Make sure your Adobe Acrobat Reader is up

SCHEMATIC FEATURES AND TIPS

to date in order to access the latest features
of this schematic.

GET
Adobe Acrobat Reader

SAVE
a copy of this schematic

THE BOOKMARKS PANEL WILL ALLOW YOU TO THE FUNCTION ISOLATION TOOLS ISOLATE
QUICKLY NAVIGATE TO POINTS OF INTEREST. CIRCUITS FOR TRACING HYDRAULIC LINES

Function Isolation Tools

Grids On/Off

All Circuits Off

STANDARD VIEW
All Circuits On

021 (Orange) (Pilot Pump Output)

032 (Red) (Main Pump Output)

577 (Lt Green) (Drain/Return Line)

Machine Views

Machine View - Front

Machine View - Rear

Implement Stack 021 (Orange) (Pilot Output)

CIRCUIT ISOLATED
CLICK HERE TO VIEW THE SCHEMATIC
UTILIZE HYPERTEXT TO NAVIGATE TO COMPONENTS AND THEIR MACHINE LOCA- SYMBOLS AND DEFINITIONS PAGE
TION QUICKLY. HYPERTEXT IS INDICATED BY TEXT THAT IS BLUE AND UNDERLINED. ELECTRICAL SYMBOLS

Pressure Temperature Level

Switch Switch Switch Circuit Breaker

BASIC HYDRAULIC SYMBOLS

Fluid Pump Spring

Variability
Conditioner or Motor (Adjustable)

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
WHEN ONLY ONE CALLOUT IS SHOWING ON A Search “CTRL” / “SHIFT” / “F”

MACHINE VIEW, CLICKING ON THIS BUTTON WILL

VIEW ALL CALLOUTS MAKE ALL OF THE CALLOUTS VISIBLE. THIS
Due to different monitor sizes and PDF reader
preferences there may be some variance in linked
BUTTON IS TYPICALLY LOCATED IN THE TOP RIGHT schematic locations. This document is best viewed at
CORNER OF EVERY MACHINE VIEW PAGE. a screen resolution of 1024 X 768.

© 2020 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE

WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
SCHEMATIC SYMBOLS AND DEFINITIONS
VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC
ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

PILOT CONTROL Line Restriction

MAIN AUX.

2-Section
RELEASED PRESSURE Variable and Pressure
ROTATING SHAFTS Compensated
Pump

External Return Internal Return Unidirectional Bidirectional

REMOTE SUPPLY PRESSURE Attachment Pump: Variable and
Pressure Compensated

Internal
Simplified Complete Supply Pressure Hydraulic Pneumatic
Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
harness (C1, C2, C3, ...)
a normally open reed switch; it opens the contacts of a normally closed reed switch.
L-C12
3E-5179
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. 5A
T Its resistance changes to give an indication to the gauge of the temperature or pressure. Component
Fuse (5 Amps) 9X-1123 Part Number
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. 325-AG135 PK-14
It has a coil that makes an electromagnet when current flows through it. Harness identification code:
This example indicates wire group 325, Wire Gauge*
The electromagnet can open or close the switch part of the relay. wire 135 in harness "AG". Wire Color
*Wire gauge is shown in AWG (American Wire Gauge)
Solenoid: A solenoid is an electrical component that is activated by electricity. but could also be shown in metric denoted with mm
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.

© 2020 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE

WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
 M0095369-04
November 2020

320, 320 GC, 323, and 323 GC

Excavator
Hydraulic System
FJM1-UP ZBT1-UP
YTF1-UP YCP1-UP
RGJ1-UP DKJ2165-UP
KTN449-UP LKS1-UP
XBJ231-UP JGY1-UP
HEX2106-UP MYK1-UP
RAZ996-UP KFE1-UP
HDT1-UP NDL1-UP
BR91-UP LTN1-UP
KTY1-UP DWF133-UP
YBL1-UP KPE1-UP
BR61-UP KHJ1-UP
XAR1-UP
DYT1-UP
YBP1-UP
ZBN1-UP
BR4215-UP

