Aeroquip®

Rubber Hose, Fittings &

Assemblies for Aerospace USA and Worldwide

Applications
Sales and Shipping

• Light Weight and Flexible

• Qualified to Industry Standards

Purchase online at www.AircraftHoseStore.com

Table of Contents

306 Low Pressure Hose, Fittings and Assemblies 1

303, 302A Medium Pressure Hose, Fittings and Assemblies 2

303, 302A Medium Pressure, Flared Hose Assemblies, Sizes -4 through -10 3

303, 302A Medium Pressure, Flared Hose Assemblies, Sizes -12 through -32 3

303, 302A Medium Pressure, Flareless Fittings and Assemblies 4

Aircraft Rubber Hose Assembly Instructions 5

Hose Cut-Off Factors 6

Rubber Hose Assembly Equipment 7

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306 Low Pressure Hose, Fittings and Assemblies

Construction: Application:
• Inner Tube: seamless Air or vacuum instrument

synthetic rubber compound systems, automatic pilots and
• Reinforcement: single lines to pressure gauges used
cotton braid with these systems as specified 306 Hose / M I L - D T L - 5 5 9 3
• Outer Cover: synthetic in MS33620. Hose assemblies
rubber cover conform to AN6270. Hose ASSEMBLY SAMPLE PART NUMBER
conforms to MIL- D T L - 5 5 9 3 .
Fittings conform to M I L - 359 — 4D 0123
Operating Temperatures:
-65°F to +160°F DTL-38726 and MS27404.* Base No. Length in Eights (3/8”)
(-53ºC to +71ºC) Length in Inches (12”)
* Supersedes AN773 Size Material Code
Identification:
Black cover with linear yellow COMPLETE ASSEMBLY HOSE
Including 471 Fittings
indicator stripe interspersed Weight
Part No. Tube Weight Part No. Hose Hose Max. Min. Min. Min.
with symbol “LP”, hose Size 12” Ass’y (lbs.) Size Size Oper. Proof Burst Bend per inch
manufacturer’s code, size and O.D. I.D. O.D. P.S.I. P.S.I. P.S.I. radii (lbs.)
date of manufacture (quarter 359-2DL 1/8 .061 306-2 .125 .344 300 600 2000 2.00 .004
AN6270-2-L MIL-DTL-5593-2
year/year). Spaced 180° from
359-3DL 3/16 .080 306-3
this is “Aeroquip 306” in a white AN6270-3-L MIL-DTL-5593-3 .188 .406 250 500 1700 2.00 .005
stipe. Markings repeated six 359-4L 306-4
1/4 .106 .250 .469 200 400 1250 4.00 .006
inches apart. AN6270-4-L MIL-DTL-5593-4
359-6DL 3/8 .145 306-6 .375 .594 150 300 1000 4.00 .008
AN6270-6-L MIL-DTL-5593-6
359-8DL 1/2 .236 306-8 .500 .750 150 250 750 6.00 .012
AN6270-8-L MIL-DTL-5593-8
359-10DL 5/8 .292 306-10 .625 .875 150 250 700 6.00 .014
AN6270-10-L MIL-DTL-5593-10

Flared AN818 Swivel Nut Material & Finish:

• 359 Assembly AN6270 Nut, nipple and socket are
• To mate with MS33656, anodized aluminum. All
materials and finishes
MS33657, AS4395, conform to applicable


AS4396 Length of Assembly specifications for end fittings
used in aircraft fluid systems.

A C
NUT B
HOSE FITTING SOCKET NIPPLE
Part No. Max. Part Max. Part Min. Part No. Max.
Dim. Dim. Dim. Weight No. Dim. Dim. No. Dim. Dim. Dim. Thread
A B C (lbs.) F K H M N T

471-2D .88 .40 .34 .008 213-2D .531 .453 231-2D .059 290-2D .375 .436 5/16 - 24 471/MS27404
MS27404-2D*
Hose Fitting
471-3D 1.00 .44 .32 .012 213-3D .562 .516 231-3D .122 290-3D .438 .509 3/8 -24 F
MS27404-3D*

471-4D 1.04 .47 .35 .020 213-4D .625 .578 231-4D .169 290-4D .563 .654 7/16 -20
MS27404-4D*

471-6D 1.15 .54 .38 .029 213-6D .650 .703 231-6D .294 290-6D .688 .798 9/16 -18 (K = diameter)
MS27404-6D* 213 Socket

