Bromma Mobile Equipment Manual

BME
BME Manual
Manual
BROMMA MOBILE EQUIPMENT MANUAL

Spreader type: RSX40 Serial No: 10853-13000

Customer: INDITAL

0-1- April 08 Rev. 00 Bromma Conquip

 Bromma Mobile Equipment Manual

1. How to read this Manual

Introduction
Warnings
Safety Precautions

2. Description of the Bromma Group Spreader

Function
Options and Accessories

3. Technical information
Data Sheet
Accessories included
Declaration of conformity (For Europe regional only)
General Assembly Drawing

4. Start-up procedures

5. Handling instructions

6. Maintenance
6.1 Periodic maintenance procedures
Lubrication instructions
Tightening torques

6.2 Hydraulic system

6.3 Electrical system and control system
6.4 Repair and adjustments (REP)
6.5 Fault finding (RAP)

7. Spare Parts
7.1 How to order spare parts
7.2 How to return parts
7.3 Spare parts list
7.4 Additional drawings för special components

8. Accessories

9. Service Notes, Feedback

10. Index

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1. How to read this Manual

Introduction
Bromma Conquip has since 1967 been the leading manufacturer
of telescopic container handling spreaders. A large number of
BROMMA spreaders are in service today in ports and terminals
around the world.

A complete range of fixed length and telescopic spreaders for

ship to shore, yard, mobile harbour and mobile equipment are
available, and each one provides high handling efficiency, excellent
Note! reliability, with ease of maintenance and repair.

This Manual
This manual may contain some informa-
This Manual is specified for the spreader delivered and, thus, it is
tion about equipment that has not been
intended for the operators, service and supply staff.
installed on your spreader. Before
Chapters 1 thru 5 contain mainly operator information, chapter 6
purchasing any spare part, see Chapter
contains maintenance information and chapter 7 contains spare
3 Technical specifications. This Chapter
parts information.
specifies all the equipment that is
Chapter 8 describes all the accessories included in this delivery.
installed on your spreader. Ensure also
that the serial no. of the spreader and the
In Chapter 9 you will find a survey about your experience with
manual is corresponding.
the product and your expectations. It is important for Bromma to
receive your opinion in order to develop both the product and the
manual.

Symbols:
Important symbol denotes measures/information that it is
important to follow.

Triangle symbol denotes a situation that requires caution.

Prohibitory symbol denotes measures that you must not take.

Mandatory symbol denotes measures that you must take.

Examples:
Be careful. Hot surface.

Regulation. Remove the main plug.

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 Bromma Mobile Equipment Manual

Warnings
READ AND UNDERSTAND THE MANUAL BEFORE
THE SPREADER IS PUT INTO OPERATION.

The manual contains vital information for the safety of

personnel and the correct use of the spreader.

Bromma Group will not accept any liability for the use of the
spreader for any purposes outside what is described in the
manual.

DO NOT exeed the Safe Working Load (SWL) of the

spreader bar. The Safe Working Load is shown on the
nameplate that is permanently affixed to the side frame of the
spreader.

Safety precautions
The spreader shall be operated and serviced only by
authorized personnel.

The spreader must only be used for the purpose for which it is
designed.

DO NOT change system settings and functions.

Perform a functional test after any maintenance or repair

work.

Stay clear of the spreader when in operation.

Stay clear of all moving parts, such as guide arms (flippers),

moving beams, telescopic chains, etc. A safe distance is 5
meters.

DO NOT connect or disconnect electrical connectors while

the power is on.

DO NOT tamper with hydraulic pressure settings once

adjusted by qualified personnel. See chapter 6.2 Hydraulic
system for proper pressure adjustment.

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DO NOT unlock the spreader while a container is suspended in

the air. It could cause personnel injury or property damage.

Maintain adjustment of all electrical and hydraulic components.

Inspect the spreader for damage daily.

Care must be taken when performing any maintenance on the

spreader. It must be carried out under extreme caution and by
personnel familiar with risks related to spreader function and
movements.
Serious injury by crushing can occur.

Contact The reach stacker supplier before doing any repair work
on the spreader apart from replacing normal wear parts.

DO NOT walk or stand beneath the spreader bar during operation.

DO NOT attempt to lift a container that is not level (+/- 5°).

DO NOT crawl beneath a spreader bar for maintenance, repair

or adjustment. Never put any body extremity beneath the
spreader bar.

NEVER STAND BENEATH A SUSPENDED LOAD.

DO NOT attempt to restrain the movement of a container,

whether laden or empty, by hand or by tagline.

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 Bromma Mobile Equipment Manual

DO NOT stand between a container and any construction that

many prevent your movement to safety. A definite hazard
exists that could cause serious injury or death by being crushed
between the container and an obstruction (such as a building or
another container).

Always be very careful when working with the hydraulic

system. Avoid standing close to hydraulic components or
hoses. Before working on the hydraulic system, the
accumulators on the Reach stacker must be drained.

The spreader contains oils and lubricants. Avoid skin contact

with oils and lubricants. Wear protective gloves.
Health hazard in case of long-term skin contact!

Be sure power is maintained to the lock or unlock solenoid

when the spreader is in use.

IF THE SPREADER IS NOT USED AND/OR

MAINTAINED IN STRICT ACCORDANCE WITH
THESE OPERATING AND MAINTENANCE
INSTRUCTIONS, BROMMA CANNOT GUARANTEE
THE SAFETY OR RELIABILITY OF THIS EQUIPMENT.

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2. Description of the Bromma RSX40

Spreader Function general
The Bromma RSX40 is a telescopic top lift spreader for the
handling of single ISO and Binnen containers with reach stacker.
The spreader can adjust its length to lift containers from 20’ to 40’
using ISO floating twistlocks.The telescopic spreader is of a
monobeam frame construction designed to absorb both vertical
and horizontal forces. As standard, the spreader is equipped with
4 x 10 tonnes lifting lugs in the corners of the end beams for
handling damaged containers or special cargoes.

Pile slope, tilt (option), rotation and sideshift features enable easy
location onto containers. Four ISO twistlocks engage the
containers top apertures and lock into the corner castings. All
motions of the spreader are controlled from the driver’s cab and
all commands are processed safely by the spreader logic control
system. In addition to the spreader indicator lights,(option) there
are provisions made for signals in the cab indicating the position of
the twistlocks and the landing pins status. Lifting allowance is
Main frame
monitored by the spreader and implemented on the reach stacker
to ensure safe container handling.The RSX40 is controlled with 24
V DC solenoid operated valves and inductive proximity sensors.

CANopen controller
T-beam (TBU) Rotator

Side-shift
End beam
Carriage

Twistlocks

All hydraulic power is distributed from the reach stackers

hydraulic unit.
The electrical system consists of a Mobile CAN Open controller
centrally placed on top of the rotator. Cable harnesses distributes
the signals to solenoids on hydraulic valves and from sensors back
to the controller. The Controller is connected to the reach stacker.

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Rotator
The rotating function is achieved by a slewing ring driven by
means of two hydraulic motors and two satellite type re-
duction gearboxes. The hydraulic motors are protected by
pressure relief valves against shock loads and cavitation. They
are activated by solenoid valves. The rotation is driven at low
speed at start up or to position accurately the spreader/
container. Each gearbox is fitted with a brake and wet discs. Hydraulic
Brake release is hydraulically operated. motors

Sleving ring

Side shift
The sideshift function is achieved by means of two opposite
acting hydraulic cylinders between the spreader frame and the
carriage. This ensures equal forces, optimal and equal speed in
both sideshift directions.
The spreader frame is sideshifted on self-lubricating sliding
pads. The sideshift function enables to position accurately the
spreader onto the containers and/or to move the centre of
gravity of lifted loads up to 800 mm towards each end of the
spreader. This means that unevenly loaded containers can be
picked up and balanced.
Free resting between the carriage and the spreader main-frame
allows up to ±5° mechanical self-levelling. This enables the
machine to handle loads on uneven surfaces by adapting the
spreader angle to the container inclination.
±800 mm

Side shift
cylinder

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Telescoping
The telescoping system consists of two parallel telescopic
beams running on self-lubricating sliding pads in a rectangular
box section mainframe.
The telescoping system is driven by means of a hydraulic
motor and a reduction gearbox connected to an endless chain.
The telescopic system is running symmetrically at the same
speed and stops accurately in all positions.

Sliding pad
Mainframe
Hydraulic motor
Endless chain

Reduction
gearbox
Landing
sensor

Twistlocks
Four ISO twistlocks hydraulically operated are located in the
Twistlock
corners of the spreader to engage and lift the containers. Each
sensors twistlocks pair is activated with one hydraulic cylinder operated by
solenoid valves. The twistlocks are die-forged from CrMo alloy
steel and duly heat treated and finished machined. They are proof
Landing pin
load tested to 200% of their nominal capacity, determined to carry
the maximum load per twistlock resulting from the spreader Safe
Hydraulic cylinder Working Load at the maximum eccentricity. The twistlocks are
floating in a range of ±6 mm.
Landing
Twistlock sensor
Each twistlocks pair is connected by a tie-rod monitored by two
inductive proximity sensors to indicate the locked and unlocked
positions. A spring-loaded contact pin and an inductive proximity
sensor at each twistlock are used for landing control. The spreader
is fully landed (seated) onto the container when all four pins have
been depressed.

The twistlocks can only be turned when all four corners are landed
and when all four twistlocks have properly entered the corner
Landing castings of the container. During lifting the landing pin mechanical
sensor interlock prevents the twistlock from turning when under load.

Landing pin

Twistlock pin

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3. Technical information
3.1 Data sheet

Spreader type RSX40

Serial No: 10853-
General Assy No: 1014200
Container Range 20´, 40´

Dimensions
Weight 7.6 tonnes
Max height transport position 1950 mm
Width 2444 mm
Length when telescoped to minimum 6052 mm
Capacity
Lifting capacity (evenly distributed load) SWL 45 tonnes
Lifting capacity (10% gravity point adjustment) 45 tonnes
Lifting capacity (lifting lugs end beam) 10 tonnes

Operating Movements
Telescoping 20’ to 40’ or 40’ to 20’ in approx. 15 sec.
Twistlock rotation locking or unlocking 90o in less than 1 sec.
Rotation 300o in approx 50 sec.
Side shift 0 - ± 800 mm in approx. 15 sec.

Electrical Equipment Electrical wiring

Operating voltage 24 VDC diagram No:
Control voltage 24 VDC 1015444
Valve voltage 24 VDC

Control System (See Chapt. 6.3 Electric system) Mobile Controller CR0020

Hydraulic Equipment
Working pressure of system 140-170 bar Hydraulic assy No:
Maximum flow 70-90 l / min 1016699
Hydraulic diagram No:
Shock valve setting, telescopic action 70 bar 1016700
Hydraulic oil type See Reach stacker manual
Oil in telescoping motor gearbox: DIN 51524 Part 3 HVLP
Oil volumes: Planetary gear 1,6 l Disc brake 0,6 l

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Surface Condition
Surface preparation Standard Other
SA2,5- ISO 8501:1
Typical paint system Standard Other
PUR 120/2-FeSa2,5 protective
paint system according to EN -
ISO 12944-5 to meet corrosivity
category and durability range
C3L/C2M in accordance with
EN ISO 12944-2

Min. film thickness, dry: 2 x 60µm = 120 µm

Colour code: RAL 7021 (black grey) with gloss grade 30±5

Additional Specifications
Ambient temperature range -25o- +40o o
C Atmospheric humidity range up to 100%
Twistlocks
Floating ISO std. 1014180

Additional documents:

Remarks:

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3.2 Accessories included

The list below shows all the most common accessories. The ones
marked are included in this delivery and described in chapter 8.

Indication light panel ±2° (from straight position) Powered damping (tilt
function) with free or lockable pendulum
Additional working light
Rotation stops
30 foot stop
Proportional control for sideshift, rotation, tilt, pile slope
35 foot stop
Automatic twistlocks locking
Self centering of sideshift
Side guides (Bumpers)
Anti collision system
Central lubrication
±5° Powered Pile Slope (PPS) / Lock
passive levelling function Extended rotator top for barge application

±2° (from straight position) Swing Over height legs

damping system (tilt) with free pendulum
(Valve and cylinder included) Endbeams with dropped twistlocks
±2° Swing damping system (tilt) with
lockable pendulum

Additional
accessories

3.3 Design Calculations

The spreader structure is designed according to FEM 1.001 and to the following loading group and
hoisting class which represents a container handling crane.
U6 Q2 A6
Lifting Cases: The following lifting cases are considered:

1. Most frequent lifting case The impact and duty factors have been chosen
A symmetrically loaded container of 45 tonne. according to recommendations of:
The permissible stress is determined by analysis FEM 1.001
of direct loading and fatigue conditions.
Depending on intensity of use the structure is
suitable for: 1x 106 lifting cycles. LOAD CASE 1
2. Exceptional lifting cases
Permissible stresses is determined by analysis of
direct loading only.
a) A container of 45 tonne weight but loaded
unsymmetrically by 10 % in the longitudinal
direction. LOAD CASE 2 A
b) A container of 45 tonne weight but loaded
unsymmetrically by 10 %
in both the longitudinal and lateral direction.
.
3-3- Sept 09 Rev. 02 Bromma Conquip
 DECLARATION OF INCORPORATION
OF PARTLY COMPLETED MACHINERY
(According to Annex IIB 2006/42/EC)

CARGOTEC SWEDEN AB
BROMMA CONQUIP
Malaxgatan 7, Box 1133
SE-164 22 Kista, Sweden
Herewith declares that the product:

RSX40 Reach stacker spreader

With Serial No. 10828-13000
-is intended to be incorporated into or assembled with other machinery to constitute machinery
covered by the provisions of the Machinery Directive 2006/42/EC

-The scope of Bromma delivery fulfil the essential health and safety requirements according to
annex I.

This partly completed machine is in conformity with following other relevant European Directives

-EMC directive 2004/108/EC based upon the modular approach demands for fixed installations

Furthermore declares that:

the following harmonized standards or other references have been applied:
-*C-standard EN15056:2006 Cranes-Requirements for container handling spreaders.
* for forklift installation applicable parts.
-EN 61000-6-4:2007 Electrical compatibility. Generic emission standard industrial environment
-EN 61000-6-2:2005 Generic immunity standard. Part 2: Industrial environment.

Also declares that:

-it is not allowed to put the machinery-machinery equipment above into service until the machinery into
which it is to be incorporated as a part has been declared to be in conformity with the Machinery
Directive or other national regulations.

See mounting instructions for relevant information on the partly completed machinery regarding
the method of transmission with the final machine.

-All instructions and safety relevant information for the equipment must also be adhered to

Date and Place: 2009-09-07

........................................................................... Richard Granfelt

................................................................
Per-Anders Holmström, Manager R&D Mobile equipment
President Cargotec Sweden AB Bromma Conquip Responsible for technical construction file
QC-065 2009-06-16
 Bromma Mobile Equipment Manual

4. Start-up procedures
1. Before lifting any load with the spreader, lower the reach
stacker boom so that the main frame of the spreader can be
placed on trestles or similar devices in such a way that the guide
arms (option) can be mounted.

2. Inspect the spreader for visible damage. Remove all

remaining tape and transport covers.

3. Mount the guide arms (option) to the end beams (if not
mounted in factory). To be able to carry out the twistlock
function test, the landing pins must be forced to their upper
positions. (See next page).

4. Start the engine of the reach stacker to maintain hydraulic

pressure.

5. All functions must be carried out from the reach stackercabin.

6. Test all functions of the spreader using the switches on the

reach stacker cab panel.(See reach stacker manual).
Operate the appropriate switch to move the spreader to
the different length positions.

7. Lubricate sliding surfaces and twistlock assemblies according

to lubrication instructions in Chapter 6.1

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 Bromma Mobile Equipment Manual

Adjustable
wrench
8. To run the twistlock test, all four landing pins on the
spreader must be forced to their upper position.
Otherwise they will block the twistlock rotation both
mechanically and electrically.

Force the landing pins to their upper position by prying

them upwards with for example an adjustable wrench
until the bolthead of a M6 Screw can be placed between
the blocking piece and the spacing sleeve.

9. When the twistlock testing procedure is completed, do

not forget to remove the M6 screws from the Blocking
twistlock housings. piece

10.Make a note in Chapter 9 (Service Notes) about the

results of the start up procedure. If any problems were
encountered please note them and contact your reach
stacker dealer.

Head of M6 screw

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5. Handling instructions
5.1 Warnings
When placing a serviced spreader back into operation, always
TEST test the spreader functions before lifting loaded containers.
(The twistlock function test can be carried out on an empty
container).

Do not carry out work with the spreader if the current wind
speed is more than 20 m/s (45mph)
Note!
The machine uses top lift
attachment for lift handling.For DO NOT exceed the Safe Working Load (SWL) of the
a top lift attachment, the spreader bar. The Safe Working Load is shown on the
attachment must be aligned with nameplate that is permanently affixed to the side frame of the
all four corners against the spreader.
container both when locking
and releasing the twistlocks. DO NOT walk or stand beneath the spreader bar during
When releasing, the container operation.
must stand securely with all four
corners on the ground surface. DO NOT attempt to lift a container that is not level (+/- 5°).

NEVER STAND BENEATH A SUSPENDED LOAD.

DO NOT attempt to restrain the movement of a container,

whether laden or empty, by hand or by tagline.

DO NOT stand between a container and any construction that

many prevent your movement to safety. A definite hazard
exists that could cause serious injury or death by being crushed
between the container and an obstruction ( such as a building
or another container).

DO NOT use the spreader bar for a use that it was not
intended or designed for.

STAY CLEAR of the spreader when in operation.

DO NOT attempt to cycle the lock/unlock mechanism of the

twistlocks while a container is suspended from the spreader.

5-1- Febr. 09 Rev. 01 Bromma Conquip

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5.2 Reach stacker Controls

The controls can be different depending on the reach stacker
manufacturer and /or model. The main spreader functions are:
- lock/unlock twistlocks
- Telescope spreader to 20´ 30´* or 40´ position
- Sideshift up to 800 mm in both directions
- Rotate -195o to + 105o
See the Reach stacker manual for further instructions.

5.3 Signal lamps

The spreaders can be equipped with signal lamps to indicate
functions such as:
-Spreader landed on container (landing pins up) -Clear
-Twistlocks open -Green
-Twistlocks closed -Red

(Other colours can be used as an option) The left side signal

lamps indicate functions for the two left side twistlocks and the
right side lamps for the two right side twistlocks.

* optional

5.4 Lifting with slings

Attachment points or hooks are located on each end beam
corner of the spreader.These are used in conjunction with
lifting slings.The maximum load weight is 10 tonnes when lifting
with slings.

-The equipment used to lift with slings must be of correct

size and approved for such usage and the load to be lifted.

-Use slings that are as short as possible.

-The load must always be lifted vertically using all four

corners with the load equally distributed to the lifting
points. (see figure)

-When lifting and transporting a load hanging in slings,

drive slowly (below 5 km/h) and pay close attention to
the position of the load.

For other handling instructions, see the reach stacker manual .

Bromma Conquip 5-2- Febr. 09 Rev. 01

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6. Maintenance
To ensure safe and reliable spreader operation it is important to
perform regular maintenance procedures.