Volume 1 of 2: Standard
Volume 2 of 2: Attachments

PUBLICATIONS.CAT.COM
© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
COMPONENT LOCATION
VOLUME 1 - STANDARD

Schematic Machine
Component
Location Location
Accumulator Gp - Hydraulic (Uncharged) H-9 1
Cylinder Gp - Boom J-9 2
Cylinder Gp - Bucket J-5 3
Cylinder Gp - Stick J-11 4
Filter Gp - Case Drain A-7 5
Filter Gp - Hydraulic Return A-8 6
Motor Gp - Swing C-9 7
Motor Gp - Travel (LH) C-13, H-14 8
Motor Gp - Travel (RH)
M C-11, H-11 9
Pump Gp - Main Hydraulics C-4 10
Sensor Gp - Pressure (Boom Cylinder Head End) I-9 11
Sensor Gp - Pressure (Bucket Cylinder Head End) I-4 12
Sensor Gp - Pressure (Bucket Cylinder Rod End) D-5 13
Sensor Gp - Pressure (Stick Cylinder Head End) H-7 14
Sensor Gp - Pressure (Stick Cylinder Rod End) D-10 15
Sensor Gp - Pressure (Pump 1) D-6 16
Sensor Gp - Pressure (Pump 2) D-7 17
Swivel Gp A-12 18
Valve Gp - Check (Return) I-11 19
Valve Gp - Fine Swing A-9 20
Valve Gp - Main Control H-4 21
Valve Gp - Solenoid (Heavy Lift) I-3 22
COMPONENT LOCATION
VOLUME 2 - ATTACHMENTS
Schematic Machine
Component
Location Location
Cylinder Gp - Boom G-3 23
Cylinder Gp - Quick Coupler E-8 24
Cylinder Gp - Smart Boom J-4 25
Cylinder Gp - Stick D-4 26
Cylinder Gp - VA-Boom D-11 27
Filter Gp (W/ Hammer Return) (Manual Relief) J-14 28
Filter Gp (W/ Hammer Return) (Electric Relief) I-12 29
Filter Gp (W/ Hammer Return) (One Way/ One Pump) F-11 30
Manifold Gp - Solenoid (Medium Circuit) G-8 31
Pump Gp - Auxiliary G-6 32
Sensor Gp - Pressure (Boom Cylinder Head End (BLCV) E-2 34
Sensor Gp - Pressure (Boom Cylinder Head End) (Smart Boom) H-5 35
Sensor Gp - Pressure (Boom Cylinder Rod End) (BLCV) E-3 36
Sensor Gp - Press (Boom Cylinder Rod End) (Smart Boom) H-4 33
Sensor Gp - Pressure (Hydraulic Pump Output #2) A-7 37
Sensor Gp - Squeeze Head End Pressure (Electric Relief) J-10 38
Sensor Gp - Squeeze Head End Pressure (Manual Relief) J-16 39
Sensor Gp - Squeeze Rod End Pressure (Electric Relief) I-10 40
Sensor Gp - Squeeze Rod End Pressure (Manual Relief) J-15 41
Valve As - Ball I-14 42
Valve Gp - Bank-2 (Medium Circuit J-8 43
Valve Gp - Check-D (SLCV) C-4 44
Valve Gp - Check-D (VAB) C-11 45
Valve Gp - Check-D LH (BLCV) F-5 46
Valve Gp - Check-D LH (Smart Boom) J-5 47
Valve Gp - Check-D RH (Smart Boom) J-3 48
Valve Gp - Check-D RH (BLCV) G-2 49
Valve Gp - Check-E (Boom Float Up) H-5 50
Valve Gp - Check-E (Quick Coupler) A-7 51
Valve Gp - Main Control (Bank 4) F-11 52
Valve Gp - Main Control (Bank 5) H-10 53
Valve Gp - Main Control (Bank 6) (VAB) D-12 54
Valve Gp - Main Control (Smart Boom) I-2 55
Valve Gp - Shuttle-B (Smart Boom) J-2 56
Valve Gp - Solenoid (Auxiliary Hydraulic Boost Flow) C-7 57
Valve Gp - Solenoid (Boom Float Down) J-2 58
Valve Gp - Solenoid And Pressure Reducing E-7 59
Valve Gp - Solenoid And Variable Relief #2 I-10 60
Valve Gp - Solenoid And Variable Relief #2 J-12 61
TAP LOCATION
VOLUME 1 - STANDARD

Tap Schematic
Description
Number Location
AA Pump 1 Pressure C-6
BB Pump 2 Pressure C-3
CC Case Drain Pressure A-4
DD Pilot Pressure E-11
TAP LOCATION
VOLUME 2 - ATTACHMENTS

