...

FILAMAT/C

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 FILLING
UNITS...

The Heart of the Filamatic

Filling System
Filling Unit Features
n Models and sizes to meet Filamatic Filling Units are
your custom requirements. available in standard and
n Accuracy to ±1/4% or better. sanitary models. Standard type
Filling Units, recommended for
n Filters easily installed on general use, consist of
discharge valve. Particle components that fasten
retention size from 0.2 together with threaded
microns to 200 microns. connections. For sanitary use
n Self-priming. and applications requiring
frequent cleaning and product
n Fill from floor level drum,
overhead supply, or changeover, non-threaded type
pressurized reservoir. Quik-Loc Filling Units or Series
DUS "clean-in-place" Filling
n Optional sanitary construction Units offer the advantage of
meets cosmetic and pharma- quick and easy disassembly
ceutical good manufacturing and assembly.
practices (GMP's).
All metal product contacting
Filamatic positive displacement, parts in Filamatic Filling Units
piston pump type Filling Units are fabricated of type 316
are designed to repetitively stainless steel (the preferred
dispense preset volumes of grade of stainless steel for use
fluids with a high degree of with pharmaceuticals, cosmetics
accuracy. They are and food substances) and are
interchangeable, up to the rated electropolished for optimum
capacity of the filler, on any chemical resistance.
model Filamatic liquid filling Electropolishing is performed at
machine. Filling Units are National Instrument Company's
available in a wide variety of facilities to assure uniform
models for filling any liquid or quality.
semi-liquid that will flow through
a tube, including problem
materials such as molten
products, suspensions, cor-
rosive chemicals and products
containing a high percentage of
particulate matter. Packaging - Processing
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The Filamatic Piston

Pump Volumetric
Filling System

How It Works
Product may be supplied to the Upward motion of piston (1)
Filling Unit from a floor level reverses the direction of the
reservoir, an overhead supply or product flow, closing intake
a pressurized source. Down- valve (2) and opening discharge
ward motion of piston (1) valve (3). Liquid is then
creates a vacuum in pump discharged from nozzle (5). A
chamber (4). Vacuum opens graduated micrometer control
intake valve (2), and aspirates (6) adjusts the piston travel, and
the liquid into the pump chamber. thus the volume of liquid
dispensed per stroke.

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 FILLING •
UNITS

Capacities: .05cc to 1100cc Capacities: 0.3cc to 1100cc Capacities: 3cc to 1100cc Capacities: 0.01cc to 1100cc

Recommended for Recommended for Multi-purpose Filling Units "Zero Particulate" Filling
dispensing free-flowing dispensing medium for handling a wide variety Units designed for filling
liquids, perfumes, alcohol, viscosity liquids including of free-flowing, semi- parenteral drugs, etc. No
solvents, suspensions and shampoos, creams and oils. viscous and viscous frictional parts in the liquid
saturated solutions. Adjustable suck-back materials such as perfumes, stream. Accuracy to ±1/4%
Adjustable Teflon piston provides sharp, clean cut-off petroleum jelly, salad or better. Filling Unit can be
rings take all the wear. even with stringy material. dressings, mascara, etc. cleaned or autoclaved in
Easily replaced, if ever Adjustable Teflon piston Can handle liquids and 'place. Non-threaded
necessary. Available also rings take all the wear. semi-liquids containing a sanitary construction.
with elastomer piston seals. Easily replaced if ever high concentration of Available in type DUS/P for
Entire mechanism easily necessary. Available also particulate matter. Will most standard and pharma-
disassembled for cleaning. with elastomer piston seals. operate with intake ceutical applications, or in
Furnished complete with Entire mechanism easily pressures up to 100 p.s.i. optional type DUSII for
plastic tubing and nozzle. disassembled for cleaning. Equipped with, a positive- more critical "injectable-
Elastomer "0" ring seals Furnished complete with acting, air-operated spool type" applications.
suggested when filling plastic tubing and nozzle. valve.
water-based products.

