Qute - LHD&RHD - Sp.Catalogue - 190816 от 19,08,2016
Qute - LHD&RHD - Sp.Catalogue - 190816 от 19,08,2016
2. How to Order Spare Parts : The part number and the description of the
In a continual effort to improve Performance and Efficiency of the vehicles,
part required should be invariably mentioned in the order as per the
Specifications, Diagrams, Illustrations and Part Numbers can change without catalogue text.
notice. Consequently, the description in this Spare Parts Catalogue cannot
The latest part number as conveyed through our service circulars should
therefore be final and binding on us. only appear on the order. In case of ordering painted components,
colour shade of the components should be mentioned.
The modifications / alterations which are carried out after the issue of this The quantity shown against the part number is the quantity per vehicle for
catalogue, will be conveyed to you through our Service Circulars. You are that group so that particular quantity should be multiplied by the number
requested to make necessary corrections in the Parts Catalogue as per the of sets required.
circulars so as to keep your catalogue up-to-date. This will ensure the
3. Part Number System : We have used 8 digit system for part numbers.
appropriate and speedy delivery of the Spare Parts as the order placed will The model or hardware item is indicated by first two digits or
bear the latest part numbers. alphanumeric, the next two or four digits indicate main group and the last
four or two digits indicate serial number in main group or serial number
or subgroup of fastener respectively. Thus the part numbers will be
In case, if you need any technical assistance contact the concerned Regional
indicated by 2-2-4 or 2-4-2 digit system. Understanding this system will
Office or write to us on the following address : enable you to identify the spare parts easily.
PLATE NO. : 1 PAGE NO. PLATE NO. : 2 PAGE NO. PLATE NO. : 5 PAGE NO. PLATE NO. : 6 PAGE NO.
CYLINDER HEAD ASSEMBLY 1 VALVE & ROCKER ARM ASSEMBLY 3 CAMSHAFT & TENSIONER ASSEMBLY 9 CRANKSHAFT 11
PLATE NO. : 3 PAGE NO. PLATE NO. : 4 PAGE NO. PLATE NO. : 7 PAGE NO. PLATE NO. : 8 PAGE NO.
THROTTLE BODY & MANIFOLD 5 CYLINDER BLOCK ASSEMBLY 7 ASSEMBLY CRANKCASE CLUTCH SIDE 13 CLUTCH ASSEMBLY 15
ASSEMBLY
Pictorial Index Pictorial Index
PLATE NO. : 9 PAGE NO. PLATE NO. : 10,11 PAGE NO. PLATE NO. : 16 PAGE NO. PLATE NO. : 17 PAGE NO.
CLUTCH COVER ASSEMBLY 17 ASSEMBLY CRANKCASE MAGNETO 19,21 ASSEMBLY SHAFT OUTPUT 31 ASSEMBLY GEAR SHIFTER 33
SIDE
PLATE NO. : 12,13,14 PAGE NO. PLATE NO. : 4 PAGE NO. PLATE NO. : 18 PAGE NO. PLATE NO. : 19 PAGE NO.
MAGNETO COVER ASSEMBLY 23,25,27 ASSEMBLY SHAFT INPUT 29 ASSEMBLY FORK 35 ASSEMBLY DIFFERENTIAL DAMPER 37
Pictorial Index Pictorial Index
PLATE NO. : 20 PAGE NO. PLATE NO. : 21,22 PAGE NO. PLATE NO. : 25 PAGE NO. PLATE NO. : 26 PAGE NO.
ASSEMBLY DRIVE SHAFT 39 AIR FILTER ASSEMBLY 43,45 SILENCER ASSEMBLY 49 COOLING SYSTEM 51
PLATE NO. : 23 PAGE NO. PLATE NO. : 24 PAGE NO. PLATE NO. : 27 PAGE NO. PLATE NO. : 28 PAGE NO.
RADIATOR ASSEMBLY 45 ASSEMBLY COOLANT TANK 47 WHEEL RIM & TYRE , TUBE 53 ASSEMBLY WHEEL END FRONT 55
Pictorial Index Pictorial Index
PLATE NO. : 29 PAGE NO. PLATE NO. : 30 PAGE NO. PLATE NO. : 33,34 PAGE NO. PLATE NO. : 35 PAGE NO.
ASSEMBLY WHEEL END REAR 57 ASSEMBLY BRAKE PLATE FRONT SUSPENSION ASSEMBLY 65,67 REAR SUSPENSION 69
PLATE NO. : 31 PAGE NO. PLATE NO. : 32 PAGE NO. PLATE NO. : 36 PAGE NO. PLATE NO. : 37 PAGE NO.
SEAT ASSEMBLY 61 FUEL SYSTEM 63 STEERING ASSEMBLY 71 SCHEME FOR ELECTRICAL 73
Pictorial Index Pictorial Index
PLATE NO. : 38 PAGE NO. PLATE NO. : 39 PAGE NO. PLATE NO. : 42 PAGE NO. PLATE NO. : 43 PAGE NO.
SCHEME FOR ELECTRICAL 75 SCHEME FOR ELECTRICAL 77 ASSEMBLY GEAR SHIFTER 83 ASSEMBLY PARKING BRAKE 85
7
Pictorial Index Pictorial Index
PLATE NO. : 46 PAGE NO. PLATE NO. : 47 PAGE NO. PLATE NO. : 50 PAGE NO. PLATE NO. : 51 PAGE NO.
ASSEMBLY HOOD 91 LATCH ASSEMBLY 93 ACCESSORIES - SPARE WHEEL 99 ACCESSORIES - FLOOR MATTING 101
PLATE NO. : 54,55 PAGE NO. PLATE NO. : 56 PAGE NO. PLATE NO. : 59 PAGE NO. PLATE NO. : 60 / 61 PAGE NO.
