Parts & Installation Manual ET18KX (P) - 16'
Parts & Installation Manual ET18KX (P) - 16'
PARTS &
INSTALLATION MANUAL
ET18KX(P)-16’
Included in this manual:
ET18KX-16’
4,500 lbs Electric Telescopic Service Crane
8 – 12 ft Powered, Single-Stage, Boom Extension
12 – 16 ft Manual, Pullout, Boom Extension
ET18KXP-16’
4,500 lbs Electric Telescopic Service Crane
8 – 12 ft Powered, Single-Stage, Boom Extension
12 – 16 ft Manual, Pullout, Boom Extension
Proportional Controls
®
VENCO VENTURO INDUSTRIES LLC TABLE OF CONTENTS 11-09-21B -
CINCINNATI, OHIO SUPERSEDES
DESCRIPTION
SPECIFICATIONS
7607100B
TQFDJGJDBUJPOT BOE PQFSBUJOH GFBUVSFT
FU18LY -8/16
TQFDJGJDBUJPOT
12 WPMU CBUUFSZ PQFSBUFE
18,000 GU-MCT PWFSUVSOJOH NPNFOU (Ps b t mjn juf e c z usv d l t ub c jmjuz )
NPNFOU PWFSMPBE TZ TUFN
UFMFTDPQJD CPPN 8 / 16
Boom Out", and "Boom Out" functions will shut down. The "Winch Down", "Boom Up", and "Boom In" functions will
continue to operate and can be used to relieve the overload condition. The "Rotation" function also will continue to operate.
MISCELLANEOUS
CAPACITY INDICATOR
Select boom reach and angle allowable for load by using capacity indicator arrow and chart on either side of boom.
BATTERY HOOKUP
A parallel auxiliary battery should be installed near the crane as shown on DWG 19947 under "RECOMMENDED
INSTALLATION." The parallel auxiliary battery minimum rating should be 450 Cold Cranking Amps (at 0° F) and 100
reserve capacity, or 78 plates and 70 amp hours.
®
VENCO VENTURO INDUSTRIES LLC SPECS & OP. FEATURES 10-22-14A C100
CINCINNATI, OHIO SUPERSEDES
17'-77
8"
TOTAL INSTALLED
15" SWING WEIGHT 1020 LBS.
RADIUS 1"
13'-92
5/16 DIA.
WIRE ROPE
80 FT. LONG
1"
9'-118
BOOM ANGLE AND CAPACITY
INDICATOR ON BOTH SIDES
21 3 16" OF BOOM
26 5 8" CG
APPROXIMATE 1678" 9"
2438"
9'-834" OAL HOOK WITH
SAFETY LATCH
8 FEET
12 FEET
16 FEET
OVERALL LENGTH: 17' 11 21"
TITLE DATE SECTION
14"
12"
14"
TYP
Ø3 1/2"
1" TYP
1" TYP.
7"
BASE PLATE
®
VENCO VENTURO INDUSTRIES LLC 21571 BASE MNTNG DIMS 10-22-14F C100
CINCINNATI, OHIO SUPERSEDES
11
10
2100
9 4500 1300
8 4500
7 1725
3175
6
5 2600 1150
4 1550
3 2325
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
HORIZONTAL REACH (FT)
WEIGHT OF LOAD HANDLING DEVICES ARE PART OF THE LOAD AND MUST BE DEDUCTED FROM THE GROSS CAPACITY.
1 8
3
2
3
4
A A
16" X 16" MIN
COMPARTMENT 28" MIN
SPACE
2 B B
7
SECTION B-B
TRUCK FRAME 4
7 5
6
® VENCO VENTURO INDUSTRIES LLC TYPICAL SERVICE BODY REINFORCEMENT 10-22-14H C100
CINCINNATI, OHIO SUPERSEDES
.
OX
PR
A P 36
PERIMETER RAIL
1
2 x 4 x 17 ATTACH TO
PERIMETER RAIL
1
2 x 12 x 20
PLATES
1
5" HOLE FOR HYDRAULIC / ELECTRIC
4 PLATE WELDED TO CONNECTIONS - ET/HT 18/25K(X)
LONGSILLS & BOLTED TO
FRAME
® VENCO VENTURO INDUSTRIES LLC TYPICAL FLATBED MNTNG REINFORECMENT 10-22-14N C100
CINCINNATI, OHIO SUPERSEDES
SAFETY
8604150
CRANE SAFETY AND HAZARDS
CAUTIONS
1. INSPECT VEHICLE AND CRANE, INCLUDING OPERATION, PRIOR TO USE DAILY.
2. DO NOT USE THIS EQUIPMENT EXCEPT ON FIRM LEVEL GROUND WITH CRANE MOUNTED ON
FACTORY-RECOMMENDED TRUCK.
3. BEFORE OPERATING THE CRANE, REFER TO MAXIMUM LOAD (CAPACITY) CHART ON CRANE FOR
OPERATING (LOAD) LIMITATIONS.
4. DO NOT OPERATE, WALK, OR STAND BENEATH BOOM OR A SUSPENDED LOAD.
5. ATTACH PENDANT CORD SUPPORT SNAP TO ATTACHMENT POINT BEFORE PLUGGING IN PENDANT, IF SO
EQUIPPED.
6. UNPLUG PENDANT AND SHUT OFF MASTER DISCONNECT SWITCH WHEN CRANE IS NOT IN USE.
7. FOR TRAVEL, BOOM MUST BE IN STOWED POSITION.
DANGER
· THIS CRANE IS NOT A PASSENGER LIFT
· IT IS NOT DESIGNED OR INTENDED TO BE USED TO LIFT, SUPPORT, OR OTHERWISE TRANSPORT
PERSONNEL.
ELECTROCUTION HAZARD
· THIS MACHINE IS NOT INSULATED.
