Parts List

for Portable Compressor

English

XAS 185 JDU Engine R4024 JD

XAS 185 JDU Engine R4024 JD

Parts Index ............................................................................................... 5

Warranty and Liability ............................................................................ 7

Safety Precautions for Portable Compressors ...................................... 9

Ordering Spare Parts............................................................................... 8

Parts Lists ............................................................................................... 13

Printed Matter N°

1310 3011 93
ATLAS COPCO- COMPRESSORS LLC
www.atlascopco.com 06/2009
-4-
PARTS INDEX

PART PAGE PART PAGE PART PAGE

A COOLER ...................................................................................................34 G
ACTUATING UNIT ASSEMBLY......................................................39, 43 COOLING SYSTEM ..........................................................................34, 35 GAUGE ELECTRIC FUEL LEVEL ........................................................ 29
ADAPTER .........................................................................28, 30, 33, 34, 43 CORNER PANEL .....................................................................................24 GAUGE MAGNETIC LIQUID LEVEL .................................................. 29
AIR DISCHARGE MANIFOLD ..............................................................30 COTTER PIN ............................................................................................39 GROMMET .............................................................................................. 29
AIR FILTER ..............................................................................................26 COUPLING.........................................................................................36, 39 GUARD PULLEY .................................................................................... 24
AIR INLET .........................................................................................26, 27 COVER UNLOADING VALVE...............................................................44
AIR INLET HOSE ....................................................................................26 H
AIR OUTLET......................................................................................30, 31 D HEXAGON PLUG ............................................................................. 30, 42
AIR/OIL SEPARATOR .............................................................................30 DIPSTICK ENGINE OIL .........................................................................28 HINGE ................................................................................................ 46, 47
AIR/OIL SEPARATOR ASSEMBLY .......................................................30 DISK.......................................................................................................... 38 HOSE ............................................................................................ 21, 29, 33
AIR RECEIVER........................................................................................42 DOOR AIR OUTLET ...............................................................................47 HOSE AIR INLET ................................................................................... 26
DOOR ASSEMBLY...................................................................... 24, 46, 47 HOSE ASSEMBLY ........................................................................... 28, 39
B DOOR ROOF ............................................................................................24 HOSE ASSEMBLY COMPRESSOR....................................................... 28
BAFFLE ....................................................................................................46 DRAINS ....................................................................................................28 HOSE ASSEMBLY ENGINE OIL DRAIN ............................................. 28
BATTERY .................................................................................................22 HOSE CLAMP ....................................................................... 21, 26, 29, 34
BELT GUARD ..........................................................................................24 E HOSE ELEMENT DISCHARGE............................................................. 30
BODYWORK......................................................................................24, 25 ELBOW...............................................................................................28, 29 HOSE LOWER RADIATOR.................................................................... 34
BOX FAN ................................................................................................. 34 ELBOW PIPE ...........................................................................................30 HOSE TURBO INLET ............................................................................. 26
BUSHING .....................................................................................30, 36, 44 ELBOW-HOSE .........................................................................................34 HOSE UPPER RADIATOR SLEEVE...................................................... 34
ELECTRICAL SYSTEM.......................................................................... 22 HOSE-CUT ............................................................................................... 26
C ENGINE ....................................................................................................32 HOURMETER.......................................................................................... 41
CABLE TY................................................................................................22 ENGINE OIL ............................................................................................14 HOUSING ELEMENT ............................................................................. 36
CABLE-BATTERY ...................................................................................22 ENGINE COOLANT ................................................................................17 HOUSING-FILTER .................................................................................. 33
CABLE-SAFETY......................................................................................24 EXHAUST PIPE ....................................................................................... 23 HUMP HOSE............................................................................................ 26
CANOPY SET...........................................................................................24 EXHAUST SYSTEM ...............................................................................23
CAP .....................................................................................................28, 29 EXHAUST V-BAND CLAMP ................................................................. 23 I
CHANNEL ................................................................................................24 INFORMATION LABEL ......................................................................... 41
CIRCUIT BREAKER ...............................................................................41 INSULATION ........................................................................................... 47
CLAMP DOOR STAY ..............................................................................24
F
FAN ...........................................................................................................34 INSULATOR TERMINAL....................................................................... 22
CLAMP RING...........................................................................................34
FAN GUARD ............................................................................................34
CLAMP-BATTERY ..................................................................................22
CLAMP-EXHAUST .................................................................................23
FAN SPACER ...........................................................................................34 J
CLAMP-WIRE & TUBE ..........................................................................22 FITTING-HOSE........................................................................................33 JOINT-BALL QUICK DISCONNECT .................................................... 39
FLANGE ...................................................................................................30
CLAW COUPLING ..................................................................................30
FRAME .....................................................................................................24
CLEVIS .....................................................................................................39 K
CLIP ..........................................................................................................24 FRAME AND MOUNTS .........................................................................38
KEY .......................................................................................................... 36
FUEL FILTER DIESEL ...........................................................................29
COMPRESSOR DRIVE .....................................................................36, 37 KEY DOORLOCK ................................................................................... 24
FUEL SYSTEM ....................................................................................... 29
COMPRESSOR OIL ...........................................................................15, 16 KNOB START CONTROL ...................................................................... 41
CONTROL PANEL...................................................................................41 FUEL TANK ............................................................................................. 29
FUEL TANK STRAP................................................................................29
CONTROL PANEL ASSEMBLY.............................................................41
CONTROL PANEL COVER ...................................................................24
CONTROL PANEL DOOR ......................................................................24

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PARTS INDEX

PART PAGE PART PAGE PART PAGE

L R V
LABEL ..........................................................................................40, 45, 47 REGULATING VALVE ASSEMBLY ......................................................42 VALVE ...................................................................................................... 44
LAMP ........................................................................................................41 RELAY ................................................................................................22, 41 VALVE ASSEMBLY DISCHARGE ........................................................ 30
LAMPHOLDER ........................................................................................41 REMOTE OIL FILTER.............................................................................33 VIBRATION MOUNT.............................................................................. 38
LATCH ..........................................................................................45, 46, 47 RETAINER..........................................................................................42, 44
LEVEL GAUGE........................................................................................42 ROOF ........................................................................................................24 W
LIFTING EYE ...........................................................................................38
WIPER ...................................................................................................... 44
LOCK ........................................................................................................24 S WIRING HARNESS........................................................................... 22, 41
SAFETY VALVE ......................................................................................30
M SERVICE KIT ...............................................................................18, 19, 20
MOUNT ELEMENT ................................................................................ 38 SERVICE PAK ..........................................................................................13
MOUNT ENGINE.................................................................................... 38 SERVICE STAGE .....................................................................................36
MUFFLER.................................................................................................23 SIDE PANEL.............................................................................................45
SIDE PANEL ASSEMBLY.................................................................24, 45
N SLOTTED SPRING PIN...........................................................................36
SOCKET....................................................................................................41
NOZZLE-MINIMUM PRESSURE...........................................................30
SPACER ....................................................................................................39
SPEED CONTROL ...................................................................................39
O SPEED REGULATOR ..............................................................................19
OIL CAN .............................................................................................15, 16 SPRING.....................................................................................................44
OIL FILTER ..............................................................................................21 STARTER COVER SHEILD ....................................................................32
OIL FILTER HOUSING ...........................................................................21 STAY-DOOR .............................................................................................24
OIL SEPARATOR .....................................................................................19 STRAP GROUND.....................................................................................22
OIL SYSTEM ...........................................................................................21 SUPPORT..................................................................................................39
SUPPORT SPEED CONTROL.................................................................39
P SWITCH........................................................................................22, 29, 41
PANEL COOLER SUPPORT .................................................................. 34
PANEL FILTER MOUNTS.......................................................................24 T
PARALLEL PIN........................................................................................36 TEMP SWITCH ........................................................................................22
PIPE AIR INLET.......................................................................................26 THREADED ROD ....................................................................................39
PIPE AIR INLET TO ELEMENT.............................................................26 TOP TANK................................................................................................34
PIPE CLAMP ......................................................................................21, 26 TUBE.......................................................................................29, 34, 39, 42
PIPE UPPER RADIATOR ........................................................................34 TUBE DIPSTICK......................................................................................28
PISTON ...............................................................................................43, 44
PISTON ROD ......................................................................................43, 44
PLATE ROOF PANEL ..............................................................................24
U
UNION-BULKHEAD...............................................................................28
PLUG.........................................................................................................30
PRESSURE GAUGE.................................................................................41 UNLOADING VALVE ......................................................................18, 26
UNLOADING VALVE ASSEMBLY........................................................44
PRESSURE SWITCH ...............................................................................22
PUSH BUTTON ........................................................................................41

