205-05-1
Rear Jack Shaft / Wheel Hub 205-05-1
Section 205-05Rear Jack Shaft / Wheel Hub
Applicable Model:Boomday
CONTENT PAGE
Specifications
Specifications................................................................................................................................. 205-05-2
Descriptions and Operations
Rear Jack Shaft / Wheel Hub......................................................................................................... 205-05-3
Diagnosis and Testing
Rear Jack Shaft / Wheel Hub
General Procedures
Rear Jack Shaft and Bearing Inspection........................................................................................ 205-05-5
Rear Jack Shaft Inspection............................................................................................................ 205-05-6
Rear Jack Shaft Runout................................................................................................................. 205-05-7
Rear Jack Shaft Flange Runout Tolerance..................................................................................... 205-05-8
Removal and Installation
Rear Jack Shaft ............................................................................................................................. 205-05-9
2009.06 Boomday
205-05-2
Rear Jack Shaft / Wheel Hub 205-05-2
Specifications
Material Specifications
Name Specification
Grease 2# Lithium
Luboil APL GL-5 80W-90
Component Specifications
Name Specification
Rear Jack Shaft Runout Limit 1.0 mm
Rear Jack Shaft Runout Tolerance Limit 0.08 mm
Torque Specifications
Name Nm
Bearing Nut 265 ± 5
Bearing support fixing bolt 75 ± 5
Rear axle luboil drain bolt 80 ± 15
2009.06 Boomday
205-05-3
Rear Jack Shaft / Wheel Hub 205-05-3
Descriptions and Operations
Rear Jack Shaft / Wheel Hub
The rear axle supported by semi-float axle shaft.
It is well-supported and ensures the rigidity and
low-noise of the operation of the drive axle.
2009.06 Boomday
205-05-4
Rear Jack Shaft / Wheel Hub 205-05-4
Diagnosis and Testing
Rear Jack Shaft / Wheel Hub
Refer to section 205-00 for more information.
2009.06 Boomday
205-05-5
Rear Jack Shaft / Wheel Hub 205-05-5
General Procedures
Rear Jack Shaft and Bearing Inspection
Inspect the parts to see if there are wear,
damage or other anomalies.
2009.06 Boomday
205-05-6
Rear Jack Shaft / Wheel Hub 205-05-6
General Procedures
Rear Jack Shaft Inspection
When inspecting the rear jack shaft, pay
special attention to its spline. If you see any
distortion or step-like wear on the spline,
replace the rear jack shaft. If the wear is
slight, you can repair with a small grinder.
2009.06 Boomday
205-05-7
Rear Jack Shaft / Wheel Hub 205-05-7
General Procedures
Rear Jack Shaft Runout
AUTION: Do not straighten the curve of
C
the rear axle shaft by shimming.
Touch a dial indicator against the outer
circular face to inspect whether the rear axle
shaft bends. Turn the rear axle shaft slowly
and observe the indicated values of the dial
scale.
Limit value:1.0 mm.
2009.06 Boomday
205-05-8
Rear Jack Shaft / Wheel Hub 205-05-8
General Procedures
Rear Jack Shaft Flange Runout Tolerance
Inspect the radial runout tolerance of the rear
jack shaft flange.
Touch a dial indicator against the surface of
the flange, turn the rear axle shaft slowly and
observe the indicated values of the dial scale.
Limit value: 0.08 mm.
2009.06 Boomday
205-05-9
Rear Jack Shaft / Wheel Hub 205-05-9
Removal and Installation
Rear Jack Shaft
Removal 7. R emove the 4 fixing bolts of the bearing
bracket.
1. R
aise the vehicle to the lifting or use
the clutch to jack up the rear end of the
vehicle. Mount the safety base under the
frame rail and then lower the jack or lifting
to allow the rear axle to descend to the
bounce position in order to reach working
clearance. Refer to section 100-02 for more
information.
2. R
emove the rear wheels and tire assemblies.
Refer to section 204-04 for more information.
3. R
emove the brake drum. Refer to section
206-04 for more information.
4. D
isconnect the slave cylinder fuel pipe. 8. Take out the rear jack shaft.
9. ATTENTION: Better ask for the help of
an assistant when performing the above
operations because the locknut tightening
torque is large.