· MAINTAIN SAFE CLEARANCES FROM ELECTRICAL LINES AND APPARATUSES.
· YOU MUST ALLOW FOR BOOM SWAY, ROCK, OR SAG, AND ELECTRICAL LINE AND LOAD-LINE SWAYING
· THIS LIFTING DEVICE DOES NOT PROVIDE PROTECTION FROM CONTACT WITH OR PROXIMITY TO AN
ELECTRICALLY CHARGED CONDUCTOR.
· YOU MUST MAINTAIN A CLEARANCE OF AT LEAST 10 FEET BETWEEN ANY PART OF THE CRANE, LOAD-LINE,
OR LOAD, AND ANY ELECTRICAL LINE OR APPARATUS CARRYING UP TO 50,000 VOLTS. REFER TO DRAWING
15394 FOR ADDITIONAL INFORMATION.
· DEATH OR SERIOUS INJURY WILL RESULT FROM CONTACT OR INADEQUATE CLEARANCES.
1. IF OVERLOADED, THE WINCH UP, BOOM DOWN, AND (OPTIONAL) BOOM OUT
FUNCTIONS WILL AUTOMATICALLY, SHUT OFF TO PREVENT INCREASED OVERLOAD.
2. ON CRANES EQUIPPED WITH AN OPTIONAL OVERLOAD ALARM, IT WILL ALSO SOUND.
3. IF AN OVERLOAD OCCURS, USE THE WINCH DOWN, BOOM UP OR BOOM IN
FUNCTIONS TO RELIEVE THE OVERLOAD.
4. THE OVERLOAD SENSING SYSTEM IS INOPERATIVE IF THE BOOM ELEVATION IS AT THE
BOTTOM OR TOP LIMIT OF TRAVEL. TO RELIEVE THIS CONDITION, RAISE OR LOWER
THE BOOM SLIGHTLY BEFORE LIFTING THE LOAD.
5. SEE MANUAL FOR TESTING THE OVERLOAD SYSTEM.
®
VENCO VENTURO INDUSTRIES LLC SAFETY & HAZARDS 01-29-15K C150
CINCINNATI, OHIO SUPERSEDES
3. ALWAYS RAISE BOOM SLIGHTLY BEFORE LIFTING LOAD. WARNING SYSTEM INOPERATIVE WHEN CYLINDER IS
COMPLETED BOTTOMED.
4. ALARM CAN BE TESTED BY TYING DOWN BOOM WITH WINCH CABLE AND OPERATING BOOM UP OR BY
RAISING BOOM AGAINST UP LIMIT STOP.
THIS ALARM SYSTEM HAS BEEN INSTALLED AS A SAFETY FEATURE TO PROTECT BOTH THE EQUIPMENT AND
THE OPERATOR.
®
VENCO VENTURO INDUSTRIES LLC SAFETY & HZRDS, CONT. 01-29-15 C150
CINCINNATI, OHIO SUPERSEDES
Up to 50............................................................................................... 10
over 50 - 200....................................................................................... 15
over 200 - 350..................................................................................... 20
over 350 - 500..................................................................................... 25
over 500 - 750..................................................................................... 35
over 750 - 1000................................................................................... 45
Over 1000........................................................................................... (as established by the utility owner/operator or registered
professional engineer who is a qualified person with
respect to electrical power transmission and distribution).
0 - 0.75........................................................................................... 4
over 0.75 - 50.................................................................................. 6
over 50 - 345................................................................................... 10
over 345 - 750................................................................................. 16
over 750 - 1000............................................................................... 20
Over 1000...................................................................................... (as established by the utility owner/operator or registered
professional engineer who is a qualified person with respect to
electrical power transmission and distribution).
* NOTE: ENVIRONMENTAL CONDITIONS SUCH AS FOG, SMOKE, OR PRECIPITATION MAY REQUIRE INCREASED CLEARANCES
TITLE DATE SECTION
®
VENCO VENTURO INDUSTRIES LLC HAZARD APPS & INFO 02-21-14M C150
CINCINNATI, OHIO SUPERSEDES
DESCRIPTION: CAUTION, INSPECT VEHICLE & CRANE... OPERATION, PRIOR TO USE DAILY.
DECAL #: 15391
DESCRIPTION: DANGER, NOT A PASSENGER LIFT ! DANGER
THIS CRANE IS NOT A PASSENGER LIFT
PURPOSE: TO INFORM OPERATOR NOT TO LIFT, SUPPORT, OR TRANSPORT IT IS NOT DESIGNED OR INTENDED TO BE USED TO LIFT,
SUPPORT OR OTHERWISE TRANSPORT PERSONNEL.
WITH AN ELECTRICAL VOLTAGE SOURCE. THIS LIFTING DEVICE DOES NOT PROVIDE PRO-
TECTION FROM CONTACT WITH OR PROXIMITY
TO AN ELECTRICALLY CHARGED CONDUCTOR.
PLACEMENT: REAR COVER OR SIDE OF CRANE FOOT ADDITIONAL CLEARANCE IS REQUIRED FOR
EVERY ADDITIONAL 30,000 VOLTS OR LESS.
DECAL #: 15401
DESCRIPTION: DANGER, UNLAWFUL TO OPERATE
! DANGER
PURPOSE: TO INFORM OPERATOR OF PROPER OPERATION UNLAWFUL TO OPERATE THIS EQUIPMENT
WITHIN 20 FEET OF HIGH-VOLTAGE LINES
IN VICINITY OF ELECTRICAL LINES. OF 350,000 VOLTS OR LESS.
FOR MINIMUM CLEARANCES OF HIGH-VOLTAGE LINES IN EXCESS OF 350,000 VOLTS, REFERENCE OSHA 1926.1408,
CRANE'S SAFETY MANUAL, AND CAL-OSHA ARTICLE 37, TITLE 8, HIGH-VOLTAGE ELECTRICAL SAFETY ORDERS.