Tap Schematic
Description
Number Location
AA Stick Load Control pressure D-3
A1 Blade Lower Valve Pressure H-8
A2 Blade Raiser Valve Pressure H-9
BB Variable Boom Control pressure D-10
PP Medium Output Pressure H-6
 14 13 12 11 10 9 8 7 6 5 4 3 2 1

(4) CYLINDER GP - STICK (2) CYLINDER GP - BOOM

490-4144 510-9212 (3) CYLINDER GP - BUCKET
490-4180
M0095369-04 VOL 1 of 2

Dr Dr
J J

BR2
(11) SENSOR GP - PRESSURE
36 Page, (Dimensions: 48 inches x 35 inches)

(BOOM CYLINDER HEAD)

344-7392

Pi Pi
VOL 2, LOC F-10
VOL 2, LOC I-12 AL3 BL3 BR3 AR3
VOL 2, LOC I-14 AR2
P2 P2 AUX VOL 2, LOC H-9
MPV-T
P3 P3 RETURN
I NOTE J QC-T VOL 2, LOC C-8 I
NOTE F (22) VALVE GP - SOLENOID
NOTE H HEAVY LIFT HPi
2 SPEED SWG (1) ACCUMULATOR GP (12) SENSOR GP - PRESSURE
CV-T TRAVEL PRKG BK (BUCKET CYLINDER HEAD END) 524-0912
HYDRAULIC (UNCHARGED) NOTE B
CONTROL CONTROL (14) SENSOR GP - PRESSURE 344-7392 BLCV-Pi
352-6680 A
D NOTE P VOL 2, LOC J-3
C (STICK CYLINDER HEAD END)
344-7392 NOTE R VOL 2, LOC F-2
B(LOWER) A(UPPER) A(LOWER) B(UPPER) AL3 AL2 AL1 HPi AR1 AR2 AR3
d P Pi5 SG Pi4 PAC
(8) MOTOR GP (9) MOTOR GP P T
A C TRAVEL (RH)
TRAVEL (LH) B
582-9758 6 7 24
582-9758 11 13 18 23 16 12
NOTE T B D NOTE T (19) VALVE GP 21 CV-Dr
H CHECK (RETURN) (21) VALVE GP - MAIN CONTROL H
AL1 BR1 STD: 516-8623
B' D' 490-3958
Dr1 HEAVY LIFT: 516-8625
BL1 AR1
A' C' BPi MU
d' P'
SWG-Dr
(18) SWIVEL GP
490-3995
2 SPEED Dr2 Pi2 A AL3 AL2 AL1 SHS AR1 AR2 AR3 MU Pi3 Dr3
DRAIN
TRAVEL T <UP> <IN> <OUT> <L> <UP>
FILTER <BKWD> <BKWD> <CLOSE> BKHS <DOWN> <OUT>
CONTROL
Dr4
TRAVEL MOTOR FOR GC
G CV-Pi7 G

BOOM(1)
Pi6

BUCKET
TRAVEL(R)
NOTE R

STICK(2)
SWING
BOOM(2)

STR-TRAVEL
Pi7

TRAVEL(L)
STICK(1)
Dr6 VOL 2, LOC I-2

F F

SWG PRI

STK UNL
Dr7

SRS <OUT> <IN> <R> <FWD> P2S P1S <FWD> BR1 <OPEN> BR2 BKRS <UP> <DOWN> BR3 <IN>
Pi1 BL3 BL2 BL1 P2 P1 Dr5 IDENT DEVICE NAME
1 SOLENOID - MAIN HYDRAULIC PUMP #1
2 SOLENOID - MAIN HYDRAULIC PUMP #2
5 SOLENOID - STICK UNLOAD
CV-Dr5 6 SOLENOID - TRAVEL SPEED
E DD NOTE R 7 SOLENOID - SWING BRAKE E
8 SOLENOID - SWING PRIORITY

