages into the bolt hole
of the housing.

8. TIGHTEN NUTS: Tighten nuts alternately

and equally until the bolt pads meet and make
metal-to-metal contact. Tighten nuts by another
one quarter to one half turn to make sure the
nuts and bolts are snug and secure. The use of
a torque wrench is usually not required.

I CAUTION I
1. Uneven tightening of bolts and nuts may cause the gasket to be
pinched, resulting in an immediate or delayed leak.
2. Excessive tightening of nuts may cause a bolt or joint failure. Do
not exceed the listed torque values (Table 1, page 26) by more
than 25%.

SHURJOINT 46 INSTALLATION INSTRUCTIONS

Models C-7 & C-7G

Grooved Couplings
Outlet Couplings Outlet openning
Steel Ring
Please read the instructions Outlet Opening upper
housing
carefully before installation. Ribs

Bolt Pad
Gasket

Bolt
Key
Nut
lower housing

1. LUBRICATE GASKET: Apply a thin layer of

Shurjoint or other compatible lubricant to the
sealing lips and exterior of the gasket as well
as to interior of the coupling housings.

CAUTION: The C-7/C-7G gasket contains a

plated steel ring inside the outlet neck to aid
sealing. Do not remove this steel ring.

2. INSTALL GASKET: Mount the gasket over

one end of the pipe so that the gasket lip
covers the area between the pipe end and the
groove.

3. INSERT MATING PIPE: Insert the mating

pipe into the other end of the gasket. Both
pipes shall be installed until their ends touch
the built-in internal rib of the gasket, which
works as a pipe stop. No part of the gasket
should protrude into the groove of either pipe.

4. INSTALL LOWER HOUSING: Place the

lower coupling housing over the gasket around
the bottom side of the gasket.

SHURJOINT 47 INSTALLATION INSTRUCTIONS

SHURJOINT
5. POSITION UPPER HOUSING: Place the
upper coupling housing over the gasket so
that the outlet opening of the housing properly
fits on gasket outlet opening. Make sure the
housing keys engage the pipe grooves.

6. INSERT BOLT & NUT: Insert bolts and apply

nuts hand tight. Make sure that the oval neck
of the bolt engages into the bolt hole of the
housing.

7. TIGHTEN NUTS: Tighten nuts alternately

and equally until the bolt pads meet and make
metal-to-metal contact. Tighten nuts by another
one quarter to one half turn to make sure the
nuts and bolts are snug and secure. The use of
a torque wrench is usually not required.

I CAUTION I
1. Uneven tightening of bolts and nuts may cause the gasket to be
pinched, resulting in an immediate or delayed leak.
2. Excessive tightening of nuts may cause a bolt or joint failure. Do
not exceed the listed torque values (Table 1, page 26) by more
than 25%.

* C-7/C-7G are not UL listed for use on dry pipe fire protection systems.

Model #C-7/C-7G Outlet Coupling Flow Characteristics

Grooved outlet THREADED OUTLET
Outlet Size Equivalent Length Outlet Size Equivalent Length
mm / in meter (feet) mm / in meter (feet)
25 2.7 25 0.9
1 9 1 3
32 1.2 40 0.9
1 5/8 4 1 1/2 3
40 1.2
Meter and feet of Schedule 40 steel outlet
1 1/2 4
pipe with a Hazen-Williams coefficient of
50 4.0
friction value of 120.
2 13

SHURJOINT 48 INSTALLATION INSTRUCTIONS

Models 7041 & 7043
Flange (2" - 12")
fLANGE
Please read the instructions HOUSING
SEGMENT Gasket
carefully before installation. HINGE

Gasket
cavity keY
The Shurjoint Model 7041 flange is
drilled to ANSI Class 125/150 and
Model 7043 to ANSI Class 300. Model
7041 flanges are also available with closure tab
factory
supplied
drilling to PN10/16 or JIS10K. Please bolT / nut
contact Shurjoint for additional * No closure tabs on # 7043

Grooved FLANGES
information.

1. MOUNT HINGED FLANGE SEGMENTS:

Fully open the Model 7041 or 7043 hinged
flange segments. Place the flange segments
around the groove of the pipe end and pull
together until the mating bolt holes of the ends
align.

2. DRAW FLANGE SEGMENTS: Use a

wrench, C-clamp or other similar tool to draw
the closure tabs together until the mating holes
are aligned.

Factory 3. INSERT THE FACTORY SUPPLIED BOLT:

Supplied
Bolt
Insert the Shurjoint factory supplied bolt
↙ through the mating hole making sure that the
flange is fully engaged in the pipe grooves.

I CAUTION I
Use of any bolts other than those supplied with the flange could result
in a leak or joint failure.

SHURJOINT 49 INSTALLATION INSTRUCTIONS

SHURJOINT
4. CHECK GASKET GRADE & LUBRICATE:
Check the color code of the gasket and make
sure that the gasket supplied is correct for the
intended service. Then apply a thin layer of
Shurjoint Lubricant to the sealing lip of the
gasket.

The standard factory supplied gasket is grade

E EPDM, which is green stripe coded and is
basically good for water services.

CAUTION: Do not use EPDM gaskets for

hydrocarbons or petroleum services.

☞ Refer to page 30 for additional information

on gaskets.

5. INSTALL GASKET: Place the gasket into

the gasket cavity between the pipe O.D., and
flange recess. Make sure that the bottom of
the gasket (the marking side) is positioned and
seated against the bottom of the gasket pocket.

6. MATE ADJOINING FLANGE: Insert

commercial flange bolt in the hinge hole (
opposite side the factory supplied bolt ) and
tighten the nuts of the commercial flange bolt
→ and the factory supplied bolt.
Commercial
Flange Bolt

7 . A D D B O LT S : A d d t h e r e m a i n i n g
commercial flange bolts and apply nuts hand
tight. All the bolts shall be inserted from one
direction.

8. TIGHTEN NUTS (For 2” – 12” Models

7041 & 7043 flanges): Tighten nuts alternately
in the sequence of diagonally opposite pairs
until the flange faces meet and make metal-
to-metal contact. Use a torque wrench so that
all the nuts are tightened with a same torque
value. See page 29 Table 3, Table 3a and
Table 4 for required torque values.

SHURJOINT 50 INSTALLATION INSTRUCTIONS

Model 7041 Flange
Housing
Flange (14" - 24") Flange
LAP JOINT
Segment

Please read the instructions DRAW

carefully before installation. BOLT/NUT

The Shurjoint Model 7041 flange

is drilled to ANSI Class 125/150. Factory
Model 7041 flanges are also Supplied
Bolt/NUT
available with drilling to PN16.
Gasket Gasket
Please contact Shurjoint for Cavity
additional information.

Grooved FLANGES
1. ASSEMBLE SEGMENTS: Place the first
flange segment onto the pipe making sure that
the key is engaged in the groove. As an option,
you may put two flange segments together
before placing them onto the pipe.

2. ADD OTHER SEGMENTS: Add other flange

segments one by one and assemble them
with draw bolts. Do not tighten the draw bolt
tightly until the final flange segment is brought
together and flange alignment is finished.

3. ALIGN FLANGE: Bring the two flanges to be

mated together and align their bolt holes. It may
sometimes be necessary to loosen the draw
bolts to allow for easier rotation and alignment.
Once the flanges are properly aligned tighten
the draw bolts uniformly to make sure the bolts
and nuts are snug and secure.

4. CHECK GASKET GRADE & LUBRICATE:

Check the color code of the gasket and make
sure that the gasket supplied is correct for the
intended service. Then, apply a thin layer of
Shurjoint Lubricant to the sealing lip of the
gasket.

The standard factory supplied gasket is grade

E EPDM, which is green stripe coded and is
basically good for water services.

SHURJOINT 51 INSTALLATION INSTRUCTIONS

SHURJOINT
CAUTION: Do not use EPDM gaskets for
hydrocarbons or petroleum services.

☞ Refer to page 30 for additional information

on gaskets.

5. INSTALL GASKET: Place the gasket into

the gasket cavity between the pipe O.D., and
flange recess. Make sure that the bottom of
the gasket (the marking side) is positioned and
seated against the bottom of the gasket pocket.

6. INSERT FACTORY SUPPLIED BOLTS:

Bring the adjoining flange face to face with the
Model 7041 flange and insert the four factory
supplied bolts through the four bolt holes at
the flange lap joints.

7.MATE ADJOINING FLANGE: Apply four

nuts on the four factory supplied bolts and
provisionally tighten them.

I CAUTION I
Use of any bolts other than those supplied with the flange
could result in a leak or joint failure.

8. TIGHTEN NUTS (For 14” – 24” Model

7041 flanges): Tighten nuts alternately in the
sequence of diagonally opposite pairs until the
flange faces meet and make metal-to-metal
contact. Use a torque wrench so that all the
nuts are tightened with a same torque value.
See page 29 Table 3 and 3a for required torque
values.

SHURJOINT 52 INSTALLATION INSTRUCTIONS

 Model 7041/ 7043
Flange

Important Notes:

1) The 7041 flange has small

triangular teeth inside the key
shoulder to prevent the pipe from
ED rotating. The teeth should be ground
off when mating to a rubber-lined
flange, plastic pipe and or light wall
pipe, such as schedule 5.

Grooved FLANGES
Sandwich plate

2) The 7041 flange requires a hard flat

surface for effective gasket sealing. A
sandwich plate must be used when
mating to a rubber faced or rubber
lined flange and or serrated face
Sandwich plates flange.

#7041 Flange Flange to mate #7041 Flange Flange to mate

(Rubber surface) (Serrated face)

Sandwich Plate Rubber faced or lined Sandwich Plate Regular

Flange Gasket

3) When assembling a Model 7041

flange against a butterfly or ball valve,
make sure that the outside dimensions
of the flange do not interfere with the
valve actuator or valve handle.

4) The Model 7041 flange shall not

be used as anchor points for tie-rods
across non-restrained joints.

SHURJOINT 53 INSTALLATION INSTRUCTIONS

SHURJOINT
Hole Cut Piping System
The hole-cut method of pipe preparation is required when installing the
Models 7721, 7722, M21 & M22 Mechanical Tees and Crosses, Model 723
Saddle-Let, Model SS-723 and C-723 Mechanical Tees.

Hole Dimension
A

16mm(5/8")

This method of pipe preparation requires the cutting or drilling of a

specified hole size on the centerline of the pipe. Always use the correct hole
saw size as shown in this handbook and never use a torch for cutting a hole.
After the hole has been cut all rough edges must be removed and the area
within 5/8" (16mm) of the hole should be inspected to ensure a clean smooth
surface, free of any indentations or projections that could affect proper
gasket sealing. The area within the "A" dimension should also be inspected
and must be free of dirt, scale or any imperfection that could affect proper
seating or assembly of the fitting.

I CAUTION I
The hole must be clearly cut and shall have a smooth edge. Never
use a torch for cutting a hole.

SHURJOINT 54 INSTALLATION INSTRUCTIONS

Hole Sizes for Mechanical Tees Models 7721, 7722,
M21 & M22
Please refer to the table below for HOLE SAW
specific hole sizes.
HOLE SAW SIZE

PIPE

Model 7721 / 7722 / M21 / M22 Mechanical Tee

Hole Dimensions Surface Hole Dimensions Surface
Mechanical Tees Hole Saw Max Dia. Preparation Mechanical Tees Hole Saw Max Dia. Preparation
Run x Branch Size Allowed A Run x Branch Size Allowed A
mm mm mm mm mm mm mm mm
in in in in in in in in
50 x 15 38 41 90 100 x 25 38 41 90
2 x 1/2 1 1/2 1 5/8 3 9/16 4 x 1 1 1/2 1 5/8 3 9/16
50 x 20 38 41 90 100 x 32 51 54 100
2 x 3/4 1 1/2 1 5/8 3 9/16 4 x 1 1/4 2 2 1/8 3 15/16
50 x 25 38 41 90 100 x 40 51 54 100
2 x 1 1 1/2 1 5/8 3 9/16 4 x 1 1/2 2 2 1/8 3 15/16
50 x 32 45* 47* 100 100 x 50 64 67 115
2 x 1 1/4 1 3/4 1 7/8 3 15/16 4 x 2 2 1/2 2 5/8 4 1/2
50 x 40 45* 47* 100 100 x 65 70 73 120
2 x 11/2 1 3/4 1 7/8 3 15/16 4 x 2 1/2 2 3/4 2 7/8 4 3/4

hOLE-CUT PIPING SYSTEM

65 x 15 38 41 90 100 x 80 89 92 140
2 1/2 x 1/2 1 1/2 1 5/8 3 9/16 4 x 3 3 1/2 3 5/8 5 1/2
65 x 20 38 41 90 125 x 50 64 67 115
2 1/2 x 3/4 1 1/2 1 5/8 3 9/16 5 x 2 2 1/2 2 5/8 4 1/2
65 x 25 38 41 90 125 x 65 70 73 120
2 1/2 x 1 1 1/2 1 5/8 3 9/16 5 x 2 1/2 2 1/2 2 7/8 4 3/4
65 x 32 51 54 100 150 x 32 51 54 100
2 1/2 x 1 1/4 2 2 1/8 3 15/16 6 x 1 1/4 2 2 1/8 3 15/16
65 x 40 51 54 100 150 x 40 51 54 100
2 1/2 x 1 1/2 2 2 1/8 3 15/16 6 x 1 1/2 2 2 1/8 3 15/16
80 x 15 38 41 90 150 x 50 64 67 115
3 x 1/2 1 1/2 1 5/8 3 9/16 6 x 2 2 1/2 2 5/8 4 1/2
80 x 20 38 41 90 150 x 65 70 73 120
3 x 3/4 1 1/2 1 5/8 3 9/16 6 x 2 1/2 2 3/4 2 7/8 4 3/4
80 x 25 38 41 90 150 x 80 89 92 140
3 x 1 1 1/2 1 5/8 3 9/16 6 x 3 3 1/2 3 5/8 5 1/2
80 x 32 51 54 100 150 x 100 114 117 165
3 x 1 1/4 2 2 1/8 3 15/16 6 x 4 4 1/2 4 5/8 6 1/2
80 x 40 51 54 100 200 x 50 70* 73* 115
3 x 1 1/2 2 2 1/8 3 15/16 8x2 2 3/4 2 7/8 4 1/2
80 x 50 64 67 115 200 x 65 70 73 120
3 x 2 2 1/2 2 5/8 4 1/2 8 x 2 1/2 2 3/4 2 7/8 4 3/4
100 x 15 38 41 90 200 x 80 89 92 140
4 x 1/2 1 1/2 1 5/8 3 9/16 8 x 3 3 1/2 3 5/8 5 1/2
100 x 20 38 41 90 200 x 100 114 117 165
4 x 3/4 1 1/2 1 5/8 3 9/16 8 x 4 4 1/2 4 5/8 6 1/2
* Important: Make special note of the hole saw size and maximum diameter allowed on
these sizes, deviation could lead to joint failure.
SHURJOINT 55 INSTALLATION INSTRUCTIONS
SHURJOINT

Model 7721 & 7722

Mechanical Tees Gasket POCKET
Gasket Upper
Housing
Please read the instructions
carefully before installation. Locating
Collar

ALIGNMENT
TAB Nut

BOLD PAD
Bolt

Lower Housing

1. HOLE CUT: Determine the location for the

hole on the pipe. Use the correct size hole saw
as specified on page 55 for cutting the hole.

Never use a torch for cutting a hole.

2. REMOVE BURRS: Remove burrs and clean

the pipe surface within 5/8” (16mm) around the
hole where the gasket is to be seated.

I CAUTION I
The hole must be cleanly cut and shall have a smooth edge. Never
use a torch for cutting a hole.

3. CHECK GASKET GRADE AND LUBRICATE:

Check the color code of the gasket and make
sure that the gasket supplied is correct for the
intended service. Then, apply a thin layer of
Shurjoint Lubricant to the sealing lip of the
gasket.
The standard factory supplied gasket is grade
E EPDM, which is green stripe coded and is
basically good for water services. Do not use
EPDM gaskets for hydrocarbons or petroleum
services.

☞ Refer to page 30 for additional information

on gaskets.

SHURJOINT 56 INSTALLATION INSTRUCTIONS

 4. INSERT GASKET: Insert the gasket into the
gasket pocket of the housing .The alignment
tabs on the side of the gasket should properly
fit into the recesses.

5. PREPARE TO ASSEMBLE: Assemble the

coupling housings loosely leaving one nut and
bolt off to allow for a “swing-over” installation.

6. POSITION UPPER HOUSING: Place the

upper housing on the pipe so that the locating
collar engages properly into the hole. Then
apply the lower housing from the opposite side
of the pipe.

hOLE-CUT PIPING SYSTEM

7. INSERT BOLT & NUT: Insert the remaining
bolt and apply the nut hand-tight. Make sure
that the oval neck of the bolt engages into the
bolt hole of the housing.

8. CHECK LOCATING COLLAR: Double check

to ensure the locating collar is properly seated
in the hole. This may be checked by rocking
the upper housing in the hole. Also make sure
that the oval neck of the bolts engages into the
bolt hole of the housing.

SHURJOINT 57 INSTALLATION INSTRUCTIONS

SHURJOINT
9. TIGHTEN NUTS: Tighten nuts alternately
and equally until the outlet housing comes to
contact the outer surface of the pipe, metal-to-
metal contact. Gaps between bolts pads are
acceptable but the gaps shall be equal on both
sides. Use a torque wrench and tighten the
nuts to following torque values.

