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Parts & Installation Manual ET18KX (P) - 16'

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0% found this document useful (0 votes)
355 views64 pages

Parts & Installation Manual ET18KX (P) - 16'

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 64

INST-24068

OWNER’S MANUAL EJAAAB-*0*0


Pages 1 - 60

PARTS &
INSTALLATION MANUAL
ET18KX(P)-16’
Included in this manual:
ET18KX-16’
 4,500 lbs Electric Telescopic Service Crane
 8 – 12 ft Powered, Single-Stage, Boom Extension
 12 – 16 ft Manual, Pullout, Boom Extension
ET18KXP-16’
 4,500 lbs Electric Telescopic Service Crane
 8 – 12 ft Powered, Single-Stage, Boom Extension
 12 – 16 ft Manual, Pullout, Boom Extension
 Proportional Controls

VENCO VENTURO INDUSTRIES LLC


12110 BEST PLACE | CINCINNATI, OHIO 45241
800-226-2238

This manual also available online at www.venturo.com.


TABLE OF CONTENTS
ET18KX(P)-16' (EJAAAC-*0*0) OWNER'S MANUAL
SECTION 100 DESCRIPTION & SPECIFICATIONS
21301 SPECIFICATIONS & OPERATING FEATURES
21302 SPECIFICATIONS & OPERATING FEATURES
23989 INSTALLATION DIMENSIONS
21592 BASE MOUNTING DIMENSIONS
21392 CAPACITY CHART
19288 TYPICAL REINFORCEMENT FOR MOUNTING CRANE ON TOP OF SERVICE BODY
14510 TYPICAL REINFORCEMENT FOR MOUNTING CRANE ON FLAT BED

SECTION 150 SAFETY


850711 SAFETY & HAZARDS - GENERAL
850712 SAFETY & HAZARDS - GENERAL, CONT
15394 VEHICLE & CRANE ELECTRIC HAZARD INFORMATION
21353 SAFETY DECALS
21384 SAFETY DECALS
21354 DECALS FOR ET CRANES
21356 MODEL & CAPACITY DECALS
23986 ADDITIONAL DECALS

SECTION 200 INSTALLATION


711105 CABLE & BATTERY REQUIREMENTS - ET & HT CRANES
15660 BATTERY & CABLE INSTALLATION DRAWING
20906-18 STABILITY TESTING
20907 STABILITY CHART
22245 WIRE ROPE INSTALLATION

SECTION 300 MAINTENANCE & SERVICE


21306 LUBRICATION & MAINTENANCE CHART
19963 MINIMUM VOLTAGE TEST
23227 WIRE ROPE & HOOK SPECIFICATIONS
23084 MANUAL OVERRIDE INSTRUCTIONS, NON-PROPORTIONAL
23987 MANUAL OVERRIDE INSTRUCTIONS, PROPORTIONAL

SECTION 400 REPLACEMENT PARTS


23990 REPLACEMENT PARTS DRAWING, MECH
24056 REPLACEMENT PARTS LIST, MECH
23991 REPLACEMENT HARDWARE DRAWING, MECH
23992 REPLACEMENT HARDWARE LIST, MECH
21310 REPLACEMENT PARTS DRAWING, 21200 BOOM ASSY, ET18KX
21322 REPLACEMENT PARTS LIST, 21200 BOOM ASSY, ET18KX
21275 21276 ANTI-2-BLOCK REPLACEMENT PARTS DRAWING & LIST
26533 23154-3 ELECTRICAL COMPONENT ASSY
26525 WIRING DIAGRAM, ET16/18KX-16' SERIES CRANES
26531 WIRING DIAGRAM; NON-PROPORTIONAL, ET16/18 SERIES WITH COMEUP CONTACTOR #28402
26527 WIRING DIAGRAM, ET16/18KXP-16' SERIES CRANES
26532 WIRING DIAGRAM; PROPORTIONAL, ET16/18 SERIES WITH COMEUP CONTACTOR #28402
21292 REPLACEMENT PARTS LIST, 16780, 2-POLE SLIP-RING
21293 REPLACEMENT PARTS DRAWING, 16780, 2-POLE SLIP-RING
23075 21990 PENDANT; REPLACEMENT PARTS DRAWING / LIST (4 FUNCTION)
23073 21988 PENDANT; REPLACEMENT PARTS DRAWING & LIST
21407 HYDRAULIC SYSTEM COMPONENTS REPLACEMENT PARTS DRAWING
23988 HYDRAULIC SYSTEM COMPONENTS REPLACEMENT PARTS DRAWING (PROPORTIONAL)
20156 HYDRAULIC SYSTEM SCHEMATIC
24434 HYDRAULIC SYSTEM SCHEMATIC (PROPORTIONAL)
21054 21215 WINCH REPLACEMENT PARTS DRAWING & LIST
21973 21735 SLEWING REPLACEMENT PARTS
21393 DECAL PLACEMENT, ET18KX-16'
20818 FIELD SERVICE LABEL KIT

TITLE DATE SECTION

®
VENCO VENTURO INDUSTRIES LLC TABLE OF CONTENTS 11-09-21B -
CINCINNATI, OHIO SUPERSEDES

ET18KX(P)-16' (EJAAAC-*0*0) 12-08-20A 24068


T FDU JP O 100

DESCRIPTION

SPECIFICATIONS

7607100B
TQFDJGJDBUJPOT BOE PQFSBUJOH GFBUVSFT
FU18LY -8/16

TQFDJGJDBUJPOT
12 WPMU CBUUFSZ PQFSBUFE
18,000 GU-MCT PWFSUVSOJOH NPNFOU (Ps b t mjn juf e c z usv d l t ub c jmjuz )
NPNFOU PWFSMPBE TZ TUFN

UFMFTDPQJD CPPN 8 / 16

CPPN IZ E FMFWBUJPO -8± UP 75±


CPPN IZ E FY U 8 - 12 GU PS 12 - 16 GU
CPPN NBOVBM FY U 4 GU
1125 MCT A
16 GU SFBDI
DBQBDJUZ
4500 MCT A
3 UP 4 GU SFBDI
X JSF SPQF 5/16" EJB y 80 GU
QFOEBOU DPSE MFOHUI 25 GU

X JODI - 2250 MCT TJOHMF MJOF DBQBDJUZ


X jui Bv up n b ujd Mp b e Csb l f
FMFDUSJD IZ ESBVMJD CPPN FMFWBUJPO
FMFDUSJD IZ ESBVMJD CPPN FY UFOTJPO & SFUSBDUJPO - 4 GU TUSPLF
DPOUJOVPVT QPX FS SPUBUJPO
SFNPUF DPOUSPM QFOEBOU
25 gu Tusb jh i u Dp se x jui Gp v s Fo w jsp o n f o ub mmz Tf b mf e Up h h mf Tx jud i f t Qsp uf d uf e c z b Hv b se
NBTUFS EJTDPOOFDU TX JUDI
PVUSJHHFST BWBJMBCMF
Tje f Csb d l f u Uz q f Pv usjh h f st
Gp me Bx b z Uz q f Pv usjh h f st
Qv mmp v u Uz q f Pv usjh h f s Tz t uf n

UJUMF EBUF TFDUJPO

JOTUBMMBUJPO EX H 7-29-03 D120


NGH., JOD. TVQFSDFEFT
DJODJOOBUJ, PIJP
FU18LY -8/16 - 21301
SPECIFICATIONS & OPERATING FEATURES
ET16/18KX
OVERLOAD SENSING SYSTEM
This crane is equipped with an overload sensing system. If the capacity of the crane is exceeded, the "Winch Up",

Boom Out", and "Boom Out" functions will shut down. The "Winch Down", "Boom Up", and "Boom In" functions will
continue to operate and can be used to relieve the overload condition. The "Rotation" function also will continue to operate.

CONTROL PRIORITY SYSTEM


The design intent of the electrical and hydraulic systems are such that some functions can be operated
simultaneously, while others are meant to be operated individually. To summarize the control system, see the explanations
below:
· Winch Up takes priority over all functions
· Winch Down can be operated with any other single function
· Hydraulic functions (Rotate Right, Rotate Left, Boom Up, Boom Down, Boom Out, and Boom In) are designed to
function one at a time

CABLE DRUM AND SHEAVE DIAMETERS


The drums on the ET16/18KX cranes are 5 1/4" in diameter, which is 18 times the 5/16" wire rope diameter as
required by ANSI B30.15 Hydraulic Crane standards. The cable sheaves are either 16 or 18 times the cable diameter,
which likewise conforms.

MISCELLANEOUS
CAPACITY INDICATOR
Select boom reach and angle allowable for load by using capacity indicator arrow and chart on either side of boom.

BATTERY HOOKUP
A parallel auxiliary battery should be installed near the crane as shown on DWG 19947 under "RECOMMENDED
INSTALLATION." The parallel auxiliary battery minimum rating should be 450 Cold Cranking Amps (at 0° F) and 100
reserve capacity, or 78 plates and 70 amp hours.

TITLE DATE SECTION

®
VENCO VENTURO INDUSTRIES LLC SPECS & OP. FEATURES 10-22-14A C100
CINCINNATI, OHIO SUPERSEDES

ET16/18KX 07-29-03 21302


! WARNING
THESE PRODUCTS ARE NOT
PASSENGER LIFTS. THEY ARE NOT
DESIGNED OR INTENDED TO BE USED
TO LIFT, SUPPORT OR OTHERWISE
TRANSPORT PERSONNEL.

LOAD BLOCK FOR


TWO PART LINE OPERATION

17'-77
8"
TOTAL INSTALLED
15" SWING WEIGHT 1020 LBS.
RADIUS 1"
13'-92
5/16 DIA.
WIRE ROPE
80 FT. LONG
1"
9'-118
BOOM ANGLE AND CAPACITY
INDICATOR ON BOTH SIDES
21 3 16" OF BOOM

10 3 16" 4' POWER 4' MANUAL

26 5 8" CG
APPROXIMATE 1678" 9"

2438"
9'-834" OAL HOOK WITH
SAFETY LATCH
8 FEET
12 FEET
16 FEET
OVERALL LENGTH: 17' 11 21"
TITLE DATE SECTION

VENCO VENTURO INDUSTRIES LLC INSTALLATION DIMENSIONS 10-05-20A C100


CINCINNATI, OHIO SUPERSEDES

ET16/18KX, 8-12-16' BOOM 11-18-19 23989


21571 MOUNTING HOLE TEMPLATE

14"

CENTERS SHOWN FOR 4x


5/8" DIA GRADE 8
MOUNTING BOLTS (NOT FURNISHED)
TORQUE TO 200 FT*LBS

HOLE LOCATION FOR


BATTERY CABLE
ROUTING
7"

12"
14"
TYP

Ø3 1/2"

1" TYP

1" TYP.