Warnings
If spreader is not used and/or maintained in strict accordance with
these operating and maintenance instructions, Bromma cannot
guarantee the safety or reliability of this equipment.

DO NOT crawl beneath a spreader bar for maintenance, repair

or adjustment. Never put any body extremity beneath the
spreader bar.

Warning for crushing injuries

RISK OF CRUSHING. The RSX40 has a risk of crushing

between the telescoping units and the main frame.

MAINTAIN adjustment for all components.

KEEP CLEAR of all moving parts such as linkage and aligning

arms.

DO NOT connect or disconnect electrical connectors while

power is on.

DO NOT tamper with hydraulic pressure settings once adjusted

by qualified personnel. See hydraulic schematic and this manual
for proper pressure adjustments.

MAINTAIN all electrical and hydraulic components for proper

adjustments.

Always drain the pressure from the accumulators before any

work on the hydraulic system.

Avoid prolonged skin contact with hydraulic oil.Health

hazard!Use protective gloves.

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6.1 Periodic maintenance procedures

The service intervals specified are for normal operation where
moderate temperature, humidity and atmospheric conditions Service position:
prevail. In areas of extreme conditions, the service periods and Machine with fully retracted and
lubrication specifications should be altered to meet existing lowered boom
conditions. •Machine parked, that is, applied
parking brake.
HAZARD! Always park the reach stacker in service position and •Boom fully retracted and lowered
turn off the reach stacker engine during service work. Only to horizontal position.
exeption is when service work requires engine power. •Engine off.
•Main electric power turned off with
After 50 hours the battery disconnector.
1. Check that all hydraulic mountings are tight.

2. Chain tension extension (spreader), check and adjust.

After 250 hours Nut
1. Remove old grease and lubricate all glide surfaces. TBU M8 Screw
and frame.
After 500 hours
1. Inspect the spreader for visible damage.

2. Twistlock: Check the nut and the floating mechanism and

ensure that all parts are properly tightened down. Check
that the twistlock pin can be moved easily and that it
indicates the correct position.

3. Check that all hydraulic mountings are tight.

4. Check the hydraulic oil level in Reach stacker.

5. Retighten all screws according to Tightening torques Twistlock pin

in Chapter 6.1.3 (Only the first 500 h service).

After 1000 hours

1. Perform the service points as in section above.

2. If adjustment of twistlock is needed:

2.1 Remove the M8 screw from the top of the twistlock.
2.2 To lower the twistlock, loosen the twistlock nut
slightly. To raise the twistlock, tighten the nut.
The distance between the top of twistlock head and
the bottom of guide block 1 -2 mm Floating
2.3 Recheck the float of the twistlock. distance
2.4 Reinstall the M8 screw. 1-2 mm

3. Lubricate and check the various points as per the

lubrication instructions Chapter 6.1.2
Bromma Conquip 6.1-2- June. 09 Rev. 02
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4. Inspect all hoses, hose clips and hose connections.

Defective hydraulic hoses and connections may cause
personal injury if jets of liquid escape under high pressure.

5. Check that all electric connections, sensors, cabeling

and other electrical equipment are undamaged and
properly tightened.

6. Check that all glide plates are fixed in their positions.

After 2000 hours

1. Perform the service points as in sections above.

2. Re-tighten all screws on the gearbox and motor.

3. Check all sensors. Clean and retighten.

After 4000 hours

1. Perform the service points as in sections above.

2. Dismantle all twistlocks and check for cracks and wear

according to REP 01, Chapter 6.5.
Twistlock nut

Spherical washer 3. Check the telescopic chain.Tighten if it can be moved

more than ± 8 mm in the horizontal direction. See REP 06,
Chapter 6.5.

After 8000 hours

1. Perform the service points in sections above.
Twistlock pin
2. The twistlock pins and the spherical washers shall be
replaced.

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6.1.1 Maintenance actions

This summary table lists maintenance actions to be taken after certain operating time intervals.
Maintenance actions: Intervals
50 hours 250 hours 500 hours 1000 hours 2000 hours 4000 hours 8000 hours
General
Inspect for visible damage X X X X X
Lubrication*: X*** X X X X
Twistlocks
Tighten, check function X X X
Dismantle, inspect, perform crack detection X
Replace pins and spherical washers X
Check wear X
Hydraulic system:
Check for leakage. Check oil level X X X X
Check hoses and hose connections X X X X X

Electric system:
Check all connections X X X X

Glide plates
Check X X** X**

Telescoping system
Check chain tension X X X
Check chain elongation X
Check and clean position sensors X X X X X
Oil change transmission X
Rotation
Oil change transmission X
Retighten screws gearbox and motor X
Sideshift

* Acc. to instructions. See also Lubricants, general recommendations.

** Minimum thickness x mm
*** Lubricate all glide surfaces on TBU and frame.

Renew chain and gears when max trimming allowance is achieved

ing h
ion 0 h 00 h h
ss 00 20 00 00
mi 0h 1 0 h 0 h 10 0 h
40
Co h 0h 50 50 h 50 50 50
50 25 2

0h 0h 0h 0h 0h
50 h 50 50 h 50 h h 50
00 0h 00 00 00
10 20
0 10 10 80

To be able to follow up the history of this spreader it is of great importance to make notes of all
service and replacement of spare parts. This can be done in Chapter 9. Service Notes.
Bromma Conquip 6.1-4- June. 09 Rev. 02
 Bromma Mobile Equipment Manual

6.1.2 Lubrication Instructions

Following the designated lubrication procedures is important for

insuring maximum equipment life.The procedures and lubrication
chart in this section include information on the types of lubricants
used, the location of the lubrication points, lubrication and
methods of application.

Lubricants General Recommendations

Specific recommendations of brand and grade of all lubricants are
only examples due to regional availability, operating conditions
and the continual development of improved products. Where
questions arise, refer to the manufacturer’s specifications and a
reliable supplier.

Grease
Lubricating grease of the proper consistency is to be applied at
frequent intervals with grease guns through the grease fittings or
with brush where applicable. Lithium base NLGI #2 is
recommended.(Example Matrix EP2)

Grease
Based on synthetic oil and compatible with plastics. (Example
Gleitmo 805K). This grease shall be used on glide plates made of
Oilon (green) and gliding surfaces in contact with these plates.
The grease can be odered from the reach stacker supplier (see
chapter 7.1 How to order spare parts).

Chain Lubricant
Apply a non-detergent SAE oil to the chain. Use SAE 30 oil
unless the temperature is below 4 degrees C (40 degrees F)
(SAE
20) or above 38 degrees C (100 degrees F) (SAE 40).

Planetary gear hydraulic motor, hypoid oil API GL-5

SAE 80W 140

Oil for disc brake DIN51524 Part 3 HVLP

B ISO VG 68
ISO VG 46HV
ISO VG 32

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 Bromma Mobile Equipment Manual

Safety instructions for oil

The following safety instructions shall be followed for work
when handling oils.

Warm and pressurized oil.

Always depressurize hydraulic and brake systems completely
before starting to work in the systems. Hydraulic and brake
systems are pressurized and the oil may cause personal
injuries.
Avoid skin contact with the oil, use protective gloves. Warm
oil can cause burn injuries, rashes and irritation! The oil may
also be corrosive to mucous membranes in, e.g., the eyes,
skin and throat.

IMPORTANT
Always clean the area around components and connections
before they are loosened. Dirt in oil systems causes increased
wear, resulting in subsequent material damages.
Always take action to avoid spills. In places where drain
containers cannot be used, use a pump or hose for safe
handling.
Always check that plugs seal tight before collection containers
are moved.
Handle all oil as environmentally hazardous waste. Oils freely
released cause damage to the environ-ment and may also
cause fires. Waste oils/fluids shall always be handled by an
authorized company.

Lubrication points
Lubricate the points shown below at intervals
described in Chapter 6.1 Periodic maintenance
procedures.

Twistlocks
1. Inject grease through grease fittings.
2. Brush grease on spherical bearings.

Glide plates
Expand the spreader to 40 foot position
and apply grease on all surfaces that will be in contact with the
glide plates when retracting.
Run the sideshift from side to side and apply grease on the
glide surfaces.
Bromma Conquip 6.1-6- June. 09 Rev. 02
 Bromma Mobile Equipment Manual

Rotator
Apply grease on the slewing ring
trough the two grease nipples connected to
pipes.
Apply grease in grease nipples on the lifting shafts.
Check the oil level of the planetary gear through the
level glass.

Chain
Run the spreader to 40 foot position and spray chain lubricant
along the whole chains.

Chain wheels
Inject grease through grease fittings on top of the shafts.

6.1-7- June 09 Rev. 02 Bromma Conquip

 Bromma Mobile Equipment Manual

6.1.3 Tightening torques

To ensure safe and reliable operation it is important that all
screws and fittings specified below are tightened to the
recommended torques.
A torque wrench must be used to obtain the correct torques .

91Nm
(8.8)

91Nm
(8.8)

Tension order

530-700 Nm
91Nm (10.9)
(8.8) 541 Nm
if oil coated
screw

91Nm
(8.8)

Bromma Conquip 6.1-8- June. 09 Rev. 02

 Bromma Mobile Equipment Manual

6.1.3.1 Tightening torques General

The tightening torques in the following table are
recommendations when tightening bolts and nuts.

When torquing using a machine, for example, bolt runner, the

tightening torque should be reduced by approx. 5%.

For mild surfaces (lower hardness than 200 HB), use washer
under both bolt head and nut. As an alternative, flange bolt or
flange nut can be used.

Tighten to the prescribed torque without stopping.

Recommended tightening torque varies depending on surface

treatment. Certain combinations of bolt and nut require
lubrication according to the table below.

Surface treatment
State Bolt Nut Lubriation
1 untreated untreated oil
2 bright galvanised untreated or bright dry or oil
galvanised
3 hot-galvanised bright galvanised dry or oil
Quality 8.8 10.9 12.9
Tightening torque, Nm
State
Thread 1 2 3 1 1
M
4 3,2 2,9 3,6 4,6 5,5
5 6,4 5,7 7,2 9,1 11
6 11 9,8 12,5 16 19
8 26 24 30 38 45
10 52 47 59 74 89
12 91 81 103 128 154
16 220 198 250 313 375
20 430 386 49 620 732
24 750 668 848 1050 1270
30 1480 1317 1672 2080 2500

6.1-9- June 09 Rev. 02 Bromma Conquip

 Bromma Mobile Equipment Manual

Bromma Conquip 6.1-10- June. 09 Rev. 02

Bromma Mobile Equipment Manual

6.2 Hydraulic System

HAZARD! Always disconnect the power supply before work is

carried out !

The spreader shall only be operated and serviced by authorized

personnel.

Do not loosen any hoses, fittings or other hydraulic components

while the system is under pressure!

Contents:
List of hydraulic components.
( Other standard components are listed in Chapter 7.2 Spare
parts list).

Hydraulic assy 1027925

Hydraulic diagram 1027926

6.2-1- Sept 08 Rev. 00 Bromma Conquip

 Bromma Mobile Equipment Manual

Pos Qty Bromma Part No. ZL part No. Title Title2

1027925 HYDRAULIC ASSY RSX40 , ZOOMLION
1 1,00 1016004 DAMPING BLOCK RSX40
3 1,00 1016762 DIR CONTROL VALVE DG4V-3-6C-M-KUP5-H7-60
5 1,00 1016005 BLOCK TURNING RSX40
7 1,00 1016764 DIR CONTROL VALVE DG4V-5-2CJ-M-KUP4-H6-20
8 1,00 1016006 BLOCK SIDE SHIFT RSX40
10 1,00 1016765 DIR CONTROL VALVE DG4V-5-6CJ-M-KUP4-H6-20
11 1,00 1016763 DIR CONTROL VALVE DG4V-3-20C-M-KUP5-H7-60
12 1,00 1016007 BLOCK TELE / TWL RSX40
13 1,00 1016008 BLOCK TELESCOPING RSX40
20 2,00 70700 COUPLING VSTIR 3/4 in
21 1,00 77034 VSTI-R-3/8in-JE Plug
22 4,00 77034 VSTI-R-3/8in-JE Plug
23 1,00 71871 XGE 12-SR 3/8 in-JE Straight coupling G-thread
24 2,00 71867 XGE 16-SR 1/2 in-JE Straight coupling G-thread
25 2,00 70052 XGE 20-SR 3/4 in-JE Straight coupling G-thread
26 6,00 71867 XGE 16-SR 1/2 in-JE Straight coupling G-thread
27 4,00 71866 XGE 10-SR 1/4 in-JE Straight coupling G-thread
28 1,00 71871 XGE 12-SR 3/8 in-JE Straight coupling G-thread
29 2,00 70052 XGE 20-SR 3/4 in-JE Straight coupling G-thread
30 2,00 71867 XGE 16-SR 1/2 in-JE Straight coupling G-thread
31 4,00 71867 XGE 16-SR 1/2 in-JE Straight coupling G-thread
32 4,00 71867 XGE 16-SR 1/2 in-JE Straight coupling G-thread
33 4,00 71867 XGE 16-SR 1/2 in-JE Straight coupling G-thread
34 4,00 74564 XGE 10-SR 3/8 in-JE Straight coupling G-thread
35 2,00 71353 COUPLING VSTIR 1/2 in
36 2,00 71867 XGE 16-SR 1/2 in-JE Straight coupling G-thread
37 4,00 71866 XGE 10-SR 1/4 in-JE Straight coupling G-thread
40 2,00 62629 HOSE COMPLETE 821-10/KL 3000 P87/P86 20S
41 2,00 1016996 Hose 821-08 KL 700 P86/P87 16S dwg 42958
42 2,00 56351 HOSE COMPLETE 821-04 KL 515 P86/ P87 10S
43 2,00 62550 HOSE 821-08/KL500/P86/P87 16S -
44 1,00 56973 HOSE COMPLETE 821-06 KL 700 P86/P87 12S
45 1,00 57666 HOSE COMPLETE 821-08/KL 900/P86/P87
46 1,00 1016997 Hose 821-08 KL 1800 P86/P87 16S dwg 42958
47 1,00 1016998 Hose 821-08 KL 4000 P86/P87 16S dwg 42958
48 1,00 1016998 Hose 821-08 KL 4000 P86/P87 16S dwg 42958
49 2,00 59134 HOSE COMPLETE 821-08/KL4650/P86/P86
50 2,00 1019771 HOSE 821-08/KL290/P86/P87 16S dwg 42958
51 2,00 1016999 Hose 821-04 KL 5500 P86/P87 10S dwg 42954
52 2,00 1017000 Hose 821-04 KL 10100 P86/P87 10S dwg 42954
53 1,00 1019787 HOSE PROTECTION SHIELD D50x3, L=2000mm (BLACK)
60 8,00 70651 SCREW MC6S 6X 40 12.9
61 8,00 75375 SCREW MC6S 5X 30 12.9 OBEH
62 4,00 1024217 SCREW MC6S 10X 100 FZB 8.8
63 8,00 75294 WASHER BRB 10,5x22x2 FZB, HB200, SMS 70
64 4,00 75119 NUT LOC-KING M10 DIN 985, FZB, CLASS 8
65 4,00 1024218 SCREW MC6S 8X 140 FZB 8.8
66 8,00 75328 WASHER BRB 8,4x16x1,5 FZB, SMS 70
67 4,00 75090 NUT LOC-KING M8 DIN 985, FZB, CLASS 8
68 4,00 700629 SCREW MC6S 8X100 FZB 8.8
69 8,00 75328 WASHER BRB 8,4x16x1,5 FZB, SMS 70
70 4,00 75090 NUT LOC-KING M8 DIN 985, FZB, CLASS 8
71 4,00 75498 SCREW MC6S 8X 60 FZB 8.8
72 4,00 75267 WASHER NORD-LOCK M 8 GK GLUED
73 4,00 70695 SCREW M6S 8X 90 FZB 8.8
74 4,00 75267 WASHER NORD-LOCK M 8 GK GLUED
75 6,00 75607 SCREW M6S 12X 40 FZB 8.8
76 6,00 75295 WASHER NORD-LOCK M12 GK GLUED

6.2-3- Sept 08 Rev. 00 Bromma Conquip

 Bromma Mobile Equipment Manual

6.3 Electric System

HAZARD! Always turn off the Reach stacker engine during

servicework. Only exeption is when service work requires engine
power.

The spreader shall only be operated and serviced by authorized

personnel.

Contents:
6.3.1 Downloading PLC program to controller
6.3.2 Circuit diagram 1015444
6.3.3 Spreader Control System CR0020 softw.1.2

Communication Protocol: CanOpen DS444

Node Id: Spreader =2, RS = 1
Baudrate: 250 kbit/s

Manufacturer Specific Objects:

Cob-Id: 16#222

Commands:
Rotation Desired Speed Byte 0&1
(Optional)
SideShift Desired Speed Byte 1&2
(Optional)
Working Lights Byte 3Bit0

Bromma Conquip 6.3-1- March 08 Rev. 00

 Bromma Mobile Equipment Manual

6.3.1 Downloading PLC program to controller.

To download program to the controller,
proceed as follows:

1. Connect your laptop to the controller

connection serial RS232 connection by using
for instance the cable shown.
(Connector XP14 RS232, see circuit diagram
1019693 sheet 10)

2. Check the communication number of the

serial port you intend to use (Control Panel-
>System).

In this example a USB-to-Serial Bridge is used on COM1

3. Open CoDeSys and set the communication parameters (menu->options)

CoDeSys
communication
settings

Bromma Conquip 6.3-2- March 08 Rev. 00

 Bromma Mobile Equipment Manual

The CoDeSys Global variable List,

‘ComponentParameters_Variables’ holds all PLC variables
that retain their value after a power cut.
Some of them need to be changed depending on characteristics
of Spreader and Reach Stacker:
RPSParameter- >StopSpeed:
Controls the precision when stopping at a telescope
position
RPSParameter- >FastSpeed:
Controls the overall speed for telescoping
RotationControllerParameter-> FastSpeed:
Controls the speed for the Rotation
RotationControllerParameter-> SlowSpeed:
Slow rotation movement before ramping up to Fast Speed,
used for precision maneuvering (disabled by setting
slowspeed = fastspeed or slowspeedtime =0 )
RotationControllerParameter ->SlowSpeedTime:
Determines the duration of the slowspeed.
SideShiftControllerParameter-> FastSpeed:
Controls the speed for the SideShift
SideShiftControllerParameter-> SlowSpeed:
Slow SideShift movement before ramping up to Fast
Speed, used for precision maneuvering (disabled by setting
slowspeed = fastspeed or slowspeedtime =0 )
SideShiftControllerParameter->SlowSpeedTime:
Determines the duration of the slowspeed.

! When updating (downloading) a program, also the retain

variable will be overwritten. Therefore it’s a good idea to first
either:
-Upload the old program from the controller, but this can
take hours…
-Login with the new program and select No when the
dialog ‘The program has changed! Download the new
program?’ appears.

Then copy the current settings of the above mentioned

parameters before download of new program.
The MinCurrent for the PWM’s might need to be changed if
there for example is a big time lag between giving command and
an actual movement.
The other parameters shouldn’t need to be changed, they should
be static as set in the latest CoDeSys project.