TRIM SCHEME 109 TRIM SCHEME 111 ENGINE MOUNTINGS 117 PAINTED PARTS 119-121
31
LOCK SET
Plate No.: 1
Cylinder Head Assembly
Qty.
28 No. Part No. Description Remarks
LHD RHD
26
1 BF 5110 43 Cylinder Head Complete 1 1
27 2 DP 1011 45 Stud 2 2
3 JG 3514 00 Coolant Water Temp Sensor 1 1
25 4 39 2629 21 O Ring 1 1
5 CZ 5110 09 Sleeve Spark Plug 1 1
6 39 1283 21 O-ring 1 1
17 7 DG 1110 08 Spark Plug 2 2
8 BF 3512 00 Plug Spark 1 1
10 9 JG 3512 02 Grommet Spark Plug 1 1
16 9 10 39 1283 21 O-ring 1 1
18 11 KB Na05 10 Screw Set Socket 1 1
8 12 JL 6012 37 Thermostat Assembly 1 1
13 BF 6010 12 Gasket Thermostat 1 1
7 14 KA ED06 25 Bolt-flanged-small 2 2
15 JG 6012 35 Pressure Cap Radiator 1 1
3
16 KD BA10 22 Washer plain 4 4
15
2 30 17 KC Gd10 10 Nut Hex Flanged 4 4
31
1 18 LA D000 03 Bolt Fl-m6x1xl 112xcl 9.8xdacro 2 2
6 5 19 39 2181 06 Hollow Dowel Pin 2 2
4 7
20 BF 5110 49 Gasket Cylinder Head 1 1
21 Bf 6112 26 Bracket Throttle Body 1 1
29 12 22 AP 1211 43 Clamp 1 1
23 19 13 23 KA ED06 20 Bolt-flanged-small 1 1
32 24 KA ED06 12 Bolt-flanged-small 2 2
14
11
22 20 25 BF 5412 21 Cover Cylinder Head 1 1
26 KJ AB14 24 O Ring 1 1
27 AN 1310 07 Cap Oil Filling 1 1
24 21 28 KA ED06 35 Bolt-flanged-small 4 4
29 DS 1010 96 Camshaft Cap 1 1
30 BF 5110 74 Screw Bleed 1 1
31 BF 5110 75 Ó’ Ring 1 1
32 BF 6010 27 Assly Cap Thermostat Complete 1 1
1 2
Plate No.: 2
Valve & Rocker arm Assembly
Qty.
No. Part No. Description Remarks
LHD RHD
1 BC 5110 29 Nozzle 1 1
9 2 Ba 1020 04 Plug 1 1
8 3 BF 5112 81 Valve Intake 2 2
4 BF 5112 37 Valve Exhaust 2 2
7
5 BF 5112 54 Seat Valve Spring 4 4
6 CB 1010 09 Seal Valve Stem 4 4
6 7 BF 5112 39 Spring Valve 4 4
5 9 8 BF 5112 80 Retainer Valve Spring 4 4
9 CB 1010 22 Cotter Valve 8 8
4 8 10 BF 5110 38 Assly Rocker Arm Intake 1 1
11 DF 1010 55 Screw Tappet Adjusting 4 4
11 7
12 39 0973 15 Hexagon Nut-m5x0.5 4 4
11 13 BF 5110 39 Assly Rocker Arm Exhaust 1 1
6
13 14 BF 5110 40 Rocker Arm Shaft 2 2
5 15 BF 5112 44 Plate Stopper Rocker Shaft 1 1
14
12 16 LA C000 51 Bolt Socket-m5x0.8xl 14xpre-coat 1 1
15 17 KB NA05 10 Screw Set Socket 1 1
3
1 10
16
17 2
3 4
Plate No.: 3
Throttle Body and Manifold Assembly
Qty.
No. Part No. Description Remarks
LHD RHD
11 10
9 1
12
2
1
5 6
Plate No.: 4
Cylinder Block Assembly
Qty.
No. Part No. Description Remarks
LHD RHD
7 8
Plate No.: 5
Camshaft & Tensioner Assembly
Qty.
No. Part No. Description Remarks
LHD RHD
11
13
7
8
6
9
9 10
Plate No.: 6
Crankshaft Assembly
Qty.
No. Part No. Description Remarks
LHD RHD
1 BF 5310 55 Crankshaft 1 1
2 BF 5310 59 Crankshaft Assly Complete 1 1
3 BF 5310 58 Conrod Assly 1 1
4 EE 5310 28 Bolt Connecting Rod 2 2
5 BF 5112 58 Sprocket Cam Drive 1 1 (Roller Chain 3.5 Bush)
2 6 KF AB40 50 Key Woodruff 2 2
7 BF 5512 70 Gear Helical Primary Drive 1 1
8 BF 5310 39 Nut Nut ( M20 X1.5) 1 1
9 BF 5410 14 Washer Thrust Crankshaft 2 2
3 10 BF 5310 21 Assembly Gear Balancer Drive 1 1
8 7 5 9 11 BF 5310 23 Nut Special 1 1
6 16 10 12 12 BF 6214 00 Assembly Gear Starter 1 1
9
6 11 13 BF 3510 23 Rotor Assembly 1 1
14 BF 5310 52 Gear Fan Drive 1 1
14 15 15 BF 5310 44 Bolt Socket (M12 X1.25) 1 1
16 EE 5310 30 Bearing Big End 2 2
1
17 BF 5514 28 Body Sprag Clutch 1 1
4 18 BF 5514 29 Prag Clutch Complete 1 1
19 39 0849 14 Washer - Lock Toothed 4 4
20 DH 1013 89 Bolt Socket 4 4
18 19 20
17 13
11 12
Plate No.: 7
Assembly Crankcase Clutch Side
Qty.