7"
BASE PLATE

TITLE DATE SECTION

®
VENCO VENTURO INDUSTRIES LLC 21571 BASE MNTNG DIMS 10-22-14F C100
CINCINNATI, OHIO SUPERSEDES

ET8/12/16/18 CRANES 12-20-13E 21592


ET18KX, 8'-12'-16' BOOM
CRANE SERIAL NUMBER: ________________
MAXIMUM LOAD CAPACITY CHART
18
17
4325
16
15 2250
14
13
4500
1575
12
3000
VERTICAL HEIGHT (FT)

11
10
2100
9 4500 1300

8 4500

7 1725
3175
6
5 2600 1150

4 1550

3 2325

2250 1500 1125

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
HORIZONTAL REACH (FT)

WEIGHT OF LOAD HANDLING DEVICES ARE PART OF THE LOAD AND MUST BE DEDUCTED FROM THE GROSS CAPACITY.

LOAD BLOCK USAGE


1 PART LINE FOR LOADS LESS THAN 2250 LBS
2 PART LINE FOR LOADS OF 2250 LBS AND GREATER

WEIGHT OF LOAD BLOCK = 28 LBS

TITLE DATE SECTION

VENCO VENTURO INDUSTRIES LLC


MAXIMUM LOAD CAPACITY 05-03-16B C100
CINCINNATI, OHIO SUPERSEDES

ET18KX, 8'-12'-16' BOOM 04-30-13A 21392


TYPICAL SERVICE BODY REINFORCEMENT
NOTE:
5 IT IS THE SOLE RESPONSIBILITY OF THE INSTALLER TO ENSURE THAT THE TOTAL
STRUCTURE OF CRANE, TRUCK, AND STABILIZERS ARE STRUCTURALLY SOUND AND
THAT THE COMPLETED VEHICLE HAS SUFFICIENT STABILITY AGAINST OVERTURNING.
ITEM DESCRIPTION MINIMUM RECOMMENDED MATERIAL SIZE
1 TOP PLATE 1/2" STEEL
16" MIN / 19" MAX 2 CORNER POST 3" X 3" X 1/2" STEEL ANGLE
3 CROSS FRAME 4" X 4" X 5/16" SQUARE TUBING, SPAN FULL WIDTH
4 SHEAR WEB 3/16" STEEL PLATE
5 TOP PLT REINFORCEMENT 1/2" X 6" OR 3/4" X 5" STEEL BAR
6 OUTRIGGER RNFRCMNT PLT 1/4" THICK STEEL PLATE
SECTION A-A 7 GUSSET 1/2" X 4" H.R. STEEL
8 10 GA SMOOTH OR DIAMOND PLATE W/ 1" LIP OVER
BODY TOP REINFORCEMENT
SIDE OF BODY

1 8
3

2
3
4

A A
16" X 16" MIN
COMPARTMENT 28" MIN
SPACE

2 B B
7
SECTION B-B

TRUCK FRAME 4
7 5
6

TITLE DATE SECTION

® VENCO VENTURO INDUSTRIES LLC TYPICAL SERVICE BODY REINFORCEMENT 10-22-14H C100
CINCINNATI, OHIO SUPERSEDES

ET16/18KX 12-20-10G 19288


TYPICAL FLATBED MOUNTING REINFORCEMENT
NOTE:
3 x 3 x 3 8 ANGLES BOLTED INTO IT IS THE SOLE RESPONSIBILITY OF THE INSTALLER TO ENSURE
FRAME & LONGSILLS - THAT THE TOTAL STRUCTURE OF CRANE, TRUCK, AND STABILIZERS
2 PLACES ARE STRUCTURALLY SOUND AND THAT THE COMPLETED VEHICLE
HAS SUFFICIENT STABILITY AGAINST OVERTURNING.

4 x 2 12 x 12 - 13.8 LBS./FT. THIS BOLT PATTERN FOR DIRECT


SHIP & CAR CHANNEL MOUNTING OF THE ET25K(X) CRANE.
SEE DWG 19411 FOR PEDESTAL
MOUNTING BOLT PATTERN.
1
LONGSILLS x 3 x 16
2
PLATES
3 x 3 x 38

.
OX
PR
A P 36

PERIMETER RAIL

1
2 x 4 x 17 ATTACH TO
PERIMETER RAIL

1
2 x 12 x 20
PLATES

PROVIDE STRUCTURAL ATTACHMENT


BETWEEN REINFORCEMENT & STABILIZER

1
5" HOLE FOR HYDRAULIC / ELECTRIC
4 PLATE WELDED TO CONNECTIONS - ET/HT 18/25K(X)
LONGSILLS & BOLTED TO
FRAME

TITLE DATE SECTION

® VENCO VENTURO INDUSTRIES LLC TYPICAL FLATBED MNTNG REINFORECMENT 10-22-14N C100
CINCINNATI, OHIO SUPERSEDES

ET16/18KX 07-29-03M 14510


T FDU JP O 150

SAFETY

8604150
CRANE SAFETY AND HAZARDS
CAUTIONS
1. INSPECT VEHICLE AND CRANE, INCLUDING OPERATION, PRIOR TO USE DAILY.
2. DO NOT USE THIS EQUIPMENT EXCEPT ON FIRM LEVEL GROUND WITH CRANE MOUNTED ON
FACTORY-RECOMMENDED TRUCK.
3. BEFORE OPERATING THE CRANE, REFER TO MAXIMUM LOAD (CAPACITY) CHART ON CRANE FOR
OPERATING (LOAD) LIMITATIONS.
4. DO NOT OPERATE, WALK, OR STAND BENEATH BOOM OR A SUSPENDED LOAD.
5. ATTACH PENDANT CORD SUPPORT SNAP TO ATTACHMENT POINT BEFORE PLUGGING IN PENDANT, IF SO
EQUIPPED.
6. UNPLUG PENDANT AND SHUT OFF MASTER DISCONNECT SWITCH WHEN CRANE IS NOT IN USE.
7. FOR TRAVEL, BOOM MUST BE IN STOWED POSITION.

DANGER
· THIS CRANE IS NOT A PASSENGER LIFT
· IT IS NOT DESIGNED OR INTENDED TO BE USED TO LIFT, SUPPORT, OR OTHERWISE TRANSPORT
PERSONNEL.

YOU MUST NOT OPERATE THIS CRANE, UNLESS:


1. YOU HAVE BEEN TRAINED IN THE SAFE OPERATION OF THIS CRANE, AND
2. YOU KNOW AND FOLLOW THE SAFETY AND OPERATING RECOMMENDATIONSCONTAINED IN THE
MANUFACTURER'S MANUALS, YOUR EMPLOYER'S WORK RULES, AND APPLICABLE GOVERNMENT
REGULATIONS. AN UNTRAINED OPERATOR SUBJECTS HIMSELF AND OTHERS TO DEATH OR SERIOUS
INJURY.

ELECTROCUTION HAZARD
· THIS MACHINE IS NOT INSULATED.
· MAINTAIN SAFE CLEARANCES FROM ELECTRICAL LINES AND APPARATUSES.
· YOU MUST ALLOW FOR BOOM SWAY, ROCK, OR SAG, AND ELECTRICAL LINE AND LOAD-LINE SWAYING
· THIS LIFTING DEVICE DOES NOT PROVIDE PROTECTION FROM CONTACT WITH OR PROXIMITY TO AN
ELECTRICALLY CHARGED CONDUCTOR.
· YOU MUST MAINTAIN A CLEARANCE OF AT LEAST 10 FEET BETWEEN ANY PART OF THE CRANE, LOAD-LINE,
OR LOAD, AND ANY ELECTRICAL LINE OR APPARATUS CARRYING UP TO 50,000 VOLTS. REFER TO DRAWING
15394 FOR ADDITIONAL INFORMATION.
· DEATH OR SERIOUS INJURY WILL RESULT FROM CONTACT OR INADEQUATE CLEARANCES.

OVERLOAD SENSING SYSTEM - STANDARD ON ALL CRANES

1. IF OVERLOADED, THE WINCH UP, BOOM DOWN, AND (OPTIONAL) BOOM OUT
FUNCTIONS WILL AUTOMATICALLY, SHUT OFF TO PREVENT INCREASED OVERLOAD.
2. ON CRANES EQUIPPED WITH AN OPTIONAL OVERLOAD ALARM, IT WILL ALSO SOUND.
3. IF AN OVERLOAD OCCURS, USE THE WINCH DOWN, BOOM UP OR BOOM IN
FUNCTIONS TO RELIEVE THE OVERLOAD.
4. THE OVERLOAD SENSING SYSTEM IS INOPERATIVE IF THE BOOM ELEVATION IS AT THE
BOTTOM OR TOP LIMIT OF TRAVEL. TO RELIEVE THIS CONDITION, RAISE OR LOWER
THE BOOM SLIGHTLY BEFORE LIFTING THE LOAD.
5. SEE MANUAL FOR TESTING THE OVERLOAD SYSTEM.

NOTICE - WARRANTY VOID IF DISCONNECTED


THE OVERLOAD SENSING SYSTEM HAS BEEN INSTALLED AS A SAFETY FEATURE TO PROTECT THE
EQUIPMENT AND THE OPERATOR.

DO NOT DISCONNECT THIS SYSTEM


TITLE DATE SECTION

®
VENCO VENTURO INDUSTRIES LLC SAFETY & HAZARDS 01-29-15K C150
CINCINNATI, OHIO SUPERSEDES

ELECTRIC CRANES 12-20-13J 850711


CRANE SAFETY AND HAZARDS - CONT'D
OVERLOAD ALARM SYSTEM - OPTIONAL

1. OVERLOAD ALARM HORN SOUNDS IF RATED LOAD IS EXCEEDED AT ANY REACH.

2. IF ALARM SOUNDS, RAISE BOOM OR LOWER WINCH TO REMOVE OVERLOAD.

3. ALWAYS RAISE BOOM SLIGHTLY BEFORE LIFTING LOAD. WARNING SYSTEM INOPERATIVE WHEN CYLINDER IS
COMPLETED BOTTOMED.

4. ALARM CAN BE TESTED BY TYING DOWN BOOM WITH WINCH CABLE AND OPERATING BOOM UP OR BY
RAISING BOOM AGAINST UP LIMIT STOP.

NOTICE - WARRANTY VOID IF DISCONNECTED

THIS ALARM SYSTEM HAS BEEN INSTALLED AS A SAFETY FEATURE TO PROTECT BOTH THE EQUIPMENT AND
THE OPERATOR.

DO NOT DISCONNECT THIS SYSTEM

INTENTIONALLY LEFT BLANK

TITLE DATE SECTION

®
VENCO VENTURO INDUSTRIES LLC SAFETY & HZRDS, CONT. 01-29-15 C150
CINCINNATI, OHIO SUPERSEDES

ELECTRIC CRANES - 850712


VEHICLE & CRANE MOUNTED ELECTRICAL
HAZARD SIGN APPLICATION & INFORMATION
SIGN NO. 15393 DISPLAYS THE INTERNATIONAL SYMBOL
! DANGER FOR ELECTRICITY AND WARNS OF DANGER FROM AN
ELECTRICALLY CHARGED VEHICLE, CRANE, OR LOAD.
ELECTROCUTION HAZARD
KEEP CLEAR OF TRUCK AND LOAD
FOUR ARE RECOMMENDED (ONE FOR EACH SIDE AND
DEATH OR SERIOUS INJURY CAN RESULT FROM
CONTACT WITH THE LOAD, THE CRANE, OR THE
ONE FOR EACH END OF VEHICLE) TO BE APPLIED IN
VEHICLE IF BOOM OR LOAD LINE SHOULD BECOME
ELECTRICALLY CHARGED.
LOCATIONS WHICH ARE READILY VISIBLE TO GROUND
15393-C
PERSONNEL.