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Capacities: 0.3cc to 1100cc Capacities: 0.1cc to 1100cc Capacities: 0.10cc to 1100cc

Capacities 3cc to 1100cc
FUS/IP: For dispensing For dispensing parenteral For use with corrosive
perfumes, alcohol, solvents, drugs etc. chemicals and metal Extended range Filling Units
etc. Non-threaded Quik-Loc sensitive liquids such as for use with free-flowing,
FKS/TP: For dispensing construction makes it easy acids, reagents, etc. semi-viscous or viscous
more viscous materials to clean. Merely loosen a Consists of a heavy wall, liquids. Longer stroke and
such as shampoo, creams, set of clamps to precision bore glass smaller cylinder size permit
oils, etc. Recommended for disassemble the entire cylinder with Kel-F or Kynar more Filling Units to be
applications requiring Filling Unit. piston and valve housings. installed on Filamatic
frequent disassembly. Non- Optional Viton or Silicone multiple station fillers.
threaded Quik-Loc con- duck bill valuing provides Expands the production
struction makes it easy to greater filling accuracy. Also capabilities of some
clean — eliminates cracks available with sapphire or Filamatic machines by as
and crevices. Merely loosen ceramic ball check valves. much as 66%. Fill
a pair of clamps to dis- Piston and cylinder are accuracies to ±1/2%.
assemble the entire Filling easily replaced in case of Provides a 20 to 1
Unit. Furnished complete breakage. Piston head, volumetric adjustment —
74th plastic tubing and cylinder head and valve twice the fill range of FUS,
21e. Comes standard casings fabricated from FKS and FSV Filling Units.
'with "0" ring piston seals. Kel-F for type KFU Filling
Units or Kynar for type KYU
Filling Units.

5
FILLING UNITS
Type DUS
"Zero-Particulate" Filling Units
DUS Filling Units are designed to provide "zero particulate" Series DUS Filling Units will operate from
volumetric filling of liquids with accuracy to ±1/4% or better. an overhead reservoir, pressurized source,
They can be installed both on automatic and semi-automatic process line or feed pump. They can be
Filamatic filling machines. DUS Filling Units can be cleaned cleaned or autoclaved in-place by simply
or autoclaved in place. Provide a filling range from 0.01cc to repositioning to a horizontal position.
1100cc. Brackets are available for this purpose.

How It Works
The volume to be dispensed is pre-set by adjusting the
micrometer volume control on the Filamatic Filler. A rolling
diaphragm isolates the piston head from the cylinder wall,
thereby eliminating frictional contact between the two
components. During the in-feed cycle, the piston moves
downward, aspirating the product past the elastomer intake
valve and into the pump cavity. Vacuum applied to the
underside of the diaphragm maintains the proper
convolution, or "roll", to the diaphragm. As the piston moves
into the dispensing cycle, pressure produced by the moving
piston closes the intake valve and opens the discharge
valve. The piston distends the diaphragm into the cylinder
cavity, displaces the liquid and discharges the preset volume
from the nozzles. Automatic suck-back is provided by the
exclusive Filamatic DNP/R valve. The DNP/R case houses
an elastomer type valve. The elastomer valve opens under
pressure produced by the piston during the discharge stroke
and closes when the pressure is relieved, thereby sucking
back any excess product that might remain on the nozzle tip.
There are no frictional wear parts in the DNP/R valve. This
minimizes the possibility of particulate generation, thus
making it ideal for use in pharmaceutical applications.

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Ideal for Filling Pharmaceutical and
Cosmetic Products
Series DUS Filling Units are particularly well suited for filling
DUS Filling Units are available in DUS/P cosmetics, as well as oral and parenteral pharmaceuticals.
type for most standard and pharmaceutical Filling accuracy to ±1/4% or better. They can handle a wide
type applications, or in optional DUS/I type range of product viscosities, from water-thin to viscous. Tri-
for more critical "injectable-type" applications Clover construction makes it possible to disassemble a DUS
where sanitary grade welding is required. Filling Unit in seconds. All metal parts in contact with the
product are fabricated of type 316 stainless steel.

Type DUS-P Type DUS-I

Pharmaceutical grade Filling Injectable grade Filling Unit.
Unit. Features threaded Features barbs attached to
barbs on pump head. Shown pump head with a sanitary
here with intake valving weld. Shown here with
attached to head. Also intake valving attached to
available with remote intake head. Also available with
valving. remote intake valving.

