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V20

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V20

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GRESEN MODEL V20 - DIRECTIONAL CONTROL VALVE 20 ed ames 3500 P: For nt Center, Closed Center and Load Sensing Type Systems ~ GRESEN a leader in the hydraulic components industry, provides the combined benefits of their years of experience and present-day technological research and development. Dana provides a full range of products for all equipment applications ..industrial mobile ... agricultural... plus a fully-trained staff of factory and field personnel ready to provide assistance with any hydraulic problem. This catalog provides specifications and ordering instructions, complete with drawings and technical data, allowing you to easily select items that will meet your specific requirements For further information, contact: Your Gresen Representative or Distributor HOW TO USE THIS CATALOG® Due to the unlimited combinations of work sections and other valve assembly com- ponents, it is difficult to stock an assembly as a “shelt-item.” If Dana is to supply the right valve assembly, certain basic information is required that accurately defines. the valve required. That basic information is outlined and described in the following pages. If further information is required or if unique Sectional Body Directional Control Valve applications are encountered, contact your Gresen Representative or Distributor. CONTENTS GENERAL INFORMATION INTRODUCTION FEATURES ‘SELECTING A VALVE HYDRAULIC CIRCUITS INLET AND OUTLET COVERS MAIN SYSTEM RELIEF VALVES WORK SECTIONS ‘SPOOL VARIATIONS ‘SPOOL ACTION OPTIONS HANDLE-END OPTIONS. ‘SPECIFYING GRESEN SECTIONAL BODY DIRECTIONAL CONTROL VALVES OPEN CENTER VALVE ASSEMBLIES, Models V20P, V20T, V20PT and V20S FEATURES SPECIFICATIONS INLET COVERS: OUTLET COVERS WORK PORT RELIEFS, CHECKS AND RESTRICTORS MID-INLET CONVERSION SECTIONS ORDERING OPTIONS FOR MODEL V20P WORK SECTIONS ORDERING OPTIONS FOR MODEL V20T WORK SECTIONS: ORDERING OPTIONS FOR MODEL V20S WORK SECTIONS PRESSURE DROP CURVES DIMENSIONAL DRAWING CLOSED CENTER VALVE ASSEMBLIES, Models V20C and V20LS APPLICATIONS. FEATURES, ‘SPECIFICATIONS SECTIONAL VIEW VALVE METERING INLET COVER, OUTLET COVER ooo SPOOL ACTION OPTIONS AND HANDLE END OPTIONS: WORK PORT OPTIONS. PRESSURE DROP CURVES DIMENSIONAL DRAWING ORDERING CONDENSED TABLE OF OPTIONS FOR COMPLETE VALVE ASSEMBLIES ORDER FORM WARRANTY PAGE NO. 5 5 6 8 10 10 R a uw 20 2 49 49 49 50 50 50 50 51 51 52 53 54 55 56 GENERAL INFORMATION OPEN CENTER VALVE ASSEMBLIES: CLOSED CENTER VALVE ASSEMBLIES ORDERING INFORMATION GENERAL INFORMATION GRESEN 20 VALVE ASSEMBLY WITH TWO HYDRAULIC REMOTE SPOOL ACTUA- TORS AND ONE MANUALLY CON- ‘TROLLED SECTION, 20 VALVE ASSEMBLY, MANUALLY CONTROLLED WITH VERTICAL HAN- DLES AND ADJUSTABLE MAIN RELIEF VALVE. 20 VALVE ASSEMBLY WITH TWO SOLENOID CONTROLLED SECTIONS e@ AND TWO MANUALLY CONTROLLED SECTIONS, INTRODUCTION ‘ectional Control Valves .... start, stop and direct fluid flow. They control extension and retraction of cylinders, rotation of fluid motors and actuators, and sequence other circuit operations, Gresen offers two basic types of body designs the Monoblock which has all component parts in one single casting... and the Sectional Body design. Sectional Body Valves . . . consist of one or more Complete work sections with end covers. The entire assembly is bolted together to form a complete Sec tional Body Directional Control Valve. A variety of work sections, spools, and spool actions, end covers and relief combinations are available to provide the exact type of valve assembly required for any given application whether mobile, industrial or agricultural Gresen’s Model V20 Directional Control Valve is avail- able for parallel, tandem, combined parallel/tandem and series hydraulic circuit applications, up to 3500 PSI [242 bar] continuous operating pressure. Its new spool design has resulted in lighter spool actuating ef- fort making its finger-tip touch and extra-fine metering characteristics ideal for back hoe, front end loader and personnel lift applications. This sensitivity also gives the design engineer a wider latitude of mechanical ink- age possibilities. Service or conversion is simple since individual sections can be added, removed or replaced in the field. Individual service ‘or field conversion sections, rather than complete valve assemblies, can be stock: ed thus reducing inventories. FEATURES Exact Work Port Control ..is achieved with smooth, positive metering valve spools. Spools are precisely hone-fitted to a matching work section for excellent ‘spoot-hold characteristics giving minimum load “leak down.” Built-In Safety . . . Hydraulic system and equipment protection incorporated at each work port eliminates. need for any additional external plumbing, Main relief valves, work port relief valves, anti-cavitation checks and work port restrictors are available for safety, equipment protection and positive control Construction ... All valve housings are made of ductile cast iron for durability and resistance to shock loads, Spools are hard, chrome-plated for long life and re- sistance to corrosion. All spools are select hone- fitted for minimum internal leakage and maximum load:-holding ability Seal Compatibility . . . All standard Gresen products utilize BUNA-N seals which are compatible with petro- leum base, water-in-oil emulsions, and water-olycol fluids. Phosphate ester type fire-resistant fluids will ‘cause BUNA-N seals to swell. This swelling is notnor- mally detrimental to static seals, but will be a problem for dynamic seals such as valve spool seals. Swelling of these seals can result in binding spools. The tem- perature range of BUNA-N seals is —40°F [—40°C] to +200°F [+93°C] for continuous operation. VITON seals are recommended for most applications that use phosphate-ester type fluids. VITON seals are also recommended for applications that have a con- tinuous operating temperature of +200°F [+83°C] or more. VITON seals are available for Model V20 valves. Due to the large number of hydraulic oil manufactur- ers, and the increasing availabilty of oil under various brand names, we recommend the customer consult his fluid manufacturer regarding compatibility . . . or test to his own satisfaction ‘SECTIONAL COMPONENTS OF A MODEL V20 VALVE READY FOR ASSEMBLY GENERAL INFORMATION GENERAL INFORMATION GRESEN SELECTING A e V20 VALVE Gresen's V20 Directional Control Valves are offered in six different