SIGN NO. 15401 PROVIDES ADDITIONAL


! D A N G E R WARNING OF LEGAL REQUIREMENTS WHEN
UNLAWFUL TO OPERATE THIS EQUIPMENT
WITHIN 20 FEET OF HIGH-VOLTAGE LINES OPERATING NEAR HIGH VOLTAGE LINES. THIS
OF 350,000 VOLTS OR LESS. SIGN IS PLACED ON THE CONTROL PENDANT
FOR MINIMUM CLEARANCES OF HIGH-VOLTAGE LINES IN EXCESS OF 350,000 VOLTS, REFERENCE OSHA 1926.1408,
CRANE'S SAFETY MANUAL, AND CAL-OSHA ARTICLE 37, TITLE 8, HIGH-VOLTAGE ELECTRICAL SAFETY ORDERS .
15401-D
SIDE OF BOOM.

Table A - Minimum Clearance Distances

Voltage Minimum clearance distance


(nominal, kV, alternating current) (feet) *

Up to 50............................................................................................... 10
over 50 - 200....................................................................................... 15
over 200 - 350..................................................................................... 20
over 350 - 500..................................................................................... 25
over 500 - 750..................................................................................... 35
over 750 - 1000................................................................................... 45
Over 1000........................................................................................... (as established by the utility owner/operator or registered
professional engineer who is a qualified person with
respect to electrical power transmission and distribution).

Table T - Minimum Clearance Distances While Traveling With No Load

Voltage While traveling - minimum clearance distance


(nominal, kV, alternating current) (feet) *

0 - 0.75........................................................................................... 4
over 0.75 - 50.................................................................................. 6
over 50 - 345................................................................................... 10
over 345 - 750................................................................................. 16
over 750 - 1000............................................................................... 20
Over 1000...................................................................................... (as established by the utility owner/operator or registered
professional engineer who is a qualified person with respect to
electrical power transmission and distribution).

* NOTE: ENVIRONMENTAL CONDITIONS SUCH AS FOG, SMOKE, OR PRECIPITATION MAY REQUIRE INCREASED CLEARANCES
TITLE DATE SECTION

®
VENCO VENTURO INDUSTRIES LLC HAZARD APPS & INFO 02-21-14M C150
CINCINNATI, OHIO SUPERSEDES

ET/HT CRANES 12-20-13L 15394


DECAL #: 15390
! CAUTION
1. INSPECT VEHICLE AND CRANE INCLUDING

DESCRIPTION: CAUTION, INSPECT VEHICLE & CRANE... OPERATION, PRIOR TO USE DAILY.

2. DO NOT USE THIS EQUIPMENT EXCEPT ON


SOLID, LEVEL SURFACE WITH CRANE
PURPOSE: TO INFORM THE OPERATOR OF KEY OPERATING REQUIREMENTS. MOUNTED ON FACTORY-RECOMMENDED
TRUCK.

3. BEFORE OPERATING THE CRANE, REFER TO


QUANTITY: 1 MAXIMUM LOAD (CAPACITY) CHART ON CRANE
FOR OPERATING (LOAD) LIMITATIONS.

4. DO NOT OPERATE, WALK, OR STAND BENEATH


PLACEMENT: REAR COVER OR SIDE OF CRANE BOOM OR A SUSPENDED LOAD.

5. UNPLUG PENDANT AND SHUT OFF MASTER


DISCONNECT SWITCH WHEN CRANE NOT IN
USE.

6. FOR TRAVEL, BOOM MUST BE IN STOWED


POSITION. 15390-D

DECAL #: 15391
DESCRIPTION: DANGER, NOT A PASSENGER LIFT ! DANGER
THIS CRANE IS NOT A PASSENGER LIFT
PURPOSE: TO INFORM OPERATOR NOT TO LIFT, SUPPORT, OR TRANSPORT IT IS NOT DESIGNED OR INTENDED TO BE USED TO LIFT,
SUPPORT OR OTHERWISE TRANSPORT PERSONNEL.

YOU MUST NOT


PERSONNEL, AND TO ENSURE OPERATOR IS ADEQUATELY TRAINED. OPERATE THIS CRANE UNLESS:
1. YOU HAVE BEEN TRAINED IN THE SAFE
OPERATION OF THIS CRANE; AND
QUANTITY: 1 2. YOU KNOW AND FOLLOW THE SAFETY AND
OPERATING RECOMMENDATIONS CONTAINED IN
THE MANUFACTURER'S MANUALS, YOUR
EMPLOYER'S WORK RULES, AND APPLICABLE
PLACEMENT: REAR COVER OR SIDE OF CRANE GOVERNMENT REGULATIONS.
AN UNTRAINED OPERATOR SUBJECTS HIMSELF
AND OTHERS TO DEATH OR SERIOUS INJURY .
15391-D

DECAL #: 15392 ! DANGER


DESCRIPTION: DANGER, ELECTROCUTION HAZARD, MACHINE (CRANE)
THIS MACHINE IS NOT INSULATED
PURPOSE: TO INFORM OPERATOR THAT MACHINE (CRANE) REPRESENTS AN ELECTROCUTION HAZARD
MAINTAIN SAFE CLEARANCES FROM ELECTRICAL
ELECTROCUTION HAZARD SHOULD IT COME CLOSE TO OR IN CONTACT LINES AND APPARATUS. YOU MUST ALLOW FOR
BOOM SWAY, ROCK OR SAG, AND ELECTRICAL
LINE AND LOAD LINE SWAYING.

WITH AN ELECTRICAL VOLTAGE SOURCE. THIS LIFTING DEVICE DOES NOT PROVIDE PRO-
TECTION FROM CONTACT WITH OR PROXIMITY
TO AN ELECTRICALLY CHARGED CONDUCTOR.

QUANTITY: 1 YOU MUST MAINTAIN A CLEARANCE OR AT LEAST


10 FEET BETWEEN ANY PART OF THE CRANE, LOAD
LINE OR LOAD, AND ANY ELECTRICAL LINE OR
APPARATUS CARRYING UP TO 50,000 VOLTS. ONE

PLACEMENT: REAR COVER OR SIDE OF CRANE FOOT ADDITIONAL CLEARANCE IS REQUIRED FOR
EVERY ADDITIONAL 30,000 VOLTS OR LESS.

DEATH OR SERIOUS INJURY WILL RESULT FROM


CONTACT OR INADEQUATE CLEARANCE.
15392-E

DECAL #: 15401
DESCRIPTION: DANGER, UNLAWFUL TO OPERATE
! DANGER
PURPOSE: TO INFORM OPERATOR OF PROPER OPERATION UNLAWFUL TO OPERATE THIS EQUIPMENT
WITHIN 20 FEET OF HIGH-VOLTAGE LINES
IN VICINITY OF ELECTRICAL LINES. OF 350,000 VOLTS OR LESS.
FOR MINIMUM CLEARANCES OF HIGH-VOLTAGE LINES IN EXCESS OF 350,000 VOLTS, REFERENCE OSHA 1926.1408,
CRANE'S SAFETY MANUAL, AND CAL-OSHA ARTICLE 37, TITLE 8, HIGH-VOLTAGE ELECTRICAL SAFETY ORDERS.
QUANTITY: 1 15401-D

PLACEMENT: RING COVER OR SIDE OF CRANE

DECAL #: 15393
DESCRIPTION: DANGER, ELECTROCUTION HAZARD, VEHICLE (TRUCK)
PURPOSE: WARNS OF DANGER FROM ELECTRICALLY CHARGED
! DANGER
ELECTROCUTION HAZARD
KEEP CLEAR OF TRUCK AND LOAD
VEHICLE, CRANE, OR LOAD. DEATH OR SERIOUS INJURY CAN RESULT FROM
CONTACT WITH THE LOAD, THE CRANE, OR THE
VEHICLE IF BOOM OR LOAD LINE SHOULD BECOME
QUANTITY: 4 ELECTRICALLY CHARGED.
15393-C

PLACEMENT: EACH SIDE & EACH END OF VEHICLE

TITLE DATE SECTION

VENCO VENTURO INDUSTRIES LLC


SAFETY DECALS 04-29-16E C150
CINCINNATI, OHIO SUPERSEDES

VENTURO CRANES 10-24-13D 21353


PART NO.: 15513

DECAL: MASTER DISCONNECT SWITCH

FUNCTION: To inform the operator of location


and operation of master disconnect
switch.

QUANTITY: 1

PLACEMENT: On master disconnect switch bracket.

PART NO.: 20927 S T A B I L I T Y C H A R T

D A N G E R
DECAL: CRANE STABILITY D BASED UPON THE FINAL INSTALLED PACKAGE, THIS CRANE MAY NOT BE ABLE TO
LIFT TO FULL CAPACITY THROUGHOUT THE ENTIRE CRANE ROTATION. REFER TO
THE DIAGRAM BELOW, ALONG WITH THE CRANE'S LOAD CHART, TO DETERMINE THE
MAXIMUM CAPACITY FOR VARIOUS ROTATION ZONES.
FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY OR DEATH

NO LIFTING

FUNCTION: To inform the operator of the crane's lifting


PERMITTED IN THIS AREA

ZONE 10 ZONE 1

capacity throughout the entire rotation. % %


ZONE 9 ZONE 2

% %
QUANTITY: 1 ZONE 8 ZONE 3

% %

PLACEMENT: In prominent location, so it is easily seen and ZONE 7

% ZONE 6 ZONE 5
ZONE 4

%
readily identifiable. % %
20927

TITLE DATE SECTION

®
VENCO VENTURO INDUSTRIES LLC SAFETY DECALS 06-06-14C C150
CINCINNATI, OHIO SUPERSEDES

CRANES 04-02-13B 21384


PART NO.: 14473-2

DECAL: CONDUCTIVE GREASE

FUNCTION: To show the operator where to apply grease. CONDUCTIVE

14473-2-F
GREASE
QUANTITY: Varies

PLACEMENT: Near grease fittings.

PART NO.: 13397

DECAL: OIL LEVEL OIL LEVEL


FUNCTION: To inform the operator of proper oil level to AW46 or DEXRON III ATF
maintain.
Retract All Cylinders

13397-E
QUANTITY: 1 Prior to Servicing

PLACEMENT: Side of hydraulic power unit.

PART NO.: 15398

DECAL: UNPLUG REMOTE CONTROL


UNPLUG
FUNCTION: To inform the operator to unplug remote REMOTE CONTROL
control when not in use.
PENDANT WHEN
QUANTITY: 1 NOT IN USE 15398-F

PLACEMENT: Near pendant socket.

TITLE DATE SECTION

MANUFACTURING, INC. DECALS 11-12-19E C150


SUPERSEDES
CINCINNATI, OHIO
ET CRANES 12-23-13D 21354
PART NO.: 21190-1 & 21190-2 (OPPOSITE) ET/HT18K(X)
21190-1

8-12-16

4500
4500 225 F T I NG
FT. BOOM

4325
DECAL: CRANE CAPACITY

BO
NOTE

O
45 0 2 57
USE

M
AN

3
LOAD BLOCK

00
00
GL FOR LOADS
FUNCTION: To show the operator the operating E OVER 2250 LBS.