Model 7721 & 7722 Mechanical Tees

Nom. Bolt Required
Size Size Torque
Metal-to-metal mm / in in N-m / Lbs-Ft
50 / 2 3/8 (2) 40 / 30
65 / 2 1/2 1/2 (2)
80 / 3 1/2 (2)
100 / 4 1/2 (2) 68 / 50
125 / 5 5/8 (2)
Gap 150 / 6 5/8 (2)
200 / 8 3/4 (2)
It is normal to see bolt
( ): No. of bolts
pad gaps

I CAUTION I
Do not exceed the above torque values by more than 25% as
excessive torque could lead to bolt and or joint failure.

Outlet Flow Characteristics for Mechanical Tee Model #7721 & #7722
Outlet Equivalent Length Outlet Equivalent Length
Size 7722 7721 Size 7722 7721
mm/in meter/feet meter/feet mm/in meter/feet meter/feet
25 0.9 0.9 65 4.6 4.6
1 3.0 3.0 2½ 15.0 15.0
32 1.8 1.8 80 4.9 4.9
1¼ 6.0 6.0 3 16.0 16.0
40 2.4 2.4 100 5.2 5.2
1½ 8.0 8.0* 4 17.0 17.0
50 2.7 2.7
2 9.0 9.0
Meter and feet of Schedule 40 steel outlet pipe with a Hazen-Williams coefficient of friction value of 120.
*Equivalent length for #7721 with a 1-1/2” outlet and 2” or 2-1/2” main run size is 13 feet (4 meters)

SHURJOINT 58 INSTALLATION INSTRUCTIONS

Model M21 & M22 Gasket POCKET
Mechanical Tees Gasket Upper
Housing

Please read the instructions Locating

carefully before installation. Collar

ALIGNMENT
TAB Nut

BOLD PAD
Bolt

Lower Housing

1. HOLE CUT: Determine the location for the

hole on the pipe. Use the correct size hole saw
as specified on page 55 for cutting the hole.

Never use a torch for cutting a hole.

2. REMOVE BURRS: Remove burrs and clean

the pipe surface within 5/8” (16mm) around the
hole where the gasket is to be seated.

hOLE-CUT PIPING SYSTEM

I CAUTION I
The hole must be cleanly cut and shall have a smooth edge. Never
use a torch for cutting a hole.

3. CHECK GASKET GRADE AND LUBRICATE:

Check the color code of the gasket and make
sure that the gasket supplied is correct for the
intended service. Then, apply a thin layer of
Shurjoint Lubricant to the sealing lip of the
gasket.
The standard factory supplied gasket is grade
E EPDM, which is green stripe coded and is
basically good for water services. Do not use
EPDM gaskets for hydrocarbons or petroleum
services.

☞ Refer to page 30 for additional information

on gaskets.

SHURJOINT 59 INSTALLATION INSTRUCTIONS

SHURJOINT
4. INSERT GASKET: Insert the gasket into the
gasket pocket of the housing. The alignment
tabs on the side of the gasket should properly
fit into the recesses.

5. PREPARE TO ASSEMBLE: Assemble the

coupling housings loosely leaving one nut and
bolt off to allow for a “swing-over” installation.

6. POSITION UPPER HOUSING: Place the

upper housing on the pipe so that the locating
collar engages properly into the hole. Then
apply the lower housing from the opposite side
of the pipe.

7. INSERT BOLT & NUT: Insert the remaining

bolt and apply the nut hand-tight. Make sure
that the oval neck of the bolt engages into the
bolt hole of the housing.

8. CHECK LOCATING COLLAR: Double check

to ensure the locating collar is properly seated
in the hole. This may be checked by rocking
the upper housing in the hole. Also make sure
that the oval neck of the bolts engages into the
bolt hole of the housing.

SHURJOINT 60 INSTALLATION INSTRUCTIONS

 9. TIGHTEN NUTS: Tighten nuts alternately
and equally until the outlet housing comes to
contact the outer surface of the pipe, metal-to-
metal contact. Gaps between bolts pads are
acceptable but the gaps shall be equal on both
sides. Use a torque wrench and tighten the
nuts to following torque values.

Model M21 & M22 Mechanical Tees

Nom. Bolt Required
Size Size Torque
mm / in in N-m / Lbs-Ft
50 / 2 3/8 (2) 40 / 30
65 / 2 1/2 1/2 (2)
80 / 3 1/2 (2)
100 / 4 1/2 (2) 68 / 50
125 / 5 5/8 (2)
150 / 6 5/8 (2)
200 / 8 3/4 (2)
( ): No. of bolts

Metal-to-metal

hOLE-CUT PIPING SYSTEM

Gap

It is normal to see bolt

pad gaps.

SHURJOINT 61 INSTALLATION INSTRUCTIONS

SHURJOINT

Model 723 & SS-723

Saddle-let Gasket
POCKET
Housing

Small Mechanical Tee Locating

Collar

Please read the instructions Gasket

ALIGNMENT TAB
carefully before installation.
Nut

u-bolt

1. HOLE CUT: Determine the location for the

hole on the pipe. Use a 13/16” (30mm) hole saw
and cut a hole at the desired location. Never
use a torch for cutting a hole.

Hole Sizes for Mechanical Tees Model 723 & SS-723

Hole Dimension: 13/16" (30mm) for all dimensions ( 11/4"~ 21/2" )

Model 723 Saddle-Let, Model SS-723 Mechanical Tee

Hole Dimensions Surface Surface
Header Branch Hole Saw Max Dia. Preparation *
Size Size Size Allowed “A”
mm mm mm mm mm
in in in in in
32 15, 20, 25 30 32 90
1 1/4 1/2, 3/4 ,1 1 3/16 1 1/4 3 9/16
40 15, 20, 25 30 32 90
1 1/2 1/2, 3/4,1 1 3/16 1 1/4 3 9/16
50 15, 20, 25 30 32 90
2 1/2, 3/4,1 1 3/16 1 1/4 3 9/16
65 15, 20, 25 30 32 90
2 1/2 1/2, 3/4,1 1 3/16 11/4 3 9/16

* Please refer to page 55.

2. REMOVE BURRS: Remove burrs and clean

the pipe surface within 5/8”(16mm) around the
hole where the gasket is to be seated

SHURJOINT 62 INSTALLATION INSTRUCTIONS

 I CAUTION I
The hole must be cleanly cut and shall have a smooth edge. Never
use a torch for cutting a hole.

3. INSERT GASKET: Insert the gasket

into the gasket pocket of the housing using
alignment tabs on side for proper positioning.

The standard factory supplied gasket is grade

E EPDM. Do not use EPDM gaskets for
hydrocarbons or petroleum services.
☞ Refer to page 30 for additional information
on gaskets.

4. POSITION LOCATING COLLAR: Position

the upper housing on the pipe so that the built-
in locating collar fits properly within the hole.

5. INSERT BOLT: Insert the U-bolt from the

opposite side of the pipe and apply the nuts

hOLE-CUT PIPING SYSTEM

hand tight.
NOTE: For SS-723, insert
the lower housing from the
opposite side of the pipe and
apply the bolts and nuts hand
tight.

6. TIGHTEN NUT: Check to make sure the

locating collar is properly seated in the hole.
Tighten the nuts alternately and equally to an
approximate torque value of 22 lb-Ft (30 N-
m). CAUTION: Excessive torque may lead to
gasket distortion, leaks and or joint failure. To
avoid excessive torque use a wrench with a
maximum length of 8" (200 mm).
Outlet Flow Characteristics Outlet Size Equivalent Length
for Models #723 & #SS-723 mm / in meter / feet
25 1.2
1 40
Meter and feet of Schedule 40 steel outlet pipe with a
Hazen-Williams coefficient of friction value of 120.

SHURJOINT 63 INSTALLATION INSTRUCTIONS

SHURJOINT

Stainless Steel Series

How to lnstall Gaskets - Preliminary Steps -

1. INSPECT PIPE ENDS: For optimum sealing

by the gasket, the exterior surface of the pipe
ends must be free from any indentations,
projections, roll marks or other harmful surface
defects such as loose paint, scale, dirt, chips,
grease and rust.

➞ 2. CHECK GASKET: Check the color code of

the gasket and make sure that the gasket supplied
is correct for the intended service. The standard
factory supplied gasket is grade E EPDM, which
is green stripe coded and is basically good for
water services. Do not use EPDM gaskets for
hydrocarbons or petroleum services.

☞ Refer to page 30 for additional information on gaskets.

3. LUBRICATE GASKET: Apply a thin layer

of Shurjoint Lubricant to the sealing lips of
the gasket and as well as to the exterior of the
gasket.

4. INSTALL GASKET: Install the gasket over

one end of the pipe so that the pipe end is
exposed. No part of the gasket should overhang
this end of the pipe.

5. BRING THE MATING PIPE TOGETHER:

Bring together and align the two pipe ends to
be joined. Slide the gasket over the ends and
center it between the grooves of the pipe to be
joined. No part of the gasket should protrude into
the groove of either pipe.

SHURJOINT 64 INSTALLATION INSTRUCTIONS

Model SS-7 & SS-7X
Stainless Steel Coupling
Rigid Couplings Gasket Housing
Segment

Please read the instructions

carefully before installation.
tongue
☞ Refer to page 64 for preliminary &
Bolt
groove
steps 1,2,3,4 & 5. (t&G)
Key Nut

6. INSTALL COUPLING HALVES: Place the

coupling halves over the gasket and make sure
that the coupling keys are engaged into the
grooves.

WARNING
The Shurjoint Model SS-7 & SS-7X couplings
feature a tongue and groove design and
mechanism. Thus the couplings must always
be installed so that tongue and groove mate
properly. Attempting to install these couplings
Yes No tongue to tongue or groove to groove will result in
joint failure, property damage or serious injury.

7. INSERT BOLT & NUT: Insert bolts and apply

nuts hand tight. Make sure that the oval neck
of the bolt engages into the bolt hole of the
housing.
STAINLESS STEEL SERIES

8. TIGHTEN NUTS (For 1 1/4” to 8” Models

SS-7 Couplings): Tighten nuts alternately and
equally until the bolt pads meet and make
metal-to-metal contact. Tighten nuts by another
one quarter to one half turn to make sure the
nuts and bolts are snug and secure. The use of
a torque wrench is usually not required.

SHURJOINT 65 INSTALLATION INSTRUCTIONS

SHURJOINT
9. LARGE DIAMETER COUPLING: Large
diameter couplings over 14” consist of three to
four housing segments. To prepare installation,
preassemble the segments loosely into two or
three equal assemblies depending on sizes.
Install those assemblies over the gasket in the
same manner as described above.

9a. TIGHTEN NUTS (For 10” – 24” Model

SS-7X couplings): Tighten nuts alternately and
equally using a torque wrench until the required
torque value is achieved. See page 26 Table 2
for required torque values. Full metal-to-metal
contact is not always required but bolt pad
gaps, if any, shall be equal on both sides.

If the bolt pad gaps are greater than 3.2mm (1/8”), disassemble and
reinstall the coupling after checking the following.

√ The coupling, pipe and or fitting being connected are the correct size.
√ The coupling keys are fully engaged in the pipe and or component
grooves.
√ The gasket is not being pinched.
√ The grooves conform to the applicable groove dimension
specifications.
√ The pipe end flare is within the specification tolerance.

NOTE: Excessive torque may cause the galling of stainless steel

bolts and nuts. Use of an anti-seize lubricant such as Loctite C5-A
to lessen this problem with stainless steel bolts and nuts. The use of
silicone bronze nuts is also a good option to avoid galling. Contact
Shurjoint for additional information.

I CAUTION I
1. Uneven tightening of bolts and nuts may cause the gasket to be
pinched, resulting in an immediate or delayed leak.
2. Excessive tightening of nuts may cause bolt or joint failure. Do not
exceed the listed torque values (Table 2, page 26) by more than
25%.

* SS-7X is not UL listed.

SHURJOINT 66 INSTALLATION INSTRUCTIONS
Model SS-8 & SS-8X
Stainless Steel Gasket
coupling
housing
segment
Standard Couplings
Bolt Pad
Please read the instructions
carefully before installation. Bolt
Nut
☞ Refer to page 64 for preliminary Key
steps 1,2,3,4 & 5.

6. INSTALL COUPLING HALVES: Place the

coupling halves over the gasket and make sure
that the coupling keys are engaged into the
grooves.

7. INSERT BOLT & NUT: Insert bolts and apply

nuts hand tight. Make sure that the oval neck
of the bolt engages into the bolt hole of the
housing.

8. TIGHTEN NUTS: Tighten nuts alternately

and equally until the bolt pads meet and make
metal-to-metal contact. Tighten nuts by another
one quarter to one half turn to make sure the
nuts and bolts are snug and secure. The use of
a torque wrench is usually not required.

NOTE: Excessive torque may cause the galling of stainless steel

bolts and nuts. Use of an anti-seize lubricant such as Loctite C5-A
to lessen this problem with stainless steel bolts and nuts. The use of
STAINLESS STEEL SERIES

silicone bronze nuts is also a good option to avoid galling. Contact

Shurjoint for additional information.

I CAUTION I
1. Uneven tightening of bolts and nuts may cause the gasket to be
pinched, resulting in an immediate or delayed leak.
2. Excessive tightening of nuts may cause bolt or joint failure. Do not
exceed the listed torque values (Table 2, page 26) by more than 25%.

* SS-8X is not UL listed.

SHURJOINT 67 INSTALLATION INSTRUCTIONS
SHURJOINT

Model SS-1200
Stainless Steel FAST-FIT
Flexible Coupling GASKET
COUPLING
Housing
Please read the instructions SEGMENT

carefully before installation. Bolt

PAD
The Shurjoint Model SS-1200 is designed for
Bolt
high pressure applications including reverse
osmosis and desalination systems. The
WASHER
coupling is supplied standard a proprietary
Shurjoint Fast-Fit gasket, type 316 track
Nut
bolts, washers and silicone bronze nuts. The
SS-1200 performance standards are based
on use with cut groove pipe ends only.

cut-grooved 1. CUT GROOVE PIPE ENDS: Cut groove the

pipe ends to be connected. The performance
standards do not support use with roll-grooved
pipe ends.

Pipe ends shall be cut-grooved

Fast-Fit Gasket 2. CHECK GASKET: Always use the

factory supplied Shurjoint Fast-Fit gasket.
Performance standards do not support the use
of a standard gasket in the SS-1200 coupling.
Use of a lubricant is usually not required. If a
Use the Shurjoint Fast-Fit Gasket lubricant is used make sure to use the Shurjoint
or other compatible NSF-61 approved lubricant.

3. MOUNT GASKET ON PIPE ENDS: Insert

one pipe end into the Fast-Fit gasket, then
insert the other pipe end to be connected into
the other side of the gasket. The Fast-Fit
Easy gasket design allows for the direct insertion of
installation
with a single
the pipe ends into the gasket without stretching
hand the gasket.

4. INSTALL COUPLING HALVES: Place the

coupling halves over the gasket and make sure
that the coupling keys are engaged into the
grooves.

SHURJOINT 68 INSTALLATION INSTRUCTIONS

 5. INSERT BOLT & NUT: Insert the factory
supplied bolt through the bolt pads. Place the
washer over the bolt and assemble the silicone
bronze nut (hand tight) on the bolt. The use of
other bolts and nuts could lead to joint failure
or galling.

6. TIGHTEN NUTS: Tighten nuts alternately

and equally until the bolt pads meet and make
metal-to-metal contact. Tighten nuts by another
one quarter to one half turn to make sure the
bolts and nuts are snug and secure. The use of
a torque wrench is usually not required.

Model SS-41 fLANGE

HOUSING
Flange HINGE
SEGMENT Gasket

Please read the instructions Gasket

cavity
carefully before installation. keY

The Shurjoint Model SS-41 flange is factory

closure tab supplied
drilled to ANSI Class 125/150. bolT / nut

1. Mount HINGED FLANGE SEGMENTS:

Fully open the Model SS-41 hinged flange
segments. Place the flange segments around
the groove of the pipe end and pull together
until the mating bolt holes of the ends come to
align.

2. DRAW FLANGE SEGMENTS: Use a

wrench, C-clamp or other similar tool to draw
STAINLESS STEEL SERIES

the closure tabs together until the mating holes

are aligned.

3. INSERT THE FACTORY SUPPLIED BOLT:

Insert the Shurjoint factory supplied bolt
through the mating hole making sure that the
Factory ——→
Supplied flange is fully engaged in the pipe grooves. Use
Bolt
of any bolt other than the one supplied with the
flange could result in a leak or joint failure.

SHURJOINT 69 INSTALLATION INSTRUCTIONS

SHURJOINT
4. CHECK GASKET GRADE & LUBRICATE:
Check the color code of the gasket and make
sure that the gasket supplied is correct for the
intended service. Then, apply a thin layer of
Shurjoint Lubricant to the sealing lip of the
gasket.
The standard factory supplied gasket is grade
E EPDM, which is green stripe coded and is
basically good for water services. Do not use
EPDM gaskets for hydrocarbons or petroleum
services.

☞ Refer to page 30 for additional information on

gaskets.

5. INSTALL GASKET: Place the gasket into

the cavity between the pipe O.D., and flange
recess. Make sure that the bottom of the gasket
(the marking side) is positioned and seated
against the bottom of the flange recess.

6. MATE ADJOINING FLANGE: Insert

commercial flange bolt in the hinge hole
(opposite side the factory supplied bolt) and
tighten the nuts of the commercial flange bolt
and the factory supplied bolt.

