PROJECT PROFILE

ON
PROCESSED
BAMBOO SHOOT
PICKLE & CANNED
BAMBOO SHOOTS
MAKING UNIT
Table of Contents

INTRODUCTION 3
PRODUCTS AND ITS APPLICATION 3
INDUSTRY OUTLOOK/TREND 3
PROCESS 3
RAW MATERIAL REQUIREMENTS (Monthly) 6
MANPOWER REQUIREMENT (per month) 6
IMPLEMENTATION SCHEDULE 6
OTHER EXPENSES (PER MONTH): 7
WORKING CAPITAL (per month) 7
TOTAL CAPITAL INVESTMENT 7
COST OF PRODUCTION 7
IMPLEMENTATION SCHEDULE 7
COST OF THE PROJECT 8
SALES PROCEEDS (PER ANNUM) 8
PROFITABILITY (BEFORE INCOME TAX) 8
PROFITABILITY CALCULATIONS 9
References 10
MANUFACTURES/ SUPPLIERS OF MACHINERY 10
STATUTORY/ GOVERNMENT APPROVALS 10
DISCLAIMER: 10
DISCLAIMER: 10
INTRODUCTION
One extensive use of bamboo is the usage of young shoots as food. Bamboo shoots are the young, edible
bamboo plants that have just emerged from the ground. Bamboo shoots are low in fat and calories but rich
in fibre with about 90% water. Fresh shoots have a crisp and sweet flavor with limited shelf life and have to
be sold immediately. The peak availability period is June to October. The shoots are usually harvested when
they attain the height of 15-16 cm.

North-East India is one of the parts where bamboo is one of the important natural resources.

PRODUCTS AND ITS APPLICATION

Bamboo shoot is consumed either raw or processed because of its exotic taste and flavor. Many nutritious
and active materials-such as vitamins, amino acids and anti-oxidants such as flavones, phenols and steroids
are present in the bamboo shoots. They are valuable in pharmaceutical and food processing industries and
can be processed into beverages, medicines, additives or health foods. The bamboo shoots processing has
very high potential and demand in the market, especially in the North East region.

INDUSTRY OUTLOOK/TREND
Bamboo is one of the high demands because of its attractive look, strength and hardness and its quick growth
cycle and ability to be harvested sustainably. With innovative methods and advancements have opened up new
possibilities for bamboo market in rural development and poverty reduction. The rise of near source value
adding in modern supply chains, in particular, raises the sector’s economic impact on poor areas.

There is also growing demand in individual families, restaurants, caterers have high need for processed bamboo
shoots and pickled bamboo shoots. In the north-eastern region which is one of the significant producers of
bamboos, has a promising future for bamboo shoots business.

PROCESS
Bamboo shoots are sensitive bamboo plants 20-30 cm long, thin to a point, and weigh more than 1 kg; there
size and weight very greatly depending upon a location, soil, depth and nutrition, watering and drainage
conditions, rainfall, temperature and soil fertility.

Manufacturing process
Bamboo Shoots Pickle – These are prepared from young bamboo shoots mixed with the right species in a
small amount of oil. It can be kept in brine for a long time. When needed, pickled bamboo shoots are taken
from the brine and utilized in cooking.

Bamboo Shoots Pickles Processing Technique – Bamboo Shoots Pickles processing begins with washing,
cleaning, slicing and trimming the shoots, then boiling for 10-15 mins and keeping in glass/bamboo container
solution with 5% salt and 1% citric acid with appropriate starter culture. The right ingredients and oils are then
added and carefully blended. The containers mouth is then sealed and left under anaerobic conditions for a set
period depending on the product.

Canning of Bamboo Shoot – Canned Bamboo Shoot is a product made from edible bamboo shoot packed in
a packing medium with or without food additives and heat-processed before or after sealed in container to
avoid spoiling or kill unwanted microbes.