Bromma Conquip 6.3-3- March 08 Rev. 00

 Bromma Mobile Equipment Manual

Bromma Conquip 6.3-4- March 08 Rev. 00

 0 1 2 3 4 5 6 7 8 9

A A
BROMMA CONQUIP
Malaxgatan 7
S-164 22 Kista
SWEDEN
E-mail : [email protected]
Tel : +46 (0)8 620 09 00

B B

Customer :
Bromma RSX40
Plant designation : A1
C
Drawing Number : 1015444 C

Revision : b

Manufacturer (Company) : BROMMA CONQUIP

Project name : RSX40

D D
Serial Number : -
Types : RSX40
Responsible for project :

Sub. drawings :

E E
Created on the :

The latest revition : 2008-02-04 By : aveklle Number of pages : 19

Manufacturing site :

MACHINE TYPE: SHEET

- RSX40 1
This drawing is copyright, and is SERIAL NO.
Reachstacker CONT.
- the property of BROMMA CONQUIP AB. - 2
F
- The design an or constructions CHECKED BY: Flyleaf TOTAL SH.
19
F
contained therein, may not be copied
or reproduced, whitout the written DRAWN BY: PLANT (=) : PLOTTED: DRAWING NO. REV.
- aveklle 2008-02-04 10:44
ITEM SUBJECT OF CHANGE SIGN. DATE
consent of the owner.
DRAWING DATE:
2008-01-15 UNIT (+) : FILENAME: 1015444 b

0 1 2 3 4 5 6 7 8 9
Table of content
Plant des. Location Page Page description Rev Revision note Date Editor
1 Flyleaf 2008-01-15 aveklle
2 Table of contents 2008-02-04 aveklle
A1 X0 3 Circuit diagram 2008-01-15 aveklle
A1 X0 4 Circuit diagram 2008-01-23 aveklle
A1 X0 5 Circuit diagram 2008-01-15 aveklle
A1 X0 6 Circuit diagram 2008-01-15 aveklle
A1 X0 7 Circuit diagram 2008-01-15 aveklle
A1 X0 8 Circuit diagram 2008-01-15 aveklle
A1 X0 9 Circuit diagram 2008-02-04 aveklle
A1 X0 10 Circuit diagram 2008-02-01 aveklle
A1 X0 11 Circuit diagram 2008-01-23 aveklle
A1 X0 12 Circuit diagram 2008-01-15 aveklle
A1 X0 13 Circuit diagram 2008-01-23 aveklle
A1 X0 14 PLC diagram 2008-01-15 aveklle
A1 X0 15 Connector designation 2008-01-15 aveklle
A1 X0 16 Connector designation 2008-01-15 aveklle
A1 X0 17 Spreader layout 2008-01-15 aveklle
A1 X0 18 Spreader layout 2008-01-15 aveklle
19 Parts list: (1015624 - 1017006) 2008-02-04 aveklle

MACHINE TYPE: SHEET

RSX40 2
This drawing is copyright, and is SERIAL NO.
Reachstacker CONT.
the property of BROMMA CONQUIP AB. - 3
The design an or constructions CHECKED BY: Table of contents TOTAL SH.
19
contained therein, may not be copied
or reproduced, whitout the written DRAWN BY: PLANT (=) : PLOTTED: DRAWING NO. REV.
aveklle 2008-02-04 10:45
consent of the owner.
DRAWING DATE:
2008-02-04 UNIT (+) : FILENAME: 1015444 b
 0 1 2 3 4 5 6 7 8 9

-X1 Power / /9.00

A -X1 Gnd / /8.01

A

-X9 Power / /9.01

-X6 Gnd / /8.06

-X9 Power / /9.02

-X6 Gnd / /8.06

B B
701C

601C

704A

606B

704B

606C
- + - - - - - -
+ + + + + +
-S13 Analogue -S97 -S99 -S1 -S5 -S9 -S10

C C

Pink
Grey

Green

White
Yellow

Brown
-XP2 4 2 5 6 3 1
408

409

428
D D

601A

701A
410

429

411

430

/8.01 / -X1 Gnd

/9.01 / -X1 Power

-XP4 :8 :27 :9 :28 :10 :29 :11 :30

-B1
E I I I I I I I I
E
O IW 03 O IX 0.01 O IX 0.02 O IX 0.03 O IX0.04 O IX0.05 O IX0.06 O IX0.7

S1 S5 S9 S10
S13 S97 S99
Spare Unlocked Locked Landed Landed
Telescope pos. Rotate c.w Rotate c.c.w
left left left near side left far side
MACHINE TYPE: SHEET
- RSX40 3
This drawing is copyright, and is SERIAL NO.
Reachstacker CONT.
- the property of BROMMA CONQUIP AB. - 4
F
- The design an or constructions CHECKED BY: Circuit diagram TOTAL SH.
19
F
contained therein, may not be copied
or reproduced, whitout the written DRAWN BY: PLANT (=) : PLOTTED: DRAWING NO. REV.
- aveklle A1 2008-02-04 10:45
ITEM SUBJECT OF CHANGE SIGN. DATE
consent of the owner.
DRAWING DATE:
2008-01-15 UNIT (+) :
X0 FILENAME: 1015444 b

0 1 2 3 4 5 6 7 8 9
 0 1 2 3 4 5 6 7 8 9

-B1

O O O O
A PWM I QX 0.00 PWM I QX 0.01 PWM I QX 0.02 PWM I QX 0.03 A

-XP4 :44 :45 :46 :47

444

445

446

447
B B
+ - + - + - + -
-S3 -S7 -S11 -S12

-Y19 -Y20 -Y21 -Y22

1 1 1 1

A 2 B 2 A 2 B 2

Pink
Grey

Green

White
Brown
Yellow
C C

-XP3 4 2 5 6 3 1

Pink
Grey

Green

White
Brown
Yellow
603A

603B

604A

604B
-XP30 4 2 5 6 3 1
D D
/8.04 / -X5

/8.05 / -X5
/8.03 / -X3 Gnd

/8.03 / -X3 Gnd

601B

701B
420

402

421

438

/8.01 / -X1 Gnd

/9.01 / -X1 Power

-XP4 :20 :2 :21 :38

-B1
E I I I I
E
O IX 0.12 O IX 0.13 O IX 0.14 O IX 0.15

S3 S7 S11 S12
Y19 Y20 Y21 Y22 Sensor
Unlocked Locked Landed Landed
Side shift to left Side shift to right Rotate c.w Rotate c.c.w power 24Vdc
right right right far side right near side
MACHINE TYPE: SHEET
- RSX40 4
This drawing is copyright, and is SERIAL NO.
Reachstacker CONT.
- the property of BROMMA CONQUIP AB. - 5
F
- The design an or constructions CHECKED BY: Circuit diagram TOTAL SH.
19
F
contained therein, may not be copied
or reproduced, whitout the written DRAWN BY: PLANT (=) : PLOTTED: DRAWING NO. REV.
- aveklle A1 2008-02-04 10:45
ITEM SUBJECT OF CHANGE SIGN. DATE
consent of the owner.
DRAWING DATE:
2008-01-23 UNIT (+) :
X0 FILENAME: 1015444 b

0 1 2 3 4 5 6 7 8 9
 0 1 2 3 4 5 6 7 8 9

-B1

O O O O
A PWM I QX 0.04 PWM I QX 0.05 PWM I QX 0.06 PWM I QX 0.07 A

-XP4 :36 :54 :17 :53

436

454
B B

-Y100 -Y101
1 1
-XP1 8 9 10 11
B 2 B 2

C C
604C

603C

108

109

110

111
/8.04 / -X5

/8.03 / -X3 Gnd

D D

-XP4 :19 :55 :18 :37

-B1
E I I I I
E
O IX1.04 O IX1.05 O IX1.06 O IX1.07

Y100 Y101
TWL lock TWL unlock Extend telescope Retract telescope
Prop. Prop. Spare Spare
Cmd Cmd Cmd Cmd
Rotate side shift/ telescope
MACHINE TYPE: SHEET
- RSX40 5
This drawing is copyright, and is SERIAL NO.
Reachstacker CONT.
- the property of BROMMA CONQUIP AB. - 6
F
- The design an or constructions CHECKED BY: Circuit diagram TOTAL SH.
19
F
contained therein, may not be copied
or reproduced, whitout the written DRAWN BY: PLANT (=) : PLOTTED: DRAWING NO. REV.
- aveklle A1 2008-02-04 10:45
ITEM SUBJECT OF CHANGE SIGN. DATE
consent of the owner.
DRAWING DATE:
2008-01-15 UNIT (+) :
X0 FILENAME: 1015444 b

0 1 2 3 4 5 6 7 8 9
 0 1 2 3 4 5 6 7 8 9

-B1

O O O
A I QX 0.13 I QX 0.14 I QX 0.15 A

-XP4 :42 :43 :4

B B

105

106

124
-XP1 12 13 16 17 23 5 6 24

C C
112

113

116

117

123
D D

-XP4 :39 :3 :40 :22 :41

-B1
E I I I I I
E
O IX1.08 O IX1.09 O IX1.10 O IX1.11 O IX1.12

Side shift to left Side shift to right Rotate cw. Rotate ccw. Landed by-pass Twl locked Twl unlocked Lifting allowance
Cmd Cmd Cmd Cmd Cmd Ctrl Ctrl Ctrl

MACHINE TYPE: SHEET

- RSX40 6
This drawing is copyright, and is SERIAL NO.
Reachstacker CONT.
- the property of BROMMA CONQUIP AB. - 7
F
- The design an or constructions CHECKED BY: Circuit diagram TOTAL SH.
19
F
contained therein, may not be copied
or reproduced, whitout the written DRAWN BY: PLANT (=) : PLOTTED: DRAWING NO. REV.
- aveklle A1 2008-02-04 10:45
ITEM SUBJECT OF CHANGE SIGN. DATE
consent of the owner.
DRAWING DATE:
2008-01-15 UNIT (+) :
X0 FILENAME: 1015444 b

0 1 2 3 4 5 6 7 8 9
 0 1 2 3 4 5 6 7 8 9

-B1

O O O O O O O O
A I QX 1.00 I QX 1.01 I QX 1.02 I QX 1.03 I QX 1.04 I QX 1.05 I QX 1.06 I QX 1.07 A

-XP4 :48 :49 :31 :50 :51 :52 :16 :35

448

449

431

450

451

452

416

435
B B

-XP6 1 2 3

-Y7 -Y8 -Y17 -Y18

1 1 1 1
2 2 2
-HL1 -HL2 -HL3
A 2 B 2 A 2 B 2
1 1 1
Green Yellow Red
C C

-XP1 7

-XP6 4

Option
602A

602B

606A
602C

602D
D D

/8.06 / -X6 Gnd

/8.02 / -X2 Gnd

/8.02 / -X2 Gnd

/8.02 / -X2 Gnd

/8.02 / -X2 Gnd

E E

HL1 HL2 HL3

Spreader landed Y7 Y8 Y17 Y18
Green unlocked Yellow landed Red locked
Ctrl TWL unlock TWL lock Extend Retract
option option option
MACHINE TYPE: SHEET
- RSX40 7
This drawing is copyright, and is SERIAL NO.
Reachstacker CONT.
- the property of BROMMA CONQUIP AB. - 8
F
- The design an or constructions CHECKED BY: Circuit diagram TOTAL SH.
19
F
contained therein, may not be copied
or reproduced, whitout the written DRAWN BY: PLANT (=) : PLOTTED: DRAWING NO. REV.
- aveklle A1 2008-02-04 10:45
ITEM SUBJECT OF CHANGE SIGN. DATE
consent of the owner.
DRAWING DATE:
2008-01-15 UNIT (+) :
X0 FILENAME: 1015444 b

0 1 2 3 4 5 6 7 8 9
 0 1 2 3 4 5 6 7 8 9

A A

-X6 Gnd / /3.09

-X6 Gnd / /3.09

-X6 Gnd / /7.06

-X3 Gnd / /4.01

-X3 Gnd / /4.02

-X3 Gnd / /5.02

-X2 Gnd / /7.02

-X2 Gnd / /7.03

-X2 Gnd / /7.04

-X2 Gnd / /7.05

-X1 Gnd / /3.09

-X1 Gnd / /3.09

-X1 Gnd / /4.09

-X5 / /4.03

-X5 / /5.01

-X5 / /4.04
Working light left Working light right

-HL4 -HL5

2 1 1 2

606A

606B

606C
601A

601B

602A

602B

603A

603B

604A

604B
601C

602C

602D

603C

604C
-XPHL4 -XPHL5

B B

6041

119

120

6042
:Gnd -X2 :Gnd :Gnd
-X1 -X3

601 602 603

-X2 -X3 -X5 -X4

C C

:Gnd

-X8 Gnd / /9.05

-X8 Gnd / /9.05

-X6

606

607A
-X7 :Gnd 607B
D D

607C
-X9 :Gnd
-X10
:Gnd
-X8
608A

608B

609A

609B
608C

609C
-XP4 :1 :15 :12

-B1
E -XP1 1 2 22 19 20 E
O
S

A
GND
GND

GND

Gnd Gnd Working light left Working light right

. . .
to Control system B1 from Truck CMD CMD

MACHINE TYPE: SHEET

- RSX40 8
This drawing is copyright, and is SERIAL NO.
Reachstacker CONT.
- the property of BROMMA CONQUIP AB. - 9
F
- The design an or constructions CHECKED BY: Circuit diagram TOTAL SH.
19
F
contained therein, may not be copied
or reproduced, whitout the written DRAWN BY: PLANT (=) : PLOTTED: DRAWING NO. REV.
- aveklle A1 2008-02-04 10:45
ITEM SUBJECT OF CHANGE SIGN. DATE
consent of the owner.
DRAWING DATE:
2008-01-15 UNIT (+) :
X0 FILENAME: 1015444 b

0 1 2 3 4 5 6 7 8 9
 0 1 2 3 4 5 6 7 8 9

A A

-X1 Power / /3.09

-X1 Power / /3.09

-X1 Power / /4.09

-X9 Power / /3.09

-X9 Power / /3.09

-XP5 3 2 4 5 1
701A

701B

704A

704B
B 701C B
/8.03 / -X8 Gnd

Black

Blue

White

Blue
:Power
-X1
701

/8.04 / -X8 Gnd

Red
C C

423

-XP1 14 15

:Power
-X9

405
CANopen cable must be
Twisted pair
118

D D
434

1 1
-R1 -R2
120 Ohm 120 Ohm
2 2

-XP4 :34 :5 :23 -XP4 :13 :24 :14 :32 :26 :25 :33 :6 :7

-XP1 18 4 3 -B1

GND

RxD
E E

TxD
VBB O
VBB R

VBB S

Can H

Can H
Can L

Can L
Error

Test
2A Fuse 10A Fuse 10A Fuse

Main supply Main supply

Error / Test CANopen1 CANopen2 RS-232
from Truck to Control system B1

MACHINE TYPE: SHEET

- RSX40 9
This drawing is copyright, and is SERIAL NO.
Reachstacker CONT.
- the property of BROMMA CONQUIP AB. - 10
F
- The design an or constructions CHECKED BY: Circuit diagram TOTAL SH.
19
F
contained therein, may not be copied
or reproduced, whitout the written DRAWN BY: PLANT (=) : PLOTTED: DRAWING NO. REV.
- aveklle A1 2008-02-04 10:45
ITEM SUBJECT OF CHANGE SIGN. DATE
consent of the owner.
DRAWING DATE:
2008-02-04 UNIT (+) :
X0 FILENAME: 1015444 b

0 1 2 3 4 5 6 7 8 9
 0 1 2 3 4 5 6 7 8 9

A XP4 704A
A
608A 1
1.5mm² 1 409
2
402 4 XP97
607A Wh 1,5mm² 606B
403 3
3
404 XP5 Shield 608A Wh
4
405 XP5 Black 608B Wh
1.5mm² 5
608C Wh
6
7
8
408 X8Gnd
409 704B
9 1
410 428
10 4 XP99
411 606C
11 3
608C
1.5mm² 12
13
414 White
0.34mm² 14
608B
1.5mm² 15
416
16
17
418 701A
18 1
19
419 R1 701 429
2
420 601A
B 20
421
6051 Wh 0,75mm²
6052 Wh 0,75mm²
701A
701B 410
3
4 XP2 B
21
422 6053 Wh 0,75mm² 701C 411
22 X1Power 5
423 430
1.5mm² 23
R2
X5 446 0,75 mm²
1
6
7
24 6051 Y21
XP5 Blue 2 8
0.34mm² 25
XP5 White 6041 Wh 1,5mm²
0.34mm² 26
427 6042 Wh 1,5mm² 601
27
428 701B
28 601A Wh 1
429 402
29
430 X4 447 0,75 mm²
1
601B Wh
601C Wh 601B
2
30 6052 Y22 3
31
431 2 X1Gnd 420 XP30
4
432 Blue 421
0.34mm² 32 5
33 603 Wh 1,5mm² 438
6
434
1.5mm² 34 7
435 607C
35
436 X3 436 0,75 mm²
1
8
36
606 6053 Y100
437 2 Protective cap
37 607A
438
38 607B Shield
439 X7Gnd 602 Wh 1,5mm² 602 1
39 Red
440 2
40 602A Wh Black
C 41
441
X2 602B Wh White
3
4
XP5 C
442 602C Wh
42
443
X2Gnd 602D Wh
Blue
5
43
444
44
445
45 701C
446 1
46 408
447 4 XP13
47 601C
448 3
48
449 606 Wh 601 Wh
49
450
50
451 606A Wh
51 606B Wh
452
52 607C Wh 2.5mm² X6Gnd 606C Wh
53 Length 1000mm 119 1,5 mm²
454 1
54 6041 HL4
455 607B Wh 2,5mm² 2
55
609A Wh 1,5mm²
609B Wh 1,5mm² 449 0,75 mm²
1
X9Gnd 609C Wh 1,5mm² 602A 0,75 mm²
2 Y7
X10
D 701
603 120 1,5 mm²
1 D
XP1 118 1,5mm²
603A Wh
6042
2
HL5
431 0,75 mm²
704A 1
603B Wh 602B 0,75 mm² Y8
704B 603C Wh 2
X9Power 423 1,5 mm² X3Gnd
XP5 Red
609A
1
609B
2
434 1,5mm²
3
405 1,5mm² 444 0,75 mm²
4 1
442 603A 0,75 mm² Y19
5 450 0,75 mm²
443 2 1
6 602C 0,75 mm² Y17
448 2
7
408
8 Twisted pair 414 , 432
455
9 Protective cap
418 445 0,75 mm²
10 452 1
437 1 603B 0,75 mm² Y20 451 0,75 mm²
11 416 2 1
439 2 602D 0,75 mm²
12 435 HL1,2,3 2 Y18
403 3
13 606A
414 4
14
432
15
440
E 16
422
454 0,75 mm²
603C 0,75 mm²
1
Y101
E
17 2
118
18
119
19
120
20
21
609C
22
441
23
404
24

MACHINE TYPE: SHEET

- RSX40 10
This drawing is copyright, and is SERIAL NO.
Reachstacker CONT.
- the property of BROMMA CONQUIP AB. - 11
F
- The design an or constructions CHECKED BY: Circuit diagram TOTAL SH.
19
F
contained therein, may not be copied
or reproduced, whitout the written DRAWN BY: PLANT (=) : PLOTTED: DRAWING NO. REV.
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ITEM SUBJECT OF CHANGE SIGN. DATE
consent of the owner.
DRAWING DATE:
2008-02-01 UNIT (+) :
X0 FILENAME: 1015444 b