models and are {grouped into two basic systems. . .open center and closed center. This catalog has {grouped these two systems, each into its own section. Full description and spectfica- tions for these Valves will be found in their respective sections. To order your V20 Valves, you must first determine which system will be best for your application ADVANTAGES DISADVANTAGES OPEN CENTER SYSTEM « peter to Page 23 Model V20P Parallel Circuit » Model V20T Tandem Circuit « Model V20PT Parallel/Tandem Circuit « Model V20S Series Circuit Hydraulic oil is directed from the inlet port, thru the ‘open center core to the outlet port of the Directional Control Valve when all spools are in the neutral posi- 1, Requires: slnolar, xed ‘+ Limited metering capability tion. Shifting the valve spool directs ol flow to the de- displacement pumps * Lower overall efficiency sired work port. ‘+ Lower initial cost + Limited simultaneous Maximum clruit pressure Is lmited by the main reiot + Components more readily operation of diferent functions valve, which relieves into the exhaust core. aoe Ina neutral position, open center systems operate at full flow and at low pressure. CLOSED CENTER SYSTEM © reter to Page 49 e ‘Model V20C Constant Pressure-Parallel Circuit The Model V20C work section has no open center core. Pump flow is blocked by the valve when the valve ‘spool is in neutral position. Shifting the valve spool di- ‘© Delivers only the flow (s emeeties tora ‘determined output pressure is required for this type of as pressure compensated pump. Circuit. Closed center systems typically operate at mi imum flow and at high pressure standby when the valve spool isin the neutral position. The only flow re- ‘uired's that which will compensate for internal losses (oF for other system requirements. LOAD SENSING SYSTEM » peter to Page 49 Model V20LS Load Sensing, flow and pressure compensated, parallel circuit The Model V20LS load sensing work section is identi- «al to the Model V20C closed center section except ‘= Improved pump life that internal porting has been added to allow a signal More complex pump control from the selected work port to be sent to the pump * Increased overall efficiency required ‘compensator through an exteralline. flow and pres * Increased metering capability * Extemal plot ine between sure compensated load sensing circuit permits the valve and pump compensator Pump output pressure to drop to a relatively low a Standby pressure (150 to 250 PSI(10 to 17 bar) when the valve spool|s in the neutral position, This system varies both pump flow and pressure with work load demand, e APPLICATION EXAMPLE Consider an application requiring a maximum flow of 20 GPM (76 litres/min] at a maxi- mum pressure of 2500 PSI [172 bar]. To meet the requirements of the application, the pump must be able to supply maximum flow at maximum pressure when required. How- ever, during most of its operation, it is required to deliver less than its maximum flow at less than its maximum pressure. The way in which the system responds to the reduced- load conditions and the percentage of the total operating time the system will be used under reduced-load conditions should be considered, Functions requiring maximum system flow at maximum system pressure will all require approximately the same amount of power, assuming that system components are equi- valent in size. Functions requiring less than maximum flow and pressure best illustrate the advantages of the load sensing system. Consider a function in which a cylinder is to be extended 1300 PSI [88 bar] is required at a metered flow rate of 9 GPM [34 litres/min} EFFICIENCY The open center system requires a fixed dis- placement pump capable of 20 GPM [76 litres/ min] and a relief valve set at 2500 PSI [172bar] System pressure is determined by load resis~ tance. Therefore, the pump delivers a full 20, GPM [76 litres/min] at 1300 PSI [88 bar] to the control valve. The control valve allows 9 GPM [34 itres/min] to be directedto thecylin- der, the remaining 11. GPM (42 litres/min] is i — at directed to the reservoir and its energy lost in ie ta ia fg the form of heat. pressure £8, ‘The closed center system requires a variable displacement, pressure compensated pump capable of 20 GPM [76 litres/min} with the compensator set to “destroke” the pump at 2500 PSI [172 bar]. The pump delivers only the required 9 GPM [34 litres/min] to the con- trol valve, but at a pressure of 2500 PSI [172 bar). Because the cylinder only requires 1300 Si (88 bar], there is a 1200 PSI (83 bar] pres- sure drop through the control vaive at the 9 GPM [34 ltres/min] flow rate, Eneray is again nessun, lost in the form of heat, es The closed center system with load sensing os requires a varlable-displacement, pressure 4 t8ES) compensated pump capable of 20 GPM [76 litres/min} with the compensator set to “de- stroke” the pump at 200 PSI [14 bar]. As the control valve is shifted to the working position, the pressure within the work port is sensed at the pump compensator. The work port pres- sure, 1300 PSI [88 bar], Is additive to the "de~ stroke” pressure of 200 PSI [14 bar]. There- fore, the pump delivers 9 GPM [94 ltres/min] at 1500 PSI [104 bar] to the control valve. fe ia There is a 200 PSI [14 bar] pressure drop PRESSURE. en through the control vaive which is lost as heat. GENERAL INFORMATION GRESEN" HYDRAULIC CIRCUITS PARALLEL CIRCUITS In a parallel circuit valve, two or more spools may be actuated at the same time and the oil will follow the path of least resistance. If a 2-spool valve is used to control two hydraulic cylinders, each with a different load, the cylinder with the lightest load will operate first if both spools are fully actuated at the same time. If the spool controlling the cylinder with the light load is metered (spool not fully actuated), then both cylinders can be operated at the same time, When a spool is fully actuated, the open center core is blocked and oil is directed into the power core. Oil is then available to the work ports of all sections in the valve assembly. TANDEM CIRCUITS A valve assembly made up of tandem work sections. may be referred to as a priority valve or series paral lelvalve. In the neutral position, oil is available to all valve sections through the open center core. When two or more valve spools are fully actuated at the same time, oil will only be available to the work ports of the upstream work section (section closest to the inlet). In a tandem valve, an upstream work section will always has priority over a downstream