No. Part No. Description Remarks
LHD RHD
13 14
Plate No.: 8
Clutch Assembly
Qty.
No. Part No. Description Remarks
LHD RHD
11
4
3 3 4 3 4 3 4 3 2
1
15 16
Plate No.: 9
Clutch Cover Assembly
Qty.
No. Part No. Description Remarks
LHD RHD
17 18
Plate No.: 10
Assembly Crankcase Magneto Side
Qty.
No. Part No. Description Remarks
LHD RHD
9
1 8
17
19
24 18
19 20
Plate No.: 11
Assembly Crankcase Magneto Side
Qty.
No. Part No. Description Remarks
LHD RHD
15
4 12
13
15
14
8
9
11
7 10
21 22
Plate No.: 12
Magneto cover assembly
Qty.
No. Part No. Description Remarks
LHD RHD
23 24
Plate No.: 13
Magneto cover assembly
Qty.
No. Part No. Description Remarks
LHD RHD
23 35 36 1 2 3 4
5 7
25 28
8
27
28
26 28
27
25 26
Plate No.: 14
Magneto cover assembly
Qty.
No. Part No. Description Remarks
LHD RHD
3 2
27 28
Plate No.: 15
Assembly Shaft Input
Qty.
No. Part No. Description Remarks
LHD RHD
12
1 BF 5510 18 Shaft Input 1 1
2 KP Af60 04 Bearing Ball-ord Clearance & Hn3 1 1
1 16 3 BF 5510 28 Washer Input 1 1
4 BF 5512 15 Gear 4th Input 1 1
11
5 BF 5510 27 Ring Snap Input 2 2
15 6 BF 5512 16 Gear 3rd Input 1 1
14 25 7 BF 5512 17 Gear 5th Input 1 1
8 BF 5510 29 Washer 5th Input 1 1
13 9 BF 5510 59 Circlip Heavy Type 1 1
10 BF 5512 18 Gear 2nd Input 1 1
2 11 BF 5510 58 Spring Oil Plunger 1 1
12 KH DA03 12 Pin Lock 1 1
17 10 13 BF 5510 32 Spacer Rev Input 1 1
14 BF 5512 27 Gear Rev Input 1 1
18 9 15 KE Aa17 10 Circlip 1 1
16 BF 5510 24 Plunger Oil 1 1
8 17 BF 5510 44 Spacer 2 1 1
19
18 BF 5510 43 Spacer 1 1 1
7
19 BF 5514 39 Spring Compression 1 1
20
5 20 BF 5514 40 Cup Clutch 1 1
21 21 BF 5514 41 Washer Clutch 1 1
22 6 22 BF 5514 35 Washer Belleville 1 1
23 BC 5514 71 Washer Plain 1 1
23
5 24 39 1938 15 Flange Nut 1 1
24 25 52 BF00 20 Assly Shaft Input 1 1
4
29 30
Plate No.: 16
Assembly Shaft Output
Qty.
No. Part No. Description Remarks
LHD RHD
31 32
Plate No.: 17
Assembly Gear Shifter
Qty.
No. Part No. Description Remarks
LHD RHD
7 8
6
5
33 34
Plate No.: 18
Assembly Fork
Qty.
No. Part No. Description Remarks
LHD RHD
7
6
5
1
4
2
3
35 36
Plate No.: 19
Assembly Differential Damper
Qty.
14
1 No. Part No. Description Remarks
LHD RHD
12
1
1 BF 5512 66 Sun Gear 2 2
11 2 BF 5516 05 Satellite Pinion 2 2
3 BF 5516 10 Washer Bevel Gear 2 2
10
11 4 BF 5516 11 Washer Bevel Pinion (Sph) 2 2
5 BF 5516 19 Gear Differential Damper 1 1
9 6 BF 5516 17 Case Differretial 1 1
7 BF 5516 09 Pin Differential 1 1
5 8 KH Ca04 22 Pin Spring 1 1
9 BF 5516 20 Damper Differential 4 4
9 10 BF 5516 18 Hub Differential 1 1
3 11 LA C000 58 Bolt Socket-m8x1.25xl 25xprecoat 4 4
4 12 KP Ba60 07 Bearing-ball-c3 Clearance 1 1
13 KP Ba60 06 Bearing-ball-c3 Clearance 1 1
14 BH 5518 00 Clip Lock Drive Shaft 2 2
1
2
7 2
1
3
6 4
13
14
8
37 38
Plate No.: 20
Assembly Drive shaft
Qty.
No. Part No. Description Remarks
LHD RHD
39 40
Plate No.: 21
Air Filter Assembly
Qty.
No. Part No. Description Remarks
LHD RHD
41 42
Plate No.: 22
Air Filter Assembly
Qty.
No. Part No. Description Remarks
LHD RHD
13
12 14
10
18
15 16 17 2 7
6
4 5 3 29 9
19 23 24 20
25
21 28
43 44
Plate No.: 23
Radiator Assembly
Qty.
No. Part No. Description Remarks
LHD RHD
4 8
9
5
4
6
5
6
45 46
Plate No.: 24
Assembly Coolant Tank
Qty.
No. Part No. Description Remarks
LHD RHD
6
2
10 8
3 7 1
5
47 48
Plate No.: 25
Silencer Assembly
Qty.
15 No. Part No. Description Remarks
14 4 LHD RHD
8
8
7
49 50
Plate No.: 26
Cooling system
Qty.
No. Part No. Description Remarks
LHD RHD
51 52
Plate No.: 27
Wheel Rim & Tyre,Tube
Qty.