Commercial 7 . A D D B O LT S : A d d t h e r e m a i n i n g
Flange Bolt —
→ commercial flange bolts and apply nuts hand
tight. All the bolts shall be inserted from the
same direction.

8. TIGHTEN NUTS: Tighten nuts alternately in

the sequence of diagonally opposite pairs until
the flange faces meet and make metal-to-metal
contact. Use a torque wrench so that all the
nuts are tightened with a same torque value.
See page 29 Table 3 for required torque values.

SHURJOINT 70 INSTALLATION INSTRUCTIONS

Copper Tubing Series

COPPER TUBING SERIES

How to lnstall Gaskets - Preliminary Steps -

1. INSPECT PIPE ENDS: For optimum sealing

by the gasket, the exterior surface of the pipe ends
must be free from any indentations, projections,
roll marks or other harmful surface defects such as
loose paint, scale, dirt, chips, grease and rust.

2. CHECK GASKET : Check the color code

➞
of the gasket and make sure that the gasket
supplied is correct for the intended service.
The standard factory supplied gasket for
the copper series is a grade E-pw Gap-Seal
gasket for potable water applications (double
green stripe). Do not use E-pw gaskets for
hydrocarbons or petroleum services.

☞ Refer to page 30 for additional information on

gaskets.

3. LUBRICATE GASKET: Apply a thin layer

of Shurjoint Lubricant to the sealing lips of
the gasket as well as to the exterior of the
gasket. For potable water applications a NSF61
approved lubricant must be used. If you are
not using Shurjoint lubricant make sure the
lubricant you are using is NSF 61 approved.

4. INSTALL GASKET: Install the gasket

over one end of the pipe so that the pipe
end is exposed. No part of the gasket should
overhang this end of the pipe.

5. BRING THE MATING PIPE TOGETHER:

Bring together and align the two pipe ends to be
joined. Slide the gasket over the ends and center
it between the grooves of the pipes to be joined.
No part of the gasket should protrude into the
groove of either pipe.

SHURJOINT 71 INSTALLATION INSTRUCTIONS

SHURJOINT

Model C305 Coupling

Gasket
Rigid Coupling Housing
Segment

Please read the Angled

Bolt Pad
instructions carefully before
installation. Bolt

Nut
☞ Refer to page 71 for Key
preliminary steps 1,2,3,4 & 5

6. ASSEMBLE COUPLING: If assembled

remove one nut and bolt from one side of the
coupling and loosen the nut on the opposite
side. If unassembled loosely install one bolt and
nut on one side of the coupling. This assembly
with one bolt and nut allows for a “swing-over”
installation.

7. INSTALL COUPLING HALVES: Place one

of the coupling halves over the gasket and
swing-over the other coupling half into position.
Make sure that the coupling keys are engaged
into the grooves.

8. INSERT BOLT & NUT: Insert the remaining

bolt and apply the nut hand-tight. Make sure
that the oval neck of the bolt engages into the
bolt hole of the housing.

9. TIGHTEN NUTS: Tighten nuts alternately

and equally until the bolt pads meet and make
metal-to-metal contact. Tighten nuts by another
one quarter to one half turn to make sure the
nuts and bolts are snug and secure. The use of
a torque wrench is usually not required.

SHURJOINT 72 INSTALLATION INSTRUCTIONS

 ➞
NOTE: As the coupling bolts are tightened,

COPPER TUBING SERIES

➞ the angled bolt pads slide in opposite
directions causing the coupling keys to
tightly grip the pipe, while at the same time
the pipe grooves are forced outward against
➞ the coupling keys. Bolt pads should always
maintain metal-to-metal contact.
➞

I CAUTION I
1. Uneven tightening of bolts and nuts may cause the gasket to be
pinched, resulting in an immediate or delayed leak.
2. Excessive tightening of nuts may cause bolt or joint failure. Do not
exceed the listed torque values (Table 1, page 26) by more than
25%.

SHURJOINT 73 INSTALLATION INSTRUCTIONS

SHURJOINT

Model C306 Reducing

Gasket
Coupling
Housing
Reducing Coupling Segment

Please read the instructions Bolt Pad

carefully before installation. pipe retainer

Bolt
Key
Nut

1. INSPECT PIPE ENDS: Make sure that two

pipes prepared have the right OD’s and are
properly grooved. For optimum sealing by the
gasket, the exterior surface of the pipe ends
must be free from any indentations, projections,
roll marks or other harmful surface defects
such as loose paint, scale, dirt, chips, grease
and rust.

2. CHECK GASKET: Check the color code

➞

of the gasket and make sure that the gasket

supplied is correct for the intended service.
The standard factory supplied gasket for
the copper series is a grade E-pw Gap-Seal
gasket for potable water applications (double
green stripe). Do not use E-pw gaskets for
hydrocarbons or petroleum services.

☞ Refer to page 30 for additional information on

gaskets.

3. LUBRICATE GASKET: To help insert

pipe smoothly and mount couplings smoothly
without pinching, apply a thin layer of Shurjoint
Lubricant to the sealing lips of the gasket and
as well as to the exterior of the gasket. Other
compatible lubricants may be used so long as
they are not harmful to the gasket.

For potable water applications, a NSF 61

approved lubricant must be used. If you are
not using Shurjoint lubricant, make sure the
lubricant you are using is NSF 61 approved.

SHURJOINT 74 INSTALLATION INSTRUCTIONS

 4. MOUNT GASKET ON LARGER PIPE:
Mount the larger opening of the gasket over

COPPER TUBING SERIES

the larger pipe end.

Always mount the larger pipe first.

5. INSERT SMALLER PIPE: Insert the smaller

pipe into the gasket. A slight twisting motion
of the pipe will make for easier assembly. The
gasket shall neither overhang pipe end nor go
into the groove of either pipe.
Caution: The model C306 coupling should not
be used with an end cap, as the end cap may
be sucked into pipe when draining the system.

6. INSTALL COUPLING HALVES: Place the

coupling halves over the gasket and make sure
that the coupling keys are engaged into the
grooves.

7. INSERT BOLT & NUT: Insert the bolts and

apply the nuts hand tight. Make sure that the
oval neck of the bolt engages into the bolt hole
of the housing.

8. TIGHTEN NUTS: Tighten nuts alternately

and equally until the bolt pads meet and make
metal-to-metal contact. Tighten nuts by another
one quarter to one half turn to make sure the
nuts and bolts are snug and secure. The use of
a torque wrench is usually not required.

I CAUTION I
1. Uneven tightening of bolts and nuts may cause the gasket to be
pinched, resulting in an immediate or delayed leak.
2. Excessive tightening of nuts may cause bolt or joint failure. Do not
exceed the listed torque values (Table 1, page 26) by more than
25%.

SHURJOINT 75 INSTALLATION INSTRUCTIONS

SHURJOINT

Model C307 TRANSITION

Gasket
Coupling
Housing
Transition Coupling Segment

Please read the instructions bolt pad

carefully before installation.

tongue
& Bolt
The Shurjoint Model C307 provides a groove
Nut
direct transition from grooved IPS steel (t&G)
Key
pipe to grooved CTS copper tubing.

1. PREPARE PIPES: Make sure that the IPS

steel pipe and copper tubing prepared have the
right OD’s and are properly roll- or cut-grooved.
For optimum sealing by the gasket, the exterior
surface of the pipe ends must be free from any
indentations, projections, roll marks or other
harmful surface defects such as loose paint,
scale, dirt, chips, grease and rust.

2. CHECK GASKET : Check the color code

➞

of the gasket and make sure that the gasket

supplied is correct for the intended service.
The standard factory supplied gasket for the
copper series is a grade E-pw Gap-Seal gasket
for potable water applications (double green
stripe).

3. LUBRICATE GASKET: To help insert

pipe smoothly and mount couplings smoothly
without pinching, apply a thin layer of Shurjoint
Lubricant to the sealing lips of the gasket and
as well as to the exterior of the gasket. Other
compatible lubricants may be used so long as
they are not harmful to the gasket.

4. MOUNT GASKET ON IPS (STEEL) PIPE:

Mount the larger opening of the gasket over
the IPS steel pipe end. Always mount the IPS
pipe first.

SHURJOINT 76 INSTALLATION INSTRUCTIONS

 5. INSERT COPPER TUBING: Bring together
and align the two pipes to mated. Insert the

COPPER TUBING SERIES

copper tubing into the gasket. A slight twisting
motion will make for a easier assembly. The
gasket shall neither overhang the pipe end or
either groove on the pipes.

6. INSTALL COUPLING HALVES: Place the

coupling halves over the gasket and make sure
that the coupling keys are engaged into the
grooves.

WARNING
The Shurjoint Model C307 couplings feature
a tongue and groove design and mechanism.
Thus the couplings must always be installed
so that tongue and groove mate properly.
Attempting to install these couplings tongue
Yes No to tongue or groove to groove will result in joint
failure, property damage or serious injury.

7. INSTALL BOLT & NUT: Insert the bolts and

apply the nuts hand tight. Make sure that the
oval neck of the bolt engages into the bolt hole
of the housing.

8. TIGHTEN NUTS: Tighten nuts alternately

and equally until the bolt pads meet and make
metal-to-metal contact. Tighten nuts by another
one quarter to one half turn to make sure the
nuts and bolts are snug and secure. The use of
a torque wrench is usually not required.

I CAUTION I
1. Uneven tightening of bolts and nuts may cause the gasket to be
pinched, resulting in an immediate or delayed leak.
2. Excessive tightening of nuts may cause bolt or joint failure. Do not
exceed the listed torque values (Table 1, page 26) by more than
25%.

SHURJOINT 77 INSTALLATION INSTRUCTIONS

SHURJOINT

Model C341 Flange fLANGE

HOUSING

for Copper Tubing HINGE

SEGMENT Gasket

Please read the instructions Gasket

cavity keY
carefully before installation.

The Shurjoint Model C341 flange is

factory
drilled to ANSI Class 125/150. closure tab supplied
bolT / nut

1. Mount HINGED FLANGE SEGMENTS:

Fully open the Model C-341 hinged flange
segments. Place the flange segments around
the groove of the pipe end and pull together
until the mating bolt holes of the ends come to
align.

2. DRAW FLANGE SEGMENTS: Use a

wrench, C-clamp or other similar tool to draw
the closure tabs together until the mating holes
are aligned.

3. CHECK GASKET GRADE & LUBRICATE:

Check the color code of the gasket and make
sure that the gasket supplied is correct for the
intended service. Then, apply a thin layer of
Shurjoint Lubricant to the sealing lip of the
gasket.
The standard factory supplied gasket is grade
E-pw gasket, which is double green stripe
coded and is basically good for potable water
services.

☞ Refer to page 30 for additional information

on gaskets.

SHURJOINT 78 INSTALLATION INSTRUCTIONS

 4. INSERT THE FACTORY SUPPLIED BOLT:
Insert the Shurjoint factory supplied bolt

COPPER TUBING SERIES

through the mating hole making sure that the
flange is fully engaged in the pipe grooves. Use
of any bolt other than the one supplied with the
Factory ↗
Supplied Bolt flange could result in a leak or joint failure.

5. INSTALL GASKET: Place the gasket into

the cavity between the pipe O.D., and flange
recess. Make sure that the bottom of the gasket
(the marking side) is positioned and seated
against the bottom of the flange recess.

6 . M AT E A D J O I N I N G F L A N G E : I n s e r t
commercial flange bolt in the hinge hole
(opposite side of the factory supplied bolt) and
tighten the nuts of the commercial flange bolt
Commercial → and the factory supplied bolt.
Flange Bolt

7 . A D D B O LT S : A d d t h e r e m a i n i n g
commercial flange bolts and apply the nuts
hand tight. All the bolts shall be inserted from
the same direction.

8. TIGHTEN NUTS: Tighten nuts alternately

in the sequence of diagonally opposite pairs
until the flange faces meet and make metal-
to-metal contact. Use a torque wrench so that
all the nuts are tightened with the same torque
value. See page 29 Table 3 for required torque
values.

SHURJOINT 79 INSTALLATION INSTRUCTIONS

SHURJOINT

Plain-end IPS Piping System

coupling
Model 79 "Wildcat" housing
segment
Coupling
Bolt Pad
Please read the instructions Gasket
tongue
carefully before installation. & groove Bolt
(t&G)
hardened Nut
stEEl Key
jaws

The Shurjoint Model 79 “WILDCAT” plain end coupling is designed to

mechanically join plain-end or beveled end carbon steel pipe. No grooving
is required. The Model 79 coupling is recommended for use on carbon steel
pipe with a hardness less than HB150, not recommended for stainless steel,
plastic, HDP, cast iron or other brittle pipe.

1. MARKING: Use a marking pen or other

marking tool and measuring tape to place
marks on each pipe end, 1” from each end.

2. CHECK GASKET: Check the color code

➞

of the gasket and make sure that the gasket

supplied is correct for the intended service.
The standard factory supplied gasket is grade
E EPDM, which is green stripe coded and is
basically good for water services. Do not use
EPDM gaskets for hydrocarbons or petroleum
services.

☞ Refer to page 30 for additional information

on gaskets.

3. LUBRICATE GASKET: To help insert

pipe smoothly and mount couplings smoothly
without pinching, apply a thin layer of Shurjoint
Lubricant to the sealing lips of the gasket and
as well as to the exterior of the gasket. Other
compatible lubricants may be used so long as
they are not harmful to the gasket.

SHURJOINT 80 INSTALLATION INSTRUCTIONS

 4. INSTALL GASKET: Place a gasket over the
pipe ends and center the gasket in between the
marks. The pipe ends should always be butted
against each other.

5. MOUNT HOUSINGS: Place the housings

over the gasket, ensuring the gasket stay
centered between the marks made on the pipe
ends. Also make sure that housing tongue and
groove (T&G) mate correctly.

PLAIN-END IPS PIPING SYSTEM

6. INSERT BOLTS & NUTS: Insert the bolts
and apply nuts hand tight. Make sure that the
oval neck of the bolt engages into the bolt hole
of the housing.

7. TIGHTEN NUTS: Tighten nuts alternately

and equally until the required torque value is
achieved. Shurjoint strongly recommends the
use of a torque wrench to attain a sufficient and
adequate torque for bolt fastening. For required
torque values, see table below.

Mininum Required Torque for Model 79 Plain-End Coupling

Nom. Bolt Required Nom. Bolt Required
Size Size Torque Size Size Torque
mm / in in N-m / Lbs-Ft mm / in in N-m / Lbs-Ft
50 / 2 5/8" (2) 200 / 150 250 / 10 7/8" (4) 340 / 250
65 / 2 1/2 5/8" (2) 200 / 150 300 / 12 1" (4) 470 / 350
80 / 3 3/4" (2) 270 / 200 350 / 14 1" (4) 470 / 350
100 / 4 3/4" (2) 270 / 200 400 / 16 1" (4) 470 / 350
125 / 5 7/8" (2) 340 / 250 450 / 18 1" (8) 470 / 350
150 / 6 7/8" (2) 340 / 250 500 / 20 1" (8) 470 / 350
200 / 8 3/4" (4) 270 / 200 ( ) : No. of bolts

I CAUTION I
1. Uneven tightening of bolts and nuts may cause the gasket to be
pinched, resulting in an immediate or delayed leak.
2. Excessive tightening of nuts may cause bolt or joint failure. Do not
exceed the above listed torque values by more than 25%.

SHURJOINT 81 INSTALLATION INSTRUCTIONS

SHURJOINT

Plain-end HDP Piping System

The Shurjoint HDP series of piping components are designed to

provide a fast and easy way to mechanically join HDPE (high density
polyethylene) or HDPB (high density polybutylene) pipe. These components
are designed to join HDP pipe and fittings conforming to ASTM D2447,
D3000, D3035 or F714 (metric sizes to ISO 161/1, DIN8074 and AS8074),
at ambient temperatures with wall thickness from SDR 32.5 to 7.3. This
method eliminates the need for costly heat fusion equipment, solvent joining
and or complicated adapters. Shurjoint HDP piping components are rated
to the same pressure as that of the HDP pipe they are used in conjunction
with.

Working Pressure: Since the physical strength of the Shurjoint HDP

couplings is much greater than HDP pipe, working pressures are governed
by the working pressures of the HDP pipe, which vary depending on pipe
composition, wall thickness and service temperature.

HDP PIPE
This chart shows the allowed dimensional tolerances of HDPE (high
density polyethylene) or HDPB (high density polybutylene) rigid pipe with
SDR 20 at +70°F (+21°C).

Max. Out Max. Out

Nominal Pipe of Round Nominal Pipe of Round
Size O.D. Tol. Tol. Size O.D. Tol. Tol.
mm/in mm/in mm/in mm/in mm/in mm/in mm/in mm/in
50 60.3 ± 0.406 ± 1.016 250 273.0 ± 1.219 ± 1.905
2 2.375 0.016 0.040 10 10.750 0.048 0.075
80 88.9 ± 0.406 ± 1.016 300 323.9 ± 1.448 ± 1.905
3 3.500 0.016 0.040 12 12.750 0.057 0.075
100 114.3 ± 0.508 ± 1.016 350 355.6 ± 1.600 ± 1.905
4 4.500 0.020 0.040 14 14.000 0.063 0.075
125 141.3 ± 0.635 ± 1.270 400 406.4 ± 1.830 ± 1.905
5 5.563 0.025 0.050 16 16.000 0.072 0.075
150 168.3 ± 0.762 ± 1.270 450 457.0 ± 2.060 ± 1.905
6 6.625 0.030 0.050 18 18.000 0.081 0.075
200 219.1 ± 0.990 1.905 500 508.0 ± 2.290 ± 1.905
8 8.625 0.039 0.075 20 20.000 0.090 0.075

NOTE: The Shurjoint HDP couplings are not intended for use on
PVC or other material.