Remove bearing nut and lock washer.
1. P ry straight the lock teeth of the lock
washer.
2. Put the rear jack shaft into the vice. Clip
tight the area near the locknut of the shaft
with vice jaws. Do not over-tighten the vice.
3. Fit a special tool over the double-head bolt of
the flange, fix it with 2 wheel nuts, and then
turn the rear jack shaft to loosen the nuts.
5. R
emove the wire-drawing at the parking
brake wheel end, Refer to section 206-04
for more information.
6. D
rain the rear axle luboil.
Installation torque: 80 ± 15 Nm.
10. ATTENTION: You only need to apply
light pressure to loosen the bearing from
the rear jack shaft. Make sure that the
tailgate is firmly supported so that it does
not drop to the floor.
Remove the bearing bracket and the bearing
from the rear jack shaft using a press machine.
2009.06 Boomday
205-05-10
Rear Jack Shaft / Wheel Hub 205-05-10
Removal and Installation
Install tire bolts.
2. Install the bearing outer ring.
11. Remove the bearing outer ring.
Punch out the bearing outer ring with a copper
punch.
3. Install the bearing outer oil seal.
12. Remove the wheel bolts.
4. F it the brake bottom plate into the rear
Remove the wheel bolts from the rear jack
jack shaft together with the bearing.
shaft flange.
5. Install the bearing.
1 Insert 4 through bolts into the brake bottom
plate’s bolt holes.
2 I nstall the bearing bracket onto the brake
bottom plate.
Installation
1. CAUTION: Avoid damage to the wheel
bolt ends and threads.
AUTION: Install the wheel bolts in place
C
uniformly and fully.
2009.06 Boomday
205-05-11
Rear Jack Shaft / Wheel Hub 205-05-11
Removal and Installation
3. P
ress the bearing into bearing bracket Fixing torque: 265 ± 5 Nm.
holes.
3. Align the lock nuts and the half shaft groove
4. F
ill grease into the bearing inner ring and lock up.
adequately.
7. Install the axle housing oil seal.
6. CAUTION: Better ask for the help of
an assistant when performing the above
operations because the locknut tightening
torque is large.
Install bearing nuts and washer.
1 P
ut the rear jack shaft into the vice. Clip
tight the area near the locknut of the shaft
with vice jaws. Do not over-tighten the vice.
2 F
it a special tool over the double-head bolt of
the flange, fix it with 2 wheel nuts, and then
turn the rear jack shaft to tighten the nuts.
8. Fill a specified amount of high-quality grease
into the inner side of the rear axle housing.
Grease type Multi-use wheel bearing grease
Grease amount 50 g
2009.06 Boomday
205-05-12
Rear Jack Shaft / Wheel Hub 205-05-12
Removal and Installation
Item Description 10. Tighten rear axle set assembly.
1 Grease Fixing torque:75 ± 5 Nm.
2 Oil seal
9. Install the adjusting shim.
1. When fitting the rear jack shaft into the rear
axle housing holes, you should fit a 2-mm-
thick adjusting shim between the bearing
bracket and the axle housing flange.
radually increase the torque when tightening
G
the bolts. Final torque: 75 ± 5 Nm.
11. I nstall parking brake wheel end wire-
drawing, Refer to section 206-04 for more
information.
12. Install brake drum, Refer to section 206-04
for more information.
13. Connect slave cylinder fuel pipe.
2. When installing the rear jack shaft of the
other side, push it in until it comes into
contact differential thrust block.
hen measure the Gap T between the
T
bearing bracket and the rear axle housing
flange. Determine the needed thickness
according to the formula below.
M easured value of Gap T + 0.3 mm =
Needed thickness of adjusting shim.
Stock shims with thicknesses below(mm)
14. Install rear wheel and tire assembly. Refer
0.05, 0.076, 0.18, 0.5, 1.0 to section 204-04 for more information.
2009.06 Boomday
205-05-13
Rear Jack Shaft / Wheel Hub 205-05-13
Removal and Installation
15. Fill lubricant into the rear axle.
16.E
xhale the air inside the braking line,Refer
to section 206-00 for more information.
2009.06 Boomday