Canning Bamboo Shoots Processing Techniques - Bamboo shoots have a high-water content, which
encourages the growth of unwanted microorganisms. The canning process helps reduce rancidity and inhibit
the growth of microorganisms in bamboo shoots, allowing the products to last longer. Bamboo shoots are cut
from the head and tail of the plant. The bamboo shoots are chopped, sliced, and graded before being boiled,
drained, and canned. The cans are filled with a salt solution that is allowed to evaporate. Cans are packed and
retorted at a temperature of 100-230 degrees Celsius. Labelling and packing are completed when the cans have
cooled.
Bamboo Shoot Pickles – Process Flow Chart

Peeling/Washing/ Drying Curing in Salt

Slicing

Sealing/Labelling/ Mixing with Oil &

Adding Spices
Packing Vinegar

Canning of Bamboo Shoot – Process Flow Chart

Peeling/Washing/Slicin Grading Brining & Draining

g

Sealing/Labelling/
Cooling Sterilization
Packing
 RAW MATERIAL REQUIREMENTS (Monthly)

The raw material required for preparing bamboo shoot pickles are raw bamboo shoots for both pickle and
canned product. Other ingredients such as salt, king chilies, mustard oil, cumin seeds, Carmon seeds, white
mustard seed powder, acetic acid, critic acid are required. Packaging bottles, pet jars, food quality plastic bags
are required for packing purposes. Average price of ingredient materials per kg is around INR 135.
Sl. No. Particulars Quantity Unit Cost (Rs.) Value (Rs.)
Raw Bamboo shoot 8000 200 16,00,000
Bamboo Shoots (for Canned Product) 12000 200 24,00,000
Ingredients* Lumpsum 70,000
Packaging Material Lumpsum 50,000
Total 41,20,000
*Ingredients are assumption based and therefore the actual quantity varies from person to person

MANPOWER REQUIREMENT (per month)

Type Number Cost (Rs.)
Production Manager 1 15,000
Store In-Charge cum Accountant 1 12,000
Marketing and Sales Personnel 4 32,000
Machine Operator/Skilled Workers 3 30,000
Unskilled Workers 6 24,000
Total 1,13,000

IMPLEMENTATION SCHEDULE
Particulars Units Details
Land Own Land/On Lease
Building/Civil Works 2000 Sq.
10,00,000
Ft
Plant & Machinery
Washing Tanks of 1000 Litre Capacity 2
Slicing Machine 1
Boiler with accessories 1
Mixer/Grinder 2
7,50,000
Bottle Washing and Filling Machine 1
Cap Sealing Machine 1
Automatic Form Fill and Sealing Machine 1
Burner Stove 1
SS Utensils, Weighing Scales, Hand Gloves, Miscellaneous Lumpsum
80,000
Tools and Equipment
Testing Equipment Lumpsum 30,000
Installation etc. @10% 86,000
Total 19,46,000

The approximate total area required for complete factory setup is 2000 Sq. ft. for smooth production
including storage area. It is expected that the premises will be own land/on lease.
 OTHER EXPENSES (PER MONTH):
Sl. No Particulars Cost (Rs.)
1 Electricity 10,000
2 Advertising & traveling 10,000
3 Transport 20,000
4 Misc. Fixed assets (Furniture, etc.) 15,000
5 Contingencies, Communication & Stationery 10,000
Total 65,000

WORKING CAPITAL (per month)

Sl. No Particulars Cost (Rs.)
1 Raw Material 41,20,000
2 Salaries & Wages 1,13,000
3 Other expenses 65,000
Total 42,98,000

TOTAL CAPITAL INVESTMENT

Sl. No Particulars Cost (Rs.)
1 Working Capital 42,98,000
2 Machinery 9,46,000
Total 52,44,000

COST OF PRODUCTION
Sl. No Particulars Cost (Rs.)
1 Total recurring cost per annum 5,15,76,000
2 Depreciation on machinery & equipment (10%) 94,600
3 Interest (10%) 51,57,600
Total 5,68,28,200

IMPLEMENTATION SCHEDULE
Project Stages Months
1 2 3 4 5 6
Rent Agreement
Ordering of Machinery
Delivery of Machinery
Term/Working Loan Sanction
Installation of Machinery
Commissioning of Plant
RM/Inputs Procurement
Manpower Appointments
 Commercial Production

COST OF THE PROJECT

Sr. No Costing Heads Cost (in INR)
1 Land+ Building Expenses 10,00,000
3 Plant & Machinery 9,46,000
4 Contingency 1,00,000
Total Cost of Project 20,46,000

SALES PROCEEDS (PER ANNUM)

Sl. No Particulars Quantity (Kg) Unit Sale Price (Rs) Value (Rs.)
1 Bamboo Shoot Pickle 96000 595 5,72,00,000
Canned Bamboo Shoots 18000 450 81,00,000
Total 6,53,00,000

