POWER Electric, Hydraulic, Pneumatic
New more powerful straight
shaft axially mounted air motor
Tool-Free 6B Spline Connection
for All New DynaPrep MDSF
Electric Power Drive works on
Split Frame & EP 424 Machines
IDEAL POWER DELIVERY SOLUTIONS FOR
PIPE CUTTING AND BEVELING
E.H. Wachs offers a wide variety of power drive options including
electric, hydraulic and pneumatic. For all of our quality machine tools
a smooth, controllable power source is essential for precise weld prep,
which is essential to a quality finished weld. Many Wachs machines can
be operated with multiple drive types; others are designed for a single
or specialized drive type. Whichever machine you purchase or rent,
O.D. or I.D. mounted, E.H. Wachs has the optimum power solution for
your application.
E.H. WACHS | 600 KNIGHTSBRIDGE PARKWAY | LINCOLNSHIRE, ILLINOIS 60069 | T:+1.847.537.8800 | F:+1.847.520.1147 | [email protected] | ehwachs.com 71
POWER - HPU Hydraulic Power Units
MODEL HCM-1G HCM-2G HCM-3G HCM-3E2 HCM-3E4 HCM-3E3 HCM-D23 HSM-5D HTM-5D HPU-15
ENGINE 9 H.P. GAS 11 H.P. GAS 18 H.P. GAS 15 H.P. Electric 23 H.P. DIESEL 30 H.P. DIESEL 30 H.P. DIESEL 15 H.P. Electric
GPM/LPM 8 GPM 10 GPM 14 GPM (52.9 8 GPM (30.3 LPM) 15 GPM (56.8 LPM) 14 GPM (52.9 LPM) 15 GPM (56.8 LPM)
(30.3 LPM) (37.9 LPM) LPM)
FRAME TYPE CART MOUNT SKID TRAILER CASTERS
OIL COOLER AIR TO OIL NONE AIR TO OIL AIR TO OIL WITH FAN AIR TO OIL
FUEL CAPACITY 1.6 GAL (6.1 LTR) 4.0 GAL (15.4 N/A 5.0 GAL (18.9 LTR) N/A
LTR)
HYD. OIL (USABLE) 5.0 GAL (18.9 LTR) 4.0 GAL (15.4 LTR) 5.0 GAL (18.9 LTR)
HYD. RELIEF PRESSURE 1500 PSI (103 BAR) 1800 PSI (124 BAR) 1500 PSI (103 BAR) 2000 PSI (138 BAR)
FILTRATION 10 MICRON RETURN LINE CANISTER TYPE
LENGTH 26.5" (67.3cm) 38" (96.5cm) 27.5" (69.85cm) 39" (99cm) CONSULT FACTORY 41" (104cm)
WIDTH 20" (50.8cm) 29" (73.7cm) 24.5" (62.23cm) 29" (73.7cm) CONSULT FACTORY 21" (53.3cm)
HEIGHT 27.5" (69.8cm) 32" (81.3cm) 31.5" (80.01cm) 36.5" (93cm) CONSULT FACTORY 28" (71.1cm)
WEIGHT (DRY) 143 lb (64.9 kg) 318 lb (144.2 kg) 200 lb (90.72 kg) 520 lb (236 kg) CONSULT FACTORY 430 lb (195 kg)
CART MOUNT - DIESEL
MODEL HCM-D23 (14-000-33)
23 H.P diesel engine driven hydraulic cart mounted power unit, with electric start, hour
meter, fuel gauge, spark arrestor, low oil level shut down and oil cooler.
Rated for 15 GPM @ 1800 PSI (56.8 LPM @ 124 BAR)
CART MOUNT - GASOLINE
MODEL HCM-1G (14-000-02)
9 H.P. Honda gasoline engine driven hydraulic cart mounted power unit, with electric
start, hour meter, spark arrestor, low oil level shut down and oil cooler.
Rated for 8 GPM @ 1500 PSI (30.3 LPM @ 103 BAR)
MODEL HCM-2G (14-000-08)
11 H.P. Honda gasoline engine driven hydraulic cart mounted power unit, with electric
start, hour meter, spark arrestor, low oil level shut down and oil cooler.