P2 P1 VOL 2, LOC I-1 9 SOLENOID - HYDRAULIC LOCK

10 SOLENOID - BOOM CYLINDER EXTEND
11 SOLENOID - PUMP TO BOOM HEAD END
8 5 12 SOLENOID - BOOM CYLINDER RETRACT
9 14 19 17
20 22 10 15 13 SOLENOID - STICK CYLINDER RETRACT
14 SOLENOID - STICK CYLINDER EXTEND
SPi bST 15 SOLENOID - PUMP TO STICK HEAD END
(15) SENSOR GP - PRESSURE 16 SOLENOID - BUCKET CYLINDER EXTEND
(STICK CYLINDER ROD END) BR3 17 SOLENOID - BUCKET CYLINDER RETRACT
344-7392 SLCV-Pi
18 SOLENOID - SWING LEFT
BL3 19 SOLENOID - SWING RIGHT
NOTE N BL2 BL1 bST BR1 BR2 (13) SENSOR GP 20 SOLENOID - LEFT TRAVEL FORWARD
21 SOLENOID - LEFT TRAVEL BACKWARD
PRESSURE (BUCKET
VOL 2, LOC D-3 (17) SENSOR GP - PRESSURE (16) SENSOR GP - PRESSURE CYLINDER ROD END)
22 SOLENOID - RIGHT TRAVEL FORWARD
D 23 SOLENOID - RIGHT TRAVEL BACKWARD D
(PUMP 2) (PUMP 1) 344-7392 24 SOLENOID - STRAIGHT TRAVEL
344-7392 344-7392 25 SOLENOID - FINE SWING

(9) MOTOR GP
TRAVEL (RH)
(8) MOTOR GP 593-5123 (10) PUMP GP
TRAVEL (LH) NOTES SWG MAIN HYDRAULICS
593-5123 PRKG BK 320: 531-9885
NOTE S CONTROL 323: 531-9886
P1 P2 NOTE B: FOR USE AS HEAVY LIFT
AA BB NOTE C: FOR USE AS FINE SWING
NOTE F: FOR USE AS AUXILIARY RUTURN LINE
Pi Pi PG (7) MOTOR GP BLCV-Dr 1 2 NOTE H: FOR USE AS QUICK COUPLER
NOTE J: FOR USE AS MEDIUM CIRCUIT
C SWING NOTE P VOL 2, LOC H-3 ADJ1 ADJ2 NOTE L: FOR USE AS VALUABLE BOOM LOWERING CHECK VALVE C
Dr1 Dr2
SWG-Dr STD : 536-6580 NOTE R VOL 2, LOC E-4 NOTE N: FOR USE AS STICK LOWERING CHECK VALVE
DB MA1 A1 A2 MA2
NOTE P: FOR USE AS BOOM LOWERING CHECK VALVE

Dr2 Dr1 GC : 489-3487 NOTE R: FOR USE AS SMART BOOM

NOTE S: FOR TRAVEL MOTOR STD
SLCV-Dr NOTE T: FOR TRAVEL MOTOR GC

NOTE N VOL 2, LOC C-3

MU
M HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
PILOT CIRCUIT
PUMP 1 OUTPUT
PA PB HEAVY LIFT CONTROL CIRCUIT

VLCV-Dr
TRAVEL LEFT CONTROL CIRCUIT

G2
SMB-T VOL 2, LOC C-8 VOL 2, LOC B-10
SUPPLY LINE

G2 G1 G1 NOTE L STICK CONTROL CIRCUIT

Q MIN
Q MIN
NOTE R SWING CONTROL CIRCUIT
DRAIN / RETURN LINE

QC-Dr SWING BRAKE CIRCUIT

VOL 2, LOC H-2

PUMP 2 OUTPUT

NOTE H TRAVEL SPEED CONTROL CIRUIT

BUCKET CONTROL CIRCUIT
TRAVEL RIGHT CONTROL CIRCUIT

B BOOM CONTROL CIRCUIT

B
bST
P2 (LOWER) P1 (UPPER) d P P1 (LOWER) P2 (UPPER) DRAIN LINE PATTERNS

Q MAX

Q MAX
CV-Dr FILTER
A C Pressure Line

Pilot / Load Sensing Pressure

B D CV-T T1 Drain / Return Lines

Air Line
AL1 BR1
B' D' (5) FILTER GP MC1 S1 T2 MC2
Component Group

CALLOUTS
BL1 AR1 CASE DRAIN
A FA Dr FB B 491-6075 YY Taps (Pressure, Sampling, Sensor - by letter)
A' C'
DL DL D Connectors (By letter)
d' P' Callout Number
SWG-Dr
Component
(Machine Location from (52) VALVE GP - CONTROL Name

(18) SWIVEL GP CC Component LocationsTable)