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INSTRUCTION MANUAL

Warranty and Liability Limitation

Use only authorized parts.
Any damage or malfunction caused by the use of unauthorized parts is not covered by
Warranty or Product Liability.
The manufacturer does not accept any liability for any damage arising for modifica-
tions, additions or conversions made without the manufacturer's approval in writing.

Copyright 2009, Atlas Copco Compressors LLC, RockHill SC USA.

Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers and
drawings

Limitation de garantie et de responsabilité

Utiliser uniquement les pièces homologuées.
Tout dommage ou mauvais fonctionnement dû à l’utilisation de pièces non homo-
loguées n’est pas couvert par la garantie ou la responsabilité des produits défectueux.
Le fabriquant décline toute responsabilité en cas de dommage faisant suite à des mod-
ifications, des ajouts ou des conversions effectués sans l’accord écrit du fabriquant.

Copyright 2009, Atlas Copco Compressors LLC, RockHill SC USA.

Toute utilisation ou copie du contenu, ou d’une parte de celui-ci, non autorisée est
interdite.
Cette interdiction s’applique en particulier aux marques de commerce, aux
dénominations des modèles, aux numéros des pièces et aux schémas.

Limitación de garantía y responsabilidad

Use sólo piezas autorizadas.
La garantía o responsabilidad del producto no cubre ningún daño o funcionamiento
defectuoso provocado por el uso de piezas no autorizadas.
El fabricante no acepta ninguna responsabilidad por los daños provocados por modifi-
caciones, adiciones o conversiones realizadas sin la aprobación por escrito del fabri-
cante.

Derechos de reproducción 2009, Atlas Copco Compressors LLC, RockHill SC USA.

Está prohibida toda utilización o reproducción total o parcial no autorizada de estos
contenidos,
en especial de las marcas registradas, denominaciones de modelos, números de piezas
y planos

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ORDERING SPARE PARTS

ORDERING SPARE PARTS PEDIDO DE PARTES

Always quote the part number, the designation and the quantity of the parts Siempre comunicar el número de parte, la designación y la cantidad
required, as well as the type and the serial number of the machine. deseada así como el tipo y el número de serie de la máquina.
EXPLANATION OF THE COLUMNS INFORMACIONES SOBRE LAS COLUMNAS
REF : REFERENCE CODE REF : CODIGO DE REFERENCIA
Establishes the connection between a part in the list and a part in the illus- Establece la conexión entre una parte en la lista y una parte en la ilus-
tration. tración.
"–" means that the part is not shown in the illustration. "–" quiere decir que la parte no está ilustrada.
PART NUMBER PART NUMBER : NUMERO DE PARTE
If no part number is given, the part cannot be obtained as a spare part. Si no se da ningún número, quiere decir que la parte no está disponible
Parts marked with a dot are part of the assembly listed right above them. como parte de recambio.
Partes marcadas con un punto son partes del conjunto indicado más arriba.
DESIGNATION
Usually this is the name of the part. For standard parts, in addition to the DESIGNATION : DESIGNACION
name, a number of characteristics are given. Principalmente el nombre de la parte. En caso de partes estándares, el nom-
bre es seguido por especificaciones.
QTY : QUANTITY
Indicates the quantity of the part concerned. "AR" stands for "As QTY : CANTIDAD
Required". Indica la cantidad de la parte correspondiente. La indicación "AR" significa
"As Required" (como sea requerido).

COMMANDE DE PIÈCES DETACHEES

Toujours indiquer le numéro de pièce, la désignation, la quantité désirée
ainsi que le type et le numéro de série du groupe.
EXPLICATION DES INTITULES DES COLONNES
REF : CODE DE REFERENCE
Réfère à la pièce détachée spécifiée dans la liste et sur l’illustration. "–"
implique que la pièce n’est pas indiquée sur l’illustration.
PART NUMBER : NUMERO DE PIECE DETACHEE
Si le numéro n’est pas indiqué, la pièce n’est pas disponible en tant que
pièce de rechange.
Les pièces indiquées par un point gras font partie de l’ensemble se trouvant
au-dessus des pièces détachées correspondantes.
DESIGNATION
En général, le nom de la pièce. S’il s’agit de pièces standard, outre la désig-
nation, un certain nombre de caractéristiques sont indiquées.
QTY : QUANTITE
Indique la quantité de la pièce détachée. “AR” indique “As required”,
c’est-à-dire la quantité à déterminer selon le cas.

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SAFETY PRECAUTIONS FOR PORTABLE COMPRESSOR
To be read attentively and acted accordingly before towing, lifting, operating, performing maintenance or repairing the compressor

