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Set Up w2213 Maq 12-04 Siemens

This document provides the process set-up sheet for an injection molding machine making parts using CHEMLON 104H material. It includes machine settings like cycle time, temperatures, pressures and times for various stages of the injection molding process. Cavities 18 and 47 were blocked due to incomplete parts in the runner area caused by mold slush.

Uploaded by

Carlos Escobedo
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© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
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156 views10 pages

Set Up w2213 Maq 12-04 Siemens

This document provides the process set-up sheet for an injection molding machine making parts using CHEMLON 104H material. It includes machine settings like cycle time, temperatures, pressures and times for various stages of the injection molding process. Cavities 18 and 47 were blocked due to incomplete parts in the runner area caused by mold slush.

Uploaded by

Carlos Escobedo
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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SIEMENS PROCESS SET-UP SHEET JOB: Tool Base: Press Size: Cavities: Date:

W-2557
w-2557
64

MATERIAL: 95% Fill Cavity Weight:


Total Cavity Weight: Runner Weight: Individual Part Weight:

CHEMLON 104H
Max Regrind: Runner:

26/03/2011

50.12 g 52.60 g 21.90 g 00.82 g

Max Regrind @ wall: Barrel - per Shot:

50% 29% 21% 9%

MACHINE SET POINTS:


MACHINE OVERVIEW Cycle Time 23.30 Overall Cycle Timer 26.30 Fill Time 0.77 Recovery Time 2.70 Cure Time 12.00 Cushion 0.21 Cut-off Timer 1.07 HOLD PRESSURE
psi % Time

RECOVERY
% S. S. Pack Hold psi %

25% 25% 20% 20% Total Hold Time If Applicable:

0.20 0.25 0.20 1.85 2.50

1 99

75 75

BARREL Temperatures Nozzle 520 Z-3 520 Z-2 525 Z-1 530 Feed 150 MOLD Temperatures Cover 185 TCU Ejector 100 TCU

Value Gate Fill Timer


On Off On Off

Gate 1 Gate 2 Gate 3 Gate 4

Gate 5 Gate 6 Gate 7 Gate 8

Hot Runner Temps Zone 1 510 Zone 7 Zone 2 510 Zone 8 Zone 3 510 Zone 9 Zone 4 510 Zone 10 Zone 5 510 Zone 11 Zone 6 510 Zone 12

510 510 566 566 550

Mold Vac Blow Back 1st Stage Injection Time Mold Closed Time

REFERENCE PARAMETERS:
MACHINE OVERVIEW Mold Open Time 2.20 Shot Size 1.16 Cut-off Position 0.50 Pressure at Cut-off 821 Melt Temperature Nozzel Size Clamp & Ejector Full Open Close Fast Low Press Close Mold Safe Open Break Open Fast Open Slow Eject Start Eject Forward Eject Retract Eject Counts Tip Stroke (on/off) Pack & Hold
Vol Time

Recovery
Pos Decompress Screw Rotate Speed Screw Rotate Delay (sec) Prs Speed

Pack Hold

30 20

0.55

0.35

50

20% 45% 0.20

Position Pressure

Speed

Velocity Profile
Position in/sec

13.00 7.00 1.05 0.40 10.00 12.90 1.00 0.25 3 OFF 1 75 70 55 5 40 25 20 20 30 30

Notes: Se bloquearon cavidades 18 y 47 por problemas de piezas incompletas en zona de espigas debido a enplasticamiento de molde. Se colocan 2 TCU para separar circuitos de enfriamiento en molde lado cover.