138-1234
25
Part Number

A 490-3995 A
THIS SCHEMATIC IS FOR THE 320, 320 GC, 323, AND 323 GC EXCAVATOR
2 SPEED
DRAIN HYDRAULIC SYSTEM
TRAVEL BL2 AL2
FILTER (20) VALVE GP
VOLUME 1 of 2: STANDARD
CONTROL (6) FILTER GP Do not operate or work on this product unless you have
read and understood the instruction and warnings in the MEDIA NUMBER: M0095369-04
FINE SWING HYDRAULIC RETURN
relevant Operation and Maintenance Manuals and
relevant service literature. Failure to follow the instruc- SCHEMATIC PART NUMBER: 490-3960, CHANGE: 05, VERSION: HE
493-3208 488-8581
tions or heed the warnings could result in injury or
death. Proper care is your responsibility.
Components are shown installed on a fully operable machine with the key and engine off.

NOTE C Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

(25) CYLINDER GP - BOOM

527-5464
(43) VALVE GP - BANK-2 VOL 1, LOC I-3
(MEDIUM CIRCUIT) (47) VALVE GP - CHECK-D LH
M0095369-04 VOL 2 of 2

(BLCV) (48) VALVE GP - CHECK-D RH BLCV-Pi

J SINGLE SINGLE 310-0165 J
SINGLE SINGLE 507-5967 (BLCV) NOTE N
NOTE M 507-5967
DOUBLE DOUBLE DOUBLE DOUBLE
T2 NOTE M (56) VALVE GP - SHUTTLE-B
(Dimensions: 56 inches x 35 inches)

(41) SENSOR GP - SQUEEZE ROD (38) SENSOR GP - SQUEEZE HEAD (SMART BOOM)
(39) SENSOR GP - SQUEEZE B
END PRESSURE END PRESSURE 164-6979 (58) VALVE GP - SOLENOID
HEAD END PRESSURE (61) VALVE GP - SOLENOID AND 338-6971
338-6971 P1 Pi Pi (BOOM FLOAT DOWN)
338-6971 VARIABLE RELIEF #1 B
(28) FILTER GP 545-9111 524-0911
(W/ HAMMER RETURN) (40) SENSOR GP - SQUEEZE ROD
545-9112 G
224-1687 END PRESSURE
<EXT> <RET>
NOTE G 338-6971 MP-Pa1 MP-Pb1
NOTE G R
X2 T
P1 X2 A1 CV-Dr5
NOTE R
Dr P
P2
G X1 A X1 A Dr VOL 1, LOC G-2
AUX
B A Pi
I RETURN R <RET> B1 I
NOTE F
(29) FILTER GP CV-Pi7
VOL 1, LOC I-11 (W/ HAMMER RETURN) NOTE R VOL 1, LOC E-2
P2 (60) VALVE GP - SOLENOID AND
224-1687
NOTE G VARIABLE RELIEF #2 <EXT> A1
(42) VALVE AS - BALL 545-9109 C T1
389-2407 (55) VALVE GP - CONTROL
AUX 545-9110 (SMART BOOM)
VOL 1, LOC I-11 NOTE G
RETURN AL5 AR5 BL5 BR5 518-4461
AL5 AR5 BL5 BR5 AR3 T2
NOTE F
P
42 Page,

MPV-P Dr
(33) SENSOR GP - PRESS
COMBINED FUNCTION - MANUAL RELIEF COMBINED FUNCTION - ELECTRIC RELIEF PLS (BOOM CYLINDER
MPV-T T1 PPS (35) SENSOR GP - PRESSURE ROD END)
DETAIL OF ADDITIONAL VALVE (2) AL5
ADDITIONAL VALVE (2)
AR5
ADDITIONAL VALVE (1) NOTE J PP (BOOM CYLINDER HEAD END) 338-6971
SMB-T
NOTE E AR5 NOTE E NOTE D 338-6971
B A
NOTE R
H AL5 VOL 1, LOC I-10 H
MPV-P BR3 VOL 1, LOC B-10
31 (53) VALVE GP - MAIN CONTROL A1 Dr BLCV-Dr

COVER

COVER
AUX(2)