0.1 INTRODUCTION eliminate all possible sources of danger at the unit. when air is admitted.
When handling, operating, overhauling and/or performing maintenance or 4 Normal ratings (pressures, temperatures, speeds, etc.) shall be durably
The policy of Atlas Copco is to provide the users of their equipment with repair on Atlas Copco equipment, the mechanics are expected to use safe marked.
safe, reliable and efficient products. Factors taken into account are among engineering practices and to observe all relevant local safety requirements
5 Operate the unit only for the intended purpose and within its rated
others: and ordinances. The following list is a reminder of special safety directives
limits (pressure, temperature, speeds, etc.).
- the intended and predictable future use of the products, and the and precautions mainly applicable to Atlas Copco equipment.
environments in which they are expected to operate, 6 The machinery and equipment shall be kept clean, i.e. as free as
These safety precautions apply to machinery processing or consuming air.
- applicable rules, codes and regulations, possible from oil, dust or other deposits.
Processing of any other gas requires additional safety precautions typical to
- the expected useful product life, assuming proper service and the application and are not included herein. 7 To prevent an increase in working temperature, inspect and clean heat
maintenance, transfer surfaces (cooler fins, intercoolers, water jackets, etc.)
- providing the manual with up-to-date information. Neglecting the safety precautions may endanger people as well as regularly. See the maintenance schedule.
environment and machinery:
Before handling any product, take time to read the relevant instruction - endanger people due to electrical, mechanical or chemical influences, 8 All regulating and safety devices shall be maintained with due care to
manual. Besides giving detailed operating instructions, it also gives - endanger the environment due to leakage of oil, solvents or other ensure that they function properly. They may not be put out of action.
specific information about safety, preventive maintenance, etc. substances,
Keep the manual always at the unit location, easy accessible to the 9 Care shall be taken to avoid damage to safety valves and other
- endanger the machinery due to function failures. pressure-relief devices, especially to avoid plugging by paint, oil coke
operating personnel.
All responsibility for any damage or injury resulting from neglecting these or dirt accumulation, which could interfere with the functioning of the
See also the safety precautions of the engine and possible other equipment, precautions or by non-observance of ordinary caution and due care device.
which are separately sent along or are mentioned on the equipment or parts required in handling, operating, maintenance or repair, also if not expressly
of the unit. 10 Pressure and temperature gauges shall be checked regularly with
mentioned in this instruction manual, is disclaimed by Atlas Copco. regard to their accuracy. They shall be replaced whenever outside
These safety precautions are general and some statements will therefore not The manufacturer does not accept any liability for any damage arising from acceptable tolerances.
always apply to a particular unit. the use of non-original parts and for modifications, additions or 11 Safety devices shall be tested as described in the maintenance schedule
Only people that have the right skills should be allowed to operate, adjust, conversions made without the manufacturer’s approval in writing. of the instruction manual to determine that they are in good operating
perform maintenance or repair on Atlas Copco equipment. It is the If any statement in this manual does not comply with local legislation, the condition.
responsibility of management to appoint operators with the appropriate stricter of the two shall be applied.
training and skill for each category of job. 12 Mind the markings and information labels on the unit.
Statements in these safety precautions should not be interpreted as 13 In the event the safety labels are damaged or destroyed, they must be
Skill level 1: Operator suggestions, recommendations or inducements that it should be used in replaced to ensure operator safety.
An operator is trained in all aspects of operating the unit with the push- violation of any applicable laws or regulations.
buttons, and is trained to know the safety aspects. 14 Keep the work area neet. Lack of order will increase the risk of
accidents.
Skill level 2: Mechanical technician
A mechanical technician is trained to operate the unit the same as the 15 When working on the unit, wear safety clothing. Depending on the
operator. In addition, the mechanical technician is also trained to perform 0.2 GENERAL SAFETY PRECAUTIONS kind of activities these are: safety glasses, ear protection, safety helmet
maintenance and repair, as described in the instruction manual, and is (including visor), safety gloves, protective clothing, safety shoes. Do
allowed to change settings of the control and safety system. A mechanical not wear the hair long and loose (protect long hair with a hairnet), or
1 The owner is responsible for maintaining the unit in a safe operating wear loose clothing or jewelry.
technician does not work on live electrical components. condition. Unit parts and accessories must be replaced if missing or
Skill level 3: Electrical technician unsuitable for safe operation. 16 Take precautions against fire. Handle fuel, oil and anti-freeze with care
because they are inflammable substances. Do not smoke or approach
An electrical technician is trained and has the same qualifications as both 2 The supervisor, or the responsible person, shall at all times make sure with naked flame when handling such substances. Keep a fire-
the operator and the mechanical technician. In addition, the electrical that all instructions regarding machinery and equipment operation and extinguisher in the vicinity.
technician may carry out electrical repairs within the various enclosures of maintenance are strictly followed and that the machines with all
the unit. This includes work on live electrical components. accessories and safety devices, as well as the consuming devices, are
Skill level 4: Specialist from the manufacturer in good repair, free of abnormal wear or abuse, and are not tampered
with.
This is a skilled specialist sent by the manufacturer or its agent to perform
complex repairs or modifications to the equipment. 3 Whenever there is an indication or any suspicion that an internal part
of a machine is overheated, the machine shall be stopped but no
In general it is recommended that not more than two people operate the inspection covers shall be opened before sufficient cooling time has
unit, more operators could lead to unsafe operating conditions. Take elapsed; this to avoid the risk of spontaneous ignition of oil vapour
necessary steps to keep unauthorized persons away from the unit and

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0.3 SAFETY DURING TRANSPORT AND members shall be applied as near to perpendicular as possible. If injury or death. For breathing air quality, the compressed air must be
required, a lifting beam shall be applied between hoist and load. adequately purified according to local legislation and standards.
INSTALLATION Breathing air must always be supplied at stable, suitable pressure.
9 Never leave a load hanging on a hoist.
9 Distribution pipework and air hoses must be of correct diameter and
To lift a unit, all loose or pivoting parts, e.g. doors and towbar, shall first be 10 A hoist has to be installed in such a way that the object will be lifted
suitable for the working pressure. Never use frayed, damaged or
securely fastened. perpendicular. If that is not possible, the necessary precautions must be
deteriorated hoses. Replace hoses and flexibles before the lifetime
taken to prevent load-swinging, e.g. by using two hoists, each at
Do not attach cables, chains or ropes directly to the lifting eye; apply a expires. Use only the correct type and size of hose end fittings and
approximately the same angle not exceeding 30° from the vertical.
crane hook or lifting shackle meeting local safety regulations. Never allow connections.
sharp bends in lifting cables, chains or ropes. 11 Locate the unit away from walls. Take all precautions to ensure that
10 If the compressor is to be used for sand-blasting or will be connected
hot air exhausted from the engine and driven machine cooling systems
Helicopter lifting is not allowed. to a common compressed-air system, fit an appropriate non-return
cannot be recirculated. If such hot air is taken in by the engine or
It is strictly forbidden to dwell or stay in the risk zone under a lifted load. valve (check valve) between compressor outlet and the connected
driven machine cooling fan, this may cause overheating of the unit; if
Never lift the unit over people or residential areas. Lifting acceleration and sand-blasting or compressed-air system. Observe the right mounting
taken in for combustion, the engine power will be reduced.
retardation shall be kept within safe limits. position/direction.
1 Before towing the unit: 11 Before removing the oil filler plug, ensure that the pressure is released
- ascertain that the pressure vessel(s) is (are) depressurized, by opening an air outlet valve.
- check the towbar, the brake system and the towing eye. Also check
the coupling of the towing vehicle,
0.4 SAFETY DURING USE AND OPERATION 12 Never remove a filler cap of the cooling water system of a hot engine.
Wait until the engine has sufficiently cooled down.
- check the towing and brake capability of the towing vehicle,
- check that the towbar, jockey wheel or stand leg is safely locked in 1 When the unit has to operate in a fire-hazardous environment, each 13 Never refill fuel while the unit is running, unless otherwise stated in
the raised position, engine exhaust has to be provided with a spark arrestor to trap the Atlas Copco Instruction Book (AIB). Keep fuel away from hot
- ascertain that the towing eye can swivel freely on the hook, incendiary sparks. parts such as air outlet pipes or the engine exhaust. Do not smoke
- check that the wheels are secure and that the tyres are in good when fuelling. When fuelling from an automatic pump, an earthing
2 The exhaust contains carbon monoxide which is a lethal gas. When the cable should be connected to the unit to discharge static electricity.
condition and inflated correctly, unit is used in a confined space, conduct the engine exhaust to the
- connect the signalisation cable, check all lights and connect the Never spill nor leave oil, fuel, coolant or cleansing agent in or around
outside atmosphere by a pipe of sufficient diameter; do this in such a the unit.
pneumatic brake couplers, way that no extra back pressure is created for the engine. If necessary,
- attach the safety break-away cable or safety chain to the towing install an extractor. Observe any existing local regulations. Make sure 14 All doors shall be shut during operation so as not to disturb the cooling
vehicle, that the unit has sufficient air intake for operation. If necessary, install air flow inside the bodywork and/or render the silencing less effective.
- remove wheel chocks, if applied, and disengage the parking brake. extra air intake ducts. A door should be kept open for a short period only e.g. for inspection
2 To tow a unit use a towing vehicle of ample capacity. Refer to the or adjustment.
3 When operating in a dust-laden atmosphere, place the unit so that dust
documentation of the towing vehicle. is not carried towards it by the wind. Operation in clean surroundings 15 Periodically carry out maintenance works according to the
3 If the unit is to be backed up by the towing vehicle, disengage the considerably extends the intervals for cleaning the air intake filters and maintenance schedule.
overrun brake mechanism (if it is not an automatic mechanism). the cores of the coolers. 16 Stationary housing guards are provided on all rotating or reciprocating
4 Never exceed the maximum towing speed of the unit (mind the local 4 Close the compressor air outlet valve before connecting or parts not otherwise protected and which may be hazardous to
regulations). disconnecting a hose. Ascertain that a hose is fully depressurized personnel. Machinery shall never be put into operation, when such
before disconnecting it. Before blowing compressed air through a hose guards have been removed, before the guards are securely reinstalled.
5 Place the unit on level ground and apply the parking brake before or air line, ensure that the open end is held securely, so that it cannot
disconnecting the unit from the towing vehicle. Unclip the safety whip and cause injury.
break-away cable or safety chain. If the unit has no parking brake or
jockey wheel, immobilize the unit by placing chocks in front of and/or 5 The air line end connected to the outlet valve must be safeguarded with
behind the wheels. When the towbar can be positioned vertically, the a safety cable, attached next to the valve.
locking device must be applied and kept in good order. 6 No external force may be exerted on the air outlet valves, e.g. by
6 To lift heavy parts, a hoist of ample capacity, tested and approved pulling on hoses or by installing auxiliary equipment directly to a
according to local safety regulations, shall be used. valve, e.g. a water separator, a lubricator, etc. Do not step on the air
outlet valves.
7 Lifting hooks, eyes, shackles, etc., shall never be bent and shall only
have stress in line with their design load axis. The capacity of a lifting 7 Never move a unit when external lines or hoses are connected to the
device diminishes when the lifting force is applied at an angle to its outlet valves, to avoid damage to valves, manifold and hoses.
load axis. 8 Do not use compressed air from any type of compressor, without
8 For maximum safety and efficiency of the lifting apparatus all lifting taking extra measures, for breathing purposes as this may result in