471-8D 1.37 .67 .43 .054 213-8D .800 .891 231-8D .388 290-8D .875 1.014 3/4 -16 37”
MS27404-8D*
H (I.D.)
471-10D 1.57 .72 .51 .072 213-10D .950 .953 231-10D .481 290-10D 1.000 1.158 7/8 -14
MS27404-10D*
231 Nipple
All dimensions in inches.
* Supersedes AN773.
T
thread
M hex. UNF

(N = distance across corners)

290/AN818 Nut

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303, 302A Medium Pressure Hose, Fittings, and Assemblies

Construction: Application:
• Inner Tube: seamless Medium pressure hydraulic,

synthetic rubber compound pneumatic, fuel, oil and coolant
• Reinforcement: synthetic systems specified in MS33620.
impregnated single-wire Hose assemblies conform to
303, 302A/ M I L - D TL - 8 7 9 4 H ose
braid over single cotton MIL-DTL-8795 and MS28741.
braid Hose conforms to MIL- ASSEMBLY SAMPLE PART NUMBER
• Outer Cover: synthetic DTL-8794. Fittings conform to
impregnated oil-resistant MIL-A-5070 and MS24587.* 350 — 6 — 0123
cotton braid Hose may be used in
submerged applications. Base No. Length in Eights (3/8”)
* Length in Inches (12”)
Operating Temperatures: * Supersedes MS28740, fittings Size
• 303 Hose: -65° to +250°F dimensionally and functionally * Use D instead of (-) after size for -8 and larger
• 302A Hose: -40° to +250°F interchangeable.
COMPLETE ASSEMBLY HOSE
Identification: Including 491 Fittings
Grey-black braided cover with Part No. Tube Weight Part No. Hose Hose Max. Min. Min. Min. Weight
linear yellow marking consisting Size 12” Ass’y Size Size Oper. Proof Burst Bend per inch
O.D. (lbs.) I.D. O.D. P.S.I. P.S.I. P.S.I. radii** (lbs.)
of — “M I L -DTL-8794 ,size,
350-3-L † 303-3
date of manufacture (quarter MS28741-3-L
3/16 .175 MIL -D TL-8794-3 .125 .453 3000 6000 12000 3.00 .010
year/year) and hose 350-4-L ††
1/4
303-4
.188
.228 .516 3000 6000 12000 3.00 .011
manufacturer’s code.” Spaced MS28741-4-L MIL -D TL-8794-4
350-5-L 303-5
90° from this is a yellow MS28741-5-L
5/16 .279 MIL -D TL-8794-5 .250 .578 3000 5000 10000 3.38 .013
indicator stripe interspersed 350-6-L 303-6
3/8 .391 MIL -D T L -8794-6 .313 .672 2000 4500 9000 4.00 .019
with “Aeroquip 303” or MS28741-6-L
“Aeroquip 302A.” Markings 360-8-DL 303-8
1/2 .417 MIL -D T L -8794-8 .406 .766 2000 4000 8000 4.62 .022
MS28741-8-L
repeated nine inches apart. 360-10-DL 303-10
5/8 .580 MIL-DTL-8794-10 .500 .922 1750 3500 7000 5.50 .031
MS28741-10-L
360-12-DL 303-12
3/4 .750 MIL-DTL-8794-12 .625 1.078 1500 3000 6000 6.50 .038
MS28741-12-L
390A16DL 302A16
1 .824 MIL-DTL-8794-16 .875 1.234 800 1600 3200 7.38 .037
MS28741-16-L
390A20DL 302A20
11/4 1.274 MIL-DTL-8794-20 1.125 1.500 600 1250 2500 9.00 .043
MS28741-20-L
390A24DL 302A24
11/2 1.558 MIL-DTL-8794-24 1.375 1.750 500 1000 2000 11.00 .056
MS28741-24-L
390A32DL 302A32
2 2.453 MIL-DTL-8794-32 1.812 2.219 350 700 1400 13.25 .078
MS28741-32-L
** At maximum operating pressure. †† May be used where dynamic impulse does not exceed 3750 psi. If dynamic
† Not to be used in hydraulic systems.

impulses of 4500 psi are required MIL-H-8790 hose assemblies shall be used.