QUANTITY: 1 15401-D
DECAL #: 15393
DESCRIPTION: DANGER, ELECTROCUTION HAZARD, VEHICLE (TRUCK)
PURPOSE: WARNS OF DANGER FROM ELECTRICALLY CHARGED
! DANGER
ELECTROCUTION HAZARD
KEEP CLEAR OF TRUCK AND LOAD
VEHICLE, CRANE, OR LOAD. DEATH OR SERIOUS INJURY CAN RESULT FROM
CONTACT WITH THE LOAD, THE CRANE, OR THE
VEHICLE IF BOOM OR LOAD LINE SHOULD BECOME
QUANTITY: 4 ELECTRICALLY CHARGED.
15393-C
QUANTITY: 1
D A N G E R
DECAL: CRANE STABILITY D BASED UPON THE FINAL INSTALLED PACKAGE, THIS CRANE MAY NOT BE ABLE TO
LIFT TO FULL CAPACITY THROUGHOUT THE ENTIRE CRANE ROTATION. REFER TO
THE DIAGRAM BELOW, ALONG WITH THE CRANE'S LOAD CHART, TO DETERMINE THE
MAXIMUM CAPACITY FOR VARIOUS ROTATION ZONES.
FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY OR DEATH
NO LIFTING
ZONE 10 ZONE 1
% %
QUANTITY: 1 ZONE 8 ZONE 3
% %
% ZONE 6 ZONE 5
ZONE 4
%
readily identifiable. % %
20927
®
VENCO VENTURO INDUSTRIES LLC SAFETY DECALS 06-06-14C C150
CINCINNATI, OHIO SUPERSEDES
14473-2-F
GREASE
QUANTITY: Varies
13397-E
QUANTITY: 1 Prior to Servicing
8-12-16
4500
4500 225 F T I NG
FT. BOOM
4325
DECAL: CRANE CAPACITY
BO
NOTE
O
45 0 2 57
USE
M
AN
3
LOAD BLOCK
00
00
GL FOR LOADS
FUNCTION: To show the operator the operating E OVER 2250 LBS.
31 0
LI
75
capacities of crane. 26 BOOM
10 5
0 LENGTH
17 0 2325
1 A
2
C
P 2250 8 FT.
13 5 155
AC
QUANTITY: 1 each IT
Y
IN
00 0 1500 12 FT.
LB 1150
S.
1125 16 FT.
PLACEMENT: One on each side of boom.
QUANTITY: 2
27007-05a
QUANTITY: 2 1 PART LINE FOR LOADS LESS THAN 2250 LBS.
2 PART LINE FOR LOADS 2250 LBS. & GREATER
PLACEMENT: One on each side of load block.
PART NO.: 14459 (WITH OPTIONAL ALARM) THIS CRANE IS EQUIPPED WITH AN OVERLOAD ALARM SYSTEM
1. OVERLOAD ALARM HORN SOUNDS IF RATED LOAD IS EXCEEDED AT ANY REACH.
2. IF ALARM SOUNDS, RAISE BOOM OR LOWER WINCH TO REMOVE OVERLOAD.
DECAL: OVERLOAD ALARM SYSTEM DECAL 3. ALWAYS RAISE BOOM SLIGHTLY BEFORE LIFTING LOAD. WARNING SYSTEM
INOPERATIVE WHEN CYLINDER IS COMPLETELY BOTTOMED.
FUNCTION: To advise operator of overload alarm system. 4. ALARM CAN BE TESTED BY TYING DOWN BOOM WITH WINCH CABLE AND OPERATING
BOOM UP OR BY RAISING BOOM AGAINST UP LIMIT STOP.
ET16KX(P) - 23986
T FDU JP O 200
JO T U BM M BU JP O
7607200B
!! IMPORTANT !!
ADEQUATE WIRING IMPERATIVE FOR PROPER OPERATION
ET5500MPB
ET5500R
ET6KMPB
ET6KR #2 #2 #1 #0 #00 NOT RECOMMENDED 450 100
ET6K
ET8K
ET10K
ET12K
ET8KX
ET10KX #2 #2 #1 #0 #00 NOT RECOMMENDED 550 150
ET12KX
ET12KXP
ET18K(X)
SEE DRAWING 15660 FOR CABLE AND BATTERY
ET25K(X)
REQUIREMENTS
ET30KX
ET36KX
®
VENCO VENTURO INDUSTRIES LLC CABLE & BATTERY 07-30-18X C200
CINCINNATI, OHIO SUPERSEDES
DT7 250 AMP, MAN RESET 22946-250 160 MINUTES RESERVE CAPACITY VENTURO BATTERY
CE-1500-FB 150 AMP, MAN RESET 22946-150 102 PLATES, 105 AMP-HR CABLE POST
(1)
CE6K 150 AMP, MAN RESET 22946-150
12 VOLT AUXILIARY BATTERY REQUIREMENTS
CT200X 250 AMP, MAN RESET 22946-250 SEE MINIMUM WIRE GAUGE AND BATTERY SIZE
ET6K 250 AMP, MAN RESET 22946-250
TRUCK FRAME
GROUND CRANE
TO TRUCK FRAME RECOMMENDED (NOT INCLUDED)
AUXILIARY CRANE BATTERY ENGINE
- NEG +12V
(1)
NOTE: ALSO SEE DRAWING 711105 MASTER DISCONNECT SWITCH (INCLUDED) #2 GAUGE X 26' RECOMMENDED OPTION:
FOR ADDITIONAL INFORMATION (LOCATE FOR OPTIMUM OPERATOR ACCESS BATTERY CABLE (INCLUDED) CIRCUIT BREAKER OR FUSE;
ON BATTERY WIRE GAUGE & LENGTH AS CLOSE TO THE CRANE AS PRACTICAL) LOCATE CLOSE TO TRUCK
BATTERY (SEE CHART AMP RATING)
VENCO VENTURO INDUSTRIES LLC BATTERY CABLE & COMPONENT INSTALL 09-03-20M C200
CINCINNATI, OHIO SUPERSEDES
Venturo follows the guidelines of ANSI B30.5 in defining stability. Generally speaking, a truck is considered stable as long
as it is not on the verge of tipping - i.e. with the truck level, at least one tire on each corner of the truck must remain in
contact with the ground.
