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Piston and Rings - One-Piece Piston: Specifications

The document provides specifications for piston and rings used in Caterpillar 3500B engines and various off-highway vehicles. It includes details on the components, their dimensions, tolerances, and installation instructions. Tools required for servicing are also listed.

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444 views4 pages

Piston and Rings - One-Piece Piston: Specifications

The document provides specifications for piston and rings used in Caterpillar 3500B engines and various off-highway vehicles. It includes details on the components, their dimensions, tolerances, and installation instructions. Tools required for servicing are also listed.

Uploaded by

satya
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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Product: TRUCK
Model: 777D TRUCK FKR
Configuration: 777D Off-Highway Truck FKR00001-UP (MACHINE) POWERED BY 3508B Engine

Specifications
3500B Engines and 776D, 777D, 784C, 785C, 789C, 793C and 793D Off-Highway
Truck/Tractors
Media Number -SENR1122-25 Publication Date -01/11/2010 Date Updated -14/05/2018

i04930033

Piston and Rings - One-Piece Piston


SMCS - 1214

S/N - 1HW1-UP

S/N - 2BW1-UP

S/N - 2PZ1-UP

S/N - 2YW1-UP

S/N - 3PR1-UP

S/N - 4AR1-UP

S/N - 4GZ1-UP

S/N - 5AZ1-UP

S/N - 5ER1-UP

S/N - AFS1-UP

S/N - AGC1-UP

S/N - AGY1-UP

S/N - APX1-UP

S/N - ATY1-UP
S/N - FDB1-UP

S/N - FKR1-UP

Illustration 1 g03099656

Table 1
Specification for 223-6362 Piston and Rod Gp and 223-6363 Piston and Rod Gp
Item Qty Part Specification Description
Refer to Guideline for Reusable Parts for information on the
pistons, the piston pins, and the retaining rings.
- - -
This piston has a square top piston ring. Use the 246-1176 Piston
Ring Groove Gauge Gp for measuring the top piston ring groove.
This piston has a keystone type of intermediate piston ring. Use
the 1U-6431 Piston Ring Groove Gauge Gp for measuring the
- - - intermediate piston ring groove. For correct use of the piston ring
groove gauge group, refer to the instruction card that is with the
piston ring groove gauge group.
Before assembly of the piston rings, lubricate the ring grooves
- - - with clean engine oil. After assembly, lubricate the mating
surfaces of the rings to the cylinder liner with clean engine oil.
1 1 214-6066 Top Install the top piston ring with the "UP-1" side toward the top of
Piston Ring the piston.
When the new top piston ring is installed in a cylinder liner with a
bore size of 170 mm (6.7 inch), the clearance between the ends of
the piston ring is 0.625 ± 0.125 mm (0.0246 ± 0.0049 inch).
Thickness of new top piston ring is 3.88 mm (0.153 inch).
Install the intermediate piston ring with the "UP-2" side toward the
top of the piston.
144-5695
When the new intermediate piston ring is installed in a cylinder
2 1 Intermediate
liner with a bore size of 170 mm (6.7 inch), the clearance between
Piston Ring
the ends of the piston ring is 1.00 ± 0.15 mm (0.039 ± 0.006 inch).
Thickness intermediate piston ring is 3.785 mm (0.1490 inch).
The ends of the oil control piston ring should be a distance of 180
degrees from the ring end gap when the oil control piston ring is
assembled.
Width of groove in new piston for the oil control piston ring is
4.04 to 4.07 mm (0.159 to 0.160 inch).
223-6361 Oil
Thickness oil Control piston ring is 3.97 to 3.99 mm
3 1 Control Piston
(0.156 to 0.157 inch).
Ring
When the new oil control piston ring is installed in a cylinder liner
with a bore size of 170 mm (6.7 inch), the clearance between the
ends of the piston ring is 0.5 to 0.8 mm (0.02 to 0.03 inch).
After the piston rings have been installed, rotate the piston rings so
that the end gaps are 120 degrees from each other.
Bore diameter for piston pin is 70.060 to 70.075 mm
4 - -
(2.7583 to 2.7589 inch).
Before assembly, lubricate the piston pin, the piston pin bore, the
connecting rod eye, and the connecting rod pin bearing with clean
197-0560 engine oil.
5 1
Piston Pin
Outside diameter is 69.962 ± 0.005 mm (2.7544 ± 0.0002 inch).
Length is 101.85 ± 0.15 mm (4.010 ± 0.006 inch).
Assemble the pin retainer with the gap towards the top of the
253-1238 Pin
6 2 piston.
Retainer
Thickness is 2.36 ± 0.08 mm (0.093 ± 0.003 inch).
Refer to Table 2 for the part numbers of the tools that are used in
- - -
servicing the piston.

Table 2
Service Tools
Item Qty Part Specification Description
- - 6V-4020 Piston Ring Expander Gp
- - 6V-4023 Handle As
- - 6V-4024 Guide Ring
- - 1P-1861 Retaining Ring Pliers
- - 1U-7616 Piston Ring Compressor Gp
- - 246-1176 Piston Ring Groove Gauge Gp(1)
- - 1U-6431 Piston Ring Groove Gauge Gp(2)
(1)
Only for the top ring groove
(2)
Only for the intermediate ring groove

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