Flared AN818 Swivel Nut Material & Finish:
• 350, 360, 390A Nut and nipple, sizes 3 through
Assembly MS28741 6, cadmium-plated steel. Nut and
nipple sizes 8 and up, and
• To mate with MS33656, socket, anodized aluminum. All
MS33657, AS4395, AS4396 Length of Assembly materials and finishes conform
to applicable specifications for
end fittings used in aircraft fluid
HOSE FITTING SOCKET NIPPLE NUT systems.
Part No. Max. Part No. Max. Part No. Min. Part No. Max.
Elbow fittings are available for
Dim. Dim. Dim. Weight Dim. Dim. Dim. Dim. Dim. Thread
A B C (lbs.) F K H M N T 303, 302A hose.
491-3
1.43 .65 .32 .034 210-3D .1.000 .630 251-3 .123 290-3 .438 .51 3/8 - 24
*MS24587-3 MS24590-3 MS24588-3
491-4 A C F
1.51 .65 .35 .055 210-4D 1.100 .693 251-4 .170 290-4 .563 .65 7/16 - 20 B
*MS24587-4 MS24590-4 MS24588-4 G
491-5 .071 210-5D 1.200 .755 251-5 .625 .72 1/2 - 20
1.64 .74 .38 .232 290-5 hex.
*MS24587-5 MS24590-5 MS24588-5
491-6 (K = distance across)
1.79 .77 .38 .096 210-6D 1.300 .880 251-6 .295 290-6 .688 .80 9/16 - 18 491, 451/
*MS24587-6 MS24590-6 MS24588-6 210, 215, 212/
491-8D 215-8D 251-8D MS24587 MS24590,
2.22 .94 .43 .097 1.650 1.005 .390 290-8D .875 1.01 3/4 - 16 Hose Fitting MS24591 Socket
*MS24587-8 MS24590-8 MS24588-8
491-10D .135 215-10D 1.800 1.234 251-10D 1.000 1.16 7/8 - 14
2.42 1.00 .51 .484 290-10D
*MS24587-10 MS24590-10 MS24588-10 37°
491-12D .185 215-12D 2.100 1.359 251-12D 1.250 1.45 11/16 - 12 H (I.D.)
2.70 1.00 .57 .608 290-12D
*MS24587-12 MS24590-12 MS24588-12
491-16D .220 212-16D 1.661 1.546 251-16D 1.500 1.74 15/16 - 12
2.34 .94 .60 .810 290-16D
*MS24587-16 MS24591-16 MS24589-16 251, 271/MS24588,
491-20D 212-20D 251-20D MS24589 Nipple
2.48 1.00 .64 .422 1.750 1.921 1.042 290-20D 2.000 2.33 15/8 - 12
*MS24587-20 MS24591-20 MS24589-20
491-24D .504 212-24D 1.845 2.124 251-24D 2.250 2.62 17/8 - 12
2.67 1.09 .74 1.276 290-24D T
*MS24587-24 MS24591-24 MS24589-24 thread
491-32D 212-32D 251-32D M hex.
3.21 1.24 .93 .850 2.250 2.640 1.745 290-32D 2.875 3.34 21/2 - 12 UNF
*MS24587-32 MS24591-32 MS24589-32
All dimensions in inches. (N = distance across corners)
* Supersedes MS28740, fittings dimensionally and functionally interchangeable.
290/AN818 Nut

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 303, 302A Medium Pressure, Flared Hose Assemblies
-4 through -10 and -12 through -32

-4 through -10 Flared AN818 Swivel Nut Fittings and Assemblies

Fitting A Fitting B Type Material Fitting A Assembly Fitting B

Part No. Base No. Part No.
Unsleeved Alum. 491 360 491
Alum. 451 390A 451
Steel 491 350 491
Firesleeve Alum. 491 or 451 624000 491 or 451
Steel 491 or 451 624000 491 or 451
Unsleeved Alum. 491 or 451 950012 980006
Steel 491 or 451 950012 980006
Firesleeve Alum. 491 or 451 624040 980006
Steel 491 or 451 624040 980006
Unsleeved Alum. 491 or 451 950004 980005
Steel 491 or 451 950004 980005
Firesleeve Alum. 491 or 451 624023 980005
Steel 491 or 451 624023 980005
Unsleeved Alum. 980006 950010 980006
Steel 980006 950816 980006
Firesleeve Alum. 980006 630907 980006
Steel 980006 624071 980006
Unsleeved Alum. 980006 950003 980005
Steel 980006 950668 980005
Firesleeve Alum. 980006 630908 980005
Steel 980006 624055 980005
Unsleeved Alum. 980005 950002 980005
Steel 980005 950680 980005
Firesleeve Alum. 980005 630909 980005
Steel 980005 624036 980005