work sec: tion when its spool is fully actuated, The tandem work section is very similar to the paral lel work section with the following exceptions: 1. A passage within the tandem work section con- nects the open center core with the power core, 2. The power core is blocked on the upstream side of the tandem work section. COMBINED PARALLEL/TANDEM CIRCUITS Avalve assembly may be made up of any combination of parallel and tandem sections to fit a particular appli- cation. In this type of valve assembly, the section up- stream from the tandem work section has priority (the tandem section itself does not have priority). The adja~ cent hydraulic schematic shows a three-work-section valve: the first work section is a parallel valve; the sec- ond, a tandem valve; and the third, a parallel valve. Note that in the tandem valve work’section the open center core is connected to the power core and the Power core from section No. 1 is blocked at the up- stream side of the tandem work section. If the spo section No. 2is actuated, cil willbe available to its work Ports. But, if the spool in section No 1 is fully actuated at the same time, all the oil will go to the work ports of ‘section No. 1. No oil will be available to the second or third work sections. SERIES CIRCUITS Ina series circuit valve, two or more spools may be ac- tuated at the same time. The entire flow of oil is avail- ‘able to each work section in sequence from inlet to out- let port through the open center core. In a 2-spool valve (both spools actuated), oil is directed from the inlet port to a work port of section No. 1. The return oil to work section No. 1 is directed back to the open cen- ter core (and not to the tank port as in a parallel valve circuit). The returning oilis then available to section No. 2. Ina series circuit, pressure is additive. Thats, the sum ofall pressures required by all sections cannot exceed the main role valve setting or pump pressure capa- ity. With certain restrictions, Model V20S sections may be intermixed with parallel or tandem work sections in the ‘same valve assembly. Refer to page 38 for V20S stack- ing sequence restrictions. GENERAL INFORMATION INLET COVERS Inlet covers are designed to provide a variety of port sizes and locations. This permits valve assemblies to be “customized” using a minimum of external plumbing. The outlet port may be located in either the inlet (left) cover or the outlet (right) cover. Location must be specified. If the addition of a secondary hydraulic pump is necessary, a mid-inlet conversion section for Model V20P and V20T Valves can be installed be- tween any two work sections, providing an inlet port for the secondary pump (see page 32). Valve inlet cov- ers are machined to accept Model WH or Model RP51 main system relief vaive cartridges. MAIN SYSTEM RELIEF VALVES ‘The primary function of a main system relief valve is to prevent excessive system pressures. Normally, this relief valve is installed in the inlet cover. Relief valves for the V20 Valve Assembly are designed and fabricated in cartridge form to permit easier Serv- icing and allow minimum interchangeability time. They feature quiet operation and are virtually trouble free and highly tolerant of foreign material in the hydraulic system. Relief valves are available in adjustable or tamper- proof/non-adjustable configurations. 10 INLET COVERS and OUTLET COVERS Model WH-Standard This unit is shim adjustable with shims within the spring range. Model RP51 Optional This relief valve cartridge is a pilot-operated type. + Model RP51A — externally adjustable + Model RP51N — tamperproof Model WHA-Optional This model's easily adjustable within the spring range. When a system main relief valve is not required, a°No Relief Plug’ is installed in the inlet cover. Cover is ma- chined to accept a Model WH or Model RPS1 relief valve if field conversion is required. 2-Stage Relief Valve A 2-stage relief option is available for Model WH main relief valve cartridges. This option will provide a sec- ond (higher) pressure setting when a pilot pressure (750 PSI minimum) is applied to an SAE 6 pilot port in the cartridge. The “high” pressure setting (3000 PSI maximum) is shim adjustable. The “low” pressure set- ting (500 PSI o/p minimum) is externally screw adjust- able and must be specified as a “crack” pressure (1 GPM flow). OUTLET COVERS ‘Although the same basic outlet covers are used in all V20 valve assemblies, the available cover options and configurations for open center, closed center, and load sensing type valves are different. + For Models V20P, V20T, V20PT and V20S, refer topage 25. + For Models V20C and V20LS, refer to page 50. " GENERAL INFORMATION MODEL V20P WORK SECTION (8072 HOUSING) MODEL V20T WORK SECTION (6112 HOUSING) MODEL V20S WORK SECTION (11483 HOUSING) 12 WORK SECTIONS Work sections in Gresen’s Sectional Body Directional Control Valves are precisely machined from high tensile cast iron housings. Valve spools may be manually, hydraulically, pneumati- cally, mechanically or electrically operated. All valve spools are select hone-fitted at the factory for minimum internal leakage and are not field replaceable. Five types of basic work sections are available: + Model V20P for open center, parallel circuit applications” + Model V20T for open center, tandem circuit applications” + Model V20S for open center, series circuit applications + Model V20C for closed center, parallel circuit applications + Model 20LS load sensing, for closed center, parallel circuit applications. A variety of spools, spool action options and work port options are available for the work sections, depending ‘on the particular application. “Optional 4-way work sections with reduced open center pressure drop are available for parallel (V20RP) and tandem (V20RT) circuits “These reduced pressure drop sections are interchanged with a stan- ard V20 open center sections and use standard V20 covers. All V20 spools and options are available with these sections. A heavier spool centering spring is required with V2ORP and V20RT sections, MODEL V20C WORK SECTION WITH V20LS MODIFICATION. (@984 HOUSING) SPOOL VARIATIONS 3-Way, 3-Position Spool oe Code Symbol 3 Provides control of single acting cylinders or start and stop of non- reversible hydraulic motors where free-wheeling of motor is not required. The cylinder port is blocked in neutral position, 4-Way, 3-Position Spool Code Symbol 4 Provides control of double-acting cylinders or reversible hydraulic motors where free-wheeling is not required. Cylinder ports are blocked in neutral position, 3-Way, 3-Position Free Flow Spool Code Symbol F3 Provides control of single acting cylinders or start and stop of non- reversible hydraulic motors. Allows a cylinder to drift or a motor to coast when the valve spool is in the neutral position. ‘The work port is open to tank port when the spools in neutral. e 4-Way, 3-Position Free Flow Spool Code Symbol F4 Provides for control of double-acting cylinders or reversible hydraulic mo- tors. Free flow spool allows a cylinder to drift or a motor to coast when the valve spool is in the neutral position. Work ports are open to the tank port when the spoolis in neutral. 