Rated for 10 GPM @ 1500 PSI (37.9 LPM @ 103 BAR)
MODEL HCM-3G (14-000-25)
18 H.P. gasoline engine driven hydraulic cart mounted power unit, with electric start,
hour meter, fuel gauge, spark arrestor, low oil level shut down and oil cooler.
Rated for 14 GPM @ 1500 PSI (52.9 LPM @ 103 BAR)
72 E.H. WACHS | 600 KNIGHTSBRIDGE PARKWAY | LINCOLNSHIRE, ILLINOIS 60069 | T:+1.847.537.8800 | F:+1.847.520.1147 | [email protected] | ehwachs.com
POWER - HPU Hydraulic Power Units
CART MOUNT - ELECTRIC
MODEL HCM-3E2-60 (14-000-21)
15 H.P. 220-240V 60Hz (IP44 rated) 3 phase electric motor driven hydraulic cart mounted
power unit, with electric motor switch and oil cooler.
Rated for 15 GPM @ 1500 PSI (56.8 LPM @ 103 BAR)
MODEL HCM-3E4-60 (14-000-22)
15 H.P. 440-480V 60Hz (IP44 rated) 3 phase electric motor driven hydraulic cart mounted
power unit, with electric motor switch and oil cooler.
Rated for 15 GPM @ 1500 PSI (56.8 LPM @ 103 BAR)
MODEL HCM-3E2-50 (14-000-27)
15 H.P. 205-220V 50Hz (IP44 rated) 3 phase electric motor driven hydraulic cart mounted
power unit, with electric motor switch and oil cooler.
Rated for 15 GPM @ 1500 PSI (56.8 LPM @ 103 BAR)
MODEL HCM-3E4-50 (14-000-28)
15 H.P. 415-440V 50Hz (IP44 rated) 3 phase electric motor driven hydraulic cart mounted
power unit, with electric motor switch and oil cooler.
Rated for 15 GPM @ 1500 PSI (56.8 LPM @ 103 BAR)
MODEL HCM-3E3-50 (14-000-29)
15 H.P. 380V 50Hz (IP44 rated) 3 phase electric motor driven hydraulic cart mounted
power unit, with electric motor switch and oil cooler.
Rated for 15 GPM @ 1500 PSI (56.8 LPM @ 103 BAR)
SKID/TRAILER MOUNT - DIESEL
MODEL HSM-5D (14-000-31)
30 H.P diesel engine driven skid mounted hydraulic power unit, with electric start, oil
cooler and enclosed storage compartment.
Rated for 14 GPM @ 1500 PSI (52.9 LPM @ 103 BAR)
MODEL HTM-5D (14-000-32)
30 H.P diesel engine driven trailer mounted hydraulic power unit, with electric start, oil
cooler and enclosed storage compartment.
Rated for 14 GPM @ 1500 PSI (52.9 LPM @ 103 BAR)
HEAVY DUTY - ELECTRIC
MODEL HPU-15 (14-000-20)
15 H.P. 440-480V 60Hz 3 phase electric motor driven heavy duty hydraulic power unit on
separate, removable caster wheeled cart, with remote control pendant, flow control and
oil cooler.
Rated for 15 GPM @ 2000 PSI (56.8 LPM @ 138 BAR)
E.H. WACHS | 600 KNIGHTSBRIDGE PARKWAY | LINCOLNSHIRE, ILLINOIS 60069 | T:+1.847.537.8800 | F:+1.847.520.1147 | [email protected] | ehwachs.com 73
POWER - EPD Electric Power Drive
E.H. WACHS Electric Power Drive (EPD) is a self contained, compact electric drive
system that's an alternative to traditional pneumatic and hydraulic drives for larger
NEW field portable machine tools. Lightweight and easily transportable the WACHS EPD is
powerful enough for all but the most demanding applications. Developed in Germany
to world class standards the EPD is ideal for the power generation, oil & gas and
pipeline distribution industries. Highly efficient, it eliminates the energy loss inherent in
converting electric power to pneumatic or hydraulic, requiring less hardware.
WACHS Electric Power Drive is a complete system that includes the electric drive motor,
power supply/controller and remote control pendant. Weighing less than 16.5 kg (36
lbs), the electric power box (EPD) controller is housed in a small suitcase sized housing
sealed to IP65 moisture and dust resistance standards. The high frequency electric
power motor (EPM) is a lightweight (9 kg (19.8 lbs) yet powerful design also protected
to IP65 that utilizes a quick, tool free mounting system.