0 1 2 3 4 5 6 7 8 9
 0 1 2 3 4 5 6 7 8 9

A A

Sxx

XP2 White

S1 / Brown
S5 / Brown
S9 / Brown
S10 / Brown

B S1 Black --> XP2 Yellow B

S5 Black --> XP2 Brown
S9 Black --> XP2 Grey XP2 Green
S10 Black --> XP2 Pink
S1 / Blue
S5 / Blue S9
S9 / Blue
S10 / Blue

C C

XP2 XP2 S10

D Pin Colour D
1 White
2
3
Brown
Green
S1
4 Yellow
5 Grey
6 Pink
7 Blue
8 Red

E E

S5

MACHINE TYPE: SHEET

- RSX40 11
This drawing is copyright, and is SERIAL NO.
Reachstacker CONT.
- the property of BROMMA CONQUIP AB. - 12
F
- The design an or constructions CHECKED BY: Circuit diagram TOTAL SH.
19
F
contained therein, may not be copied
or reproduced, whitout the written DRAWN BY: PLANT (=) : PLOTTED: DRAWING NO. REV.
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ITEM SUBJECT OF CHANGE SIGN. DATE
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DRAWING DATE:
2008-01-23 UNIT (+) :
X0 FILENAME: 1015444 b

0 1 2 3 4 5 6 7 8 9
 0 1 2 3 4 5 6 7 8 9

A A

B B

XP30 XP3

C C

Pin Colour Pin Colour

1 White 1 White
2 Brown 2 Brown
3 Green 3 Green
4 Yellow 4 Yellow
5 Grey 5 Grey
6 Pink 6 Pink
7 Blue 7 Blue
D 8 Red 8 Red D

E E

MACHINE TYPE: SHEET

- RSX40 12
This drawing is copyright, and is SERIAL NO.
Reachstacker CONT.
- the property of BROMMA CONQUIP AB. - 13
F
- The design an or constructions CHECKED BY: Circuit diagram TOTAL SH.
19
F
contained therein, may not be copied
or reproduced, whitout the written DRAWN BY: PLANT (=) : PLOTTED: DRAWING NO. REV.
- aveklle A1 2008-02-04 10:45
ITEM SUBJECT OF CHANGE SIGN. DATE
consent of the owner.
DRAWING DATE:
2008-01-15 UNIT (+) :
X0 FILENAME: 1015444 b

0 1 2 3 4 5 6 7 8 9
 0 1 2 3 4 5 6 7 8 9

A A

Sxx

XP3 White

S3 / Brown
B B
S3 Black --> XP3 Yellow S7 / Brown
S11 / Brown
S7 Black --> XP3 Brown S12 / Brown
S11 Black --> XP3 Grey
S12 Black --> XP3 Pink

XP3 Green S11

S3 / Blue
S7 / Blue
S11 / Blue
C C
S12 / Blue

XP3 XP3 S12

D D
Pin Colour
1 White
2 Brown
3 Green S3
4 Yellow
5 Grey
6 Pink
7 Blue
8 Red
E E

S7

MACHINE TYPE: SHEET

- RSX40 13
This drawing is copyright, and is SERIAL NO.
Reachstacker CONT.
- the property of BROMMA CONQUIP AB. - 14
F
- The design an or constructions CHECKED BY: Circuit diagram TOTAL SH.
19
F
contained therein, may not be copied
or reproduced, whitout the written DRAWN BY: PLANT (=) : PLOTTED: DRAWING NO. REV.
- aveklle A1 2008-02-04 10:45
ITEM SUBJECT OF CHANGE SIGN. DATE
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DRAWING DATE:
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X0 FILENAME: 1015444 b

0 1 2 3 4 5 6 7 8 9
NODE I/O TYPE PIN NR. DESCRIPTION NODE I/O TYPE PIN NR. DESCRIPTION

-B1 IW 03 Analog input -XP4 :8 S13 Telescope pos. -B1 QX 0.04 Analog output -XP4:36 Y100 Prop. Rotate

-B1 IX 0.01 Digital input -XP4:27 Spare -B1 QX 0.05 Analog output -XP4:54 Y101 Prop. side shift/ telescope

-B1 IX 0.02 Digital input -XP4 :9 S97 Rotate c.w -B1 QX 0.06 Analog output -XP4:17 Spare

-B1 IX 0.03 Digital input -XP4:28 S99 Rotate c.c.w -B1 QX 0.07 Analog output -XP4:53 Spare

-B1 IX 0.12 Digital input -XP4:20 S3 Unlocked right -B1 IX1.04 Digital input -XP4:19 TWL lock Cmd

-B1 IX 0.13 Digital input -XP4 :2 S7 Locked right -B1 IX1.05 Digital input -XP4:55 TWL unlock Cmd

-B1 IX 0.14 Digital input -XP4:21 S11 Landed right far side -B1 IX1.06 Digital input -XP4:18 Extend telescope Cmd

-B1 IX 0.15 Digital input -XP4:38 S12 Landed right near side -B1 IX1.07 Digital input -XP4:37 Retract telescope Cmd

-B1 QX 0.00 Analog output -XP4:44 Y19 Side shift to left -B1 IX1.08 Digital input -XP4:39 Side shift to left Cmd

-B1 QX 0.01 Analog output -XP4:45 Y20 Side shift to right -B1 IX1.09 Digital input -XP4 :3 Side shift to right Cmd

-B1 QX 0.02 Analog output -XP4:46 Y21 Rotate c.w -B1 IX1.10 Digital input -XP4:40 Rotate cw. Cmd

-B1 QX 0.03 Analog output -XP4:47 Y22 Rotate c.c.w -B1 IX1.11 Digital input -XP4:22 Rotate ccw. Cmd

-B1 QX 1.00 Digital output -XP4:48 Spreader landed Ctrl -B1 IX1.12 Digital input -XP4:41 Landed by-pass Cmd

-B1 QX 1.01 Digital output -XP4:49 Y7 TWL unlock -B1 QX 0.13 Digital output -XP4:42 Twl locked Ctrl

-B1 QX 1.02 Digital output -XP4:31 Y8 TWL lock -B1 QX 0.14 Digital output -XP4:43 Twl unlocked Ctrl

-B1 QX 1.03 Digital output -XP4:50 Y17 Extend -B1 QX 0.15 Digital output -XP4 :4 Lifting allowance Ctrl

-B1 QX 1.04 Digital output -XP4:51 Y18 Retract

-B1 QX 1.05 Digital output -XP4:52 HL1 Green unlocked option

-B1 QX 1.06 Undefined -XP4:16 HL2 Yellow landed option

-B1 QX 1.07 Digital output -XP4:35 HL3 Red locked option

-B1 IX0.04 Digital input -XP4:10 S1 Unlocked left

-B1 IX0.05 Digital input -XP4:29 S5 Locked left

-B1 IX0.06 Digital input -XP4:11 S9 Landed left near side

-B1 IX0.7 Digital input -XP4:30 S10 Landed left far side

MACHINE TYPE: SHEET

RSX40 14
Reachstacker
I/0 OVERVIEW This drawing is copyright, and is
the property of BROMMA CONQUIP AB.
The design an or constructions
contained therein, may not be copied
SERIAL NO.

CHECKED BY:
-
PLC diagram
CONT.

TOTAL SH.
15
19
CREATED: 2008-01-15 13:15 or reproduced, whitout the written DRAWN BY:
aveklle PLANT (=) :
A1 PLOTTED:
2008-02-04 10:45 DRAWING NO. REV.

consent of the owner.

DRAWING DATE:
2008-01-15 UNIT (+) :
X0 FILENAME: 1015444 b
 0 1 2 3 4 5 6 7 8 9

A SPREADER CONNECTOR A

XP1 SPREADER MALE CONTACT

1 Gnd
B 2 Gnd B
3 +24Vdc (10A)
4 +24Vdc (10A)
5 TWL. locked Ctrl
6 TWL. unlocked Ctrl
7 Spreader landed Ctrl
8 TWL. lock Cmd
9 TWL. unlock Cmd
10 Extend telescope Cmd
11 Retract telescope Cmd
C 12 Side shift to left Cmd C
13 Side shift to right Cmd
14 CANopen High Option
15 CANopen Low Option
16 Rotate c.w Cmd
17 Rotate c.c.w Cmd
18 +24Vdc (2A)
19 Working light left Cmd
20 Working light right Cmd
21 Spare
D 22 Gnd D
23 Landed override Cmd
24 Lifting permite Ctrl

24

E E

MACHINE TYPE: SHEET

- RSX40 15
This drawing is copyright, and is SERIAL NO.
Reachstacker CONT.
- the property of BROMMA CONQUIP AB. - 16
F
- The design an or constructions CHECKED BY: Connector designation TOTAL SH.
19
F
contained therein, may not be copied
or reproduced, whitout the written DRAWN BY: PLANT (=) : PLOTTED: DRAWING NO. REV.
- aveklle A1 2008-02-04 10:45
ITEM SUBJECT OF CHANGE SIGN. DATE
consent of the owner.
DRAWING DATE:
2008-01-15 UNIT (+) :
X0 FILENAME: 1015444 b

0 1 2 3 4 5 6 7 8 9
 0 1 2 3 4 5 6 7 8 9

A A

B1 PIN 55

XP4
B B

C C

D D

PIN 1 PIN 1 PIN 20 PIN 38

E E

MACHINE TYPE: SHEET

- RSX40 16
This drawing is copyright, and is SERIAL NO.
Reachstacker CONT.
- the property of BROMMA CONQUIP AB. - 17
F
- The design an or constructions CHECKED BY: Connector designation TOTAL SH.
19
F
contained therein, may not be copied
or reproduced, whitout the written DRAWN BY: PLANT (=) : PLOTTED: DRAWING NO. REV.
- aveklle A1 2008-02-04 10:45
ITEM SUBJECT OF CHANGE SIGN. DATE
consent of the owner.
DRAWING DATE:
2008-01-15 UNIT (+) :
X0 FILENAME: 1015444 b

0 1 2 3 4 5 6 7 8 9
 0 1 2 3 4 5 6 7 8 9

A A

B Right side Left side B

C C

S99 Rotate c.c.w S97 Rotate c.w

D D

S10 LANDED S9 LANDED S11 LANDED S12 LANDED

S1 Unlocked left S1 Unlocked left

S5 Locked left S5 Locked left

E E

MACHINE TYPE: SHEET

- RSX40 17
This drawing is copyright, and is SERIAL NO.
Reachstacker CONT.
- the property of BROMMA CONQUIP AB. - 18
F
- The design an or constructions CHECKED BY: Spreader layout TOTAL SH.
19
F
contained therein, may not be copied
or reproduced, whitout the written DRAWN BY: PLANT (=) : PLOTTED: DRAWING NO. REV.
- aveklle A1 2008-02-04 10:45
ITEM SUBJECT OF CHANGE SIGN. DATE
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DRAWING DATE:
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0 1 2 3 4 5 6 7 8 9
 0 1 2 3 4 5 6 7 8 9

A A
OPTION
Indication light is lockated on the Boom

HL1 Green Unlocked

HL2 Yellow landed
HL3 Red Locked HL4 Working light HL5 Working light

B B

Near side Y19 Side shift left

Y20 Side shift right
Y101 Prop. side shift/ telescope

C C

Y7 TWL unlock
Y8 TWL lock Y21 Rotate c.w
S1 Unlocked left S13 Telescope pos. Y17 Extend Y22 Rotate c.c.w
S5 Locked left S10 LANDED Y18 Retract
Far side Y100 Prop. rotate S11 LANDED
S3 Unlocked right
S7 Locked right

D D

Left side Right side

B1 control system
S97 Rotate c.w S99 Rotate c.c.w

E S12 LANDED
E
S9 LANDED
Near side

MACHINE TYPE: SHEET

- RSX40 18
This drawing is copyright, and is SERIAL NO.
Reachstacker CONT.
- the property of BROMMA CONQUIP AB. - 19
F
- The design an or constructions CHECKED BY: Spreader layout TOTAL SH.
19
F
contained therein, may not be copied
or reproduced, whitout the written DRAWN BY: PLANT (=) : PLOTTED: DRAWING NO. REV.
- aveklle A1 2008-02-04 10:46
ITEM SUBJECT OF CHANGE SIGN. DATE
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DRAWING DATE:
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0 1 2 3 4 5 6 7 8 9
UNIT ITEM QTY DIAGRAM REF BROMMA No. DENOMINATION MANUFACTURE SUPPLIER TYPE / ARTICLE NUMBER / TECHNICAL DATA

X0 -B1 1 =A1+X0/9.03 1015624 CONTROL SYSTEM CANopen IFM IFM CR0020 CR0020 Input 40 / Output 24

X0 -HL4 1 =A1+X0/8.07 1015596 WORKINGLIGHT Auteroche Auteroche 18-500-0615 18-500-0615 24VDC 70W Reachstacker

X0 -HL5 1 =A1+X0/8.08 1015596 WORKINGLIGHT Auteroche Auteroche 18-500-0615 18-500-0615 24VDC 70W Reachstacker

X0 -S1 1 =A1+X0/3.05 1002367 PROXIMITY SWITCH M30 F IFM IFM II5910 IIA3015BBPKG/US M30 SN:15 10-36VDC M12 3WIRE

X0 -S3 1 =A1+X0/4.05 1002367 PROXIMITY SWITCH M30 F IFM IFM II5910 IIA3015BBPKG/US M30 SN:15 10-36VDC M12 3WIRE

X0 -S5 1 =A1+X0/3.06 1002367 PROXIMITY SWITCH M30 F IFM IFM II5910 IIA3015BBPKG/US M30 SN:15 10-36VDC M12 3WIRE

X0 -S7 1 =A1+X0/4.06 1002367 PROXIMITY SWITCH M30 F IFM IFM II5910 IIA3015BBPKG/US M30 SN:15 10-36VDC M12 3WIRE

X0 -S9 1 =A1+X0/3.07 1002367 PROXIMITY SWITCH M30 F IFM IFM II5910 IIA3015BBPKG/US M30 SN:15 10-36VDC M12 3WIRE

X0 -S10 1 =A1+X0/3.08 1002367 PROXIMITY SWITCH M30 F IFM IFM II5910 IIA3015BBPKG/US M30 SN:15 10-36VDC M12 3WIRE

X0 -S11 1 =A1+X0/4.07 1002367 PROXIMITY SWITCH M30 F IFM IFM II5910 IIA3015BBPKG/US M30 SN:15 10-36VDC M12 3WIRE

X0 -S12 1 =A1+X0/4.08 1002367 PROXIMITY SWITCH M30 F IFM IFM II5910 IIA3015BBPKG/US M30 SN:15 10-36VDC M12 3WIRE

X0 -S13 1 =A1+X0/3.01 1015595 PROXIMITY SWITCH M30 ANALOUGE IFM IFM II5917 IIK3010A2PKG/US 0-10V/ 1,0-10mm 15-30VDC M12 3W

X0 -S97 1 =A1+X0/3.03 1002367 PROXIMITY SWITCH M30 F IFM IFM II5910 IIA3015BBPKG/US M30 SN:15 10-36VDC M12 3WIRE

X0 -S99 1 =A1+X0/3.04 1002367 PROXIMITY SWITCH M30 F IFM IFM II5910 IIA3015BBPKG/US M30 SN:15 10-36VDC M12 3WIRE

X0 -XP2 1 1016910 CABLE HARNESS RSX40 XP2 1016910 1016910 LEFT GABLE

X0 -XP3 1 1017497 CABLE HARNESS RSX40 XP3 1017497 1017497 RIGHT GABLE

X0 -XP4 1 1016944 CABLE HARNESS RSX40 MAIN 1016944 1016944 CENTRAL HARNESS

X0 -XP30 1 1017006 CABLE HARNESS RSX40 XP30 1017006 1017006 LEFT TO RIGHT GABLE

MACHINE TYPE: SHEET

RSX40 19
Reachstacker
Part List This drawing is copyright, and is
the property of BROMMA CONQUIP AB.
The design an or constructions
contained therein, may not be copied
SERIAL NO.

CHECKED BY:
-
Parts list: (1015624 - 1017006)
CONT.

TOTAL SH.
19
CREATED: 2008-02-04 10:44 or reproduced, whitout the written DRAWN BY:
aveklle PLANT (=) : PLOTTED:
2008-02-04 10:47 DRAWING NO. REV.

consent of the owner.

DRAWING DATE:
2008-02-04 UNIT (+) : FILENAME: 1015444 b
 Bromma Mobile Equipment Manual

Bromma Conquip 6.3-4- March 08 Rev. 00

 Montage- und
Installationshinweise
Mounting and installation
instructions

Mobilsteuerung
ClassicController R 360

CR0020
10 / 2006

DEUTSCH
Sachnr. 7390426 / 02

ENGLISH
CLASSICCONTROLLER CR0020

Safety instructions
This description is part of the unit. It contains texts and drawings
concerning the correct handling of the controller and must be
read before installation or use.
Observe the information of the description. Non-observance of the notes,
operation which is not in accordance with use as prescribed below, wrong
installation or handling can result in serious harm concerning the safety of
persons and plant.
The instructions are for authorised persons according to the EMC and low
voltage guidelines. The controllers must be installed and commissioned by a
skilled electrician (programmer or service technician).
If the unit is not supplied by the mobile on-board system (12/24 V battery
operation) it must be ensured that the external voltage is generated and sup-
plied according to the criteria for safety extra-low voltage (SELV) as this is sup-
plied without further measures to the connected controller, the sensors, and
the actuators.
The wiring of all signals in connection with the SELV circuit of the unit must
also comply with the SELV criteria (safe extra-low voltage, safe electrical sepa-
ration from other electric circuits).
If the supplied SELV voltage has an external connection to ground (SELV
becomes PELV) the responsibility lies with the user and the respective national
regulations for installation must be complied with. All statements in these
operating instructions refer to the unit the SELV voltage of which is not
grounded.
The terminals may only be supplied with the signals indicated in the technical
data or on the unit label and only the approved accessories of ifm electronic
gmbh may be connected.
The unit can be operated within a wide temperature range according to the
technical specification indicated below. Due to the additional self-heating the
housing walls can have high perceptible temperatures when touched in hot
environments.
In case of malfunctions or uncertainties please contact the manufacturer.
Tampering with the unit can lead to considerable risks for the safety of per-
sons and plant. It is not permitted and leads to the exclusion of any liability
and warranty claims.

PAGE 12
 CLASSICCONTROLLER CR0020

Contents
1. Function and features page 13
2. Programming page 13
3. Mounting page 14
4. Electrical connection page 14
5. Maintenance, repair and disposal page 15
6. Declaration of conformity page 15
Technical data (data sheets 1...5)
Dimensions, mechanics, electronics page 16
Operating status (status LED) page 17
Test standards and regulations page 17
Characteristics of the inputs/outputs page 19
Wiring page 20

1. Function and features

The freely programmable controllers of the "ClassicController R 360" series are
rated for use under difficult conditions (e.g. extended temperature range, strong
vibration, intensive EMC interference).
They are thus suited for direct mounting into machines in mobile and rugged
applications. Due to their specification the inputs and outputs are especially rated
for this use. Integrated hardware and software functions (operating system) offer
high protection of the machine.
The controllers can be used as CANopen master.
The controllers "ClassicController R 360" are not approved for safety-rele-
vant tasks in the field of safety of persons.