4-Way, 4-Position Float Spoo! Code Symbol K4 This spool is the same as the 4-way, 3-position spool, with the addition of a fourth “Float” position. This spool is spring-centered to neutral from the “A” or “B” work port power position. Float section may be installed anywhere in the valve stack assembly. OPEN CENTER VALVES 13 SPOOL ACTION OPTIONS Spring Return to Neutral (Furnished as standard, unless otherwise spect- ) Spool action hi neutral from “ three positions with spring return to ‘and “B" power positions. Spring Extended Spool Code Symbol A This feature eliminates spring-return to neutral, and spring loads the spool to the “OUT” position only {port “B" power position). Usually used for "Cam- Operation” of spool. Customer must supply cam- follower mechanism. When this option is ordered, a handle assembly is not furnished. Rotary Spool Actuator Code Symbol W With this option, the movement of the spool is con- trolled by a rotary movement of the handle. Allows for 80° rotation of the spool each direction from center, ‘making 180° total handle rotation with detent position in neutral. There is no spring-centering, therefore the spool will stay in any position placed. Handle assem- bly option not available with rotary actuator. (Custom- er must furnish his own handle mechanism.) 3-Position Detent Code Symbol D With this option the valve spool will remain in any of the three detented positions in which it is manually placed. No spring return to neutral. Detent stop, 1889-001, is available to limit spool travel to two positions—neutral and spool “IN” or neutral and spool “OUT.” NOTE: The detent option is designed to provide operator “FEEL.” It is NOT intended for use as a positive spool locking device against excessive external forces or machine vibration. 14 Ro OJ SPOOL ACTION OPTIONS (Cont.) 4-Position Float Assembly Code Symbol K4 This option is spring-centered to neutral from the “A” or "B” work port power position. The fourth position is the detented “Float” position, which allows a cylin- der to “Float” or a motor to “Free Wheel.” NOTE: Fioat spool positioners for Series type sections are ai- ‘erent from those used in Parallel and Tandem sections. Manual Actuator Code Symbol M The manual spool permits full spool travel without spring centering or detent assemblies. Optional Spool Detent Positions 1-POSITION SPOOL “IN” DETENT WITH SPRING RETURN to NEUTRAL Code Symbol R Work port “B” remains open to tank in detent posi- tion. Allows a single-acting oylinder to “Float.” 1-POSITION SPOOL “OUT” DETENT WITH SPRING RETURN to NEUTRAL Code Symbot RO 2-POSITION SPOOL “IN” and “OUT” DETENT WITH SPRING RETURN to NEUTRAL Code Symbol RIO ‘SPOOL ACTION OPTIONS (Cont.) Internal Hydraulic Detent Release Code Symbol KO ‘Automatically returns the spool to a neutral position as soon as the work cycle is completed. The standard 4-way 3-position section has a 2-posi- tion detent with the spool spring loaded to the neutral Position. The spool is held in either power position by the detent assembly, When pressure in the power circuit reaches a predetermined setting, the detent assembly releases and the centering spring returns the spool to neutral. Pressure detent release is field adjustable. Release pressure must be a minimum of 200 PS! [13,80 bar] below main relief setting. ‘As many valve sections with hydraulic detent release as required may be assembled into one valve assem- bly. This option is also available for float sections, PRESSURE RELEASE FROM “A” POWER POSITION Detent release pressure is sensed through the power core of the valve when the spool is in the “A” power position, In a valve assembly containing two or more KO sections, the section having the lowest detent pressure release setting will release its spool first when the spool is in the “A” power position. Each ‘spool will release to neutral from the “A” power posi- tion as the pressure increases. The detent having the highest pressure setting will be the last to release to neutral 16 ‘SPECIFICATIONS Operating Range ......... 500-3500 PSI [35-242 bar) Normal Setting Tolerance. . +100 PSI Handles PRESSURE RELEASE FROM “B" POWER POSITION Detent release pressure is sensed only through the open center core of the valve when the spool sin the SB" power-postion. When an upstream: spodl is shifted to either power position, the open center core is blocked off preventing any downstream KO sec- tions from sensing pressure in the open center core. ‘Therefore, a downstream KO section will not release to neutral when an upstream spool is shifted to the “A” or “B" power position. A KO spool will only release to neutral from the “B" power position when all upstream sections are in the neutral or float posi- tion. ‘SPOOL ACTION OPTIONS (Cont.) Electro-Magnetic Spool Release Code Symbol E This option incorporates two electro-magnets in the bonnet assembly, The magnets may be energized continuously with a 12 volt DC power supply. When the operator manually shifts the spool to either power position, the spool will be held in position by magnetic force. A’return spring will center the spool to neutral when the magnet is de-energized, or the spool may be returned to neutral manually. The male connector on the bonnet contains three pins marked A, B, and C. Both magnets are con- ected to a common ground (pin C), pin A is con- fected to the magnet which wil hold the spoon the “A" power position (spool “IN"), and pin B is con- nected to the magnet which will hold the spool in the “B" power position (spool OUT"). Ifa one position electric detent is required, only one magnet will be connected to the male connector. Pins A and C will be wired for spool "IN" detent, or pins B and C will be wired for spool “OUT” detent. The electro-magnetic spool release assembly may be used with an external limit switch (furnished by the customer) to limit the stroke of a cylinder. This results in a more efficient operation, quicker cycle times, and ‘saves time by automatically repositioning the cylinder while the operator is performing other operations. Another advantage is hydraulic system pressure does not build up to main relief valve pressure, which eliminates pressure surges and reduces heat build- up. ‘SPECIFICATIONS: Spools 18th Standard 3- or 4-way (not 4-way float) Supply Voltage. ... 