AUX(1)
33 A1 A2
MAIN CONTROL VALVE (BANK 5) NOTE N

END

END
516-8624 FOR STD (50) VALVE GP - CHECK-E
516-8626 FOR HL MP-Pb1 MP-Pa1 A (BOOM FLOAT UP) VOL 1, LOC C-7
297-0370
<EXT> Pi3 A2
<EXT> SMART BOOM ATTACHMENT
BL5 BR5 A2 B2 A1 B1
<RET> <EXT>
36 35 S
AUXILIARY(1)

Dr
AR5 (32) PUMP GP
AUXILIARY(2)

ADDITIONAL VALVE (1) P

G S1 AUXILIARY G
NOTE D (23) CYLINDER GP - BOOM
493-3206
527-5464

T (49) VALVE GP - CHECK-D RH

COVER

COVER
AUX(1)
MAIN CONTROL VALVE (BLCV)

END

END
(31) MANIFOLD GP
507-5967
SOLENOID (MEDIUM CIRCUIT)
Dr2 Pi2 NOTE M
259-7430
BR5 (46) VALVE GP - CHECK-D LH
(BLCV) B
(52) VALVE GP - MAIN CONTROL (BANK 4)

COVER
COVER
507-5967 Pi
564-5032 FOR HL B
MAIN CONTROL VALVE Pi

END
END
564-5033 FOR STD NOTE M
VOL 1, LOC I-3
(30) FILTER GP
<RET>
(W/ HAMMER RETURN)
F SINGLE SINGLE BLCV-Pi F
224-1687 X2 NOTE M
X2
NOTE G
<RET>
X1 A Dr
MEDIUM CIRCUIT ATTACHMENT X1 A Dr
VOL 1, LOC I-11
AUX
RETURN
32
NOTE F (24) CYLINDER GP - QUICK COUPLER
34
AR5 569-8000 AR3
BR5
(34) SENSOR GP - PRESSURE
BL5 ONE-WAY/ ONE PUMP ATTACHMENT
DETAIL OF ADDITIONAL VALVE (1) (BOOM CYLINDER HEAD END)
338-6971
NOTE D BLCV-Dr
TCS ATTACHMENT NOTE P
E BR3
E
VOL 1, LOC C-7
(36) SENSOR GP - PRESSURE
VLCV-Pi (BOOM CYLINDER ROD END)
(59) VALVE GP - SOL AND 338-6971
PRESSURE REDUCING
514-7723 FOR UQC (CW)
AL6 A B 549-7972 FOR HQC (CPG)
aL6 BLCV ATTACHMENT
81

(26) CYLINDER GP - STICK

(27) CYLINDER GP - VA-BOOM
D <EXT> 516-5834 D
BB 61 62 AA

S1 S2
CYL B
A(P) B(T) Pi SLCV-Pi
AL6 Pi
VLCV-Pi VLCV-Pi NOTE N
AUXILIARY(3)

(54) VALVE GP - MAIN CONTROL (BANK 6) QC-T

490-3957 QC-P VOL 1, LOC I-10 VOL 1, LOC D-8
NOTE H
aL6
AL3
COVER

COVER

AL6
AUX(3)

AUX(2)

AUX(1)

MAIN CONTROL VALVE

END

END

C C
A (57) VALVE GP - SOLENOID
(AUXILIARY HYDRAULIC BOOST FLOW)
524-0912 A Dr
(45) VALVE GP - CHECK-D
(44) VALVE GP - CHECK-D
ADDITIONAL VALVE (3) (VAB) Dr
BL3
CV Dr (SLCV) SLCV-Dr
BL6 NOTE K 508-9741 P QC-Dr 5089741 NOTE N
BL6 NOTE H
VLCV-Dr
<RET> VOL 1, LOC C-7
NOTE L VOL 1, LOC B-8
LINE PATTERNS
VOL 1, LOC B-7 Pi2 Pressure Line

Pilot / Load Sensing Pressure

Drain / Return Lines

COVER
COVER
Air Line
B MAIN CONTROL VALVE B
SLCV ATTACHMENT

END
END
Component Group

CALLOUTS
Taps (Pressure, Sampling, Sensor - by letter)
82
YY
IDENT DEVICE NAME
bST P2S ATTACHMENT VALVE#1 EXTEND DL DL D Connectors (By letter)
31
PRESSURE SOLENOID
QC-P ATTACHMENT VALVE#1 RETRACT
Callout Number
(Machine Location from (52) VALVE GP - CONTROL
Component
Name
32 Component LocationsTable)
138-1234
BL6 PRESSURE SOLENOID
Part Number