87 74 61 48 35 22

1.00 1.00 1.00 1.00 1.00 1.00

Machine Max Press. 50%

MPJI-07-0043F4-SIEM

Printed On: 06/13/2011

REV. 02/13/09

SIEMENS PROCESS SET-UP SHEET

APPROVAL:
(Process Eng. Supervisor's signature is required) date

MPJI-07-0043F4-SIEM

Printed On: 06/13/2011

REV. 02/13/09

PATHFINDER PROCESS SET-UP SHEET JOB: Tool Base: Press Size: Cavities: Date:

W-2213
2213 300T 25.4 oz
4

MATERIAL: 95% Fill Cavity Weight:


Total Cavity Weight: Runner Weight: Individual Part Weight:

Polypro 7523
Max Regrind: Runner:

25/03/2011

63.68 g 66.94 g 17.55 g 16.00 g ###

Max Regrind @ wall: Barrel - per Shot:

50% 21% 29% 21%

MACHINE SET POINTS:


MACHINE OVERVIEW Cycle Time 27.60 Overall Cycle Timer 30.60 Fill Time 1.70 15.00 (recovery) Rotate Time Cure Time 0.25 Cushion 2.00 Cut-off Timer 2.00 PACK & HOLD PROFILE
Cushion Cut-off

3.50 300

1.50 300

1.50 350

0.20 350

sec psi

BARREL Temperatures Feed 450 Rear 430 Center 430 Front 430 Nozzle 430 MOLD Temperatures TCU Cover 140 TCU Ejector 140

If Applicable: Value Gate Fill Timer


On Off On Off

Gate 1 Gate 2 Gate 3 Gate 4

Gate 5 Gate 6 Gate 7 Gate 8

Hot Runner Temps Zone 1 Zone 7 Zone 2 Zone 8 Zone 3 Zone 9 Zone 4 Zone 10 Zone 5 Zone 11 Zone 6 Zone 12

Mold Vac Blow Back 1st Stage Injection Time Mold Closed Time

REFERENCE PARAMETERS:
MACHINE OVERVIEW Mold Open Time 2.00 Shot Size 1.80 Cut-off Position 0.15 1443 Pressure at Cut-off Melt Temperature Nozzel Size Clamp & Ejector Mold Open Close Fast Close Slow Clamp Lockup Clamp Closed (cure) Open Break Open Fast Open Slow Counts Eject Forward Eject Retract Tip Stroke (on/off) Partially Retracted Eject Start
Position

Injection Hold Press Pack Vol 30% spd 0.69 sec 10.00 in/sec 2150 Peak Boost (psi)

Recovery
psi speed in

Back Pressure Decompress After Screw Rotate (rpm) Rotate Delay (sec)
Boost Profile

60 0.25 135 0.25

in / sec

psi Cutoff

12.00 6.00 0.94 15.00 5.00 11.00 1.00 on 1.00 13.55

2.00 14.00 8.00

Shot Size in in/s

800 300 1480 500 800

0.15 0.15 0.17 0.19 0.21 0.31 0.41 0.71 1.01 1.31 1.80 0.40 0.82 0.80 1.20 1.20 1.20 1.20 1.20 1.20 1.20
Notes:

8.00 16.00 18.00 1.00 3.00

400 200

MPJI-07-0043F4-PATH

Printed On: 06/13/2011

REV. 02/13/09

PATHFINDER PROCESS SET-UP SHEET

APPROVAL:
(Process Eng. Supervisor's signature is required) date

MPJI-07-0043F4-PATH

Printed On: 06/13/2011

REV. 02/13/09

CRT PROCESS SET-UP SHEET JOB: Tool Base: Press Size: Cavities: Date:

W95% Fill Cavity Weight:


Total Cavity Weight: Runner Weight: Individual Part Weight:

MATERIAL:
Max Regrind: Runner: Max Regrind @ wall: Barrel - per Shot:

MACHINE SET POINTS:


MACHINE OVERVIEW Cycle Time Overall Cycle Timer (Fill) Inject Forward (Recovery) Screw Rotate Cure Time Cushion Cut-off Timer PACK & HOLD PRESSURE
(under Speed/Pressure & Timers Vol Pres Time

Inject Boost Inject Pack Inject Hold If Applicable: Value Gate Fill Timer
On Off On Off