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17 Noise, even at reasonable levels, can cause irritation and disturbance 26 Never operate the unit at pressures or speeds below or in excess of its 12 Support the towbar and the axle(s) securely if working underneath the
which, over a long period of time, may cause severe injuries to the limits as indicated in the technical specifications. unit or when removing a wheel. Do not rely on jacks.
nervous system of human beings. 13 Do not remove any of, or tamper with, the sound-damping material.
When the sound pressure level, at any point where personnel normally Keep the material free of dirt and liquids such as fuel, oil and cleansing
has to attend, is: agents. If any sound-damping material is damaged, replace it to
below 70 dB(A): no action needs to be taken,
above 70 dB(A): noise-protective devices should be provided for 0.5 SAFETY DURING MAINTENANCE AND REPAIR prevent the sound pressure level from increasing.
people continuously being present in the room, 14 Use only lubricating oils and greases recommended or approved by
below 85 dB(A): no action needs to be taken for occasional visitors Maintenance, overhaul and repair work shall only be carried out by Atlas Copco or the machine manufacturer. Ascertain that the selected
staying a limited time only, adequately trained personnel; if required, under supervision of someone lubricants comply with all applicable safety regulations, especially
above 85 dB(A): room to be classified as a noise-hazardous area and qualified for the job. with regard to explosion or fire-risk and the possibility of
an obvious warning shall be placed permanently at decomposition or generation of hazardous gases. Never mix synthetic
1 Use only the correct tools for maintenance and repair work, and only with mineral oil.
each entrance to alert people entering the room, for
tools which are in good condition.
even relatively short times, about the need to wear 15 Protect the engine, alternator, air intake filter, electrical and regulating
ear protectors, 2 Parts shall only be replaced by genuine Atlas Copco replacement parts. components, etc., to prevent moisture ingress, e.g. when steam-
above 95 dB(A): the warning(s) at the entrance(s) shall be 3 All maintenance work, other than routine attention, shall only be cleaning.
completed with the recommendation that also undertaken when the unit is stopped. Steps shall be taken to prevent
occasional visitors shall wear ear protectors, 16 When performing any operation involving heat, flames or sparks on a
inadvertent starting. In addition, a warning sign bearing a legend such machine, the surrounding components shall first be screened with non-
above 105 dB(A): special ear protectors that are adequate for this as ”work in progress; do not start” shall be attached to the starting
noise level and the spectral composition of the flammable material.
equipment.
noise shall be provided and a special warning to On engine-driven units the battery shall be disconnected and removed 17 Never use a light source with open flame for inspecting the interior of
that effect shall be placed at each entrance. or the terminals covered by insulating caps. a machine.
18 Insulation or safety guards of parts the temperature of which can be in On electrically driven units the main switch shall be locked in open 18 When repair has been completed, the machine shall be barred over at
excess of 80 °C (175 °F) and which may be accidentally touched by position and the fuses shall be taken out. A warning sign bearing a least one revolution for reciprocating machines, several revolutions for
personnel shall not be removed before the parts have cooled to room legend such as ”work in progress; do not supply voltage” shall be rotary ones to ensure that there is no mechanical interference within
temperature. attached to the fuse box or main switch. the machine or driver. Check the direction of rotation of electric
19 Never operate the unit in surroundings where there is a possibility of 4 Before dismantling any pressurized component, the compressor or motors when starting up the machine initially and after any alteration
taking in flammable or toxic fumes. equipment shall be effectively isolated from all sources of pressure and to the electrical connection(s) or switch gear, to check that the oil
the entire system shall be relieved of pressure. Do not rely on non- pump and the fan function properly.
20 If the working process produces fumes, dust or vibration hazards, etc.,
return valves (check valves) to isolate pressure systems. In addition, a 19 Maintenance and repair work should be recorded in an operator’s
take the necessary steps to eliminate the risk of personnel injury.
warning sign bearing a legend such as ”work in progress; do not open” logbook for all machinery. Frequency and nature of repairs can reveal
21 When using compressed air or inert gas to clean down equipment, do shall be attached to each of the outlet valves. unsafe conditions.
so with caution and use the appropriate protection, at least safety
5 Prior to stripping an engine or other machine or undertaking major 20 When hot parts have to be handled, e.g. shrink fitting, special heat-
glasses, for the operator as well as for any bystander. Do not apply
overhaul on it, prevent all movable parts from rolling over or moving. resistant gloves shall be used and, if required, other body protection
compressed air or inert gas to your skin or direct an air or gas stream at
people. Never use it to clean dirt from your clothes. 6 Make sure that no tools, loose parts or rags are left in or on the shall be applied.
machine. Never leave rags or loose clothing near the engine air intake. 21 When using cartridge type breathing filter equipment, ascertain that
22 When washing parts in or with a cleaning solvent, provide the required
ventilation and use appropriate protection such as a breathing filter, 7 Never use flammable solvents for cleaning (fire-risk). the correct type of cartridge is used and that its useful service life is not
safety glasses, rubber apron and gloves, etc. surpassed.
8 Take safety precautions against toxic vapours of cleaning liquids.
23 Safety shoes should be compulsory in any workshop and if there is a 22 Make sure that oil, solvents and other substances likely to pollute the
9 Never use machine parts as a climbing aid. environment are properly disposed of.
risk, however small, of falling objects, wearing of a safety helmet
should be included. 10 Observe scrupulous cleanliness during maintenance and repair. Keep 23 Before clearing the unit for use after maintenance or overhaul, check
away dirt, cover the parts and exposed openings with a clean cloth, that operating pressures, temperatures and speeds are correct and that
24 If there is a risk of inhaling hazardous gases, fumes or dust, the paper or tape.
respiratory organs must be protected and depending on the nature of the control and shutdown devices function correctly.
the hazard, so must the eyes and skin. 11 Never weld on or perform any operation involving heat near the fuel or
oil systems. Fuel and oil tanks must be completely purged, e.g. by
25 Remember that where there is visible dust, the finer, invisible particles steam-cleaning, before carrying out such operations. Never weld on, or
will almost certainly be present too; but the fact that no dust can be in any way modify, pressure vessels. Disconnect the alternator cables
seen is not a reliable indication that dangerous, invisible dust is not during arc welding on the unit.
present in the air.

