PLK-E SERIES

Technical Manual 2 (USA Version)

Basic Manual with Touch Screen
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 Contents
Software Installation
PLK-E Series with Touch Screen ---------------------------------------------------------- 1-3

Touch Screen
Explanation of Basic Screens and Keys --------------------------------------------------- 4-9

Pattern Handling
Pattern Read, Write, and Delete from the Floppy Disk --------------------------------- 10-15
Pattern Read, Write, and Delete from the Internal Memory---------------------------- 16-21
Pattern Read Shortcut from Internal Memory -------------------------------------------- 22

Pattern Making
Basic Pattern Input --------------------------------------------------------------------------- 23-28
Code Data Input------------------------------------------------------------------------------- 29-37
Arc Pattern Input------------------------------------------------------------------------------ 38-43
Circle Pattern Input --------------------------------------------------------------------------- 44-49
Curve Pattern Input --------------------------------------------------------------------------- 50-55
Broken Line Pattern Input ------------------------------------------------------------------- 56-61
Zig Zag Pattern Input------------------------------------------------------------------------- 62-69
Split Pattern Input----------------------------------------------------------------------------- 70-75

Pattern Adjustment
Home Position Correction ------------------------------------------------------------------- 76-78
Enlargement/Reduction Scale--------------------------------------------------------------- 79-81

Functions (Most Commonly Used)

Area Limit Cancel ---------------------------------------------------------------------------- 82-84
2-Stage Clamp using 1 Pedal---Link Method--------------------------------------------- 85-88
2-Stage Clamp using 2 Pedals -------------------------------------------------------------- 89-91
Home Position Return Method when the Clamp is Up---------------------------------- 92-94
Home Position Return Method after the Halt switch has been Pressed --------------- 95-97
Halt Switch 2 Press Operation---Needle Down/Trim ----------------------------------- 98-101

Parameter Data Handling

Setting File Read------------------------------------------------------------------------------ 102-103
Step File Read --------------------------------------------------------------------------------- 104-105

Installing a System Back Up Disk

With or Without Touch Screen ------------------------------------------------------------- 106

Troubleshooting
Troubleshooting Mode ----------------------------------------------------------------------- 107-110

Other
Error Codes ------------------------------------------------------------------------------------ 111-121
2-Stage Clamp using 1 Pedal---Step Method --------------------------------------------- 122-128
Wiring

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 SOFTWARE INSTALLATION FOR THE PLK-E SERIES WITH THE TOUCH SCREEN
THIS INSTALLATION HAS 4 FLOPPY DISKS/THE LCD DISPLAY MUST BE PLUGGED IN
FLOPPY DISK 1 (F1) MAIN SYSTEM PROGRAM
FLOPPY DISK 2 (F2) LANGUAGE DATA FOR THE LCD DISPLAY
FLOPPY DISK 3 (F3) IMAGE DATA FOR THE LCD DISPLAY
FLOPPY DISK 4 (F4) FONT DATA FOR THE LCD DISPLAY

WITH THE POWER OFF, INSERT THE F1 FLOPPY INTO THE DISK DRIVE
1. WHILE PRESSING AND HOLDING IN THE F KEY, TURN THE POWER ON
FIRST DISPLAY WILL SHOW

↑ F 1. S Y S
LED1 LED2 LED3 LED4 LED5
H
↓ F A B C D

2. PRESS THE D KEY

NEXT DISPLAY

↑ 1 0 1 0. b
LED1 LED2 LED3 LED4 LED5
H
↓ F A B C D

THE FIRST MODEL NUMBER THAT APPEARS MAY NOT BE THE MACHINE YOU HAVE
SELECT YOUR MODEL BY PRESSING THE ↓ ARROW KEY
THE ABOVE MODEL IS A PLK-E1010
OTHER MODELS ARE PLK-E03BT, PLK-E0504, PLK-E1010K2, ETC.

3. AFTER YOUR SELECTION, PRESS THE D KEY

NEXT DISPLAY

↑ P L K E. P
LED1 LED2 LED3 LED4 LED5
H
↓ F A B C D

THE ABOVE SETTING IS THE STEP SEQUENCE. IF YOUR DISPLAY IS DIFFERENT, PRESS THE
↓ ARROW KEY UNTIL IT SHOWS P L K E. P. THIS IS AN IMPORTANT STEP
THIS SETTING IS FOR ALL PLK-E MACHINES EXCEPT:
PLK-E03BT---NEEDS DIFFERENT STEP SEQUENCE BECAUSE OF SINGLE PEDAL OPERATION
PLK-E03PD---NOT IN USA MARKET
PLK-E1008H---NEEDS DIFFERENT STEP SEQUENCE BECAUSE OF HOT KNIFE SYSTEM

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 4. PRESS THE D KEY

THE MACHINE WILL LOAD THE F1 FLOPPY

WAIT UNTIL THE DISPLAY CHANGES TO:

↑ F 2. L b L
LED1 LED2 LED3 LED4 LED5
H
↓ F A B C D

TAKE OUT THE F1 FLOPPY AND PUT IN THE F2 FLOPPY

5. PRESS THE D KEY

NEXT DISPLAY

↑ E n G . L
LED1 LED2 LED3 LED4 LED5
H
↓ F A B C D

SELECT THE LANGUAGE USING THE ↓ ARROW KEY

THE ABOVE DISPLAY IS ENGLISH
OTHER LANGUAGES ARE: SPNISH, JAPANESE, CHINESE, AND FRENCH

6. PRESS THE D KEY AFTER YOUR SELECTION

THE MACHINE WILL LOAD THE F2 FLOPPY

WAIT UNTIL THE DISPLAY CHANGES TO:

↑ F 3. P I C
LED1 LED2 LED3 LED4 LED5
H
↓ F A B C D

TAKE OUT THE F2 FLOPPY AND PUT IN THE F3 FLOPPY

7. PRESS THE D KEY

THE MACHINE WILL LOAD THE F3 FLOPPY

WAIT UNTIL THE DISPLAY CHANGES TO:

↑ F 4. F n T
LED1 LED2 LED3 LED4 LED5
H
↓ F A B C D

TAKE OUT THE F3 FLOPPY AND PUT IN THE F4 FLOPPY

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 8. PRESS THE D KEY

THE MACHINE WILL LOAD THE F4 FLOPPY

WAIT UNTIL THE DISPLAY CHANGES TO:

↑ M - 3 1 0
LED1 LED2 LED3 LED4 LED5
H
↓ F A B C D

THE MACHINE WILL START BEEPING

SOFTWARE INSTALLATION IS COMPLETED
TURN OFF THE POWER
TAKE OUT THE F4 FLOPPY DISK AND STORE ALL THE SOFTWARE DISKS SO THEY WON’T GET LOST
YOU MAY NEED THEM AGAIN SOMEDAY

NOTE 1: WHEN YOU POWER THE MACHINE BACK UP, THE LCD DISPLAY WILL SHOW THAT THERE IS
NO PATTERN IN THE MACHINE. YOU MUST USE THE LCD DISPLAY TO READ A PATTERN STORED ON A
FLOPPY OR MAKE A PATTERN. PRESS THE ENTER KEY TO GO TO THE STANDARD DISPLAY

NOTE 2: HOWEVER, IF THE SOFTWARE HAS BEEN RE-INSTALLED AND IF THERE WERE PATTERNS
IN THE INTERNAL MEMORY OF THE MACHINE, THEY ARE STILL THERE. READ THEM USING THE
PATTERN READ FROM INTERNAL MEMORY PROCEDURE.

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 BASIC SCREENS AND KEYS

STANDARD SCREEN

PATTERN NAME
PATTERN NUMBER
JOG +

SPEED

JOG -
PATTERN READ SHORTCUT
PRESSER FOOT UP/DOWN

MENU

HOME IMAGE NEXT SCREEN

DISPLAY TO BOBBIN WINDING
AND UP/DOWN
COUNTER

SCREEN AFTER THE NEXT KEY IS PRESSED

BOBBIN WINDING

BACK TO STANDARD SCREEN

HOME POSITION
CORRECTION

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 SCREEN AFTER THE BOBBING WINDING KEY IS PRESSED

RETURN TO
PREVIOUS SCREEN

WHEN IN THIS SCREEN IF THE CLAMP IS LOWERED AND THE START PEDAL IS PRESSED, THE
MACHINE WILL ROTATE WITHOUT SEWING THE PATTERN SO A BOBBIN CAN BE WOUND

PRESS THE X KEY TO RETURN TO THE PREVIOUS SCREEN AND THEN THE BACK KEY TO RETURN TO
THE STANDARD SCREEN

STANDARD SCREEN

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 SCREEN AFTER THE MENU KEY IS PRESSED

SCREENS THAT CAN BE OPENED IN THE MENU MODE

Reading patterns from the floppy disk and internal memory

Writing patterns to the floppy disk and internal memory

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 Pattern Input

Pattern Modification

These keys appear for B data

Pattern Conversion

The keys on the right

appear for B data.

Home position correcting and scaling are the most used

Program Mode

Various Settings
About 10 of these settings are normally used

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 Input/Output Checking and Setting Mode

Function Mode

Pattern copy and internal memory format are the most used

SCREENS THAT CAN BE OPENED IN THE PROGRAM MODE

1/4
1. Wiper Wiper on/off
Adjusting the operation timing, etc.
Slow start on/off
2. Slow start Speed change etc.
Clamp on/off delay timer setting
3. Clamp 2-stage clamp setting
2-stage clamp link
Canceling the area limit.
4. Area limit Changing the area limit range
Adjusting the reverse run angle,
5. Needle position up/down stop position angle, etc.
Thread trimming sensor on/off
6. Thread trimming
Adjusting the number of delay
sensor stitches, speed, etc.

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 2/4
Setting return to home operation
1. Home position for various situations, etc.
Setting the related operations for
2. Halt when the HALT switch is operated
Setting the count method and
3. Counter counter clearing method
Weak brake on/off
4. Brake Adjusting the operation time, etc.
Presser foot operation timing
5. Presser foot Using non-stitch feeding with
presser foot lowered after basting
Adjusting the bobbin winding
6. Bobbin winding operation time and speed, etc.

3/4
1. Feed method Adjusting according to the clamp
weight and fabric thickness.
Setting the feed, etc.
2. Speed Adjusting the speed for each stage
3. Thread trimming Adjusting the thread trimming and
timing thread release operation, etc.
4. Step Setting operation with the step file
Setting operation when JOG key is
5. Jog pressed, etc.
Feed start and feed end angle
6. Feed angle setting. (Do not change during
normal use.)

4/4
1. LCD panel Adjustments related to the LCD
panel, etc.
2. Other Other various settings
3. Special Do not use!

KEYS MOST COMMONLY USED

HOME NEXT SCREEN PATTERN READ

JOG + MENU PATTERN WRITE

JOG - PREVIOUS SCREEN PATTERN INPUT

ENTER EXIT CURRENT MODE CLEAR LAST ENTRY

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 READING, WRITING, AND DELETING PATTERNS FROM THE FLOPPY DISK

READING A PATTERN FROM THE FLOPPY DISK

STANDARD SCREEN

1. PRESS THE HOME KEY AND THEN THE MENU KEY

NEXT SCREEN LOOKS LIKE THIS

2. PRESS THE PATTERN READ KEY

NEXT SCREEN LOOKS LIKE THIS

THE DEFAULT SETTING IS TO READ A

PATTERN FROM THE INTERNAL
MEMORY

3. PRESS THE FLOPPY DISK KEY TO

CHANGE TO THE SCREEN FOR
READING A PATTERN FROM THE
FLOPPY DISK

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 NEXT SCREEN LOOKS LIKE THIS

THE SETTING CHANGES TO READING

A PATTERN FROM THE FLOPPY DISK

4. PRESS THE KEY THAT HAS THE

NUMBER AND NAME OF THE
PATTERN. IN THIS EXAMPLE, 600 WAS
PRESSED

5. PRESS THE ENTER KEY

NEXT SCREEN LOOKS LIKE THIS

THE PATTERN NAME BOX_X WITH

THE NUMBER 600 WAS READ FROM
THE FLOPPY DISK

NOTE: IF THE SAME PATTERN NUMBER IS IN

THE INTERNAL MEMORY, A SCREEN WILL
APPEAR ASKING IF YOU WANT TO
OVERWRITE THE PATTERN. IF YOU DO NOT
WANT TO OVERWRITE THE PATTERN, PRESS
THE X KEY AND THE PREVIOUS SCREEN WILL
COME BACK. IF THE PATTERNS ARE
DIFFERENT AND YOU WANT TO KEEP BOTH
OF THEM, WRITE ONE OF THE PATTERNS TO
A DIFFERENT NUMBER

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 WRITING A PATTERN TO THE FLOPPY DISK

STANDARD SCREEN

1. PRESS THE HOME KEY AND THEN THE MENU KEY

NEXT SCREEN LOOKS LIKE THIS

2. PRESS THE PATTERN WRITE KEY

NEXT SCREEN LOOKS LIKE THIS

THE DEFAULT SETTING IS TO WRITE THE

PATTERN TO THE INTERNAL MEMORY

3. PRESS THE FLOPPY DISK KEY TO

CHANGE TO THE SCREEN FOR WRITING
A PATTERN TO THE FLOPPY DISK

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 NEXT SCREEN LOOKS LIKE THIS

THE SETTING CHANGES TO WRITING

A PATTERN TO THE FLOPPY DISK

4. BY PRESSING THE ABC KEY, THE

LETTERS IN THE NAME WILL BE
ERASED FROM RIGHT TO LEFT

5. USING THE KEYPAD, PUT IN THE

NAME OF YOUR CHOICE USING UP TO
8 ALPHANUMERIC CHARACTERS

6. BY PRESSING THE NO KEY, DO THE

SAME THING TO CHANGE THE PATTERN
NUMBER IN A RANGE FROM 600-799

NOTE 1: TO WRITE THE PATTERN AS A-DATA TO BE USED IN THE PLK-A SERIES MACHINES,
SELECT THE PATTERN NUMBER IN A RANGE FROM 100-249

NOTE 2: IF THE SAME PATTERN NUMBER IS ON THE FLOPPY DISK A SCREEN WILL APPEAR
ASKING YOU IF YOU WANT TO OVERWRITE THE PATTERN. IF YOU DO NOT WANT TO OVERWRITE
THE PATTERN, PRESS THE X KEY AND THE PREVIOUS SCREEN WILL COME BACK. IF THE
PATTERNS ARE DIFFERENT AND YOU WANT TO KEEP BOTH OF THEM, WRITE ONE OF THE
PATTERNS TO A DIFFERENT NUMBER.