It is important to note that nearly every installation is unique and will, therefore, typically require stability testing.
The procedure outlined below follows ANSI's (B30.5 - 5-1.1.1) specified "maximum load rating" of 85% of truck stability.
Testing Procedure
1. Locate the truck on firm, level ground and set parking brake.
2. Fully deploy stabilizers, making sure they are firmly in contact with supportive ground; use stabilizer pads as
required. The tires of the truck should remain in full contact with the ground.
3. Inspect wire rope and other key components of crane (consult owners manual for more information).
5. Locate the Overload Pressure Switch at the base of the elevation cylinder
5.1. Disconnect the black & white wires from the housing and then connect the black & white wires together to by-pass the
Overload Pressure Switch for the stability test. Note: The black & white wires MUST be reconnected to the
Overload Pressure Switch after the stability test has be completed.
6. Use a Test Weight weighing a minimum of 1324 lbs, (includes load block weight of 28 lbs.) to a maximum of
1450 lbs.
8. Referring to the Stability Chart (drawing 20907) rotate the crane to a position between 1 and 2 o'clock (truck cab is
facing 12 o'clock) to begin testing.
9. Use the winch to lift the Test Weight; DO NOT allow the weight to be more than 6" off the ground at any time during
testing (for safety).
10. Using a test weight weighing between 1324 to 1450 lbs., extend the boom slowly, until one of the two conditions
occur:
10.1. Full extension is reached - Mark the ZONE in question 100%
10.2. The truck becomes unstable i.e. a tire lifts off the ground
10.2.1. Retract the boom until at least one tire on each corner of the truck is making contact with the ground
10.2.2. Use the formula below to determine the allowable % of Rated Capacity for the ZONE in question
11. Note: The "Max Stable Reach in inches" is measured from the center of rotation of the crane housing to the
lifting load hook.
12. Record the % of Rated Capacity in the appropriate blank (region) on the Crane Stability page (ref. 20907) and
decal.
13. Repeat Steps 7 through 12 for each ZONE on the stability page.
G P ERM
F T I N IT T
L I
T H S
I AR E ED
150° NO I N A 150°
ZONE 10 ZONE 1
120°
% % 120°
ZONE 9 ZONE 2
% %
90° 90°
ZONE 8 ZONE 3
% %
ZONE 7 ZONE 4
60° 60°
% ZONE 6 ZONE 5
%
% %
30° 30°
0°
CONDITIONS:
· STABILIZERS FULLY EXTENDED & DOWN,
ON FIRM LEVEL GROUND.
®
VENCO VENTURO INDUSTRIES LLC STABILITY CHART 05-11-17F C200
CINCINNATI, OHIO SUPERSEDES
FIG. 1
STEP 1: UNWIND COIL OF WIRE ROPE BY 'ROLLING' ALONG THE FLOOR. THIS WILL
PREVENT 'KINKING'.
STEP 2: INSERT WIRE ROPE END UP THROUGH ANTI-2-BLOCK (A2B) CAGE ASSEMBLY,
BETWEEN CHEEK PLATES, OVER THE TOP SHEAVE, AND THROUGH WIRE
ROPE GUIDE.
STEP 3: INSERT WIRE ROPE END INTO POCKET OPENING ON WINCH, WRAP AROUND
WEDGE, AND BACK THROUGH POCKET OPENING AS SHOWN IN FIGURE 1.
CAUTION CAUTION
D IF THE WIRE ROPE IS NOT
D THERE MUST ALWAYS BE AT
INSTALLED FOR THE
LEAST [5] DEAD WRAPS OF
CORRECT DRUM ROTATION,
WIRE ROPE ON THE WINCH
THE WINCH BRAKE VALVE
DRUM WHILE UNDER LOAD.
WILL NOT HOLD THE LOAD.
NOTE: SOME WINCHES MAY BE SUPPLIED WITH A HEX NUT IN LIEU OF A WEDGE FOR
INSTALLING THE WIRE ROPE.
®
VENCO VENTURO INDUSTRIES LLC WIRE ROPE INSTALLTN 02-21-14K C200
CINCINNATI, OHIO SUPERSEDES
&
T FS W JDF
7607300B
A B
D
OIL LEVEL
AW46 or DEXRON III ATF
Retract All Cylinders
Prior to Servicing
1 339 7-E
GREASE
GREASE
GREASE
GREASE
1 ET18KX SHOWN FOR REFERENCE
14473-2-D
GREASE E
C
A
ATTENTION:
NEVER WASH THIS CRANE WITH CHEMICAL PRODUCTS OR HIGH PRESSURE WATER JETS,
AS THEY CAN CAUSE DETACHMENT OF DECALS OR ENTRANCE OF WATER INTO
ELECTRICAL OR SLEWING RING COMPONENTS
Location Service Required Note Service Interval
A Grease fitting With Pressure Grease Gun Use FUCHS Renolit Aluminum Complex Grease, or equivalent Time of Truck Service
1 ALIGNMENT: To align hole w/ fitting, line up
grease decals on lower cover and base gusset.