2. Programming
The application software can be easily created by the user with the ifm program-
ming system "ecolog 100 plus" according to IEC 61131-3.
In addition to the programming system the complete system manual is required
to program the controller.
If this manual is not available, please contact one of the ifm branch offices over-
leaf for your free copy. The system manual (pdf format) can also be downloaded
from the web (www.ifm-electronic.com)..
Request ➔ System manual R 360; English (order no. EC2041)
Internet ➔ Data sheet direct ➔ CR0020 ➔ Additional data
The user is responsible for the safe functioning of the application programs
ENGLISH

which he creates himself. If necessary, he must additionally obtain an

approval according to the corresponding national regulations by the correspond-
ing testing and supervisory organisations.

PAGE 13
CLASSICCONTROLLER CR0020

3. Mounting
In order to expose the controller to the minimum mechanical stress it should
preferably be mounted horizontally or vertically on the mounting panel. The
module must be fixed with four screws to DIN 7500 or DIN 7984 (M5 x L).
If possible, the controller should be mounted in such a way that the cable entry
of the plug points downwards.
As the self-heating of the electronics of the unit is dissipated via the housing, suf-
ficient cooling must be ensured in case of "sandwich-mounting" of controllers.

4. Electrical connection
To guarantee the electrical interference protection of the controller, the
housing must be connected to GND (e.g. to the ground of the vehicle).
To protect the whole system (wiring and controller) the individual electric circuits
must be protected.
Designation Potential Pin no. Fuse
supply voltage sensors/module VBB S 23 max. 2 A T
supply voltage outputs VBB O 05 max. 15 A
supply voltage via relais VBB R 34 max. 15 A

4.1 Interaction between the inputs and outputs within one group of
connections
In the applications the following must be observed as regards the use of the ter-
minals as input and output:
Within one output group inputs and outputs should not be mixed. One output
group is marked by a common VBBX potential.
The background is a possible internal cross-connection of the outputs from the
externally supplied inputs. This may occur unexpectedly if the supply to the out-
puts is switched off externally.
Should a mixture still be carried out for reasons of optimising the terminals, plea-
se inform yourself in detail about the situations described in the system manual
and the restrictions resulting from this. Follow these instructions for your applica-
tion and keep records of this.

PAGE 14
 CLASSICCONTROLLER CR0020

4.2 Laying the supply and signal leads

As a basic principle all supply and signal leads to be laid separately.
Supply and ground leads to the controller and to the sensors / actuators to
be connected via a common neutral point.
Linking connections in the connector is not permitted and can lead to an
incapacitation of men and machines.

supply
= not permissible

VBB S 23
VBB R 34

GND S 01

GND S 01
VBB O 05

GND A 12
GND O 15

GND A 12
GND O 15

sensor nn input output nn load

sensor nn input output nn load

sensor nn input output nn load

controller

5. Maintenance, repair and disposal

As the Controller does not contain any components which must be maintained
by the user, the housing must not be opened. The repair of the controller may
only be carried out by the manufacturer. The disposal must be carried out accord-
ing to the corresponding national environmental regulations.

6. Declaration of conformity
The CE-marking is applied on the basis of the EMC guideline EMC 89/336/EEC
ENGLISH

implemented in the standards EN 61000-6-4 (2001) and EN 61000-6-2 (2001) as

well as the low voltage guideline NS73/23/EEC implemented in the standard EN
61010-1 (2001).

PAGE 15
CLASSICCONTROLLER CR0020

CR0020 e1
226 ±1 15
Mobile controller 43
LED
5,5 200,5 ±1
ClassicController
45°

26
2nd CAN interface
for gateway function

80 ±0,5
according to SAE J 1939

153
Programming
according to IEC 61131-3
Operating voltage
10...32 V DC

Technical data Controller as black box system

for the implementation of a central or decentralised system design

Housing closed, screened metal housing with flange fastening

Dimensions (H x W x D) 153 x 226 x 43 mm
Mounting screw connection by means of 4 M5xL screws according to DIN 7500 or DIN 7984
mounting position horizontal or vertical to the mounting wall
Connection 55-pin connector, latched, protected against reverse polarity, type AMP or Framatome
AMP junior timer contacts, crimp connection 0.5/2.5 mm²
Weight 1.2 kg
Housing / storage temperature – 40...85 °C (depending on the load) / – 40...85 °C
Protection IP 67 (for inserted plug with individually sealed cores e.g. EC2084)
Input/output channels max. 40 (the total number which is available depends
total on the wiring and configuration of the controller)
Inputs max. 40 (corr. to 0 outputs)
possible configurations
Number Signal Version
8 digital for positive sensor signals, with diagnostic capability BL
or analogue 0...10/32 V DC, 0/4...20 mA or ratiometric A
8 digital for positive sensor signals BL
4 digital for positive sensor signals, with diagnostic capability BL
or frequency max. 50 kHz IL
4 digital for positive/negative sensor signals, with diagnostic capability * B L/H
or frequency max. 1 kHz IL
8 digital for positive/negative sensor signals, with diagnostic capability * B L/H
*) only positive sensor signals
with diagnostic capability 8 digital for positive sensor signals, with diagnostic capability BL

Outputs max. 24 (corr. to 16 inputs)

possible configurations
Number Signal Version
8 digital positive switching (High Side), with diagnostic capability BH
or PWM PWM frequency 20...250 Hz PWM
or current-controlled 0,1...4 A PWM I
Abbreviations
8 digital positive switching (High Side), with diagnostic capability BH
A = analogue
BH = binary High Side 4 digital positive switching (High Side), with diagnostic capability BH
BL = binary Low Side or PWM PWM frequency 20...250 Hz PWM
FRQ/CYL = frequency inputs
IH = pulse High Side 4 digital positive/negative switching (High/Low Side) B H/L
IL = pulse Low Side
PWM = pulse width modulation with diagnostic capability
PWM I = current-controlled output (can also be used as H bridge) H bridge
%IWx = IEC address for analogue input
%IX0.xx = IEC address for binary input
%QX0.xx = IEC address for binary output

ifm electronic gmbh • Teichstraße 4 • 45 127 Essen We reserve the right to make technical alterations without prior notice. CR0020 / page 1 16.10.2006

PAGE 16
 CLASSICCONTROLLER CR0020

CR0020 Technical data

Operating voltage UB 10...32 V DC

overvoltage 36 V for t ≤ 10 s
undervoltage detection for UB ≤ 10 V
switching-off in case of undervoltage for UB ≤ 8 V
Current consumption ≤ 160 mA (without external load at 24 V DC)
CAN interface 1 CAN interface 2.0 B, ISO 11898
Baud rate 50 Kbits/s...1 Mbits/s (default setting 125 Kbits/s)
Communication profile CANopen, CiA DS 301 version 4, CiA DS 401 version 1.4
Node-ID (CANopen) hex 7F (= dec. 127)
CAN interface 2 CAN interface 2.0 A/B, ISO 11898
Baud rate 50 Kbits/s...1 Mbit/s (default setting 125 Kbits/s)
Communication profile SAE J 1939 or free protocol
Serial interface RS-232 C
Baud rate 9.6 / 19.2 / 28.8 / 38.4 / 57.6 kBit/s (default setting 9.6 Kbits/s)
Topology point-to-point (max. 2 participants); master-slave connection
Protocol predefined ifm protocol (INTELHEX)
Processor CMOS microcontroller 16 bits C167CS
cycle frequency 20/40 MHz
Device monitoring undervoltage monitoring
watchdog function
check sum test for program and system
excess temperature monitoring
Process monitoring concept Two relays according to EN 954
monitor two groups of 12 outputs each
Program memory 768 Kbytes Flash can be used by the user (+ 832 Kbytes for extended functions)
Data memory 128 Kbytes SRAM, 128 Kbytes Flash
Data memory (protected in case of power failure) 1024 bytes (retain data), 16 Kbytes (general data)
Status indication three-colour LED (R/G/B)
Operating states (Status-LED)
LED colour Status Description
– off no operating voltage
yellow 1 x on initialisation or reset checks
green 5 Hz no operating system loaded
green 2.0 Hz Run
on Stop
red 2.0 Hz Run with error
on fatal error or stop with error

Test standards and regulations

Climatic test Damp heat to EN 60068-2-30, test Db

(≤ 95% rel. humidity, non-condensing)
Salt mist test to EN 60068-2-52, test Kb, severity level 3
Degree of protection to EN 60529
Mechanical resistance Vibration to EN 60068-2-6, test Fc
Shock to EN 60068-2-27, test Ea
Bump to EN 60068-2-29, test Eb
Immunity to conducted interference to ISO 7637-2, pulses 2, 3a, 3b, severity level 4, function state A
to ISO 7637-2, pulse 5, severity level 1, function state A
to ISO 7637-2, pulse 1, severity level 4, function state C
Immunity to interfering fields directive 95/54/EC at 100 V/m (e1 type approval)
and EN 61000-6-2 :2001 (CE)
Interference emission directive 95/54/EC (e1 type approval)
and EN 61000-6-3 :2001 (CE)
ENGLISH

Tests for the approval to BN 411 002 (DIN EN 50155 clause 10.2)
for railway applications

ifm electronic gmbh • Teichstraße 4 • 45 127 Essen We reserve the right to make technical alterations without prior notice. CR0020 / page 2 16.10.2006

PAGE 17
CLASSICCONTROLLER CR0020

CR0020 Characteristics of the inputs

Digital/analogue inputs (B L, A) ■ Voltage inputs

%IW03...10 input voltage 0...10/32 V
%IX0.00...07 resolution 12 bits
can be configured as ... precision ± 1.0% FS
input resistance 50/30 kΩ
input frequency 50 Hz
■ Current inputs
input current 0/4...20 mA
resolution 12 bits
precision ± 1.0% FS
input resistance 400 Ω
input frequency 50 Hz
■ Digital inputs for positive sensor signals, with diagnostic capability *)
switch-on level 0.7 UB
switch-off level 0.4 UB
input resistance 30 kΩ
input frequency 50 Hz
Digital inputs (B L) ■ Digital inputs for positive sensor signals
%IX0.08...11 switch-on level 0.43...0.73 UB
%IX1.00...03 switch-off level 0.29 UB
can be configured as ... input resistance 3.21 kΩ
input frequency 50 Hz
Digital inputs (B L, I L) ■ Digital inputs for positive sensor signals, with diagnostic capability *)
%IX0.12...15 switch-on level 0.7 UB
can be configured as ... switch-off level 0.4 UB
input resistance 2.86 kΩ
input frequency 50 Hz
■ Frequency inputs for positive sensor signals
with diagnostic capability, evaluation with integrated comparator
switch-on level 0.43...0.73 UB
switch-off level 0.29 UB
input resistance 2.86 kΩ
input frequency max. 50 kHz
Digital inputs (B L/H, I L) ■ Digital inputs for positive/negative sensor signals, positive with diagnostic capability*
%IX1.04...07 switch-on level 0.7 UB
can be configured as ... switch-off level 0.4 UB
input resistance 3.21 kΩ
input frequency 50 Hz
■ Frequency inputs for positive sensor signals
with diagnostic capability, evaluation with integrated comparator
switch-on level 0.43...0.73 UB
switch-off level 0.29 UB
input resistance 3.21 kΩ
input frequency max. 1 kHz
Digital inputs (B L/H) ■ Digital inputs for positive/negative sensor signals, positive with diagnostic capability*
%IX1.08...15 switch-on level 0.7 UB
can be configured as ... switch-off level 0.4 UB
input resistance 3.21 kΩ
input frequency 50 Hz
Digital inputs (B L) ■ Digital inputs for positive sensor signals, with diagnostic capability *)
%IX2.00...07 switch-on level 0.43...0.73 UB
konfigurierbar als... switch-off level 0.29 UB
input resistance 3.21 kΩ
input frequency 50 Hz

Test input During the test mode (e.g. programming) the "TEST" connection must be connected
to VBBS (10...32 V DC).
For the "RUN" mode the test input must not be connected.
input resistance 3.21 kΩ
*) NAMUR inputs ■ Digital inputs with diagnostic capability can be used as NAMUR inputs when used
with an external resistor connection.
supply voltage 5...25 V; e.g. ifm NAMUR sensors NT5001...NN5002

ifm electronic gmbh • Teichstraße 4 • 45 127 Essen We reserve the right to make technical alterations without prior notice. CR0020 / page 3 16.10.2006

PAGE 18
 CLASSICCONTROLLER CR0020

CR0020 Characteristics of the outputs

Outputs (B H, PWM, PWM I ) ■ Semiconductor outputs, with diagnostic capability

%QX0.00...07 positive switching (high side), short-circuit and overload protected
can be configured as ... switching voltage 10...32 V DC
switching current max. 4 A
output frequency max. 100 Hz (depending on the load)
■ PWM outputs, diagnosis via current feedback
PWM frequency max. 250 Hz
mark-to-space ratio 1...99 %
resolution depends on the PWM frequency
load current max. 4 A
■ Current-controlled outputs, diagnosis via current feedback
load current 0,1...4 A
load resistance min. 3 Ω (at UB = 12 V DC)
min. 6 Ω (at UB = 24 V DC)
setting resolution 1 mA
control resolution 5 mA
accuracy ± 2% FS
Outputs (B H) ■ Semiconductor outputs, with diagnostic capability
%QX0.08...15 positive switching (high side), short-circuit and overload protected
can be configured as ... switching voltage 10...32 V DC
switching current max. 2 A
output frequency max. 100 Hz (depending on the load)
Outputs (B H, PWM) ■ Semiconductor outputs, with diagnostic capability
%QX1.00, 03, 04, 07 positive switching (high side), short-circuit and overload protected
can be configured as ... switching voltage 10...32 V DC
switching current max. 4 A
output frequency max. 100 Hz (depending on the load)
■ PWM outputs
PWM frequency max. 250 Hz
pulse ratio 1...99 %
resolution depends on the PWM frequency
load current max. 4 A
Outputs (B L/H) ■ Semiconductor outputs, with diagnostic capability
%QX1.01, 02, 05, 06 positive/negative switching (high/low side), short-circuit and overload protected
can be configured as ... switching voltage 10...32 V DC
switching current max. 4 A
output frequency max. 100 Hz (depending on the load)
Overload protection max. 5 minutes (at 100%)
(valid for all outputs)
Internal relay outputs Normally open contacts in series to 2 groups of 12 semiconductor outputs.
for electrically isolated Sustained forcing by means of hardware and additional controlling
deactivation of the outputs by means of user program.
The relays must always be switched without load!
total current max. 12 A per group
switching current 0.1...15 A
overload current 20 A
number of operating cycles ≥ 10 6 (without load)
switching-time constant ≤ 3 ms
Output Error ■ Semiconductor output, positive switching (high side)
switching voltage 10...32 V DC
switching current max. 100 mA
overload current 0.5 A
switching function OFF (0 V) in case of an error
Abbreviations
A = analogue
BH = binary High Side
BL = binary Low Side
FRQ/CYL = frequency inputs
IH = pulse High Side
IL = pulse Low Side
PWM = pulse width modulation
PWM I = current-controlled output
ENGLISH

%IWx = IEC address for analogue input

%IX0.xx = IEC address for binary input
%QX0.xx = IEC address for binary output

ifm electronic gmbh • Teichstraße 4 • 45 127 Essen We reserve the right to make technical alterations without prior notice. CR0020 / page 4 16.10.2006

PAGE 19
CLASSICCONTROLLER CR0020

ANSCHLUSSBELEGUNG / wiring / branchement

Pin Potential Bezeichnung / description Bemerkung / note
23 VBB S (10...32 V DC) Versorgung Sensoren und Modul / supply sensors and module
05 VBB O (10...32 V DC) Versorgung Ausgänge / supply outputs relaisgeschaltet / relay switched (1)
34 VBB R (10...32 V DC) Versorgung über Relais / supply via relay relaisgeschaltet / relay switched (2)
01 GND S Masse Sensoren und Modul / ground sensors and module
15 GND O Masse Ausgänge / ground outputs
12 GND A Masse Analogeingänge / ground analogue outputs
CAN, RS-232, ERROR, TEST
Pin Potential Bezeichnung / description Bemerkung / note
14 CAN 1 H CAN-Interface 1 (High)
32 CAN 1 L CAN-Interface 1 (Low)
26 CAN 2 H CAN-Interface 2 (High) SAE J 1939
25 CAN 2 L CAN-Interface 2 (Low) SAE J 1939
33 GND Masse / ground (RS-232/CAN)
06 RxD RS-232 Interface (Programmierung / programming) Pin 03, PC D-Sub (9 pin)
07 TxD RS-232 Interface (Programmierung / programming) Pin 02, PC D-Sub (9 pin)
13 ERROR Fehlerausgang B H / error output B H
24 TEST TEST-Eingang / test input
EIN-/AUSGÄNGE / inputs/outputs / entrées/sorties
Pin EINGÄNGE Konfiguration AUSGÄNGE Konfiguration diagnosefähig* relaisgeschaltet
pin INPUTS configuration OUTPUTS configuration diagnostic capability* relay switched
INPUT / OUTPUT
08 %IX0.00 / %IW03 BL A – – • / –
27 %IX0.01 / %IW04 BL A – – • / –
09 %IX0.02 / %IW05 BL A – – • / –
28 %IX0.03 / %IW06 BL A – – • / –
10 %IX0.04 / %IW07 BL A – – • / –
29 %IX0.05 / %IW08 BL A – – • / –
11 %IX0.06 / %IW09 BL A – – • / –
30 %IX0.07 / %IW10 BL A – – • / –
44 %IX0.08 BL %QX0.00 BH PWM PWM I – / • VBB O (1)
45 %IX0.09 BL %QX0.01 BH PWM PWM I – / • VBB O (1)
46 %IX0.10 BL %QX0.02 BH PWM PWM I – / • VBB O (1)
47 %IX0.11 BL %QX0.03 BH PWM PWM I – / • VBB O (1)
20 %IX0.12 BL IL (FRQ 0) – – • / –
02 %IX0.13 BL IL (FRQ 1) – – • / –
21 %IX0.14 BL IL (FRQ 2) – – • / –
38 %IX0.15 BL IL (FRQ 3) – – • / –
36 %IX1.00 BL %QX0.04 BH PWM PWM I – / • VBB R (2)
54 %IX1.01 BL %QX0.05 BH PWM PWM I – / • VBB R (2)
17 %IX1.02 BL %QX0.06 BH PWM PWM I – / • VBB R (2)
53 %IX1.03 BL %QX0.07 BH PWM PWM I – / • VBB R (2)
19 %IX1.04 B L/H IL (CYL 0) – – • / –
55 %IX1.05 B L/H IL (CYL 1) – – • / –
18 %IX1.06 B L/H IL (CYL 2) – – • / –
37 %IX1.07 B L/H IL (CYL 3) – – • / –
39 %IX1.08 B L/H %QX0.08 BH • / • VBB O (1)
03 %IX1.09 B L/H %QX0.09 BH • / • VBB O (1)
40 %IX1.10 B L/H %QX0.10 BH • / • VBB O (1)
22 %IX1.11 B L/H %QX0.11 BH • / • VBB O (1)
41 %IX1.12 B L/H %QX0.12 BH • / • VBB O (1)
42 %IX1.13 B L/H %QX0.13 BH • / • VBB O (1)
43 %IX1.14 B L/H %QX0.14 BH • / • VBB O (1)
04 %IX1.15 B L/H %QX0.15 BH • / • VBB O (1)
48 %IX2.00 BL %QX1.00 BH PWM • / • VBB R (2)
49 %IX2.01 BL %QX1.01 B H/L H-Bridge • / • VBB R (2)
31 %IX2.02 BL %QX1.02 B H/L H-Bridge • / • VBB R (2)
50 %IX2.03 BL %QX1.03 BH PWM • / • VBB R (2)
51 %IX2.04 BL %QX1.04 BH PWM • / • VBB R (2)
52 %IX2.05 BL %QX1.05 B H/L H-Bridge • / • VBB R (2)
16 %IX2.06 BL %QX1.06 B H/L H-Bridge • / • VBB R (2)
35 %IX2.07 BL %QX1.07 BH PWM • / • VBB R (2)
Note the double pin connection of inputs/outputs. *) only positive sensor signals with diagnostic capability

ifm electronic gmbh • Teichstraße 4 • 45 127 Essen We reserve the right to make technical alterations without prior notice. CR0020 / page 5 16.10.2006

PAGE 20
 Bromma Mobile Equipment Manual

6.4 Repair and adjustments (REP)

To ensure safe and reliable spreader operation, it is impotant

to follow the instructions below and only use Bromma spare
parts (from your reach stacker manufacturer) when replacing
components.