31 0
LI

75
capacities of crane. 26 BOOM

10 5
0 LENGTH
17 0 2325

1 A
2

C
P 2250 8 FT.
13 5 155
AC

QUANTITY: 1 each IT
Y
IN
00 0 1500 12 FT.
LB 1150
S.
1125 16 FT.
PLACEMENT: One on each side of boom.

PART NO.: 21192

DECAL: MODEL NUMBER (ET18KX)

FUNCTION: To show the model of the crane.

QUANTITY: 2

PLACEMENT: One on each side of boom.

PART NO.: 27007-05a


LOAD BLOCK SPECIFICATIONS
DECAL: LOAD BLOCK CAPACITY
RATED CAPACITY: WEIGHT:
FUNCTION: To show the capacity of the load block. 4,500 lbs 28 lbs
WARNING:

27007-05a
QUANTITY: 2 1 PART LINE FOR LOADS LESS THAN 2250 LBS.
2 PART LINE FOR LOADS 2250 LBS. & GREATER
PLACEMENT: One on each side of load block.

PART NO.: 19788-1

DECAL: PROPORTIONAL Decal (ET16/18KXP)

FUNCTION: To show the crane has proportional feature. PROPORTIONAL CONTROL


QUANTITY: 2

PLACEMENT: One on each side of boom.

TITLE DATE SECTION

VENCO VENTURO INDUSTRIES LLC MODEL/CAPCTY DECALS 02-04-20C C150


CINCINNATI, OHIO SUPERSEDES

ET18KX(P) 10-20-14B 21356


PART NO.: 17813 CRANE IS EQUIPPED WITH AN OVERLOAD SENSING SYSTEM
1. IF OVERLOADED, THE WINCH UP, BOOM DOWN, AND (OPTIONAL) BOOM OUT
FUNCTIONS WILL AUTOMATICALLY SHUT OFF TO PREVENT INCREASED OVERLOAD.

DECAL: OVERLOAD SENSING SYSTEM DECAL 2.


3.
ON CRANES EQUIPPED WITH AN OPTIONAL OVERLOAD ALARM, IT WILL ALSO SOUND.
IF AN OVERLOAD OCCURS, USE THE WINCH DOWN, BOOM UP OR BOOM IN
FUNCTIONS TO RELIEVE THE OVERLOAD.
4. THE OVERLOAD SENSING SYSTEM IS INOPERATIVE IF THE BOOM ELEVATION IS AT

FUNCTION: To advise operator of overload sensing system. 5.


THE BOTTOM OR TOP LIMIT OF TRAVEL. TO RELIEVE THIS CONDITION, RAISE OR
LOWER THE BOOM SLIGHTLY BEFORE LIFTING THE LOAD.
SEE MANUAL FOR TESTING OVERLOAD SYSTEM.

NOTICE - WARRANTY VOID IF DISCONNECTED


QUANTITY: 1 THE OVERLOAD SENSING SYSTEM HAS BEEN INSTALLED AS A SAFETY FEATURE TO
PROTECT THE EQUIPMENT AND THE OPERATOR.

PLACEMENT: Location may vary. DO NOT DISCONNECT THIS SYSTEM 17813-A

PART NO.: 14459 (WITH OPTIONAL ALARM) THIS CRANE IS EQUIPPED WITH AN OVERLOAD ALARM SYSTEM
1. OVERLOAD ALARM HORN SOUNDS IF RATED LOAD IS EXCEEDED AT ANY REACH.
2. IF ALARM SOUNDS, RAISE BOOM OR LOWER WINCH TO REMOVE OVERLOAD.
DECAL: OVERLOAD ALARM SYSTEM DECAL 3. ALWAYS RAISE BOOM SLIGHTLY BEFORE LIFTING LOAD. WARNING SYSTEM
INOPERATIVE WHEN CYLINDER IS COMPLETELY BOTTOMED.

FUNCTION: To advise operator of overload alarm system. 4. ALARM CAN BE TESTED BY TYING DOWN BOOM WITH WINCH CABLE AND OPERATING
BOOM UP OR BY RAISING BOOM AGAINST UP LIMIT STOP.

NOTICE - WARRANTY VOID IF DISCONNECTED


QUANTITY: 1 THIS ALARM SYSTEM HAS BEEN INSTALLED AS A SAFETY FEATURE
TO PROTECT BOTH THE EQUIPMENT AND THE OPERATOR.
DO NOT DISCONNECT THIS SYSTEM
PLACEMENT: Location may vary. 14459-E

PART NO.: 23188 (RIGHT) & 23191 (LEFT)


DECAL: MANUAL OVERRIDE DECAL (ET16/18KX) 23191

FUNCTION: To show the manual override ports.


QUANTITY: 1
23188
PLACEMENT: Right & Left side of housing.

TITLE DATE SECTION

VENCO VENTURO INDUSTRIES LLC ADDITIONAL DECALS 11-12-19 C150


CINCINNATI, OHIO SUPERSEDES

ET16KX(P) - 23986
T FDU JP O 200

JO T U BM M BU JP O

7607200B
!! IMPORTANT !!
ADEQUATE WIRING IMPERATIVE FOR PROPER OPERATION

1. PROPER GROUND PATH - SEE DWG 15660

2. CURRENT DRAW IS SEVERAL HUNDRED AMPERES -


ADEQUATE WIRE SIZE AND BATTERY CAPACITY IS
ABSOLUTELY ESSENTIAL (SEE CHART BELOW).

MINIMUM WIRE GAUGE AND AUXILIARY BATTERY SIZE


12 VOLT AUXILIARY
MODEL TOTAL LENGTH OF CABLE (FT) * BATTERY REQUIREMENTS
0-20 21-25 26-30 31-40 41-50 51-60 61-70 71-80 CCA (A) ** RC (MIN) ***
CE1500
CE6K #4 #4 #2 #2 #1 #0 #0 #00 350 100
CT2000
CT2003/4/5
DT7K

ET5500MPB
ET5500R
ET6KMPB
ET6KR #2 #2 #1 #0 #00 NOT RECOMMENDED 450 100
ET6K
ET8K
ET10K
ET12K

ET8KX
ET10KX #2 #2 #1 #0 #00 NOT RECOMMENDED 550 150
ET12KX
ET12KXP

ET18K(X)
SEE DRAWING 15660 FOR CABLE AND BATTERY
ET25K(X)
REQUIREMENTS
ET30KX
ET36KX

* INCLUDES GROUND CABLE

** CCA = COLD CRANKING AMPS AT 0° (F).

*** RC = RESERVE CAPACITY IN MINUTES AT 25 AMPS AND 80° (F).


THE RC RATING IS A MEASURE OF THE PERIOD OF TIME THE BATTERY CAN
SUPPLY A GIVEN CURRENT WITHOUT RECHARGING.
TITLE DATE SECTION

®
VENCO VENTURO INDUSTRIES LLC CABLE & BATTERY 07-30-18X C200
CINCINNATI, OHIO SUPERSEDES

ELECTRIC CRANES 09-27-17W 711105


RECOMMENDED CIRCUIT BREAKER TABLE BATTERY REQUIREMENTS RECOMMENDED BATTERY
CRANE DESCRIPTION PART NO. TERMINAL ATTACHMENT
12 VOLT VEHICLE BATTERY REQUIREMENTS
CT310KX 250 AMP, MAN RESET 22946-250

DT7 250 AMP, MAN RESET 22946-250 160 MINUTES RESERVE CAPACITY VENTURO BATTERY
CE-1500-FB 150 AMP, MAN RESET 22946-150 102 PLATES, 105 AMP-HR CABLE POST
(1)
CE6K 150 AMP, MAN RESET 22946-150
12 VOLT AUXILIARY BATTERY REQUIREMENTS
CT200X 250 AMP, MAN RESET 22946-250 SEE MINIMUM WIRE GAUGE AND BATTERY SIZE
ET6K 250 AMP, MAN RESET 22946-250

ET8/12K(X) 250 AMP, MAN RESET 22946-250


5/16 x 1-1/2 BOLT ORIGINAL
CABLE
ET12KXP 300 AMP, MAN RESET 22946-300 NOTE: OPERATING WITH THE VEHICLE BATTERY 'ONLY'
ET16/18KX-16' 250 AMP, MAN RESET 22946-250 IS PERMISSIBLE, BUT NOT RECOMMENDED.
ET16/18KX-20' 300 AMP, MAN RESET 22946-300

ET25/30KX 300 AMP, AUTO RESET 22946-300


INSTALL #2 GAUGE GROUND STRAP FROM ENGINE TO TRUCK FRAME
ET36KX 300 AMP, AUTO RESET 22946-300 (REQUIRED IF NEGATIVE FROM BATTERY IS CONNECTED TO ENGINE

TRUCK FRAME

GROUND CRANE
TO TRUCK FRAME RECOMMENDED (NOT INCLUDED)
AUXILIARY CRANE BATTERY ENGINE
- NEG +12V

#2 GAUGE x 5' BLACK TRUCK FRAME


GROUNDING STRAP
(INCLUDED)
+12V - NEG
#2 GAUGE x 5' RED CRANE
+12V BATTERY CABLE TRUCK BATTERY
(INCLUDED)

(1)
NOTE: ALSO SEE DRAWING 711105 MASTER DISCONNECT SWITCH (INCLUDED) #2 GAUGE X 26' RECOMMENDED OPTION:
FOR ADDITIONAL INFORMATION (LOCATE FOR OPTIMUM OPERATOR ACCESS BATTERY CABLE (INCLUDED) CIRCUIT BREAKER OR FUSE;
ON BATTERY WIRE GAUGE & LENGTH AS CLOSE TO THE CRANE AS PRACTICAL) LOCATE CLOSE TO TRUCK
BATTERY (SEE CHART AMP RATING)

TITLE DATE SECTION

VENCO VENTURO INDUSTRIES LLC BATTERY CABLE & COMPONENT INSTALL 09-03-20M C200
CINCINNATI, OHIO SUPERSEDES

ET CRANES 07-30-18L 15660


STABILITY TEST - ET18-16' SERIES
Overview

Venturo follows the guidelines of ANSI B30.5 in defining stability. Generally speaking, a truck is considered stable as long
as it is not on the verge of tipping - i.e. with the truck level, at least one tire on each corner of the truck must remain in
contact with the ground.

It is important to note that nearly every installation is unique and will, therefore, typically require stability testing.

The procedure outlined below follows ANSI's (B30.5 - 5-1.1.1) specified "maximum load rating" of 85% of truck stability.

Testing Procedure

1. Locate the truck on firm, level ground and set parking brake.

2. Fully deploy stabilizers, making sure they are firmly in contact with supportive ground; use stabilizer pads as
required. The tires of the truck should remain in full contact with the ground.

3. Inspect wire rope and other key components of crane (consult owners manual for more information).

4. Conduct an operational check of all crane functions.

5. Locate the Overload Pressure Switch at the base of the elevation cylinder
5.1. Disconnect the black & white wires from the housing and then connect the black & white wires together to by-pass the
Overload Pressure Switch for the stability test. Note: The black & white wires MUST be reconnected to the
Overload Pressure Switch after the stability test has be completed.