SPECIFICATIONS
Electric Power Drive for E.H. WACHS LCSF Split Frame Models 206/3 and larger,
System Function
EP 424 Form Tool and EP 424 Single Point models
Power controller is compact and Hand Pendant Construction
Black aluminum housing with stop/start, e-stop, motor speed control and hold to
portable run trigger, 16.4 foot (5M) cable.
EPM (Electric Power Motor)
ELECTRIC POWER MOTOR FEATURES:
·· Premium construction for durability
·· Maintenance free brushless design
·· Moisture and dust resistant to IP65
·· High torque output at low speed
·· High voltage and current spike protection
·· Rated for high continuous operating temperatures
·· Over temperature protective thermal switch
·· Overload clutch on drive motor
POWER CONTROLLER FEATURES:
·· Small design size by high frequency technology
EPM (Electric Power Motor) ·· Highly portable unit
with quick clamping system and ·· Versatile tool-free quick connection for machine mounting
speed independent air cooling ·· Runs on 220V (Single Phase), 230V-380V (3-Phase) or 480V 3-Phase (4KW- 8KW);
optionally with 230V or 380 - 480V cable
·· Moisture and dust resistant to IP65
·· Error codes display
·· Service reminder for gear, oil, and seal changes
·· High torque at low speed
·· Over temperature protection
REMOTE CONTROL FEATURES:
·· Emergency Stop
·· Speed control
·· Hold to run trigger
·· Start and Stop control
POWER CONTROLLER (POWERBOX):
The EPD power controller drives the high frequency electric motor, and is available to
Remote control with speed
cover the most popular voltages: a 220 V single phase, 230V - 380V 3 phase or 480V 3
regulator and power LED
phase.
74 E.H. WACHS | 600 KNIGHTSBRIDGE PARKWAY | LINCOLNSHIRE, ILLINOIS 60069 | T:+1.847.537.8800 | F:+1.847.520.1147 | [email protected] | ehwachs.com
POWER - EPD Electric Power Drive
469 mm (18.5")
SPECIFICATIONS ELECTRIC POWER DRIVE EPD
Powder coated AC high frequency inertia brushless motor with aluminum
housing and gear box, high voltage, current spike and over temperature
protected.
Output speed infinitely variable.
• 220 V (1-phase)
Voltage • 230 - 380 V (3-phase)
• 480 V (3-phase)
4 - 8 KW (4 kW at 230 V cables, 8 kW at 400 V cables)
Power
at 220 V approx. 40% lower speed
420 mm (16.5")
Speed (RPM) 160/250 RPM
EPM Part # EPM8
Frequency 50 - 60 Hz
Amps 15 - 20 A
Weight 9.0 kg / 19.8 lbs
EPB (Electric Power Box) Controller
400 mm (15.7")
16.4 foot (5 m) power cord and motor cables.
Power cord ships without wall receptacle, user installation required.
• 230 V (1-phase)
Voltage • 400 V (3-phase)
• 480 V (3-phase)
Power 8 - 12 KW
EPM Part # EPB 480
173 mm (6.8")
Frequency 50 - 60 Hz
Amps 15 - 20 A
Weight 16.5 kg / 36.38 lbs
• 1 Electric Power Motor EPM 8
• 1 Electric Power Box EPB 480
175,7 mm (6.9")
• 1 Remote Control
149,8 mm (5.9")
Standard equipment
• 1 Power supply cable (depending on version)
• 1 Hard-shell carrying case
• 1 Operating instructions 352,9 mm (13.9")
443,2 mm (17.5")
PART
ITEM VERSION CODE
NUMBER 104 mm (4.1")
EPD for DynaPrep MDSF 400 - 480 V 969 435 700 60-1335-01
EPD for LCSF 400 - 480 V 900 007 001 60-452-01
EPD for LCSF 220 V Single Phase 900 007 002 60-452-02
EPD for EP 424 (Requires Adapter) 400 - 480 V 900 007 003 60-452-01
EPD for EP 424 (Requires Adapter) 220 V Single Phase 900 007 004 60-452-02
EP 424 adapter for pneumatic and hydraulic machines* 981 500 000 81-500-00 106 mm (4.2")
* add EPD for EP424 separately.