1 No. Part No. Description Remarks
LHD RHD
1 BF 1314 12 Tyre 4 4
3 2 BF 1314 17 Valve 4 4 N.I
3 BF 1314 47 Wheel Rim Alloy 4 –
3a BF 1312 05 Assly Wheel – 4
4 BF 1314 86 Nut Conical M10 16 16
4
5 BF 1315 06 Wheel Cap Alloy 4 4
5 5a BF 1315 05 Cap - Steel Wheel 4 4
3a
5a
53 54
Plate No.: 28
Assembly Wheel End Front
Qty.
No. Part No. Description Remarks
LHD RHD
2
1
55 56
Plate No.: 29
Assembly Wheel End Rear
Qty.
No. Part No. Description Remarks
LHD RHD
2
1
57 58
Plate No.: 30
Assembly Brake Plate
Qty.
No. Part No. Description Remarks
LHD RHD
8
9
8
10
6/7
59 60
Plate No.: 31
Seat Assembly
Qty.
No. Part No. Description Remarks
LHD RHD
9
6 7 10
11
61 62
Plate No.: 32
Fuel system
Qty.
No. Part No. Description Remarks
21 LHD RHD
23
1 BF 1710 55 Nozzle Insert Vent 1 1
20
2 BF 1710 24 Tank Fuel 1 1
22
3 BB 1310 40 Hose Clamp 2 2
19 15 4 BF 1710 32 Rubber Hose Filter Neck 1 1
5 BF 1710 36 Assly Fuel Filter Neck 1 1
1 6 KB BC05 14 Screw Pan Cross 3 3
24
32 7 BF 1716 06 Cap Fuel Tank 1 1
17 16 8 BF 4030 02 Pump Fuel Module FI 1 1
18 31 9 BF 1718 21 Gasket Fuel Pump Mtg 1 1
14 35
10 KA DD05 14 Bolt Flanged 7 7
11 KD BA05 12 Washer Plain 7 7
12 BF 1710 41 Spacer Gasket FSM 7 7
30
13 JG 1710 29 Spring Band Clip 6 6
13
14 BF 1718 27 Pipe Fuel FI 1 1
10
12
15 BF 1718 25 Pipe Fuel FI 1 1
11 16 BF 1718 26 Pipe Fuel FI 1 1
17 BF 1718 35 Clip Stud Mtg 1 1
7 18 39 2484 15 Nut Hex Flanged 1 1
8
19 AA 1410 67 Clip Swivel Spacer 1 1
9 20 JG 1718 02 Fine Fuel Filter 1 1
5 21 BF 1718 46 Bracket Fuel Filter 1 1 1
33 3
6 22 KA DD06 12 Bolt Flanged 2 2
4
29 23 BF 1718 29 Bracket Fuel Filter 1 1
3
2 24 BF1718 47 Clamp Fuel Pipe 2 2
25 KA DD08 14 Bolt Flanged 2 2
26 BF 1710 37 Cup Washer 1 1
25 27 KC HA08 09 Nut 1 1
28 BF 1111 72 Assly fuel Tank Rear Mtg 1 1
29 BF 1716 09 Nozzle Insert Vent 1 1
28
26 30 BF 1718 49 Pipe Breather 1 1
27 31 BF 1716 07 Cap Fuel Vent 1 1
32 BF 1716 09 Guard Dust Vent 1 1
33 BF 1710 39 Clip Nut Fuel Tank 2 2
34 FD 2210 19 Bolt Special Grab Mtg 2 2 N.I
35 BF 1718 48 Sleeve Fuel Pipe 1 1
63 64
Plate No.: 33
Front Suspension Assly
Qty.
No. Part No. Description Remarks
LHD RHD
22
25
1 LA D000 73 Bolt Flanged 8 8
23 24 2 39 2567 11 Washer Plain 8 8
27 3 BF 1211 72 Assly UCA Mtg. Bkt & Arm LH 1 1
8
26
11 4 BF 1211 73 Assly UCA Mtg. Bkt & Arm RH 1 1
8
11 5 KC KC10 13 Nut Nyloc Flange 2 2
12 6 BF 1211 15 Assly. Knuckle LH 1 1
7 BF 1211 16 Assly. Knuckle RH 1 1
13
21
14 8 KC KC12 16 Nut Nyloc Flange 8 8
4 9 BF 1211 11 Assly Lower Lead Arm LH 1 1
15 1
10 BF 1211 12 Assly Lower Lead Arm RH 1 1
28
8
10 3 14 BF 1211 22 Rubber Damper Spring Seat Front 2 2
11 11 15 BF 1210 71 Spring Front Damper 2 2
16 16 LA D001 10 Bolt Flange 4 4
9
17 LA D000 87 Bolt Flange 2 2
18 DH 1710 19 U Nut Swing Arm 2 2
6
19 39 2566 11 Washer Plain 2 2
20 BF 1317 33 Axel Front 2 2
20
21 BA 1710 07 Grommet Rubber 4 4
22 BF 1211 29 Bar Stabilizer 1 1
23 BF 1211 32 Bracket Stabilizer Bar Mtg. 2 2
65 66
Plate No.: 34
Front Suspension Assly
Qty.
No. Part No. Description Remarks
LHD RHD
22
25
24 BF 1211 31 Bush Stabilizer Bar Mtg. 2 2
23 24 25 LA D001 10 Bolt Flange M12 4 4
27 26 BF 1211 98 Assly Drop Link Stabilizer LH 1 1
8
11
26 27 BF 1211 30 Assly Drop Link Stabilizer RH 1 1
8
11 28 BF 1211 18 Rubber Bellow Dust Cover Front 1 1
12
13
21
14
4
15 1
28
2
5
17
7 8
17
19 18
10 3
8
11 11
16
9
20
67 68
Plate No.: 35
Rear Suspension
Qty.