6. Use a Test Weight weighing a minimum of 1324 lbs, (includes load block weight of 28 lbs.) to a maximum of
1450 lbs.

7. Position the boom level and fully retracted.

8. Referring to the Stability Chart (drawing 20907) rotate the crane to a position between 1 and 2 o'clock (truck cab is
facing 12 o'clock) to begin testing.

9. Use the winch to lift the Test Weight; DO NOT allow the weight to be more than 6" off the ground at any time during
testing (for safety).

10. Using a test weight weighing between 1324 to 1450 lbs., extend the boom slowly, until one of the two conditions
occur:
10.1. Full extension is reached - Mark the ZONE in question 100%
10.2. The truck becomes unstable i.e. a tire lifts off the ground
10.2.1. Retract the boom until at least one tire on each corner of the truck is making contact with the ground
10.2.2. Use the formula below to determine the allowable % of Rated Capacity for the ZONE in question

11. Note: The "Max Stable Reach in inches" is measured from the center of rotation of the crane housing to the
lifting load hook.

"Max Stable Reach" in inches"


% Rated Capacity = X 100
192

12. Record the % of Rated Capacity in the appropriate blank (region) on the Crane Stability page (ref. 20907) and
decal.

13. Repeat Steps 7 through 12 for each ZONE on the stability page.

TITLE DATE SECTION

® VENCO VENTURO INDUSTRIES LLC


STABILITY TEST 11-23-21D C200
CINCINNATI, OHIO SUPERSEDES

ET18-16' SERIES 02-26-21C 20906-18


CRANE STABILITY

G P ERM
F T I N IT T
L I
T H S
I AR E ED
150° NO I N A 150°

ZONE 10 ZONE 1

120°
% % 120°

ZONE 9 ZONE 2

% %
90° 90°
ZONE 8 ZONE 3

% %
ZONE 7 ZONE 4
60° 60°
% ZONE 6 ZONE 5
%
% %
30° 30°

% of Rated Capacity for each of the 10 regions are provided above.

CONDITIONS:
· STABILIZERS FULLY EXTENDED & DOWN,
ON FIRM LEVEL GROUND.

TITLE DATE SECTION

®
VENCO VENTURO INDUSTRIES LLC STABILITY CHART 05-11-17F C200
CINCINNATI, OHIO SUPERSEDES

VENTURO CRANES 02-21-14E 20907


WIRE ROPE INSTALLATION
M

FIG. 1

STEP 1: UNWIND COIL OF WIRE ROPE BY 'ROLLING' ALONG THE FLOOR. THIS WILL
PREVENT 'KINKING'.

STEP 2: INSERT WIRE ROPE END UP THROUGH ANTI-2-BLOCK (A2B) CAGE ASSEMBLY,
BETWEEN CHEEK PLATES, OVER THE TOP SHEAVE, AND THROUGH WIRE
ROPE GUIDE.

STEP 3: INSERT WIRE ROPE END INTO POCKET OPENING ON WINCH, WRAP AROUND
WEDGE, AND BACK THROUGH POCKET OPENING AS SHOWN IN FIGURE 1.

CAUTION CAUTION
D IF THE WIRE ROPE IS NOT
D THERE MUST ALWAYS BE AT
INSTALLED FOR THE
LEAST [5] DEAD WRAPS OF
CORRECT DRUM ROTATION,
WIRE ROPE ON THE WINCH
THE WINCH BRAKE VALVE
DRUM WHILE UNDER LOAD.
WILL NOT HOLD THE LOAD.

NOTE: SOME WINCHES MAY BE SUPPLIED WITH A HEX NUT IN LIEU OF A WEDGE FOR
INSTALLING THE WIRE ROPE.

TITLE DATE SECTION

®
VENCO VENTURO INDUSTRIES LLC WIRE ROPE INSTALLTN 02-21-14K C200
CINCINNATI, OHIO SUPERSEDES

ET6K & LARGER CRANES 12-26-13J 22245


T FDU JP O 300
N BJO U FO BO DF

&

T FS W JDF

7607300B
A B
D

OIL LEVEL
AW46 or DEXRON III ATF
Retract All Cylinders
Prior to Servicing

1 339 7-E

GREASE
GREASE

GREASE

GREASE
1 ET18KX SHOWN FOR REFERENCE

14473-2-D
GREASE E
C
A
ATTENTION:
NEVER WASH THIS CRANE WITH CHEMICAL PRODUCTS OR HIGH PRESSURE WATER JETS,
AS THEY CAN CAUSE DETACHMENT OF DECALS OR ENTRANCE OF WATER INTO
ELECTRICAL OR SLEWING RING COMPONENTS
Location Service Required Note Service Interval
A Grease fitting With Pressure Grease Gun Use FUCHS Renolit Aluminum Complex Grease, or equivalent Time of Truck Service
1 ALIGNMENT: To align hole w/ fitting, line up
grease decals on lower cover and base gusset.
Use Dextron ATF Use ISO Viscosity Time of Truck Service
Fill Oil Reservoir to Oil Level with Boom Down and for Ambient Grade 68 or Equivalent and as required by
B Temperatures for Ambient changes in the ambient
Boom In. Between -22° F and Temperatures Between temperature range
30° F 10°F and 125°F
C Lubricate Gear Teeth Remove Cover & Use Chassis Grease Time of Truck Service
D Check Wire Rope and Hook Rope should be free of kinks and fraying Time of Truck Service
E Check Torque of bolts Bolts should be torqued to 200 ft-lbs Time of Truck Service
TITLE DATE SECTION

® VENCO VENTURO INDUSTRIES LLC LUBRICATION & MAINTENACE CHART 03-08-19J C300
CINCINNATI, OHIO SUPERSEDES

ET8/12/16/18 SERIES CRANES 11-18-14H 21306


MINIMUM VOLTAGE TEST

ONE OF THE MOST COMMON ELECTRICAL PROBLEMS ENCOUNTERED ON


12 VOLT ELECTRICAL CRANES IS INSUFFICIENT VOLTAGE AT THE MOTOR
WHEN DRAWING THE LARGE CURRENT THAT EXISTS AT FULL LOAD

EXTEND BOOM CYLINDER


AGAINST "UP" STOP
(RELIEF VALVE WILL OPEN)

VOLTAGE AT MOTOR TERMINAL


WHEN OPERATING AGAINST RELIEF
VALVE SHOULD BE A MINMUM OF
9 VOLTS

BOOM ELEVATING
ELECTRIC HYDRAULIC
POWER UNIT

TITLE DATE SECTION

®
MANUFACTURING, INC. MINIMUM VOLTAGE TEST 12-26-13G C300
SUPERSEDES
CINCINNATI, OHIO
ET SERIES CRANES 10-05-09F 19963
WIRE ROPE ASSEMBLY LOAD BLOCK ASSEMBLY

WIRE ROPE:
5/16" DIA, 80' LONG
GAC 7X19 XIP-RHRL-IWRC, SB 9800 LBS

A
B

D
C

C
D

LOAD BLOCK HOOK:


RATING: 3 TONNE (6615 LBS)
DIMENSIONS:
WIRE ROPE HOOK:
COLOR BRAND AA C D
RATING: 1.5 TONNE (3310 LBS) GOLD CROSBY 2.00" 8.25" 6.50"
DIMENSIONS:
AA
A B C D
1.13" 1.06" 5.50" 4.13"

TITLE DATE SECTION

VENCO VENTURO INDUSTRIES LLC


WIRE ROPE & HOOKS SPECIFICATIONS 05-09-16B C300
CINCINNATI, OHIO SUPERSEDES

ET16/18KX 10-22-14A 23227


MANUAL OVERRIDE INSTRUCTIONS
ET NON-PROPRTIONAL SERIES CRANES

!! READ ALL INSTRUCTIONS BEFORE PERFORMING MANUAL OVERRIDE PROCEDURES !!

ET8K REFERENCE ET18KX REFERENCE ET25KX REFERENCE

Each valve station incorporates [2] hydraulic ports and [2] coils. Manual 1

override shafts are located in the center of the coils (see figure 1).
Manual override decals are placed on each crane near the valve assembly. PORT
These decals provide a visual aid that helps the operator determine the function
designations (Reference figure 2).
COIL
2-STATION FUNCTIONS:
RR = Rot. Right RL = Rot. Left SHAFT
BU = Boom Up BD = Boom Down
End Plate

3-STATION FUNCTIONS include previous functions, plus: 2


BI = Boom In BO = Boom Out
MANUAL OVERRIDE
ALWAYS BE SURE TO CHECK HYDRAULIC OIL LEVEL BEFORE PROCEEDING. IT IS RECOMMENDED TO

23188
BO
RR

BU
REMOVE ANY ITEM(S) THAT MAY INTERFERE WITH OPERATING THE CRANE MANUALLY. IF POSSIBLE,
STRAPS AND/OR HARNESSES SHOULD BE REMOVED BEFORE OPERATING A CRANE IN MANUAL OVERRIDE !!

Procedure: 3

21991
1. Turn Master disconnect switch to "ON"
WE R
PO

HORN

2. Power up the pendant / radio

E M

P
O
E

T
R S

2.1. PENDANT - twist EMERGENCY STOP button clockwise


G E
N C Y

UP

2.2. RADIO - Press green ON button UP RIGHT

DOWN
DOWN LEFT
WINCH

3. On the crane, reference the function you wish to perform using the manual override decal ELEVATION ROTATION

4. Using a tool with a diameter of 1/8" or smaller, press the shaft inward and hold
21990
5. Reference the functions listed on your pendant or radio (see figure 3) PO
WE R

HORN

6. Press the switch or button for the same function


E M

P
O
E

R S
G E
N C Y

OUT UP
UP RIGHT

7. If you need to change function, IN DOWN


DOWN LEFT

7.1. Release switch or button ELEVATION


EXTENSION WINCH
ROTATION

7.2. Remove tool from shaft


7.3. Go to step 3
2 ON
BATT
OFF / E STOP
ON

1 UP

9 LEFT RIGHT

BOOM
8
IN OUT
6 DOWN
UP

- HORN

E WINCH

T
DOWN

For assistance, please feel free to contact Technical Support at 800-226-2238.


