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Fluidomat Coupling Catalogue

The document discusses Fluidomat's fixed speed/constant fill fluid couplings. There are three types - SM and HF without a delayfil chamber, providing starting torque of 170-270%; SMD and HFD with a delayfil chamber, providing starting torque of 140-270%; and SM-DX and HF-DX with an extended delayfil chamber, providing starting torque of 120-270%. The document provides details on circuit types, operating characteristics, dimensions, specifications and a rating table listing maximum power ratings by coupling model and input speed.
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50% found this document useful (2 votes)
4K views15 pages

Fluidomat Coupling Catalogue

The document discusses Fluidomat's fixed speed/constant fill fluid couplings. There are three types - SM and HF without a delayfil chamber, providing starting torque of 170-270%; SMD and HFD with a delayfil chamber, providing starting torque of 140-270%; and SM-DX and HF-DX with an extended delayfil chamber, providing starting torque of 120-270%. The document provides details on circuit types, operating characteristics, dimensions, specifications and a rating table listing maximum power ratings by coupling model and input speed.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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FLUIDOMAT

Fixed Speed / Constant Fill Fluid Couplings

h t t p : / / w w w . f l u i d o m a t . c o m
FLUIDOMAT SM & HF

Shaft Mounted SM/SMD/SM-DX


These are shaft mounted coupling
enabling axially compact drive space.
Rubber coupling on one end.

Radially Displaceable HF /HFD /HF-DX


These are radially displaceable coupling enabling

prealignment of driving and driven shafts. Metallic

disc flexible coupling on both ends. Weight of

coupling shared by driving and driven shafts.


Fixed Speed / Constant Fill Fluid Couplings

· To satisfy starting and running characteristics of industrial machines Fluidomat offer three circuit types to give starting torque

down to 120% of nominal torque.

· Type SM and HF are basic coupling without delayfil chamber. Starting torque adjustable in the range of 170% to 270%.

· Type SMD and HFD are couplings with delayfil chamber. Starting torque adjustable in the range of 140% to 270%.

· Type SM-DX and HF-DX are couplings with extended delayfil chamber. Starting torque adjustable in the range of 120% to 270%.

· Normal operating slip - 2% to 5% depending on coupling size and starting torque value.

· Fusible plug blow off temperature 130°C as standard. Optional 160°C.

· Suitable for two consecutive starts from hot and three from cold.

1
FLUIDOMAT SM & HF

Different Executions of Oil Circuit

TYPE SM TYPE SMD TYPE SM-DX

without delayfil chamber with delayfil chamber with extended delayfil chamber

Oil Circuit and Oil Levels with Delayfil Chamber

STAND STILL STARTING RUNNING

STARTING TORQUE CHARACTERISTICS WITH & WITHOUT DELAYFIL CHAMBER

TORQUE TORQUE

SM
SMD SM DX

100%

0 TIME
TIME

TYPICAL VALUES
FLUIDOMAT SM & HF
Ød4 *

max.
Ød5
l4

Coupling types SM/SMD/SM-DX are supplied in


finished bores on the fluid coupling shaft. However
where it is not possible to specify finished bores at
the time of ordering, we can provide a seperate shaft
bush with OD> Ød4 and * narrow keyway. The
allowable maximum bore in the shaft bush is denoted
by Ød5 shown in the dimension table.

Rating Table for SM/SMD/SM-DX AND HF/HFD/HF-DX Couplings

COUPLING MODEL Maximum ratings in KW at different input speeds RPM.


SM/SMD/SM-DX 600 730 900 970 1200 1470 1800
HF/HFD/HF-DX RPM RPM RPM RPM RPM RPM RPM

3 - 1 2 3 6 10 15
4 1 2 4 5 9 15 22
5 2 4 7 9 17 30 42
6 3 5 9 11 22 40 60
7 4 8 15 18 34 62 85
8 6 11 21 26 49 90 120
8B 9 16 29 36 68 125 180
9 12 22 41 52 98 172 246
9B 16 29 54 68 129 228 300
10 22 39 73 91 172 275 370
10 B 32 57 107 134 253 373 500
11 47 85 158 198 374 475 -
12 82 148 278 348 600 750 -
13 163 293 550 620 850 1100 -
14 277 500 758 850 1250 - -
15 472 850 1148 1250 - - -
16 583 1050 1400 1500 - - -
16 DC 900 1500 1862 2000 - - -

3
FLUIDOMAT SM & HF
TYPE SM TYPE SMD TYPE SM-DX
B B B
VV

VV

VV
l4 l4 l4
Ød4

Ød4

Ød4
ØA
ØA

ØA
VV

Reference face for flexible coupling.

