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Welding Procedure Specification (W.P.S) : Alstom India Limited

This welding procedure specification document provides details for a manual shielded metal arc welding process to be used to create a single V-groove fillet weld joining 4.0-10.0mm thick IS 2062 steel base metals. The root pass and fills will be completed using E6013 electrodes in the 2.5-3.15mm diameter range with a DC reverse polarity current between 60-180 amps and 70-25 volts. Multiple passes per side will be used with straight stringer or weave beads and an interpass temperature below 200°C.

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299 views2 pages

Welding Procedure Specification (W.P.S) : Alstom India Limited

This welding procedure specification document provides details for a manual shielded metal arc welding process to be used to create a single V-groove fillet weld joining 4.0-10.0mm thick IS 2062 steel base metals. The root pass and fills will be completed using E6013 electrodes in the 2.5-3.15mm diameter range with a DC reverse polarity current between 60-180 amps and 70-25 volts. Multiple passes per side will be used with straight stringer or weave beads and an interpass temperature below 200°C.

Uploaded by

Ahmed saber
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOCX, PDF, TXT or read online on Scribd
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WELDING PROCEDURE SPECIFICATION(W.P.

S)

Doc No: BK5TQ4 248 093


Company Name ALSTOM INDIA LIMITED
Welding Procedure Specification no: EB0-002991/WPS/002 Date 15/7/2013
: Revision No 0
Supporting P. Q.R N o (s EB0-002991/PQR/002 Type(s) MANUAL
)
Welding Process SMAW (Automatic, Manual, Machine, Semi Auto)

JOINTS(QW-402) DETAILS
Joint Design Fillet Weld

Backing (Yes/No) NO

Backing Material(Type) N /A

BASE METALS(QW-403)
P.No: 1 Group No 1 to P. No 1 Group No 1
OR
Specification type & grade IS 2062
To
Specification type & grade IS 2062

Thickness Range
Base Metal 4.0 MM TO 10.0 MM GROOVE Single " V"
Deposited Weld Metal
Thk. Range 3 MM TO 9 MM GROOVE Single " V"

FILLER METALS(QW-404)
Specification No (SFA) 5.1
AWS No ( Class ) E 6013 (FILL UP)
F. No 2
A. No 1
Size of Filler Metal Dia 2.5 MM, 3.15 MM
Electrode - Flux(Class) - -
Flux Trade Name - -
Consumable inert - -
EB0-002991/WPS/002
Positions o roove(QW-405) POSTWELD EAT REATMENT(QW-407)
fG H T
Positions o f G roove 6G ( All P ositions) Heating T emp : N/A
Welding P rogression UP H ILL Soaking p eriod : N/A
Cooling T emp : N/A

PREHEAT(QW-406) GAS (Q W-408)


Preheat T emp M in. ------ Gas(es) Mixture Flow r ate
Interpass T emp M ax. 200 D eg C Shielding …. …. …..
Backing --- --- ---

ELECTRICAL CHARACTERISTICS (QW-409)


Current ( AC/DC) DC Polarity Straight/Reverse
Amps ( Range) 60 - 1 80 Volts ( R ange ) 70 O .C.V

Tungsten electrode Size & Type N/A (Pure Tungsten 2 % Thoriated)

TECHNIQUE (QW-410)
Clean the Weld areas and adjacent areas of oil , grease, rust etc. Assemble components as per contract drawing.
Tack weld by SMAW Process ensuring that the tacks become an acceptable part o f the root run.
Complete root run by SMAW Process. Complete welding to the required dimension by SMAW process using specified
electrodes.
Dress slightly high spot obtain a good profile. Carry out DP to test the weld soundness.

String o r Weave Bead STRAIGHT/WEAVE BEAD

Initial & Interpass cleaning BRUSHING, GRINDING & CHIPPING


Method o f b ack g ouging N/A

Multiple or Single pass(Per Side) MULTIPLE


Multiple or Single Electrode MULTIPLE
Travel S peed R ange 40 - 6 m/ in.
0m m

Filler M etal Current Travel


Weld Process Type Amps Volt Speed Remarks
Layer(s) Class Dia Polar Range Range Range MM/Min

ROOT SMAW E- 6 2.5 M M REVERSE 60 - 8 0 17-18 40 - 5 0


013
FILL U SMAW E- 6 3.15 M REVERSE 60 - 1 10 18 - 2 5 50 - 6 0
P 013 M
FINAL SMAW E- 6 3.15 M REVERSE 60 - 1 10 18 - 2 50 - 6 0
013 M 5

Sayantan Ban erjee Binay Pat ra


Prepared By Approved By

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