- 11 -
0.6 TOOL APPLICATIONS SAFETY - the capacity of the vessel V in l.
2 The pressure vessel is only to be used for the applications as specified
Apply the proper tool for each job. With the knowledge of correct tool use above and in accordance with the technical specifications. Safety
and knowing the limitations of tools, along with some common sense, reasons prohibit any other applications.
many accidents can be prevented. 3 National legislation requirements with respect to re-inspection must be
Special service tools are available for specific jobs and should be used complied with.
when recommended. The use of these tools will save time and prevent 4 No welding or heat treatment of any kind is permitted to those vessel
damage to parts. walls which are exposed to pressure.
5 The vessel is provided and may only be used with the required safety
equipment such as manometer, overpressure control devices, safety
valve, etc.
0.7 SPECIFIC SAFETY PRECAUTIONS 6 Draining of condensate shall be performed regularly when vessel is in
use.
Batteries
7 Installation, design and connections should not be changed.
When servicing batteries, always wear protecting clothing and glasses.
8 Bolts of cover and flanges may not be used for extra fixation.
1 The electrolyte in batteries is a sulphuric acid solution which is fatal if
it hits your eyes, and which can cause burns if it contacts your skin.
Therefore, be careful when handling batteries, e.g. when checking the Safety valves
charge condition.
All adjustments or repairs are to be done by an authorized representative of
2 Install a sign prohibiting fire, open flame and smoking at the post the valve supplier (see maintenance schedule).
where batteries are being charged.
3 When batteries are being charged, an explosive gas mixture forms in
the cells and might escape through the vent holes in the plugs.
Thus an explosive atmosphere may form around the battery if
ventilation is poor, and can remain in and around the battery for
several hours after it has been charged. Therefore:
- never smoke near batteries being, or having recently been, charged,
- never break live circuits at battery terminals, because a spark
usually occurs.
4 When connecting an auxiliary battery (AB) in parallel to the unit
battery (CB) with booster cables: connect the + pole of AB to the +
pole of CB, then connect the - pole of CB to the mass of the unit.
Disconnect in the reverse order.

Pressure vessels
(according to directive 87/404/EEC annex II § 2)
Maintenance/installation requirements:
1 The vessel can be used as pressure vessel or as separator and is
designed to hold compressed air for the following application:
- pressure vessel for compressor,
- medium AIR/OIL,
and operates as detailed on the data plate of the vessel:
- the maximum working pressure ps in bar,
- the maximum working temperature Tmax in °C,
- the minimum working temperature Tmin in °C,

- 12 -
SERVICE PAK

REF PART NUMBER DESIGNATION QTY

- 1310 3126 37 SERVICE PAK 250HR

•A - FUEL FILTER 1
•B - OIL FILTER 1
•C - FILTER DIESEL FUEL 1

- 1310 3125 32 SERVICE PAK 500HR

•A - FUEL FILTER 1
•B - OIL FILTER 1
•C - FILTER DIESEL FUEL 1
•D - AIR FILTER ELEMENT 1
•E - OIL FILTER 1

- 1310 3125 84 SERVICE PAK 1000HR

•A - FUEL FILTER 1
•B - OIL FILTER 1
•C - FILTER DIESEL FUEL 1
•D - AIR FILTER ELEMENT 1
•E - OIL FILTER 1

- 13 -
ENGINE OIL - PAROIL 15W40

REF PART NUMBER DESIGNATION QTY

A 1615 5953 00 1.3 - GALLON (5 LITER) 1

CONTAINER
B 1615 5954 00 5.2 - GALLON (20 LITER) PAIL 1
C 1615 5955 00 55 GALLON (209 LITER) DRUM 1

- 14 -
COMPRESSOR OIL - PAROIL S

REF PART NUMBER DESIGNATION QTY

PAROIL S
A 1615 5950 01 OIL CAN 5 L 1
B 1615 5951 01 OIL CAN 20 L 1
C 1615 5952 01 STEEL DRUM 210 L 1
D 1604 7422 00 CONTAINER 1000 L 1

- 15 -
COMPRESSOR OIL - PAROIL M

REF PART NUMBER DESIGNATION QTY

PAROIL M
A 1615 5947 00 OIL CAN 5 L 1
B 1615 5948 00 OIL CAN 20 L 1
C 1615 5949 00 STEEL DRUM 210 L 1

- 16 -
ENGINE COOLANT - PARCOOL EG

REF PART NUMBER DESIGNATION QTY

A 1604 5308 00 1.3 - GALLON (5 LITER) 1

CONTAINER
B 1604 5307 01 5.3 - GALLON (20 LITER) PAIL 1
C 1604 5306 00 55 GALLON (209 LITER) DRUM 1
D 1604 8159 00 CONCENTRATE 5 LITER CAN 1

- 17 -
SERVICE KIT - UNLOADING VALVE

REF PART NUMBER DESIGNATION QTY

- 2911 0051 00 UNLOADING VALVE KIT

• 20 - PISTON SEAL 1
• 25 - WIPER 1
• 30 - VALVE 1
• 35 - VALVE 1
• 40 - SPRING 1
• 45 - SPRING 1
• 50 - O-RING 1
• 55 - O-RING 1
• 60 - O-RING 1
• 65 - O-RING 1
• 70 - O-RING 1
• 75 - O-RING 1

2911 0051 00_00

- 18 - 2911 0051 00/00

SERVICE KIT - SPEED REGULATOR

REF PART NUMBER DESIGNATION QTY

- 2911 0052 00 SERVICE KIT SPEED REGULATOR

• 20 - PISTON SEAL 1
• 25 - WIPER 1

2911 0052 00_00

2911 0052 00/00 - 19 -

SERVICE KIT - OIL SEPARATOR

REF PART NUMBER DESIGNATION QTY

- 2911 0068 00 SERVICE KIT OIL SEPARATOR

•20 - OIL.SEP.ASSEMBLY 1
•25 - O-RING 1

2911 0068 00_02

- 20 - 2911 0068 00/02

OIL SYSTEM - STANDARD

REF PART NUMBER DESIGNATION QTY

10 1615 7767 02 OIL FILTER HOUSING 1

20 1619 3770 00 HEX NIPPLE 1
30 1613 6105 00 OIL FILTER 1
70 0072 8403 16 HOSE AR
See Page 34 80 1202 8663 06 HOSE CLAMP 6
90 1202 8660 00 HOSE NIPPLE 1
100 0661 1000 27 SEALING WASHER 1
130 1619 2766 00 SELF TAP SCREW 1
140 1310 0342 89 HOSE CLAMP 2
150 0301 2335 00 FLAT WASHER 4
160 0147 1323 03 HEX HEAD SCREW 2
170 0147 1329 03 HEX HEAD SCREW 2
180 0266 2110 00 HEX NUT 2
190 0346 1012 44 PIPE CLAMP 1
See Page 24 260 0346 1000 15 PIPE CLAMP 1