SHURJOINT 82 INSTALLATION INSTRUCTIONS

How to lnstall Gaskets - Preliminary Steps -
1. SQUARE CUT HDP PIPE: HDP pipe must be cut
square. The maximum allowed tolerances are 1/8”
(3.2mm) on HDP pipe sizes 2” to 4” and 5/32” (4.0mm)
on 6” and larger sizes. Make sure that the pipe
end, within 1” from the end, is clean and free from
indentations, projections, scratches or other harmful Max. 1/8"(2"~4")
Max. 5/32"(6"above)
surface defects such as scale, chips, grease, etc.

2. MARKING: Use a marking pen or other

marking tool and measuring tape to place
marks on each pipe end, 1” from each end.

3. CHECK GASKET: Check the color code

➞

of the gasket and make sure that the gasket

supplied is correct for the intended service.
The standard factory supplied gasket is grade
E EPDM, which is green stripe coded and is
basically good for water services.

☞ Refer to page 30 for additional information on

PLAIN-END hdp PIPING SYSTEM

gaskets.

4. INSTALL GASKET: Place a gasket over the

pipe ends and center the gasket in between the
marks. The pipe ends should always be butted
against each other.

5. LUBRICATE THE GASKET: Lubricate

the back of the gasket with a silicone based
lubricant. Corn oil, soybean oil and glycerin can
also be used on HDP piping system.

WARNING
Do not use the Shurjoint standard lubricant, which is
designed for steel pipe use. Do not use hydrocarbon based
oils, grease or soap based solutions.

SHURJOINT 83 INSTALLATION INSTRUCTIONS

SHURJOINT
coupling

Model H305 housing

segment

HDP Series Bolt Pad

Please read the instructions tongue Gasket

&
carefully before installation. groove
(t&G) Bolt
Nut
☞ Refer to page 83 for machined
preliminary steps 1,2,3,4 & 5 teeth
Key

6. MOUNT HOUSINGS: Place the housings

over the gasket, ensure the gasket stays
centered between the marks made on the pipe
ends. Also make sure that housing tongue and
groove (T&G) mate correctly.

WARNING
The Shurjoint Model H305 couplings feature
a tongue and groove design and mechanism.
Thus the couplings must always be installed
so that tongue and groove mate properly.
Attempting to install these couplings tongue
Yes No to tongue or groove to groove will result in joint
failure, property damage or serious injury.

7. INSERT BOLTS & NUTS: Insert the bolts

and apply nuts hand tight. Make sure that the
oval neck of the bolt engages into the bolt hole
of the housing.

8. TIGHTEN NUTS: Tighten nuts alternately

and equally until the bolt pads meet and make
metal-to-metal contact. Tighten nuts by another
one quarter to one half turn to make sure the
nuts and bolts are snug and secure. The use of
a torque wrench is usually not required.

I CAUTION I
1. Uneven tightening of bolts and nuts may cause the gasket to be
pinched, resulting in an immediate or delayed leak.
2. Excessive tightening of nuts may cause bolt or joint failure. Do not
exceed the listed torque values (Table 1, page 26) by more than 25%.

SHURJOINT 84 INSTALLATION INSTRUCTIONS

Model H307 coupling
housing
HDP Transition Coupling segment

Please read the instructions carefully

before installation. Bolt Pad
Gasket

Bolt
☞ Refer to page 83 for machined Nut
teeth
preliminary steps 1,2,3,4 & 5
Key

The Shurjoint Model H307 transition coupling provides for a direct

transition from HDP pipe to IPS steel pipe of the same outside diameter.
The Model 307 transition coupling must be installed with its machined teeth
side on the HDP pipe and key section side on the grooved steel pipe.

6. JOIN THE PIPE ENDS: Place a gasket over

the pipe ends and center the gasket in between
the mark on HDP pipe and the groove of the
IPS steel pipe. The pipe ends are preferably
to be butted against each other or with a
controlled space (see note).

PLAIN-END hdp PIPING SYSTEM

NOTE: The maximum allowed space between HDP pipe and steel
pipe is 1/4” (6.3mm) on pipe 2” – 4” and 5/16” (7.9mm) on pipe 6” and
larger.

7. LUBRICATE THE GASKET: Lubricate

the back of the gasket with a silicone based
lubricant. Corn oil, soybean oil and glycerin can
also be used on HDP piping system.

WARNING
Do not use the Shurjoint standard lubricant,
which is designed for steel pipe use. Do not
use hydrocarbon based oils, grease or soap
based solutions.

SHURJOINT 85 INSTALLATION INSTRUCTIONS

SHURJOINT
8. MOUNT HOUSING: Place the housings over
the gasket, ensuring the gasket stay centered
between the marks made on the HDP pipe and
the groove of the IPS steel pipe.

9. INSERT BOLTS & NUTS: Insert the bolts

and apply nuts hand tight. Make sure that the
oval neck of the bolt engages into the bolt hole
of the housing.

10. TIGHTEN NUTS: Tighten nuts alternately

and equally until the bolt pads meet and make
metal-to-metal contact. Tighten nuts by another
one quarter to one half turn to make sure the
nuts and bolts are snug and secure. The use of
a torque wrench is usually not required.

I CAUTION I
1. Uneven tightening of bolts and nuts may cause the gasket to be
pinched, resulting in an immediate or delayed leak.
2. Excessive tightening of nuts may cause bolt or joint failure. Do not
exceed the listed torque values (Table 1, page 26) by more than
25%.

SHURJOINT 86 INSTALLATION INSTRUCTIONS

 Flange
Model H312 Housing
Segment
HDP Flange
Please read the instructions
carefully before Installation.
draw Bolt

Nut
Gasket
Gasket Cavity

The Shurjoint Model H312 HDP flange provides a direct transition from
HDP pipe to ANSI Class 125/150 flanged valves or other components.

1. SQUARE CUT HDP PIPE: HDP pipe must be

cut square. The maximum allowed tolerances
are 1/8” (3.2mm) on HDP pipe sizes 2” to 4”
and 5/32” (4.0mm) on 6” and larger sizes. Make
sure that the pipe end, within 1” from the end,
Max. 1/8"(2"~4")
Max. 5/32"(6"above) is clean and free from indentations, projections,
scratches or other harmful surface defects such
as scale, chips, grease, etc.

2. MOUNT HOUSING: Place the flange

housings over HDP pipe. The flange must be
assembled with its machined teeth on the HDP

PLAIN-END hdp PIPING SYSTEM

pipe. The gasket cavity must face the pipe end.
Fasten the draw bolts and nuts loosely.

I CAUTION I
In order to avoid injuries from the sharp machined teeth, wear gloves
when handling.

3. FLUSH FACE: The HDP pipe end must be

flush with the flange face. Use a ruler or other
tool to verify this and, if not flush as intended,
make the necessary adjustment.

4. TIGHTEN DRAW BOLTS: Tighten the draw

bolts and nuts alternately and equally until the
housing bolt pads meet forming metal-to-meta
contact.

SHURJOINT 87 INSTALLATION INSTRUCTIONS

SHURJOINT

5. CHECK GASKET AND LUBRICATE: Check

the color code of the gasket and make sure that
the gasket supplied is correct for the intended
service.
Lubricate the back of the gasket with a silicone
based lubricant. Corn oil, soybean oil and
glycerin can also be used on HDP piping system.

WARNING
Do not use the Shurjoint standard lubricant,
which is designed for steel pipe use. Do not
use hydrocarbon based oils, grease or soap
based solutions either.

6. INSTALL GASKET: Mount the gasket into

the cavity between the pipe OD and flange
recess. Make sure that the bottom of the gasket
(the marking side) is positioned and seated
against the bottom of the flange recess.

7. MATE ADJOINING FLANGE: Bring the

adjoining flange face to face with the Model
H312 flange.

8. ADD BOLTS: Add flange bolts and apply

nuts hand tight. All the bolts shall be inserted
from the same direction. Make sure that the
oval neck of the bolt engages into the bolt hole
of the housing.

9. TIGHTEN NUTS: Tighten all nuts evenly

as with a regular flange assembly, until faces
contact firmly. Apply the recommended flange
joint torque evenly to all the bolts. See page 29
Table 3 for required torque values.

SHURJOINT 88 INSTALLATION INSTRUCTIONS

AWWA Ductile Iron Series
How to lnstall Gaskets - Preliminary Steps -
1. RADIUS CUT GROOVE: Cut grooves to be
R processed on ductile iron (or gray iron pipe) must
have a radius at the corners of the groove as
specified in ANSI/AWWA C606 (latest edition).

☞ Refer to Table page 24 for radius cut grooves.

2. RIGID OR FLEXIBLE: There are two

different radius grooves, one for flexible joints
FLexIble
and one for rigid joints. The same Shurjoint
AWWA couplings are used for both types of
grooves. Standard Shurjoint AWWA fittings
Rigid
are manufactured with a rigid cut groove.

3. INSPECT PIPE ENDS: For optimum sealing

by the gasket, the exterior surface of the pipe
ends must be free from any indentations,
projections, roll marks or other harmful surface
defects such as loose paint, scale, dirt, chips,
grease and rust.

4. CHECK GASKET GRADE & LUBRICATE:

Check the color code of the gasket and make
sure that the gasket supplied is correct for the
intended service. The standard factory supplied
gasket is grade M, Halogenated Butyl gasket,
which is brown color coded and is basically
good for water services. Apply a thin layer of
Shurjoint Lubricant to the sealing lips of the
gasket and as well as to the exterior of the
gasket. Other compatible lubricants may be used
awwa ductile iron series

so long as they are not harmful to the gasket.

☞ Refer to page 30 for additional information

on gaskets.

5. INSTALL GASKET: Install the gasket

over one end of the pipe so that the pipe
end is exposed. No part of the gasket should
overhang this end of the pipe.

SHURJOINT 89 INSTALLATION INSTRUCTIONS

SHURJOINT
6. BRING MATING PIPE TOGETHER: Bring
the mating pipe together and align the two
pipe ends, slide back the gasket into position
over the two pipe ends and center between the
grooves. No part of the gasket should protrude
into the groove on either pipe.

NOTE: For larger sizes you may turn the

gasket inside out before mounting on the pipe
end. Lubricate the gasket and slide over the
pipe end and flip back the gasket into position.

Gasket
Model A505
Coupling coupling
housing
Bolt Pad segment

Please read the instructions

carefully before installation.
Bolt
☞ Refer to page 89 for preliminary Key Nut
steps 1,2 ,3 ,4 ,5 & 6.
7. APPLY COUPLING HOUSINGS: Place
the housings over the gasket and ensure the
coupling keys are engaged into the grooves.

8. INSERT BOLT & NUT: Insert bolts and

apply nuts hand tight. Make sure that the oval
neck of the bolt engages into the bolt hole of
the housing.

9. Tighten Nuts: Tighten nuts alternately and

equally until the bolt pads meet and make
metal-to-metal contact. Tighten nuts by another
one quarter to one half turn to make sure the
nuts and bolts are snug and secure. The use of
a torque wrench is usually not required.

I CAUTION I
1. Uneven tightening of bolts and nuts may cause the gasket to be
pinched, resulting in an immediate or delayed leak.
2. Excessive tightening of nuts may cause bolt or joint failure. Do not
exceed the listed torque values (Table 1, page 26) by more than 25%.

SHURJOINT 90 INSTALLATION INSTRUCTIONS

Model A507
Transition Coupling coupling
awwa gapseal housing
TRANSITION
Please read the instructions Gasket
segment

carefully before installation.

Bolt Pad
T he Shurjoint Mod el A 5 0 7
provides a direct transition from
grooved IPS steel pipe to grooved
Bolt
AWWA ductile iron (or cast iron)
pipe. Nut
Key

☞ Refer to page 89 for preliminary steps 1,2 ,3 & 4.

5. INSTALL GASKET: Place the larger (AWWA

side) opening of the gasket over the larger
(AWWA) pipe end until the pipe end reaches
and butts against the pipe stop of the gasket.

AWWA
Pipe

I CAUTION I
The difference of pipe OD’s between
AWWA pipe (larger side) and IPS pipe
(smaller side) is not always conspicuous.
Special attention should be paid when
mounting the gasket to ensure proper
assembly.
awwa ductile iron series

6. JOIN THE PIPE ENDS: Use a slight twisting

motion of the pipe and align the two pipe ends
to be joined, then slide the gasket into position
over the two pipe ends and center between the
grooves. No part of the gasket should protrude
into the groove on either pipe.

SHURJOINT 91 INSTALLATION INSTRUCTIONS

SHURJOINT
7. APPLY COUPLING HOUSINGS: Place the
housings over the gasket and make sure the
coupling keys are engaged into the grooves.

8. INSERT BOLT & NUT: Insert bolts and

apply nuts hand tight. Make sure that the oval
neck of the bolt engages into the bolt hole of
the housing.

9.TIGHTEN NUTS: Tighten nuts alternately

and equally until the bolt pads meet and make
metal-to-metal contact. Tighten nuts by another
one quarter to one half turn to make sure the
nuts and bolts are snug and secure. The use of
a torque wrench is usually not required.

I CAUTION I
1. Uneven tightening of bolts and nuts may cause the gasket to be
pinched, resulting in an immediate or delayed leak.
2. Excessive tightening of nuts may cause bolt or joint failure. Do not
exceed the listed torque values (Table 1, page 26) by more than
25%.

SHURJOINT 92 INSTALLATION INSTRUCTIONS

Model A512 Flange fLANGE
(2" - 12") HOUSING
SEGMENT Gasket
HINGE
Please read the instructions Gasket
carefully before installation. cavity keY

The Model A512 flange is designed for

AWWA ductile iron pipe use only, not factory
closure tab supplied
applicable to any other pipe. bolT / nut

1. MOUNT HINGED FLANGE SEGMENTS:

Fully open the Model A512 hinged flange
segments. Place the flange segments around
the groove of the pipe end and pull together until
the mating bolt holes of the ends come to align.

2. DRAW FLANGE SEGMENTS: Use a

wrench, C-clamp or other similar tool to draw
the closure tabs together until the mating holes
are aligned.

Factory 3. INSERT THE FACTORY SUPPLIED BOLT:

Supplied
Bolt Insert the Shurjoint factory supplied bolt
↙ through the mating hole making sure that the
flange is fully engaged in the pipe grooves. Use
awwa ductile iron series

of any bolt other than the one supplied with the

flange could result in a leak or joint failure.

SHURJOINT 93 INSTALLATION INSTRUCTIONS

SHURJOINT
4. CHECK GASKET GRADE & LUBRICATE:
Check the color code of the gasket and make
sure that the gasket supplied is correct for the
intended service. Then, apply a thin layer of
Shurjoint Lubricant to the sealing lip of the
gasket.

The standard factory supplied gasket is grade

M Halogenated Butyl gasket, which is brown
stripe coded and is basically good for water
services.

☞ Refer to page 30 for additional information

on gaskets.

5. INSTALL GASKET: Place the gasket into

the cavity between the pipe O.D., and flange
recess. Make sure that the bottom of the gasket
(the marking side) is positioned and seated
against the bottom of the flange recess.

6. MATE ADJOINING FLANGE: Insert

commercial flange bolt in the hinge hole (
opposite side the factory supplied bolt ) and
tighten the nuts of the commercial flange bolt
→ and the factory supplied bolt.
Commercial
Flange Bolt

7 . A D D B O LT S : Add the remaining

commercial flange bolts and apply nuts hand
tight. All the bolts shall be inserted from the
same direction.

8. TIGHTEN NUTS: Tighten nuts alternately

in the sequence of diagonally opposite pairs
until the flange faces meet and make metal-
to-metal contact. Use a torque wrench so that
all the nuts are tightened with the same torque
value. See page 29 Table 3 for required torque
values.

* A-512 in size 12" is not cUL listed.

SHURJOINT 94 INSTALLATION INSTRUCTIONS

Model A512
Flange
Housing
Flange
Flange (14" - 24")
Segment
LAP JOINT

Please read the instructions DRAW

BOLT/NUT
carefully before installation.

The Shurjoint Model A512 flange is Factory

drilled to ANSI Class 125/150. Supplied
Bolt/NUT

1. ASSEMBLE SEGMENTS: Place the first

flange segment onto the pipe making sure that
the key is engaged in the groove. As an option,
you may put two flange segments together
before mounting them onto the pipe.

2. ADD OTHER SEGMENTS: Add other flange

segments one by one and assemble them
with draw bolts. Do not tighten the draw bolt
tightly until the final flange segment is brought
together and flange alignment is finished.

3. ALIGN FLANGE: Rotate the assembled

flange so that the bolt holes are aligned to
the bolt holes of the mating flange. When
necessary, loosen draw bolts to allow easy
rotation. Then tighten the draw bolts uniformly
to form a complete flange.

4. CHECK GASKET GRADE & LUBRICATE:

Check the color code of the gasket and make
sure that the gasket supplied is correct for the
awwa ductile iron series

intended service. Then, apply a thin layer of

Shurjoint Lubricant to the sealing lip of the
gasket.

The standard factory supplied gasket is grade

M Halogenated Butyl gasket, which is brown
stripe coded and is basically good for water
services.