PROFITABILITY (BEFORE INCOME TAX)

Sl. No Particulars Profit
1 Annual Gross Profit (INR) = Annual Sales –
84,71,800
Annual Recurring Cost
2 % of profit on sales 12.97%
3 Break-even point analysis
A. Net sales (in Rs. lakh) 653
B. Variable cost
B1 Raw Materials 41.2
B2 Other expenses 0.65
B3 Interest on Working Capital Loan 51.57
Total variable cost 93.42
C. Contribution (A-B) 559.58
D. Fixed & Semi-fixed Costs
D1 Salary 1.13
D2 Repair & maintenance 1
D3 Interest on Term Loan 51.57
D4 Depreciation 9.4
Total fixed cost 63.1
E. BREAK EVEN POINT 48.70%

Break-even point
𝐴𝑛𝑛𝑢𝑎𝑙 𝐹𝑖𝑥𝑒𝑑 𝐶𝑜𝑠𝑡𝑋100
=%
𝐴𝑛𝑛𝑢𝑎𝑙 𝑆𝑎𝑙𝑒𝑠 − 𝐴𝑛𝑛𝑢𝑎𝑙 𝑉𝑎𝑟𝑖𝑎𝑏𝑙𝑒 𝐶𝑜𝑠𝑡
 PROFITABILITY CALCULATIONS
Sr. No. Particulars Year 1 Year 2 Year 3 Year 4 Year 5
Gross Sales (Lakh) 653 718.3 790.1 790.1 790.1
A Less: (Lakh)
1. Recurring Cost 515 566.5 623.2 623.2 623.2
2. Depreciation 9.4 10.34 11.37 11.37 11.37
3. Interest 51.57 56.73 62.40 62.40 62.40
B Production cost 568 624.80 687.28 687.28 687.28
C Gross Profit 85 93.50 102.85 102.85 102.85
Taxes @ 30% 25.50 28.05 30.86 30.86 30.86
Net Profit 59.50 65.45 72.00 72.00 72.00
 References
• Bamboo Shoot Pickle & Canned Bamboo Shoots - NIFTEM Reports
• Report on
• DETAILED PROJECT REPORT (DPR) - NCDChttps://www.ncdc.in- •Bamboo Shoot
Pickle
• Video Link-https://youtu.be/0EsniLmY7lA

MANUFACTURES/ SUPPLIERS OF MACHINERY

• Prashant Bamboo Machines Private Limited, Address- Ved Prakash Soni (CEO),
BEHIND SOMALWARA SCHOOL, UMIYA INDUSTRIAL AREA,
BHANDARA RD, NAGPUR, MAHARASHTRA 440008
MOBILE NO: +91 7447482513 / 8767714462
E-MAIL: [email protected]; [email protected]
• Anil Bamboo Machines (Anil Enterprises)- Rohit Agrawal Mr. U. C. Agrawal, 11,
Ujjain Rd, Ravi Shankar Market, Industrial Area, Itawa, Dewas, Madhya Pradesh
455001,Mobile no- 08048757004
• IM Corporation (Bamboo Products)-Address- Metro Station, F-146, First Floor,
Infront of Jasola, Shaheen Bagh, New Delhi, Delhi 110025, Phone no- 070172
87063

STATUTORY/ GOVERNMENT APPROVALS

There is statutory requirement of FSSAI license for setting up of food processing industry. Moreover, MSME
& GST registration, IEC Code for Export of end products and local authority clearance may be required for
Shops and Establishment, for Fire and Safety requirement and registration for ESI, PF and Labour laws may
be required if applicable. Entrepreneur may contact State Pollution Control Board wherever it is applicable.

DISCLAIMER:
This is an indicative illustration of project profile; the above calculation can vary with the locations. Only few
machine manufacturers are mentioned in the profile, although many machine manufacturers are available in
the market. The addresses given for machinery manufacturers have been taken from reliable sources, to the
best of knowledge and contacts. However, no responsibility is admitted, in case any inadvertent error or
incorrectness is noticed therein. Further, the same have been given by way of information only and do not
carry any recommendation.

DISCLAIMER:
"The document users/third parties shall verify the facts and figures at their end and shall be solely
responsible for any action taken by it based on this document. BRIEF & SIDBI, its directors,
employees or any office shall not be liable for loss of whatsoever nature arising by using the content
of this document."