No. Part No. Description Remarks
LH 6 LHD RHD
13
7
5 1 BF 1221 08 Assly Rear Suspension 2 2 N.I
7 2 BF 1221 32 Assly Semi- TA LH 1 1
14
13 3 BF 1221 34 Assly Semi- TA RH 1 1
4 AL 1710 11 Bush 4 4 N.I
12
5 BF 1221 11 Rubber Spring Seat Rear 2 2
11 6 KC HA10 12 Nut Nyloc 1 1
7 BA 1710 07 Grommet Rubber 4 4
10 8 BF 1221 55 Pivot Pin 2 2
9 KC HC14 17 Nut Nyloc 2 2
10 LA D001 11 Bolt Flange 2 2
9 11 BF 1221 12 Stopper Drum Rear 4 Wh 2 2
2
12 BF 1220 57 Rear Spring 2 2
13 BA 1710 08 Rebound Washer 4 4
14 BF 1220 64 Bump Stopper Washer 2 2
8
RH
69 70
Plate No.: 36
Steering Assembly
Qty.
Description
LHD 3
No. Part No.
LHD RHD
Remarks
1
1 BF 1520 22 Assly STG Gear & I Shaft 1 –
2 1a BF 1520 20 Assly Steering Gear Box – 1
2 LA D001 16 Bolt flange M10 4 4
3 BF 1530 26 Assly Steering Column 1 1
4 KC KA10 13 Nut Nyloc Flanged 2 2
RHD 1a 3
71 72
Plate No.: 37
Scheme for Electrical
Qty.
No. Part No. Description Remarks
LHD RHD
73 74
Plate No.: 38
Scheme for Electrical
Qty.
No. Part No. Description Remarks
6 LHD RHD
3
4 1 BF 4010 19 Assly 4 WB Headlamp RH 1 1
BF 4011 36 Assly 4 WB Headlamp RH 1 – Ref. Cir. IB-008
1 2
2 BF 4010 18 Assly 4 WB Headlamp LH 1 1
BF 4011 35 Assly 4 WB Headlamp LH 1 – Ref. Cir. IB-008
3 KA AA06 14 Bolt 8 8
4 LD B000 31 Washer Rear No Plate 8 8
5 18 2010 44 Lamp : - 12V- 10W - R 10 W 6 6
15 BF 4011 52 Bulb Clear 16W 12V 6 – Ref. Cir. IB-008
6 CL 2010 23 Lamp 12v 35x35w hs1 2 2
7 EC 4010 30 Lamp 12v 35x35w hs1 2 – Ref. Cir. IB-008
7 DH 1910 37 Lamp 12V 3W 4 4
16
8 BF 4011 19 Assly 4 WB Tail Lamp RH 1 1
14 BF 4011 38 Assly 4 WB Tail Lamp RH 1 – Ref. Cir. IB-008
17
9 BF 4011 18 Assly 4 WB Tail Lamp LH 1 1
BF 4011 39 Assly 4 WB Tail Lamp LH 1 – Ref. Cir. IB-008
10 KC GA06 06 Nut Hex Flanged 4 4
8
11 KD BA08 18 Washer Plain 4 4
12 20 2010 29 Lamp 12V 21/5W 2 2
10
9 18 13 BF 4011 28 Assly Side Indicator 2 2
14 BF 4010 14 Lamp No. Plate Illuminate 1 1
11
15 KB BC05 16 Screw Pan Cross 4 4
16 AL 2010 39 Lamp Light Assly Cabin 1 1
19 17 KC GA05 05 Nut Hex Flanged 2 2
18 24 2015 15 Bulb 12v, 10w, capless 1 1
19 BF 4010 15 Cabin Roof Light 1 1
12
13
5
75 76
Plate No.: 39
Scheme for Electrical
Qty.
No. Part No. Description Remarks
LHD RHD
7
9
77 78
Plate No.: 40
Scheme for Electrical
4 Qty.
3 Description
No. Part No. Remarks
8 LHD RHD
5 1 BF 4024 04 Assly Instrument Console Base 1 1
9 2 KB RA48 16 Screw Tapping Pan Cross 2 2
6 7
3 JL 4030 01 Relay Aux1 diode 1 1
4 JL 4030 00 Interlock Relay 8 8
2 5 BF 4014 25 Fan Blower Hot Air 1 1
6 KA DD06 16 Bolt Flanged 1 1
1
7 KD AB0816 Washer Plain Small 1 1
11 14
8 BF 4016 06 Horn 1 1
13 9 KA Da06 12 Bolt Flanged 2 2
12
10
15
10 BF 3012 01 Assly Wiper Motor LHD 1 –
BF 3012 00 Assly Wiper Motor RHD – 1
11 KA DC06 18 Bolt Flanged 3 3
12 BF 4014 10 Switch Brake 1 1
16
13 BF 4014 04 Switch Clutch 1 1
14 JN 3516 04 Starter Relay - With Grommet 1 1
18 15 BF 4014 30 Diode Trans Unit 1 1
20 21 16 BF 4022 73 Fuse Box Assly 1 1
17 17 BF 4020 03 Regulator Assly 1 1
19 18 KC GA06 06 Nut Hex Flanged 2 2
19 BF 4014 01 Assly Combination Switch LHD 1 –
BF 4011 58 Assly Combination Switch LHD 1 – For AHO
BF 4014 33 Assly Combination Switch RHD – 1
20 AL 2011 00 Charger Mobile 1 1
21 BF 4020 04 Assly Heater Blower Controller 1
23 22 AB 2010 77 Switch Hazard Warning 1 1
24
22 23 BF 4014 27 Switch Fan Blower 1 1
24 AB 2010 76 Relay Flasher Hazard 1 1
BF 4020 09 Flasher Relay 16W 1 – Ref. Cir. IB-008
25 LD F000 01 Washer - Lock Thoothed 2 2
26
27 26 BF 4011 63 Head Lamp Controller 1 – For AHO
25 27 BF 4014 43 Diode Unit AHO 1 – For AHO
79 80
Plate No.: 41
Assembly Brake Oil Circuit
Qty.