IN THIS EXAMPLE, THE NAME WAS CHANGED

TO SQUARE AND THE NUMBER WAS
CHANGED TO 601

7. PRESS THE ENTER KEY

A WRITE IN PROGRESS SCREEN WILL APPEAR

PLEASE WAIT FOR THE PATTERN TO WRITE

TO THE FLOPPY DISK

NEXT SCREEN LOOKS LIKE THIS

WRITING COMPLETE

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 DELETING A PATTERN FROM THE FLOPPY DISK

STANDARD SCREEN

1. PRESS THE HOME KEY AND THEN THE MENU KEY

NEXT SCREEN LOOKS LIKE THIS

2. PRESS THE PATTERN READ KEY

NEXT SCREEN LOOKS LIKE THIS

THE DEFAULT SETTING IS TO READ THE

PATTERN FROM THE INTERNAL MEMORY

3. PRESS THE FLOPPY DISK KEY TO

CHANGE TO THE SCREEN FOR READING
A PATTERN FROM THE FLOPPY DISK

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 NEXT SCREEN LOOKS LIKE THIS

THE SETTING CHANGES TO READING A

PATTERN FROM THE FLOPPY DISK

4. PRESS THE KEY THAT HAS THE

NUMBER AND NAME OF THE PATTERN

IN THIS EXAMPLE, 601 WAS PRESSED

5. PRESS THE PATTERN DELETE KEY

NEXT SCREEN LOOKS LIKE THIS

IN THIS EXAMPLE THE PATTERN NUMBER 601

WILL BE DELETED FROM THE FLOPPY DISK

NOTE 1: IF YOU DO NOT WANT TO DELETE THIS

PATTERN, PRESS THE X KEY AND THE DISPLAY
WILL RETURN TO THE PREVIOUS ONE

6. TO CONTINUE WITH THE DELETE

PRESS ENTER

NEXT SCREEN LOOKS LIKE THIS

PATTERN 601 WAS DELETED FROM THE

FLOPPY DISK

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 READING, WRITING, AND DELETING PATTERNS FROM THE INTERNAL MEMORY

READING A PATTERN FROM THE INTERNAL MEMORY

STANDARD SCREEN

1. PRESS THE HOME KEY AND THEN THE MENU KEY

NEXT SCREEN LOOKS LIKE THIS

2. PRESS THE PATTERN READ KEY

NEXT SCREEN LOOKS LIKE THIS

THE DEFAULT SETTING IS TO READ A

PATTERN FROM THE INTERNAL
MEMORY

3. PRESS THE KEY THAT HAS THE NUMBER

AND NAME OF THE PATTERN

IN THIS EXAMPLE, 601 WAS PRESSED

4. PRESS THE ENTER KEY

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 NEXT SCREEN LOOKS LIKE THIS

THE PATTERN NAME SQUARE WITH

THE NUMBER 600 WAS READ FROM
THE INTERNAL MEMORY

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 WRITING A PATTERN TO THE INTERNAL MEMORY

STANDARD SCREEN

1. PRESS THE HOME KEY AND THEN THE MENU KEY

NEXT SCREEN LOOKS LIKE THIS

2. PRESS THE PATTERN WRITE KEY

NEXT SCREEN LOOKS LIKE THIS

THE NAME NEW IS DISPLAYED

3. BY PRESSING THE ABC KEY, THE

LETTERS IN THE NAME WILL BE
ERASED FROM RIGHT TO LEFT

4. USING THE KEYPAD, PUT IN THE

NAME OF YOUR CHOICE USING UP TO
8 ALPHANUMERIC CHARACTERS

5. BY PRESSING THE NO KEY, DO THE

SAME THING TO CHANGE THE PATTERN
NUMBER IN A RANGE FROM 600-799

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 NOTE 1: IF THE SAME PATTERN NUMBER IS IN THE INTERNAL MEMORY A SCREEN WILL APPEAR
ASKING YOU IF YOU WANT TO OVERWRITE THE PATTERN. IF YOU DO NOT WANT TO OVERWRITE
THE PATTERN, PRESS THE X KEY AND THE PREVIOUS SCREEN WILL COME BACK. IF THE
PATTERNS ARE DIFFERENT, WRITE ONE OF THE PATTERNS TO A DIFFERENT NUMBER

NOTE 2: TO WRITE THE PATTERN AS A-DATA TO BE USED IN THE PLK-A SERIES MACHINES, YOU
MUST WRITE THE PATTERN TO THE FLOPPY DISK IN A NUMBER RANGE FROM 100-249

IN THIS EXAMPLE, THE NAME WAS CHANGED

TO SQUARE AND THE NUMBER WAS
CHANGED TO 601

6. PRESS THE ENTER KEY

A WRITE IN PROGRESS SCREEN WILL APPEAR

PLEASE WAIT FOR THE PATTERN TO WRITE

TO THE INTERNAL MEMORY

NEXT SCREEN LOOKS LIKE THIS

WRITING COMPLETE

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 DELETING A PATTERN FROM THE INTERNAL MEMORY

STANDARD SCREEN

1. PRESS THE HOME KEY AND THEN THE MENU KEY

NEXT SCREEN LOOKS LIKE THIS

2. PRESS THE PATTERN READ KEY

NEXT SCREEN LOOKS LIKE THIS

3. PRESS THE KEY THAT HAS THE NUMBER

AND NAME OF THE PATTERN

IN THIS EXAMPLE, 601 WAS PRESSED

4. PRESS THE DELETE KEY

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 NEXT SCREEN LOOKS LIKE THIS

IN THIS EXAMPLE THE PATTERN NUMBER 601

WILL BE DELETED FROM THE INTERNAL
MEMORY

NOTE 1: IF YOU DO NOT WANT TO DELETE THIS

PATTERN, PRESS THE X KEY AND THE DISPLAY
WILL RETURN TO THE PREVIOUS ONE

NOTE 2: IF THE PATTERN YOU WANT TO DELETE IS

CURRENTLY BEING USED BY THE MACHINE, THE
PATTERN CANNOT BE DELETED

5. TO CONTINUE WITH THE DELETE

PRESS ENTER

NEXT SCREEN LOOKS LIKE THIS

PATTERN 601 WAS DELETED FROM THE

INTERNAL MEMORY

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 SHORT CUT FOR READING PATTERNS FROM THE INTERNAL MEMORY

STANDARD DISPLAY

USE THE KEYS UNDER THE IMAGE DISPLAY

FOR READING PATTERNS QUICKLY FROM
THE INTERNAL MEMORY

IN THIS EXAMPLE, THE KEY NUMBER 601

WAS PRESSED AND THAT PATTERN WAS
READ FROM THE INTERNAL MEMORY

THIS FUNCTION WILL GIVE QUICK ACCESS TO THE

LAST 20 PATTERNS THAT WERE READ FROM THE
INTERNAL MEMORY AND IN THE ORDER THEY
WERE READ FROM LEFT TO RIGHT

MOVES TO LAST READ MOVES TO FIRST READ

NOTE: WHEN THE MACHINE IS TURNED ON, THE LIST WILL DISPLAY IN ORDER OF LAST READ

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 BASIC PATTERN INPUT

PATTERN EXAMPLE

START END
5 1 6 2

4 3

SEQUENCE
FEED Y +20MM TO POINT 1
SEW X +20MM TO POINT 2
SEW Y –40MM TO POINT 3
SEW X –40MM TO POINT 4
SEW Y +40MM TO POINT 5
SEW X +29MM TO POINT 6 TO OVERLAP THE START POINT
RETURN/END

STANDARD SCREEN

1. PRESS THE HOME KEY AND LOWER THE CLAMP(S)

2. PRESS THE MENU KEY

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 NEXT SCREEN LOOKS LIKE THIS

3. PRESS THE PATTERN INPUT KEY

NEXT SCREEN LOOKS LIKE THIS

4. PRESS THE CLEAR KEY

NEXT SCREEN LOOKS LIKE THIS

IF THE B DATA KEY IS NOT ALREADY

HIGHLIGHTED, PRESS IT
ALWAYS USE B DATA

SELECT THE STITCH LENGTH USING

THE KEYPAD OR THE ARROW KEYS

SELECT ONE OF THE LOWER SPEEDS

LIKE MD1, MD2, OR L TO HELP PICK
UP THE BOBBIN THREAD AT THE
START SEW IF NEEDED

5. AFTER YOUR SELECTIONS PRESS

THE ENTER KEY

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 NEXT SCREEN LOOKS LIKE THIS

6. PRESS THE HOME KEY

NEXT SCREEN LOOKS LIKE THIS

THE CODE IS ALREADY SET TO FEED

IF NO FEED IS REQUIRED, PRESS THE

FEED KEY

7. USING THE ARROW KEYS ↑,

FEED Y +20MM TO START POINT 1

8. PRESS THE ENTER KEY

NEXT SCREEN LOOKS LIKE THIS DON’T FORGET TO CHANGE THE SPEED TO HIGH

9. USING THE ARROW KEYS →,

MOVE X +20MM TO POINT 2

10. PRESS THE ENTER KEY

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 NEXT SCREEN LOOKS LIKE THIS

11. USING THE ARROW KEYS ↓,

MOVE Y –40MM TO POINT 3

12. PRESS THE ENTER KEY

NEXT SCREEN LOOKS LIKE THIS

13. USING THE ARROW KEYS ←,

MOVE X –40MM TO POINT 4

14. PRESS THE ENTER KEY

NEXT SCREEN LOOKS LIKE THIS

15. USING THE ARROW KEYS ↑,

MOVE Y +40MM TO POINT 5

IF YOU MAKE A MISTAKE AND HAVE

NOT PRESSED THE ENTER KEY, PRESS
THE C KEY TO BACK UP 1 STEP

IF YOU HAVE PRESSED THE ENTER

KEY, PRESS THE ERASE KEY
(DIRECTLY ABOVE THE C KEY) TO
BACK UP 1 STEP

16. PRESS THE ENTER KEY

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 NEXT SCREEN LOOKS LIKE THIS

17.USING THE ARROW KEYS →,

MOVE X +29MM TO POINT 6 TO
OVERLAP POINT 1

18. PRESS THE ENTER KEY

NEXT SCREEN LOOKS LIKE THIS

19. PRESS THE MENU KEY

NEXT SCREEN LOOKS LIKE THIS

20. PRESS THE RETURN/END KEY

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 NEXT SCREEN LOOKS LIKE THIS

21. PRESS THE HOME KEY AND WAIT

FOR THE SCREEN TO RETURN TO THE
STANDARD SCREEN DISPLAY

NEXT SCREEN LOOKS LIKE THIS

CHECK THE PATTERN BY USING THE

JOG KEYS

IF YOU WANT TO SAVE THE PATTERN,

WRITE IT TO MEMORY OR TO THE
FLOPPY DISK

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 CODE DATA INPUT

PATTERN EXAMPLE

(SECOND HOME CODE)

5 1 6 2

(TRIM/STOP CODE) 4 3 (FUNCTION 1 CODE)

SEQUENCE
FEED Y +20MM TO POINT 1 (INSERT A SECOND HOME POSITION CODE)
SEW X +20MM TO POINT 2
SEW Y –40MM TO POINT 3 (INSERT A FUNCTION 1 CODE)
SEW X –40MM TO POINT 4 (INSERT A TRIM AND STOP CODE)
SEW Y +40MM TO POINT 5
SEW X +29MM TO POINT 6 TO OVERLAP THE START POINT
RETURN/END

STANDARD SCREEN

1. PRESS THE HOME KEY AND LOWER THE CLAMP(S)

2. PRESS THE MENU KEY

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 NEXT SCREEN LOOKS LIKE THIS

3. PRESS THE PATTERN INPUT KEY

NEXT SCREEN LOOKS LIKE THIS

4. PRESS THE CLEAR KEY

NEXT SCREEN LOOKS LIKE THIS

IF NEEDED, USE THIS SCREEN TO

CHANGE THE STITCH LENGTH AND
SPEED

5. PRESS THE ENTER KEY

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 NEXT SCREEN LOOKS LIKE THIS

6. PRESS THE HOME KEY

NEXT SCREEN LOOKS LIKE THIS

7. USING THE ARROW KEYS, FEED

Y +20MM TO POINT 1

8. PRESS THE ENTER KEY

NEXT SCREEN LOOKS LIKE THIS

9. PRESS THE CODE KEY

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 NEXT SCREEN LOOKS LIKE THIS

10. PRESS THE 2HP KEY

11. PRESS THE ENTER KEY

NEXT SCREEN LOOKS LIKE THIS

12. USING THE ARROW KEYS, MOVE

X +20MM TO POINT 2

13. PRESS THE ENTER KEY

NEXT SCREEN LOOKS LIKE THIS

14. USING THE ARROW KEYS, MOVE

Y –40MM TO POINT 3

15. PRESS THE ENTER KEY

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 NEXT SCREEN LOOKS LIKE THIS

16. PRESS THE CODE KEY

NEXT SCREEN LOOKS LIKE THIS

17. PRESS THE FUN 1 KEY (360 FLIP CRANK)

18. PRESS THE ENTER KEY

NEXT SCREEN LOOKS LIKE THIS

19. USING THE ARROW KEYS, MOVE

X –40MM TO POINT 4

20. PRESS THE ENTER KEY

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 NEXT SCREEN LOOKS LOKE THIS

21. PRESS THE CODE KEY

NEXT SCREEN LOOKS LIKE THIS

22. PRESS THE TRIM KEY

23. PRESS THE ENTER KEY

NEXT SCREEN LOOKS LIKE THIS

24. PRESS THE CODE KEY

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 NEXT SCREEN LOOKS LIKE THIS

25. PRESS THE USTP KEY (UP STOP)

26. PRESS THE ENTER KEY

NEXT SCREEN LOOKS LIKE THIS

27. USING THE ARROW KEYS, MOVE

Y +40MM TO POINT 5

28. PRESS THE ENTER KEY

NEXT SCREEN LOOKS LIKE THIS

29.USING THE ARROW KEYS, MOVE

X +29MM TO POINT 6 TO OVERLAP
POINT 1

30. PRESS THE ENTER KEY

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 NEXT SCREEN LOOKS LIKE THIS

31. PRESS THE MENU KEY

NEXT SCREEN LOOKS LIKE THIS

32. PRESS THE RETURN/END KEY

NEXT SCREEN LOOKS LIKE THIS

33. PRESS THE HOME KEY AND WAIT

FOR THE SCREEN TO RETURN TO THE
STANDARD SCREEN DISPLAY

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 NEXT SCREEN LOOKS LIKE THIS

CHECK THE PATTERN BY USING THE

JOG KEYS

IF YOU WANT TO SAVE THE PATTERN,

WRITE IT TO MEMORY OR TO THE
FLOPPY DISK

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 ARC PATTERN INPUT
2
PATTERN EXAMPLE

1 H 3

SEQUENCE
FEED X -20MM FROM HOME TO POINT 1 (ARC POINT 1)
SEW X +20MM AND Y +20MM TO POINT 2 (ARC POINT 2)
SEW X +20MM AND Y –20MM TO POINT 3 (ARC POINT 3)
RETURN/END

STANDARD SCREEN

1. PRESS THE HOME KEY AND LOWER THE CLAMP(S)

2. PRESS THE MENU KEY

NEXT SCREEN LOOKS LIKE THIS

3. PRESS THE PATTERN INPUT KEY

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 NEXT SCREEN LOOKS LIKE THIS