HAZARD! Always turn off the reach stacker engine before

work is carried out !

The spreader shall only be operated and serviced by

authorized personnel.
Contents:

REP 01 Twistlocks
REP 02 Glide plates Sideshift

REP 03 Glide plates Main Frame

REP 04 Telescopic Beam units
REP 05 Telescopic motor
REP 06 Telescopic chains
REP 07 Adjusting Telescopic sensor
REP 08 Glide plates telescopic beams
REP 09 Rotation

REP 10 Cables in cable chain

REP 30 Twistlock Linkage

REP 41 Downloading software

REP 42 Tuning telescopic position

Initial Actions
Place the main frame of the spreader on trestles or similar
devices in such a way that the inside of the frame and end
beams are accessible.
Also ensure there is enough space on both ends to allow the
spreader to telescope to 40 foot position.

Read through the warnings and safety precautions in Chapter

1.

Bromma Conquip 6.4-1- June 09 Rev. 02

 Bromma Mobile Equipment Manual

REP 01. Twistlocks

M12 Nut
M8 nut
Dismounting Twistlock Pin Washer
1. Dismout the link by removing the M12 nut and washer
Link

2. Remove the M8 screw and nut from the top of the twistlock.
Twistlock
3. Grab hold of twistlock head. nut
M8 screw
4. Slack off the twistlock nut.
Guide
5. Lower the twistlock pin and guide block. block

6. Do not lose the twistlock pin key. Twistlock

head
Mounting
1. Perform the steps above in the reverse order.
Distance between top of twistlock head
and bottom of guide block
2. Carry out the adjustment below before mounting the M8 1 -2 mm
screw and nut.

3. Lubricate according to instructions in chapt. 6.1

Checking the Float

1. Grab hold of the twistlock head.
2. Push or pull the twistlock to one of the corners.
3. Ensure the guide block is touching the twistlock
housing bottom plate. If not, the twistlock needs to be
adjusted /lowered
.4. If the twistlock is touching the bottom plate, press the
twistlock upwards while holding it in the corner. Twistlock
5. The twistlock should be moving up slightly. If it nut
moves a lot, adjust it higher.
Key
6. If the twistlock does not move at all, it needs to be Spherical
adjusted down. washer

Adjusting
1. Remove the M8 screw from the top of the twistlock.
2. To lower the twistlock, loosen the twistlock nut
Twistlock
slightly. To raise the twistlock, tighten the nut. pin
The distance between the top of twistlock head and the
bottom of guide block 1 -2 mm
3. Recheck the float of the twistlock.
4. Reinstall the M8 screw.

Bromma Conquip 6.4-2- June. 09 Rev. 02

 Bromma Mobile Equipment Manual

Failure to properly adjust the twistlock will greatly reduce the

life of the twistlock.

Checking the wear of the twistlock pin

1. Remove and clean the twistlock pins

Areas for 2. Check that there are no cracks (or other faults) in the
checking threads or heads of the twistlock. Use for instance
for cracks
penetrating fluid to detect fissures.

3. Replace the twistlock pins and nuts if cracks are detected.

4. Check the wear of the twistlock pin heads. Replace if

Max necessary.
4 mm
5. Reassemble and lubricate the twistlocks

Removing Sensors
1. Unscrew the cable connection from the sensor.

2. Loosen the two screws on the switch attachment.

3. Remove the sensor.

Signal cable
connection
Installing Sensors
1. Perform the steps above in the reverse order, using blue
Loctite to the cable connection.

2. The distance between sensor face and flag is

approximately 5-6 mm. Check the sensor by grabbing the
twistlock head and moving it around in different
Sensor
positions. If the signal is lost, adjust the sensor closer to its
flag. Make sure the flag does not come in contact with the
sensor.

Bromma Conquip 6.4-3- June 09 Rev. 02

 Bromma Mobile Equipment Manual

REP 02 Glide plates Sideshift

Sideshift means to move the spreader sideways. The
spreader can be sideshifted ± 800 mm from the middle
position. Control valve attachment pressurises the sideshift
cylinders which push the spreader's main frame in relation
to the lift boom.

Glide plates sideshift frame, checking

1. Remove cover plate, spacer plate and glide plate.

2 .Measure glide plate's thickness. Should be at least 25mm.

Glide plates
3. Check the glide plate's clearance by measuring the
distance between the glide plate and the edge for the
cover plate. Clearance should be 1 mm. Fit/remove
spacer plates until the distance is correct.

4. Fit the cover plate.

5. Repeat steps 1–4 on the other glide plates.

Lower glide plates sideshift frame, checking

Measuring the clearance
1. Place axle stands or similar under the telescopic beams
and lower the spreader axle stands so that the sideshift
frame's lower glide plates can be accessed.

2 .Turn off the engine and the main electrical power.

3 .Place spacers between cross beam and the spreader's

main frame on both cross beams.
Spacer
4. Measure the thickness of the glide plates.
Thickness should be at least 15 mm. Check that the
glide plates are equally worn. Cross beam

5. Remove the spacer.

6. Turn on the main electric power and start the engine.

7. Lift the attachment and remove the stands.

Bromma Conquip 6.4-4- June. 09 Rev. 02
 Bromma Mobile Equipment Manual

REP 03 Glide plates Main frame, Checking

1. Park the machine with the spreaderas far down as possible
and run the telescoping in so that 40 cm remain to the 20-
foot position.

2. Turn off the engine and the main electrical power.

3. Take the strain off the glide plate in question.

Attaching bolts
Take the strain off the lower glide plates by lifting the
spreader beam at the outside edge or by using wedges to
change the telescopic beam's position on the spreaders
main beam.

4. Remove the attaching bolts for the glide plate's bracket.

5. Remove the guide plate's guide pin.

6 . Pull out the glide plate with spacer plate and bracket.

7. Measure the glide plate's thickness, change if needed.

Thickness should be at least 10 mm.
Glide plate brackets
8. Place the glide plate in the correct position.
Check the clearance between spreader beam and glide
plate. Clearance should be max. 1 mm with all glide plates
mounted. Fit/remove spacer plates until the distance is correct.

9. Fit the glide plate's bracket

10. Fit the glide plate's guide pin.

11. Repeat steps 3–10 on the other glide plates.

12. Start the machine and check the spreading function. Try
NOTE! lifting a container and check that the telescopic beams do
Excessive clearance may result in not have too much clearance.
damage to the telescopic beams
when load handling.
Guide pin
Attaching bolts

Glide plate

Glide plate bracket

Bromma Conquip 6.4-5- June 09 Rev. 02

 Bromma Mobile Equipment Manual

REP 04 Telescopic beam units

Telescoping means to change the width between the twistlocks.
Telescoping has two 20- and 40-foot stops. Stops at other
distances are available as an option, e.g., 30-foot stop.
Control valve attachment pressurizes Valve block
telescoping motor which directs the pressure to the
telescoping motor. The telescoping motor pulls the
spreader chains that pull the telescopic beams in and out.
Telescoping is controlled by Control lever. Inductive
position sensors indicate the telescopic units' position.

Damping means that the speed of functions is reduced

automatically near end-positions. Three seconds after
damping has been activated the function is interrupted.
This results in less stress on mechanical parts at stops in
end-positions.
The position sensor senses when damping is to be
activated. When damping is activated the valid control
unit reduces the control current to the solenoid valve for
Telescopic Beam Unit
the function in question. (TBU)

Cable chain
Chain

Main beam service

plate

Main beam

NOTE!
It is not necessary to dismount the
TBUs when checking or replacing
the chains.

Bromma Conquip 6.4-6- June. 09 Rev. 02

 Bromma Mobile Equipment Manual

Dismounting of TBU (Telescopic beam unit)

1. Run the spreader to 20’ position

2. Turn off the engine and the main electrical power.

3. Loosen the cable chain from the end beams.

4. Loosen the four signal cables.

5. Loosen the two hydraulic hoses. (Plug the ends).

6. Remove the chain in both ends. Fix the chains on the

TBUs with straps.

7. Loosen the two screws and pull out the lower glide plate.

8. Remove the top glide plate.

9. Use a fork lift truck to pull out the TBU. Pull out until
the chain connection can be released.

10.To totally remove the TBU, place a support between

the forks under the TBU to prevent it from falling.
See also REP 10, Cables in cable chain.

Assembling the TBU

1. Perform the steps above in the reverse order.

REP 05 Telescoping motor oil change

Filling Level glass
1. Remove the drain plug
2. Remove and clean the level glass.
3. Fit the drain plug when all oil has drained. Make sure that
the seal washer for the drain plug is installed
4. Fill oil until the level can be seen in the level glass (fill
through breather hole).

Read the safety instructions for oil before

performing REP 05

Drain plug

Bromma Conquip 6.4-7- June 09 Rev. 02

 Bromma Mobile Equipment Manual

REP 06 Telescoping chains, checking/adjusting

1. Before adjusting, the clearance between the glide plates
and the telescoping beams must be checked. See REP 03.
Otherwise the chain's mountings will be damaged. Also
check/adjust the sensor according to REP 07 next page.
Telescopic
Beam Unit
2. Start the engine and telescope the spreader to the 20-foot (TBU)
position. Turn off the engine.
Pulley
3. Check the C-C measurement between the twistlocks. wheel
C-C 20-foot: 5852±3 mm
Check that both spreader beams run against the 20-foot
stop (s/n 11448 and earlier). Check that the distance
between (the telescopic beam rear end and the gearbox/

C-C 40-foot: 11984±3 mm

C-C 20-foot: 5852±3 mm
pulley wheel mounting plate) is at least 3 mm.
3 mm Chain

Telescoping
motor/
4. If needed, adjust the distance by swapping shims gearbox
between the right and the left 20-foot stop. (Do not
remove or add).

5. Start the engine and telescope to the 40-foot position.

Turn off the engine.

6. Check the C-C measurement between the twistlocks.

C-C 40-foot: 11984±3 mm

7. If needed, adjust the 40-foot stops (3 mm between beam

and stop).
3 mm

Chain tensioner

Bromma Conquip 6.4-8- June. 09 Rev. 02

 Bromma Mobile Equipment Manual

8. Dismount the service plates on the main beam.

9. Wait for two minutes and check the tension of the

chains. Measure how much the chain can be pushed in
/pulled out at the service openings. When the chain is
pushed in /pulled out at the left side of the service
opening with a force of 100 N, it should move 6–8 mm
from resting position.

10. If needed, adjust the tension of the chains. Start the

engine and telescope until the chain tensioner is visible
in the service opening. Adjust the chain max. 2 mm at
each time /side.

Telescopic 6-8 mm
Beam Unit
(TBU)

Pulley
Service
wheel
opening
C-C 35-foot: 10454±3 mm
C-C 30-foot: 8918±3 mm

11. Repeat steps 9–10 until the chain tension is correct.

Chain
12. If the machine is equipped with 30-foot or 35-foot
stops: Start the engine and telescope to the 30-foot
or 35-foot position. Turn off the engine and check the
C-C measurement between the twistlocks.
C-C 30-foot: 8918±3 mm
C-C 35-foot: 10454±3 mm
Check the distance at 30/35-foot position when
telescoping from both 20-foot and 40-foot positions.
Telescoping
motor/
gearbox 13. Check the chain tensioner´s vertical position so that the
chain runs straight towards the chain wheel

14. Brush lubrication grease on the spreader chain.

15. Remount the service plates to the spreader’s main frame.

Bromma Conquip 6.4-9- June 09 Rev. 02

 Bromma Mobile Equipment Manual

REP 07 Adjusting the sensor

1. Adjust the analog sensor to a distance of 2-3 mm from

the top of the flag. See figure below.

2-3 mm

Installing Telescopic Positions

1. Tune the spreader. (s/n 11459 and earlier).

2. Run the spreader to the 40 foot position.

3. Measure actual distance. C-C 40-foot:

11984±3 mm

4. Run the spreader to the 20 foot position

.
5. Measure actual distance. C-C 20-foot:
5852±3 mm

6. Adjust the sensor if needed.

Repeat the steps 1-6 until correct
values are achieved.

7. Take control measures of the 30

and the 35 foot positions.

Fault Finding
1. Check that the sensor is not damaged or loose.

2. Check that the distance from the top of the flag to the
sensor is 2-3 mm.

3. Check that the flags are not damaged or loose.

4. Check the C-C measurement between the twistlocks.

C-C 20-foot: 5852±3 mm
Check that both spreader beams run against the 20-foot 2866
1433
stop (s/n 11448 and earlier). Check that the distance 655
between (the telescopic beam
rear end and the gearbox/-
pulley wheel mounting plate)
is at least 3 mm

5. Check the tension of the chain.

Bromma Conquip 6.4-10- June. 09 Rev. 02
 Bromma Mobile Equipment Manual

REP 08 Glide plates telescopic beams

1. Park the machine with the spreader as far down as
possible and the telescoping beams fully run in.

2. Turn off the engine and the main electrical power.

3. Take the strain off the valid glide plate. The glide
plates can be unloaded by lifting the telescoping beam
in the outer edge or by using wedges to change the
telescoping beam position in the spreader main frame.

4. Remove the attaching bolts for the glide plate's bracket.

5. Remove the guide plate's guide pin.

6. Pull out the glide plate with spacer plate and bracket.

7. Measure the glide plate's thickness, change if needed.

Thickness should be at least 10 mm.

8. Place the glide plate in the correct position. Check the

clearance between the telescoping beam and glide plate.
The clearance must be less than 1 mm with all glide
plates fitted. Use a spacer plate to adjust the clearance.

9. Fit the slide plate's bracket.

10. Fit the glide plate's guide pin.

11. Grease the glide surface on the

telescoping beam.

12. Start the machine and check

the telescoping function.
Try lifting a container and
check the telescoping beams'
clearance in the spreader's
main beam.

Bromma Conquip 6.4-11- June 09 Rev. 02

 Bromma Mobile Equipment Manual

REP 09 Rotation
The spreader can be rotated +195° -105° in relation to the
machine.
Control valve attachment pressurizes Valve block rotation
motor. Valve block rotation motor directs pressure to the
rotation motor, which rotate the spreader. Rotation is
controlled with the Control lever. The voltage signal controls
direction and speed (clockwise or counter-clockwise).

Disc brake's
level glass
Disc brake's
filling plug

Planetary gear's
Disc brake's level glass
drain plug
Planetary gear's
filling plug

Planetary gear's
drain plug

Read the safety instructions for

oil before performing REP 09

Oil rotation motor unit, changing

1. Remove the planetary gear's drain plug and lead the oil
into the receptacle. Remove the planetary gear's filler plug
for faster draining.

2. Remove and clean the planetary gear's level glass while the
oil drains.

Bromma Conquip 6.4-12- June. 09 Rev. 02

 Bromma Mobile Equipment Manual

3. Fit the level glass and drain plug.

4. Fill new oil in the planetary gear through the filling point
until the level is directly opposite the level glass.
For volume and grade, see Chapter 3 Technical data.

5. Remove the disc brake's drain plug and lead the oil
into the receptacle.
Remove the disc brake's filler plug for faster draining.

6. Remove and clean the disc brake's level glasswhile

the oil drains.

7. Fit the level glass and drain plug.

8. Fill new oil in the disc brake through the filling point until
the level is directly opposite the level glass. For volume
and grade, see section Chapter 3 data.

Bromma Conquip 6.4-13- June 09 Rev. 02

 Bromma Mobile Equipment Manual

REP 10 Cables in cable chain

Initial Actions
1. Run the spreader to 40 foot position
Main beam
2. Disconnect the power. Cable chain

Removing cables or hoses in cable chain

1. Dismount the cable chain attachment from the end beam..

2. Disconnect the cable /hose from its fitting in the end beam.

3. Disconnect the cable /Hose from its main beam fitting.

(Plug the hose to avoid oil leakage)

4. Remove or dismount valid straps or cable clamps.

5. Pull out the cable /hose through the cable chain and the
cable bar from the end beam connection.

Assembling cables or hoses in cable chain

1. Perform the steps above in the reverse order.

2. Ensure the hoses /cables

Cable chain
are not too strained inside attachment
the cable chain. Cable chain

End beam

REP 30 Twistlock Linkage

Initial Actions
1. Disconnect the power.

2. Force the landing pins to their upper position by prying

them upwards with for example an adjustable wrench
until the bolthead of a M6 Screw can be placed
between the blocking piece and the spacing sleeve.
(See Chapter 4, Start up procedures).
Bromma Conquip 6.4-14- June. 09 Rev. 02
 Bromma Mobile Equipment Manual

M12 nut
Linkage rod

Cotter pin
Spacer

Twistlock
cylinder Twistlock
arm

Sensor flag

Removing the twistlock linkage

1. Dismount the cotter pin and the spacer from the trunnion
on the linkage rod.

2. Raise the piston end of the twistlock cylinder and pull it aside.

3. Remove the M12 nut from the twistlock arm trunnion in

both ends of the end beam.

4. Raise the linkage rod from the twistlock arm trunnions and
pull out the rod trough the opening in one of the short ends
of the end beam. Try to rotate the rod if the sensor flag is
obstrtucting. If the spreader is equipped with fixed guide
arms covering the end beam opening, the guide arms must
be removed.

5. Proceed with the steps 1-4 for the opposite end beam linkage.
Linkage rod

Guide arm End beam

Assembling the twistlock linkage

6 mm 1. Perform the steps above in the reverse order.

Adjusting the twistlock linkage

The linkage is calibrated in factory. Only adjustment needed
is the distance between the flag on the linkage rod and the
heads of the sensors. When the Twistlock cylinder is in its end
positions, the distance between the flag and the valid sensor
head should be 6 mm.

Retighten all screws and test the function.