1310 3122 69_02

1310 3122 69/02 - 21 -

ELECTRICAL SYSTEM - STANDARD

REF PART NUMBER DESIGNATION QTY

10 1310 0310 89 BATTERY 1

20 1310 0311 67 J BOLT 2
30 1310 0311 66 CLAMP-BATTERY 1
60 1310 4247 00 CABLE-BATTERY 1
70 1310 0333 25 CABLE-BATTERY 1
80 1310 4246 00 STRAP GROUND 1
90 1615 7831 02 SWITCH 1
100 1310 4244 00 WIRING HARNESS 1
110 0653 1124 00 FLAT WASHER 1
120 0333 2225 00 SPRING WASHER 2
130 0268 3205 00 HEX NUT 2
140 1310 0330 41 PRESSURE SWITCH 1
150 0147 1320 03 HEX HEAD SCREW 1
160 1310 0350 59 TEMP SWITCH 1
170 1310 0363 91 INSULATOR TERMINAL 1
180 0333 2243 00 SPRING WASHER 1
190 0147 1476 03 HEX HEAD SCREW 1
200 1088 1301 02 CABLE TY 15
210 0301 2321 00 FLAT WASHER 2
220 0147 1249 03 HEX HEAD SCREW 2
230 1310 0304 71 RELAY 1
250 0147 1323 03 HEX HEAD SCREW 1
260 0301 2335 00 FLAT WASHER 1
270 1310 0365 57 CLAMP-WIRE & TUBE 2
280 1088 0019 01 CONTACT WASHER 1

1310 3123 51_03

- 22 - 1310 3123 51/03

EXHAUST SYSTEM - STANDARD

REF PART NUMBER DESIGNATION QTY

10 1310 0301 62 EXHAUST V-BAND CLAMP 1

20 1310 4466 00 EXHAUST PIPE 1
30 1310 4463 00 MUFFLER 1
40 1310 1477 00 CLAMP-EXHAUST 1
50 0147 1362 03 HEX HEAD SCREW 4
60 0301 2344 00 FLAT WASHER 4

See Page 24

See Page 24

1310 3124 53_01

1310 3124 53/01 - 23 -

BODYWORK - STANDARD

See Page 34

See Page 34

1310 3124 44_04

- 24 - 1310 3124 44/04

BODYWORK - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 1310 0748 00 CANOPY SET 1

•A10 1310 4582 00 FRAME 1
•A20 1310 4579 00 CORNER PANEL 4
•A25 1619 2766 00 HEX HEAD SCREW 20
•A30 1310 4491 00 ROOF 1
•A40 1310 4578 80 DOOR ASSY 1
(For details see page 46)
•A50 1310 4625 80 DOOR ASSY 1
(For details see page 47)
•A65 1619 2766 00 HEX HEAD SCREW 6
•A70 1310 4508 00 CHANNEL UPPER SIDES 2
•A75 1619 2766 00 HEX HEAD SCREW 14
•A80 1310 4504 80 SIDE PANEL ASSEMBLY 2
(For details see page 45)
•A90 1310 0349 13 CONTROL PANEL DOOR 1
•A120 1310 4497 00 PLATE ROOF PANEL 1
•A125 1619 2766 00 HEX HEAD SCREW 4
•A130 1310 0349 77 STAY-DOOR 2
•A240 1310 4507 00 PANEL FILTER MOUNTS 1
•A245 1619 2766 00 HEX HEAD SCREW 7
•A250 1310 4499 00 BRACKET OIL FILTER 1
•A255 1615 5664 00 HEX HEAD SCREW 2
•A260 1310 4515 00 BRACKET ENGINE OIL FILTER 1
•A265 1615 5664 00 HEX HEAD SCREW 2
•A300 1310 4655 00 BRACKET SINGLE RELAY 1
•A310 1310 4707 00 BELT GUARD 1
•A320 1619 2766 00 HEX HEAD SCREW 2
•A330 1310 4516 00 DOOR ROOF 1
•A335 0129 3172 01 BLIND RIVET 4
•A340 1310 4957 00 BRACKET MUFFLER SUPPORT 1
•A510 1310 4958 00 BRACKET MUFFLER SUPPORT 1
•A520 1619 2766 00 HEX HEAD SCREW 4
50 1310 0349 75 CABLE-SAFETY 2
60 0292 1304 00 LOCKNUT 2
70 1310 0349 83 CLAMP DOOR STAY 2
80 1310 2143 33 CLIP 2
90 0147 1400 03 HEX HEAD SCREW 2
100 0301 2358 00 FLAT WASHER 2
120 1612 1574 00 CLIP 1
130 1089 9068 01 KEY DOORLOCK 1
140 1615 5692 00 LOCK 1
150 1310 0303 16 BRACKET CABLE SUPPORT 1

1310 3124 44/04 - 25 -

AIR INLET - STANDARD

See Page 24

1310 3124 75_04

- 26 - 1310 3124 75/04

AIR INLET - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 1310 0349 25 AIR FILTER 2

30 0301 2335 00 FLAT WASHER 4
40 0147 1322 03 HEX HEAD SCREW 4
50 1310 4517 00 PIPE AIR INLET 1
60 1310 4255 00 HOSE AIR INLET 1
70 1310 0301 55 HOSE TURBO INLET 1
90 0347 6131 00 HOSE CLAMP 2
100 1310 0323 83 HOSE CLAMP 4
110 1310 4519 00 PIPE AIR INLET TO ELEMENT 1
120 1310 0345 23 AIR INLET HOSE 1
130 1310 0310 82 HOSE-CUT 1
140 1615 7667 82 UNLOADING VALVE 1
(For details see page 44)
150 1310 0341 73 HUMP HOSE 1
160 0147 1325 03 HEX HEAD SCREW 4
170 0301 2335 00 FLAT WASHER 4
180 0347 6119 00 HOSE CLAMP 1
200 1310 0306 78 PIPE CLAMP 1
210 1310 4591 00 AIR INLET BRACKET 1
220 1615 5664 00 HEX HEAD SCREW 2

1310 3124 75/04 - 27 -

DRAINS - STANDARD

REF PART NUMBER DESIGNATION QTY

10 1310 0349 50 ELBOW 1

20 1310 4628 00 HOSE ASSY COMPRESSOR
OIL DRAIN 1
30 1310 0349 46 UNION-BULKHEAD 2
40 1310 0349 47 CAP 2
50 1310 4627 00 HOSE ASSY ENGINE OIL DRAIN 1
60 1310 0365 52 ADAPTER 1
80 1310 0305 04 ELBOW 1
90 1310 0305 05 ELBOW 1
100 1310 0349 51 HOSE ASY 1
110 1310 0349 45 UNION-BULKHEAD 1
120 1310 0349 48 CAP 1
130 1310 0350 24 DIPSTICK ENGINE OIL 1
140 1310 4706 00 TUBE DIPSTICK AR
150 0147 1362 03 HEX HEAD SCREW 4
160 0301 2344 00 FLAT WASHER 4

1310 3124 79_04

- 28 - 1310 3124 79/04

FUEL SYSTEM - STANDARD

REF PART NUMBER DESIGNATION QTY

10 1310 4555 00 FUEL TANK 1

15 1310 0339 71 FUELTANK STRAP (SIDE) 2
16 1310 4752 00 FUELTANK STRAP 2
20 1310 0315 80 FUEL FILTER DIESEL 1
30 1310 0343 63 CAP FUEL 1
40 1310 0311 98 HOSE 1
50 1310 0323 84 HOSE CLAMP 6
60 1310 0349 93 GROMMET 1
70 1310 0349 95 ELBOW 1
90 1310 0349 94 ELBOW 1
100 1310 0349 92 GROMMET 1
110 1310 0350 47 TUBE 1
120 1310 0311 97 HOSE 3
130 1310 0312 68 TUBE 1
140 0300 8019 00 FLAT WASHER 2
150 0144 3249 03 HEX HEAD SCREW 2
160 0292 1305 00 LOCKNUT 2
170 1310 0327 02 GASKET FUEL TANK OPENING 2
180 1310 0343 88 SOCKET HEAD SCREW 10
190 1310 0328 31 GAUGE MAGNETIC LIQUID LEVEL 1
200 1310 0349 98 SWITCH LOW LIQUID LEVEL TOP 1
210 1310 0317 97 GAUGE ELEC FUEL LEVEL 1
220 1310 0314 83 SELF TAP SCREW 4