☞ Refer to page 30 for additional information

on gaskets.
SHURJOINT 95 INSTALLATION INSTRUCTIONS
SHURJOINT
5. INSTALL GASKET: Place the gasket into the
gasket cavity between the pipe O.D., and flange
recess. Make sure that the bottom of the gasket
(the marking side) is positioned and seated
against the bottom of the gasket pocket.

6.INSERT FACTORY SUPPLIED BOLTS:

Bring the adjoining flange face to face with the
Model A 512 flange and insert the four factory
supplied bolts through the four bolt holes at the
flange lap joints.

7.MATE ADJOINING FLANGE: Apply four

nuts on the four factory supplied bolts and
provisionally tighten them.

8. TIGHTEN NUTS: Tighten nuts alternately

in the sequence of diagonally opposite pairs
until the flange faces meet and make metal-
to-metal contact. Use a torque wrench so that
all the nuts are tightened with the same torque
value. See page 29 Table 3 for required torque
values.

SHURJOINT 96 INSTALLATION INSTRUCTIONS

 Product Data
The following charts are the basic dimensions (overall lengths of
couplings, center-to-end, end-to-end and take-out) for field cut-in and
installation use. Please refer to the latest Shurjoint general catalog for
other dimensions.

B B B
Grooved Couplings

#Z07 #Z05 #7705

B B
B

#7707 #G-28

B B B B C

#K-9 #7771 #XH-70 #R20

Nominal #Z07 #Z05 #7705 #7707 #G-28 #K-9 #7771 #XH-70 #R20
Size B B B B B B B B B
Inches
3/4 3 3/4
1 3 15/16 3 7/8 4 1/8
1 1/4 4 1/8 4 4 1/16 4 1/4 4 4 1/8 4 1/4
1 /2 1 4 /16 4 /16
9 5 4 /4
1 4 /8
7 4 /8
5 4 1/4 4 5/16 4 1/4 4 15/16
2 4 3/4 4 5/8 5 1/16 5 1/4 4 3/4 4 7/8 4 15/16 4 15/16 5 7/16
2 1/2 5 1/2 5 3/16 5 5/8 6 1/2 5 7/8 5 3/8 5 13/16 5 7/16 4 9/16
3 O.D. 5 3/4 5 3/8 5 13/16 6 9/16 5 7/8 5 1/2 5 7/8 5 9/16 6 3/16
3 6 /16
3 5 /8
7 6 /8
5 6 /4
3 6 /16
7 5 /16 6 /16
15 11 6 3/16
3 1/2 7 7/8
4 1/4 O.D. 7 9/16 7 7 5/8
4 7 13/16 7 3/16 7 3/4 8 3/8 8 1/16 7 1/4 7 3/4 7 1/2 7 1/2
5 /4 O.D.
1 9 /8
1 8 /8
5 9 11/16
5 1/2 O.D. 9 1/4 8 15/16 9 3/16 9 1/2 9 15/16 8 7/8 9 13/16 9 1/4 9 1/4
5 9 1/4 9 1/16 9 3/16 9 1/2 9 15/16 8 15/16 9 13/16 9 5/16 9 15/16
6 1/4 O.D. 9 15/16 9 11/16 10 11/16
6 /2 O.D. 10 /16 9 /16 10 /4
1 3 11 1 11 /4 10 /16 9 /16 11 /16
1 15 15 1 9 5/16 9 15/16
6 10 3/8 9 13/16 10 9/16 11 3/8 11 1/16 10 1/16 11 1/16 9 3/4 10 3/32
216.3 mm 13 11/16 14 13 5/8 10 3/32
8 13 7/16 13 13 3/4 14 14 1/16 13 15/16 13 5/8 14 1/8
267.4 mm 16 9/16 16 1/2 15 3/16
10 17 16 3/4 16 3/4 17 13/16 16 1/4 16 15/16
318.5 mm 18 13/16 18 13/16 17 1/2
12 18 7/8 18 3/8 18 3/8 19 7/16 18 7/16 18 15/16
14 19 /8
7 20 19 3/4
16 21 7/8 22 3/8 22 1/4
18 23 7/8 24 3/8 24 3/8
20 27 1/2 27 1/2 26 7/8
22 29 /16
3 28 5/16
24 31 5/8 31 3/8 30 7/8

☞ To convert inches to millimeters, multiply by 25.4 (1” = 25.4mm).

SHURJOINT 97 INSTALLATION INSTRUCTIONS
SHURJOINT
A

Model 7706 Model 7771-T Model C-7 Outlet Coupling

Reducing Coupling Transition Coupling Grooved Outlet

B B
A T

Grooved Outlet Threaded Outlet

#7706 #7771-T #C-7 Outlet Conpling
Nominal #7706 Nominal #7771T Nominal Size T
Size B Size B Inches
T* A
Inches Inches Run Outlet
1 1/2 x 1 1/4 4 1/4 6 x 6 1/2 O.D. 10 5/8 Pipe FPT Gr/MPT

2 x 1 1/2 4 13/16 8 x 216.3mm 13 3/16 Threaded

1/2Outlet
2 1/16
2 1/2 x 2 5 11/16 10 x 267.4mm 15 1/4 1 1/2 3/4 2 1/16
3 O.D. x 2 5 7/16 12 x 318.5mm 17 5/8 1 1 15/16
1/2 2 5/16
3 x 2 6 5/8
2 3/4 2 5/16
3 x 2 1/2 6 5/8
1 1 2 3/16 3 1/2
3 x 3 O.D. 6 5/8
1/2 2 3/16
4 x 2 7 13/16
3/4 2 9/16
4 x 2 1/2 7 13/16
2 1/2 1 2 7/16
4 x 3 O.D. 7 13/16 1 1/4 1 1/4 3 1/2 3 11/16
4 x 3 7 13/16 1 /2
1 1 /2
1 3 11/16
5 1/2 O.D. x 4 9 7/8 3 /4 2 13/16
6 1/2 O.D. x 3 10 9/16 3 1 1 2 3/4 4
6 x 3 10 13/16 1 1/2 4
6 1/2 O.D. x 4 10 9/16 3/4 3 11/16
6 x 4 10 13/16 1 3 9/16
6 x 6 1/2 O.D. 10 5/8 4
1 1/2 1 1/2 3 5/16 4 7/8
8 x 6 13 1/8 2 4 7/8
8 x 6 1/2 O.D. 13 1/8 1 1/2 1 1/2 4 3/4 6 1/16
6
2 6 1/16
FPT : Female pipe threaded outlet
Gr : Grooved outlet
MPT : Male pipe threaded outlet.
*T : Center of run pipe to end of outlet pipe
(dimension approximate). Female threaded
outlet only.

Grooved Flanges Model 7180 Universal

Flange Adapter

Nominal Size #7041-A #7043 #7041-B

Inches W X W(mm) X
2 6 13/16 6 1/2 185
2 1/2 6 13/16 7 1/2
W 3 O.D. 205 #7180
3 8 5/16 8 1/4 220 Nominal Size 7180
4 9 13/16 10 240 Inches X

#7701-A, 7041-B 5 10 13/16 11 2 6 1/2

6 1/2 O.D. 305 2 1/2 7 1/4
6 11 13/16 12 1/2 305 3 O.D. 7 1/4
X 8 14 7/16 15 364 3 7 7/8
10 16 15/16 17 1/2 439 4 9
12 19 /16 20 1/2
15 484 5 /2 O.D.
1 9 7/8
14 22 3/16 550 5 9 7/8
16 24 11/16 610 6 1/2 O.D. 11 1/2
18 26 5/8 670 6 11 1/2
20 28 11/16 745 8 13 1/2
#7043 24 32 3/16 870 216.3mm 13 1/2

☞ To convert inches to millimeters, multiply by 25.4 (1” = 25.4mm).

SHURJOINT 98 PRODUCT DATA
Model 7181 Universal Model 7721, M21 Mechanical Tee Threaded Outlet
Reducing Flange 7722, M22 Mechanical Tee Grooved Outlet
Adapter
A T A

X
#7721 #M21 #7722, #M22

#7181 Nominal #7721 #7722

Size
T* A A
Nominal Size 7181 Run x Branch
Inches X 2 x 1/2 1 15/16 2 1/2
3 x 2 8 3/16 2 x 3/4 1 15/16 2 1/2
4 x 2 1/2 8 7/8 2 x 1 2 2 11/16 2 11/16
4 x 3 O.D. 8 7/8
2 x 1 1/4 2 1/8 2 13/16 2 13/16
4 x 3 O.D. 8 7/8
6 x 4 11 1/2 2 x 1 1/2 2 1/8 2 13/16 2 13/16
2 1/2 x 1/2 2 1/4 2 13/16
2 1/2 x 3/4 2 5/16 2 7/8
2 1/2 x 1 2 1/4 2 15/16 2 15/16
2 1/2 x 1 1/4 2 3/8 3 1/8 3 1/8
2 1/2 x 1 1/2 2 3/8 3 1/8 3 1/8
3 x 1/2 2 7/16 3 3/16
Hole-Cut Piping System 3 x 3/4 2 7/16 3 3/16
3 x 1 2 1/2 3 3/16 3 3/16
Model 723 Saddle-let 3 x 1 1/4 2 13/16 3 1/2 3 1/2
(Small Mechanical Tee) 3 x 1 1/2 2 13/16 3 1/2 3 1/2
3 x 2 2 13/16 3 9/16 3 9/16
4 x 1/2 3 3 11/16
4 x 3/4 2 15/16 3 11/16
T
4 x 1 3 3 11/16 3 7/8
4 x 1 1/4 3 3/16 3 7/8 3 7/8
4 x 1 1/2 3 3/16 3 7/8 3 7/8
#723 4 x 2 3 3/8 4 1/8 4 1/8
4 x 2 1/2 3 1/4 4 3/8 74 3/8
Nominal Size T
Inches 4 x 3 O.D. 4 3/8
1 1/4 x 1/2 1 3/8 4 x 3 3 1/4 4 3/8 4 3/8
1 1/4 x 3/4 1 3/8 5 x 2 4 1/8 4 7/8 4 7/8
1 1/4 x 1 1 1/2 5 x 2 1/2 3 7/8 5 5.00
1 1/2 x 1/2 1 3/8
5 x 3 O.D. 5.00
1 1/2 x 3/4 1 3/8
1 1/2 x 1 1 1/2 6 x 1 1/4 4 5/16 5 5.00
2 x 1/2 1 5/8 6 x 1 1/2 4 5/16 5 5.00
2 x 3/4 1 5/8 6 x 2 4 7/16 5 3/16 5 3/16
2 x 1 1 3/4 6 x 2 1/2 4 3/8 5 1/2 5 1/2
2 1/2 x 1/2 2 6 x 3 O.D. 5 1/2
2 1/2 x 3/4 2
6 x 3 4 5/16 5 1/2 5 1/2
2 1/2 x 1 2 1/8
6 x 4 4 3/16 5 1/2 5 1/2
8x2 5 5/16 6 1/2 6 1/2
8 x 2 1/2 5 3/8 6 1/2 6 1/2
8 x 3 O.D. 6 1/2
8 x 3 5 3/8 6 1/2 6 1/2
8 x 4 5 1/4 6 1/2 6 1/2

☞ To convert inches to millimeters, multiply by 25.4 (1” = 25.4mm).

SHURJOINT 99 PRODUCT DATA
SHURJOINT
Grooved-End Fittings

Model 7110 90° Elbow

7111 45° Elbow
7112 22-1/2° Elbow
7113 11-1/4° Elbow
E-E
C-E
#7112G #7113
22-1/2˚ Elbow 11-1/4˚ Elbow
C-E (Gooseneck)

C-E C-E C-E

C-E
Fig. 7110 #7111 #7112 #7113
90˚ Elbow 45˚ Elbow 22-1/2˚ Elbow 11-1/4˚ Elbow (Welded)
(Standard)

Nominal #7110 #7111 #7112 / #7112G #7113

Size 90° Elbow 45° Elbow 22-1/2° Elbow 11-1/4° Elbow
Inches C-E C-E C-E(S) / E-E(G) C-E
1 2 1/4 1 3/4
1 1/4 2 3/4 1 3/4 1 3/4 1 3/8 SW
1 1/2 2 3/4 1 3/4 1 3/4S / 3 3/4 G 1 3/8 SW
2 3 1/4 2 1 7/8 S / 3 3/4 G 1 3/8
2 1/2 3 3/4 2 1/4 2 S / 4 G 1 1/2
3 O.D. 3 3/4 2 1/4 2 S / 4 G 1 1/2
3 4 1/4 2 1/2 2 1/4 S / 4 1/2 G 1 1/2
4 1/4 O.D. 5 3
4 5 3 2 7/8 S / 5 G 13/4
5 1/4 O.D. 5 1/2 3 1/4
5 /2 O.D.
1 5 1/2 3 /4
1 5 G 2 SW
5 5 1/2 3 1/4 5 G 2 SW
6 1/4 O.D. 6 1/2 3 1/2
6 1/2 O.D. 6 1/2 3 1/2 3 1/8 S / 6 1/4 G 2
6 6 1/2 3 1/2 3 1/8S / 6 1/4 G 2
216.3 mm 7 3/4 4 1/4 7 3/4 G
8 7 3/4 4 1/4 7 3/4 G 2
267.4 mm 9 4 3/4 4 3/8 2 1/8
10 9 4 3/4 4 3/8 2 1/8
318.5 mm 10 5 1/4 4 7/8 SW 2 1/4
12 10 5 1/4 4 7/8 SW 2 1/4
14 11 6 5 SW 3 1/2 SW
16 12 7 1/4 5 SW 4 SW
18 15 1/2 8 5 1/2 SW 4 1/2 SW
20 17 1/4 9 6 SW 5 SW
22 20 SW 11 SW 7 SW 6 SW
24 20 11 7 SW 6 SW
SW: Segment-welded S: Standard design G: Gooseneck design
Shurjoint UL listed fittings are intended for use with Shurjoint listed rubber gasketed fittings.

☞ To convert inches to millimeters, multiply by 25.4 (1” = 25.4mm).

SHURJOINT 100 PRODUCT DATA
 Model 7120 Tee
7135 Cross
7130 45° Lateral

C-E

C-E C-E
Fig. 7120 Tee Fig. 7135 Cross C-LE

LE
C-
C-E C-SE
C-E

C-E C-E
Fig. 7120 Fig. 7135 Fig. 7130
Tee (Welded) Cross (Welded) 45˚ Lateral

Nominal #7120 #7135 #7130 45° Lateral

Size Tee Cross
Inches C-E C-E C-LE C-SE
1 2 1/4 2 1/4 SW
1 1/4 2 3/4 2 3/4 SW 5 3/4 SW 2 1/2
1 1/2 2 3/4 2 3/4 SW 6 1/4 SW 2 3/4
2 3 1/4 3 1/4 7 2 3/4
2 1/2 3 3/4 3 3/4 7 3/4 3
3 OD 3 3/4 3 3/4 7 3/4 3
3 4 1/4 4 1/4 8 1/2 3 1/4
4 5 5 10 1/2 3 3/4
4 1/4 O.D. 5
5 5 1/2 5 1/2 12 1/2 4
5 1/4 O.D. 5 1/2
5 /2 O.D.
1 5 /2
1 5 /2
1 12 1/2 4
6 6 1/2 6 1/2 14 4 1/2
6 1/4 O.D. 6 1/2
6 1/2 O.D. 6 1/2 6 1/2 14 4 1/2
8 7 3/4 7 3/4 18 6
216.3 mm 7 3/4 7 3/4 18 6
10 9 9 SW 20 1/2 6 1/2
267.4 mm 9 9 SW 20 1/2 6 1/2
12 10 10 SW 23 7
318.5 mm 10 10 SW 23 7
14 11 11 SW 26 1/2 SW 7 1/2
16 12 12 SW 29 SW 8
18 15 /2 SW
1 15 /2 SW
1 32 SW 8 1/2
20 17 /4 SW
1 17 /4 SW
1 35 SW 9
22 19 SW 19 SW 38 SW 9 1/2
24 20 SW 20 SW 40 SW 10
SW: Segment Welded

☞ To convert inches to millimeters, multiply by 25.4 (1” = 25.4mm).