4. PRESS THE CLEAR KEY

NEXT SCREEN LOOKS LIKE THIS

IF NEEDED, USE THIS SCREEN TO

CHANGE THE STITCH LENGTH AND
SPEED

5. PRESS THE ENTER KEY

NEXT SCREEN LOOKS LIKE THIS

6. PRESS THE HOME KEY

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 NEXT SCREEN LOOKS LIKE THIS

7. USING THE ARROW KEYS, FEED

X –20MM FROM HOME TO POINT 1

8. PRESS THE ENTER KEY

NEXT SCREEN LOOKS LIKE THIS

9. PRESS THE PATTERN METHOD KEY

NEXT SCREEN LOOKS LIKE THIS

10. PRESS THE ARC INPUT KEY

11. PRESS THE ENTER KEY

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 NEXT SCREEN LOOKS LIKE THIS

12. USING THE ARROW KEYS, MOVE

X +20MM AND Y +20MM TO POINT 2

13. PRESS THE ENTER KEY

X/Y WILL THEN DISPLAY ALL 0’S

NEXT SCREEN LOOKS LIKE THIS

14. USING THE ARROW KEYS, MOVE

X +20MM AND Y –20MM TO POINT 3

15. PRESS THE ENTER KEY

NEXT SCREEN LOOKS LIKE THIS

16. PRESS THE ENTER KEY

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 NEXT SCREEN LOOKS LIKE THIS

17. PRESS THE MENU KEY

NEXT SCREEN LOOKS LIKE THIS

18. PRESS THE RETURN/END KEY

NEXT SCREEN LOOKS LIKE THIS

19. PRESS THE HOME KEY AND WAIT

FOR THE SCREEN TO RETURN TO THE
STANDARD SCREEN DISPLAY

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 NEXT SCREEN LOOKS LIKE THIS

CHECK THE PATTERN BY USING THE

JOG KEYS

IF YOU WANT TO SAVE THE PATTERN,

WRITE IT TO MEMORY OR TO THE
FLOPPY DISK

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 CIRCLE PATTERN INPUT 1
OVERLAP STITCHES
PATTERN EXAMPLE

3 H 2

SEQUENCE
FEED Y +20MM FROM HOME TO POINT 1 (CIRCLE POINT 1)
SEW X +20MM AND Y –20MM TO POINT 2 (CIRCLE POINT 2)
SEW X –40MM TO POINT 3 (CIRCLE POINT 3)
RETURN/END

STANDARD SCREEN

1. PRESS THE HOME KEY AND LOWER THE CLAMP(S)

2. PRESS THE MENU KEY

NEXT SCREEN LOOKS LIKE THIS

3. PRESS THE PATTERN INPUT KEY

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 NEXT SCREEN LOOKS LIKE THIS

4. PRESS THE CLEAR KEY

NEXT SCREEN LOOKS LIKE THIS

IF NEEDED, USE THIS SCREEN TO CHANGE

THE STITCH LENGTH AND SPEED

5. PRESS THE ENTER KEY

NEXT SCREEN LOOKS LIKE THIS

6. PRESS THE HOME KEY

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 NEXT SCREEN LOOKS LIKE THIS

7. USING THE ARROW KEYS, FEED

Y +20MM FROM HOME TO POINT 1

8. PRESS THE ENTER KEY

NEXT SCREEN LOOKS LIKE THIS

9. PRESS THE PATTERN METHOD KEY

NEXT SCREEN LOOKS LIKE THIS

10. PRESS THE CIRCLE INPUT KEY

11. PRESS THE OVERLAP KEY SO THE

STITCHING WILL OVERLAP POINT 1
BY 3 STITCHES

12. PRESS THE ENTER KEY

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 NEXT SCREEN LOOKS LIKE THIS

13. USING THE ARROW KEYS, MOVE

X +20MM AND Y –20MM TO POINT 2

14. PRESS THE ENTER KEY

X/Y WILL THEN DISPLAY ALL 0’S

NEXT SCREEN LOOKS LIKE THIS

15. USING THE ARROW KEYS, MOVE

X –40MM TO POINT 3

16. PRESS THE ENTER KEY

NEXT SCREEN LOOKS LIKE THIS

17. PRESS THE ENTER KEY

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 NEXT SCREEN LOOKS LIKE THIS

18. PRESS THE MENU KEY

NEXT SCREEN LOOKS LIKE THIS

19. PRESS THE RETURN/END KEY

NEXT SCREEN LOOKS LIKE THIS

20. PRESS THE HOME KEY AND WAIT

FOR THE SCREEN TO RETURN TO THE
STANDARD SCREEN DISPLAY

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 NEXT SCREEN LOOKS LIKE THIS

CHECK THE PATTERN BY USING THE

JOG KEYS

IF YOU WANT TO SAVE THE PATTERN,

WRITE IT TO MEMORY OR TO THE
FLOPPY DISK

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 CURVE PATTERN INPUT (MAX. 127 POINTS)
2 4
PATTERN EXAMPLE

3
1 5
H
SEQUENCE
FEED X –20MM FROM HOME TO POINT 1
SEW X +10MM AND Y +10MM TO POINT 2
SEW X +10MM AND Y –10MM TO POINT 3
SEW X +10MM AND Y +10MM TO POINT 4
SEW X +10MM AND Y –10MM TO POINT 5
RETURN/END

STANDARD SCREEN

1. PRESS THE HOME KEY AND LOWER THE CLAMP(S)

2. PRESS THE MENU KEY

NEXT SCREEN LOOKS LIKE THIS

3. PRESS THE PATTERN INPUT KEY

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 NEXT SCREEN LOOKS LIKE THIS

4. PRESS THE CLEAR KEY

NEXT SCREEN LOOKS LIKE THIS

IF NEEDED, USE THIS SCREEN TO

CHANGE THE STITCH LENGTH AND
SPEED

5. PRESS THE ENTER KEY

NEXT SCREEN LOOKS LIKE THIS

6. PRESS THE HOME KEY

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 NEXT SCREEN LOOKS LIKE THIS

7. USING THE ARROW KEYS, FEED

X –20MM TO POINT 1

8. PRESS THE ENTER KEY

NEXT SCREEN LOOKS LIKE THIS

9. PRESS THE PATTERN METHOD KEY

NEXT SCREEN LOOKS LIKE THIS

10. PRESS THE CURVE INPUT KEY

11. PRESS THE ENTER KEY

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 NEXT SCREEN LOOKS LIKE THIS

12. USING THE ARROW KEYS, MOVE

X +10MM AND Y +10MM TO POINT 2

13. PRESS THE ENTER KEY

X/Y WILL THEN DISPLAY ALL 0’S

NEXT SCREEN LOOKS LIKE THIS

14. USING THE ARROW KEYS, MOVE

X +10MM AND Y –10MM TO POINT 3

15. PRESS THE ENTER KEY

X/Y WILL THEN DISPLAY ALL 0’S

NEXT SCREEN LOOKS LIKE THIS

16. USING THE ARROW KEYS, MOVE

X +10MM AND Y +10MM TO POINT 4

17. PRESS THE ENTER KEY

X/Y WILL THEN DISPLAY ALL 0’S

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 NEXT SCREEN LOOKS LIKE THIS

18. USING THE ARROW KEYS, MOVE

X +10MM AND Y –10MM TO POINT 5

19. PRESS THE ENTER KEY

X/Y WILL THEN DISPLAY ALL 0’S

20. PRESS THE ENTER KEY AGAIN

NEXT SCREEN LOOKS LIKE THIS

21. PRESS THE ENTER KEY

NEXT SCREEN LOOKS LIKE THIS

22. PRESS THE MENU KEY

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 NEXT SCREEN LOOKS LIKE THIS

23. PRESS THE RETURN/END KEY

NEXT SCREEN LOOKS LIKE THIS

24. PRESS THE HOME KEY AND WAIT

FOR THE SCREEN TO RETURN TO THE
STANDARD SCREEN DISPLAY

NEXT SCREEN LOOKS LIKE THIS

CHECK THE PATTERN BY USING THE

JOG KEYS

IF YOU WANT TO SAVE THE PATTERN,

WRITE IT TO MEMORY OR TO THE
FLOPPY DISK

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 BROKEN LINE PATTERN INPUT (MAX. 127 POINTS)

PATTERN EXAMPLE 5 1

H
4 2

3
SEQUENCE
FEED X +20MM AND Y +20MM FROM HOME TO POINT 1
SEW Y –20MM TO POINT 2
SEW X –20MM AND Y –20MM TO POINT 3
SEW X –20MM AND Y +20MM TO POINT 4
SEW Y +20MM TO POINT 5
RETURN/END

STANDARD SCREEN

1. PRESS THE HOME KEY AND LOWER THE CLAMP(S)

2. PRESS THE MENU KEY

NEXT SCREEN LOOKS LIKE THIS

3. PRESS THE PATTERN INPUT KEY

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 NEXT SCREEN LOOKS LIKE THIS

4. PRESS THE CLEAR KEY

NEXT SCREEN LOOKS LIKE THIS

IF NEEDED, USE THIS SCREEN TO

CHANGE THE STITCH LENGTH AND
SPEED

5. PRESS THE ENTER KEY

NEXT SCREEN LOOKS LIKE THIS

6. PRESS THE HOME KEY

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 NEXT SCREEN LOOKS LIKE THIS

7. USING THE ARROW KEYS, FEED

X +20MM AND Y +20MM TO POINT 1

8. PRESS THE ENTER KEY

NEXT SCREEN LOOKS LIKE THIS

9. PRESS THE PATTERN METHOD KEY

NEXT SCREEN LOOKS LIKE THIS

10. PRESS THE BROKEN LINE INPUT KEY

11. PRESS THE ENTER KEY

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 NEXT SCREEN LOOKS LIKE THIS

12. USING THE ARROW KEYS, MOVE

Y –20MM TO POINT 2

13. PRESS THE ENTER KEY

X/Y WILL THEN DISPLAY ALL 0’S

NEXT SCREEN LOOKS LIKE THIS

14. USING THE ARROW KEYS, MOVE

X –20MM AND Y –20MM TO POINT 3

15. PRESS THE ENTER KEY

X/Y WILL THEN DISPLAY ALL 0’S

NEXT SCREEN LOOKS LIKE THIS

16. USING THE ARROW KEYS, MOVE

X –20MM AND Y +20MM TO POINT 4

17. PRESS THE ENTER KEY

X/Y WILL THEN DISPLAY ALL 0’S

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 NEXT SCREEN LOOKS LIKE THIS

18. USING THE ARROW KEYS, MOVE

Y +20MM TO POINT 5

19. PRESS THE ENTER KEY

X/Y WILL THEN DISPLAY ALL 0’S

20. PRESS THE ENTER KEY AGAIN

NEXT SCREEN LOOKS LIKE THIS

21. PRESS THE ENTER KEY

NEXT SCREEN LOOKS LIKE THIS

22. PRESS THE MENU KEY

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 NEXT SCREEN LOOKS LIKE THIS

23. PRESS THE RETURN/END KEY

NEXT SCREEN LOOKS LIKE THIS

24. PRESS THE HOME KEY AND WAIT FOR

THE SCREEN TO RETURN TO THE
STANDARD SCREEN DISPLAY

NEXT SCREEN LOOKS LIKE THIS

CHECK THE PATTERN BY USING THE

JOG KEYS

IF YOU WANT TO SAVE THE PATTERN,

WRITE IT TO MEMORY OR TO THE
FLOPPY DISK

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 ZIG ZAG PATTERN INPUT

SAMPLE PATTERN
START END
5 1 6 2

HOME

4 3

SEQUENCE
FEED Y +20MM FROM HOME TO POINT 1
SEW X +20MM TO POINT 2
SEW Y –40MM TO POINT 3
SEW X –40MM TO POINT 4
SEW Y +40MM TO POINT 5
SEW X +29MM TO POINT 6 TO OVERLAP THE START POINT

STANDARD SCREEN

1. PRESS THE HOME KEY AND LOWER THE CLAMP(S)

2. PRESS THE MENU KEY

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 NEXT SCREEN LOOKS LIKE THIS

3. PRESS THE PATTERN INPUT KEY

NEXT SCREEN LOOKS LIKE THIS

4. PRESS THE CLEAR KEY

NEXT SCREEN LOOKS LIKE THIS

IF NEEDED, USE THIS SCREEN TO

CHANGE THE STITCH LENGTH AND
SPEED

5. AFTER YOUR SELECTIONS, PRESS

THE ENTER KEY

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 NEXT SCREEN LOOKS LIKE THIS

6. PRESS THE HOME KEY

NEXT SCREEN LOOKS LIKE THIS

7. USING THE ARROW KEYS, FEED

Y +20MM TO START POINT 1

8. PRESS THE ENTER KEY

NEXT SCREEN LOOKS LIKE THIS

9. PRESS THE PATTERN METHOD KEY

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 NEXT SCREEN LOOKS LIKE THIS

10. PRESS THE BROKEN LINE INPUT KEY

11. PRESS THE DETAIL ZIG ZAG KEY

NEXT SCREEN LOOKS LIKE THIS

12. PRESS THE ZIG ZAG ON KEY

NEXT SCREEN LOOKS LIKE THIS

13. PRESS THE ZIG WIDTH KEY AND USE THE

KEYPAD OR ARROW KEYS TO SET IN THE ZIG
ZAG WIDTH/SET IN 3.0

14. PRESS THE ZIG PITCH KEY TO SET IN

THE ZIG ZAG STITCH LENGTH/SET IN 3.0

15. SELECT THE PATTERN DIRECTION:

L/LEFT IS FOR COUNTER CLOCKWISE
C/CENTER IS THE SAME AS R. USED WHERE THERE IS A
ZIG ZAG AND STRAIGHT STITCH COMBINATION
R/RIGHT IS FOR CLOCKWISE

IN THIS EXAMPLE, SELECT RIGHT

16. PRESS THE ENTER KEY

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 NEXT SCREEN LOOKS LIKE THIS

17. PRESS THE ENTER KEY

NEXT SCREEN LOOKS LIKE THIS

18. USING THE ARROW KEYS, MOVE

X +20MM TO POINT 2

19. PRESS THE ENTER KEY

X/Y WILL THEN DISPLAY ALL 0’S

NEXT SCREEN LOOKS LIKE THIS

20. USING THE ARROW KEYS, MOVE

Y –40MM TO POINT 3

21. PRESS THE ENTER KEY

X/Y WILL THEN DISPLAY ALL 0’S

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 NEXT SCREEN LOOKS LIKE THIS

22. USING THE ARROW KEYS, MOVE

X –40MM TO POINT 4

23. PRESS THE ENTER KEY

X/Y WILL THEN DISPLAY ALL 0’S

NEXT SCREEN LOOKS LIKE THIS

24. USING THE ARROW KEYS, MOVE

Y +40MM TO POINT 5

25. PRESS THE ENTER KEY

X/Y WILL THEN DISPLAY ALL 0’S

NEXT SCREEN LOOKS LIKE THIS

26. USING THE ARROW KEYS, MOVE

X +29MM TO POINT 6 TO OVERLAP POINT 1

27. PRESS THE ENTER KEY

X/Y WILL THEN DISPLAY ALL 0’S

28. PRESS THE ENTER KEY AGAIN

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 NEXT SCREEN LOOKS LIKE THIS