-12 through -32 Flared AN818 Swivel Nut Fittings and Assemblies

Fitting A Fitting B Type Material Fitting A Assembly Fitting B

Part No. Base No. Part No.
Unsleeved Alum. 91 360 491
Alum. 451 390A 451
Steel 491 350 491
Firesleeve Alum. 491 or 451 624000 491 or 451
Steel 491 or 451 624000 491 or 451
Unsleeved Alum. 491 or 451 950234 980136
Steel 491 or 451 950234 980136
Firesleeve Alum. 491 or 451 624037 980136
Steel 491 or 451 624037 980136
Unsleeved Alum. 491 or 451 950192 980137
Steel 491 or 451 950192 980137
Firesleeve Alum. 491 or 451 624066 980137
Steel 491 or 451 624066 980137
Unsleeved Alum. 980136 950247 980136
Steel 980136 950817 980136
Firesleeve Alum. 980136 624089 980136
Steel 980136 630910 980136
Unsleeved Alum. 980136 950233 980137
Steel 980136 950818 980137
Firesleeve Alum. 980136 630911 980137
Steel 980136 624912 980137
Unsleeved Alum. 980137 950248 980137
Steel 980137 950819 980137
Firesleeve Alum. 980137 630905 980137
Steel 980137 630913 980137

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303, 302A Medium Pressure, Flareless Fittings and Assemblies

Globeseal Flareless Material & Finish:

• 950532 Assembly Nut and nipple, sizes 4 through
• To mate with MS33514, 6, cadmium-plated steel. Nut
MS33515, AS33514, and nipple sizes 8 and up, and
socket, anodized aluminum. All


AS333515 Length of Assembly
materials and finishes conform

to applicable specifications for
end fittings used in aircraft
HOSE FITTING SOCKET NIPPLE ASSEMBLY fluid systems.
(Globeseal) (Globeseal) A
Part Max. Part Max. Part Min. Max.
B
No. Dim. Dim. Weight No. Dim. Dim. Dim. No. Dim. Dim. Dim. Thread
A B (lbs.) F G K H M N T
440-4 1.78 .94 .068 210-4D 1.100 .625 .693 440-3-4 .170 .562 .65 7/16 - 20

440-5 1.92 1.05 .081 210-5D 1.200 .688 .755 440-3-5 .232 .625 .72 1/2 - 20 440
Hose Fitting
440-6 2.11 1.11 .122 210-6D 1.300 .812 .880 440-3-6 .295 .688 .80 9/16 - 18

440-8D 2.58 1.33 .117 215-8D 1.650 .938 1.005 440-3-8D .390 .875 1.01 3/4 - 16 F

440-10D 2.84 1.46 .167 215-10D 1.800 1.125 1.234 440-3-10D .484 1.000 1.16 7/8 - 14
G hex.
440-12D 3.14 1.47 .222 215-12D 2.100 1.250 1.359 440-3-12D .608 1.250 1.45 11/16 - 12

440-16D 2.97 1.60 .286 212-16D 1.661 1.438 1.546 440-3-16D .810 1.500 1.74 15/16 - 12 (K = distance across corners)
210, 215, Socket
440-20D 3.17 1.72 .503 212-20D 1.750 1.750 1.921 440-3-20D 10.42 2.000 2.33 15/8 - 12

440-24D 3.49 1.94 .606 212-24D 1.845 1.938 2.124 440-3-24D 1.276 2.250 2.62 17/8 - 12 T Thread UNJF
All dimensions in inches. Class 38

H (I.D.) M hex.