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FILLING UNITS
Type FU-0 and FU-50 Type SS Pumps
Filling Units (Capacity: 0.05cc to 50cc) Glass cylinder, Glass Piston and
Stainless Steel Tip. Available in
Type FU-O-SG and eight (8) different sizes to
cover range from
FU-50-SG Filling Units 0.05cc to 50cc.
(Capacity: 0.1cc to 50cc)
For dispensing clear, free-flowing non-
adhesive or non-sticky liquids. Uses type SS
glass or type SG glass/ceramic piston pumps.
Pumps are easily inserted and removed from
machine. Each pump dispenses up to its full
capacity: i.e., a 50cc pump will dispense up to
50cc of liquid per stroke. All Filling Unit metal
parts wetted by the liquid are fabricated of
Type 316 Stainless Steel. Gauge nozzles and
hose-to-nozzle adapters are equipped with
nickel-plated brass hub and stainless steel
nozzle tube. Available also with optional
plastic hub. Entire mechanism easily Type SG Heavy Duty Pumps
disassembled for cleaning. Furnished Ceramic Piston, Glass Cylinder and
complete with delivery nozzle and 6 feet of Stainless Steel Tip. Interchangeable
plastic tubing. Less pumps. For optimum cylinder and piston easily replaced in the
accuracy, use pump with capacity closest to event of wear or breakage. Precision fit between
the volume dispensed. For example, use a piston and cylinder insures leak-proof operation
3cc pump to dispense 2cc of liquid. without piston seals. Available in six (6) different
sizes to cover range from 0.1cc to 50cc.

Pump and Reducing Ring Guide

FILLING UNIT f

FILLING
PART NO. CAT. NO. PART NO. CAT. NO. RANGE (cc)
R PART NO. CAT. NO.

1000-1 FU-0' 15-002 SS-0 .05 - 0.5 - -

15-001 SS-1 0.1 - 1.0 - -
1000-2 FU-50** 15-003 SS-3 0.3 - 3.0 1009-3 RR-3
15-005 SS-5 0.5 - 5.0 1009-5 RR-5
" RR-10
15-007 SS-10 1.0 - 10.0 1009-10
II
15-009 SS-20 2.0 - 20.0 1009-20 RR-20
St
15-001 SS-30 3.0 - 30.0 1009-30 RR-30
II
15-013 SS-50 5.0 - 50.0 - -
1000-3 FU-0-SG 15-050 SG-1 0.1 - 1.0 - -

1000-4 FU-50-SG 15-060 SG-3 0.3 - 3.0 -

15-070 SG-10 1.0 - 10.0 - -
" 15-080 SG-20 2.0 - 20.0 - .
II
15-090 SG-30 3.0 - 30.0 - -
" 15-100 SG-50 5.0 - 50.0 - -

1074 FU-50-1-SG 15-110 SG-50-1 5.0 - 50.0 - -

*Use Type EC-50-2 (Part No. 1022-2) Eccentric Connector **Use Type SSR (Part No. 1020) Reducing Rings to adapt
to adapt the FU-0 Filling Unit for use with type SG pumps. the FU-50 Filling Unit for use with Type SG pumps.