412 volt DC Male Bonnet Connector... MS 3102A-10SL-3P Female Connector... "MS 3106A-10SL-3S (Fu shed by customer) 7 GENERAL INFORMATION 18 Hydraulic Remote Spool Actuator Code Symbol HR, HRO and HR Hydraulic Remote Spool Actuators, Option Code HR, provide for remote operation of the Model V20 Direction: al Control Valve with two or three-position spools, ‘An external adjustment screw override, Option Cade HRO, is avaliable as an option. The screw provides for emer- gency manual operation in case of pilot pressure failure (oF permits lowering a load with the pump shut down. ‘A handle override feature is also available. Option Code HRH. This option allows full manual control at the valve with remote hydraulic control at a remote location. This Option is ideal for applications where two control stations are required. ‘A customer-supplied, remotely located hydraulic control ler will provide infinite spool positioning for metering flow to the work ports of the V20 Valve. The only limitation for metering capability is the pressure regulating perfor: mance of the hydraulic controller or the Valve, Although valve work sections with Actuator control are normally assembled at the factory, field assembly on exist- ing valve work sections is possible. Manually-operated valve work sections may be combined with Actuator- ‘operated valve work sections in any arrangement. For more information, refer to Gresen Catalog No. PC-1103, ‘SPECIFICATIONS DIRECTIONAL CONTROL VALVE Capacity (nominal) 20 GPM [75 litres/min} Maximum Operating Pressure 3500 PSI [242 bar] Maximum Exhaust Core Pressure ‘500 PSI (34 bar] ‘SPOOL ACTUATOR For two, three, or four-position spool functions only (Four-position for float operation) Max. Pressure Rating Pilot Pressure tol Movement Pilot Pressure to Compensate for Spring Tension at Full Stroke. Pilot Flow 500 PSI [34 bar] fe Spool 60 PSI (4 bar} 300 PSI [20 bar] 210.4 GPM [7.5 to 15 litres/min] Option “RO” Shown Solenoid-Controlled Directional Control Valve Gresen’s on-off solenoid-controlled, pilot operated actuators are designed to provide remote operation of Model V20 Hydraulic Directional Control Valves. Most Gresen Model V20 Sectional Body Directional Control Valves having a 3-position spo! will accept a solenoid-controlled actuator. (Exceptions are the float spool and the standard Free Flow spool. A modified Free Flow spool is available for solenoid operation.) Each Valve section may be solenoid-controlled, manually-controlled or both. The sectional-body feature offers maximum flexibility and ease of maintenance. Although valve work sec- tions with solenoid control are normally assembled at the factory, field assembly is possible in order to add additional work sections to an existing assembly. The outlet tank port may be located in the outlet cover or in the left inlet cover of the control valve assembly, ‘A power beyond option is not available in the outlet cover of V20 solenoid operated valve assemblies. The power beyond option is available in the utility section, if'a power beyond option is used in the utility section, the pressure build-up valve must be located in the downstream valve assembly. For more information regarding electrical system requirements, optional accessories, and dimensions, refer to Gresen Catalog No. PC-1104 © SPECIFICATIONS Pressure Rating (Directional Control Vaive) Capacity (Nominal) 3500 PSI [242 bar] max. 20 GPM (75.5 litres/min] to Actuator 200-300 PSI (14:21 bar] (A minimum of 200 PSI [13,8 bar] is required to actuate the valve spool) Maximum Allowable ‘System Back Pressure 300 PSI [21 bar] ilot Flow to Actuator 2-4 GPM [7,6-15 ltres/min] Operating Oil Temp 180°F [82°C] (Maximum) 33 micrometre 1.7-1.9 amps, 12 VDC 0.6-0.7 amps, 24 VDC ‘Solenoid Power Req. we rectional Control Valve Work Section with Solenoid-Controlled Actuator ‘Approx. 13 Ibs. (5,9 kg] Utilty Section ‘Approx. 9 Ibs. [4.1 ka] Note: Double-throw switches are required when using internal pilot and must be provided by the customer. 19 HANDLE-END OPTIONS The clevis end of the spool may be located at either the “A” port or “'B" port end of the work section except for the Model V2OLS float option (K4) which must be on the “A” port end only. Unless otherwise ‘specified, the handle end will be located at the “A” _ port end for al sections. The following handle options are available: ¢ Complete Vertical Handle and Bracket Assembly (CVHA) '* Complete Horizontal Handle and Bracket As- sembly (CHHA) ‘* Less Handle Only (LHO) ‘* Less Complete Handle Assembly (LCHA) ‘¢ Handle Bracket Only (HBO) Complete Handle and Bracket Assembly (CVHA or CHHA) When handles are required, choose between a verti- cal and horizontal ductile iron handle. Two brackets— die cast or cast iron—are also available as required for the application, Handles and handle brackets should be specified by using the following part numbers: ‘* 1802-001 Vertical Handle (Black) 1802-003 Vertical Handle (Plain) 3249-001 Horizontal Handle (Black) 3249-003 Horizontal Handle (Plain) 1801-001 Die Cast Handle Bracket 7355-001 Cast Iron Handle Bracket eeeee Ifa complete handle and bracket assembly is ordered without specifying part numbers for vertical or hori- ‘A\V20 SERIES VALVE ASSEMBLY WITHTWO HORIZONTAL AND TWO VERTICAL HANDLES. zontal handles, a vertical handle (1802-001) and die cast bracket (1801-001) will be furnished. The bracket may be rotated 180° to reverse handle movement or allow handle to extend below the valve. Less Handle Only (LHO) When the application requires a complete bracket and linkage assembly, without a handle, then this designation—LHO—should be specified. An 1801- 001 die-cast bracket will be furnished as standard. A 7355-001 cast iron bracket is optional. Handle Bracket Only (HBO) Handle and link assembly is omitted. Only a 1801- 001 die-cast bracket is installed. A 7355-001 cast iron bracket is optional. HANDLE END OPTIONS (Cont.) Less Complete Handle Assembly (LCHA) When a valve work section is specified to be fur nished LCHA, the complete handle and bracket as- sembly will be omitted. When this is done, a spool seal retainer assembly is installed to hold the spool