TITLE DATE SECTION

® VENCO VENTURO INDUSTRIES LLC


MAN. OVERRIDE INSTR. 03-08-19A C200
CINCINNATI, OHIO SUPERSEDES

ET NON-PROP CRANES 02-09-17 23084


T FDU JP O 400

Q BS U T

7607400B
6
5

30

3 7

1 2
8
A 9

10

11

13 12

24
25

28

A 8 26

33
27 29
15 21
14
16

17 22

20 19 18

31
32
23

TITLE DATE SECTION

VENCO VENTURO INDUSTRIES LLC


RPLCMNT PARTS DWG - MECH 05-27-21C C400
CINCINNATI, OHIO SUPERSEDES

ET16/18KX(P) 03-12-21B 23990


ET18KX(P) - REPLACEMENT PARTS LIST- MECH

TITLE DATE SECTION

VENCO VENTURO INDUSTRIES LLC


REPLACEMENT PARTS LIST 05-27-21C C400
CINCINNATI, OHIO SUPERSEDES

ET18KX(P) - MECH 03-18-21B 24056


1 2 3
28

8 9
29

30

11 12 13 14

4 1

7 5 21
15 16

A
17 5

18 19

22

20

5 6 21

A 23 5
7
24

5 6
23 4
21 27

1 2 3 25 26

TITLE DATE SECTION

VENCO VENTURO INDUSTRIES LLC


RPLCMNT HW DWG - MECH 05-26-21C C400
CINCINNATI, OHIO SUPERSEDES

ET16/18KX(P), GEN. B 05-18-21B 23991


REPLACEMENT H/W LIST - ET16/18KX(P) MECH

TITLE DATE SECTION

VENCO VENTURO INDUSTRIES LLC


RPLCMNT HW LIST- MECH 05-27-21B C400
CINCINNATI, OHIO SUPERSEDES

ET16/18KX(P) SERIES 05-18-21A 23992


21200 BOOM PARTS DRAWING
19

18
17
21 6

20

35 8
7 9
25
14 15 16
37

1
26 27 28
38 21
30 22
4 23
29 28 24
31
10 36
33
11
34
12
3 2 32 25
13
REF PARTS LIST DRAWING 21322
TITLE DATE SECTION

® VENCO VENTURO INDUSTRIES LLC 21200 BOOM PARTS DRAWING 10-23-14C C400
CINCINNATI, OHIO SUPERSEDES

ET16/18KX 04-21-08B 21310


21200 BOOM PARTS LIST

REF PARTS DRAWING 21310


TITLE DATE SECTION

® VENCO VENTURO INDUSTRIES LLC 21200 BOOM PARTS LIST 10-23-14B C400
CINCINNATI, OHIO SUPERSEDES

ET16/18KX 12-11-13A 21322


23154-3 ELECTRICAL COMPONENT ASSEMBLY

22739
INTERLOCK RELAY

CONTACTOR
WARN, 20499 22739
COMEUP, 28402 WINCH RELAY

19187-04
TERMINAL BLOCK

17600 CONTACTOR

15959 CAPACITOR

16011 VOLTAGE
STABILIZER ASSEMBLY

15683-20A
CIRCUIT BREAKER

TITLE DATE SECTION

® VENCO VENTURO INDUSTRIES LLC ELECTRICAL COMPONENT ASSEMBLY 10-21-21 C400


CINCINNATI, OHIO SUPERSEDES

ET16/18KX - 26533
MB19904-25
TOP ANGLE 17356 RED
SWITCH OPTIONAL
BLU/BLK OVERLOAD BLK
21215
WINCH ALARM
YEL BLK
1 9 YEL/BLK
RED BLK
2 10 RED/BLK
GRN
3 11 GRN/BLK
ORG
4 12 ORG/BLK
1 ANTI-TWO BLOCK SYSTEM
I NX
3 5.5 2
21678 5-2*
BLK 02 NX
WIRING 02 .5I
7 15 PUR * 35 F M N/C
HARNESS F2 5-2 WHT WHT
16 02 WHT
BLU +12V 02 N/O 19376 LIMIT
F1 BLK COM SWITCH
M F 22807
BLK BLK CORD REEL
INTERLOCK
22480 RELAY
PLUG SOCKET
FROM INSIDE 22254-BLK065CG [2] 21614
M F VALVE BANK
20812-1 [1] YEL

(-) BLU/BLK
20356
[10] RED/BLK [2] RED
F1 F2
[9] YEL/BLK
RR RL
BLK BLK
BLK
02025-2*9.5INX C- C+ [3] GRN [11] GRN/BLK
BU BD
F M BLK BLK
20357
[4] ORG [12] ORG/BLK

21046
BLK
PUR F M BO BI
M BLK BLK BLK

GRN
F WHT

22254-GRN060BG
WHT

22377

22254-RED060BC
F M

02025-2*5.5INX
BLK
RED
P+
+12V BLK
RED
23154-3 AUX
ELECTRICAL
M
COMPONENTS 20355 WHT
[15] PUR F
PANEL 16016
[7] BLK
BLU +12V
BLK

02
STARTING SERIAL NUMBERS: 22254-RED130BG 02
5-2
ET16KX (EEAAAB-00*0) 24B-000001 22254-BLK110CG * 35
16780-2P8 C+ F
.5I
NX
ET18KX (EJAAAB-00*0) 23B-000001 BLK RED
BLU/GRN

SWIVEL M
TERMINAL P+
ASSEMBLY 22739
22946-250 02025-2*9.5INX HORN
13451 RED WIRE TYPICALLY
OPTIONAL MASTER RELAY
CIRCUIT STOWED WITHOUT 19820
DISCONNECT
BREAKER OPTIONAL OVERLOAD HYDRAULIC
SWITCH ALARM CONFIGURATION POWER UNIT

22254-BLK150GG
PRESSURE SWITCH:
21948 22254-BLK110CG
OPERATOR ET16KX-16' = 17460-2200-21
HORN ET18KX-16' = 17460-2700-21
+ +12V BATTERY ( - ) GROUND -
TITLE DATE SECTION

VENCO VENTURO INDUSTRIES LLC


WIRING DIAGRAM 04-07-21C C400
CINCINNATI, OHIO SUPERSEDES

ET16/18KX-16' 02-02-21B 26525


MB19904-25
TOP ANGLE 17356
OPTIONAL
RED
SWITCH
BLU/BLK OVERLOAD BLK
21215 WINCH ALARM
YEL
1 9 YEL/BLK BLK
RED BLK
2 10 RED/BLK
GRN
3 11 GRN/BLK
ORG
4 12 ORG/BLK
1 ANTI-TWO BLOCK SYSTEM
NX
.5I
35 2
21678 5-2* X
BLK WIRING 02 N
02 .5I
7 15 PUR HARNESS * 35 F M N/C
F2 5-2 WHT WHT
16 02 WHT
BLU +12V 02 N/O 19376 LIMIT
F1 BLK COM SWITCH
M F 22807 CORD
INTERLOCK BLK BLK REEL

22480 RELAY
PLUG SOCKET
FROM INSIDE WINCH
RELAY 21614
22254-BLK065CG [2]
VALVE BANK
F M
28387 [1] YEL
F M
20812-1

(-) BLU/BLK
20356
[10] RED/BLK [2] RED
F1 F2
[9] YEL/BLK
RR RL
BLK BLK
BLK

21046
28402
02025-2*9.5INX C- C+ CONTACTOR
[3] GRN [11] GRN/BLK
M F
GRN BU BD
F M BLK BLK
20357

GG
5

22
2 7
[4] ORG [12] ORG/BLK

22
54

CG
- YE L 0

BLK
25
4 -B 5 PUR F M BO BI
LK 0 6 BLK BLK
BLK
WHT

22254-GRN060BG
WHT

22377
22 F M

02025-2*5.5INX
25 BLK
4-R
E D0 RED
60
P+ BC
+12V BLK
RED
23154-3
AUX
ELECTRICAL
COMPONENTS M
PANEL 20355 WHT
[15] PUR F
16016
[7] BLK
BLU +12V
BLK

02
STARTING SERIAL NUMBERS: 22254-RED130BG 02
22254-BLK110CG 5-2
ET16KX (EEAAAB-00*0) 24B000006 *35
16780-2P8 C+ F
.5I
ET18KX (EJAAAB-00*0) 23B000072 NX
SWIVEL BLK RED
BLU/GRN

TERMINAL M
ASSEMBLY P+
22739
22946-250 02025-2*9.5INX HORN
13451
OPTIONAL RELAY RED WIRE TYPICALLY STOWED
MASTER
CIRCUIT WITHOUT OPTIONAL OVERLOAD 19820 HYDRAULIC
DISCONNECT
BREAKER ALARM CONFIGURATION POWER UNIT
SWITCH

22254-BLK150GG
PRESSURE SWITCH:
21948 22254-BLK110CG
OPERATOR ET16KX-16' = 17460-2200-21
HORN ET18KX-16' = 17460-2700-21

+ +12V BATTERY ( - ) GROUND -


TITLE DATE SECTION

VENCO VENTURO INDUSTRIES LLC


WIRING DIAGRAM; NON-PROPORTIONAL 04-06-22A C400
CINCINNATI, OHIO SUPERSEDES

ET16/18 SERIES W/ WINCH RLY, COMEUP/WARN 10-20-21 26531


MB19904-25
TOP ANGLE 17356 RED
SWITCH OPTIONAL
BLU/BLK OVERLOAD BLK
21215
WINCH ALARM
YEL BLK
1 9 YEL/BLK
RED BLK
2 10 RED/BLK
GRN
3 11 GRN/BLK
ORG
4 12 ORG/BLK
1 ANTI-TWO BLOCK SYSTEM
I NX
*3 5.5 2
23450 5-2
BLK 02 NX F M
7 15 WIRING 02 5 .5I N/C
PUR 2*3 WHT WHT
HARNESS F2 2 5- WHT
16 20 N/O 19376 LIMIT
BLU +12V 0
22807 BLK COM SWITCH
F1 M F
BLK BLK CORD REEL
INTERLOCK
22480 RELAY
PLUG SOCKET
FROM INSIDE 22254-BLK065CG [2]
M F
20812-1 [1] YEL
[7] BLK

(-) BLU/BLK
20356
26479
BLK VALVE BANK
F1 F2
[9] YEL/BLK [10] RED/BLK [2] RED
02 02025-2*9.5INX RR RL
02
5-2
C- C+ BLK BLK BLK
*35
.5I
N [3] GRN [11] GRN/BLK
X SEE BOTTOM-RIGHT
BU BD
F M BLK BLK

21046
P+ PUR 20357
M BLK [4] ORG [12] ORG/BLK

BLK
F WHT F M BO BI
BLK BLK

22254-GRN060BG
WHT

GRN

22377

22254-RED060BC
19820 F M

02025-2*5.5INX
HYDRAULIC BLK
RED
POWER UNIT
P+
+12V BLK
RED
23154-3 AUX
ELECTRICAL
M
COMPONENTS 20355 WHT
BLU +12V [15] PUR F
PANEL 16016 28116
JUMPER
22254-YEL120BO STRIP
22254-RED130BG
BLK

STARTING SERIAL NUMBERS:


22254-BLK110CG
ET16KXP (EEAAAB-P0*0) 24B-000001 16780-2P8 C+ F 19187-06
ET18KXP (EJAAAB-P0*0) 23B-000001 BLK RED
BLU/GRN

SWIVEL M TERMINAL
TERMINAL STRIP
ASSEMBLY 22739
22946-250 02025-2*9.5INX HORN
13451 RED WIRE TYPICALLY
OPTIONAL MASTER RELAY
CIRCUIT STOWED WITHOUT
DISCONNECT
BREAKER OPTIONAL OVERLOAD
SWITCH ALARM CONFIGURATION

22254-BLK150GG
PRESSURE SWITCH:
21948 22254-BLK110CG
OPERATOR ET16KXP-16' = 17460-2200-21
HORN ET18KXP-16' = 17460-2700-21
+ +12V BATTERY ( - ) GROUND -
TITLE DATE SECTION