16 No. Part No. Description Remarks
12 LHD RHD
13 14
18 9
1 BF 1318 81 Pipe Assly- TMC Secondary Port 1 1 N.I
15
11 2 BF 1318 82 Pipe Rear Assly Long Member 1 1
17 10 3 BF 1319 32 Pipe Rear Assly Central 1 –
BF 1319 27 Pipe Rear Assly Central – 1
4 BF 1318 80 Pipe Assly - TMC Primary Port 1 1
5 BF 1319 30 Pipe Front Assly Cetral 1 –
4
BF 1318 79 Pipe Front Assly Cetral – 1
5 6 BF 1319 31 Pipe Front Assly Upper RH 1 –
BF 1319 26 Pipe Front Assly Upper RH – 1
7 BF 1318 56 Brake Hose 4 4
6
8 BF 1318 73 Pipe Oil Bottle Primary 2 2 N.I
19 9 BF 1319 43 Brake Fluid Bottle 1 1
3
7 10 BF 1318 88 Grommet 1 1
2 11 BF 1318 75 Assly Pipe Oil Bottle Primary 2 2
20 12 BF 1319 85 Bracket Reservoir Mtg 1 1
18 13 39 1944 04 Bolt Flanged 2 2
14 KC Na06 05 Nut Hex Thick 2 2
7
15 BF 1319 24 Connector 3+2 combination 1 1
16 BF 1320 05 Grommet 1 1
17 KA Da06 35 Bolt Flanged 1 1
18 BF 1320 06 Clamp Brake Pipe 1 1
7 19 EC 1318 21 Connector 2 way Hex 1 1
20 BG 1138 04 Clamp Brake Pipe 9 9
22
21 EC 1318 35 Clip Hose 8 8
22 BF 1318 82 Pipe RR Assly Long Member 1 1
21
81 82
Plate No.: 42
Assembly Gear Shifter
Qty.
No. Part No. Description Remarks
LHD RHD
2
1 BF 1610 52 Assly Gear Shifter 1 1
2 BF 1610 59 Knob Gear Shift Lever 1 1
3
3 BF 1610 61 Cover Gear Knob 1 1
4
4 KC BB10 06 Nut-Hex- Thin 1 1
1 5 BF 1610 54 Sleeve Reverse Gear 1 1
5 6 KA DA08 16 Bolt Flanged 4 4
7 BF 1610 57 Bush Nylon Gear Shift 2 2
8 KD DA08 15 Washer Spring Thin 1 1
9 KC AA08 06 Nut Hex Thick 1 1
10
7 10 KA DJ08 90 Bolt Flanged 1 1
6 11 BF 1610 23 Spring Torsion 1 1
12 BF 1611 86 Bracket Rvrs. Cable Actuator 1 1
13 BF 1612 43 Assly Gear Shifter Cable Black 1 1
9 8 7 14 BF 1612 77 Assly Gear Shifter Cable White 1 1
12
15 BF 1612 45 Assly Reverse Detent Cable 1 1
11 16 KD AB08 16 Washer Plain Small 2 2
17 KH BA08 28 Pin Snap 2 2
16
17 18 KE CA60 08 Circlip Type E 3 3
18
13
15
14
83 84
Plate No.: 43
Assembly Parking Brake
Qty.
No. Part No. Description Remarks
LHD RHD
2
22 1 BF 1620 29 Assly Parking Cable FR 1 1
3
2 KA Da08 18 Bolt Flanged 2 2
6 19 3 BF 1620 39 Assly Parking Brake Lever LHD 1 –
20 21 BF 1620 11 Assly Parking Brake Lever RHD – 1
5 4 KD Aa08 16 Washer Plain Small 1 1
5 KH Aa20 20 Pin Cotter 1 1
4 6 BF 1620 28 Grip Parking Brake 1 1
7 BF 1620 36 Clamp for PKB Cable 3 3
8 BF 1620 41 Assly Grommet & Holder 1 1
9 BF 1611 29 Bracket Main 1 1
8 10 LB U000 31 Screw 4 4
11 BF 1611 38 Pin Pivot 3 3
7
12 BF 1611 75 Bush PKB Equalizer 3 3
13 BF 1611 37 Pulley 3 3
14 LD A000 02 Washer Plain Small 3 3
10 15 KE Aa10 10 Circlip External 3 3
9
16 BF 1611 39 Bracket Equalizer 1 1
17 BF 1612 83 Clip Cable Lock 1 1
1 11
18 BF 1612 87 Cable Parking Brk Cable Rear 1 1
18
17 16 19 KB Ba04 14 Screw Pan Cross 1 1
12 20 DJ 2011 09 Switch Front Brake 1 1
21 BF 1620 45 Switch Mtg Plate LHD 1 –
13 BF 1620 46 Switch Mtg Plate RHD – 1
14 22 KB Ba04 08 Screw Pan Cross 2 2
15
85 86
Plate No.: 44
Assembly Accelerator Pedal- LHD
Qty.
No. Part No. Description Remarks
LHD RHD
87 88
Plate No.: 45
Assembly Accelerator Pedal - RHD
Qty.
No. Part No. Description Remarks
LHD RHD
89 90
Plate No.: 46
Assembly Hood
Qty.
No. Part No. Description Remarks
LHD RHD
2
9
67
8
1
5 15
4
13
14
12
91 92
Plate No.: 47
Latch Assembly
Qty.