SHURJOINT 101 PRODUCT DATA
 SHURJOINT
Model 7121 Reducing Tee

C-E C-E

C-E C-E
#7121 Reducing Tee #7121 Reducing Tee (Threaded)

Nominal #7121 Reducing Tee Nominal #7121 Reducing Tee

Size Standard Threaded Br. Size Standard Threaded Br.
Inches C-E C-E Inches C-E C-E
2 x 2 x 3/4 3 1/4 SW 3 1/4 SW 10 x 10 x 2 9 SW 9 SW
2 x 2 x 1 3 1/4 SW 3 1/4 SW 10 x 10 x 3 9 SW 9 SW
2 x 2 x 11/2 3 1/4 3 1/4 10 x 10 x 4 9 9
2.5 x 2.5 x 1 3 3/4 3 3/4 10 x 10 x 6 9 NA
3 O.D. x 3 O.D. x 1 1/2 3 3/4 3 3/4 10 x 10 x 8 9 NA
2.5 x 2.5 x 2 3 3/4 3 3/4 12 x 12 x 3 10 10
3 O.D. x 3 O.D. x 2 3 3/4 3 3/4 12 x 12 x 4 10 10
3 x 3 x 1 4 1/4 4 1/4 12 x 12 x 6 10 NA
3 x 3 x 1 1/2 4 1/4 4 1/4 12 x 12 x 8 10 NA
3 x 3 x 2 4 1/4 4 1/4 12 x 12 x 10 10 NA
3 x 3 x 2 1/2 4 1/4 4 1/4 14 x 14 x 8 11 SW NA
3 x 3 x 3 O.D. 4 1/4 4 1/4 14 x 14 x 10 11 SW NA
4 x 4 x 1 3 3/4 3 3/4 14 x 14 x 12 11 SW NA
4 x 4 x 2 5 5 16 x 16 x 8 12 SW NA
4 x 4 x 2 1/2 5 5 16 x 16 x 10 12 SW NA
4 x 4 x 3 O.D. 5 5 16 x 16 x 12 12 SW NA
4 x 4 x 3 5 5 18 x 18 x 10 15 1/2 SW NA
5 x 5 x 2 5 1/2 5 1/2 18 x 18 x 12 15 1/2 SW NA
5 x 5 x 4 5 1/2 5 1/2 18 x 18 x 14 15 1/2 SW NA
6 x 6 x 2 6 1/2 6 1/2 18 x 18 x 16 15 1/2 SW NA
6 x 6 x 2 1/2 6 1/2 6 1/2 20 x 20 x 14 17 1/4 SW NA
6 x 6 x 3 6 1/2 6 1/2 20 x 20 x 16 17 1/4 SW NA
6 x 6 x 4 6 1/2 6 1/2 20 x 20 x 18 17 1/4 SW NA
6 1/2 O.D. x 6 1/2 O.D. x 2 6 1/2 6 1/2 24 x 24 x 8 20 SW NA
6 1/2 O.D. x 6 1/2 O.D. x 3 O.D. 6 1/2 5 1/2 24 x 24 x 10 20 SW NA
6 1/2 O.D. x 6 1/2 O.D. x 3 6 1/2 6 1/2 24 x 24 x 12 20 SW NA
6 1/2 O.D. x 6 1/2 O.D. x 4 6 1/2 6 1/2 24 x 24 x 14 20 SW NA
8 x 8 x 2 7 3/4 7 3/4 24 x 24 x 16 20 SW NA
8 x 8 x 3 7 3/4 7 3/4 24 x 24 x 18 20 SW NA
8 x 8 x 4 7 3/4 7 3/4 24 x 24 x 20 20 SW NA
8 x 8 x 6 7 3/4 NA SW: Segment Welded NA: Not applicable

☞ To convert inches to millimeters, multiply by 25.4 (1” = 25.4mm).

SHURJOINT 102 PRODUCT DATA
 Model 7110LR 1.5D 90° Elbow
7111LR 1.5D 45° Elbow
7137 True-Y

Nominal #7110LR #7111LR #7137

Size 1.5D 90° 1.5D 45° True-Y
Elbow Elbow
C-SE C-SE Inches C-E C-E C-LE C-SE
2 4.4 2 3/4 3 1/4 2 3/4
# 7110LR # 7111LR 2 1/2 5 3 3 3/4 3
LR 90˚ Elbow, 1.5D LR 45˚ Elbow, 1.5D 3 O.D. 5 3 3 3/4 3
3 5.9 3.4 4 1/4 3 1/4
4 7 1/2 4 5 3 3/4
LE

5 9 1/2 5 5 1/2 4
C-

5 1/2 O.D. 9 1/2 5 5 1/2 4

6 10 3/4 5 1/2 6 1/2 4 1/2
6 1/2 O.D. 10 3/4 5 1/2 6 1/2 4 1/2
C-SE
8 14 1/4 7 1/4 7 3/4 6
# 7137 10 17 1/4 8 1/2 9 6 1/2
True-Y 12 20 1/2 10 10 7

Model 7118 90° Elbow

7119 45° Elbow
C to GE
E
G

#7118 #7119*
to

Nominal 90° 45°

C

Size Elbow Elbow

C to TE

C - GE C - TE C - GE C - TE
C to TE

3/4 2 1/4 2 1/4 1 1/2 1 1/2

1 2 1/4 2 1/4 1 3/4 1 3/4
1 1/4 2 3/4 2 3/4 1 3/4 1 3/4
#7118 90° #7119 45°
1 1/2 2 3/4 2 3/4 1 3/4 1 3/4
2 3 1/4 4 1/4 2 3
Adapter Adapter
2 1/2 3 3/4 4 3/4 2 1/4 3 1/4 Elbow Elbow
3 4 1/4 6 2 1/2 4 1/4
4 5 7 1/4 3 5 1/4
6 6 1/2 6 1/2 3 1/2 5 1/2
* 7119: Segment welded

☞ To convert inches to millimeters, multiply by 25.4 (1” = 25.4mm).

SHURJOINT 103 PRODUCT DATA
SHURJOINT
Model 7150 Concentric. Reducer
7151 Eccentric. Reducer

E-E E-E
Fig. 7150 Conc. Reducer Fig. 7151 Ecc. Reducer

Nominal #7150 #7151 Nominal #7150 #7151

Size Concentric Eccentric Size Concentric Eccentric
Reducer Reducer Reducer Reducer
Inches E-E E-E Inches E-E E-E
2 1/2 x 2 2 1/2 3 1/2 12 x 10 7 7
3 O.D. x 2 2 1/2 3 1/2 14 x 6 12.5 SW 12.5 SW
3 x 2 2 1/2 3 1/2 14 x 8 8 12.5 SW
3 x 2 1/2 2 1/2 3 1/2 14 x 10 8 12.5 SW
3 x 3 O.D. 2 1/2 3 1/2 14 x 12 8 12.5 SW
4 x 2 3 4 16 x 6 12.5 SW 12.5 SW
4 x 2 1/2 3 4 16 x 8 9 12.5 SW
4 x 3O.D. 3 4 16 x 10 12.5 SW 12.5 SW
4 x 3 3 4 16 x 12 9 9
5 x 4 3 1/2 4 16 x 14 9 9
6 x 2 4 4 18 x 10 13 SW 13 SW
6 x 3 4 4 18 x 12 91/2 13 SW
6 x 4 4 4 18 x 14 13 SW 13 SW
6 x 5 4 4 18 x 16 13 SW 13 SW
6 1/2 O.D. x 2 4 4 20 x 12 10 14 SW
6 1/2 O.D. x 3 4 4 20 x 14 14 SW 14 SW
6 1/2 O.D. x 4 4 4 20 x 16 10 14 SW
8 x 4 5 5 20 x 18 14 SW 14 SW
8 x 6 5 5 24 x 12 12 15 SW
10 x 4 6 6 24 x 14 15 SW 15 SW
10 x 6 6 6 24 x 16 12 15 SW
10 x 8 6 7 24 x 18 15 SW 15 SW
12 x 6 7 7 24 x 20 12 15 SW
12 x 8 7 11 SW: Segment Welded

☞ To convert inches to millimeters, multiply by 25.4 (1” = 25.4mm).

SHURJOINT 104 PRODUCT DATA
Model 7160 End Cap Model 7110-B 90° Elbow, With
7160P End Cap With Plug Base Support
7160H Domed End Cap

C-E

E-E
E-E H 10” ~ 24”
1-1/4” ~ 12” #7160P
#7160H
#7160 End Cap S dia.
#7110-B

Nominal #7160 #7160P Nominal Nominal #7160H

Size End Cap Size C-E H S Size Domed End
Inches E-E Plug Size Inches Cap
1 1/4 1 3 4 1/4 4 7/8 5 Inches E-E

1 1/2 1 4 5 5 1/2 6 10 3
2 1 1/2 6 6 1/2 7 7 12 3
2 1/2 1 1/2 8 7 3/4 8 3/8 9 14 4
3 O.D. 1 1/2 10 9 9 3/4 9 16 4
3 1 1/2 12 10 11 1/4 11 18 5
4 1 1 20 6
4 1/4 O.D. 1 22 6
5 1 1 24 6
5 1/4 O.D. 1
5 1/2 O.D. 1 1 Model 57 Nipple (Groove x Groove)
6 1 1 58 Nipple (Groove x Bevel)
6 1/4 O.D. 1
6 1/2 O.D. 1 1 59 Nipple (Groove x Thread)
8 1 /16
3 1 1/2
E-E E-E E-E
216.3 mm 1 /16
3
10 1 1/4 1 1/2
267.4 mm 1 1/4
12 1 1/4 1 1/2
318.5 mm 1 1/4
Gr. x Gr. Gr. x Bev. Gr. x Th.
#57 #58 #59
Model 56 Hose Nipple
Nominal #57 Nipple #58 Nipple #59 Nipple
E-E Size (Gr x Gr) (Gr x Bev) (Gr x Th)
Inches E-E E-E E-E
3/4 3 3 3
1 3 3 3
1 1/4 4 4 4
#56 1 1/2 4 4 4
2 4 4 4
Nominal #56 Hose 2 1/2 4 4 4
Size Nipple 3 O.D. 4 4 4
Inches E-E
3 4 4 4
1 3 1/4
4 6 6 6
1 1/4 3 5/8
5 6 6 6
1 1/2 4
5 1/2 O.D. 6 6 6
2 4 5/8
6 6 6 6
2 1/2 5 1/2 6 1/2 O.D. 6 6 6
3 6 8 6 6 NA
4 7 1/4 216.3 mm 6 6 NA
5 9 3/4 10 8 8 NA
6 11 267.4 mm 8 8 NA
8 12 1/2 12 8 8 NA
10 14 318.5 mm 8 8 NA
12 16
NA: Not applicable

☞ To convert inches to millimeters, multiply by 25.4 (1” = 25.4mm).

SHURJOINT 105 PRODUCT DATA
SHURJOINT
Model 7150F Reducing Socket (GR x FT)
7150M Reducing Nipple (GR x MT)
7160T Transition Fitting

L L L
#7150F #7150M #7160T

Nominal #7150F #7150M #7160T

Size Red. Red. Transition
Socket Nipple Fitting
Inches L L L
1 1/2 x 1 2 1/2 2 1/2
2x 1 1 15/16
2 x 1 1/4 2 1/2 2 1/2 1 15/16
2 x 1 1/2 2 1/2 2 1/2
2 1/2 x 1 1 15/16
2 1/2 x 1 1/4 2 1/2 2 1/2 1 15/16
2 1/2 x 1 1/2 2 1/2 2 1/2 1 15/16
2 1/2 x 2 2 1/2 2 1/2
3 x 1 1
3 x 1 /4
1 2 /2
1 2 1/2 1
3 x 1 1/2 2 1/2 2 1/2 1
3 x 2 2 1/2 2 1/2 1
4 x 1 1
4 x 1 1/4 1
4 x 1 1/2 3 3 1
4 x 2 3 3 1
4 x 2 1/2 3 3
5 x 1 1/2 3 1/2 3 1/2
6 x 1 1
6 x 1 1/4 1
6 x 1 1/2 4 4 1
6 x 2 4 4 1
6 x 2 /2
1 4 4
6 x 4 4 4

Model 55 Nipple Adapter (GRxMT)

NPT or BSP

L
#55

Nominal Size #55 Nipple

Inches L
Grooved x Threaded
1 1/2 G x 1 1/2M 2 1/2
2 G x 2 M 2 1/2
G: Grooved M:Threaded

☞ To convert inches to millimeters, multiply by 25.4 (1” = 25.4mm).

SHURJOINT 106 PRODUCT DATA
Model 901 SR 90° Elbow Model 899 End-All Fitting
7111 45° Elbow
903 Short Radius Tee
B
C-E C-E
A
E
NPT or BSP
C-

#899
C-E C-E C-E Nominal #899 End-All Fitting
Size
#901 #7111 #903 Inches A B
1 1/4 x 1/2 1 3/4 1 3/16
Nominal #901 #7111 #903 1 1/4 x 3/4 1 3/4 1 3/16
Size SR 90° Elbow 45° Elbow SRS 1 1/4 x 1 1 7/8 1 1/4
Inches C-E C-E C-E
1 1/2 x 1/2 1 3/4 1 5/16
2 2 3/4 2 2 3/4 1 1/2 x 3/4 1 3/4 1 5/16
2 1/2 3 2 1/4 3 1 1/2 x 1 1 7/8 1 3/8
3 O.D. 3 2 1/4 3 2 x 1/2 1 3/4 1 9/16
3 3 3/8 2 1/2 3 3/8 2 x 3/4 1 3/4 1 9/16
4 4 3 4 2 x 1 1 7/8 1 5/8
5 1/2 O.D. 4 7/8 3 1/4 4 7/8 2 1/2 x 1/2 1 3/4 1 3/4
5 4 7/8 3 1/4 4 7/8 2 1/2 x 3/4 1 3/4 1 3/4
6 1/2 O.D. 5 1/2 3 1/2 5 1/2 2 1/2 x 1 1 7/8 1 13/16
6 5 1/2 3 1/2 5 1/2
8 6 15/16 4 1/4 6 15/16

Model 7110DR Drain Elbow Model 7127 Standpipe Tee

C-EB
C-E

E
C-ER
D 1" NPT
#7110DR
#7127
Nominal #7110DR Drain Elbow
Size Nominal 7127 Standpipe Tee
Inches C-E D E Size
2 1/2 3 3/4 2 3/4 1 9/16 Inches C-ER C-EB
3 O.D. 3 3/4 2 3/4 1 9/16 4 x 4 x 2 1/2 3 1/4 4
3 4 1/4 2 3/4 1 15/16 6 x 6 x 2 1/2 3 1/4 5
4 5 2 3/4 2 1/2
6 1/2 O.D. 6 1/2 2 3/4 3 1/2
6 6 1/2 2 3/4 3 1/2

Model 7125 Bullhead Tee

Nominal #7125 Bullhead Tee
Size
Inches C-ER C-EB
C-ER
2 x 2 x 2 1/2 3 3/4 3 1/4
C-EB 2 x 2 x 3 4 1/4 3 3/4
2 x 2 x 4 5 4
2 1/2 x 2 1/2 x 3 4 1/4 3 3/4
2 1/2 x 2 1/2 x 4 5 4
#7125 3 x 3 x 4 5 4
4 x 4 x 6 6 /2
1 5
5 x 5 x 8 7 3/4 5 1/2
6 x 6 x 8 7 3/4 6 1/2

☞ To convert inches to millimeters, multiply by 25.4 (1” = 25.4mm).

SHURJOINT 107 PRODUCT DATA
 SHURJOINT
Model 7114 Hydrant Elbow Model 7153 Swaged Adapter
Nipple (GR x GR)
Model 7154 Swaged Adapter
C-BE Nipple (GR x MT)
Model 7155 Swaged Adapter
Nipple (MT x GR)
C-E
Model 7156 Swaged Adapter
#7114 Nipple (GR x BEV)
Nominal
Size C - E C - BE E-E
Inches
4 x 3 x 1 4 3 3/4
6 x 3 x 1 5 1/8 5 1/8
#7153 Gr x Gr

Model 7122 Hydrant Tee E-E

C-BE

#7154 Gr x MT

E-E

C-E

#7122
#7155 MT x Gr

Nominal E-E
Size C - E C - BE
Inches
4 x 4 x 3 4 4
6 x 6 x 3 5 1/8 5 1/8
#7156 Gr x Bev

Model 7133 Pitcher Tee Nominal Nominal

Size E-E Size E-E
Inches Inches
2 x 1 6 1/2 4 x 2 9
2 x 1 1/4 6 1/2 4 x 21/2 9
C 2 x 1 1/2 6 1/2 4 x 21/2 9
21/2 BSP 21/2 x 1 7 4 x 3 9
threaded 2 1/2 x 1 1/4 7 5 x 2 11
A 2 1/2 x 1 1/2 7 5 x 3 11
2 1/2 O.D. x 2 7 5 x 4 11
2 /2 x 2
1 7 6 x 1 12
#7133 3 x 1 8 6 x 11/4 12
3 x 1 1/4 8 6 x 11/2 12
Nominal 3 x 1 1/2 8 6 x 2 12
Size A C 3 x 2 8 6 x 21/2 12
Inches 3 x 1 1/2 O.D. 8 6 x 3 12
3 x 3 x 2 1/2 4 3/4 2 3/4 3 x 2 1/2 8 6 x 4 12
4 x 1 9 6 x 5 12
4 x 4 x 2 1/2 4 3/4 2 3/4
4 x 1 1/4 9 6 x 6 12
6 x 6 x 2 1/2 4 3/4 2 3/4 4 x 1 1/2 9

☞ To convert inches to millimeters, multiply by 25.4 (1” = 25.4mm).

SHURJOINT 108 PRODUCT DATA
 Model 7145F ANSI Class 150 Nominal
Size E-E
Flat Face Inches
3/4 3
Model 7145R ANSI Class 150
1 3
Raised Face 1 1/4 4
1 1/2 4
Model 7146F ANSI Class 300
2 4
Flat Face 2 1/2 4
3 4
Model 7146R ANSI Class 300
3 1/2 4
Raised Face 4 6
5 6
6 6
8 6
E-E E-E
10 8
12 8
14 8
16 8
18 8
20 8
24 8

Raised Face Flat Face

Model 10EP 90° Elbow

11EP 45° Elbow
20EP Tee
35EP Cross
22EP Header Tee
C-E CE
C-E C-E

C-E C-E C-E CE

C-E C-E
#10EP #20EP #11EP #35EP #22EP

Nominal #10EP #11EP #20EP #35EP Fitting Size #22EP

Size 90° 45° Tee Cross Mated Header Tee
Elbow Elbow C to E C-E
Inches C-E C-E C-E* C-E* 2 to 3 4½
2 3 1/4 2 3 1/4 3 1/4 2 to 4 5
2 1/2 3 3/4 2 1/4 3 3/4 3 3/4
3 4 1/4 2 1/2 4 1/4 4 1/4
4 5 3 5 5
6 6 1/2 3 1/2 6 1/2 6 1/4
* Steel Fabricated

☞ To convert inches to millimeters, multiply by 25.4 (1” = 25.4mm).