VENCO VENTURO INDUSTRIES LLC


WIRING DIAGRAM 04-07-21C C400
CINCINNATI, OHIO SUPERSEDES

ET16/18KXP-16' 02-02-21B 26527


MB19904-25
TOP ANGLE 17356 RED
SWITCH OPTIONAL
BLU/BLK OVERLOAD BLK
21215
WINCH ALARM
1 9 YEL
YEL/BLK BLK
2 10 RED BLK
RED/BLK
3 11 GRN
GRN/BLK
4 12 ORG
ORG/BLK
1 ANTI-TWO BLOCK SYSTEM
.5 INX
23450 -2 *35 2
025
BLK 02 NX F M
7 15 WIRING .5I N/C
PUR *35 WHT WHT
HARNESS -2
F2 0 25 WHT N/O
16 BLU +12V 02 19376 LIMIT
BLK COM SWITCH
F1 M F
22807
BLK BLK CORD REEL
INTERLOCK
22480 RELAY
PLUG SOCKET WINCH
FROM INSIDE RELAY
22254-BLK065CG [2]
F M
28387 [1] YEL
F M
20812-1 [7] BLK

(-) BLU/BLK
20356
26479
BLK VALVE BANK
F1 F2
[9] YEL/BLK [10] RED/BLK [2] RED
28402 RR RL
02 02025-2*9.5INX C- C+ CONTACTOR

21046
02 BLK
5-2 M F BLK BLK
*35 GRN
.5I
NX F M [3] GRN [11] GRN/BLK
20357

GG
5
BU BD

22
2 7

22
54 BLK BLK

CG
P+ 25 - YE L 0
5 PUR

BLK
4 -B
LK 0 6 [4] ORG [12] ORG/BLK
BLK
SEE
BOTTOM
WHT F M BO BI

22254-GRN060BG
BLK BLK
RIGHT WHT

22377
19820 F M

02025-2*5.5INX
22
HYDRAULIC 25
4-R BLK
ED RED
POWER UNIT 06
0B
P+ C
BLK
+12V RED
23154-3
AUX
ELECTRICAL
M
COMPONENTS 20355 WHT
BLU +12V F
PANEL 16016 [15] PUR
28116
JUMPER
22254-YEL120BO
STRIP
22254-RED130BG
BLK

STARTING SERIAL NUMBERS:


22254-BLK110CG
ET16KXP (EEAAAB-P0*0) 24B000006 C+
16780-2P8 F 19187-06
BLU/GRN

ET18KXP (EJAAAB-P0*0) 23B000072 SWIVEL BLK RED


M TERMINAL
TERMINAL STRIP
ASSEMBLY 22739
22946-250 02025-2*9.5INX HORN
13451
OPTIONAL RELAY RED WIRE TYPICALLY
MASTER
CIRCUIT STOWED WITHOUT
DISCONNECT OPTIONAL OVERLOAD
BREAKER
SWITCH ALARM CONFIGURATION

22254-BLK150GG
PRESSURE SWITCH:
21948 22254-BLK110CG
OPERATOR ET16KXP-16' = 17460-2200-21
HORN ET18KXP-16' = 17460-2700-21
+12V BATTERY ( - ) GROUND -
+
TITLE DATE SECTION

VENCO VENTURO INDUSTRIES LLC


WIRING DIAGRAM; PROPORTIONAL 04-06-22A C400
CINCINNATI, OHIO SUPERSEDES

ET16/18 SERIES W/ WINCH RLY, COMEUP/WARN 10-20-21 26532


Single & 2-Pole Slip-ring Replacement Parts (1 of 2)

TITLE DATE SECTION

VENCO VENTURO INDUSTRIES LLC 16780 REPLACEMENT PARTS 03-29-19A C400


CINCINNATI, OHIO SUPERSEDES

ET6/8/12/16/18/25/30/36K(X) 04-27-18 21292


Single & 2-Pole Slip-ring Replacement Parts (2 of 2)
18

17
14
16
13 15

12 2
3 11
9
SINGLE-POLE CONFIGURATION 2-POLE CONFIGURATION
8 5
36
34
21 22
23
27 28 33
4 10 1 6 24 25
26
27 28 32
7
5

29 30 31

35

3
2

LOCTITE 242 BLUE


1 & TORQUE TO 30 FT-LBS 1
FOR QUILL APPLICATIONS
TORQUE TO 15 FT-LBS
2
LOCTITE 242 BLUE
3
STRETCH RUBBER WATER-SHED DISC
4 P/N 27156 AROUND 'OUTSIDE' OF THE
INVERTED FLARE NUT OF THE 16780 SWIVEL TERMINAL CAN
CANDLESTICK, AS SHOWN REPLACE & INTERCHANGE WITH
THE 14231 SWIVEL TERMINAL, FOR
5 ITEM #8, FIBER WASHER, 5/8 I.D.
'MUST' SIT DIRECTLY ON TOP OF THE ET20,000 & ET20K(X) CRANES.
INVERTED FLARE NUT ITEM #6.
TITLE DATE SECTION

®
VENCO VENTURO INDUSTRIES LLC REPL. PARTS ILLUSTRATION 04-27-18 C400
CINCINNATI, OHIO SUPERSEDES

ET6/8/12/16/18/25/30/36K(X) - 21293
22060 PENDANT (4 - SWITCH)

CORD REPLACEMENT INSTRUCTIONS


(INSIDE VIEW OF PENDANT CONTROL W/ REAR COVER REMOVED)

NOTE 1)
WIRE TERMINALS TO BE
WINCH DOWN - YELLOW/BLACK (6) INSTALLED 'AFTER' ROUTING
BOOM IN - RED/BLACK (9) REPLACEMENT CORD ASSY
12V+ - ORANGE (10) THROUGH PENDANT HEAD
AND PLUG HOUSING.

ROTATION LEFT - RED (2) BOOM DOWN - BROWN (8)


4 NOTE 2)
TOGGLE SWITCH JUMPER
WIRES NOT SHOWN FOR
CLARITY.
12V+ - ORANGE (10)

NOTE 3)
BOOM UP - BLUE/BLACK (3) STOW OR CUT-BACK
UNUSED WIRES.
ROTATION RIGHT - BROWN/RED (7) HYD. POWER UNIT - BLACK (5)

WINCH UP - YELLOW (1) BOOM OUT - BLUE (4)

YELLOW / BLACK - WD YELLOW - WU


BROWN / RED- RR RED - RL
BROWN - BD BLUE / BLACK - BU
RED / BLACK - BI BLUE - BO
ORANGE - 12V+ BLACK - HYD. POWER UNIT

PLUG - BACKSIDE VIEW

2
3
4 3 22152 DPDT MOMENTARY TOGGLE SWITCH
3 1 19427 MALE INSERT - 10 + 1 POLE
2 1 19426 PLUG CASE - 10 + 1 POLE
1 1 22081 SPDT MOMENTARY TOGGLE SWITCH
25 FEET, 11 CONDUCTOR ITEM QTY PART NO. DESCRIPTION

TITLE DATE SECTION

® REPLACEMENT PARTS DRAWING & LIST 12-10-13C C400


MANUFACTURING, INC.
SUPERSEDES
CINCINNATI, OHIO
22060 PENDANT (STANDARD CONTROL) 09-28-12B 22076
21990 PENDANT; 4 FUNCTION ET CRANES, E-STOP / HORN
(INSIDE VIEW OF PENDANT CONTROL W/ REAR COVER REMOVED)
8 NOTE 1:
7
AUX +12V - RED / BLACK (8) +12V - RED (16) WIRE TERMINALS TO BE INSTALLED 'AFTER'
WE R
PO
HORN 2 1
1 ROUTING REPLACEMENT CORD ASSY

P
O

E M
E-STOP

E
T
R S
G
E N C Y THROUGH PENDANT HEAD AND PLUG
OUT UP HORN
UP RIGHT
OUTPUT - YELLOW / RED (15) HOUSING.
IN DOWN
DOWN LEFT
EXTENSION WINCH
ELEVATION ROTATION WINCH DOWN - YELLOW / BLACK (9) BOOM IN - ORANGE / BLACK (12) NOTE 2:
HYD POWER - BROWN / RED (7)
UP OUT STOW OR CUT BACK UNUSED WIRES.
LEFT UP
2 ROTATION LEFT - BLUE (2) BOOM DOWN - BROWN / BLACK (11)

ROTATION RT - BLUE / BLACK (10) BOOM UP - BROWN (3)


DOWN IN
RIGHT WINCH EXTENSION DOWN
ROTATION ELEVATION MODEL STARTING S/N
ET8KX 73800
WINCH UP - YELLOW (1) BOOM OUT - ORANGE (4)

ET12KX 69800
1 4 1 4 1 4
ET16KX 170000
2 5 2 5 2 5
ET18KX 95900
6
3 6 3 6 3 6
ET25KX 125300
ET30KX 130300
FIG. 1 - TYPICAL SWITCH JUMPER LAYOUT. CONTACT POINTS =
ET36KXX 140300
BLACK - GROUND

8 1 22156 SWITCH; E-STOP

3 7 1 22155 SWITCH; PUSHBUTTON, HORN


YELLOW / BLACK - WD YELLOW - WU

1
6 1 22135 KIT; REPLACEMENT CORD ASSY
BLUE / BLACK - RR BLUE - RL

2
5 - - -
BROWN / BLACK - BD BROWN - BU

3
ORANGE / BLACK - BI ORANGE - BO 4 1 22472 INSERT; MALE, 16 + 1 POLE

4
5
3 1 22471 PLUG CASE; 16 + 1 POLE

6
YELLOW / RED - HORN BROWN / RED - HYD POWER UNIT CONTACTOR 2 3 22152 SWITCH; DPDT, MOMENTARY

7
4 RED - 12V+ RED / BLACK - AUX 12V+

8
1 1 22081

16 15 14 13 12 11 10 9
SWITCH; SPDT, MOMENTARY
ITEM QTY PART NO. DESCRIPTION
16-PIN PLUG ASSY. 16-PIN PLUG - BACKSIDE VIEW

TITLE DATE SECTION

® VENCO VENTURO INDUSTRIES LLC REPLACEMENT PARTS DWG & LIST 01-12-17B C400
CINCINNATI, OHIO SUPERSEDES

21990 PNDNT; 4 FNCTN ET CRNS, ESTP/HRN 10-20-14A 23075


ET16/18KX HYDRAULIC COMPONENTS DRAWING
RR ROTATION RIGHT
RL ROTATION LEFT
BO BOOM OUT
H4-6400-0606 BI BOOM IN
BU BOOM UP
8 PLACES BOOM DOWN
BD
PR PRESSURE
H4-6400-0606 25164 (BO) RE RETURN
2 PLACES
25163 (BU)
25164 (BI)
RE

25165 PR
25167 (RR)
25166
25163 (BD)

25165 (PR)

25168 (RL)