seal assembly in place. STANDARD SPOOL SEAL RETAINER ASSEMBLY (SPECIFY) When the complete handle and bracket assembly is omitted from a work section and allowable back pres- sure is limited to 200 PSI [13,8 bar] a standard spool seal retainer will be installed HEAVY DUTY SPOOL SEAL RETAINER ASSEMBLY (SPECIFY) A heavy duty spool seal retainer must be included in awork section if 1. Back pressure at the spool seal could exceed 200 PSI [13,8 bar], but not over 1000 PSI [69,00 bar 2. A sevondary spool wiper is desired to reduce contamination at the spool seal NOTE: Maximum continuous operating exhaust core pressure should not exceed 500 PSI [34 bar]. SPOOL PROTECTIVE BOOT ASSEMBLY ‘A spool protective boot assembly may be used with both the standard retainer assembly and the heavy duty retainer assembly. The boot completely covers the spool seal assembly protecting the area from contamination thereby providing longer seal life. The boot assembly cannot be used if a handle bracket is installed. SECONDARY SPOOL WIPER SEAL (NO. 1800-001) ‘An optional wiper seal may be installed in the spool seal area on the handle end to minimize external con- tamination. The wiper is secured by either the heavy duty retainer or handle bracket. May not be used with standard low pressure seal retainer assembly. 24 GENERAL INFORMATION GENERAL INFORMATION GRESEN SPECIFYING GRESEN SECTIONAL BODY DIRECTIONAL CONTROL VALVES Sectional Body Valves are custom assembled to meet specific application requirements. When ordering a work section, valve component or a complete valve assembly, submit the information required in the Table of Options for Complete Valve ‘Assemblies, page 54. Submit all of the information that applies to your application. Add any option in- formation not specifically referred to in this catalog, To properly specify the individual work sections, fol- low this procedure’ Using the diagram below, work ports should be on top with the “A” port nearest you. Inlet cover will be to your left and the outlet cover to your right. The accompanying sketch of a typical control valve assembly has the handle assemblies in the standard location at the “A” port end of the valve. Valve assembly specification forms are available to help simplify the ordering of various sections or com: plete valve assemblies. When ordering V20 Valves, use Form No. 9005. Specification forms have been included at the back of this Catalog. If additional forms are needed, contact any Gresen Distributor, Representative or’ the Sales Department, Minnea- polis. On receipt of the information, an order design num ber will be assigned to your vaive assembly. Then, on future orders, the order design number or your part number need only be specified to identify the correct valve section, or assembly 2 Bete REAR wom eS TURNAROUND: aa er ay a O oe oe man wanous 2 2 ASSEMBLIES FRONT TYPICAL CONTROL VALVE ASSEMBLY 22 GRESEN" OPEN CENTER VALVE ASSEMBLIES Models V20P, V20T, V20PT and V20S Models V20P, V20T, and V20S Valve Assemblies utilize the same inlet and outlet covers, and most of the same basic options. Model V20P, V20T, and V20S sections may be com- bined into one vaive assembly. See page 38 for V20S stacking sequence restrictions. FEATURES © Minimal spool actuating effort—Maximum, 50 pounds [22,6 kg] at the spool © Improved, extra-fine metering Minimum pressure drops through open center and through work ports. © Float section may be installed at any point with- inthe Vaive assembly INLET COVERS All Model V20 valve inlet covers are machined for the Model WH main relief. If the relief is not re- quired, a no relief (NR) plug will be installed. The fol lowing inlet covers are available: Inlet Cover, No. 8398 No. 8398 inlet cover is available with top, end and bottom inlet ports. It is also available with top and end outlet ports. Top in and top out are the standard port locations for this cover. PORTING OPTIONS AVAILABLE SPECIFICATIONS Pressure Rating: Continuous Operating 3500 PSI [242 bar] max. Maximum Exhaust Core Pressure: With Handle Bracket or Heavy Duty Spool Seal Retainer Installed Continuous Operating Intermittent Peak With Standard Spool Seal Retainer Installed Flow rate is determined by the ses500 PSI [ 34,5 bar] 1000 PSI [ 69,0 bar} 200 PSI [13,8 bar] Capacity Refer to Pressure Drop Charts. maximum pressure drop acceptable for the application. Filtration Required (Min.) Weight: Inlet Cover ‘Work Section, Each 33 micrometre Approx. 6 lbs. [2,7 kg] Outlet Cover. ‘Approx. 31/2 Ibs. [1.6 kg] ‘Approx. 9 lbs. [4,1 kg] NO. 8298 INLET COVER NPT BSP | GAGE SAE, Pipe | pipe | ports LOCATION STRAIGHT THREAD PORTS | poRTS" | PORTS STANDARD | OPTIONAL | OPTIONAL | OPTIONAL | OPTIONAL No, 2998 LEFT INLET COVER SAE 12 SAE 10 2-14 AE 4 End, Top of Bottom” Inlet Ports. | (1-1/4: cre” = 14 UNF) svar ase | (716-14 End'or Top Outlet Ports. | (N16 = 12 UN) | (7 ? | ant UNF) “Bottom inlet available only with SAE 10 or 3/4" NPT ports, "NPT pipe ports are not recommended for press NOTE: all ports ina casting must be the same type. ‘Top inlet and top outlet pors are cored. not sure paris dbove 2000 FS! [198 bal SAE, BSP and NPT cannot be intermixed. ‘specified, hey will be plugged. 23 OPEN CENTER VALVE ASSEMBLIES ‘OPEN CENTER VALVE ASSEMBLIES Inlet Cover, No.7736 With Flow Control A No. 7736 Inlet Cover contains an adjustable flow control assembly which directs the controlled portion of the inlet flow to the work ports and any excess flow into the exhaust core. The adjusted flow is Pressure compensated and is the maximum amount of flow available to any work section in the valve assembly. This inlet cover is machined for the Model WH relief. Ano relief (NR) plug may be installed if the main relief valve is not required. PORTING OPTIONS AVAILABLE SAE and NPT ports cannot be intermixed in the same. casting. NO. 7736 INLET COVER TO DOWNSTREAM VALVE SECTIONS: Locanon piweronts __| srealanr eaD PORTS oe STanoano | OPTIONAL | STANDARD | OPTIONAL So cen mower | aete caer | SAE10 RELEASE Sopmuer | avert siete | Sae10 ‘OPTION txooureer |_ avant sae 12 FLOW CONTROL RANGE TO 25 GPM ee [95 litres/min}. POW Ler A control knob is furnished as standard. If itis to be omitted, please specify. Excess Flow Option This option utilizes the excess flow from the flow con- trol by using the end outlet port as the excess flow port. An outlet port is not available in this cover when this option is specified. A typical application for this option is to direct the excess flow to a combined flow mid-inlet section installed downstream. When the upstream spools are in neutral, all flow is avall- able downstream. When an upstream spool is acti- vated, only excess flow oil is available to the down- stream spools. This option also allows the flow from ‘one pump to be spilt for two separate functions. To order this option, specify “Plug B end exhaust core”. Main System Relief Valve The main system relief valve is installed in the inlet cover. A detailed description of the main relief valve, its options and performance will be found on pages 1Oand 11 Relief setting at “crack pressure” or at “full flow” must be specified. 