SHURJOINT 109 PRODUCT DATA
SHURJOINT
SHURJOINT
Model L90-3D Wrought 3D 90° Elbow
L60-3D Wrought 3D 60° Elbow
L45-3D Wrought 3D 45° Elbow
L30-3D Wrought 3D 30° Elbow
L22-3D Wrought 3D 22½° Elbow
L11-3D Wrought 3D 11¼° Elbow

E
C-
E
C-

C-E

C-E
R=3D C-E

# L90-3D # L60-3D # L45-3D # L30-3D # L22-3D # L11-3D

Nominal L90-3D L60-3D L45-3D L30-3D L22 -3D L11 -3D

Size 90° Elbow 60° Elbow 45° Elbow 30° Elbow 221/2° Elbow 111/4° Elbow
Inches C-E C-E C-E C-E C-E C-E
2 10 7 1/2 6 1/2 5 3/4 5 1/4 4 1/2
2 1/2 11 1/2 8 1/4 7 1/4 6 5 1/2 4 3/4
3 13 9 1/4 7 3/4 6 1/2 5 3/4 5
3 1/2 14 1/2 10 8 1/2 6 3/4 6 5
4 16 11 9 7 1/4 6 1/2 5 1/4
5 20 13 3/4 11 1/4 9 8 6.50
6 24 16 1/2 13 1/2 10 3/4 9 1/2 7 3/4
8 32 22 18 14 1/2 12 3/4 10 1/2
10 40 27 1/4 22 1/2 18 16 13
12 48 32 3/4 27 21 3/4 19 1/4 15 1/2
14 56 38 1/4 31 1/2 25 1/4 22 1/2 18 1/4
16 64 43 3/4 36 29 25 1/4 20 3/4
18 72 49 1/4 40 1/4 32 1/2 28 3/4 23 3/8
20 80 54 3/4 45 36 32 26
24 96 65 1/2 53 3/4 43 1/4 38 1/4 31

☞ To convert inches to millimeters, multiply by 25.4 (1” = 25.4mm).

SHURJOINT 110 PRODUCT DATA
 Stainless Steel Series

B B B B
W W

#SS-7 #SS-8 #SS-8X #SS-1200 #SS-41 #SS-80

Nominal Size #SS-7 #SS-8 #SS-8X #SS-1200 #SS-41 #SS-80

Inches B B B B W W
3 /4 3 3/4 3 3/4
1 3 7/16 3 15/16 4
1 1/4 4 1/8 3 13/16 4 3/8 4 3/4
1 1/2 4 1/4 4 1/8 4 13/16 4 5/8
2 4 15/16 4 7/8 5 1/4 5 7/16 6 13/16 6 1/2
2 1/2 5 7/16 5 1/2 4 1/16 6 7 13/16 7 1/4
3 O.D. 5 9/16 5 9/16 7 1/4
3 6 3/16 6 1/16 6 3/4 6 5/8 8 5/16 7 3/4
4 7 1/2 7 11/16 7 7/8 8 3/16 9 13/16 9
5 1/2 O.D. 9 3/16 9 7/8
5 9 5/16 8 7/8 9 13/16 9 7/8
6 1/2 O.D. 9 15/16 9 7/8 11 1/2
6 10 1/16 9 15/16 10 7/8 11 13/16 11 1/2
216.3 mm 13 13 /16
3 13 /16
5 13 1/2
8 13 /8
1 13 /4
1 13 /16
7 13 1/2
10
12

Model SS-7X Stainless Steel

Heavy Duty Rigid Coupling

B
Nominal
Size B
Inches
B 267.4mm 15 1/2
10 16
10" ~ 14" 318.5mm 17 1/2
12 17 3/4
14 19 1/8
B 16 21 1/8
18 23 1/8
20 26 3/8
16" ~ 18" 22 28 3/8
24 30 3/8

20" ~ 24"

☞ To convert inches to millimeters, multiply by 25.4 (1” = 25.4mm).

SHURJOINT 111 PRODUCT DATA
SHURJOINT
Model SS-723 Stainless Steel Nominal
Size A T
Mechanical Tee Inches
1 1/4 x 1/2 1 5/8 1 1/16
1 1/4 x 3/4 1 11/16 1 1/8
1 1/4 x 1 2 1 3/8
1 1/2 x 1/2 1 3/4 1 3/16
A T
1 1/2 x 3/4 1 13/16 1 1/4
1 1/2 x 1 2 1/8 1 7/16
2 x 1/2 2 1 1/2
#SS-723
2 x 3/4 2 1/8 1 1/8
2 x 1 2 3/8 1 11/16

Stainless Steel Grooved Fittings

C-E C-E E-E

C-E E-E

C-E
Investment Casting 1"-2" 21/2"-12"
#SS-10 #SS-11 #SS-20 #SS-60

Nominal #SS-10 #SS-11 #SS-20 #SS-60

Size 90° 45° Tee Cap
Elbow Elbow
Inches C-E C-E C-E E-E
1 2 1/4 1 3/4 2 1/4 15/16
1 1/4 2 3/4 1 3/4 2 3/4 15/16
1 1/2 2 3/4 1 3/4 2 3/4 15/16
2 3 1/4 2 3 1/4 15/16
2 1/2 3 3/4 2 1/4 3 3/4 1 3/4
3 O.D. 3 3/4 2 1/4 3 3/4 1 3/4
3 4 1/4 2 1/2 4 1/4 2
4 5 3 5 2
5 1/2 O.D. 5 1/2 3 1/4 5 1/2 2 3/8
5 5 1/2 3 1/4 5 1/2 2 3/8
6 1/2 O.D. 6 1/2 3 1/2 6 1/2 3
6 6 1/2 3 1/2 6 1/2 3
216.3 mm 7 3/4 4 1/4 7 3/4 3 1/2
8 7 3/4 4 1/4 7 3/4 3 1/2
267.4 mm 9 4 3/4 9 5
10 9 4 3/4 9 5
318.5 mm 10 5 1/4 10 5 11/16
12 10 5 1/4 10 5 11/16
14 11 6 11
16 12 7 1/4 12
18 15 1/2 8 15 1/2
20 17 1/4 9 17 1/4
24 20 11 20
W: Wrought

☞ To convert inches to millimeters, multiply by 25.4 (1” = 25.4mm).

SHURJOINT 112 PRODUCT DATA
 Model SS-21 Reducing Tee
SS-50 Concentric Reducer
C-E

E-E
C-B
#SS-21 #SS-50

Nominal #SS-21 #SS-50

Size Reducing Tee Conc. Reducer
Inches C-E C-B E-E
1 1/2 x 1 3 1/4 3 1/4 2 1/2
1 1/2 x 11/4 3 1/4 3 1/4 2 1/2
2 x 1 3 1/4 3 1/4 2 1/2
2 x 1 1/4 3 1/4 3 1/4 2 1/2
2 x 1 1/2 3 1/4 3 1/4 2 1/2
2 1/2 x 1 3 3/4 3 3/4 2 1/2
2 1/2 x 1 1/4 3 3/4 3 3/4 2 1/2
2 1/2 x 1 1/2 3 3/4 3 3/4 2 1/2
2 1/2 x 2 3 3/4 3 3/4 2 1/2
3 x 1 1/4 4 1/4 4 1/4 2 1/2
3 x 1 1/2 4 1/4 4 1/4 2 1/2
3 x 2 4 1/4 4 1/4 2 1/2
3 x 2 1/2 4 1/4 4 1/4 2 1/2
4 x 2 5 5 3
4 x 2 1/2 5 5 3
4 x 3 5 5 3
5 x 4 5 1/2 5 1/2 3 1/2
6 x 3 6 1/2 6 1/2 4
6 x 4 6 1/2 6 1/2 4
6 x 5 6 1/2 6 1/2 4
8 x 4 7 3/4 7 3/4 5
8 x 5 7 3/4 7 3/4 5
8 x 6 7 3/4 7 3/4 5
10 x 6 9 9 6
10 x 8 9 9 6
12 x 8 10 10 7
12 x 10 10 10 7
14 x 10 11 8 8 SW
16 x 12 12 9 9 SW
18 x 14 15 1/2 9.5 9 1/2 SW
20 x 16 17 1/4 10 10 SW
24 x 20 20 12 12 SW
SW: Segment Welded

☞ To convert inches to millimeters, multiply by 25.4 (1” = 25.4mm).

SHURJOINT 113 PRODUCT DATA
 SHURJOINT
Plain-End IPS Piping System Plain-End HDP Piping System

Model 79 “Wild Cat™” Model H79

Coupling B B

Nominal #79 B
Size B
Inches
2 6 3/4
21/2 7 1/8 #H305 #H307
3 8 1/2 W
4 8 3/4 #79
5 10 5/16
6 11 1/2
8 14 1/4
10 16
12 18 #H312
14 20
16 22 Nominal Size #H305 #H307 #H312
18 24 Inches B B W

20 26 2 5 1/4 6
3 6 1/2 7 1/8
4 8 8 1/2 10 1/4
6 10 3/4 111/4 12 1/4
8 13 1/8 13 5/8 14 3/4
10 15 5/8 17 21
12 17 5/8 19 1/2 24
14 19 3/8
16 21 3/8
18 23 7/16
20 25 5/8

Model H305 ISO HDP Coupling MODEL H307 ISO HDP Transition
Coupling
B C
B
A

Nominal
Size B
mm mm
Nominal
50 115 Size B
63 128 mm mm
75 140 IPS HDP
90 169
63.0 60.3 146
110 181
160 232 90.0 88.9 178
180 253 110.0 114.3 203
200 305
250 351
315 438

☞ To convert inches to millimeters, multiply by 25.4 (1” = 25.4mm).

SHURJOINT 114 PRODUCT DATA
 Copper Series

Nominal Size #C305 #C307 #C341

Inches B B W
2 4 5/8 5 13/16 6 13/16
#C305 2 1/2 5 1/4 5 5/8 7 13/16
3 6 1/16 6 5/8 8 5/16
B
4 7 1/4 7 3/4 9 13/16
5 8 11/16 10 13/16
W 6 9 3/4 11 13/16
8 12

#C307 #C341

Model C306 Reducing Nominal #C306

Size B
Coupling Inches
B 2 1/2 X 2 5 9/16
3 X 2 5 15/16
3 X 2 1/2 5 15/16
4 X 2 1/2 7 3/16
Model C10 90° Elbow 4 X 3 7 3/16
C11 45° Elbow 5 X 4 8 13/16
#C306 6 X 4 9 7/8
C20 Tee
C60 Cap
C-E
C-E
Model C21 Reducing Tee
C50 Concentric Reducer
#C-10 #C-11
C-E
E-E

C-E
C-E
E-E
#C-20 #C-60 #C21 #C50

Nominal #C-10 #C-11 #C-20 #C-60 Nominal #C21 Reducing #C50 Concentric
Size 90° 45° Tee Cap Size Tee Reducer
Elbow Elbow Inches C-E E-E
Inches C-E C-E C-E E-E 2 1/2 x 2 3 3/16 2 1/2
2 2 7/8 2 3/16 2 11/16 15/16 3 x 2 3 1/2 2 1/2
2 1/2 3 5/16 2 5/16 3 3/16 15/16 3 x 2 1/2 3 1/2 2 1/2
3 3 13/16 2 9/16 3 1/2 15/16 4 x 2 4 1/4 3
4 4 3/4 3 3/16 4 1/4 15/16 4 x 2 1/2 4 1/4 3
5 5 15/16 3 1/4 5 15/16 15/16 4 x 3 4 1/4 3
6 6 15/16 3 5/8 6 15/16 15/16 5 x 3 5 15/16 3 1/2
8 7 3/4 4 1/4 7 3/4 15/16 5 x 4 5 15/16 3 1/2
6 x 2 1/2 6 15/16 4
6 x 3 6 15/16 4
6 x 4 6 15/16 4
6 x 5 6 15/16 4

☞ To convert inches to millimeters, multiply by 25.4 (1” = 25.4mm).

SHURJOINT 115 PRODUCT DATA
 SHURJOINT
Model C26 Reducing Tee Model C55
C52 Concentric Reducer Transition NPT D
Adapter
C-E E-E (FT x GR) E to E
#C55
C-B
Nominal Size #C55
IPS(NPT) x CTS(GRV) Transition Adapter
Inches E-E
#C26 #C52 1 1/2 x 2 2 1/2
2 x 2 2 1/2
Nominal #C26 #C52 2 1/2 x 2 1/2 2 3/4
Size Reducing Tee Conc. 3 x 3 3
Reducer
Inches C-E C-B E-E
2 x 2 x 3/4 2 3/16 2 Model DE30-GG Dielectric
2 x 2 x 1 2 5/16 2 3/16 2 11/16
Transition Fitting (IPS x CTS)
2 x 2 x 1 1/4 2 1/2 2 1/4 3
2 x 2 x 1 1/2 2 5/8 2 5/16 2 15/16 Ductile Iron Body
2 1/2 x 2 1/2 x 3/4 2 1/4 2 1/4
Virgin PP Lining
2 1/2 x 2 1/2 x 1 2 3/8 2 3/8 3 1/4
2 1/2 x 2 1/2 x 1 1/4 2 1/2 2 1/2 3 1/2
2 1/2 x 2 1/2 x 1 1/2 2 11/16 2 9/16 3 7/16
2 1/2 x 2 1/2 x 2 2 15/16 2 13/16 3 5/16
3 x 3 x 3/4 2 7/16 2 1/2 E-E
3 x 3 x 1 2 1/2 2 9/16 #DE30-GG
3 x 3 x 1 1/4 2 5/8 2 3/4
3 x 3 x 1 1/2 2 7/8 2 7/8 3 11/16 Nominal #DE30-GG
Size
3 x 3 x 2 3 1/8 3 1/16 4 1/8 Inches E-E
4 x 4 x 3/4 3 3 2 4
4 x 4 x 1 3 1/8 3 3/16
2 1/2 4
4 x 4 x 1 1/4 3 1/4 3 1/4
3 4
4 x 4 x 1 1/2 3 3/8 3 5/16
4 4
4 x 4 x 2 3 5/8 3 9/16 4 3/4
5 4
6 4
8 4
Model C723 Bronze
Mechanical Tee

A T

#C723

Nominal Size A T
Inches
2 1/2 x 3/4 2 5/8 2 1/16
2 1/2 x 1 2 5/8 1 15/16
2 1/2 x 1 1/4 2 7/8 2 1/8
3 x 3/4 2 7/8 2 1/4
3 x 1 2 7/8 2 3/16
3 x 1 1/4 3 15/16 2 5/8
4 x 3/4 3 3/8 2 13/16
4 x 1 3 3/8 3 1/8
4 x1 3/4 3 13/16 3 1/8

☞ To convert inches to millimeters, multiply by 25.4 (1” = 25.4mm).

SHURJOINT 116 PRODUCT DATA
 AWWA Ductile Iron Series

B B

#A505 #A507 #A512

Nominal Size #A505 #A507 #A512

Inches B B W
3 7 5/8 7 3/8
8 7/16
4 8 1/8 9 9 15/16
6 10 7/16 11 1/8 12
8 13 15/16 13 7/8 14 5/8
10 16 16 1/2 17 1/8
12 18 7/8 18 15/16 20 1/8
14 20 7/8
16 22 3/4
18 26
20 28 3/8
24 33 1/16

Model A10 90° Elbow Model A25 Reducing Tee

A11 45° Elbow A50 Concentric Reducer
A20 Tee A10R 90° Reducing Elbow
A60 Cap
C-E
C-E

C-E C-E E-E

C-E
#A25 #A50 #A10R
#A10 #A11 Reducing Conc. Reducing
90˚ Elbow 45˚ Elbow Tee Reducer Elbow

E-E Nominal #A25 #A50 #A10R 90°

C-LE Size Reducing Conc. Reducing
#A60 Cap
C-E
Tee Reducer Elbow
Inches C-E E-E C-E
#A20 Tee 4 x 3 6 1/2 7 6 1/2
6 x 4 8 9 8
Nominal #A-10 #A-11 #A-20 #A-60 8 x 4 9 11 9
Size 90° 45° Tee Cap
Elbow Elbow 8 x 6 9 11 9
Inches C-E C-E C-E E-E 10 x 4 11 12
3 5 1/2 3 5 1/2 10 x 6 11 12 11
4 6 1/2 4 6 1/2 1 3/16 10 x 8 11 12 11
6 8 5 8 1 3/16 12 x 4 12 14
8 9 5 1/2 9 1 3/8 12 x 6 12 14 12
10 11 6 1/2 11 1 1/2 12 x 8 12 14 12
12 12 7 1/2 12 1 1/2 12 x 10 12 14 12

☞ To convert inches to millimeters, multiply by 25.4 (1” = 25.4mm).