8
 OPTIONAL VALVES & SEALS
•
Optional Valves Available for Use with Filamatic Filling Units are
the Filamatic Filling System available with three types of
Ball Check Valve Piston Seals
General purpose valve for use with
free-flowing or semi-viscous liquids.
Consists of two weight or spring
loaded precision balls which
alternately open and close the intake
and discharge lines. Expandable Teflon Seals
Normal wear is compensated by
Adjustable Head Pressure tightening an adjustment stem, thus
Compensator expanding the piston rings to maintain
Optional system for use when product a leakproof seal between the piston
is supplied under pressure or from an and cylinder. Not for use with water-
overhead source and dispensed by based liquids. Piston can be converted
Filling Units equipped with ball-check for use with "0" rings by utilizing an
valves. Prevents product from by- "0" ring adapter.
passing ball-checks and dripping from
nozzle. All air is purged and the entire
system is flooded with the liquid prior
to start-up, thus eliminating dry run
and minimizing particulate generation.
40 Duck-Bill Valve
For use with free-flowing liquids.
Provides near zero wear.
Recommended for use with
suspensions and liquids containing
fine sediment or particulate. Also
useful for dispensing fragile liquids
such as blood, where minimal cell
damage during fill is important. May be
used with positive infeed pressure
when operating in conjunction with
type DNP/R discharge valve.
Fabricated of FDA-approved food
grade silicone or viton..
Spool Valve
For use with products containing gross
particulate and viscous materials that
must be filled from a pressurized
source. Consists of an air-operated
spool, which reciprocates to alter-
nately open and close the intake and
discharge lines. "0" Ring Seals Self-Compensating Cup Seals
Standard with Type FUS/TP, FKS/TP Optional with Type FUS, FKS, FUS/XL,
and SAN/TP Filling Units. FKS/XL and FSV/XL Filling Units.
Sanitary design. Recommended for Seal wear is compensated for by a
dispensing pharmaceuticals, food captive elastomer ring. Eliminates
products, fast drying materials and need for frequent adjustment. Product
water-based liquids. Available in a contacting materials available in a
wide variety of formulations for variety of chemical compositions.
Packaging - Processing product compatibility.
'NOTE: Different cylinder wall finishes are required for Teflon
Bid on Equipment rings or "0' ring seals. Please check with manufacturer when
changing piston seal types.
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ACCESSORIES
Dial-A-Fill Tubing
Trimming
Adjustment Vinyl Plastic
Permits volume Standard on all Filling Units other than
dispensed by each type FKS and SAN/TP. Used for the
nozzle to be line-tuned" majority of liquid filling applications.
by simply turning a Has good chemical resistance
knob— even while the properties and is low in cost.
Filamatic is operating. Reinforced Vinyl
Used in conjunction with Standard on type FKS Filling Units.
drive bar assemblies Nylon reinforcement minimizes
and Convert-A-Kits. pulsation of tubing when dispensing
viscous products.
Adjustable Suck-back Coboflex
Residual liquid at the nozzle discharge Polyethylene liner with vinyl outer
is sucked back into the nozzle after jacket combines chemical resistance
the fill stroke is completed. Patented of polyethylene with flexibility of vinyl
design provides clean, sharp cut-off tubing.
and prevents dripping or stringing Therma-Flex
when dispensing oily or viscous A translucent, lined tubing. The inner
liquids. Optional sanitary design Dual Valve Assembly liner meets FDA, USDA, National
eliminates internal screw threads. Increases fill accuracy by providing Formulary and USP standards for foo
Standard on type FKS and FKS/TP dual ball checks in the inlet and outlet and drug use. Liner and shell contain
Filling Units. valve ports. no vinyl chloride or plasticizer to leach
from tubing. Withstands limited
autoclaving.
Teflon
Filters Recommended for applications
A variety of filters are available for "final filtering" product being discharged from requiring high temperature resistance,
the Filling Unit. Particulate retention as small as 0.22 microns for discharge high chemical resistance (Teflon is
filters. Intake filters are available to prefilter to 100 microns. Filamatic Filters are inert) and high pressure resistance.
designed for use with pre-filtered liquids only. They do NOT have sufficient
Reinforced Silicone
capacity for use as the sole filter system.
Translucent, auto-clavable, reinforced
tubing. Fabricated from medical grade
silicone. FDA and USDA approved.

Type FALV Discharge Filters Filter Adapters Type FAS Intake Filters
All stainless steel, in-line type. Final Adapt Millipore, Pall Trincor, Gelman For use with 130, 260, 520 and
filters the liquid prior to discharge from Instrument and similar filters for use 1100cc capacity Filling Units. All
the nozzle. Combines discharge valve with Filamatic Filling Units. Particulate stainless steel construction. Installs or
and filter. Renewable stainless steel retention from 0.22 to 5 microns. the intake hose of the Filamatic Filling
filter element easily cleaned by back Adapters for fixed housing type and Unit. Filters particles as small as 200
flushing. Available with 5, 10, 20, 40, disposable type filters available. microns from the solution. Easily
75 and 100 micron particle retention cleaned by back flushing.
elements.
10
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pe DN an Type DNV and
Nozzles
Fabricated to order. Available in a
N/C C
ndard nozzle heck
variety of types to provide drip-free, ign. For use revents
foam-free and string-free fills with your h a majority of trig when fil-
product. Choice of Type 316 stainless liquid products. ling low surface
steel, Kel-F or Kynar construction.
tension liquids.