See Page 41

1310 3125 18_03

1310 3125 18/03 - 29 -

AIR OUTLET - STANDARD

1310 3124 80_03

- 30 - 1310 3124 80/03

AIR OUTLET - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 1310 0350 44 FLANGE 1

20 1604 7943 01 NOZZLE-MINIMUM PRESSURE 1
30 0663 3130 00 O-RING 1
40 1310 1365 00 CLAW COUPLING 2
•A2 9747 6020 00 SEAL AR
60 1615 5080 00 PLUG 1
70 0661 1000 29 WASHER-SEAL 1
80 1310 0302 65 SAFETY VALVE 1
90 9710 5691 00 ELBOW PIPE 1
100 1619 2766 00 SELF TAP SCREW 4
110 1310 0301 92 AIR/OIL SEPARATOR ASSY 1
(For details see page 42)
120 1310 4469 00 HOSE ELEMENT DISCHARGE 1
130 9125 6295 00 GASKET 1
140 1604 3980 81 AIR DISCHARGE MANIFOLD 1
145 0211 1363 00 SOC HEAD CAP SCREW 4
150 0301 2344 00 FLAT WASHER 4
160 0663 7137 00 O-RING 1
170 0653 1062 00 FLAT GASKET 1
180 0686 3716 01 HEX PLUG 1
190 0571 0035 74 ADAPTER 1
200 0663 7141 00 O-RING 1
400 1310 0332 13 VALVE ASSY DISCHARGE 1
410 0144 3251 03 SCREW 4
420 0605870H12 BUSHING-PIPE 1
430 0551000H29 NIPPLE 1
440 0292 1305 00 LOCKNUT 4
450 0301 2335 00 FLAT WASHER 8
460 0663 3129 00 O-RING 1

1310 3124 80/03 - 31 -

ENGINE - STANDARD

REF PART NUMBER DESIGNATION QTY

10 1310 0304 81 ENGINE 1

20 1310 0369 75 STARTER COVER SHEILD 1

1310 3125 19_01

- 32 - 1310 3125 19/01

REMOTE OIL FILTER - STANDARD

REF PART NUMBER DESIGNATION QTY

30 1310 0305 91 HOUSING-FILTER 1

35 0147 1364 03 HEX HEAD SCREW 2
See Page 24 36 0301 2344 00 FLAT WASHER 2
50 1310 0305 93 ADAPTER 4
60 1310 0305 94 O-RING 4
70 1310 0305 95 O-RING 4
80 1310 0305 96 HOSE 2
90 1310 0305 99 WASHER 2
100 1310 0306 01 HOSE AR
110 1310 0306 02 FITTING-HOSE 1
120 1310 0306 03 FITTING-HOSE 1
130 1310 0306 04 NIPPLE 1
140 1310 0306 05 ADAPTER 1

1310 3125 21_02

1310 3125 21/02 - 33 -

COOLING SYSTEM - STANDARD

1310 3125 28_02

- 34 - 1310 3125 28/02

COOLING SYSTEM - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 1310 4237 00 COOLER 1

20 1310 4239 01 FAN SPACER 1
24 0211 1251 00 SOC HEAD CAP SCREW 8
27 0301 2321 00 FLAT WASHER 8
30 1310 0342 83 FAN GUARD 1
35 1615 7690 00 CLAMP RING 1
36 1503 1056 00 SEALT AR
50 1310 4235 00 BOX FAN 1
60 1310 0342 81 FAN 1
70 1310 4461 00 PANEL COOLER SUPPORT 1
80 1310 4510 00 TOP TANK 1
90 0347 6113 00 HOSE CLAMP 6
98 0147 1247 03 HEX HEAD SCREW 4
110 1619 2766 00 HEX HEAD SELF TAP SCREW 16
120 1310 4261 00 HOSE LOWER RADIATOR 1
130 1310 4281 00 PIPE UPPER RADIATOR 1
150 0147 1363 03 HEX HEAD SCREW 4
160 0301 2344 00 FLAT WASHER 4
170 1310 0342 89 HOSE CLAMP 1
225 1310 0352 02 HOSE CLAMP 1
262 1310 4270 00 HOSE UPPER RADIATOR SLEEVE 2
264 1310 0304 17 ELBOW-HOSE 3
266 1310 0323 84 HOSE CLAMP 4
400 1310 0304 19 ADAPTER 1
420 1310 0355 56 TUBE AR

1310 3125 28/02 - 35 -

COMPRESSOR DRIVE - STANDARD

1310 3125 34_01

- 36 - 1310 3125 34/01

COMPRESSOR DRIVE - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 0337 5196 00 KEY 1

20 1615 5441 00 WASHER 1
30 1604 0745 00 BUSHING 1
40 0147 1962 71 SCREW 1
50 0147 1382 03 HEX HEAD SCREW 1
60 0108 1392 00 SLOTTED SPRING PIN 2
70 0102 0460 00 PARALLEL PIN 1
80 0108 3417 00 SLOTTED SPRING PIN 2
90 0147 1457 03 HEX HEAD SCREW 1
100 1310 0301 39 HEX HEAD SCREW 3
110 0147 1420 03 HEX HEAD SCREW 2
120 0211 1404 00 SOC HEAD CAP SCREW 4
130 0300 0274 92 FLAT WASHER 4
140 SCR00918 SOC HEAD CAP SCREW 6
150 0333 3227 00 LOCK WASHER 6
160 0291 1113 00 LOCKNUT 3
170 1604 0774 00 COUPLING 1
180 1604 0761 00 COUPLING 1
190 1616 7194 90 SERVICE STAGE O.I.S. K-38 1
200 1615 9398 01 HOUSING ELEMENT 1

1310 3125 34/01 - 37 -

FRAME AND MOUNTS - STANDARD

REF PART NUMBER DESIGNATION QTY

10 1202 8719 00 DISK 2

20 1202 9006 02 VIBRATION MOUNT 4
30 0147 1360 03 HEX HEAD SCREW 8
40 0291 1111 00 LOCKNUT 4
50 1604 4220 01 DISK 4
55 1310 4486 00 MOUNT ENGINE L 1
60 1310 4518 00 MOUNT ENGINE R 1
70 0147 1476 03 HEX HEAD SCREW 4
75 0333 2243 00 SPRING WASHER 4
80 1310 0302 95 STUD 4
90 1310 4566 00 LIFTING EYE 1
100 0147 1402 15 BOLT 3
110 0301 2358 00 WASHERFLAT 3
120 0300 8019 00 FLAT WASHER 8
130 1310 4252 00 MOUNT ELEMENT 1
140 1619 2766 00 HEX HEAD SCREW 4

1310 3125 83_02

- 38 - 1310 3125 83/02

SPEED CONTROL - STANDARD

REF PART NUMBER DESIGNATION QTY

10 1310 0301 61 SUPPORT SPEED CONTROL 1

15 0147 1322 03 HEX HEAD SCREW 2
20 0324 1130 00 SPACER 1
30 0291 1110 00 LOCKNUT 1
40 0147 1250 03 HEX HEAD SCREW 1
50 0291 1108 00 LOCKNUT 1
60 1604 0321 80 ACTUATING UNIT 1
(For details see page 43)
70 1310 0345 79 FLAT WASHER 9
80 0301 2335 00 FLAT WASHER 3
90 0581 0000 47 COUPLING 1
100 0581 0000 38 COUPLING 4
110 1310 0300 48 HOSE ASSY
SCAVENGE LINE TO ELEM 1
120 0581 0000 33 COUPLING 3
130 0581 0000 52 COUPLING 1
140 0661 1020 00 SEALING WASHER 1
150 0070 6002 04 TUBE AR
160 0070 6002 05 TUBE AR
170 1310 0316 53 THREADED ROD 1
180 NUT00846 LOCKNUT 1
190 0291 1110 00 LOCKNUT 1
200 0147 1329 03 HEX HEAD SCREW 1
210 1310 0302 45 BRACKET SPEED CONTROL
LINKAGE 1
220 1310 0302 46 BRACKET SPEED CONTROL
See Page 41 SUPPORT 1
240 0686 4201 03 HEX HEAD SCREW 1
250 9710 5906 00 SELF TAP SCREW 1
260 1310 0316 52 JOINT-BALL QUICK DISCONNECT 1
270 0301 2321 00 FLAT WASHER 1
290 1310 0369 56 COTTER PIN 1
300 1310 0369 57 CLEVIS 1