SHURJOINT 117 PRODUCT DATA
 SHURJOINT
Model A100 90° L.R. Elbow
A10 90° Elbow
A11 45° Elbow
A12 22-1/2° Elbow
A13 11-1/4° Elbow
A20 Tee
A60 Cap

E-E
E-E
C-E
C-E

C-E C-E C-E

A100 A10 A11 A12 A13 4"-8" 10"-12"
90° Long Rad. Elbow 90˚ Elbow 45˚ Elbow 22-1/2° Elbow 11-1/4° Elbow A60 Cap

Nominal A100 90° L.R. A10 90° A11 45° A12 22-1/2° A13 11-14° A20 A60
Size Elbow Elbow Elbow Elbow Elbow Tee Cap
Inches C - E C - E C - E C - E C - E C - E E-E
3 7 3/4 5 1/2 3 3 3 5 1/2 1 3/16
4 9 6 1/2 4 4 4 6 1/2 1 3/16
6 11 1/2 8 5 5 5 8 1 3/8
8 14 9 5 1/2 5 1/2 5 1/2 9 1 1/2
10 16 1/2 11 6 1/2 6 1/2 6 1/2 11 1 1/2
12 19 12 7 1/2 7 1/2 7 1/2 12 1 3/16

BS Ductile Iron Series

British Standard Ductile Iron

Grooved End Fittings

B C-E

C-E
C-E C-E
C-E
#A10-BS #A11-BS #A20-BS
#A505-BS 90˚ Elbow 45˚ Elbow Tee

Nominal #A505-BS Nominal #A10-BS #A11-BS #A20-BS

Size B Size 90° Elbow 45° Elbow Tee
mm mm mm C-E C-E C-E
80 184 80 165 130 165
100 207 100 180 140 180
150 265 150 220 160 220

☞ To convert inches to millimeters, multiply by 25.4 (1” = 25.4mm).

SHURJOINT 118 PRODUCT DATA
 APPENDIX

Decimal Equivalents of Fractions (inches)

1/64 0.015625 33/64 0.515625

1/32 0.03125 17/32 0.53125
3/64 0.046875 35/64 0.546875
1/16 0.0625 9/16 0.5625
5/64 0.078125 37/64 0.578125
3/32 0.09375 19/32 0.59375
7/64 0.109375 39/64 0.609375
1/8 0.125 5/8 0.625
9/64 0.140625 41/64 0.640625
5/32 0.15625 21/32 0.65625
11/64 0.171875 43/64 0.671875
3/16 0.1875 11/16 0.6875
13/64 0.203125 45/64 0.703125
7/32 0.21875 23/32 0.71875
15/64 0.234375 47/64 0.734375
1/4 0.25 3/4 0.75
17/64 0.265625 49/64 0.765625
9/32 0.28125 25/32 0.78125
19/64 0.296875 51/64 0.796875
5/16 0.3125 13/16 0.8125
21/64 0.328125 53/64 0.828125
11/32 0.34375 27/32 0.84375
23/64 0.359375 55/64 0.859375
3/8 0.375 7/8 0.875
25/64 0.390625 57/64 0.890625
13/32 0.40625 29/32 0.90625
27/64 0.421875 59/64 0.921875
7/16 0.4375 15/16 0.9375
29/64 0.453125 61/64 0.953125
15/32 0.46875 31/32 0.96875
31/64 0.484375 63/64 0.984375
1/2 0.5 1 1

☞ To convert inches to millimeters, multiply by 25.4 (1” = 25.4mm).

SHURJOINT 119 PRODUCT DATA
SHURJOINT
UNITS OF MEASUREMENT

LENGTH: in. – “inches”

(mm – “millimeters”)

mm = in. x 25.4

ft – “feet”
(m – “meters”)

m = ft x 0.3048

PRESSURE: psi – “pounds per square inch”

(kPa – “kilopascals”)

kPa = psi x 6.8948

TEMPERATURE: °F – “degrees Fahrenheit”

(°C – “degrees Celsius”)

°C = (°F – 32) x 5/9

FLOW: gal / min – “gallons per minute”

(dm3 / min – “cubic decimeters per minute”)

dm3 / min = gal / min x 3.785

MASS WEIGHT: lb – “pounds”

(kg – “kilograms”)

kg = lb x 0.4535

TORQUE: lb · ft – “pound feet”

(N-m – “Newton-meters”)

N-m = lb·ft x 1.356

SHURJOINT 120 APPENDIX

 BOLT & SOCKET SIZE: INCH
FOR SHURJOINT GROOVED COUPLINGS AND MECHANCIAL TEES
Pipe Size Z05 / K9 Z07 / 7771 7705 7707 XH-70 79 7706 7721/7722 723 Pipe
Actual Bolt Socket Bolt Socket Bolt Socket Bolt Socke Bolt Socket Bolt Socket Bolt Socket Bolt Socket Bolt Socket Size
Inch OD Size Size Size Size Size Size Size Size Size Size Size Size Size Size Size Size Size Size Inch
3/4 1.050 3/8 11/16 3/4
1 1.315 3/8 11/16 3/8 11/16 1
11/4 1.660 3/8 11/16 3/8 11/16 3/8 11/16 3/8 11/16 3/8 11/16 1 1/4
11/2 1.900 3/8 11/16 3/8 11/16 3/8 11/16 1/2 7/8 3/8 11/16 3/8 11/16 1 1/2
2 2.375 3/8 11/16 3/8 11/16 3/8 11/16 1/2 7/8 5/8 1 1/16 5/8 1 1/16 3/8 11/16 3/8 11/16 3/8 11/16 2
21/2 2.875 3/8 11/16 3/8 11/16 3/8 11/16 1/2 7/8 5/8 1 1/16 5/8 1 1/16 3/8 11/16 1/2 7/8 3/8 11/16 2 1/2
21/2 3.000 3/8 11/16 3/8 11/16 3/8 11/16 1/2 7/8 2 1/2
3 3.500 3/8 11/16 1/2 7/8 1/2 7/8 1/2 7/8 5/8 1 1/16 3/4 1 1/4 1/2 7/8 1/2 7/8 3
31/2 4.000 1/2 7/8 3 1/2
4 4.500 3/8 11/16 1/2 7/8 1/2 7/8 5/8 1 1/16 3/4 1 1/4 3/4 1 1/4 1/2 7/8 1/2 7/8 4
5/8 1 1/16
5 5.500 1/2 7/8 5/8 1 1/16 5/8 1 1/16 5/8 1 1/16 5
5 5.563 1/2 7/8 5/8 1 1/16 5/8 1 1/16 5/8 1 1/16 5/8 1 1/16 5/8 1 1/16 5
6 6.500 1/2 7/8 5/8 1 1/16 5/8 1 1/16 3/4 1 1/4 6
6 6.625 1/2 7/8 5/8 1 1/16 5/8 1 1/16 3/4 1 1/4 7/8 1 7/16 7/8 1 7/16 5/8 1 1/16 5/8 1 1/16 6

SHURJOINT 121 APPENDIX

8 8.625 5/8 11/16 5/8 (7771) 1 1/16 5/8 1 1/16 7/8 1 7/16 1 1 5/8 3/4 1 1/4 3/4 1 1/4 3/4 1 1/4 8
8 8.625 3/4 (Z07) 1 1/4 8
10 10.750 7/8 1 7/16 3/4 1 1/4 1 1 5/8 1 1 5/8 7/8 1 7/16 10
12 12.750 7/8 1 7/16 7/8 1 7/16 1 1 5/8 1 1 5/8 1 1 5/8 12
14 14.000 7/8 1 7/16 7/8 1 7/16 1 1 5/8 14
16 16.000 7/8 1 7/16 1 1 5/8 1 1 5/8 16
18 18.000 7/8 1 7/16 1 1 5/8 1 1 5/8 18
20 20.000 1 1 5/8 1 1 5/8 1 1 5/8 20
22 22.000 1 1 5/8 1 1 5/8 22
24 24.000 1 1 5/8 1 1 5/8 24
■ Note 1: 7721/7722 Mechanical tee 4" x 3" is supplied with 5/8" bolts."
■ Note 2: 7771 Rigid coupling 8" is supplied with 5/8" bolts and Z07 8" with 3/4" bolts.
SHURJOINT
COPPER TUBING SERIES (INCH)
Pipe Size C305 C307 C306
Actual
OD
(U.S. Standard Bolt Socket Bolt Socket Bolt Socket
inch Copper Tubing) Size Size Size Size Size Size
2 2.125 3/8 11/16 3/8 11/16
2 1/2 2.625 3/8 11/16 3/8 11/16 1/2 7/8
3 3.125 1/2 7/8 1/2 7/8 1/2 7/8
4 4.125 1/2 7/8 1/2 7/8 1/2 7/8
5 5.125 5/8 1 1/16 5/8 1 1/16
6 6.125 5/8 1 1/16 5/8 1 1/16
8 8.125 5/8 1 1/16

STAINLESS STEEL SERIES (INCH)

Pipe Size SS-7 SS-8 SS-7X SS-8X
Actual Bolt Socket Bolt Socket Bolt Socket Bolt Socket
inch OD Size Size Size Size Size Size Size Size
3/4 1.050 3/8 11/16
1 1.315 5/16 3/8 11/16
1 1/4 1.660 3/8 11/16 5/16 3/8 11/16
1 1/2 1.900 3/8 11/16 5/16 3/8 11/16
2 2.375 3/8 11/16 3/8 11/16 3/8 11/16
2 1/2 2.875 3/8 11/16 3/8 11/16 3/8 11/16
2 1/2 3.000 3/8 11/16 3/8 11/16
3 3.500 3/8 11/16 3/8 11/16 1/2 7/8
4 4.500 1/2 11/16 1/2 7/8 1/2 7/8
5 5.500 1/2 7/8
5 5.563 1/2 7/8 1/2 7/8 5/8 1 1/16
6 6.500 1/2 7/8 1/2 7/8
6 6.625 1/2 7/8 1/2 7/8 5/8 1 1/16
8 8.625 5/8 1 1/16 5/8 1 1/16 3/4 1 1/4
10 10.750 7/8 1 7/16
12 12.750 7/8 1 7/16
14 14.000 7/8 1 7/16
16 16.000 5/8 1 1/16
18 18.000 5/8 1 1/16
20 20.000 3/4 1 1/4
22 22.000 3/4 1 1/4
24 24.000 3/4 1 1/4

AWWA SERIES (INCH) HDP SERIES (INCH)

Pipe Size A505 A507 Pipe Size H305 H307
Actual Bolt Socket Bolt Socket Actual Bolt Socket Bolt Socket
inch OD Size Size Size Size inch OD Size Size Size Size
3 3.96 1/2 7/8 1/2 7/8 2 2.375 1/2 7/8 1/2 7/8
4 4.80 5/8 1 1/16 5/8 1 1/16 3 3.500 1/2 7/8 1/2 7/8
6 6.90 5/8 1 1/16 5/8 1 1/16 4 4.500 1/2 7/8 1/2 7/8
8 9.05 3/4 1 1/4 3/4 1 1/4 6 6.625 5/8 1 1/16 5/8 1 1/16
10 11.10 3/4 1 1/4 7/8 1 7/16 8 8.625 5/8 1 1/16 5/8 1 1/16
12 13.20 7/8 1 7/16 7/8 1 7/16 10 10.750 3/4 1 1/4 3/4 1 1/4
14 15.30 1 1 5/8 12 12.750 3/4 1 1/4 3/4 1 1/4
16 17.40 1 1 5/8 14 14.000 1 1 5/8
18 19.50 1 1 5/8 16 16.000 1 1 5/8
20 21.60 1 1/8 18 18.000 1 1 5/8
24 25.80 1 /8
1 20 20.000 1 1 5/8

SHURJOINT 122 APPENDIX

 BOLT & SOCKET SIZE: METRIC (MM)
FOR SHURJOINT GROOVED COUPLINGS AND MECHANCIAL TEES
Pipe Size Z05 / K9 Z07 / 7771 7705 7707 XH-70 79 7706 7721/7722 723 Pipe
Actual Bolt Socket Bolt Socket Bolt Socket Bolt Socke Bolt Socket Bolt Socket Bolt Socket Bolt Socket Bolt Socket Size
mm OD Size Size Size Size Size Size Size Size Size Size Size Size Size Size Size Size Size Size mm
20 26.7 M10 17 20
25 33.4 M10 17 M10 17 25
32 42.2 M10 17 M10 17 M10 17 M10 17 M10 17 32
40 48.3 M10 17 M10 17 M10 17 M12 19 M10 17 M10 17 40
50 60.3 M10 17 M10 17 M10 17 M12 19 M16 24 M16 24 M10 17 M10 17 M10 17 50
65 73.0 M10 17 M10 17 M10 17 M12 19 M16 24 M16 24 M10 17 M12 19 65
65 76.1 M10 17 M10 17 M10 17 M12 19 M10 17 M12 19 M10 17 65
80 88.9 M10 17 M12 19 M12 19 M12 19 M16 24 M20 30 M12 19 M12 19 80
90 101.6 M12 19 90
100 114.3 M10 17 M12 19 M12 19 M16 24 M20 30 M20 30 M12 19 M12 19 100
M16 24 100
125 139.7 M12 19 M16 24 M16 24 M16 24 M16 24 M16 24 125
125 141.3 M12 19 M16 24 M16 24 M16 24 M16 24 M16 24 125
150 165.1 M12 19 M16 24 M16 24 M20 30 M16 24 M16 24 150
150 168.3 M12 19 M16 24 M16 24 M20 30 7/8 1 7/16 7/8 1 7/16 M16 24 M16 24 150

SHURJOINT 123 APPENDIX

200 219.1 M16 24 M16(7771) 24 M16 24 7/8 1 7/16 1 1 5/8 M20 1 1/4 M20 30 M20 30 200
M20(Z07) 30
250 273.0 7/8 1 7/16 M20 30 1 1 5/8 1 1 5/8 7/8 1 7/16 250
300 323.9 7/8 1 7/16 7/8 1 7/16 1 1 5/8 1 1 5/8 1 1 5/8 300
350 355.6 7/8 1 7/16 7/8 1 7/16 1 1 5/8 350
400 406.4 7/8 1 7/16 1 1 5/8 1 1 5/8 400
450 457.2 7/8 1 7/16 1 1 5/8 1 1 5/8 450
500 508.0 1 1 5/8 1 1 5/8 1 1 5/8 500
550 558.8 1 1 5/8 1 1 5/8 550
600 609.6 1 1 5/8 1 1 5/8 600
■ Note 1: 7721/7722 Mechanical tee 4" x 3" is supplied with 5/8" bolts.
■ Note 2: 7771 Rigid coupling 8" is supplied with 5/8" bolts and Z07 8" with 3/4" bolts.
SHURJOINT
COPPER SERIES (METRIC)
Pipe Size C305
Actual OD Bolt Socket
mm (BS/DIN Copper Tubing) Size Size
50 54.0 M10 17
65 66.7 M10 17
80 76.1 M10 17
100 108.0 M12 19
125 133.0 M16 24
150 159.0 M16 24

BS DUCTILE IRON PIPE

SERIES (METRIC)
Pipe Size A505-BS
Actual Bolt Socket
mm OD Size Size
80 98 M12 19
100 118 M16 24
150 170 M16 24

HDP SERIES (METRIC)

Pipe Size H305
Min. Max. Bolt Socket
O.D. O.D. Size Size
50 50.5 M10 17
63 63.6 M10 17
75 75.7 M10 17
90 90.9 M12 19
110 111.0 M12 19
140 141.3 M16 24
160 161.5 M12 24
200 201.8 M16 24
225 227.1 M16 24
250 252.3 M16 30
280 282.6 M20 30
315 317.9 M20 30

SHURJOINT 124 APPENDIX

Pipe Hanger Spacing
Like all other pipe joining methods, grooved piping systems require
proper support to hold the weight of pipes, equipment and fluids.
For straight runs, you can use both flexible and rigid couplings. When
rigid couplings are used, the same hanger spacing as other piping methods
can be applied. You can refer to the hanger spacing standards of ANSI
B31.1 Power Piping Code, B31.9 Building Services Piping Code, NFPA 13
Sprinkler Systems, or Mechanical Equipment Construction Guide (Japan).
See the table below.

Suggested Max. Span between Supports

(steel pipe)
Nominal Water Service Gas or Air Service
Pipe Size (meters) (meters)
in/mm 1) 2) 3) 4) 1) 2)
1 / 25 2.1 2.7 3.7 2.0 2.7 2.7
1.25 / 32 2.1 3.4 3.7 2.0 2.7 3.4
1.5 / 40 2.1 3.7 4.6 2.0 2.7 4.0
2 / 50 3.1 4.0 4.6 2.0 4.0 4.6
3 / 80 3.7 4.6 4.6 2.0 4.6 5.2
4 / 100 4.3 5.2 4.6 2.0 5.2 6.4
6 / 150 5.2 6.1 4.6 3.0 6.4 7.6
8 / 200 5.8 6.4 4.6 3.0 7.3 8.5
10 / 250 5.8 6.4 3.0 7.3 9.5
12 / 300 7.0 6.4 3.0 9.1 10.1
14 / 350 7.0 6.4 9.1 10.1
16 / 400 8.2 6.4 10.7 10.1
18 / 450 8.2 6.4 10.7 10.1
20 / 500 9.1 6.4 11.9 10.1
24 / 600 9.8 6.4 12.8 10.1

1) ANSI B31.1 Power Piping Code 2) ANSI B31.9 Building Services Piping Code
3) NFPA 13 Sprinkler systems
4) Ministry of Land & Transportation of Japan: Mechanical Equipment Construction
Guide

SHURJOINT 125 PRODUCT DATA

SHURJOINT
MEMO

SHURJOINT 126 PRODUCT DATA

MEMO

SHURJOINT 127 PRODUCT DATA

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MEMO

SHURJOINT 128 PRODUCT DATA