29. PRESS THE ENTER KEY

NEXT SCREEN LOOKS LIKE THIS

30. PRESS THE MENU KEY

NEXT SCREEN LOOKS LIKE THIS

31. PRESS THE RETURN/END KEY

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 NEXT SCREEN LOOKS LIKE THIS

32. PRESS THE HOME KEY AND WAIT FOR THE

SCREEN TO RETURN TO THE STANDARD
SCREEN DISPLAY

NEXT SCREEN LOOKS LIKE THIS

CHECK THE PATTERN BY USING THE

JOG KEYS

IF YOU WANT TO SAVE THE PATTERN,

WRITE IT TO MEMORY OR TO THE
FLOPPY DISK

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 SPLIT PATTERN INPUT

PATTERN EXAMPLE
1 4
FEED

LEFT RIGHT
SIDE SIDE
SEW HOME SEW

2 FEED 3

SEQUENCE
FEED X –20MM AND Y +20MM FROM HOME TO POINT 1
SEW Y –40MM TO POINT 2
FEED X +40MM TO POINT 3
SEW Y +40MM TO POINT 4
RETURN/END

STANDARD SCREEN

1. PRESS THE HOME KEY AND LOWER THE CLAMP(S)

2. PRESS THE MENU

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 NEXT SCREEN LOOKS LIKE THIS

3. PRESS THE PATTERN INPUT KEY

NEXT SCREEN LOOKS LIKE THIS

4. PRESS THE CLEAR KEY

NEXT SCREEN LOOKS LIKE THIS

IF NEEDED, USE THIS SCREEN TO CHANGE

THE STITCH LENGTH AND SPEED

5. PRESS THE ENTER KEY

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 NEXT SCREEN LOOKS LIKE THIS

6. PRESS THE HOME KEY

NEXT SCREEN LOOKS LIKE THIS

7. USING THE ARROW KEYS, FEED

X –20MM AND Y + 20MM TO POINT 1

8. PRESS THE ENTER KEY

NEXT SCREEN LOOKS LIKE THIS

9. USING THE ARROW KEYS, MOVE

Y –40MM TO POINT 2

10. PRESS THE ENTER KEY

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 NEXT SCREEN LOOKS LIKE THIS

11. PRESS THE FEED KEY

NEXT SCREEN LOOKS LIKE THIS

12. USING THE ARROW KEYS, FEED

X +40MM TO POINT 3

NOTE 1: THE MACHINE WILL AUTOMATICALLY

TRIM THE THREAD AT POINT 2

13. PRESS THE ENTER KEY

NOTE 2: IF YOU WANT THE CLAMP TO

RAISE AFTER THIS STEP, YOU WOULD
PRESS THE CODE KEY AND ENTER THE
USTP CODE (UP STOP) AND THEN CONTINUE
TO THE NEXT STEP

NEXT SCREEN LOOKS LIKE THIS

14. USING THE ARROW KEYS, MOVE

Y +40MM TO POINT 4

15. PRESS THE ENTER KEY

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 NEXT SCREEN LOOKS LIKE THIS

16. PRESS THE MENU KEY

NEXT SCREEN LOOKS LIKE THIS

17. PRESS THE RETURN/END KEY

NEXT SCREEN LOOKS LIKE THIS

18. PRESS THE HOME KEY AND WAIT FOR

THE SCREEN TO RETURN TO THE
STANDARD SCREEN DISPLAY

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 NEXT SCREEN LOOKS LIKE THIS

CHECK THE PATTERN BY USING THE

JOG KEYS

IF YOU WANT TO SAVE THE PATTERN,

WRITE IT TO MEMORY OR TO THE
FLOPPY DISK

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 HOME POSITION CORRECTION

STANDARD SCREEN

LOWER THE CLAMP

1. PRESS THE MENU KEY

THE NEXT SCREEN LOOKS LIKE THIS

2. PRESS THE CONVERT KEY

THE NEXT SCREEN LOOKS LIKE THIS

3. PRESS THE HOME POSITION CORRECT KEY

TO HIGHLIGHT THE KEY. NORMALLY
THE KEY IS ALREADY HIGHLIGHTED.

4. PRESS THE ENTER KEY

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 NEXT SCREEN LOOKS LIKE THIS

5. PRESS THE ON KEY

NEXT SCREEN LOOKS LIKE THIS

6. USE THE ARROW KEYS TO SELECT

THE AMOUNT OF CHANGE TO THE
HOME POSITION.
UP TO 12.7MM

7. PRESS THE ENTER KEY

NEXT SCREEN LOOKS LIKE THIS

8. PRESS THE TOP KEY

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 NEXT SCREEN LOOKS LIKE THIS

9. PRESS THE HOME KEY

THE SETTING WILL WRITE TO MEMORY

AND RETURN TO THE STANDARD
SCREEN

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 ENLARGEMENT AND REDUCTION SCALE

STANDARD SCREEN

1. PRESS THE MENU KEY

NEXT SCREEN LOOKS LIKE THIS

2. PRESS THE CONVERT KEY

NEXT SCREEN LOOKS LIKE THIS

3. PRESS THE ENLARGE AND REDUCE KEY

4. PRESS THE ENTER KEY

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 NEXT SCREEN LOOKS LIKE THIS

STITCH LENGTH CHANGES

STITCH LENGTH REMAINS THE SAME

THE X AND Y SCALE CAN BE CHANGED

USING THE KEYPAD OR THE ARROW KEYS

SCALE AND SHIFT THE PATTERN

SCALE FROM PATTERN START
SCALE FROM HOME POSITION

5. SELECT SCALE FROM PATTERN START

FOR THIS EXAMPLE

6. PRESS THE ENTER KEY

NEXT SCREEN LOOKS LIKE THIS

7. PRESS THE ENTER KEY

NEXT SCREEN LOOKS LIKE THIS

8. PRESS THE HOME KEY

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 NEXT SCREEN LOOKS LIKE THIS

9. PRESS THE TOP KEY

NEXT SCREEN LOOKS LIKE THIS

10. PRESS THE HOME KEY

THE SETTING WILL WRITE TO MEMORY

AND RETURN TO THE STANDARD
SCREEN.

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 AREA LIMIT CANCEL

STANDARD SCREEN

1. PRESS THE MENU KEY

NEXT SCREEN LOOKS LIKE THIS

2. PRESS THE PROGRAM KEY

NEXT SCREEN LOOKS LIKE THIS

3. PRESS THE AREA LIMIT KEY

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 NEXT SCREEN LOOKS LIKE THIS

4. PRESS THE ALC KEY

NEXT SCREEN LOOKS LIKE THIS

5. PRESS THE ON KEY

6. PRESS THE ENTER KEY

NEXT SCREEN LOOKS LIKE THIS

7. PRESS THE X KEY

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 NEXT SCREEN LOOKS LIKE THIS

8. PRESS THE TOP KEY

THE MACHINE WILL WRITE THE

NEW SETTING TO MEMORY AND
RETURN TO THE STANDARD
SCREEN

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 2-STAGE CLAMP FUNCTION USING 1 PEDAL---Link Method

STANDARD SCREEN

1. PRESS THE MENU KEY

NEXT SCREEN LOOKS LIKE THIS

2. PRESS THE PROGRAM KEY

NEXT SCREEN LOOKS LIKE THIS

3. PRESS THE CLAMP KEY

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 NEXT SCREEN LOOKS LIKE THIS

4. PRESS THE FORWARD

ARROW KEY UNTIL THE NEXT

SCREEN IS DISPLAYED

NEXT SCREEN LOOKS LIKE THIS

5. PRESS THE FN KEY

NEXT SCREEN LOOKS LIKE THIS

6. PRESS THE 2 KEY

7. PRESS THE ENTER KEY

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 NEXT SCREEN LOOKS LIKE THIS

8. PRESS THE CF KEY

NEXT SCREEN LOOKS LIKE THIS

9. PRESS THE ON KEY

10. PRESS THE ENTER KEY

NEXT SCREEN LOOKS LIKE THIS

11. PRESS THE X KEY

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 NEXT SCREEN LOOKS LIKE THIS

12. PRESS THE TOP KEY

THE MACHINE WILL WRITE THE

NEW SETTING TO MEMORY AND
RETURN TO THE STANDARD SCREEN

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 2-STAGE CLAMP FUNCTION USING 2 PEDALS

STANDARD SCREEN

1. PRESS THE MENU KEY

NEXT SCREEN LOOKS LIKE THIS

2. PRESS THE PROGRAM KEY

NEXT SCREEN LOOKS LIKE THIS

3. PRESS THE CLAMP KEY

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 NEXT SCREEN LOOKS LIKE THIS

4. PRESS THE FORWARD

ARROW KEY UNTIL THE NEXT

SCREEN IS DISPLAYED

NEXT SCREEN LOOKS LIKE THIS

5. PRESS THE FN KEY

NEXT SCREEN LOOKS LIKE THIS

6. PRESS THE 2 KEY

7. PRESS THE ENTER KEY

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 NEXT SCREEN LOOKS LIKE THIS

8. PRESS THE X KEY

NEXT SCREEN LOOKS LIKE THIS

9. PRESS THE TOP KEY

THE MACHINE WILL WRITE THE NEW

SETTING TO MEMORY AND RETURN
TO THE STANDARD SCREEN

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 HOME POSITION RETURN METHOD WHEN THE CLAMP IS UP

STANDARD SCREEN

1. PRESS THE MENU KEY

NEXT SCREEN LOOKS LIKE THIS

2. PRESS THE PROGRAM KEY

NEXT SCREEN LOOKS LIKE THIS

3. PRESS THE PAGE FORWARD KEY 1 TIME

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 NEXT SCREEN LOOKS LIKE THIS

4. PRESS THE HOME POSITION KEY

NEXT SCREEN LOOKS LIKE THIS

5. PRESS THE HPF KEY

NEXT SCREEN LOOKS LIKE THIS

6. PRESS THE ON KEY

7. PRESS THE ENTER KEY

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 NEXT SCREEN LOOKS LIKE THIS

8. PRESS THE X KEY

NEXT SCREEN LOOKS LIKE THIS

9. PRESS THE TOP KEY

THE CHANGE WILL WRITE TO MEMORY

AND RETURN TO THE STANDARD SCREEN

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 HOME POSITION RETURN METHOD AFTER HALT SWITCH

STANDARD SCREEN

1. PRESS THE MENU KEY

NEXT SCREEN LOOKS LIKE THIS

2. PRESS THE PROGRAM KEY

NEXT SCREEN LOOKS LIKE THIS

3. PRESS THE PAGE FORWARD KEY 1 TIME

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 NEXT SCREEN LOOKS LIKE THIS

4. PRESS THE HOME POSITION KEY

NEXT SCREEN LOOKS LIKE THIS

5. PRESS THE HPM KEY

NEXT SCREEN LOOKS LIKE THIS

THE JS FUNCTION WILL RE-TRACE

THE PATTERN BACK TO THE START
POSITION.

THE JE FUNCTION WILL TRACE THE

PATTERN TO THE END POSITION.

THIS KEY WILL MOVE TO THE NEXT PAGE

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 NEXT SCREEN LOOKS LIKE THIS

THE JC FUNCTION WILL RE-TRACE THE

PATTERN BACK TO THE START POSITION IF
THE PATTERN IS LESS THAN HALF WAY DONE.

IF MORE THAN HALF WAY DONE THE PATTERN

WILL TRACE TO THE END.

THIS KEY MOVES BACK TO THE PREVIOUS PAGE

6. AFTER YOUR SELECTION PRESS THE ENTER

KEY.

NEXT SCREEN LOOKS LIKE THIS

7. PRESS THE X KEY

NEXT SCREEN LOOKS LIKE THIS

8. PRESS THE TOP KEY

THE CHANGE WILL WRITE TO MEMORY

AND RETURN TO THE STANDARD SCREEN

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 2-PRESS HALT SWITCH

IN THIS FUNCTION IF THE HALT SWITCH IS PRESSED WHILE SEWING THE NEEDLE WILL
STOP IN THE DOWN POSITION. IF THE HALT SWITCH IS PRESSED AGAIN THE MACHINE
WILL TRIM AND POSITION THE NEEDLE UP

STANDARD SCREEN

1. PRESS THE MENU KEY

NEXT SCREEN LOOKS LIKE THIS

2. PRESS THE PROGRAM KEY

NEXT SCREEN LOOKS LIKE THIS

3. PRESS THE FORWARD ARROW KEY

UNTIL THE NEXT SCREEN IS DISPLAYED

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 NEXT SCREEN LOOKS LIKE THIS

4. PRESS THE HALT KEY

NEXT SCREEN LOOKS LIKE THIS

5. PRESS THE STN KEY

NEXT SCREEN LOOKS LIKE THIS

6. PRESS THE DN KEY

7. PRESS THE ENTER KEY

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 NEXT SCREEN LOOKS LIKE THIS

8. PRESS THE ST2 KEY

NEXT SCREEN LOOKS LIKE THIS

9. PRESS THE UT KEY

10. PRESS THE ENTER KEY

NEXT SCREEN LOOKS LIKE THIS

11. PRESS THE X KEY

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 NEXT SCREEN LOOKS LIKE THIS

12. PRESS THE TOP KEY

THE MACHINE WILL WRITE THE NEW

SETTING TO MEMORY AND RETURN
TO THE STANDARD SCREEN

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 SETTING FILE READ

STANDARD SCREEN

1. PRESS THE MENU KEY

NEXT SCREEN LOOKS LIKE THIS

2. PRESS THE FUNCTION KEY

NEXT SCREEN LOOKS LIKE THIS

3. PRESS THE SETTING FILE READ KEY

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 NEXT SCREEN LOOKS LIKE THIS

4. PRESS THE SETTING FILE READ KEY

5. PRESS THE ENTER KEY

NEXT SCREEN LOOKS LIKE THIS

IF THERE IS MORE THAN 1 SETTING

FILE ON THE FLOPPY DISK, PRESS
THE ARROW KEYS TO SWITCH
BETWEEN THEM.

6. AFTER YOUR SELECTION,

PRESS THE ENTER KEY.

NEXT SCREEN LOOKS LIKE THIS

WHEN THE BEEPING STARTS, TURN

OFF THE MACHINE.

WHEN THE MACHINE IS TURNED

BACK ON, THE NEW SETTING FILE IS
READY.

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 STEP FILE READ

STANDARD SCREEN

1. PRESS THE MENU KEY

NEXT SCREEN LOOKS LIKE THIS

2. PRESS THE FUNCTION KEY

NEXT SCREEN LOOKS LIKE THIS

3. PRESS THE SETTING FILE READ KEY

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 NEXT SCREEN LOOKS LIKE THIS

4. PRESS THE STEP FILE READ KEY

5. PRESS THE ENTER KEY

NEXT SCREEN LOOKS LIKE THIS

IF THERE IS MORE THAN 1 STEP FILE

ON THE FLOPPY DISK, PRESS THE
ARROW KEYS TO SWITCH BETWEEN
THEM.