Technical Specification and Dimension Table for SM/SMD/SM-DX couplings


Dry Wt. In Kgs. Max. Oil Filling Threads Connected
SM- With connected In Liters 'M' * Flexible
B
SMD- Flexible Coupling For Coupling
ØA Ød4 Ød5 l4 Coupling
SM-DX SM SMD SM SM SMD SM SM SMD SM-DX Model
-DX max. max. max. -DX Withdrawl

3 342 158 213 247 42 28 80 24 27 28 2.8 3.2 3.2 3/4" FFX-1


4 367 160 215 249 50 34 90 30 34 35 3.8 4.2 4.2 3/4" FFX-1
5 406 190 220 280 65 50 110 40 44 45 4.9 5.4 5.4 1" FFX-2
6 435 213 239 310 70 50 120 55 59 61 5.6 7.1 7.1 1" FFX-3
7 471 218 263 333 85 57 135 66 71 73 8.3 8.8 8.8 1" FFX-3
8 505 238 279 359 85 57 140 77 83 85 9.8 10.8 10.8 1" FFX-4
8B 553 250 290 380 95 68 155 96 102 105 12.2 13.2 13.2 1 1/4" FFX-4
9 584 255 305 385 95 68 155 104 110 113 15.8 16.8 16.8 1 1/4" FFX-4
9B 637 270 335 430 95 68 160 150 165 168 17.6 18.1 18.1 1 1/2" FP-1 / FFX-5
10 644 280 329 424 110 80 170 170 180 185 22.0 24.0 24.0 1 1/2" FP-1 / FFX-5
10 B 714 310 355 451 110 80 190 210 225 230 27.0 31.0 31.0 1 1/2" FP-2A
11 751 320 375 471 120 95 200 254 268 273 35.0 40.0 40.0 Ø50-8P FP-2A
12 845 359 435 555 130 - 240 310 345 355 55.0 57.0 57.0 Ø50-8P FP-2B
13 960 441 489 619 150 - 270 440 480 495 87.0 92.0 92.0 Ø50-8P FP-3
14 1104 451 494 624 160 - 275 682 730 745 130.0 137.0 137.0 Ø65-16P FP-4A
15 1230 485 594 724 160 - 275 850 920 940 175.0 182.0 182.0 Ø75-16P FP-4B
16 1330 - 571 - 180 - 320 - 1250 - - 195.0 195.0 Ø75-16P FP-4B
16 DC 1330 - 830 - 180 - 320 - 1800 - - 350.0 350.0 Ø75-16P -

BSW Up to model 10B and Sq. threads onwards.

FLEXIBLE COUPLING CONNECTED FLEXIBLE COUPLING MODEL WISE


SPIDER TYPE FFX PAD TYPE FP
L1 L2 L3 Model Internal Hub External Hub Model Pad Type Coupling
VV

VV

VV

SM- SM-
SMD- Ø d1 Ø d2 SMD- Ø d3
SM-DX l1 L1 l2 L2 SM-DX l3 L3
Max. Max. Max.

l3 3,4 48 67 67 60 75 130 9B,10 100 110 120


Ød1

l1 l2
Ød2

Ød3

5 60 72 72 75 90 150 10B,11 120 140 151


6,7 90 92 72 90 110 170 12 140 155 167
8,8B,9 85 102 87 100 120 195 13 160 180 179
Internal Hub External Hub 9B,10 - - - 125 150 230 14 160 180 194
VV

Reference face for flexible coupling. 15,16 180 200 214


FLUIDOMAT SM & HF

TYPE HF TYPE HFD TYPE HF-DX

ØA

ØA
ØA

Ød1

Ød4

Ød1

Ød4
Ød1

Ød4

l1 B l4 l1 B l4 l1 B l4

Technical Specification and Dimension Table for HF/ HFD/ HF-DX couplings

960 734

770

901 1031

5
FLUIDOMAT SM & HF
BRAKE DRUM MOUNTING

TYPE SM/SMD/SM-DX WITH BRAKE DRUM (Inner Wheel Drive)