Use Dextron ATF Use ISO Viscosity Time of Truck Service
Fill Oil Reservoir to Oil Level with Boom Down and for Ambient Grade 68 or Equivalent and as required by
B Temperatures for Ambient changes in the ambient
Boom In. Between -22° F and Temperatures Between temperature range
30° F 10°F and 125°F
C Lubricate Gear Teeth Remove Cover & Use Chassis Grease Time of Truck Service
D Check Wire Rope and Hook Rope should be free of kinks and fraying Time of Truck Service
E Check Torque of bolts Bolts should be torqued to 200 ft-lbs Time of Truck Service
TITLE DATE SECTION
® VENCO VENTURO INDUSTRIES LLC LUBRICATION & MAINTENACE CHART 03-08-19J C300
CINCINNATI, OHIO SUPERSEDES
BOOM ELEVATING
ELECTRIC HYDRAULIC
POWER UNIT
®
MANUFACTURING, INC. MINIMUM VOLTAGE TEST 12-26-13G C300
SUPERSEDES
CINCINNATI, OHIO
ET SERIES CRANES 10-05-09F 19963
WIRE ROPE ASSEMBLY LOAD BLOCK ASSEMBLY
WIRE ROPE:
5/16" DIA, 80' LONG
GAC 7X19 XIP-RHRL-IWRC, SB 9800 LBS
A
B
D
C
C
D
Each valve station incorporates [2] hydraulic ports and [2] coils. Manual 1
override shafts are located in the center of the coils (see figure 1).
Manual override decals are placed on each crane near the valve assembly. PORT
These decals provide a visual aid that helps the operator determine the function
designations (Reference figure 2).
COIL
2-STATION FUNCTIONS:
RR = Rot. Right RL = Rot. Left SHAFT
BU = Boom Up BD = Boom Down
End Plate
23188
BO
RR
BU
REMOVE ANY ITEM(S) THAT MAY INTERFERE WITH OPERATING THE CRANE MANUALLY. IF POSSIBLE,
STRAPS AND/OR HARNESSES SHOULD BE REMOVED BEFORE OPERATING A CRANE IN MANUAL OVERRIDE !!
Procedure: 3
21991
1. Turn Master disconnect switch to "ON"
WE R
PO
HORN
E M
P
O
E
T
R S
UP
DOWN
DOWN LEFT
WINCH
3. On the crane, reference the function you wish to perform using the manual override decal ELEVATION ROTATION
4. Using a tool with a diameter of 1/8" or smaller, press the shaft inward and hold
21990
5. Reference the functions listed on your pendant or radio (see figure 3) PO
WE R
HORN
P
O
E
R S
G E
N C Y
OUT UP
UP RIGHT
1 UP
9 LEFT RIGHT
BOOM
8
IN OUT
6 DOWN
UP
- HORN
E WINCH
T
DOWN
Q BS U T
7607400B
6
5
30
3 7
1 2
8
A 9
10
11
13 12
24
25
28
A 8 26
33
27 29
15 21
14
16
17 22
20 19 18
31
32
23
8 9
29
30
11 12 13 14
4 1
7 5 21
15 16
A
17 5
18 19
22
20
5 6 21
A 23 5
7
24
5 6
23 4
21 27
1 2 3 25 26
18
17
21 6
20
35 8
7 9
25
14 15 16
37
1
26 27 28
38 21
30 22
4 23
29 28 24
31
10 36
33
11
34
12
3 2 32 25
13
REF PARTS LIST DRAWING 21322
TITLE DATE SECTION
® VENCO VENTURO INDUSTRIES LLC 21200 BOOM PARTS DRAWING 10-23-14C C400
CINCINNATI, OHIO SUPERSEDES
® VENCO VENTURO INDUSTRIES LLC 21200 BOOM PARTS LIST 10-23-14B C400
CINCINNATI, OHIO SUPERSEDES
22739
INTERLOCK RELAY
CONTACTOR
WARN, 20499 22739
COMEUP, 28402 WINCH RELAY
19187-04
TERMINAL BLOCK
17600 CONTACTOR
15959 CAPACITOR
16011 VOLTAGE
STABILIZER ASSEMBLY
15683-20A
CIRCUIT BREAKER
ET16/18KX - 26533
MB19904-25
TOP ANGLE 17356 RED
SWITCH OPTIONAL
BLU/BLK OVERLOAD BLK
21215
WINCH ALARM
YEL BLK
1 9 YEL/BLK
RED BLK
2 10 RED/BLK
GRN
3 11 GRN/BLK
ORG
4 12 ORG/BLK
1 ANTI-TWO BLOCK SYSTEM
I NX
3 5.5 2
21678 5-2*
BLK 02 NX
WIRING 02 .5I
7 15 PUR * 35 F M N/C
HARNESS F2 5-2 WHT WHT
16 02 WHT
BLU +12V 02 N/O 19376 LIMIT
F1 BLK COM SWITCH
M F 22807
BLK BLK CORD REEL
INTERLOCK
22480 RELAY
PLUG SOCKET
FROM INSIDE 22254-BLK065CG [2] 21614
M F VALVE BANK
20812-1 [1] YEL
(-) BLU/BLK
20356
[10] RED/BLK [2] RED
F1 F2
[9] YEL/BLK
RR RL
BLK BLK
BLK
02025-2*9.5INX C- C+ [3] GRN [11] GRN/BLK
BU BD
F M BLK BLK
20357
[4] ORG [12] ORG/BLK
21046
BLK
PUR F M BO BI
M BLK BLK BLK
GRN
F WHT
22254-GRN060BG
WHT
22377
22254-RED060BC
F M
02025-2*5.5INX
BLK
RED
P+
+12V BLK
RED
23154-3 AUX
ELECTRICAL
M
COMPONENTS 20355 WHT
[15] PUR F
PANEL 16016
[7] BLK
BLU +12V
BLK
02
STARTING SERIAL NUMBERS: 22254-RED130BG 02