NOTE:
Type DN, DNV and DTV/A nozzles are equipped with
threaded shanks and are designed for use with 'T" Type DTV/A and DTVA/C
nozzle brackets or the Series NB-520 adjustable U.S. Pat. No. 4014472
nozzle stands. Canadian Pat. No. 1015801
Type DNC, DNV/C and DTVA/C nozzles are equipped
with a straight non-threaded shank and are designed
y e-in-tip nozzles provide positive cutoff for drip
for use with semi-automatic bottom-up fill attachments ng-free filling. Actuated by air pressure. For us
and conveyorized Filamatic Fillers. timing or non-foaming liquids.

Nozzle Bracket Filling Unit Spare Parts Kits Ideal for O.E.M. use

Type TNB Hand Operated

Nozzle Bracket
Complete with push-button actuator
switch mounted on handle. Less
nozzles.

A spare parts kit is available for each Filamatic Filling Units are ideally
Filling Unit. Spare parts kits include suited for use by original equipment
Alk Universal Type, NB-520 expendable items as well as those manufacturers of form/fill/seal or
Adjustable Nozzle Holder parts which might be easily misplaced. packaging equipment. Easy to adapt.
Provides a fixed support for 2,4,6 or 8 We recommend stocking one spare Simply combine Filling Units with a
nozzles. Attaches to bench top. Height parts kit for every 1 to 4 Filling Units Filamatic volume control and drive
and center distance of nozzles easily of the same size and type. with any power take-off that will
adjusted. Less nozzles. provide a rotary motion.

11


•
FILLING UNIT PART MODEL FILLING FILLING UNIT PART MODEL FILLING
SERIES NUMBER NUMBER RANGE (cc) SERIES NUMBER NUMBER RANGE (cc)

FUS 1102 FUS-0 0.05cc to 0.5cc FUS/XL 2300 FUS/XL-80 3cc to 80cc
1025-4 FUS-1 .1cc to 1cc 2301 FUS/XL-140 6cc to 140cc
1050-2 FUS-3 .3cc to 3cc 2302 FUS/XL-280 13cc to 280cc
1065-2 FUS-10 1.0cc to 10cc 2303 FUS/XL-560 26cc to 560cc
1075-2 FUS-15 1.5cc to 15cc 1265 FUS/XL-1100 100cc to 1100cc
FUS-1100
1100 FUS-30 3cc to 30cc
1125 FUS-60 6cc to 60cc
1150 FUS-130 13cc to 130cc
FKS/XL 2304 FKS/XL-80 3cc to 80cc
1175 FUS-260 26cc to 260cc
2305 FKS/XL-140 6cc to 140cc
1200 FUS-520 52cc to 520cc
2306 FKS/XL-280/75 13cc to 280cc
1265 FUS-1100/ 100cc to 1100cc
FUS-XL-1100 2307 FKS/XL-280/125 13cc to 280cc

•
2308 FKS/XL-560/75 26cc to 560cc
2309 FKS/XL-560/125 26cc to 560cc
FKS 1250-2 FKS-3 .3cc to 3cc 1225 FKS/XL-1100 100cc to 1100cc
FKS-1100
1260-2 FKS-10 1.0cc to 10cc
1275-2 FKS-15 1.5cc to 15cc
1300-2 FKS-30 3cc to 30cc
2972-1 FSV/XL-80 3cc to 80cc
1262 FKS-60 6cc to 60cc
2973-1 FSV/XL-140 6cc to 140cc
1405 FKS-130 13cc to 130cc
2974-1 FSV/XL-280 13cc to 280cc
1400 FKS-260 26cc to 260cc
2975-1 FSV/XL-560 26cc to 560cc
1450 FKS-520 52cc to 520cc
2976-1 FSV/XL-1100 100cc to 1100cc
1225 FKS-1100/ 100cc to 1100cc
FKS-XL-1100