6. AFTER YOUR SELECTION,

PRESS THE ENTER KEY.

NEXT SCREEN LOOKS LIKE THIS

WHEN THE BEEPING STARTS, TURN

OFF THE MACHINE.

WHEN THE MACHINE IS TURNED

BACK ON, THE NEW STEP FILE IS
READY.

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 INSTALLING THE SYSTEM BACKUP FLOPPY DISK TO THE PLK-E MACHINE
WITH OR WITHOUT THE TOUCH SCREEN

1. TURN OFF THE POWER

2. INSERT THE BACK-UP FLOPPY DISK
3. WHILE PRESSING IN AND HOLDING THE B-KEY, TURN ON THE POWER

THE DISPLAY WILL LOOK LIKE THIS

↑ P L K E. G
LED1 LED2 LED3 LED4 LED5
H

↓ F A B C D

4. PRESS THE D-KEY

THE DISPLAY WILL LOOK LIKE THIS

↑ P L K E. P
LED1 LED2 LED3 LED4 LED5
H

↓ F A B C D

5. PRESS THE D-KEY

THE MACHINE WILL BEGIN INSTALLING THE BACKUP FILES.
NOTE: DO NOT TAKE OUT THE FLOPPY DISK WHILE THE GREEN LIGHT ON THE FLOPPY
DRIVE IS ON.
AFTER THE MACHINE IS DONE INSTALLING THE DISK THE NORMAL MODE DISPLAY WILL APPEAR.
TAKE OUT THE FLOPPY DISK AND STORE IT IN A SAFE PLACE

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 INPUT AND OUTPUT TEST MODE

STANDARD SCREEN

1. PRESS THE HOME KEY

2. PRESS THE MENU KEY

NEXT SCREEN LOOKS LIKE THIS

3. PRESS THE INPUT/OUTPUT KEY

NEXT SCREEN LOOKS LIKE THIS

4. PRESS THE INPUT TEST KEY

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 THIS SCREEN WILL SHOW THE STATUS OF THE INPUTS

IN THIS SCREEN INPUT 2 IS CLOSED

INPUT 1/START PEDAL

INPUT 2/MAIN CLAMP PEDAL
INPUT 4/EMERGENCY STOP BUTTON

NOTE: IF THE ARROW MOVES, THE

INPUT IS WORKING

OTHER INPUTS ARE EXTRA

5. AFTER TESTING, PRESS THE X KEY

NEXT SCREEN LOOKS LIKE THIS

6. PRESS THE OUTPUT STATUS KEY

THIS SCREEN WILL SHOW THE STATUS OF THE OUTPUTS

IN THIS SCREEN OUTPUT 4 AND 5 ARE

ON. OUTPUT D AND G ARE ALSO ON
BUT NOT BEING USED

OUTPUT 1/TRIMMER
OUTPUT 2/WIPER
OUTPUT 3/TENSION RELEASE
OUTPUT 4/MAIN CLAMP
OUTPUT 5/PRESSER FOOT
OUTPUT 6/BEEPER
OUTPUT B/FUN 1 (ALSO KNOWN AS REVERSE OR 360)
OUTPUT C/SECOND STAGE CLAMP

OTHER OUTPUTS ARE EXTRA

7. PRESS OUTPUT TEST KEY

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 THIS SCREEN IS USED TO CHECK THE SOLENOIDS

CAUTION:
DO NOT HOLD THE KEY IN. ONLY TOUCH
IT MOMENTARILY OR THE SOLENOID
COULD BE BURNED UP

BY PRESSING AND RELEASING THE

OUTPUT NUMBER OR LETTER, THAT
SOLENOID CAN BE CHECKED

OUTPUT 1/TRIMMER
OUTPUT 2/WIPER
OUTPUT 3/TENSION RELEASE
OUTPUT 4/MAIN CLAMP
OUTPUT 5/PRESSER FOOT
OUTPUT 6/BEEPER
OUTPUT B/FUN 1 (ALSO KNOWN AS REVERSE OR 360)
OUTPUT C/SECOND STAGE CLAMP

OTHER OUTPUTS ARE EXTRA

8. AFTER TESTING, PRESS THE X KEY

NEXT SCREEN LOOK LIKE THIS

9. PRESS THE X KEY

NEXT SCREEN LOOKS LIKE THIS

10. PRESS THE ENCODER/SENSOR/DETECTOR KEY

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 THIS SCREEN IS USED TO CHECK THE SYNCHRONIZER
MOTOR ENCODER
X/Y HOMING SENSORS

11. ROTATE THE MACHINE HAND WHEEL TO CHECK

THE SYNCHRONIZER’S UP AND DOWN POSITION

12. ROTATE THE MOTOR PULLEY TO CHECK THE

MOTOR ENCODER

13. MOVE THE CLAMP IN THE X AND Y DIRECTION TO

CHECK THE X/Y HOMING SENSORS

NOTE: IF THE ARROW MOVES, OR THE WHEEL

ROTATES, THAT INPUT IS WORKING

14. AFTER CHECKING, PRESS THE X KEY

NEXT SCREEN LOOKS LIKE THIS

15. PRESS THE TOP KEY

NEXT SCREEN LOOKS LIKE THIS

STANDARD SCREEN

INPUT/OUTPUT TEST COMPLETE

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 Error Display
1.Power [OFF] Display
*.An [error code No.] lights on the display of the setting panel and the explanation is displayed in the liquid crystal panel.
*. When an [error code No.] is displayed, confirm the [error code No.] and investigate the cause according to the following table.

Error Code Function name Probable cause Inspection

Display

PWR.OF Power [off] display *.Displayed when the power is turned [off]. *.The display will automatically turn off after a certain time.
While this display is on, power can be turned [on] again.
*.Power source wiring OK? *.Check the halt switch wiring.
[Message] It is a termination.

STOP Halt switch [on] *.Turn [on] the halt switch. *.Turn [off] the halt switch.
*.Is the halt switch wiring broken(connection failure)? *.Check the halt switch wiring.
[Message] HALT SW IS PRESSED

2.[E-**] error code (Restoration impossible)

*. When the control panel detects an error, an [error code No.]lights on the display of the setting panel, and the [buzzer] sounds continuously.
*. When an [error code No.] is displayed, confirm the [error code No.] and investigate according to the following table.
*. The machine can be restored to the [normal mode] by turning [OFF] the power once and turning it On again.

Error Code Function name Probable cause Inspection

Display

E-001 Main Motor over current trip *.Is the wire to the motor short-circuited? *.Check the motor wiring.
Power [off] *.Is the sewing machine load torque too high? *.Check the sewing machine.
[Message] MOTOR OVERCURRENT DETECTION WORKED.

E-002 Over Voltage Power *.Is the power voltage too high? *.Check the power voltage.
Power [off] *.Is the sewing machine inertia too high?
[Message] OVERCURRENT DETECTION WORKED.

E-003 Encoder error *.Is the connector to the motor encoder securely inserted? *.Check the connector insertion.
Power [off] *.Are the signals from the motor encoder correct? *.Check the encoder signals.
*.Belt ok? *.Check the belt.
*.Is the sewing machine locked? *.Check the sewing machine.
*.Is the motor locked? *.Check the motor.
[Message] ENCODER DEFECT POWER OFF

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 E-004 Motor connector error *.Is the connector of the motor completely inserted? *.Check the connector insertion.
Power [off] *.Is not the signal of the connector of the motor disconnected? *.Check the connector.
[Message] MOTOR CONNECTER ERROR

E-008 The detector is abnormal. *.Is the connector of the position detector firmly inserted? *.The connector is examined.
Power [off] *.Is not the signal of the position detector disconnected? *.The signal is examined.
[Message] THE DETECTOR BREAKS OR THE SIGNAL CUTS.

E-009 The solenoid is abnormal. *.Is not the signal of the position detector disconnected? *.The connector is examined.
Power [off] *.The solenoid is defective. (rolling wire defect) *.The signal is examined.
[Message] THE SOLENOID BREAKS.

E-010 The home position sensor is *.Does the wiring for the home position sensor Is disconnected or *.The wiring for the home position sensor is examined.
abnormal. Power [off] it not short-circuited? *.The model is examined.
*.Is not the model mistaken? *.Examines with (Home position/encoder /detector
confirmation) of
[Message] STATE OF HOME SENSOR DOES NOT CHANGE. input/output setting mode. (When connect the liquid crystal
panel)

E-011 The memory is abnormal. *.Information could not saved correctly at the last power off *.Please install system software again.
Power [off] [Message] INFORMATION COULD NOT SAVED CORRECTLY AT
THE LAST POWER OFF

E-020 The liquid crystal panel is *. Does the wiring for the liquid crystal panel Is disconnected or *.The wiring for the liquid crystal panel is examined.
abnormal. Power [off] it not short-circuited?
[Message] LCD PANEL CONNECTION ERROR

E-025 Air pressure low Power [off] *.Air pressure low detection input signal (ARS) has been input. *.Turn [off] the power and remove failure portion.
[Message] LESS PRESSURE

E-026 [PMD]over current trip *.Is the stepping motor wiring broken(connection failure, short circuit)? *.Check the stepping motor wiring.
Power [off] [Message] PMD OVER

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 3.[M-**] message code (Restoration possible)
*. When the control board presses the confirmation, the message code number lights to display panel of a set panel and the explanation is displayed in the liquid crystal panel. (The buzzer) rings intermittent.
*.When an [error code No.] is displayed, confirm the [message code No.] and investigate according to the following table.
*.The machine can be restored to [normal mode] by turning [on] the [C] key after confirming the content of the [message code].

Error Code Message(state etc.) Sub-message (corresponding method etc.)

(Display)
M-001 *.The sewing machine has stopped at a stop position away from the normal UP stop position. *.When the [C] key is turned [ON], the needle rotates in the forward direction and stops at
(Away by more than [+20 degrees] due to the sewing machine pulley.) the normal UP stop position.
[Message] NEEDLE NOT UP POSITION [Sub Message] MAKE THE NEEDLE A UP POSITION

M-002 *.The needle thread trimming detection input signal (THS) has been input [ON]. *.Thread the needle thread and turn [ON] the [C] key.
[Message] NEEDLE THREAD BROKEN [Sub Message] PLEASE PASS THE UPPER THREAD THROUGH THE NEEDLE

M-003 *.The presser foot is rising [OFF]. *.Lower [ON] the presser foot.
[Message] CLUMP UP POSITION [Sub Message] TURN ON THE FOOT SWITCH (BLACK FOOT SWITCH)

M-004 *.The production number ((UP) counter) has reached the set value. *.Turn [ON] the [C] key (enter key) and cancel.
[Message] UP COUNTER SETTING VALUE UP [Sub Message]

M-005 *.(DOWN)counter has reached the set value. *.Turn [ON] the [C] key (enter key) and cancel.
[Message] DOWN COUNTER SETTING VALUE UP [Sub Message]

M-006 *.There is no sewing data in the current data area of the internal memory. *.Turn [ON] the [C] key, and after turn [ON] the [D] key and read the pattern.
[Message] PATTERN DATA NOTHING [Sub Message] READING OR TEACHING INPUT

M-007 [Message] NOT HOME POSITION CAN'T OPERATE *.Turn [ON] the [H] key (return key).
[Sub Message] PRESS HOME KEY

M-008 [Message] SERIAL DATA TRANSMITTING...(RS232C) [Sub Message] PLEASE WAIT FOR A WHILE

M-009 [Message] SERIAL DATA RECEIVING...(RS232C) [Sub Message] PLEASE WAIT FOR A WHILE

M-010 [Message] HALT SW IS PRESSED [Sub Message] PLEASE ROTATE THE HALT SWITCH RIGHT AND TURN OFF

M-011 [Message] PLEASE RUN SEWING MACHINE [Sub Message] PLEASE ROTATE THE SEWING MACHINE BY THE WINDER OR
SEWING

M-012 [Message] HALT SW IS PRESSED POWER ON [Sub Message] PLEASE TURN OFF THE POWER SUPPLY

M-013 [Message] NOW KEY LOCK

M-014 [Message] FUNCTION PROHIBITION SETTING (UCC) OF PRESENT VALUE IS ON [Sub Message] PLEASE TURN OFF SETTING (UCC) WHEN CORRECTING.

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 M-015 [Message] FUNCTION PROHIBITION SETTING (DCC) OF PRESENT VALUE IS ON [Sub Message] PLEASE TURN OFF SETTING (DCC) WHEN CORRECTING.

M-016 [Message] VALUE IS EXCEEDING THE SET VALUE NOW [Sub Message] PLEASE INPUT SMALL VALUE FROM SET VALUE TO PRESENT VALUE
NOW.

M-017 [Message] STOPPING AT DWON POSITION [Sub Message] NEEDLE BAR MOVES TO THE UP POSITION WITH NEEDLE RISE KEY.

M-018 [Message] THE SETTING TABLE NUMBER IS CHANGED [Sub Message] THE SET TABLE NUMBER IS SET IN THIS SEWING DATA

M-019 [Message] END CODE IN THIS SEWING DATA IS NOT FOUND [Sub Message] PLEASE ADD END CODE IN INPUT MODE OR MODIFY MODE

M-020 [Message] START INPUT SIGNAL IS ON [Sub Message] PLEASE TURN OFF START INPUT SIGNAL

M-021 [Message] CLAMP INPUT SIGNAL IS ON [Sub Message] PLEASE TURN OFF CLAMP INPUT SIGNAL

M-028 [Message] It is a termination [Sub Message] SEE YOU AGAIN!

M-040 [Message] STEP SEQUENCE ILLEGAL SETTING DATA [Sub Message] PLEASE CORRECT THE STEP SEQUENCE

M-041 [Message] STEP DATA NOTHING [Sub Message] PLEASE MAKE THE STEP SEQUENCE

M-042 [Message] S6 SIGNAL INPUT THEN MACHINE NOT START [Sub Message] PLEASE RELEASE THE S6 SIGNAL.

M-043 [Message] START PROHIBIT SIGNAL INPUT THEN MACHINE NOT START [Sub Message] PLEASE RELEASE THE START PROHIBIT INPUT SIGNAL.

M-044 [Message] COUNT UP THEN MACHINE NOT START [Sub Message] PLEASE CLEAR THE COUNTER.