24 ‘A main relief valve is available in the following con- figurations: ORDER CODE Standard (adjustable with shims) WH ‘Tamperproof (adjustable with shims) WHNJ Adjustable with screwdriver WHA Pilot operated relief RP51 No Relief Plug (no relief valve installed) NR OPTIONS: © Stainless steel relief springs @ VITON seals to replace standard BUNA-N seals OUTLET COVERS AA variety of options and combinations of port sizes are offered. These options enable the user to cus. tomize valve assemblies while minimizing external plumbing, In addition, four application variations are available: CONVERSION & Pus CLOSED CENTER PLuG POWER BEYOND ‘SLEEVE No. 6770 OUTLET COVER WITH POWER BEYOND SLEEVE, CLOSED CENTER AND CONVERSION PLUG. Outlet cover, No. 6770, is available for use with four application variations: 1. Open Center (standard) 2. Closed Center (conversion) 3. Power Beyond 4, Conversion Plug Application variations are all accomplished by the machining and/or assembly of the outlet cover. Ma- chining and assembly of the inlet cover and center sections do not affect these variations. Outlet Port Option ... If the outlet port is to be located in the outlet cover and closed center, power beyond or conversion plug options are specified, then the outlet port will be in the optional location. Turnaround Cover Option ... For plumbing convenience, the outlet port may be located in the inlet (left) cover. When it is, the turn- around (right) cover will direct the exhausting oil back to the inlet cover. Application Variations Application variations are all accomplished by the machining and/or assembly of the outlet cover. Ma- chining and assembly of the inlet cover and center sections do not affect these variations. OPEN CENTER {Furnished as standard, unless otherwise spect- ie Hydraulic oil is directed from the inlet port, thru the ‘open center core to the outlet port of the Directional Control Valve when all spools are in the neutral posi- tion. Shifting the valve spool directs oil flow to the. desired work port. ‘Maximum circuit pressure is limited by the main relief valve, which relieves into the exhaust core. The standard Gresen valve is an open center control valve. The inlet port is open to the tank port, and both work ports are blocked when the control valve spool is in neutral position, thereby holding the cylinder or hydraulic motor in position. The outlet port may be located in the right cover oR Outlet port may be located in the left cover when a right turnaround cover is used. 25 OPEN CENTER VALVE ASSEMBLIES Closed Center Code Symbol C To convert an open center valve toa closed center valve. By installing a special closed center plug in the outlet cover, hydraulic oil flow from the pump is blocked at the outlet port with valve spools in neutral position. Pressure is normally maintained at the control valve inlet by use of a variable-displacement pump or an accumulator-type circuit with an unloading valve. In a Gresen closed center control valve, the center passage is blocked and both work ports are also blocked when the control valve spool is in neutral Position, ZZ Power Beyond (High Pressure Carryover) Code Symbol Y This option allows the installation of another valve downstream from the first valve. ‘A power bayond sleeve is installed in the outlet cover of the upstream valve which separates the open center core from the exhaust core at the outlet port. This allows hydraulic oil under pressure to be carried thru the upstream valve, thus making it available for a downstream function. A separate tank line is required from each control valve in the circuit. Hydraulic oil is available to the downstream valve only when all spools in the upstream valve are in the neu- tral position. If pressure requirements for both valves are the 26 same, only one relief valve is required. It must be installed in the upstream valve. Each valve in the circuit may have a different relief setting, but the highest setting must be upstream. ‘The outlet cover can be machined to accept a power beyond sieeve which allows the open center oll to be used by a downstream valve. When a power beyond sleeve is specified, an outlet ports still required. Out- let port can be located in the left inlet cover or in the right outlet cover. The following power beyond sleeve portsizes are available for No. 6770 right outlet cover: 1/2" 14 NPT Female) SAE 6(3/4"- 16 UN) (Female) ‘SAE 10(7/8"- 14 UN) (Female) ‘SAE 16,1" tube fiting) Male) ‘THREAD Conversion Plug Assembly Code Symbol X If additional hydraulic circuit options are to be added ata later date, or if the control valve is being ordered for stock, a conversion plug assembly should be considered. A conversion plug assembly gives a control valve great versatility and easily converts for different applications, reducing inventory require- ments. ‘A control valve with a conversion plug remains an ‘open center valve. The outlet cover, when machined {or this option, will also accept power beyond sleeves and closed center plugs. When the need arises the proper plug or sleeve is inserted to convert the as- ‘sembly into either a closed center or power beyond valve. Service kits are available for these optional arts and must be ordered separately. When @ conversion plug is installed in the outlet cover the control valve remains an open center valve. When the outlet cover is machined for a conversion plug, it will also accept a power beyond sleeve or a closed center plug. If the need arises, the proper plug or sleeve can be inserted to convert the assembly to either a closed center or power beyond application, L ; Ua | i A Outlet Port Option ouruer coven ron wooe. Gane Vat ve Shows oF: Vonat sont Vossen INO powen “BEYOND slteveinetatten ourueT coven For mone. V20p. VALVE." SHOWING STANDARD PORT LOCATION If the outlet port is to be located in the outlet (right) cover and closed center, power beyond or conver- sion plug options are specified, then the outlet port willbe in the