(N = distance across corners)

440-3-Size
Nipple Assembly

Globeseal Flareless Assemblies

Fitting A Fitting B Type Material Fitting A Assembly Fitting B

Part No. Base No. Part No.
Unsleeved Alum. 440 950532 440
Steel 440 950532 440
Firesleeve Alum. 440 630943 440
Steel 440 630942 440
Unsleeved Alum. 440 950781 980688
Steel 440 950781 980688
Firesleeve Alum. 440 630945 980688
Steel 440 630944 980688
Unsleeved Alum. 440 950645 980569
Steel 440 950645 980569
Firesleeve Alum. 980688 630947 980569
Steel 980688 630946 980569
Unsleeved Alum. 980688 950785 980688
Steel 980688 950782 980688
Firesleeve Alum. 980688 630949 980688
Steel 980688 630949 980688
Unsleeved Alum. 980688 950786 980569
Steel 980688 950783 980569
Firesleeve Alum. 980688 630951 980569
Steel 980688 630950 980569
Unsleeved Alum. 980569 950787 980569
Steel 980569 950784 980569
Firesleeve Alum. 980569 630953 980569
Steel 980569 630952 980569

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Aircraft Rubber Hose Assembly Instructions

306, 303 and 302A Hose

Step 1. Step 2. Step 4. Step 5.

Cut hose squarely to length. Use Place socket in vise. Do not over- Lubricate inside of hose and Screw nipple into socket and hose
hose cut-off machine or fine tooth tighten vise on thin walled sockets nipple threads liberally. Use using wrench on assembly tool
hacksaw. Do not remove the cover of lightweight fittings. Screw hose lubricating oil, petrolatum or light hex. Nut must swivel freely when
if using a hacksaw; wrap hose counter-clockwise into socket until grease. assembly tool is removed.
with several layers of tape before it bottoms. Back off 1/4 turn. Maximum allowable gap between
cutting. Step 3. nut and socket is 1/16”. On -32
screw in until turning becomes
Tighten nipple and nut on difficult, back out nipple,
assembly mandrel. The use of relubricate and reassemble.
Aeroquip brand S1051 hand
assembly tools are recommended
to avoid damage to the sealing
surface and to properly support
the inner tube.

Elbow Hose Assemblies - 303 and 302A

Step 1. Step 3. Step 5. Step 6.

Cut hose squarely to length. Use Flange elbow fittings. Drop flange Screw nipple into socket and hose Adjustments may be necessary to
hose cut off machine or fine tooth over threaded end of nipple. Nipple using wrench on elbow hex. Tighten obtain the desired position angle
hacksaw. If using a hacksaw, wrap shoulder must fit into counter bore until hex is snug against socket. On between two elbows. In order to
hose with tape before cutting. Do of flange. -32 and larger sizes, screw in until minimize backing off elbows to
not remove cover. turning becomes difficult, back out position, the following procedure
Step 4.
nipple, relubricate and reassemble. should supplement Step 5.
Step 2. Lubricate inside of hose and nipple
A. Tighten both elbows to maximum
threads liberally. Use lubricating oil,


Place socket in vises. Do not over- allowable gap (reference Step
petrolatum or light grease.

tighten vise on thin walled sockets 6C), then start to position for

of light weight fittings. Screw hose relative angle between the

counter-clockwise into socket until it elbows.

bottoms. Back off 1/4 turn. B. Finish assembly by adjusting both


elbows. Backing-off to position

should be avoided and in no case

should exceed 1/4 turn.

C. Maximum allowable gap between


nipple hex and socket is 1/16”

using 303 and 302A hose.

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Hose Cut-off Factors

Cut off factors shown below

indicate difference (in inches)
between Length “L” and Length
“J” illustrated on sample hose
assembly. Length of Hose “J”

Length of Assembly “L”

HOSE DASH SIZE

HOSE ASSEMBLY -2 -3 -4 -5 -6 -8 -10 -12 -16 -20 -24 -32
Low Pressure 306 Flared Straight Swivel to
Fittings Straight Swivel .80 .88 .94 — 1.08 1.34 1.44 — — — — —

Medium Pressure 302A Flared Straight Swivel to

303 Fittings Straight Swivel — 1.32 1.30 1.50 1.54 1.90 2.02 2.02 1.90 2.00 2.18 2.50

302A Globeseal Straight Swivel to

303 Flareless Straight Swivel — — 1.88 2.10 2.22 2.66 2.92 2.94 3.20 3.44 3.88 4.74
Fittings

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Rubber Hose Assembly Equipment