5-2
ET16KX (EEAAAB-00*0) 24B-000001 22254-BLK110CG * 35
16780-2P8 C+ F
.5I
NX
ET18KX (EJAAAB-00*0) 23B-000001 BLK RED
BLU/GRN
SWIVEL M
TERMINAL P+
ASSEMBLY 22739
22946-250 02025-2*9.5INX HORN
13451 RED WIRE TYPICALLY
OPTIONAL MASTER RELAY
CIRCUIT STOWED WITHOUT 19820
DISCONNECT
BREAKER OPTIONAL OVERLOAD HYDRAULIC
SWITCH ALARM CONFIGURATION POWER UNIT
22254-BLK150GG
PRESSURE SWITCH:
21948 22254-BLK110CG
OPERATOR ET16KX-16' = 17460-2200-21
HORN ET18KX-16' = 17460-2700-21
+ +12V BATTERY ( - ) GROUND -
TITLE DATE SECTION
22480 RELAY
PLUG SOCKET
FROM INSIDE WINCH
RELAY 21614
22254-BLK065CG [2]
VALVE BANK
F M
28387 [1] YEL
F M
20812-1
(-) BLU/BLK
20356
[10] RED/BLK [2] RED
F1 F2
[9] YEL/BLK
RR RL
BLK BLK
BLK
21046
28402
02025-2*9.5INX C- C+ CONTACTOR
[3] GRN [11] GRN/BLK
M F
GRN BU BD
F M BLK BLK
20357
GG
5
22
2 7
[4] ORG [12] ORG/BLK
22
54
CG
- YE L 0
BLK
25
4 -B 5 PUR F M BO BI
LK 0 6 BLK BLK
BLK
WHT
22254-GRN060BG
WHT
22377
22 F M
02025-2*5.5INX
25 BLK
4-R
E D0 RED
60
P+ BC
+12V BLK
RED
23154-3
AUX
ELECTRICAL
COMPONENTS M
PANEL 20355 WHT
[15] PUR F
16016
[7] BLK
BLU +12V
BLK
02
STARTING SERIAL NUMBERS: 22254-RED130BG 02
22254-BLK110CG 5-2
ET16KX (EEAAAB-00*0) 24B000006 *35
16780-2P8 C+ F
.5I
ET18KX (EJAAAB-00*0) 23B000072 NX
SWIVEL BLK RED
BLU/GRN
TERMINAL M
ASSEMBLY P+
22739
22946-250 02025-2*9.5INX HORN
13451
OPTIONAL RELAY RED WIRE TYPICALLY STOWED
MASTER
CIRCUIT WITHOUT OPTIONAL OVERLOAD 19820 HYDRAULIC
DISCONNECT
BREAKER ALARM CONFIGURATION POWER UNIT
SWITCH
22254-BLK150GG
PRESSURE SWITCH:
21948 22254-BLK110CG
OPERATOR ET16KX-16' = 17460-2200-21
HORN ET18KX-16' = 17460-2700-21
(-) BLU/BLK
20356
26479
BLK VALVE BANK
F1 F2
[9] YEL/BLK [10] RED/BLK [2] RED
02 02025-2*9.5INX RR RL
02
5-2
C- C+ BLK BLK BLK
*35
.5I
N [3] GRN [11] GRN/BLK
X SEE BOTTOM-RIGHT
BU BD
F M BLK BLK
21046
P+ PUR 20357
M BLK [4] ORG [12] ORG/BLK
BLK
F WHT F M BO BI
BLK BLK
22254-GRN060BG
WHT
GRN
22377
22254-RED060BC
19820 F M
02025-2*5.5INX
HYDRAULIC BLK
RED
POWER UNIT
P+
+12V BLK
RED
23154-3 AUX
ELECTRICAL
M
COMPONENTS 20355 WHT
BLU +12V [15] PUR F
PANEL 16016 28116
JUMPER
22254-YEL120BO STRIP
22254-RED130BG
BLK
SWIVEL M TERMINAL
TERMINAL STRIP
ASSEMBLY 22739
22946-250 02025-2*9.5INX HORN
13451 RED WIRE TYPICALLY
OPTIONAL MASTER RELAY
CIRCUIT STOWED WITHOUT
DISCONNECT
BREAKER OPTIONAL OVERLOAD
SWITCH ALARM CONFIGURATION
22254-BLK150GG
PRESSURE SWITCH:
21948 22254-BLK110CG
OPERATOR ET16KXP-16' = 17460-2200-21
HORN ET18KXP-16' = 17460-2700-21
+ +12V BATTERY ( - ) GROUND -
TITLE DATE SECTION
(-) BLU/BLK
20356
26479
BLK VALVE BANK
F1 F2
[9] YEL/BLK [10] RED/BLK [2] RED
28402 RR RL
02 02025-2*9.5INX C- C+ CONTACTOR
21046
02 BLK
5-2 M F BLK BLK
*35 GRN
.5I
NX F M [3] GRN [11] GRN/BLK
20357
GG
5
BU BD
22
2 7
22
54 BLK BLK
CG
P+ 25 - YE L 0
5 PUR
BLK
4 -B
LK 0 6 [4] ORG [12] ORG/BLK
BLK
SEE
BOTTOM
WHT F M BO BI
22254-GRN060BG
BLK BLK
RIGHT WHT
22377
19820 F M
02025-2*5.5INX
22
HYDRAULIC 25
4-R BLK
ED RED
POWER UNIT 06
0B
P+ C
BLK
+12V RED
23154-3
AUX
ELECTRICAL
M
COMPONENTS 20355 WHT
BLU +12V F
PANEL 16016 [15] PUR
28116
JUMPER
22254-YEL120BO
STRIP
22254-RED130BG
BLK
22254-BLK150GG
PRESSURE SWITCH:
21948 22254-BLK110CG
OPERATOR ET16KXP-16' = 17460-2200-21
HORN ET18KXP-16' = 17460-2700-21
+12V BATTERY ( - ) GROUND -
+
TITLE DATE SECTION
17
14
16
13 15
12 2
3 11
9
SINGLE-POLE CONFIGURATION 2-POLE CONFIGURATION
8 5
36
34
21 22
23
27 28 33
4 10 1 6 24 25
26
27 28 32
7
5
29 30 31
35
3
2
®
VENCO VENTURO INDUSTRIES LLC REPL. PARTS ILLUSTRATION 04-27-18 C400
CINCINNATI, OHIO SUPERSEDES
ET6/8/12/16/18/25/30/36K(X) - 21293
22060 PENDANT (4 - SWITCH)
NOTE 1)
WIRE TERMINALS TO BE
WINCH DOWN - YELLOW/BLACK (6) INSTALLED 'AFTER' ROUTING
BOOM IN - RED/BLACK (9) REPLACEMENT CORD ASSY
12V+ - ORANGE (10) THROUGH PENDANT HEAD
AND PLUG HOUSING.