No. Part No. Description Remarks
LHD RHD
5 6
93 94
Plate No.: 48
Assembly Door
Qty.
No. Part No. Description Remarks
LHD RHD
95 96
Plate No.: 49
Accessories - Luggage Box
Qty.
No. Part No. Description Remarks
LHD RHD
3
1 KD BA08 18 Washer Plain 2 2
2 BF 1818 00 Box Luggage Compartment 1 1
5 3 BF 1818 09 Beading For Luggage Box 1 1
6 4 BF 1818 16 Box Luggage Side Cover LH 1 1
9 11 5 BF 1818 15 Box Luggage Side Cover RH 1 1
6 BF 1818 18 Box Luggage Back Cover 2 2
7 BF 1818 20 Assly Pipe Structure Spacer 2 –
10 BF 1818 02 Assly Pipe Structure Spacer – 2
4 8 8 BF 1818 13 Pad Rubber for Luggage Box 4 4
2 9 BF 1818 08 Pipe Structure Spacer 1 1
10 BF 1818 14 Clip Nut M6 2 2
11 KA Da06 18 Bolt Flanged 8 8
12 KB Ua06 16 Screw Truss 2 2
7
1
12
97 98
Plate No.: 50
Accessories - Spare Wheel Cover
Qty.
No. Part No. Description Remarks
LHD RHD
6
4
5
3 2
1 BF 1824 92 Cover Spare Wheel 1 1
2 DS 1410 12 Grommet Side Cover FR 3 3
8
3 BF 1310 43 Bolt for Lock 1 1
10
4 BF 1310 40 Spare Wheel Knob 1 1
5 BF 1310 54 Cap Spare Wheel 1 1
6 BF 1315 02 Assly Bracket Spare Wheel Mtg 1 1
7
7 KA DD08 16 Bolt Flanged 4 4
8 BF 2310 06 Screw Jack 1 1
9 BF 1825 34 Cover Pedal RH 1 1
1 10 BF 2310 07 Nut Wing 1 1
9
99 100
Plate No.: 51
Accessories - Floor Matting
Qty.
No. Part No. Description Remarks
LHD RHD
9
18
2 1
6
10 11 17 16
15
13
101 102
Plate No.: 52
Accessories - Roof Carrier & Rain Roll Assly
Qty.
No. Part No. Description Remarks
LHD RHD
103 104
Plate No.: 53
Accessories - Splash Guard & Lid Glove
Qty.
9 No. Part No. Description Remarks
LHD RHD
8 7
7
10 2 1 BF 1850 14 Guard Splash Front LH Upper 1 1
2 BF 1850 25 Guard Splash Front LH Lower 1 1
6
3 BF 1850 15 Guard Splash Front RH Upper 1 1
1 4 BF 1850 26 Guard Splash Front RH Lower 1 1
5 5 KA DA05 16 Bolt Flanged 12 12
6 DJ 1612 29 Clip Nut 12 12
6
7 BF 1850 19 Clip Plastic Rivet 14 14
5 8 BF 1822 11 Lid Glove Box LH 1 1
9 BF 1822 82 Lid Glove Box RH 1 1
10 BF 1822 72 Hinge Pin 2 2
11 BF 1846 01 Assly ORVM_Exp_LH 1 1
4 12 BF 1846 02 Assly ORVM_Exp_RH 1 1
13 KB Bc06 20 Screw Pan Cross 4 4
3
14 BF 1846 20 Assly IVRM 1 1
14
11/12
13
105 106
Plate No.: 54
Trim Scheme
2 3 Qty.
No. Part No. Description Remarks
LHD RHD
107 108
Plate No.: 55
Trim Scheme
2 3 Qty.
No. Part No. Description Remarks
LHD RHD
13
39
47
14
33 38
32 17
10 46 25 18
19
24
22 12 16
21
20 14 15
109 110
Plate No.: 56
Trim Scheme
Qty.
No. Part No. Description Remarks
LHD RHD
111 112
Plate No.: 57
BIW Scheme
Qty.
No. Part No. Description Remarks
LHD RHD
19
6 18
20
1 BF 2116 20 Assly Cap ED Hole 9 9
6 2 BF 2113 63 Grommet Blind 1 1
3 BF 2113 64 Grommet Blind Dai 10 2 2
4 BF 2113 65 Grommet Blind Dia 18 22 22
28 16 5 BF 2114 38 Clip Distance Air Deflector RH 1 1
15
6 BF 2115 41 Plug ED Hole Dia 14 16 16
17 7 BF 2114 22 Cap Gas Rail Mtg 1 1
1 8 KA DF06 12 Bolt Flanged 4 4
9 BF 2113 66 Panel Cover Rear Floor 1 1
10 BF 2113 70 Beading Starer Motor Cutout 1 1
11 BF 2113 79 Assly Air Deflector Small 1 1
12 BF 2113 81 Flap Air Deflector Small 1 1
13 BF 2114 37 Assly Back Plate Nut Small 1 1
14 KC MA04 03 Nut Weld Square 13 13
15 KB AA04 10 Screw Pan +- 8 8
16 BF 2113 72 Assly Air Deflector 1 1
17 BF 2113 77 Flap Air Deflector 1 1
18 BF 2114 36 Assly Back Plate Nut 1 1
19 KA ED06 16 Bolt Flange 2 2
20 KC GA06 06 Nut Hex Flanged 2 2
21 BF 2114 56 Clip Distance Air Deflector LH 1 1
11
21
14
15 13
7 4 12
2
3 8
9
10
113 114
Plate No.: 58
Tool Kit
Qty.
No. Part No. Description Remarks
LHD RHD
1
1 BF 2310 12 Tool Kit 1 1
2 BF 2326 00 Lock Set 1 1
LOCK SET 2
115 116
Plate No.: 59
Engine Mountings
Qty.