BARREL Temperatures Nozzle Z-3 Z-2 Z-1 MOLD Temperatures Cover Ejector

Gate 1 Gate 2 Gate 3 Gate 4

Gate 5 Gate 6 Gate 7 Gate 8

Hot Runner Temps Zone 1 Zone 7 Zone 2 Zone 8 Zone 3 Zone 9 Zone 4 Zone 10 Zone 5 Zone 11 Zone 6 Zone 12

Mold Vac Blow Back 1st Stage Injection Time Mold Closed Time Velocity Profile Pos Vel Pos Back Pressure Pos Psi Pos

Controlled Process Setting: Pack / Hold Pressure Profile Pack Hold Pack Time Hold Time Cure Time

Vel

Psi

Velocity Offset

0.00

REFERENCE PARAMETERS:
Clamp & Ejector Mold Open Low Press Close Mold Safe Open Fast Eject Start Open Slow Eject Retract Eject Forward Eject Counts Screw Rotate Back Pressure Decomp After Screw (rpm)
Position Vol Press

MACHINE OVERVIEW Mold Open Time Shot Size Cut-off Position


Pressure at Cut-off

Notes:

Melt Temperature Nozzel Size

MPJI-07-0043F4-CRT

Printed On: 06/13/2011

REV. 02/13/09

CRT PROCESS SET-UP SHEET

APPROVAL:
(Process Eng. Supervisor's signature is required) date

MPJI-07-0043F4-CRT

Printed On: 06/13/2011

REV. 02/13/09

JOB: Tool Base: Press Size: Cavities: Date:

W-

ENGEL PROCESS SET-UP SHEET 95% Fill Cavity Weight:


Total Cavity Weight: Runner Weight: Individual Part Weight:

MATERIAL:
Max Regrind: Runner: Max Regrind @ wall:

#DIV/0!

Barrel - per Shot:

MACHINE SET POINTS:


MACHINE OVERVIEW Cycle Time Overall Cycle Timer (Fill) Elapsed Inj Time
Screw Feed Monitor Time (Recovery Time)

INJECTION HOLD PRESSURE PROFILE (under inj hold)

Injection Hold Time BACK PRESSURE PROFILE (under screw feed)

Time Cushion Injection Boost Time


(Cut-off Timer)

(Cure) Cooling

If Applicable: Value Gate Fill Timer


On Off On Off

BARREL Temperatures Nozzle Front Middle Rear MOLD Temperatures Cover Ejector

Gate 1 Gate 2 Gate 3 Gate 4

Gate 5 Gate 6 Gate 7 Gate 8

Hot Runner Temps Zone 1 Zone 7 Zone 2 Zone 8 Zone 3 Zone 9 Zone 4 Zone 10 Zone 5 Zone 11 Zone 6 Zone 12

Mold Vac Blow Back 1st Stage Injection Time Mold Closed Time

REFERENCE PARAMETERS:
MACHINE OVERVIEW Mold Open Time
(Re-Cycle Time)

Injection Speed Profile (Inj Boost)

Shot Size
(Set Screw Feeding Stroke)

Injection Boost Pressure

Screw Feed (Recovery) Screw Feed Speed Profile Decomp. After Feed Screw Feed Delay Time Decomp. Speed

Stroke Cut-off Point


(Cut-off Position)

Hydra Press. at Cut-off

Notes:

Melt Temperature Nozzel Size Mold Open, Clamp & Ejector Mold Open Position Start Speed (1&2) Closing Speed (1&2) Closing Speed (3) Clamp Force Intermed Fwd Vel Position Intermed Forward Speed Forward Pressure Retract Speed Retract Pressure Start Mold Protection Mold Prot Press Profile Mold Prot Speed Profile Ejector Counter
MPJI-07-0043F4-ENG Printed On: 06/13/2011 REV. 02/13/09

APPROVAL:
(Process Eng. Supervisor's signature is required)

ENGEL PROCESS SET-UP SHEET


date

MPJI-07-0043F4-ENG

Printed On: 06/13/2011

REV. 02/13/09

JOB: Tool Base: Press Size: Cavities: Date:

W-

NEWBURY PROCESS SET-UP SHEET 95% Fill Cavity Weight:


Total Cavity Weight: Runner Weight: Individual Part Weight:

MATERIAL:
Max Regrind: Runner: Max Regrind @ wall: Barrel - per Shot:

MACHINE SET POINTS:


MACHINE OVERVIEW Cycle Time Overall Cycle Timer Fill Time Cushion Pressure at Cut-off BARREL Temperatures Rear Middle Front Nozzle MOLD Temperatures Cover Ejector

If Applicable: Valve Gate Fill Timer


On Off On Off

Gate 1 Gate 2 Gate 3 Gate 4

Gate 5 Gate 6 Gate 7 Gate 8

Hot Runner Temps Zone 1 Zone 7 Zone 2 Zone 8 Zone 3 Zone 9 Zone 4 Zone 10 Zone 5 Zone 11 Zone 6 Zone 12

Mold Vac Blow Back 1st Stage Injection Time Mold Closed Time Parameters for Shuttle Press Injection Setup Inject Timer Sec Inject (hold) Sec Inject (hold) Timer Cure Timer Decompression Knockout Timer Idle Protection Time (sec) Screw Speed Inject Speed Hold Pressure Back Pressure Shot Size

Parameters for Rotary Press Injection Setup Pos Speed Press Inject Delay Fill Profile 1 Profile 2 Profile 3 Profile 4 Profile 5 Transfer At Pack Hold Cure Screw Speed Back Pressure Shot Size Decompress Max Cushion Min Cushion Operator Setup Knock Out Knock Out Timer Idle Timer (min.) Clamp Setup Clamp Full Open Open Speed Open Slow Down Close Speed LPC Pressure LPC Time

Time

Pos

Spd

Notes:

APPROVAL:
(Process Eng. Supervisor's signature is required) date

MPJI-07-0043F4-NEWB

Printed On: 06/13/2011

REV. 02/13/09

JOB: Tool Base: Press Size: Cavities: Date:

W-

NC4 PROCESS SET-UP SHEET 95% Fill Cavity Weight:


Total Cavity Weight: Runner Weight: Individual Part Weight:

MATERIAL:
Max Regrind: Runner: Max Regrind @ wall: Barrel - per Shot:

MACHINE SET POINTS:


MACHINE OVERVIEW Cycle Time Overall Cycle Timer Fill Time Recovery Time Cure Time Cushion Cut-off Timer BARREL Temperatures Feed Rear Center Front Nozzle MOLD Temperatures Cover Ejector HOLD PROFILE Pressure Time Total Hold Time
psi sec

0.00

If Applicable: Hot Runner Temps Zone 1 Zone 7 Zone 2 Zone 8 Zone 3 Zone 9 Zone 4 Zone 10 Zone 5 Zone 11 Zone 6 Zone 12

REFERENCE PARAMETERS:
MACHINE OVERVIEW Mold Open Time Shot Size Cut-off Position
Pressure at Cut-off Injection Profile

Speed (in/sec) Position (in)


Injection Profile

Melt Temperature Nozzel Size Breakaway Clamp Opn Spd 1 Clamp Opn Spd 2 Clamp Clsd Spd 1 Clamp Clsd Spd 2 Clamp Clsd Spd 3 Mold Protect Lock Up Forward Pressure Forward Speed 1 Forward Speed 2 Eject Forward Hold Retract Pressure Retract Speed Tip Stroke (on/off) Counts

Back Pressure Screw Rotate Decompression Clamp & Ejector Start Spd 1 Start Spd 2 Full Open Start Spd 2 Start Spd 3 Start Start Start Spd 2 Full Fwd Notes:

Full Retract Stop

APPROVAL:
(Process Eng. Supervisor's signature is required) date

MPJI-07-0043F8-NC4

Printed On: 06/13/2011

REV. 02/13/09

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