L2
Flexible Spider Type Coupling
C Z
Coupling
Model ØE C Z l2 L2

FFX-1 200 75 20 75 130


l4 l2 250 95 0 75 130

Ød2
ØA

ØE
250 95 20 90 150
FFX-2 300 118 05 90 158
315 118 05 90 158

300 118 17 110 170


FFX-3
315 118 17 110 170
L2 400 150 05 110 190
C Z 300 118 42 120 195
FFX-4 315 118 42 120 195
400 150 10 120 195
500 190 05 120 230
l4 l2 * 400 150 29 150 230
Ød2
ØA

ØE

FFX-5
500 190 05 150 246

* For Fluid Coupling Model


SM/SMD/SM-DX -9B & 10

TYPE HF/HFD/HF-DX WITH BRAKE DRUM (Outer Wheel Drive)

Flexible Metallic disc Coupling


Coupling
K
Model ØE C Y *
K
Min
160 75 21 26
FXC-I
200 75 21 26
l4
Ød4

l1
200 75 19 26
FXC-II
250 95 10 35
250 95 35 35
C Y FXC-IIIA 300 118 32 55
315 118 32 55

250 95 48 35
FXC-III 300 118 30 55
315 118 30 55
K 400 150 18 73
300 118 52 55
FXC-IVA 315 118 52 55
400 150 40 65
l4
Ød4

l1 500 190 05 70

400 150 40 65
FXC-IV 500 190 05 70
600 236 (-)31 80
C Y 630 236 (-)31 80

500 190 70 70
600 236 34 70
FXC-V 630 236 34 70
710 265 25 90

For radial displacement of Fluid Coupling the


* Brake drum shall need to be shifted by dimension
'K' As shown. The Machine/G.B. shaft length /space
should be adequate for this shift of B.D.
FLUIDOMAT

SPECIFICATION OF OIL RECOMMENDED FOR USE IN


FLUIDOMAT CONSTANT FILL FLUID COUPLINGS.
As per ISOVG - 32
VISCOSITY : 32
POUR POINT : < - 24 °c
FLASH POINT : 190 °c

COMPATIBLE OIL SEAL – NITRILE & VITON RUBBER.

Equivalent Oil Grades and Brands

Supplier & Oil Grades Viscosity C.St Viscosity Index Flash Point Pour Point (Min)
@ 40°c (In°c) (In °c) (In °c)
HP ENCLO 32 32 95 190 (-) 3
HP–ENCLO VT 32 32 109 224 (-) 37
IOC- SERVOSYSTEM 32 29-33 95 190 (-) 6
IOC- SERVOSYSTEM HLP 32 29-33 100 200 (-) 21
SHELL TELLUS 32 32 99 209 (-) 30
CASTROL HYSPH-AWH 32 32 95 180 (-) 3
BPL HYDROIL HLP 32 29-35 95 185 (-) 18

Other Equivalent Brands

Brand Designation Flash Point (In °c)

BP BP- Energol HLP–32 216


CASTROL Hyspin 32 220
CHEVRON Mechanism LPS-32 200
ESSO Esso Torque Fluid 220
MOBIL Mobil Fluid 32 225
SHELL Tegula Oil 32 196
Mass moment of Inertia J with oil in KG M2
Model Outer Wheel Inner Wheel Model Outer wheel Inner wheel

HF-3 0.25 0.05 SM-3 0.22 0.04


HF-4 0.39 0.07 SM-4 0.33 0.06
HF-5 0.66 0.23 SM-5 0.68 0.21
HF-6 0.69 0.29 SM-6 0.89 0.24
HF-7 1.32 0.35 SM-7 1.32 0.34
HF-8 1.72 0.49 SM-8 1.72 0.37
HF-8B 2.40 0.64 SM8-B 2.40 0.64
HF-9 2.82 0.76 SM-9 2.82 0.75
HF-9B 4.65 1.91 SM-9B 4.65 1.53
HF-10 5.01 2.11 SM-10 5.01 1.72
HF-10B 10.15 3.34 SM-10B 10.15 2.90
HF-11 11.66 3.93 SM-11 11.66 3.41
HF-12 18.30 7.31 SM-12 18.30 5.56
HF-13 35.74 14.25 SM-13 35.74 12.22
HF-14 61.46 24.10 SM-14 61.55 21.70
HF-15 93.13 37.24 SM-15 93.13 33.70
Model Outer Wheel Inner Wheel Model Outer wheel Inner Wheel