M-050 [Message] PRESS HOME KEY

M-051 [Message] ILLEGAL SETTING [Sub Message] PLEASE INPUT A CORRECT VALUE

M-052 [Message] TOO LARGE SETTING VALUE [Sub Message] PLEASE INPUT THE VALUE WITHIN THE RANGE

M-053 [Message] TOO SMALL SETTING VALUE [Sub Message] PLEASE INPUT THE VALUE WITHIN THE RANGE

M-054 [Message] CAN NOT FIND DATA [Sub Message] THERE IS NO DATA

M-055 *.The stitch number exceeds the preset No. of stitches. *.Decrease the No. of stitches or change [A] mode
[Message] TOO MANY STITCHES [sewing data No. of divisions setting (FLB.)]
[Sub Message] PLEASE DECREASE THE NUMBER OF STITCH

M-056 [Message] OUT OF DATA NUMBER [Sub Message] PLEASE DECREASE THE INPUT POINT

M-057 *.A pattern that exceeds the area limit value has been read in. *.Change the following function setting accordingly. Change the [A] mode [sewing area limit
[Message] OUT OF AREA LIMIT cancel (ALC.)] function to [ON] setting.
[Sub Message] PLEASE MAKE THE DATA IN THE AREA LIMIT

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 M-058 [Message] TOO SMALL STITCH [Sub Message] PLEASE INPUT THE VALUE WITHIN THE RANGE

M-059 [Message] TOO LARGE STITCH [Sub Message] PLEASE INPUT THE VALUE WITHIN THE RANGE

M-060 [Message] ALREADY SET SECOND HOME [Sub Message] ONLY ONE SECOND HOME POSITION POINT CAN BE INPUT

M-061 [Message] DATA WRITING TO MEMORY..... [Sub Message] PLEASE WAIT FOR A WHILE

M-062 [Message] TOO LARGE FEED STITCH [Sub Message] PLEASE SET FEED WITHIN 0.1-12.0mm

M-063 [Message] NUMBER OF SKIP JOG IS TOO FEW OR IT IS TOO MANY [Sub Message] PLEASE INPUT THE VALUE WITHIN THE RANGE

M-064 [Message] IT WAS NOT POSSIBLE TO OPERATE [Sub Message] PLEASE DECREASE INPUT POINT AND INPUT AGAIN

M-065 [Message] PRESS HOME KEY

M-066 [Message] DATA TYPE IS DIFFERENT [Sub Message] PLEASE CONFIRM DATA TYPE

M-067 [Message] CURVE DATA WAS NOT ABLE TO BE MADE [Sub Message] PLEASE INPUT AGAIN REFERRING TO CURVE INPUT NOTES

M-068 [Message] IT IS DURING THE IMAGE DISPLAY PREPARATION..... [Sub Message] PLEASE WAIT FOR A WHILE

M-069 [Message] THERE IS THE SECONT HOME POSITION IN THE PATTERN DATA [Sub Message] PLEASE RETURN TO HOME POSITION

M-070 [Message] CURVE DATA WAS NOT ABLE TO BE MADE FROM INPUT POINT [Sub Message] PLEASE REVIEW INPUT POINT
OR AN OFFSET/MULTIPLE POINT

M-071 [Message] THERE IS NO DELETED DATA.

M-072 [Message] THE TR IS NOT INPUT AND CANNOT BE ADDED TO THIS POSITION. [Sub Message] PLEASE INPUT AND ADD THE TRIM AFTER SEW
M-073 [Message] THE SAME CODE AS THE DATA JUST BEFORE IS NOT INPUT OR
CANNOT BE ADDED.

M-074 [Message] THE 2HP IS NOT INPUT AND CANNOT BE ADDED TO THIS POSITION. [Sub Message] PLEASE INPUT AND ADD THE 2HP AFTER FEED

M-075 [Message] THE END IS NOT INPUT AND CANNOT BE ADDED TO THIS POSITION. [Sub Message] PLEASE INPUT AND ADD THE END AFTER FEED OR TRIM

M-076 [Message] THE CIRCLE OR THE ARC WAS NOT MADE FROM THE INPUT POINT. [Sub Message] PLEASE REVIEW INPUT POINT

M-077 [Message]THE MULTIPLE BACK TAKING CANNOT BE SPECIFIED. [Sub Message]THE MULTIPLE BACK TAKING CAN BE USED ONLY FOR THE FIGURE
WHERE CIRCLE, CURVE, AND BROKEN LINE SHUT.

M-078 [Message] PLEASE PUSH THE HOME KEY. AFTER RETURNING TO HOME POSITION. [Sub Message] PLEASE WAIT FOR A WHILE AFTER PUSHING THE HOME KEY.

M-079 [Message] PLEASE PUSH THE HOME KEY. AFTER RETURNING TO HOME POSITION. [Sub Message] PLEASE WAIT FOR A WHILE AFTER PUSHING THE HOME KEY.

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 M-080 [Message] TOO LARGE STITCH [Sub Message] PLEASE CHANGE THE PATTERN DATA

M-081 [Message] THERE IS THE SECONT HOME POSITION IN THE PATTERN DATA [Sub Message] PLEASE RETURN TO HOME POSITION

M-082 [Message] ILLEGAL SETTING [Sub Message] PLEASE INPUT A CORRECT VALUE

M-083 [Message] TRIM CODE CAN NOT BE INPUTTED NOR ADDED JUST AFTER [Sub Message]
THE NEEDLE DOWN POSITION STOP CODE.

M-084 [Message] NEEDLE DOWN POSITION STOP CODE CAN NOT BE INPUTTED NOR [Sub Message]
ADDED JUST BEFORE THE TRIM CODE.

M-085 [Message] NEEDLE POSITION IS DEVIATED FROM THE NEEDLE COORDINATES [Sub Message] PLEASE RETURN TO HOME POSITION
. CAN NOT OPERATE.

M-086 [Message] NEEDLE POSITION IS DEVIATED FROM THE NEEDLE COORDINATES. [Sub Message] PLEASE RETURN TO HOME POSITION
CAN NOT OPERATE.

M-100 [Message] NOW MAKING DATA [Sub Message] PLEASE WAIT FOR A WHILE

M-101 [Message] CALCULATING... [Sub Message] PLEASE WAIT FOR A WHILE

M-102 [Message] MAKE ARC DATA?

M-103 [Message] MAKE CIRCLE DATA?

M-104 [Message] MAKE CURVE DATA?

M-105 [Message] MAKE BREAK LINE DATA?

M-106 [Message] MOVE TO END DATA [Sub Message] PLEASE WAIT FOR A WHILE

M-120 [Message] MOVE TO START POINT [Sub Message] PLEASE WAIT FOR A WHILE

M-121 [Message] MOVE TO STARTING POSITION [Sub Message] PLEASE WAIT FOR A WHILE

M-122 [Message] A SPECIFIED POSITION IS WRONG [Sub Message] PLEASE SPECIFY FOLLOWING STITCH FROM START POINT

M-123 [Message] THE AMOUNT OF THE MOVEMENT IS NOT INPUT [Sub Message] PLEASE INPUT AMOUNT OF MOVEMENT

M-124 [Message] A SPECIFIED POSITION IS WRONG [Sub Message] PLEASE SPECIFY SEWING DATA

M-125 [Message] A SPECIFIED POSITION IS WRONG [Sub Message] PLEASE SPECIFY SEWING AND FEED DATA

M-126 [Message] A SPECIFIED POSITION IS WRONG [Sub Message] PLEASE SPECIFY ONE STITCH FRONT IS SEW OR FEED DATA

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 M-127 [Message] A SPECIFIED POSITION IS WRONG [Sub Message] PLEASE SPECIFY PREVIOUS DATA FROM FINAL STITCH

M-128 [Message] A SPECIFIED POSITION IS WRONG [Sub Message] PLEASE SPECIFY CODE DATA

M-129 [Message] THE SPECIFIED CODE CANNOT BE DELETED. [Sub Message] THE TRIM CODE CANNOT BE DELETE WHEN THE FORWARD ARE
SEW OR THE BACK ARE FEED.

M-130 [Message] CAN'T FIND SEWING DATA [Sub Message] THIS FUNCTION CANNOT BE USED

M-140 [Message] CAN'T FIND OFFSET DATA [Sub Message] THE OFFSET DATA TRANSFORM FUNCTION CANNOT BE USED

M-141 [Message] CAN'T FIND OVERLAP DATA [Sub Message] THE MULTIPLE DATA TRANSFORM FUNCTION CANNOT BE USED

M-142 [Message] TOO SMALL REDUCTION RATIO [Sub Message] PLEASE DO A CORRECT SETTING

M-143 [Message] TOO LARGE ENLARGEMENT RATIO [Sub Message] PLEASE DO A CORRECT SETTING

M-144 [Message] THE POINT INPUT DATA CANNOT BE CONVERTED. [Sub Message] PLEASE SPECIFY SEWING DATA OTHER THAN THE POINT INPUT.

M-145 [Message] THE POSITION OF START TACKING CANNOT BE CONVERTED [Sub Message] PLEASE SPECIFY SEWING DATA OTHER THAN THE POINT INPUT.
BECAUSE OF THE POINT INPUT DATA.

M-146 [Message] THE POSITION OF END TACKING CANNOT BE CONVERTED [Sub Message] PLEASE SPECIFY SEWING DATA OTHER THAN THE POINT INPUT.
BECAUSE OF THE POINT INPUT DATA.

M-160 [Message] PLEASE MAKE AREA LIMIT EFFECTIVE [Sub Message] IT IS DANGEROUS WHEN USING BY THE AREA LIMIT RELEASE

M-161 [Message] HALT SW IS PRESSED [Sub Message] PLEASE RELEASE THE HALT SWITCH

M-162 [Message] ILLEGAL NUMBER WAS SET [Sub Message] PLEASE SETTING AGAIN

M-163 [Message] THE DATA IS BEING CONVERTED INTO A NEW VERSION. [Sub Message] PLEASE WAIT FOR A WHILE

M-200 *.FD is not insert to FDD. *. Confirm the floppy disk set in.
*.System software is broken into built in memory. *.Read the system software.
[Message] FLOPPY DISK ISN'T IN FLOPPY DISK DRIVE [Sub Message] PLEASE INSERT THE FLOPPY DISK.

M-201 *.The floppy disk is write protected. *.Confirm the floppy disk and cancel the unlock the write protection ore use another floppy
[Message] FLOPPY DISK IS WRITE PROTECTED disk.
[Sub Message] PLEASE RELEASE THE WRITE-PROTECTION OF THE FLOPPY DISK.

M-202 *.There is an error in the floppy disk. *.Use a new floppy disk.
[Message] FLOPPY DISK ERROR [Sub Message] PLEASE EXCHANGE THE FLOPPY DISK OR FORMAT.

M-203 *. There is a shortage of empty area in the disk. *.Check the floppy disk.
[Message] AN EMPTY AREA ON FLOPPY DISK IS INSUFFICIENT [Sub Message] PLEASE EXCHANGE THE FLOPPY DISK OR DELETE THE FILE.

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 M-204 *.The specified pattern number could not be found during reading of the pattern from *.Confirm the specified pattern number and execute read in again.
the floppy disk. [Sub Message] PLEASE CONFIRM THE FILE NAME AND THE SEWING DATA NUMBER.
[Message] PATTERN DATA ON FLOPPY DISK IS NOT FOUND

M-205 [Message] FLOPPY DISK FORMATTING.............. [Sub Message] PLEASE WAIT FOR A WHILE

M-206 [Message] FLOPPY DISK FORMAT FINISH

M-207 [Message] PATTERN DATA IS WRITTEN ON FLOPPY DISK [Sub Message] PLEASE WAIT FOR A WHILE

M-208 [Message] PATTERN DATA OF FLOPPY DISK IS BEING DELETED [Sub Message] PLEASE WAIT FOR A WHILE

M-209 [Message] PATTERN DATA READING TO FLOPPY DISK..... [Sub Message] PLEASE WAIT FOR A WHILE

M-210 [Message] PATTETRN DATA OVER WRITE TO FLOPPY DISK ? [Sub Message] FORMER DATA IS DELETED WHEN OVERWRITING.

M-211 [Message] PATTERN DATA DELETE FROM FLOPPY DISK ? [Sub Message] PLEASE WAIT FOR A WHILE

M-212 [Message] CAN THE AMOUNT OF THE HOME CORRECTION BE CONVERTED INTO [Sub Message] RETURN TO HOME POSITION AFTER WRITING ENDS.
THE PATTERN DATA AND ADD ?

M-213 [Message] THERE IS NO PERTINENT FILE IN THE FLOPPY DISK. [Sub Message] PLEASE CONFIRM THE FILE OF THE FLOPPY DISK.

M-220 *.Write in to internal memory is prohibited. *.Change the [on] setting of [A] mode [internal memory write in prohibit (PFL.)]
[Message] MEMORY IS WRITE PROTECTED function to [of].
[Sub Message] PLEASE RELEASE WRITE-PROTECTION WHEN WRITING.

M-221 *. An error has occurred in the internal memory. *.Return to [normal mode] by turning [on] the [C] key Execute the same operation again. If
[Message] MEMORY ERROR message code [M-11] is displayed again, copy the other parts of the internal memory onto
a floppy disk and reformat the internal memory.
[Sub Message] PLEASE FORMAT AN INTERNAL MEMORY.

M-222 *.There is a shortage of internal memory empty area. *.Delete unnecessary patterns or change [A] mode [sewing data No. of divisions
[Message] MEMORY IS PATTERN DATA FULL setting ]FLB.)].
[Sub Message] PLEASE DELETE THE SEWING DATA NOT USED.

M-223 *.The specified patter number was not found during reading of the pattern from *.Confirm the specified pattern number and execute reading again.
the internal memory. [Sub Message] PLEASE CONFIRM THE FILE NAME AND THE SEWING DATA NUMBER.
[Message] PATTERN DATA ON MEMORY IS NOT FOUND

M-224 [Message] MEMORY FORMATTING.................. [Sub Message] PLEASE WAIT FOR A WHILE

M-225 [Message] MEMORY FORMAT END

M-226 [Message] PARTITION No. OF MEMORY IS ILLEGAL [Sub Message] PLEASE WAIT FOR A WHILE

M-227 [Message] PATTERN DATA WRITING TO MEMORY..... [Sub Message] PLEASE WAIT FOR A WHILE

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 M-228 [Message] PATTERN DATA DELETING TO MEMORY..... [Sub Message] PLEASE WAIT FOR A WHILE

M-229 [Message] PATTERN DATA READING TO MEMORY..... [Sub Message] PLEASE WAIT FOR A WHILE

M-230 [Message] PATTERN DATA DELETE FROM MEMORY ?

M-231 [Message] PATTERN DATA OVER WRITE TO MEMORY ? [Sub Message] FORMER DATA IS DELETED WHEN OVERWRITING.

M-232 [Message] MEMORY AREA OVER [Sub Message] DELETE THE NEEDLESS PATTERN DATA THEN RETRY
THE FUNCTION.

M-233 [Message] MEMORY BROKEN [Sub Message] THE MEMORY BREAKS. PLEASE INSTALL THE SYSTEM AGAIN.

M-234 [Message] PATTERN DATA NOT DELETE (THIS PATTERN DATA IS USING) [Sub Message] THE SELECTED SEWING DATA IS USED NOW.

M-235 [Message] MEMORY FORMAT OK ? [Sub Message] ALL THE SEWING DATA OF AN INTERNAL MEMORY IS DELETED.

M-236 [Message] FD FORMAT OK ? [Sub Message] ALL THE SEWING DATA OF THE FLOPPY DISK IS DELETED.

M-237 [Message] WRITING PROHIBITION IN THE INTERNAL MEMORY. [Sub Message] RELEASE THE INTERNAL MEMORY READ-ONLY SETTING
WHEN WRITING.