See also REP 01, Twistlocks
Bromma Conquip 6.4-15- June 09 Rev. 02
 Bromma Mobile Equipment Manual

REP 41 Downloading software

Installing Download software:

Unzip and Double-click ‘Install_RSX40_Download.exe’

and follow instructions

Downloading software:

Connect Laptop to IFM Control Unit with RS232 and

Start Download.exe

1. Select interface RS232 and set Parameters according

to picture

2. Select the Com Port used for RS232 communication

3. Press ‘Open File’ and select ‘CVS_xxxxxx.H86’

4. Press ‘Download’ and wait for download OK

5. Press ‘Run’ to start the controller

REP 42 Tuning telescopic position

Instructions for telescope tuning activation:

The tuning can be activated during 120 sec from powering

on the Control Unit
Permit for telescoping must be met (not landed and
unlocked )

1. Give command Expand and SideShift Left for 10 -

13 sec
2. Release Both Commands and wait for 5-7 sec

3. Give Command Retract and SideShift Right for 10

-13 sec
4. When they are released the tuning begins

The Tuning automatically expands for 30 sec reaching

40ft end stop, then retract for 30 sec reaching 20ft end
stop.

Bromma Conquip 6.4-16- June. 09 Rev. 02

 Bromma Mobile Equipment Manual

6.5 Fault finding RSX40

HAZARD! Always disconnect the power supply before work is

carried out !

The spreader shall only be operated and serviced by authorized

personnel.

Do not loosen any hoses, fittings or other hydraulic components

while the system is under pressure!

6.5.1 Fault finding in hydraulic system

Symptom Possible reason Action

Twistlocks do not operate No electrical supply to Check the manual operation

solenoids, or faulty solenoid of the solenoid valve.
coils.

Mechanical interference. Check that there are no

obstructing objects in the
twistlock corner, which may
interfere with the twistlock
movement.

Insufficient hydraulic Check pressure from DCV,

pressure . it should be according to
hydraulic schematic.

Unusual system pressure. Check that the pump

pressure is correct.

When valve is operated Check pressure relief valve.

manually, the pressure does If it decreases, check the
not remain at working seals in the cylinder.
pressure.

6.5-1- Febr 09 Rev. 01 Bromma Conquip

 Bromma Mobile Equipment Manual

Symptom Possible reason Action

Note! To carry out the twistlock function test, the

blocking pins must be in up position. See Chapter
4 Start Up Procedures.

Twistlock lock solenoids must remain energized at

all times when the twistlock ”Lock command”
is selected

Bromma Conquip 6.5-2- Febr 09 Rev. 01

 Bromma Mobile Equipment Manual

6.5.2 Fault finding in electrical system

Symptom Possible reason Action

Twistlocks will not lock/ Pump stopped Check pump procedure.

unlock (See the reach stacker manual)

The spreader is fitted with Check that the spreader is

the safety feature to only correctly landed on the
work with all four landing container.
pin sensors actuated.

Check leads from plugs to Repair or replace.

solenoid.

Timer is set wrongly (if Replace if timer is faulty,

equipped with timer ). otherwise, reset to 0.5 or 2
seconds.

Check blokcing circuit. Check sensors, and either

readjust or replace them.

Double-check the
connections.

Check if fault is hydraulic by Refer to the hydraulic

operating valve by hand. section.

Correct supply to solenoid Replace solenoid.

(if yes).

Telescoping will not start .

There are 2 modes; Pulse
and Constant.
- Pulse, if telescoping is
moving any cmd given will
stop the telescoping.
- Constant, the cmd must be
held . When released, the
telescoping will stop.

The spreader has been If retract cmd is given, after

knocked out of position, and 2 sec the telescoping will
it think it is in 20 ft, but is not. start trying to retract.

Same for the 40 ft position

6.5-3- Febr 09 Rev. 01 Bromma Conquip

 Bromma Mobile Equipment Manual

Symptom Possible reason Action

Rotation will not operate. Insufficient hydraulic Check pressure from

pressure . directional control valve.
It should be according to
hydraulic schematic.

Unusual system pressure.

Check that the pump
pressure is correct.

When valve is operated

manually, the pressure does Check pressure relief valve.
not remain at working If it decreases, check the
pressure. hydraulic motors.

Damaged sensors or cables

/connectors Check sensors and cables.
Replace if needed.

Sideshift will not operate. Insufficient hydraulic Check pressure from

pressure . directional control valve.
It should be according to
hydraulic schematic.

Unusual system pressure. Check that the pump

pressure is correct.

When valve is operated Check pressure relief valve.

manually, the pressure does If it decreases, check the
not remain at working seals in the cylinders.
pressure.

Damaged sensors or cables Check sensors and cables.

/connectors Replace if needed.

Bromma Conquip 6.5-4- Febr 09 Rev. 01

 Bromma Mobile Equipment Manual

6.5.3 RSX40 Emergency messages

The emergency message sent from the spreader, our error codes
and sub codes, are put in the 5 manufacturer specific bytes in the
emergency message. Unfortunately, error code and sub code
cannot both fit into the 5 bytes since they are both 32-bit values.
Therefore, the protocol for the emergency messages looks like
this:

Byte 0, 1 : Error code according to the DS444 standard

(NOTE!, this has nothing to do with Bromma error codes from the
list below)

Byte 2 : Error register according to DS301

Byte 3 : Sequence number. Even number means that byte

4,5,6,7 contains an error code. Odd number means that byte
4,5,6,7 contains a sub code. In case of a sub code, it belongs to
the error with the sequence number (X - 1) where X is the
sequence number for the sub code. The sequence number is
increased for every error that occurs, and wraps around after
reaching 255. An emergency message containing an error code
may or may not be followed by an emergency message containing
a sub code.

Byte 4,5,6,7 : If byte 3 is even: the error code, if byte 3 is odd:

the sub code.

Example:

6.5-5- Febr 09 Rev. 01 Bromma Conquip

 Bromma Mobile Equipment Manual

Bromma Conquip 6.5-6- Febr 09 Rev. 01

 Bromma Mobile Equipment Manual

7.Spare Parts Indital

To ensure the function and safety of the Bromma Mobile
Equipment sprerader RSX40 it is imporant to use only
recommended Bromma spare parts.

7.1 How to Order Spare Parts

All ordering of Bromma spare parts for mobile equipment must be
made from the Reach stacker manufacturer. See your Reach
stacker manual.

7.2 How to return Parts

See your Reach stacker manual.
7
7.3 Spare Parts list
1

6 4

9
2

3
6
5

1 Rotator 8
2 Sideshift carriage
3 Side shift cylinder
4 TBU Mounting
5 Chain Assy
6 Glide plate Assy
7 Chain Wheel Assy
8 Twistlock Assy
9 Customized equipment

Electrical parts see Chapt. 6.2

Hydraulic parts see Chapt 6.3

7-1- Febr 09 Rev. 01 Bromma Conquip

 Bromma Mobile Equipment Manual

1. Rotator
BOOM SHAFT MOUNTING

22
19
18
20
21

GREASE NIPPLES 22 23
12
9
HYDRAULIC MOTOR MOUNTING 10

4
6

13
3 BEARING SLEAVE MOUNTING 7
5

DAMPING CYLINDER PIN

1
17
16
14
15
11 3 11
13

Bromma Conquip 7-2- Febr 09 Rev. 01

 Bromma Mobile Equipment Manual

1. Rotator

Pos. Qty Bromma Part No. Indital Part No. Title Title2 Kit
1014176 ROTATOR ASSEMBLY RSX 40
1 1,00 1013782 SLEW BEARING ROLLIX No. 06-1116-00
2 1,00 1014175 ROTATOR TOP MACHINED, RSX 40
3 76,00 74651 WASHER M20 HB 350 DIN 6916
4 2,00 1013784 GEARBOX RR510SS + RF5/130, RSX 40
5 16,00 75055 NUT LOC-KING M12 DIN 985, FZB, CLASS 8
6 8,00 75607 SCREW M6S 12X 40 FZB 8.8
7 24,00 70538 WASHER BRB 13X24X2 FZB HB200
8 16,00 78407 SCREW M6S 12X 60 FZB 8.8
9 4,00 76458 SCREW MC6S 12X 35 FZB 8.8
10 4,00 75295 WASHER NORD-LOCK M12 GK GLUED
11 76,00 1016338 SCREW M6S 20x150 CLASS 10.9, DIN 931
12 2,00 1027833 DANFOSS OMP 250 151-0316, RSX 40
13 76,00 1016337 NUT M6M M20 CLASS 10, DIN 934
14 2,00 1016599 SPACER DIA 45/40 L=21
15 2,00 1016597 SHAFT DIA 45/40/M36, RSX 40
16 2,00 78390 WASHER 37x68x5 FZB, SMS 71
17 2,00 1016603 NUT LOC-KING M36 FZB, CLASS 8
18 2,00 1016606 LOCKING KEY 40x20 L=196, RSX 40
19 2,00 1016605 SHAFT DIA 140/120 L=222, RSX 40
20 4,00 70918 WASHER NORD_LOCK M16 CHROMATE
21 4,00 70548 SCREW M6S 16x55 FZB 8.8, ISO 4014
22 6,00 76332 GREASE FITTING KR1/8 STRAIGHT
23 1,00 1014106 PIPE GREASING MOUNT RSX 40

7-3- Febr 09 Rev. 01 Bromma Conquip

 Bromma Mobile Equipment Manual

2. Sideshift carriage

1
21, 26

18

19

22
23
24
25

2
14

16
5 15
13
11
12
10
4 9
7
6
17 3

Bromma Conquip 7-4- Febr 09 Rev. 01

 Bromma Mobile Equipment Manual

2. Sideshift carriage
Pos. Qty Bromma Part No. Indital Part No. Title Title2 Kit
1014193 CARRIAGE MOUNTING RSX 40
1 0,00 1014192 TBU MOUNTING RSX 40
2 0,00 1014177 ROTATOR AND CARRIAGE ASSEMBLY, RSX 40
3 2,00 1013861 BEAM LOWER SUPPORT MACHINED, RSX 40
4 2,00 1013854 TIGHTENING BAR RSX 40
5 4,00 1013853 STUB AXLE RSX 40
6 4,00 1013852 SHIM t=1,5 RSX 40
7 4,00 1013820 SLIDE PIECE RSX 40
8 4,00 1013851 BEARING 70/75/85X35 WF-WB802 RSX 40
9 8,00 1013864 PLANE NUT RSX 40
10 8,00 78140 SCREW MF6S 10X 25 FZB 10.9
11 4,00 1007965 WASHER NORD_LOCK M30 CHROMATE
12 4,00 74686 NUT LOC-KING M30 DIN 985 FZB
13 4,00 1013839 SPRING PIN 8x40 FRP DIN 1481
14 4,00 1007967 SCREW MC6S 16x60 CLASS 12.9, ISO 4762
15 4,00 75296 WASHER BRB 17x30x3 FZB, HB200, SMS 70
16 4,00 74955 NUT LOC-KING M16 DIN 985, FZB, CLASS 8
17 4,00 1013866 GREASE NIPPLE 1/8 IN 519-F 45°
18 4,00 1013862 SLIDE PIECE RSX 40
19 16,00 1007966 SCREW MC6S 10x70 FZB, CLASS 8.8, ISO 4762
21 16,00 75119 NUT LOC-KING M10 DIN 985, FZB, CLASS 8
22 8,00 1013817 SLIDE PIECE RSX 40
23 15,00 1013819 SHIM t=2 RSX 40
24 10,00 1013863 SHIM t=1 RSX 40
25 8,00 1023587 COVER ASSEMBLY RSX 40
26 16,00 75294 WASHER BRB 10,5x22x2 FZB, HB200, SMS 70

7-5- Febr 09 Rev. 01 Bromma Conquip

 Bromma Mobile Equipment Manual

3. Side shift cylinder

3 4 5 6 7

8
6
4 5
7
3

9 10

Bromma Conquip 7-6- Febr 09 Rev. 01

 Bromma Mobile Equipment Manual

3. Side shift cylinder

Pos Qty Bromma Part No. Indital Part No. Title Title2 Kit
1014194 CYLINDER MOUNTING RSX 40
1 0,00 1014193 CARRIAGE MOUNTING RSX 40
2 2,00 1016856 HYDR. CYLINDER CROMAX-C DA 100/ 63x1600, RSX 40
3 4,00 1013808 SHAFT Ø50 RSX 40
4 8,00 1013809 SGA 50x2 DIN 471
5 8,00 1013787 SGH 75x2.5 DIN 472
6 8,00 1013807 SPACING RING Ø50 RSX 40
7 4,00 1013786 BEARING GE 50 UK 2RS RSX 40
8 2,00 1018764 COVER PLATE RSX 40
9 8,00 75365 SCREW M6S 8X 16 FZB 8.8
10 8,00 75328 WASHER BRB 8,4x16x1,5 FZB, SMS 70

7-7- Febr 09 Rev. 01 Bromma Conquip

 Bromma Mobile Equipment Manual

4. TBU Mounting

MAIN FRAME PULLEYSIDE

34

MAIN FRAME GEARSIDE

38 21 23 22 7 6 29
25
17 6
29
6
29
16 30 6
20 29
12
15
18 10
8
17 12
GLIDE PLATES TBU 24
17
11 5 30
26 19
3
4 27 28
36
13 35
9
14 23

5 30
6
31

6
31

Bromma Conquip 7-8- Febr 09 Rev. 01

 Bromma Mobile Equipment Manual

4. TBU Mounting

VIEW WITHOUT FRAME

33

1
32

Pos. Qty Bromma Part No. Indital Part No. Title Title2 Kit ECO
1014192 TBU MOUNTING RSX 40 ECO-0002332 -
1 1,00 1018044 MAIN FRAME EQUIPM. RSX 40 ECO-0002306 -
2 0,00 1014190 * TWISTLOCK MOUNTING RSX 40 ECO-0002332 -
3 4,00 1013810 SLIDE PAD RSX 40 ECO-0000278 -
4 4,00 1013788 SHIM RSX 40 ECO-0000278 -
5 4,00 1013814 SPACING PLATE RSX 40 ECO-0000278 -
6 45,00 1013791 SHIM RSX 40 ECO-0000278 -
7 2,00 1013792 SHIM RSX 40 ECO-0000278 -
8 2,00 1013815 LOCK PLATE RSX 40 ECO-0000278 -
9 2,00 1013816 LOCK PLATE RSX 40 ECO-0000278 -
10 2,00 1013813 SLIDE PLATE RSX 40 ECO-0000278 -
11 4,00 1013789 LOCKING NUT RSX 40 ECO-0000278 -
12 6,00 75295 WASHER NORD-LOCK M12 GK GLUED
13 4,00 75267 WASHER NORD-LOCK M 8 GK GLUED
14 4,00 70006 SCREW M6S 8X 35 FZB 8.8
15 1,00 1013795 GEAR BOX RR310 MS R=5.8, RSX 40 ECO-0000278 -
16 1,00 1027833 DANFOSS OMP 250 151-0316, RSX 40 ECO-000027 8 -
17 26,00 70538 WASHER BRB 13X24X2 FZB HB200
18 8,00 75055 NUT LOC-KING M12 DIN 985, FZB, CLASS 8
19 2,00 75274 SCREW M6S 12X 20 FZB 8.8
20 2,00 75607 SCREW M6S 12X 40 FZB 8.8
21 2,00 1013835 LIMIT PIECE RSX 40 ECO-0000278 -
22 4,00 1013834 FLAT BAR 30x15 L=75, RSX 40 ECO-0000278 -
23 6,00 75138 SCREW M6S 16x60 FZB, CLASS 8.8, ISO 4014 ECO-0001327 -
24 8,00 78407 SCREW M6S 12X 60 FZB 8.8
25 2,00 75139 NUT M6M M16 FZB, CLASS 8, ISO 4032 ECO-0000175 -
26 1,00 1013883 COVER RSX 40 ECO-0000278 -
27 2,00 75328 WASHER BRB 8,4x16x1,5 FZB, SMS 70 ECO-0000175 -
28 2,00 75081 SCREW M6S 8X 20 FZB 8.8
29 8,00 1014137 GLIDE PLATE ASSY RSX 40 ECO-0002026 -
30 8,00 1014136 GLIDE PLATE ASSY RSX 40 ECO-0002026 -
31 6,00 1014135 GLIDE PLATE ASSY RSX 40 ECO-0002026 -
32 1,00 1023593 CHAIN ASSEMBLY, FZB RSX 40 ECO-0002332 -
33 1,00 1023590 CHAIN ASSEMBLY, FZB RSX 40 ECO-0002332 -
34 2,00 1023620 CHAIN WHEEL ASSEMBLY RSX 40 ECO-0002782 -
35 4,00 75296 WASHER BRB 17x30x3 FZB, HB200, SMS 70 ECO-0000175 -
36 4,00 74955 NUT LOC-KING M16 DIN 985, FZB, CLASS 8 ECO-0000175 -
37 4,00 75172 SCREW M6S 12x30 FZB, ISO 4017 ECO-0000175 -
38 8,00 75712 SCREW M6S 12X 70 FZB 8.8

* 1028001 for serial numbers 10843-10852

7-9- Febr 09 Rev. 01 Bromma Conquip

 Bromma Mobile Equipment Manual

5. Chain Assy

Pos. Qty Bromma Part no. Indital Part No. Title Title2 Kit
A 1 1023593 CHAIN ASSEMBLY, FZB RSX 40
B 1 1023590 CHAIN ASSEMBLY, FZB RSX 40
1 1,00 1013793 CHAIN DUPLEX 1 IN ISO 16B-2, RSX 40
2 1,00 1013890 CHAIN ATTACHMENT RSX 40
3 2,00 75055 NUT LOC-KING M12 DIN 985, FZB, CLASS 8
4 2,00 75088 SCREW M6S 12X 80 FZB 8.8
5 4,00 70538 WASHER BRB 13X24X2 FZB HB200
6 1,00 1013892 CHAIN TIGHTENER RSX 40
7 1,00 1008050 NUT M6M M24 FZB, CLASS 8, ISO 4032
8 1,00 1013893 WASHER BRB 45x25x4 FZB, HB 200, SMS 70
9 1,00 70783 NUT LOC-KING M24 DIN 985, FZB, CLASS 8

Bromma Conquip 7-10- Febr 09 Rev. 01

 Bromma Mobile Equipment Manual

6. Glide plate Assy

4
2

1
7

Pos. Qty Part No. Zoom Lion Part No. Title Title2 Notes
1014135 GLIDE PLATE ASSY RSX 40 6/spr
1014136 GLIDE PLATE ASSY RSX 40 8/spr
1014137 GLIDE PLATE ASSY RSX 40 8/spr

1 1,00 1013790 PAD FRAME RSX 40

2.1 4,00 75422 SCREW M6S 12X 25 FZB 8.8 1014135
2.2 4,00 1023204 SCREW M6S 12X 45 FZB 8.8 1014136
2.3 4,00 75172 SCREW M6S 12X 30 FZB 8.8 1014137
3 4,00 75295 WASHER NORD-LOCK M12 GK GLUED
4 1,00 75422 SCREW M6S 8X 25 FZB 8.8
5 1,00 1023190 WASHER NORD-LOCK M8 SP GK GLUED
6 1,00 1013812 SLIDE PAD RSX 40
7 1,00 1013789 LOCKING NUT RSX 40