HFD-3 0.26 0.05 SMD-3 0.23 0.04


HFD-4 0.41 0.07 SMD-4 0.35 0.06
HFD-5 0.71 0.24 SMD-5 0.71 0.21
HFD-6 0.97 0.30 SMD-6 0.97 0.24
HFD-7 1.46 0.40 SMD-7 1.47 0.34
HFD-8 1.85 0.51 SMD-8 1.85 0.39
HFD-8B 2.61 0.72 SMD-8B 2.61 0.67
HFD-9 3.06 0.93 SMD-9 3.06 0.78
HFD-9B 5.09 1.96 SMD-9B 5.09 1.58
HFD-10 6.07 2.18 SMD-10 6.07 1.79
HFD-10B 11.30 3.44 SMD-10B 11.30 3.00
HFD-11 12.97 4.07 SMD-11 12.97 3.55
HFD-12 20.33 7.61 SMD-12 20.33 5.86
HFD-13 39.82 14.78 SMD-13 39.82 12.75
HFD-14 68.04 24.98 SMD-14 68.04 22.56
HFD-15 102.70 38.61 SMD-15 102.70 35.07
HFD-16 - - SMD -16 162.00 54.10
Model Outer wheel Inner wheel Model Outer wheel Inner Wheel

HFDX-3 0.27 0.05 SMDX-3 0.24 0.04


HFDX-4 0.42 0.07 SMDX -4 0.36 0.06
HFDX-5 0.74 0.24 SMDX -5 0.74 0.21
HFDX-6 1.04 0.30 SMDX -6 1.04 0.24
HFDX-7 1.59 0.40 SMDX -7 1.59 0.34
HFDX-8 1.96 0.51 SMDX-8 1.96 0.39
HFDX-8B 2.76 0.93 SMDX-8B 2.76 0.67
HFDX-9 3.24 0.93 SMDX -9 3.24 0.78
HFDX-9B 5.55 1.96 SMDX-9B 5.55 1.58
HFDX-10 7.04 2.18 SMDX-10 7.04 1.79
HFDX-10B 12.30 3.44 SMDX-10B 12.30 3.00
HFDX-11 14.07 4.07 SMDX -11 14.07 3.55
HFDX-12 21.93 7.61 SMDX -12 21.93 5.86
HFDX-13 43.02 14.78 SMDX -13 43.02 12.75
HFDX-14 73.14 24.98 SMDX-14 73.14 22.56
HFDX-15 - - SM DX-15 110.70 35.07

Model Outer wheel Inner wheel Model * Outer wheel Inner Wheel
T12-01 0.11 0.02 SMP-1 0.11 0.02
02 0.15 0.03 2 0.15 0.03
03 0.19 0.04 3 0.28 0.04
04 0.27 0.05 4 0.37 0.05
05A 0.57 0.12 5 0.76 0.12
05 0.78 0.25 6 0.96 0.25
06 1.32 0.34 7 1.43 0.34
07 1.72 0.47 8 1.88 0.47
08 2.44 0.65 9 2.89 0.65
08B 4.11 1.69 10 5.37 2.11
09 5.01 2.11 11 11.98 3.43
10A 8.57 2.82
10 10.18 3.43 * Values for maximum size of direct mounting pulley.
11 20.95 8.37
12 35.74 14.25
13 61.35 24.10
14 93.13 37.24
FLUIDOMAT
QUICK DECAY OF MOTOR CURRENT WITH FLUID COUPLING

1 4
600 600
% MOTOR TORQUE

% MOTOR CURRENT

% MOTOR CURRENT
200 400 5
2

100 200

MOTOR SPEED TIME

(TYPICAL)

1 MOTOR CURRENT

2 MOTOR TORQUE

3 FLUID COUPLING TORQUE AT 100% SLIP

4 MOTOR CURRENT WITHOUT FLUID COUPLING

5 MOTOR CURRENT WITH FLUID COUPLING

All Dimension in this catalogue are in mm unless specified otherwise.


Note: Due to continuous improvements the specifications may change without notice.
FLUIDOMAT
THERMAL PROTECTION
1. FUSIBLE PLUG: Incase of over heating of the coupling, the fusible plug provided on the
coupling melts and oil filled in the coupling is drained off and thus power transmission through
the coupling is stopped.

Coupling should not be run more than 60 seconds after fusible has melted and oil is drained.
Suitable guard must be provided so that the hot oil spray is restricted within the guard.

2. THERMAL TRIPPING ARRANGEMENT: MTP is a mechanical Thermal Switch. In order to avoid loss
of operating fluid due to over heating of fluid coupling the mechanical Thermal Switch MTP can
be added. However fusible plug with higher response temperature remains on the fluid coupling.

MTP consist of a plunger plug screwed on the fluid coupling body. A cam with limit switch are
mounted on stationary base frame.