M-238 [Message] THERE IS THE SECOND HOME POSITION IN THE PATTERN DATA [Sub Message] PLEASE CHANGE THE PATTERN DATA

M-239 [Message] THE AMOUNT OF THE HOME CORRECTION IS WRITTEN ON THE DATA [Sub Message] WHEN >< IS SELECT,USUAL IS WRITTEN

M-240 [Message] OUT OF AREA LIMIT [Sub Message] PLEASE CHANGE THE SEWING DATA.

M-241 [Message] WRONG PATTERN DATA WAS SET [Sub Message] PLEASE CHANGE THE SEWING DATA.

M-242 *.Read protect without home position. *.Press the [RESET]key.

[Message] NOT POSSIBLE TO READ EXCLUDING HOME POSITION [Sub Message] PLEASE RETURN TO HOME POSITION

M-243 *.Write protect without home position. *.Press the [RESET]key.

[Message] NOT POSSIBLE TO WRITE EXCLUDING HOME POSITION [Sub Message] PLEASE RETURN TO HOME POSITION

M-244 [Message] TOO MANY STITCHES [Sub Message] PLEASE CHANGE THE SEWING DATA.

M-245 [Message] NOW CHECK SUM..... [Sub Message] PLEASE WAIT FOR A WHILE

M-246 [Message] INPUT FILE NAME [Sub Message] PLEASE INPUT THE FILE NAME BY 8 CHARACTERS OR LESS

M-247 [Message] ILLEGAL SETTING PATTERN NO. [Sub Message] PLEASE INPUT THE CORRECT SEWING DATA NUMBER.

M-248 [Message] THE LIMIT OF THE SEWING AREA IS EXCEEDED [Sub Message] IT IS DANGEROUS. PLEASE CHANGE THE NEEDLEWORK DATA

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 M-250 [Message] THE PASSWORD IS DIFFERENT [Sub Message] PLEASE INPUT AGAIN

M-251 [Message] IT HAVE CHANGED THE SETTING FOR LCD PANEL. [Sub Message] PLEASE TURN OFF THE POWER SUPPLY

M-252 [Message] PLEASE CLEAR CURRENT COMBINATION FORM [Sub Message] CURRENT COMBINATION FORM IS CLEARD BY PRESSING CLR
BUTTON

M-270 [Message] Please put oil to the machine head [Sub Message]

M-271 [Message] Please clean up the sewing machine and around the hook [Sub Message]

M-272 [Message] Please exchange the V-belt / exchange the timing-belt [Sub Message]

M-273 [Message] Please do the maintenance of the machine [Sub Message]

M-274 [Message] Please exchange the bobbin [Sub Message]

M-275 [Message] Exchanging the bobbin now [Sub Message] please don't close your hand

M-276 [Message] There is no bobbin [Sub Message] please set the bobbin to the cassette case

M-277 [Message] Trouble 1 occurred [Sub Message] please attention

M-278 [Message] Trouble 2 occurred [Sub Message] please attention

M-279 [Message] Trouble 3 occurred [Sub Message] please attention

M-280 [Message] Trouble 4 occurred [Sub Message] please attention

M-281 [Message] Trouble 5 occurred [Sub Message] please attention

M-300 [Message] PATTERN DATA COPYING FLOPPY DISK TO MEMORY... [Sub Message] PLEASE WAIT FOR A WHILE

M-301 [Message] PATTERN DATA COPYING MEMORY TO FLOPPY DISK... [Sub Message] PLEASE WAIT FOR A WHILE

M-302 [Message] PASSWORD IS DIFFERENT [Sub Message] PLEASE INPUT AGAIN

M-303 [Message] FLOPPY DISK IS NOT INSERTED [Sub Message] PLEASE INSERT THE FLOPPY DISK.

M-304 [Message] WRITING IS PROHIBITED IN THE FLOPPY DISK [Sub Message] PLEASE RELEASE THE WRITE-PROTECTION OF THE FLOPPY DISK.

M-305 [Message] FLOPPY DISK IS DAMAGED [Sub Message] PLEASE EXCHANGE THE FLOPPY DISK OR FORMAT.

M-306 [Message] AN EMPTY AREA ON THE FLOPPY DISK IS INSUFFICIENT [Sub Message] PLEASE EXCHANGE THE FLOPPY DISK OR DELETE THE FILE.

M-307 [Message] MAY I OVERWRITE THE PATTERN DATA ON THE FLOPPY DISK ? [Sub Message] FORMER DATA IS DELETED WHEN OVERWRITING.

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 M-308 [Message] FLOPPY DISK IS NOT INSERTED [Sub Message] PLEASE INSERT THE FLOPPY DISK.

M-309 [Message] THERE IS NO PATTERN DATA [Sub Message] PLEASE INSERT THE FLOPPY DISK WHICH READ FILE ENTERED.

M-310 [Message] FINISHED READ PLEASE TURN OFF POWER SUPPLY [Sub Message] RECLOSING OF POWER SUPPLY IS NECESSARY TO USE
CONTINUOUSLY.

M-311 [Message] THE TABLE FILE IS BEING READ [Sub Message] PLEASE WAIT FOR A WHILE

M-312 [Message] THE STEP FILE IS BEING READ [Sub Message] PLEASE WAIT FOR A WHILE

M-313 [Message] THE CLEARNESS AT THE MULTIPLICATION TIME ENDED.

M-314 [Message] THE TABLE NUMBER OF THE COPY AHEAD IS BEING USED NOW. [Sub Message] OVERWRITES SETTING

M-315 [Message] MAY I COPY THE SPECIFIED PATTERN DATA? [Sub Message] OVERWRITES,THERE'S PAT DATA OF SAME No., FORMER DATA IS
DEL

M-316 [Message] MAY I COPY ALL THE PATTERN DATA? [Sub Message] OVERWRITES,THERE'S PAT DATA OF SAME No., FORMER DATA IS
DEL

M-317 [Message] MAY I OVERWRITE THE COMBINATION DATA? [Sub Message] FORMER DATA IS DELETED WHEN OVERWRITING.

M-318 [Message] MAY I CLEAR PATTERN DATA OF COMBINATION DATA? [Sub Message]

M-319 [Message] milling cutter is in lower position in this sewing data [Sub Message] Please return to home position after the milling cutter goes up.

M-320 [Message] Setting has been chaned. Please turn the power off [Sub Message]

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 2-STAGE CLAMP FUNCTION USING 1 PEDAL---STEP METHOD

STANDARD SCREEN

1. PRESS THE MENU KEY

NEXT SCREEN LOOKS LIKE THIS

2. PRESS THE PROGRAM KEY

NEXT SCREEN LOOKS LIKE THIS

3. PRESS THE CLAMP KEY

122

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 NEXT SCREEN LOOKS LIKE THIS

4. PRESS THE FORWARD

ARROW KEY UNTIL THE NEXT
SCREEN IS DISPLAYED

NEXT SCREEN LOOKS LIKE THIS

5. PRESS THE FSR KEY

NEXT SCREEN LOOKS LIKE THIS

6. PRESS THE ON KEY

7. PRESS THE ENTER KEY

123

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 NEXT SCREEN LOOKS LIKE THIS

8. PRESS THE FORWARD

ARROW KEY UNTIL THE NEXT
SCREEN IS DISPLAYED

NEXT SCREEN LOOKS LIKE THIS

9. PRESS THE FN KEY

NEXT SCREEN LOOKS LIKE THIS

10. PRESS THE 2 KEY

11. PRESS THE ENTER KEY

124

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 NEXT SCREEN LOOKS LIKE THIS

12. PRESS THE X KEY

NEXT SCREEN LOOKS LIKE THIS

13. PRESS THE TOP KEY

THE MACHINE WILL WRITE THE

NEW SETTING TO MEMORY AND
RETURN TO THE STANDARD SCREEN

NEXT SCREEN LOOKS LIKE THIS

14. PRESS THE MENU KEY

125

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 NEXT SCREEN LOOKS LIKE THIS

15. PRESS THE INPUT/OUTPUT KEY

NEXT SCREEN LOOKS LIKE THIS

16. PRESS THE INPUT KEY

NEXT SCREEN LOOKS LIKE THIS

17. USING THE KEYPAD, PRESS 1010

IF THE PASSWORD IS NOT ENTERED

CORRECTLY, THE MACHINE WILL
MAKE AN ERROR SCREEN. PRESS THE
ENTER KEY ON THE ERROR SCREEN
AND TRY AGAIN.

18. PRESS THE ENTER KEY

126

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 NEXT SCREEN LOOKS LIKE THIS

19. PRESS THE IFI KEY

NEXT SCREEN LOOKS LIKE THIS

20. KEEP PRESSING THE UP ARROW

UNTIL THE SETTING IS FSP

NEXT SCREEN LOOKS LIKE THIS

THE SETTING FOR I2 IS NOW FSP

21. PRESS THE ENTER KEY

127

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 NEXT SCREEN LOOKS LIKE THIS

22. PRESS THE X KEY

NEXT SCREEN LOOKS LIKE THIS

23. PRESS THE TOP KEY

THE MACHINE WILL WRITE THE NEW

SETTING TO MEMORY AND RETURN
TO THE STANDARD SCREEN

128

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 [14]Unit wiring diagram
Other voltage refer to "[15]Several power
(1).Outside of control box supply"
Control box
Model PLK-E-CU -20
name Detector To CABLE1
CONB 60-9090-306-108-005
60-9090-0423-99-805 770361-1
Control box main power supply Pushbutton switch assay 350418-1
60-9090-304-218-006 BM090C349G01
60-9090-0322-99-805
Main To CABLE2
motor
CONA 172339-1 172331-1 172339-1
60-9090-304-118-006 Stepping motor X 170359-1 170361-1 170359-1
Main motor 60-9090-304-118-006 60-9090-0322-00-805
60-9090-0322-00-805 X home sensor(E2S-W23)
X
640582-1
350780-1
X
350689-1 350779-1 Stepping motor Y
CONC 2P-4P 350689-1 2P-4P 350690-1
1P 350690-1 1P 350689-1 Y home sensor
Stepping motor
(E2S-W23)
COND 350780-1 350780-1
Y Y
Teaching 60-8263-3048-15-001
Output of solenoid panel 1,2,4P 350689-1 1,2,4P 350689-1
3P 350690-1 60-8263-0513-00-808
(option) 3P 350690-1
+12V 1 1
CONE PLK-E-CON P.W.B
Y home sensor 2 2
RS-232C CON5
0V 3 3 60-8263-3038-15-000
CONF 0V 4 4 60-8263-0513-00-808
Teaching panel +12V 1 1
CON4 X home sensor 2 2
CONG CON2 0V 3 3 171822-4
Input/output 170204-1
I4(Halt) 1 1
CONH CON1 CABLE1 Halt switch
CON3 0V 2 2
770372-1
Input signal 350417-1 +12V 3 3 1 1 Bz
2 2 Buzzer
To detector O6(Buzzer) 4 4 60-8263-3028-16-000 60-8263-3028-15-000
CONI
Control box Foot switch CON7
+24V 1 1 60-8263-0617-00-808 T 60-8263-0513-00-808
O1(Trim) 2 2 Trim
Foot switch
To main motor encoder 5195-02-BU
172160-1 5225TL
170362-1 +24V 1 1 FU
CON8 Clamp
CABLE2 O4(Clamp) 2 2
5197-02
+24V 1 1 5225TL W
CON9 N.C. 2 2 Wiper
TE1 TE2 O2(Wiper) 3 3 5195-03
Terminal2
Terminal1

+24V 1 1 5225TL L
CON10 O3(Thread release) 2 2
Tread release
5196-02-BU
CON11 +24V 1 1 5225TL
PF
N.C. 2 2 Presser foot
O5(Presser foot) 3 3
5197-03
5225TL
Into sewing machine head

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 (2).Inside of control box
Control box Model name PLK-E-CU -20

Transformer
Grey Orange
FDD CONB
Brown Orange
Control box main power supply
CON2 CON1
Blue Black
Black
CONA
(BKO-E3160H01) Main motor
PLK-B-DISP
P.W.B

CON1

CON5
CONC
CON4
CON6

Stepping motor
CON7

CON1
To PLK-B1-PCCON
P.W.B CON1
COND
CON8

PLK-B1-PMD-E P.W.B Output of solenoid

CON9

CON3

CONE
CON2

CON9 CON5 RS-232C

CONF
CON6 Teaching panel
CON7
CON4

CON5 CONG
Input/output signal
CON4
CON2

CONH
Input signal
CON6

CON3
CON3

CONI
Foot switch
CON1

PLK-B1-CPU-E P.W.B
XC-E2-1B-PLK
CON1

Brake P.W.B
register CON10
MFS30A
101K
100ohm

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 [15]Several power supply

60-9090-306-108-002
1. 3phi AC200V -- 240V 50/60Hz
Red
Red White 1
Black
2
White 3 To control box CONB
Black OFF ON 4
Green Green 5
6
Green
Push button switch assay
M090C349G03

Power unit
model name PLK-B-PUC-B40
3-phase transformer 3phi 800VA
60-9090-306-108-002 BKO-E3138H02 60-9090-304-118-006 60-9090-305-108-005
2.3phi AC380V -- 415V 50/60Hz (Except Europe) F1
5A U u Black
Black Black Black Blac Blac Black Black
Brown 1 1 Brown k Red 1 1 Brow
k 1 1 Brown Brown 1
Black 2 2 2 2 2 2 2
Brow Brow V v Red Blue Blue To control box
Blue 3 3 Blue Green/ 3 3 Green/ 3 3 Blue 3
Blue OFF ON 4 4 4 4 4 Green/ 4 CONB
Yellow 4 Yellow Green/
Green/ Green 5 5 Blue W w Blue 5 5 Yellow Yellow 5
Yellow Push button switch assay Green/ 6
6 Green/ 6
F2
M090C349G08 Yellow 5A 60-9090-304-218-006 Yellow

60-9090-306-208-002 Green/ Yellow 60-9090-304-118-006 60-9090-306-108-005

Green/ Yellow
Ground

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 60-9090-306-108-005
Power unit
model name PLK-B-PUC-A10
3.1phi AC100V -- 120V 50/60Hz
Single-phase transformer 1phi 600VA 60-9090-304-108-005
BKO-E3140H03 60-9090-305-108-005

Black 100V 200V Black Black Black Black

1 1 1 1 Brown 1 1 Brown Brown 1
White White 2 2 Black 2 2 Blue 2 2 2
3 3 Brown 3 3 Green/ Yellow 3 3 Blue Blue 3 To control box
Black F1
Black OFF ON 4 4 4 4 4 4 Green/ 4 CONB
Green Green/
Green 5 5 20A 0V 0V Red 5 5 Yellow 5
Yellow
6 6 6
Push button switch assay Green 60-9090-304-218-006 Green/
M090C350G05 Yellow