S1385 Hose Cutoff Saw S1380 Hose Assembly Machine

Eaton’s Aeroquip S1385 Hose Electrical Requirements Eaton designed the S1380 hose Electrical Requirements
Cutoff Saw is compact and easy 21/2 horsepower electric motor. assembly machine to simplify
to operate. The spring arm is 115V, single phase, AC-DC, 5-60 and speed the assembly of 230/460V, 3 phase, 60 cycle,
designed with an improved Hz, 5200 rpm. hoses with standard screw 120V
stabilizer to insure fast and together reusable fittings.
efficient cutting of hydraulic The machine features a durable
hoses. The S1385 saw will cut 1 H.P., 3-phase, 60 cycle electric
single wire braid hoses through brakemotor operating at 1750
1.25 inches and 2-wire braid R.P.M. The motor is “C” face
hoses through 1 inch as well as mounted to a speed reducer
textile hoses through 2 inches. which provides a working
spindle with 58.3 R.P.M . With
The S1385 cutoff saw is easily
the S1380 machine you can
bench-mounted eliminating the
quickly assemble straight or
need for a special stand. It is
elbow-type reusable fittings on
also equipped with a safety
medium pressure hoses in sizes
clutch to prevent motor damage
-3 (3/16”) through -12 (3/4”) and
in case of binding. The blade is
high pressure hoses in sizes -4
well guarded and can easily be
(1/4”) through -12 (3/4”).
changed. See brochure AEB-262
This hose assembly machine is
for more details.
simple to operate with an easily
S1385 Features adjusted spindle lock for
• Low Cost changing mandrels or operations
• Compact and a carriage vise for accurate
• Easy Operation fitting assembly.
• Bench-Mounted The complete machine comes
• Built-in Safety Features with two sets of chuck jaws, fire
• U.L. Listed mandrels and operator’s manual.
See brochure AEB-257 for
complete information.

Machine Specifications

Dimensions: 12” high x 34”

long x 27” wide

Weight: 200 lbs. (approx.)

Hose Range: -3 (3/16”) through

-12 (3/4”), medium pressure -4
(1/4”) through -12 (3/4”), high
pressure

Motor Power: 1 horsepower

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FAILURE OR IMPROPER Aeroquip and/or its affiliates
SELECTION,USE, OR ASSEMBLY disclaim any obligation or liability
OF THE PRODUCTS AND (including all incidental and
COMPONENTS FOR consequential damages)to the
APPLICATIONS DESCRIBED extent Eaton® Aeroquip® hose,
HEREIN CAN RESULT IN fittings or assembly equipment is
POSSIBLE PROPERTY DAMAGE, used with any other
PERSONAL INJURY OR DEATH. manufacturer's hose, fittings or
This document and any other assembly equipment or in the
related information from Eaton® event that Eaton® Aeroquip®
Aeroquip® or its affiliates and recommended processes and
authorized distributors, provide product instructions for hose
product options for consideration assemblies are not followed.
by Users having technical The products described herein,
expertise with these products. including product features,
Due to the wide variety of specifications, designs, and
applications and operating availability are subject to change
conditions for these products and at any time without notice.
components, the User is solely
responsible for making the final
selection of the products and
ensuring that all performance,
safety and warning requirements
for the User's intended application
are met. Eaton® Aeroquip®
recommends that Eaton®
Aeroquip® hose, fittings or
assembly equipment must be
used only with other Eaton®
Aeroquip® hose, fittings or
assembly equipment,and Eaton

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www.AircraftHoseStore.com
Eaton
Aerospace Group
Fluid & Electrical Distribution Division
300 South East Avenue
Jackson, Michigan 49203-1972
Phone: (517) 787 8121
Fax: (517) 789 2947

Eaton
Aerospace Group Copyright © 2013 Eaton
9650 Jeronimo Road All Rights Reserved
Irvine, California 92618 Copying or Editing is Forbidden
Phone: (949) 452 9500 Form No. TF100-16E
Fax: (949) 452 9555 (Supersedes AA129 & AEB261B)
www.eaton.com/aerospace April 2013

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