1310 3125 85_03

1310 3125 85/03 - 39 -

LABELS - STANDARD

REF PART NUMBER DESIGNATION QTY

10 1310 4156 00 LABELS 1

20 1310 4512 00 LABEL XAS 185U 2
30 - DATA PLATE 1
(Not available separately)
40 0129 3103 00 RIVET 4
80 1310 0343 82 LABEL
OPERATING & MAINTENANCE 1

See Page 24

1310 3125 86_02

- 40 - 1310 3125 86/03

CONTROL PANEL ASSEMBLY - STANDARD

REF PART NUMBER DESIGNATION QTY

10 1310 4624 00 CONTROL PANEL 1

15 0147 1246 03 HEX HEAD SCREW 4
20 1089 0608 04 KNOB START CONTROL 1
30 1089 0608 03 SWITCH 1
40 1089 9326 01 PUSH BUTTON 1
50 1091 0168 00 LAMP 2
60 1089 0312 11 LAMP HOLDER 2
70 1615 7264 00 PRESSURE GAUGE 1
80 1089 0352 01 HOURMETER 1
90 1079 9919 18 INFORMATION LABEL 1
100 0333 3215 00 LOCKWASHER 4
110 0160 6060 00 SLOTTED HEAD SCREW 4
120 0301 2318 00 FLAT WASHER 1
130 0266 2107 00 HEX NUT 4
140 1089 0341 01 RELAY 4
150 1089 0358 01 SOCKET 4
160 1089 9206 31 CIRCUIT BREAKER 1
170 1310 0350 45 LAMP 1
180 1310 0350 27 WIRING HARNESS 1

1310 3124 87_02

1310 3124 87/02 - 41 -

AIR RECEIVER - STANDARD

REF PART NUMBER DESIGNATION QTY

- 1310 0301 92 COMPLETE AIR RECEIVER

(From page 30)
•1 1615 7664 80 REG. VALVE ASSEMBLY 1
•2 0661 1104 90 SEAL WASHER 1
•3 1615 9437 00 TUBE 1
•4 - O-RING 1
(Part of service kit, see page 20)
•5 0623 2106 03 NUT 1
•6 - SEAL 2
(Part of service kit, see page 20)
•7 - ELEMENT 1
(Part of service kit, see page 20)
•8 1615 7697 01 RETAINER 1
•9 1616 5108 00 LEVEL GAUGE 1
•10 0661 1000 26 SEAL WASHER 1
•11 0686 4203 00 HEXAGON PLUG 1

1310 0301 92_01

- 42 - 1310 0301 92/01

ACTUATING UNIT ASSEMBLY - STANDARD

REF PART NUMBER DESIGNATION QTY

- 1604 0321 80 ACTUATING UNIT (ASSY)

(From page 39)
•30 - WIPER 1
(Part of service kit, see page 19)
•35 - PLAIN BEARING 1
(Not available separately)
•40 2252 0489 00 COMPR.SPRING 1
•45 - HOUSING (ACTUATING UNIT) 1
(Not available separately)
•50 1615 8755 00 PISTON 1
•55 - PISTON SEAL 1
(Part of service kit, see page 19)
•60 0291 1110 00 LOCKNUT 2
•65 1615 8369 00 SPRING 1
•70 0266 2108 00 HEXAGON NUT 2
•75 0147 1252 12 HEX .HEAD SCREW 2
•80 - COVER 1
(Not available separately)
•85 0501 0007 00 SPHERICAL PLAIN BEARING 1
•90 1615 8382 00 ADAPTOR 1
•100 1615 8756 80 PISTON 1
••A10 1615 8756 01 PISTON ROD 1
••A20 1615 9770 00 EYE BOLT WITH BEARING 1

1604 0321 80_03

1604 0321 80/03 - 43 -

UNLOADING VALVE ASSEMBLY - STANDARD

REF PART NUMBER DESIGNATION QTY

− 1615 7667 82 UNLOADING VALVE ASSEMBLY

(From page 26)
•20 - SPRING 1
(Part of service kit, see page 18)
•25 - VALVE 1
(Part of service kit, see page 18)
•30 1615 8346 00 RETAINER 1
•35 1615 8345 01 BUSHING 1
•40 - O-RING 1
(Part of service kit, see page 18)
•45 - O-RING 1
(Part of service kit, see page 18)
•50 1615 7673 00 VALVE 1
•55 - O-RING 1
(Part of service kit, see page 18)
•60 - O-RING 1
(Part of service kit, see page 18)
•65 1615 8344 01 HOUSING 1
•70 0147 1252 12 HEX. HEAD SCREW 2
•75 - O-RING 1
(Part of service kit, see page 18)
•80 1615 7667 01 COVER UNLOADING VALVE 1
•85 1615 7672 01 SPRING 1
•90 0147 1251 12 HEX. HEAD SCREW 2
•95 1615 7668 02 HOUSING 1
•96 0500 4510 21 PLAIN BEARING 1
•100 0291 1110 00 LOCKNUT 1
•105 1615 8755 00 PISTON 1
•110 - WIPER 1
(Part of service kit, see page 18)
•115 - PISTON SEAL 1
(Part of service kit, see page 18)
•120 1615 8757 00 PISTON ROD 1
•130 - SPRING 1
(Part of service kit, see page 18)
•135 - VALVE 1
(Part of service kit, see page 18)
•140 0301 2335 00 PLAIN WASHER 1
1615 7667 82_03

- 44 - 1615 7667 82/03

SIDE PANEL ASSEMBLY - STANDARD

REF PART NUMBER DESIGNATION QTY

− 1310 4504 80 SIDE PANEL ASSEMBLY(From page 24)

•10 1310 4504 00 SIDE PANEL 1
•20 1310 4581 00 FOAM 1
•30 1310 0316 39 SEAL DOOR AR
•40 1310 0349 84 LATCH DOOR 2
•50 0690 1140 00 LABEL 1

1310 4504 80_01

1310 4504 80/01 - 45 -

DOOR ASSEMBLY - STANDARD

REF PART NUMBER DESIGNATION QTY

− 1310 4578 80 DOOR ASSEMBLY (From page 24)

•10 1310 4578 00 BAFFLE 1
•20 1310 4578 70 SILENCING FOAM 5
•30 1310 0349 89 LATCH 1
•40 1615 7712 00 HINGE 2
•50 0216 1324 03 SOC HEAD CAP SCREW 4

1310 4578 80_01

- 46 - 1310 4578 80/01

DOOR ASSEMBLY - STANDARD

REF PART NUMBER DESIGNATION QTY

− 1310 4625 80 DOOR ASSEMBLY (From page 24)

•10 1310 4625 00 DOOR AIR OUTLET 1
•20 1310 0349 66 INSULATION 1
•30 1310 0316 39 SEAL-DOOR AR
•40 1615 7712 00 HINGE 2
•50 0216 1324 03 SOC HEAD CAP SCREW 4
•60 1310 0349 89 LATCH 1
•70 0690 1140 00 LABEL 1

1310 4625 80_01

1310 4625 80/01 - 47 -

- 48 -