Green/ Yellow 60-9090-305-208-005 60-9090-306-108-005

Green/
60-9090-306-108-005 Yellow
Ground

Noise filter unit

model name PLK-E-NU-20
60-9090-306-108-005 60-9090-304-118-006
Ferrite core
60-9090-305-108-005
4.1phi AC200V -- 240V 50/60Hz (Europe) PLK-B1-FIL P.W.B
Blue Black Black Black Black Black
Brown 1 1 Brown 1 1 Brown 1
2 Brown 1 1 Brown Brown
Blue 2 2 2 2
3 Blue Blue 2 2 Blue To control box
3 3 3 Green/ 3 3 Blue Blue 3
Brown OFF ON 4 CONB
Green 4 Green/ Yellow 4 4 Yellow 4 4 Green/ Green/ 4
Green/ 5 5 Green/ Yellow 5 5 Yellow Yellow 5
Yellow Push button switch assay Green/ 6 6 Green/ 6
M090C433G02 Yellow Yellow

60-9090-306-108-005
60-9090-306-208-005 Green/ 60-9090-305-208-005
Yellow
Ground

60-9090-306-108-005
5.1phi AC200V -- 240V 50/60Hz (Except Europe)
Blue
Brown 1
Blue 2
3 To control box
Brow OFF ON 4 CONB
Green
Green/ 5
Yellow
Push button switch assay Green/ 6
Yellow
M090C433G02

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 Control box connectors layout

[16] Control box connectors layout

Control box main power supply
(Connect to push button switch
or power unit or noise filter unit)

CONA CONB

① ① ④
② ② ⑤
③ ③ ⑥
④
Main motor
(Connect to main
motor)

Stepping motor
(Connect to stepping motoring
sewing machine head)

① ①④
CONC ② ② CONE
③ ③⑤ RS-232C
④ (option)
⑤
⑥ ① ②
⑦ ③ ④ CONF
⑧ ⑤ ⑥
⑦ ⑧
・ ・ Teaching panel
・ ・ (option)
・ ・
・ ・
・ ・


① ②
③ ④
⑤ ⑥
⑦ ⑧
・ ・ CONG
・ ・
・ ・ Input/output
・ ・ signal
① ⑨ ・ ・
②



⑩
COND ③ ⑪
④ ⑫
⑤ ⑬ ① ②
⑥ ⑭ ③ ④
⑦ ⑮ ⑤ ⑥
⑧ ⑦ ⑧ CONH
・ ・
・ ・
Output of solenoid ・ ・ Input signal
(Connect to dewing ・ ・ (Connect to sewing
machine head) ・ ・ machine head)



⑥①④
⑧② CONI
⑦ ⑤
③
Foot switch
(Connect to foot switch)

Rear view of control box

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 Pin No. of connectors

[17]Pin No. of connectors

1.Main motor (CONA) 4.Out of solenoid (COND)
Signal Pin No. (Same as PLK-B1-CON P.W.B CON2.)
U 1 Signal Initial setting Pin No.
V 2 O1 Trim 1
W 3 O3 Thread release 2
PE 4 Table1-1 O5 Presser foot 3
OB Function output 1 4
2.Control box main power supply (CONB) O9 Function output 3 5
Signal Pin No. O7 Virtual output 1 6
R 1 O6 Buzzer 7
S 2 +24V - 8
T 3 O2 Wiper 9
- 4 O4 Clamp 10
E 5 OC Clamp2 output 11
PE 6 Table1-2 OA Function output 2 12
O8 Virtual output 1 13
3.Stepping motor (CONC) OSC2 - 14
Signal Pin No. +24V - 15 Table1-4
XAN 1
XAP 2 6.Foot switch (CONI)
XBN 3 Signal Initial setting Pin No.
XBP 4 +12V - 1
YAN 5 I1 Start 2
YAP 6 I2 Clamp1 3
YBN 7 I3 Nothing 4
YBP 8 Table1-3 GND - 5
GND - 6
5.RS-232C (CONE) N.C. - 7
Signal Pin No. GND - 8
+12V 1 E - Body Table1-6
RXD 2
N.C. 3 8.Input signal (CONH)
TXD 4 (Same as PLK-B1-CON P.W.B CIN2.)
GND 5 Table1-5 Signal Initial setting Pin No.
+12V - 1
7.Teaching panel (CONF) +5V - 2
Signal Pin No. I4 Halt 3
R0 1 I5 Nothing 4
VP5 2 I6 Nothing 5
R1 3 IA Nothing 6
0V 4 I7 Nothing 7
R2 5 IB Nothing 8
0V 6 I8 Nothing 9
R3 7 IC Needle up/down 10
-9V 8 X home sensor X home sensor 11
R4 9 Y home sensor Y home sensor 12
E 10 N.C. - 13
R5 11 I9 - 14
R/W 12 ID - 15
R6 13 UP - 16
A0/RS 14 DN - 17
R7 15 PG - 18
PD8 16 EA - 19
S0 17 EB - 20
PD9 18 IE Thread trimming protect 21
S1 19 IG Needle thread sensor 22
PD10 20 IF Clamp2 input 23
S2 21 IH Clamp step forward 24
PD11 22 0V - 25
+12V 23 0V - 26 Table1-8
PD12 24
OA0 25
PD13 26
OA1 27
PD14 28
OA2 29
PD15 30
OA3 31
DIR 32
VP5 33
NOE 34
N.C. 35
N.C. 36 Table1-7

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 How to use the terminal 1,2 and connectors

[18]How to use the terminal 1,2 and connectors

1.Input/output signal (CONG)
Signal Initial setting Pin No.
0V - 1
0V - 2
Switch
Power supply +12V of CONG, Terminal 1,2
II Jog + 3
Jog - 4 maximum 300mA.
IJ
IK Reset 5 If you want to more ampere, put on power
IL Winding 6 supply to outside of control box.
IM Trim prohibit 7
IN Wiper prohibit 8
IO Nothing 9
IP Nothing 10
0V - 11
0V - 12
OH Nothing 13 L Output
OI Nothing 14
OJ Nothing 15
OK Nothing 16
OL Nothing 17
OM Nothing 18
ON Down position 19
OO Error 20
Operation
preparation
OD completion 21
0V
OE Halt in progress 22
Needle thread IG
OF Sewing completion 23 Trimming sensor
Home position L +12V
OG 24
+12V - 25

Black or White
Black
Red
+12V - 26
Table2-1
3.Terminal 2 (Into sewing machine head)
2.Terminal 1 (Into sewing machine head)
Signal Initial setting Pin No.
Signal Initial setting Pin No. Switch Switch

Brown
Thread trimming

Blue
0V - A1 IE protect A1
I5 Nothing A2 0V - A2
0V - A3 IF Clamp2 input A3 Output
I6 Nothing A4 O6 Buzzer A4 Bz
0V - A5 O7 Virtual output 1 A5 L
I7 Nothing A6 O8 Virtual output 0 A6
0V - A7 O9 Function output 3 A7
I8 Nothing A8 OA Function output 2 A8
0V - A9 OB Function output 1 A9
I9 Virtual input 0 A10 OC Clamp2 output A10 L
Needle thread
+12V - B1 IG trimming sensor B1
+12V - B2 +12V - B2
Clamp step
+12V - B3 IH forward B3
IA Nothing B4 +24V - B4
+12V - B5 +24V - B5
IB Nothing B6 +24V - B6
+12V - B7 +24V - B7
IC Needle up/down B8 +24V - B8
+12V - B9 +24V - B9
ID Virtual input 1 B10 OSC2 - B10
Table2-2 Table2-3

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 Table of connection into control box

[19]Table of connection into control box

1.CPU -- PMD *( ) Initial setting
CPU Signal PMD CPU Signal PMD *CPU…..PLK-B1-CPU-E P.W.B
CON10-1 Z11 CON3-1 CON10-2 Z12Ｚ１２ CON3-2 *PMD…..PLK-B1-PMD-E P.W.B
CON10-3 +12V CON3-3 CON10-4 +12V CON3-4 *XC-E…..XC-E2-1B-PLK P.W.B
CON10-5 +5V CON3-5 CON10-6 +5V CON3-6 *DISP……PLK-B-DISP P.W.B
CON10-7 ZI11 CON3-7 CON10-8 RESERV CON3-8 *CONB….Control box main power supply
CON10-9 SOL-OC CON3-9 CON10-10 ZCRS CON3-10 *FDD……Floppy disk driver
CON10-11 ZI22 CON3-11 CON10-12 ZI12 CON3-12
CON10-13 O6(Buzzer) CON3-13 CON10-14 O1(Trim) CON3-14
CON10-15 O8(Virtual output 0) CON3-15 CON10-16 O7(Virtual output 1) CON3-16
CON10-17 OA(Function output 2) CON3-17 CON10-18 O9(Function output 3) CON3-18
CON10-19 OC(Clamp 2 output) CON3-19 CON10-20 OB(Function output 1) CON3-20
CON10-21 O3(Thread release) CON3-21 CON10-22 O5(Presser foot) CON3-22
CON10-23 O4(Clamp 1 output) CON3-23 CON10-24 O2(Wiper) CON3-24
CON10-25 Z21 CON3-25 CON10-26 ZI21 CON3-26
CON10-27 YI22 CON3-27 CON10-28 Z22 CON3-28
CON10-29 Y22 CON3-29 CON10-30 YI21 CON3-30
CON10-31 YI12 CON3-31 CON10-32 Y21 CON3-32
CON10-33 Y12 CON3-33 CON10-34 YI11 CON3-34
CON10-35 XI22 CON3-35 CON10-36 Y11 CON3-36
CON10-37 X22 CON3-37 CON10-38 XI21 CON3-38
CON10-39 XI12 CON3-39 CON10-40 X21 CON3-40
CON10-41 X12 CON3-41 CON10-42 XI11 CON3-42
CON10-43 X11 CON3-43 CON10-44 PMD-OC CON3-44
CON10-45 XPD CON3-45 CON10-46 YPD CON3-46
CON10-47 RA CON3-47 CON10-48 ZPD CON3-48 Table 3-1
CON10-49 GND CON3-49 CON10-50 GND CON3-50

2.PMD -- FDD
PMD Signal FDD
CON7-1 FD5V CON2-1
CON7-2 N.C. CON2-2
CON7-3 N.C. CON2-3
Table 3-2
CON7-4 N.C. CON2-4

3.XC-E -- Main motor

XC-B Signal CONA
CON3-1 U CONA-1
CON3-2 V CONA-2
CON3-3 W CONA-3
- PE CONA-4 Table 3-3

4.1 PMD -- XC-B (CON5 connection)

PMD Signal XC-B
CON1-1 W3 CON5-4
CON1-2 - CON5-3
CON1-3 W2 CON5-2 Table 3-4.1
CON1-4 W1 CON5-1

4.2 PMD -- XC-E (CON6 connection)

PMD Signal XC-B
CON1-1 W3 CON6-4
CON1-2 - CON6-3
CON1-3 W2 CON6-2
Table 3-4.2
CON1-4 W1 CON6-1

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 Table of connection into control box

５．ＣＰＵ ～ ＦＤＤ間
ＣＰＵ Signal ＦＤＤ ＣＰＵ Signal ＦＤＤ
CON5-1 GND CON1-1 CON5-2 MODE SELECT CON1-2
CON5-3 GND CON1-3 CON5-4 IN USE CON1-4
CON5-5 GND CON1-5 CON5-6 DS3 CON1-6
CON5-7 GND CON1-7 CON5-8 INDEX CON1-8
CON5-9 GND CON1-9 CON5-10 DS0 CON1-10
CON5-11 GND CON1-11 CON5-12 DS1 CON1-12
CON5-13 GND CON1-13 CON5-14 DS2 CON1-14
CON5-15 GND CON1-15 CON5-16 MOTOR ON CON1-16
CON5-17 GND CON1-17 CON5-18 H DIR CON1-18
CON5-19 GND CON1-19 CON5-20 STEP CON1-20
CON5-21 GND CON1-21 CON5-22 W DATA CON1-22
CON5-23 GND CON1-23 CON5-24 W GATE CON1-24
CON5-25 GND CON1-25 CON5-26 TRKO CON1-26
CON5-27 GND CON1-27 CON5-28 W PRT CON1-28
CON5-29 GND CON1-29 CON5-30 R DATA CON1-30
CON5-31 GND CON1-31 CON5-32 H SEL CON1-32
Table 3-5
CON5-33 GND CON1-33 CON5-34 READY CON1-34

6.CPU -- DISP
CPU Signal FDD CPU Signal FDD
CON9-1 +5V CON1-1 CON9-2 +5V CON1-2
CON9-3 +12V CON1-3 CON9-4 +12V CON1-4
CON9-5 Data bass I/O CON1-5 CON9-6 Data bass I/O CON1-6
CON9-7 Data bass I/O CON1-7 CON9-8 Data bass I/O CON1-8
CON9-9 Data bass I/O CON1-9 CON9-10 Data bass I/O CON1-10
CON9-11 Data bass I/O CON1-11 CON9-12 Data bass I/O CON1-12
CON9-13 DIR/RD CON1-13 CON9-14 R/W/WR CON1-14
CON9-15 A0/RS CON1-15 CON9-16 A1 CON1-16
CON9-17 8255-1 CON1-17 CON9-18 8255-1 CON1-18
CON9-19 GND CON1-19 CON9-20 GND CON1-20 Table 3-6

7.CPU -- XC-B
CPU Signal XC-B
CON6-1 RA CON1-1
CON6-2 IFV CON1-2
CON6-3 IFU CON1-3
CON6-4 WN CON1-4
CON6-5 UN CON1-5
CON6-6 VN CON1-6
CON6-7 BKS CON1-7
CON6-8 ER CON1-8
CON6-9 VP CON1-9
CON6-10 WP CON1-10
CON6-11 UP CON1-11
CON6-12 COM CON1-12
CON6-13 VDC CON1-13
CON6-14 +12V CON1-14 Table 3-7
CON6-15 GND CON1-15

8.PMD -- Transformer (BKO-E3160H01)

PMD Signal Transformer
CON5-1 AC 6.3V Black
CON5-2 - -
CON5-3 AC 6.3V Black Table 3-8

9.PMD -- Transformer (BKO-E3160H01)

PMD Signal Transformer
CON9-1 AC 24V Orange
CON9-2 - -
Table 3-9
CON9-3 AC 24V Orange

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 Table of connection into control box

10.1 XC-E -- Transformer (BKO-E3160H01) (CO5 connection)

PMD Signal Transformer
CON5-1 0V AC210V / AC230V
CON5-2 - -
CON5-3 AC 210V AC210V Table 3-10.1
CON5-4 - AC230V

10.2 XC-E -- Transformer (BKO-E3160H01) (CO6 connection)

PMD Signal Transformer
CON6-1 0V AC210V / AC230V
CON6-2 - -
CON6-3 - AC210V Table 3-10.2
CON6-4 AC 230V AC230V

11.XC-E -- CONB
XC-E Signal CONB
CON4-1 E CONB-5
CON4-2 T CONB-3
CON4-3 S CONB-2
CON4-4 R CONB-1 Table 3-11
- - CONB-4
- PE CONB-6

12.XC-E -- Break register

XC-E Break register
CON4-1 100 ohm
CON4-2 100 ohm Table 3-12

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