4639 DUS-I/1 .01cc to 1cc

FSV 2967-1 FSV-10 1cc to 10cc 4640 DUS-I/10 .5cc to 12cc

2968-1 FSV-15 1.5cc to 15cc 4641 DUS-I/45 3cc to 45cc

2969-1 FSV-30 3cc to 30cc 4642 DUS-I/160 8cc to 160cc
2977-1 FSV-60 6cc to 60cc 4644 DUS-I/550 25cc to 550cc

2970-1 FSV-130 13cc to 130cc 4646 DUS-I/1100 50cc to 1100cc

2971-1 FSV-260 26cc to 260cc 4620 DUS-P/1 .01cc to 1cc

4625 DUS-P/10 .5cc to 10cc
4630 DUS-P/160 8cc to 160cc
4634 DUS-P/550 25cc to 550cc

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FILLING UNIT PART MODEL FILLING
SERIES NUMBER NUMBER RANGE (cc)

FUS/TP 2228 FUS/TP-1 0.5cc to 1cc

Use the following as a general guide
2200 FUS/TP-3 .3cc to 3cc
to determine the correct type of
2208 FUS/TP-15 1.5cc to 15cc Filling Unit for your application.
2212 FUS/TP-30 3cc to 30cc
2216 FUS/TP-130 13cc to 130cc FILLING UNITS APPLICATIONS
2218 FUS/TP-260 26cc to 260cc
2220 FUS/TP-520 52cc to 520cc
FU-50 & FUS Free-flowing liquids, i.e. water, alcohol,
2224 FUS/TP-1100 100cc to 1100cc solvents etc.

FUS/TP Free-flowing liquids. Tie-rod design
minimizes assembly and disassembly
FKS/TP-3 .3cc to 3cc time; eliminates cracks and crevices.
FKS/TP 2230

2233 FKS/TP-15 1.5cc to 15cc FKS Semi-viscous and viscous liquids, i.e.
FKS/TP-30 3cc to 30cc creams, lotions, oils, etc.
2234
2235 FKS/TP-60 6cc to 60cc FKS/TP Semi-viscous and viscous liquids Tie-
2236 FKS/TP-130 13cc to 130cc rod design minimizes assembly and
disassembly time; eliminates cracks
2238-2 FKS/TP-260 26cc to 260cc and crevices.
2242-2 FKS/TP-1100 100cc to 1100cc
FUS/XL, FKS/XL Similar to FUS,FKS and FSV models,
FSV/XL but with over twice the filling range. For
use with high frame machines only.

SAN/TP 2275 SAN/TP-3 .3cc to 3cc

2277 SAN/TP-10 1.0cc to 10cc FSV Spool Valve type. For use with clear
liquids, products containing particulate
2279 SAN/TP-15 1.5cc to 15cc matter, extremely viscous products or
2281 SAN/TP-30 3cc to 30cc products that must be fed under
pressure.
2282 SAN/TP-60 6cc to 60cc

2283 SAN/TP-130 13cc to 130cc DUS Sterile filling, pharmaceuticals and any
application where clean-in-place
2284 SAN/TP-260 26cc to 260cc
capability and absolute minimum
2287 SAN/TP-1100 100cc to 1100cc particulate generation is required.

SAN/TP Pharmaceutical products. Highly
polished. Tie rod design minimizes
assembly and disassembly time.
KYU 2978 KYU-1 .1cc to 1cc

2979 KYU-3 .3cc to 3cc KYU Corrosive and metal-sensitive liquids,
.5cc to 5cc i.e. acids, chemicals, etc. (Plastic
2980 KYU-5
contact parts Kynar or Kel-F and
2981 KYU-10 1cc to 10cc Teflon).
2982 KYU-30 3cc to 30cc
2983 KYU-90 9cc to 90cc
2984 KYU-160 16cc to 160cc
2985 KYU-260 26cc to 260cc
2986 KYU-520 52cc to 520cc
2987 KYU-1100 100cc to 1100cc
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