7-11- Febr 09 Rev. 01 Bromma Conquip

 Bromma Mobile Equipment Manual

7. Chain Wheel Assy

Pos. Qty Part No. Zoom Lion Part No. Title Title2 Kit
1023620 CHAIN WHEEL ASSEMBLY RSX 40
1 1,00 1013796 CHAIN WHEEL Z=15 1 IN, RSX 40
2 1,00 1024375 SHAFT Ø40 RSX 40
3 1,00 1013865 GREASE NIPPLE 1/8 IN 535-F 90°
4 1,00 1013882 LOCK WASHER RSX 40
5 2,00 75295 WASHER NORD-LOCK M12 GK GLUED
6 2,00 75274 SCREW M6S 12X 20 FZB 8.8
7 1,00 1013877 SGH 68 x 2,5 DIN 472
8 1,00 1013798 SPACER RING Ø40 RSX 40
9 1,00 1013797 SLIDE BEARING NNF-5008 ADA-2LSV

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 Bromma Mobile Equipment Manual

8. Twistlock Assy 7, 8,9

6
3
24,
23 25
30

19 18 17 27
26
20,21

22
32
29
28
31
5, 2 16
14
1 15
13
10 12
4 11

Pos Qty Bromma Part No. Indital Part No. Title Title2 Kit
1014180 TWISTLOCK ASSEMBLY RSX 40
1 2,00 53968 SPHERICAL WASHER -
2 1,00 49351 TWISTLOCK ARM TYPE 2, ASSY
3 1,00 49349 TWISTLOCK ARM TYPE 1, ASSY
4 2,00 1000431 TWISTLOCK PIN ISO -
5 2,00 1000434 TWISTLOCK KEY MACHINED
6 2,00 1000432 TWISTLOCK NUT -
7 2,00 1000600 SCREW M6S 8x75 A4, CLASS 70, ISO 4014
8 2,00 77798 WASHER BRB 8,4x16x1,6 A4, ISO 7089
9 2,00 76460 NUT LOC-KING M8 A4, DIN 985, KLASS 70
10 2,00 1000430 GUIDE BLOCK -
11 4,00 71328 GREASE FITTING G1/8 IN -
12 2,00 37704 BLOCKADING PIN EH 190/195
13 2,00 70429 SPRING SF-TF 4,5x22x90 SS 1774-04
14 2,00 43654 BLOCKADING PIECE -
15 2,00 701440 WASHER NORD-LOCK M12 A4
16 4,00 77891 NUT LOC-KING M12 DIN 985, A4, KLASS 70
17 1,00 1014100 LINKAGE RSX 40
18 1,00 1011392 TWL CYLINDER SEA HYDROPOWER
19 3,00 54049 SPACER RING 27x21x6
20 1,00 1014101 SHAFT Ø20, RSX 40
21 1,00 75292 WASHER BRB 21x36x3 FZB, SMS 70
22 2,00 74044 LOCK PIN R.R 3.0
23 1,00 1014102 FLAG RSX 40
24 2,00 701437 WASHER NORD-LOCK M8 A4
25 2,00 78459 SCREW M6S 8X16 A,4 CLASS 70, ISO 4017
26 8,00 74970 CLAMP 04-430 -
27 2,00 48916 BOLTING PLATE ASP 4
28 4,00 79850 COVER PLATE DP4 FZB -
29 8,00 701081 WASHER NORD-LOCK M6 A4
30 4,00 1000586 SCREW M6S 6x60 A4, CLASS 70, ISO 4014
31 2,00 1011308 SWITCH PAD -
32 4,00 1000591 SCREW M6S 6x100 A4, CLASS 70, ISO 4014

7-13- Febr 09 Rev. 01 Bromma Conquip

 Bromma Mobile Equipment Manual

9. Customized Equipment

1 B (40 Feet)

2
3
A (20 Feet)

1
2
3

C (Chain Guide Kit)

B (40 Feet)

A (20 Feet)

Pos. Qty Bromma Part No. Indital Part No. Title Title2 Kit
1014195 Mounting Assy CUSTOMIZED EQUIPMENT RSX 40
1 0,00 1014194 Mounting Assy CYLINDER MOUNTING RSX 40
2 2,00 1024510 Welded Component SENSOR FLAG RSX 40
3 4,00 75423 Fastening Components SCREW MF6S 6x22 FZB, CLASS 10.9, DIN7991
4 1,00 1023847 Welded Component CHAIN GUIDE KIT RSX 40

Bromma Conquip 7-14- Febr 09 Rev. 01

 Bromma Mobile Equipment Manual

8. Accessories
No accessories included in this delivery.

8-1- March 08 Rev. 00 Bromma Conquip

Bromma Mobile Equipment Manual

X-1- March 08 Rev. 00 Bromma Conquip

 Bromma Mobile Equipment Manual

9. Service Notes, Feedback

9.1 Service Notes
To be able to follow up the history of this spreader it is of great
importance to make notes of all service measures and
replacement of spare parts. This can be done below.
Start up procedure
Comments:

Date Signature

Maintenance after 50 hours

No visible damage: See comments: Check chain
tension
Hydraulic mountings

Comments:

Date Signature

Maintenance after 250 hours

No visible damage: See comments:

Hydraulic mountings Lubricate glide surfaces

Comments:

Date Signature

Maintenance after 500 hours

No visible damage: See comments: Twistlock check/adjust

Hydraulic mountings Hyd. oil level in Reach stacker Screws tightened

Hyd. hoses
Date Signature
Comments:

9-1- Febr. 09 Rev. 01 Bromma Conquip

 Bromma Mobile Equipment Manual

Maintenance after 750 hours

No visible damage: See comments:

Hydraulic mountings Lubricate glide surfaces

Comments: Date Signature

Maintenance after 1000 hours

No visible damage: See comments: Twistlock check/adjust

Hydraulic mountings Hyd. oil level in Reach stacker Screws tightened

Lubrication Hyd. hoses Electrical cables and connectors

Glide plates

Comments:

Date Signature

Maintenance after 1500 hours or 4 months

No visible damage: See comments: Twistlock check

Hydraulic mountings Hyd. oil level in Reach stacker Screws tightened

Comments:

Date Signature

Bromma Conquip 9-2- Febr. 09 Rev. 01

 Bromma Mobile Equipment Manual

Maintenance after 2000 hours or 6 months

No visible damage: See comments: Twistlock check/adjust

Hydraulic mountings Hyd. oil level in Reach stacker Screws tightened

Lubrication Hyd. hoses Electrical cables and connectors

Glide plates Sensors cleaned/adjusted

Comments: Date Signature

Maintenance after 2500 hours or 7 months

No visible damage: See comments: Twistlock check

Hydraulic mountings Hyd. oil level in Reach stacker Screws tightened

Comments:

Date Signature

Maintenance after 3000 hours or 9 months

No visible damage: See comments: Twistlock check/adjust

Hydraulic mountings Hyd. oil level in Reach stacker Screws tightened

Lubrication Hyd. hoses Electrical cables and connectors

Glide plates
Date Signature
Comments:

9-3- Febr. 09 Rev. 01 Bromma Conquip

 Bromma Mobile Equipment Manual

Maintenance after 3500 hours

No visible damage: See comments: Twistlock check

Hydraulic mountings Hyd. oil level in Reach stacker Screws tightened

Comments:

Date Signature

Maintenance after 4000 hours

No visible damage: See comments: Twistlocks dismantled

Hydraulic mountings Hyd. oil level in Reach stacker Screws tightened

Lubrication Hyd. hoses Electrical cables and connectors

Glide plates Sensors cleaned/adjusted

Comments:

Date Signature

Maintenance after 4500 hours

No visible damage: See comments: Twistlock check

Hydraulic mountings Hyd. oil level in Reach stacker Screws tightened

Comments:

Date Signature

Bromma Conquip 9-4- Febr. 09 Rev. 01

 Bromma Mobile Equipment Manual

Maintenance after 5000 hours

No visible damage: See comments: Twistlocks dismantled

Hydraulic mountings Hyd. oil level in Reach stacker Screws tightened

Lubrication Hyd. hoses Electrical cables and connectors

Glide plates Sensors cleaned/adjusted

Comments:

Date Signature

Maintenance after 5500 hours

No visible damage: See comments: Twistlock check

Hydraulic mountings Hyd. oil level in Reach stacker Screws tightened

Comments:

Date Signature

Maintenance after 6000 hours

No visible damage: See comments: Twistlocks dismantled

Hydraulic mountings Hyd. oil level in Reach stacker Screws tightened

Lubrication Hyd. hoses Electrical cables and connectors

Glide plates Sensors cleaned/adjusted

Comments:

Date Signature

9-5- Febr. 09 Rev. 01 Bromma Conquip

 Bromma Mobile Equipment Manual

Maintenance after 6500 hours

No visible damage: See comments: Twistlock check

Hydraulic mountings Hyd. oil level in Reach stacker Screws tightened

Comments:

Date Signature

Maintenance after 7000 hours

No visible damage: See comments: Twistlocks dismantled

Hydraulic mountings Hyd. oil level in Reach stacker Screws tightened

Lubrication Hyd. hoses Electrical cables and connectors

Glide plates Sensors cleaned/adjusted

Comments:

Date Signature

Maintenance after 7500 hours

No visible damage: See comments: Twistlock check

Hydraulic mountings Hyd. oil level in Reach stacker Screws tightened

Comments:

Date Signature

Bromma Conquip 9-6- Febr. 09 Rev. 01

 Bromma Mobile Equipment Manual

Maintenance after 8000 hours

No visible damage: See comments: Twistlocks replaced

Hydraulic mountings Hyd. oil level in Reach stacker Screws tightened

Lubrication Hyd. hoses Electrical cables and connectors

Glide plates Sensors cleaned/adjusted

Comments:
Date Signature

Maintenance after 8500 hours

No visible damage: See comments: Twistlock check

Hydraulic mountings Hyd. oil level in Reach stacker Screws tightened

Comments:

Date Signature

Maintenance after 9000 hours

No visible damage: See comments: Twistlocks dismantled

Hydraulic mountings Hyd. oil level in Reach stacker Screws tightened

Lubrication Hyd. hoses Electrical cables and connectors

Glide plates Sensors cleaned/adjusted

Comments:

Date Signature

9-7- Febr. 09 Rev. 01 Bromma Conquip

 Bromma Mobile Equipment Manual

Maintenance after ............hours

No visible damage: See comments: Twistlock check

Hydraulic mountings Hyd. oil level in Reach stacker Screws tightened

Comments:
Date Signature

Maintenance after ............hours

No visible damage: See comments: Twistlock check

Hydraulic mountings Hyd. oil level in Reach stacker Screws tightened

Comments:
Date Signature

Maintenance after ............hours

No visible damage: See comments: Twistlock check/adjust

Hydraulic mountings Hyd. oil level in Reach stacker Screws tightened

Lubrication Hyd. hoses Electrical cables and connectors

Glide plates Sensors cleaned/adjusted

Comments: Date Signature

Maintenance after ............hours

No visible damage: See comments: Twistlock check

Hydraulic mountings Hyd. oil level in Reach stacker Screws tightened

Comments:
Date Signature

Bromma Conquip 9-8- Febr. 09 Rev. 01

 Bromma Mobile Equipment Manual

9.2 Feedback
In our efforts to evaluate both the products and the manuals it
is of great value for BROMMA to receive your opinion and
experience from daily usage.
We would be grateful if you could take a few minutes of your
time and fill in the applicable parts in the form below.
The Product

Spreader type Serial No Date of delivery

Approx. operating time Company Date

Name

1. Did the product fulfil your expectations?

Not at all Not in all aspects Acceptable Yes, in most aspects Yes,very much so

2. Is there something you miss or find unsatisfactory about this product?

3. Is there something you find unnecessary on this product?

Service and spare parts

4. In your experience have you received the help and support from BROMMA you expected?
Not at all Not in all aspects Acceptable Yes, in most aspects Yes,very much so

5. Is it easy to find the spare parts you need to order?

Not at all Not in all aspects Acceptable Yes, in most aspects Yes, very easy

6. Do you find it easy to order the requested spare parts ? (BROMMA E-Commerce)

Not at all Not in all aspects Acceptable Yes, in most aspects Yes, very easy

7. How do you find the pricing of the BROMMA spare parts ?

Cheap Acceptable High Expensive

9-9- Febr. 09 Rev. 01 Bromma Conquip

 Bromma Mobile Equipment Manual

8. How do you find the delivery time of the BROMMA spare parts ?
Slow Acceptable Fast

9. Do you have any other viewpoints about the service and spare parts?

This Manual
10. Is it easy to find the information needed in this manual?
Not at all Not in all aspects Acceptable Yes, in most aspects Yes, very easy

11. Is it easy to understand the symbols, illustrations and the text in this manual?
Not at all Not in all aspects Acceptable Yes, in most aspects Yes, very easy

12. Is there any information you miss in this manual?

13. Is there any unnecessary information in this manual?

14. Do you have any other comments about this manual?

15. Will you recommend your company to purchase more products from BROMMA?
No No opinion Yes

BROMMA Conquip AB
Services Dept.
P.O Box 1133
SE 164 22 Kista
Sweden
You can also send it by fax to: +46 8 7393786

Bromma Conquip 9-10- Febr. 09 Rev. 01

 Bromma Group Manual

10. Index Introduction

Keywords are represented in alphabetical order. The numbers
after the keywords refer to the applicable chapter and page within
that chapter.
Example: Drain plug 6.4-14, 6.4-15 means that the word
Drain plug is mentioned on pages 14 and 15 in chapter 6.4.
Most words in chapters 7 and 8 are excluded since these
chapters are modular and their contents vary.

A D
Accessories 1-1, 3-3 Damping 6.4-6
Accumulators 1-4, 6-1 Declaration of Conformity 3-4
Adjustable wrench 4-2 Design Calculations 3-3
Adjustment 6.4-2 Dimensions 3-1
AMP connector 2-1 Disc brake 6.4-9
Drain plug 6.4-7
B
Binnen 2-1
E
Blast cleaning 3-2
Eccentricity 2-3
Blocking piece 4-2
EMC Directive 3-4
Blocking pins 6.5-2
Empty Container 5-1
Bolthead 4-2
Endless Chain 2-3
Boom 4-1 End-positions 6.4-6
Bracket 6.4-5 Engine 6.4-1, 6.4-8
Brake 2-2 Environment 6.1-6
Building 5.1 Excessive clearance 6.4-5

C F
Cable Bar 6.4-10 Fault finding 6.5-1
Cable Chain 6.4-10 Feedback 9-1, 9-9
CANopen controller 2-1 Flag 6.4-3, 6.4-11
Carriage 2-2 Floating 2-1, 6.1-2, 6.4-2
Cavitation 2-2 Fork lift truck 6.4-6
Chain Adjuster 6.4-7
Chain Assy 7-10 G
Chain Lubricant 6.1-5, 6.1-7 Glide plate assy 7-11
Chain Wheel Assy 7-12 Glide plates 6.1-3, 6.1-6, 6.4-4, 6.4-5
Clearance 6.4-8 Gloves 1-4, 6.1-1
Color code 3-2 Green 5-2
Container 1-3, 1-4, 2-1, 2-2 Grease 6.1-5
Contents 0-2 Group classification 3-3
Corner castings 2-3 Guarantee 6-1
Corners 2-3 Guide Arms 4-1, 6.4-11
Corrosion Protection 3-2 Guide Block 6.1-2, 6.4-2
Cover Plates 6.4-7, 6.4-8
Customized Equipment 7-15
Cylinders 2-2

10-1- Febr. 09 rev.01 Bromma Conquip

 Bromma Group Manual

H P
History 6.1-4, 9-1 Park 6.1-2, 6.4-8
Hoisting class 3-3 Pile slope 2-1
Hooks 5-2 Pins 6.1-3
Humidity 3-2, 6.1-2 Planetary gear 6.4-9
Hydraulic 1-3, 1-4 Plug 6.1-6
Hydraulic Assy 6.2-1 Positions 2-3, 6.1-2
Hydraulic motor 2-2, 2-3 Pressure 1-2
Hydraulic pressure 4-1 Pressure relief valve 2-2
Hydraulic Unit 2-1 Prohibity 1-1
Hypoid oil 6.1-5
R
I Reach stacker 1-4, 2-1, 4-1
Indicator Lights 2-1 Red 5-2
Initial Actions 6.4-1 Reduction gearbox 2-3
Inject 6.1-6 Regulation 1-1
Intercure 3-2 REP 6.4-1
Interzinc 3-2 Retract command 6.5-3
ISO 2-1, 2-3 Return 7.1
Rotation 2-1, 3-1, 5-2, 6.5-4
L Rotator 2-1, 2-2, 7-3
Laden 5-1
Landing pins 2-1, 2-3, 4-1
Lenght 3-1 S
Level 5-1
Safe Working Load (SWL) 1-2, 2-3, 5-1
Level glass 6.1-7, 6.4-7
Satellite type 2-2
Lifting Capacity 3-1
Self-levelling 2-2
Lifting Cases 3-3 Semi-floating 2-3
Lifting lug 2-1 Sensors 2-1, 2-3, 6.4-3
Locktite 6.4-3 Service position 6.1-2
Lubricants 1-4 Ship-to-shore 1-1
Lubrication instructions 4-1, 6.1-5
Shock load 2-2
Side shift 2-1, 2-2, 3-1, 5-2, 6.5-4
M Side shift carriage 7-5
Machine directive 3-4 Side shift cylinder 7-7
Main Frame 2-2, 2-3, 6.1-1 Signal lamps 5-1
Maintenace actions 6.1-4 Slewing Ring 2-2
Mandatory 1-1 Sliding pads 2-3
Middle position 6.4-4 Slings 5-2
Mobile equipment 1-1, 7-1 Solenoid 1-4, 2-1, 2-2
Mobile Harbour 1-1 Solenoid valves 2-3, 6.5-3
Monobeam 2-1 Spreader 2-1
Moving Parts 1-2 Switch 4-1
Symbols 1-1
N
Nameplate 2-1, 5-1

O
Oil 3-1
Oil level 6.1-2
Operating movement 3-1
Order 7-1
Out of position 6.5-3

Bromma Conquip 10-2- Febr. 09 rev.01

 Bromma Group Manual

T
Tagline 1-3
T-beam (TBU) 2-1
TBU mounting 7-9
Telescopic 1-1, 2-3, 6.4-6
Telescoping motor 6.4-7
Terminals 1-1
Tie-rod 2-3
Tightening torque 6.1-2, 6.1-8
Tilt 2-1
Top lift 2-1
Trestles 4-1, 6.4-1
Triangle symbol 1-1
Twistlock Assy 7-13
Twistlock Linkage 6.4-11
Twistlock Pin 2-3, 6.4-2

U
Unusual system pressure 6.5-2

V
Valves 2-1
Visible damage 6.1-2
Voltage 3-1

W
Warnings 6.4-1
Waste 6.1-6
Wear parts 1-3
Weight 3-1
Wet discs 2-2
Width 3-1
Wind speed 5-1
Working pressure 3-1

Y
Yard 1-1

10-3- Febr. 09 rev.01 Bromma Conquip

 Bromma Group Manual

© Cargotec Sweden AB
Bromma Conquip 2009

Stockholm

Bromma Conquip 10-4- Febr. 09 rev.01