NOTE 3)
BOOM UP - BLUE/BLACK (3) STOW OR CUT-BACK
UNUSED WIRES.
ROTATION RIGHT - BROWN/RED (7) HYD. POWER UNIT - BLACK (5)
2
3
4 3 22152 DPDT MOMENTARY TOGGLE SWITCH
3 1 19427 MALE INSERT - 10 + 1 POLE
2 1 19426 PLUG CASE - 10 + 1 POLE
1 1 22081 SPDT MOMENTARY TOGGLE SWITCH
25 FEET, 11 CONDUCTOR ITEM QTY PART NO. DESCRIPTION
P
O
E M
E-STOP
E
T
R S
G
E N C Y THROUGH PENDANT HEAD AND PLUG
OUT UP HORN
UP RIGHT
OUTPUT - YELLOW / RED (15) HOUSING.
IN DOWN
DOWN LEFT
EXTENSION WINCH
ELEVATION ROTATION WINCH DOWN - YELLOW / BLACK (9) BOOM IN - ORANGE / BLACK (12) NOTE 2:
HYD POWER - BROWN / RED (7)
UP OUT STOW OR CUT BACK UNUSED WIRES.
LEFT UP
2 ROTATION LEFT - BLUE (2) BOOM DOWN - BROWN / BLACK (11)
ET12KX 69800
1 4 1 4 1 4
ET16KX 170000
2 5 2 5 2 5
ET18KX 95900
6
3 6 3 6 3 6
ET25KX 125300
ET30KX 130300
FIG. 1 - TYPICAL SWITCH JUMPER LAYOUT. CONTACT POINTS =
ET36KXX 140300
BLACK - GROUND
1
6 1 22135 KIT; REPLACEMENT CORD ASSY
BLUE / BLACK - RR BLUE - RL
2
5 - - -
BROWN / BLACK - BD BROWN - BU
3
ORANGE / BLACK - BI ORANGE - BO 4 1 22472 INSERT; MALE, 16 + 1 POLE
4
5
3 1 22471 PLUG CASE; 16 + 1 POLE
6
YELLOW / RED - HORN BROWN / RED - HYD POWER UNIT CONTACTOR 2 3 22152 SWITCH; DPDT, MOMENTARY
7
4 RED - 12V+ RED / BLACK - AUX 12V+
8
1 1 22081
16 15 14 13 12 11 10 9
SWITCH; SPDT, MOMENTARY
ITEM QTY PART NO. DESCRIPTION
16-PIN PLUG ASSY. 16-PIN PLUG - BACKSIDE VIEW
® VENCO VENTURO INDUSTRIES LLC REPLACEMENT PARTS DWG & LIST 01-12-17B C400
CINCINNATI, OHIO SUPERSEDES
25165 PR
25167 (RR)
25166
25163 (BD)
25165 (PR)
25168 (RL)
25166 (RE)
SECTION VIEW A-A
A
19247
25164
BI
BO
25164
25168 (RL)
25163 (BU)
A H6805-0404
25167 (RR) MUST USE ELBOW FOR
PRESSURE SWITCH
25165 (PR)
FF6802-0606 PROPORTIONAL VALVE
SECTION VIEW A-A 25166 (RE) (LESS COIL) P/N 26486
A
19247
25164
BI
BO
25164
25168 (RL)
25163 (BU)
A H6805-0404
25167 (RR) MUST USE ELBOW FOR
PRESSURE SWITCH
ET16/18KXP - 23988
ET16/18/25/30/36KX HYDRAULIC COMPONENT DIAGRAM
S2
BO
SV1
P IN C EXTENSION CYLINDER
A
P
V4
B
BI
M
S1
"P"
S2
SV2
BD
C
P
D IN C
BU ELEVATION CYLINDER
V4 MOMENT OVERLOAD
"T" PRESSURE SWITCH
S1 S2
SCHEMATIC RL
SV3
E
ROTATION MOTOR
F
T
RR OPERATION
S1
SV1 SV2 SV3
ERNERGIZE "S2" ENERGIZE "S2" ENERGIZE "S2"
OPEN FLOW OPEN FLOW OPEN FLOW
'P' TO 'A' 'P' TO 'C' 'P' TO 'E'
'B' TO 'T' 'D' TO 'T' 'F' TO 'T'
ENERGIZE "S1" ENERGIZE "S1" ENERGIZE "S1"
OPEN FLOW OPEN FLOW OPEN FLOW
'P' TO 'B' 'P' TO 'D' 'P' TO 'F'
'A' TO 'T' 'C' TO 'T' 'E' TO 'T'
TITLE DATE SECTION
S2
BO
SV1
P IN C EXTENSION CYLINDER
26485 A
P
PROPORTIONAL V4
VALVE PV08-30 B
BI
M
S1
"P"
S2
SV2
BD
C
P
D IN C
BU ELEVATION CYLINDER
V4 MOMENT OVERLOAD
"T" PRESSURE SWITCH
S1 S2
SCHEMATIC RL
SV3
E ROTATION
F MOTOR
T
RR OPERATION
S1
SV1 SV2 SV3
ERNERGIZE "S2" ENERGIZE "S2" ENERGIZE "S2"
OPEN FLOW OPEN FLOW OPEN FLOW
'P' TO 'A' 'P' TO 'C' 'P' TO 'E'
'B' TO 'T' 'D' TO 'T' 'F' TO 'T'
ENERGIZE "S1" ENERGIZE "S1" ENERGIZE "S1"
OPEN FLOW OPEN FLOW OPEN FLOW
'P' TO 'B' 'P' TO 'D' 'P' TO 'F'
'A' TO 'T' 'C' TO 'T' 'E' TO 'T'
TITLE DATE SECTION
ET16/18/25/30/36KXP - 24434
21215 WINCH REPLACEMENT PARTS
WARN DC2500 COMEUP GTD-2800
21778 MOTOR
2X SET SCREW
(INCL W/ WINCH)
® VENCO VENTURO INDUSTRIES LLC SLEWING SYSTEM REPLACEMENT PARTS 10-23-14B C400
CINCINNATI, OHIO SUPERSEDES
! DANGER ! DANGER
THIS C RA NE IS N OT A P ASS ENGER LIFT
13397-E
PENDANT WHEN
NOT IN USE
! D A N G E R RR
UNLAWFUL TO O PERATE THIS EQUIPMENT
WITHIN 20 FEET OF HIGH-VOLTAGE LINES ! CAUTION
RL OF 350,000 VOLTS OR LESS. BU
FOR MINIMUM CLEARANCES OF HIGH-VOLTAGE LINES IN EXCESS OF 350,000 VOLTS, REFERENCE OSHA 1926.1408,