No. Part No. Description Remarks
LHD RHD
13
12
117 118
Plate No.: 60
Painted Part Numbers
Qty.
No. Part No. Description Remarks
LHD RHD
4
2 1 52 BF00 79 Assly Front Door Comp. LH 1 1 PU Bright Red
52 BF00 80 Assly Front Door Comp. LH 1 1 PU Neptune Blue
5 52 BF00 81 Assly Front Door Comp. LH 1 1 PU ECO Green
52 BF00 82 Assly Front Door Comp. LH 1 1 PU Golden Yellow
52 BF00 83 Assly Front Door Comp. LH 1 1 PU Black
52 BF00 84 Assly Front Door Comp. LH 1 1 PU Arctic White
2 52 BF00 85 Assly Front Door Comp. RH 1 1 PU Bright Red
52 BF00 86 Assly Front Door Comp. RH 1 1 PU Neptune Blue
52 BF00 87 Assly Front Door Comp. RH 1 1 PU ECO Green
52 BF00 88 Assly Front Door Comp. RH 1 1 PU Golden Yellow
52 BF00 89 Assly Front Door Comp. RH 1 1 PU Black
52 BF00 90 Assly Front Door Comp. RH 1 1 PU Arctic White
6/7
3 52 BF00 91 Assly Rear Door Comp. LH 1 1 PU Bright Red
3
52 BF00 92 Assly Rear Door Comp. LH 1 1 PU Neptune Blue
1
52 BF00 93 Assly Rear Door Comp. LH 1 1 PU ECO Green
52 BF00 94 Assly Rear Door Comp. LH 1 1 PU Golden Yellow
52 BF00 95 Assly Rear Door Comp. LH 1 1 PU Black
52 BF00 96 Assly Rear Door Comp. LH 1 1 PU Arctic White
4 52 BF00 97 Assly Rear Door Comp. RH 1 1 PU Bright Red
52 BF00 98 Assly Rear Door Comp. RH 1 1 PU Neptune Blue
52 BF00 99 Assly Rear Door Comp. RH 1 1 PU ECO Green
52 BF01 00 Assly Rear Door Comp. RH 1 1 PU Golden Yellow
52 BF01 01 Assly Rear Door Comp. RH 1 1 PU Black
52 BF01 02 Assly Rear Door Comp. RH 1 1 PU Arctic White
5 52 BF01 03 Assly Hood 1 1 PU Bright Red
52 BF01 04 Assly Hood 1 1 PU Neptune Blue
52 BF01 05 Assly Hood 1 1 PU ECO Green
52 BF01 06 Assly Hood 1 1 PU Golden Yellow
8 52 BF01 07 Assly Hood 1 1 PU Black
9 52 BF01 07 Assly Hood 1 1 PU Arctic White
6 52 BF01 09 Cap Trailing Arm LH 1 1 PU Bright Red
52 BF01 10 Cap Trailing Arm LH 1 1 PU Neptune Blue
52 BF01 11 Cap Trailing Arm LH 1 1 PU ECO Green
52 BF01 12 Cap Trailing Arm LH 1 1 PU Golden Yellow
52 BF01 13 Cap Trailing Arm LH 1 1 PU Black
52 BF01 14 Cap Trailing Arm LH 1 1 PU Arctic White
119 120
Plate No.: 61
Painted Part Numbers
Qty.
No. Part No. Description Remarks
LHD RHD
4
2 7 52 BF01 15 Cap Trailing Arm RH 1 1 PU Bright Red
52 BF01 16 Cap Trailing Arm RH 1 1 PU Neptune Blue
5 52 BF01 17 Cap Trailing Arm RH 1 1 PU ECO Green
52 BF01 18 Cap Trailing Arm RH 1 1 PU Golden Yellow
52 BF01 19 Cap Trailing Arm RH 1 1 PU Black
52 BF01 20 Cap Trailing Arm RH 1 1 PU Arctic White
8 52 BF01 86 Assly BIW Comp LHD 1 – ED Coated
56 BF09 22 Assly BIW Comp LHD 1 – Black
56 BF09 2D Assly BIW Comp LHD 1 – White
56 BF09 B3 Assly BIW Comp LHD 1 – Yellow
56 BF09 T1 Assly BIW Comp LHD 1 – Green
56 BF09 75 Assly BIW Comp LHD 1 – Red
6/7
56 BF09 29 Assly BIW Comp LHD 1 – Blue
3
9 52 BF01 53 Assly BIW Comp RHD – 1 ED Coated
1
56 BF49 24 Assly BIW Comp RHD – 1 Black
56 BF49 2D Assly BIW Comp RHD – 1 White
56 BF49 B3 Assly BIW Comp RHD – 1 Yellow
56 BF49 T1 Assly BIW Comp RHD – 1 Green
56 BF49 75 Assly BIW Comp RHD – 1 Red
56 BF49 29 Assly BIW Comp RHD – 1 Blue
8
9
121 122
Kit List Kit List
123 124
Kit List Kit List
125 126
Amendment Sheet Amendment Sheet
Page Fig. Old part New part Updation Remarks Page Fig. Old part New part Updation Remarks
no. no. no. no. Description date no. no. no. no. Description date
74 2 BF402272 52BF0125 HARNESS REAR 02.11.15 UPDATION
76 6 CL201023 EC401030 HEAD LAMP BULB 60/55W (H4) 14.04.16 REF.CIR. IB-0008
50 1 -------- BF591028 ASSEMBLY MUFFLER COMPLETE 07.06.16 FOR PERU & INDONESIA
52 13 -------- BF501050 ASSEMBLY ENGINE COMPLETE 07.06.16 FOR PERU & INDONESIA