On exceeding the set temperature, the plunger plug ejects out a pin which hits the cam and
operates the limit switch contact (make or break). Depending on the circuit selected the limit
switch signal can be used to switch off the drive motor or activate audio/visual alarm.

The plunger plug has to be replaced after activation.

MTP system provides valuable safety and environment protection by avoiding spillage and loss of
expensive operating fluid. Spillage of operating fluid can be expensive fire and accident hazard
due to slippery floors and injury to workmen.

MTP SYSTEM

The operating temperature of MTP is as under:

MTP SETTING FUSIBLE PLUG MELTING TEMPERATURE


< 110 °c 130 °c ± 5°c
<140 °c 160 °c ± 5 °c
FLUIDOMAT

3. NON CONTACT ONLINE TEMPERATURE MONITOR WITH DISPLAY AND RELAY OUTPUT TYPE- IRNC:

The IRNC ope?ates on Infrared pyrometry and consists of stationery infrared non-contact pyrometer and a precision temperature
controller. The non-contact infrared sensor is placed in any direction at a distance of 300 to 1100mm from body of fluid
couplings.

The heat emitted by the body is sensor and gives a voltage output which is processed in the base unit and gives relay output on
exceeding preset temperature values. Two set points are available which can be used for alarm and trip.

IRNC systems provide valuable safety and environment protection by avoiding spillage and loss of expensive operating fluid and
fire hazardous hot oil spray.

Suggested temperature settings an IRNC system:

IRNC Setting
Fusible Plug
Set Point I Set Point II Melting Temp

< 95 °c < 105 °c 130 °c ± 5°c

< 125 °c < 135 °c 160 °c ± 5°c

Fusible plug must be used along with the system as a backup protection.

NON CONTACT ELECTRONIC TRIPPING SWITCH TYPE- ENC:

The ENC is a non contact system consisting of a transmitter screwed on the body of fluid coupling, a proximity sensor and a
processing base unit. The sensor is placed at a distance varying between 3 to 6 mm from the transmitter.

When the coupling is rotating and when the temperature of fluid couplings is less than 125°c, the transmitter emits pulse
signal to the proximity sensor every time it passes. As soon as the temperature exceeds response temperature, transmitter
stops emitting pulse signal and the base unit gives a relay output. The coupling is operational again after it has cooled
down.

ENC system provides valuable safety and environment protection by avoiding spillage and loss of expensive operating fluid

and fire hazardous hot oil spray.

Fusible plug of 160°c ± 5°c must be used along with the system as a backup protection.

ENC System

FLUID
COUPLING

PROCESSING BASE UNIT

TRANSMITTER

Proximity Sensor
Applications

Various Sectors of Industries

Thermal and Nuclear Power Generation

Cement

Steel and Metal

Petrochemical

Textile and Sugar

Defense

Coal, Lignite and Ore Mining

Paper

Fertilizers and Chemicals

Washeries

Harbour Handling

Automobile for Automotive Applications


Variable Speed / Scoop Controlled Fluid Couplings

Fluidomat SC:

Scoop Controlled Variable Speed Fluid Couplings

Fluidomat Delta SC:

The Compact Scoop Controlled Fluid Couplings to


replace Rotating Body Fluid Couplings type SCR /
PSC.
The Netherlands

Iran Seoul

Dubai Bangkok
Kuala lumpur

Jakarta

Sao Paulo

Melbourne

Works & Head Office Sales Offices


Fluidomat Limited Kolkata
7C-8J, Industrial Area, A.B. Road, Dewas - 455001 INDIA 21-A, Ballygunge Station Road, Kolkata 700019 INDIA.
Phone: +91-7272-258582 / 258583 / 258680 Phone : +91-33-24400063 Fax : +91-33-24400063.
Fax: +91-7272-258581
Email: [email protected] Chennai
1st Floor Niroopa Apartments,
30/4 Velu Street, West Mambalam,
Chennai 600 033 INDIA.
Registered Office
Phone : +91-44-24743801 Fax : +91-44-24743801
Fluidomat Limited
117, 1st Floor, Navneet Darshan, 16/2 Old Palasia, Mumbai
Indore - 452001 INDIA C-4, Amul Commercial Premises, Plot No. 22 & 23,
1st Road, Chembur, Mumbai 400071 INDIA.
Phone: +91-22-25283557, 25280688 Fax: +91-22-25281394

FLUIDOMAT
h t t p : / / w w w . f l u i d o m a t . c o m

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