CRANE'S SAFETY MANUAL, AND CAL-OSHA ARTICLE 37, TITLE 8, HIGH-VOLTAGE ELECTRICAL SAFETY ORDERS.
15401-D
BD
MANUAL OVERRIDE
BO
23188
BI
MANUAL OVERRIDE
3 1 4" FROM
TOP TO
GREASE
ER
EQUIPMENT
OIL LEVEL TAGE LINES
GREASE
ESS.
GREASE
OLTS, REFERENCE OSHA 1926.1408,
GE ELECTRICAL SAFETY ORDERS. GREASE
15401-D
CAUTION
15390
DANGER:
UNLAWFUL TO OPERATE GREASE (3)
GREASE (3) 15401 MANUAL OVERRIDE 14473-2
14473-2 23188
ET/HT18K(X)
8-12-16
FT. BOOM
4500
NOTE
BO
4325
O
USE
M
45
AN LOAD BLOCK
FOR LOADS
00
GL OVER 2250 LBS.
E
4500 3000
L
31
50
21 75
22 I F T
I 00 26 BOOM
0
NG
15 LENGTH
C
A
75 17 0 2325
P 2 2250 8 FT.
AC
IT
Y
13 5 1550
IN
00 1500 12 FT.
LB 1150
S .
1125 16 FT.
BOOM
TITLE DATE SECTION
24082; FIELD SERVICE LABEL KIT, ET16KX 21108; FIELD SERVICE LABEL KIT, ET18KX
24083; FIELD SERVICE LABEL KIT, ET16KXP 24076; FIELD SERVICE LABEL KIT, ET18KXP
VENCO VENTURO INDUSTRIES LLC FIELD SERVICE LABEL KIT 08-04-20G C400
CINCINNATI, OHIO SUPERSEDES
This limited policy warrants new products of Venturo to be free from defects in material and workmanship for a period
of one (1) year from date of original installation. OEM products or accessories purchased by Venturo as part of or
offered with our product will carry the OEM manufacturer’s respective warranty. Our warranty covers:
Repair or replacement of product
Labor to repair or replace product
Freight to return and/or replace product
We shall not be liable for any contingent liabilities arising out of the improper function of any products. Warranty shall
become void if the product is improperly installed, modified, damaged, abused or used for application other than
intended use. There is no warranty of merchantability, fitness for a particular purpose, warranty arising from course of
dealing or usage of trade, or any other implied or expressed warranty, except as made specifically herein. This warranty
supersedes all previous warranties, written or implied.
Warranty Claims
Venco Venturo Industries LLC will make a good faith effort for prompt correction or other adjustment with respect to
any product, which proves to be defective after our inspection and within the warranty period. Before any repairs are
attempted or before returning any product, your Venturo Distributor is required to obtain a warranty claim
number. This number is necessary for any claim to be considered. To obtain a warranty claim number, Venturo requires
the model and serial number. Only authorized Venturo Distributors can perform warranty. For the name and address of
your local Venturo Distributor call the Warranty Claim Department - 513-772-8448.
WARNING - It is the responsibility of the installer to ensure the installation is completed according to the manufacturer's
recommendations, ensure the ultimate user understands how to operate product in a safe manner, and understands the
need for regular service and maintenance by an authorized Venturo Distributor. No modifications or alterations may be
made to any Venturo product without the expressed written consent of Venco Venturo Industries LLC. Installation of
any Venturo product must be done by an authorized Venturo Distributor, to the standards of the industry; including
maintenance, service and affixing of all instruction, safety and warning decals. Users should be instructed as to the safe
operation at time of delivery. Maintenance, service, operation and safety warning decals are available on request from
Venco Venturo Industries LLC.