(51) VALVE GP - CHECK-E 33

ATTACHMENT VALVE#2 EXTEND
(QUICK COUPLER) PRESSURE SOLENOID

DETAIL OF ADDITIONAL VALVE (3) 123-4750 34

ATTACHMENT VALVE#2 RETRACT
PRESSURE SOLENOID
NOTE K (37) SENSOR GP - PRESSURE
35
ATTACHMENT VALVE#3 EXTEND
NOTE D: FOR DETAIL OF
ADDITIONAL VALVE (1) FOR TCS
Do not operate or work on this product unless you have
read and understood the instruction and warnings in the
(HYDRAULIC PUMP OUTPUT #2) PRESSURE SOLENOID
NOTE E: FOR DETAIL OF relevant Operation and Maintenance Manuals and
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS relevant service literature. Failure to follow the instruc-
338-6971 ATTACHMENT VALVE#3 RETRACT
ADDITIONAL VALVE (2) FOR TCS
NOTE F: FOR USE AS AUXILIARY RUTURN LINE
tions or heed the warnings could result in injury or
death. Proper care is your responsibility.
36 PILOT CIRCUIT

A PRESSURE SOLENOID NOTE G: FOR USE AS W/ HAMMER RETURN FILTER

NOTE H: FOR USE AS QUICK COUPLER
PUMP 1 OUTPUT
AUXILIARY CONTROL CIRCUIT A
61 QUICK COUPLER SOLENOID #1 QUICK COUPLER CONTROL CIRCUIT THIS SCHEMATIC IS FOR THE 320, 320 GC, 323, AND 323 GC EXCAVATOR
NOTE J: FOR USE AS MEDIUM CIRCUIT

VAB ATTACHMENT QCPLR ATTACHMENT

VAB CONTROL CIRCUIT
62 QUICK COUPLER SOLENOID #2 NOTE K:FOR DETAIL OF ADDITIONAL VALVE (3) HYDRAULIC SYSTEM
SUPPLY LINE
VARIABLE ANGLE BOOM EXTEND FOR VALUABLE BOOM LOWERING CHECK VALVE AUXILIARY PUMP OUTPUT VOLUME 2 of 2: ATTACHMENTS
81 NOTE L: FOR USE AS VALUABLE BOOM LOWERING CHECK VALVE STICK CONTROL CIRCUIT
PRESSURE SOLENOID NOTE M: FOR DETAIL OF BOOM LOWERING CHACK VALVE MEDIUM PRESSURE CONTROL CIRCUIT MEDIA NUMBER: M0095369-04
VARIABLE ANGLE BOOM RETRACT NOTE N: FOR USE AS STICK LOWERING CHECK VALVE
SWING CONTROL CIRCUIT
SCHEMATIC PART NUMBER: 490-3960, CHANGE: 05, VERSION: HE
82 DRAIN / RETURN LINE
PRESSURE SOLENOID NOTE P: FOR USE AS BOOM LOWERING CHECK VALVE PUMP 2 OUTPUT Components are shown installed on a fully operable machine with the key and engine off.
NOTE R: FOR USE AS SMART BOOM SMART BOOM/ BLCV CONTROL CIRCUIT Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
MACHINE - RIGHT SIDE VIEW
VIEW ALL CALLOUTS

2 4 3
MACHINE - RIGHT
VIEW ALL CALLOUTS

21
6

8 10

9
MACHINE - TOP
VIEW ALL CALLOUTS

7 20 18 11
1

19

14
MAIN CONTROL VALVE
VIEW ALL CALLOUTS

22

DD

12

13 17

15
16
PUMP - RIGHT REAR
VIEW ALL CALLOUTS

BB AA

CC
CHASSIS - FRONT VIEW
VIEW ALL CALLOUTS
29 54 58 56 60 61 38

51

37

40

59

55

50

33

36
CHASSIS - TOP VIEW
VIEW ALL CALLOUTS

A2

43 57

PP

31

A1

32
MACHINE - RIGHT VIEW
VIEW ALL CALLOUTS

26
35 44
AA

25

23
47
46

34
49 48
MACHINE - TOP RIGHT VIEW
VIEW ALL CALLOUTS

39

30

28
52
53 41

42
QUICK COUPLER

24
VA-BOOM
VIEW ALL CALLOUTS

27

45 BB