optional location. The following outlet port sizes are available for No. 6770 right outlet cover: THREAD, SAE ‘SAE 10(778"- 14 UN) ‘SAE 12(1-1/16"-12UN) Outlet Ports Turnaround Cover Option OUTLET COVER FOR MODEL v20P VALVE SHOWING. ‘TURNAROUND For plumbing convenience, the outlet port may be located in the inlet (left) cover. When it is, the turn- around cover is provided to direct the flow of ex- hausting oil back to the inlet cover. Optional Outlet Cover with Top Outlet and Power Beyond Ports No. 8644 OPTIONAL OUTLET COVER FOR MODEL. V; VALVE SHOWING TOP OUTLET AND POWER YOND PORTS. ‘An optional outlet cover, No. 8644, is available. This, option offers top porting options rather than end port- ing only. Port options are: + Top, End or Bottom Outlet + Top Power Beyond + SAE12 or 34” NPT Ports a ‘OPEN CENTER VALVE ASSEMBLIES In addition to load checks which are standard in the V20 Valves, Gresen offers a wide range of options to control oil flow. From these options you may select the exact accessories to customize your valves to your specific application. The following are available: + Work Port Relief Valve + Anti-Cavitation Check + Combination Relief and Anti-Cavitation Check + Pilot-Operated Check Valves + Work Port Restrictors (not available with NPT pipe ports). Standard Load Check Assembly A standard load check assembly is provided with every work section except when a free-flow motor sp0dl is installed. Then load checks are not required. The load check blocks against pressurized return flow from a work port back to the inlet port until over- come by pressure build-up from the pump. This feature will keep a load from dropping while the control valve spool is being shifted and until the inlet Pressure is equal to or slightly greater than the pres- sure developed by the load. At this time the load check will open and movement of the load can then be controlled by the control valve spool. NOTE: Load checks for Series type sections are different from those used in Parallel and Tandem sections. 28 Work Port Relief Valves e MODELS RC and RCS (Series) MODEL RP20 Models RC and RCS work port relief valves are differen- Mode! RP20 work port relief valves are pilot-operated type. tial poppet type. + Model RP20A — externally adjustable ‘Model RP20 recommended for pressures over 3000 PSI * Model RP20N —tamperproof [207 bar} NOTE: If the control valve is equipped with vertical handle, 1802-001, the adjustable relief valve, Model RCA which has an extended profile beyond valve body, will interfere with handle. It ‘should NOT be installed on the valve-handle end. “These relief valves, installed in a work por, willimitthe maximum pressure in that work port, They also prevent pressure build up in ‘a work port when the valve spool is in neutral wb 2-STAGE RELIEF VALVE A 2-stage relief option is available for Model RC work — maximum) is shim adjustable. The “low” pressure set- port relief valve cartridges. This option will provide a ting (500 PSI c/p minimum) is externally screw adjust- second (higher) pressure setting when apilotpressure able and must be specified as a “crack” pressure (1 (750 PSI minimum) is applied to an SAE 6 pilot port in GPM flow). the cartridge. The “high” pressure setting (3000 PSI Anti-Cavitation Check The anti-cavitation check is used in the work section and prevents cylinder or motor cavitation. It allows cavitating work ports to refill from the exhaust core, ‘supplementing pump flow. Anti-cavitation check is non-adjustable but is designed to operate whenever the work port pressure is lower than the exhaust core pressure. NOTE: Anti-cavitation checks for Series type sections are ciffer- ‘ent from those used in Parallel and Tandem sections. PERFORMANCE Will pass 5 GPM [18,93 liters /min] at 8 PSI [,55 bar] Pressure Differential Will pass 10 GPM [37,85 liters/min} at @ 19.5 PSI [1,35 bar] Pressure Differential Will pass 15 GPM [56,76 liters /min] at 39 PSI [2,69 bar] Pressure Differential 29 Pilot-Operated Check Valves FOR MODEL V20-LO VALVE ONLY Model V20-LO work sections are designed with double pilot-operated check valves. These pilot oper- ated checks will lock a cylinder or part of a circt ‘without leakage—when the control valve spool is the neutral position. When the spool is shifted to a power position, pressurized oil is directed to one work port. Return oil into the opposite work port is momentarily blocked until pilot pressure unseats the check. Metering characteristics of valve spools are slightly diminished when using these pilot-operated check valves. These checks are used on applications such as clamps, outriggers, and elevated work platforms where internal fluid leakage could affect the opera- tion of the system. The functions of a 4-Way Section and a pilot-operated check or lock-out in one valve housing are combined in one section, The spool is a 4-way, 3-position modified free flow ‘spool. 30 This spool is the same as F4, 4-way, 3-position free flow except the free flow feature is restricted, Free flow prevents any pressure build up between the Pump and the pilot operated check when the valve ‘spool is in neutral position. ‘This work secton and check valve are combined to perform the functions ‘of & 4oway work section and a plot-operated check or lockout valve in ‘one single housing. Combination Work Port Relief Valve and Anti-Cavitation Check MODEL CRA At times both a relief valve and an anti-cavitation check are required for the same work port. Both of those functions have been incorporated into one assembly. Pressure range is: 500-3000 PSI [34-207 bar] Restrictors Restrictors may be inserted directly into a SAE work ort and will limit oil flow in one direction while allow- ing free flow in the opposite direction. When restrict- ing flow in the return port, restrictors will: 1. Prevent cylinder or motor cavitation having an inertia load, 2. Provide accurate control of double-acting cylin- der by pressurizing both sides of cylinder piston. 3. Restrict oil flow from a hydraulic motor for ‘smoother operation. When restricting flow in pressure port, restrictors will meter oil flow to provide proper speed of operation, Work port restrictors are available for SAE 8 and SAE 10 work ports. Nominal orifice diameters are avail- able from .015 to .220 inches [.38 to 5.6 mm]. Spec- ify restrictor hole size desired. Specify whether restrictor should be installed to restrict flow out of the valve work por, or restrict flow into the valve work port. SS em Marsire. ee nS Et a A

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