25166 (RE)
SECTION VIEW A-A

A
19247

25164

BI

BO

25164

25168 (RL)
25163 (BU)
A H6805-0404
25167 (RR) MUST USE ELBOW FOR
PRESSURE SWITCH

25163 (BD) H4-6400-0610


NOTE: LOCATED ON OPOSITE
LEFT SIDE SIDE OF MOTOR RIGHT SIDE
TITLE DATE SECTION

® VENCO VENTURO INDUSTRIES LLC HYDRAULIC COMPONENTS DRAWING 12-16-16B C400


CINCINNATI, OHIO SUPERSEDES

ET16/18KX 10-23-14A 21407


ET16/18KXP HYDRAULIC COMPONENTS DRAWING
RR ROTATION RIGHT
RL ROTATION LEFT
FF6400-0606 BO BOOM OUT
25164 (BI) BI BOOM IN
7 PLACES BU BOOM UP
BD BOOM DOWN
25163 (BD) PR PRESSURE
H4-6400-0606
25164 (BO) RE RETURN
2 PLACES
25168 (RL)
RE
25163 (BU)
25165 PR
25166
25167 (RR)
PROPORTIONAL COIL
P/N 26487

25165 (PR)
FF6802-0606 PROPORTIONAL VALVE
SECTION VIEW A-A 25166 (RE) (LESS COIL) P/N 26486

A
19247

25164

BI

BO

25164

25168 (RL)
25163 (BU)
A H6805-0404
25167 (RR) MUST USE ELBOW FOR
PRESSURE SWITCH

25163 (BD) H4-6400-0610


NOTE: LOCATED ON OPPOSITE
LEFT SIDE SIDE OF MOTOR RIGHT SIDE
TITLE DATE SECTION

VENCO VENTURO INDUSTRIES LLC HYDRAULIC COMPONENTS DRAWING 11-19-19 C400


CINCINNATI, OHIO SUPERSEDES

ET16/18KXP - 23988
ET16/18/25/30/36KX HYDRAULIC COMPONENT DIAGRAM

S2
BO

SV1
P IN C EXTENSION CYLINDER
A
P
V4
B
BI

M
S1
"P"

S2
SV2
BD
C
P

D IN C

BU ELEVATION CYLINDER

V4 MOMENT OVERLOAD
"T" PRESSURE SWITCH

S1 S2
SCHEMATIC RL

SV3
E
ROTATION MOTOR
F
T
RR OPERATION

S1
SV1 SV2 SV3
ERNERGIZE "S2" ENERGIZE "S2" ENERGIZE "S2"
OPEN FLOW OPEN FLOW OPEN FLOW
'P' TO 'A' 'P' TO 'C' 'P' TO 'E'
'B' TO 'T' 'D' TO 'T' 'F' TO 'T'
ENERGIZE "S1" ENERGIZE "S1" ENERGIZE "S1"
OPEN FLOW OPEN FLOW OPEN FLOW
'P' TO 'B' 'P' TO 'D' 'P' TO 'F'
'A' TO 'T' 'C' TO 'T' 'E' TO 'T'
TITLE DATE SECTION

® VENCO VENTURO INDUSTRIES LLC HYDRAULIC SYSTEM DIAGRAM 10-23-14D C400


CINCINNATI, OHIO SUPERSEDES

ET16/18/25/30/36KX 01-31-05C 20156


ET16/18/25/30/36KXP HYDRAULIC COMPONENT DIAGRAM

S2
BO

SV1
P IN C EXTENSION CYLINDER
26485 A
P
PROPORTIONAL V4
VALVE PV08-30 B
BI

M
S1
"P"

S2
SV2
BD
C
P

D IN C

BU ELEVATION CYLINDER

V4 MOMENT OVERLOAD
"T" PRESSURE SWITCH

S1 S2
SCHEMATIC RL

SV3
E ROTATION
F MOTOR
T
RR OPERATION

S1
SV1 SV2 SV3
ERNERGIZE "S2" ENERGIZE "S2" ENERGIZE "S2"
OPEN FLOW OPEN FLOW OPEN FLOW
'P' TO 'A' 'P' TO 'C' 'P' TO 'E'
'B' TO 'T' 'D' TO 'T' 'F' TO 'T'
ENERGIZE "S1" ENERGIZE "S1" ENERGIZE "S1"
OPEN FLOW OPEN FLOW OPEN FLOW
'P' TO 'B' 'P' TO 'D' 'P' TO 'F'
'A' TO 'T' 'C' TO 'T' 'E' TO 'T'
TITLE DATE SECTION

VENCO VENTURO INDUSTRIES LLC HYDRAULIC SYSTEM DIAGRAM 10-14-19 C400


CINCINNATI, OHIO SUPERSEDES

ET16/18/25/30/36KXP - 24434
21215 WINCH REPLACEMENT PARTS
WARN DC2500 COMEUP GTD-2800

MOTOR ON RIGHT MOTOR ON LEFT


WHEN VIEWED FROM REAR WHEN VIEWED FROM REAR
(REAR VIEW) (REAR VIEW)

!HNUT-04414 HEX NUT 23915 MOTOR


(WIRE ROPE ANCHOR)
OR EQUIVALENT METRIC
HEX NUT 21980 BRAKE ASSY
23918 BRAKE REPLACEMENT KIT

21778 MOTOR
2X SET SCREW
(INCL W/ WINCH)

TITLE DATE SECTION

VENCO VENTURO INDUSTRIES LLC WINCH REPLACEMENT PARTS 03-19-21G C400


CINCINNATI, OHIO SUPERSEDES

ET16/18KX 10-23-14F 21054


21735 SLEWING SYSTEM REPLACEMENT PARTS

21123 MOTOR (ONLY)

21218 - MOTOR SEAL KIT

TITLE DATE SECTION

® VENCO VENTURO INDUSTRIES LLC SLEWING SYSTEM REPLACEMENT PARTS 10-23-14B C400
CINCINNATI, OHIO SUPERSEDES

ET8/12K & ET8/12/16/18KX 12-27-13A 21973


DANGER:
NOT PASSENGER LIFT
15392
OIL LEVEL
13397 MANUAL OVERRIDE DANGER: UNPLUG PENDANT
23191 ELEC. HAZARD 15398
15392

! DANGER ! DANGER
THIS C RA NE IS N OT A P ASS ENGER LIFT

THIS MACHINE IS NOT INSULATED


OIL LEVEL ELECTROCUTION HAZARD YOU MUST NOT
OPERATE THIS CRANE UNLESS:
AW46 or DEXRON III ATF
Retract All Cylinders UNPLUG
Prior to Servicing REMOTE CONTROL

13397-E
PENDANT WHEN
NOT IN USE

! D A N G E R RR
UNLAWFUL TO O PERATE THIS EQUIPMENT
WITHIN 20 FEET OF HIGH-VOLTAGE LINES ! CAUTION
RL OF 350,000 VOLTS OR LESS. BU
FOR MINIMUM CLEARANCES OF HIGH-VOLTAGE LINES IN EXCESS OF 350,000 VOLTS, REFERENCE OSHA 1926.1408,
CRANE'S SAFETY MANUAL, AND CAL-OSHA ARTICLE 37, TITLE 8, HIGH-VOLTAGE ELECTRICAL SAFETY ORDERS.
15401-D

BD
MANUAL OVERRIDE

BO
23188

BI

MANUAL OVERRIDE
3 1 4" FROM
TOP TO
GREASE
ER
EQUIPMENT
OIL LEVEL TAGE LINES

GREASE
ESS.

GREASE
OLTS, REFERENCE OSHA 1926.1408,
GE ELECTRICAL SAFETY ORDERS. GREASE
15401-D

CAUTION
15390
DANGER:
UNLAWFUL TO OPERATE GREASE (3)
GREASE (3) 15401 MANUAL OVERRIDE 14473-2
14473-2 23188

LEFT BACK RIGHT

ET/HT18K(X)
8-12-16
FT. BOOM

4500
NOTE
BO

4325
O

USE
M

45
AN LOAD BLOCK
FOR LOADS
00
GL OVER 2250 LBS.
E
4500 3000

L
31
50
21 75
22 I F T
I 00 26 BOOM
0
NG
15 LENGTH
C
A
75 17 0 2325
P 2 2250 8 FT.
AC
IT
Y
13 5 1550
IN
00 1500 12 FT.
LB 1150
S .
1125 16 FT.

BOOM
TITLE DATE SECTION

VENCO VENTURO INDUSTRIES LLC DECAL PLACEMENT 03-02-20C C400


CINCINNATI, OHIO SUPERSEDES

ET16/18KX 05-07-15B 21393


ET16/18KX(P) FIELD SERVICE LABEL KITS

24082; FIELD SERVICE LABEL KIT, ET16KX 21108; FIELD SERVICE LABEL KIT, ET18KX

24083; FIELD SERVICE LABEL KIT, ET16KXP 24076; FIELD SERVICE LABEL KIT, ET18KXP

TITLE DATE SECTION

VENCO VENTURO INDUSTRIES LLC FIELD SERVICE LABEL KIT 08-04-20G C400
CINCINNATI, OHIO SUPERSEDES

ET16/18KX(P) 04-20-20F 20818


VENTURO CRANES LIMITED WARRANTY POLICY
Venturo products are built to last…we guarantee them.
As a purchaser of any new Venturo product covered by warranty, you will receive 1 year of
the most complete coverage available…and, at no added cost to you.

1-Year Limited Warranty Policy

This limited policy warrants new products of Venturo to be free from defects in material and workmanship for a period
of one (1) year from date of original installation. OEM products or accessories purchased by Venturo as part of or
offered with our product will carry the OEM manufacturer’s respective warranty. Our warranty covers:
 Repair or replacement of product
 Labor to repair or replace product
 Freight to return and/or replace product

We shall not be liable for any contingent liabilities arising out of the improper function of any products. Warranty shall
become void if the product is improperly installed, modified, damaged, abused or used for application other than
intended use. There is no warranty of merchantability, fitness for a particular purpose, warranty arising from course of
dealing or usage of trade, or any other implied or expressed warranty, except as made specifically herein. This warranty
supersedes all previous warranties, written or implied.

Warranty Claims

Venco Venturo Industries LLC will make a good faith effort for prompt correction or other adjustment with respect to
any product, which proves to be defective after our inspection and within the warranty period. Before any repairs are
attempted or before returning any product, your Venturo Distributor is required to obtain a warranty claim
number. This number is necessary for any claim to be considered. To obtain a warranty claim number, Venturo requires
the model and serial number. Only authorized Venturo Distributors can perform warranty. For the name and address of
your local Venturo Distributor call the Warranty Claim Department - 513-772-8448.

WARNING - It is the responsibility of the installer to ensure the installation is completed according to the manufacturer's
recommendations, ensure the ultimate user understands how to operate product in a safe manner, and understands the
need for regular service and maintenance by an authorized Venturo Distributor. No modifications or alterations may be
made to any Venturo product without the expressed written consent of Venco Venturo Industries LLC. Installation of
any Venturo product must be done by an authorized Venturo Distributor, to the standards of the industry; including
maintenance, service and affixing of all instruction, safety and warning decals. Users should be instructed as to the safe
operation at time of delivery. Maintenance, service, operation and safety warning decals are available on request from
Venco Venturo Industries LLC.

VENCO VENTURO INDUSTRIES LLC


12110 BEST PLACE | CINCINNATI, OHIO 45241
P: 800-226-2238 | F: 513-326-5427
www.venturo.com
Revised: January 2015 12-00073_VNT1-D

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