ELECTRIC DRIVE MOTORS
E.H. Wachs German manufactured Eibenstock electric drives represent the pinnacle of
precision electric drive motors. They are used to power LCSF Low Clearance Split Frames
1824 and smaller, SDB 206 and 412 end preps plus FF 313 and 424 flange facers. Smooth,
quiet and powerfully efficient they pack a large amount of power in a relatively compact
package. Available with straight or right angle drive in 110V and 220V models.
Provides electric power with
PART NUMBER DESCRIPTION right angle and straight drive
SPG-489-4110 HD Eibenstock Electric Drive Assembly-110V, LCSF
SPG-489-4220 HD Eibenstock Electric Drive Assembly-220V, LCSF
SPG-519-4110 Eibenstock HD Elect. Drive Assembly-110V, SDB 206/2-SDB412/2
SPG-519-4220 Eibenstock HD Elect. Drive Assembly-220V, SDB 206/2 - SDB 412/2
E.H. WACHS | 600 KNIGHTSBRIDGE PARKWAY | LINCOLNSHIRE, ILLINOIS 60069 | T:+1.847.537.8800 | F:+1.847.520.1147 | [email protected] | ehwachs.com 75
POWER - Pneumatic
ACM AIR CONTROL MODULE
FOR LCSF, SDSF, EP 424 AND SDB/FF.
·· All air design, with no other power source required
·· Compact and self contained, all controls and hoses fit in a strong, watertight case
·· Lockable, self contained case with wheels and telescoping handle for easy transport
·· Lightweight, ergonomic remote for operator comfort
·· 1.8 m (6 foot) remote umbilical provides the operator unencumbered movement and
optimum positioning
·· Lockable shut-off for supply isolation
·· Shut-off vents trapped system pressure
·· Pressure regulator lockable at desired pressure, 116 psi (8 bar) maximum setting
·· Dual unit pressure gauge for quick visual confirmation of supply pressure
·· Emergency stop shuts off and dumps air motor supply
·· Vented non-marring quick disconnect with easy push to connect and one handed
disconnection
·· Operator reset required following main pressure failure or emergency stop activation,
preventing dangerous movement
·· 6 m (20 foot) air line reaches air motor in any operating position for safety and
durability
Air Control Module ACM
for pneumatic motors NEW ALL-IN-ONE AIR TREATMENT MODULE WITH REMOTE CONTROL.
The E.H. WACHS Air Control Module (ACM) provides remote operation capability for
select models of WACHS pneumatic powered split frame and end prep machines. The
ACM allows operators to cut and bevel pipe up to 7.9 m (26 feet) away. This feature
can significantly reduce fatigue while moving the operator a safe distance from the
workpiece, important in highly restricted or potentially hazardous environments. Housed
in a strong, watertight wheeled case with a telescoping handle the ACM is extremely
portable, simple to set up and easy to use at any job site.
EASY OPERATION
Everything needed to quickly set up and start operating remotely is contained inside
the case. The ACM uses the large "Chicago" style air coupler for our LCSF and End Preps,
and includes the required adapters to control the SDSF and other machines that use the
smaller air connector. To enhance portability, the ACM operates solely on compressed air,
Ergonomic fingertip control with
requiring no external power. For fast removal and user safety the line quick disconnects
safety stop button
have a self-venting feature that automatically vents line pressure on shut-off.
ALL-IN-ONE
The ACM is two products in one, an air treatment module that regulates and conditions
the incoming air supply to protect valuable air motors, and a remote control device
that allows the operator the freedom to move away from the machine. This all in one
capability makes the WACHS ACM a cost effective investment that will pay big dividends
in drive motor longevity, operator comfort and versatility.
SAFETY FEATURES
·· Air supply isolation
·· Pressure relief system
·· Venting trapped pressure
·· Emergency Stop
·· Hands free operation
ACM controlling Low Clearance
Split Frame
76 E.H. WACHS | 600 KNIGHTSBRIDGE PARKWAY | LINCOLNSHIRE, ILLINOIS 60069 | T:+1.847.537.8800 | F:+1.847.520.1147 | [email protected] | ehwachs.com
POWER - Pneumatic
ACM AIR CONTROL MODULE - CONTINUED
SPECIFICATIONS
Provides remote operation capability for select WACHS pneumatic split frame
SYSTEM FUNCTION
and end prep machines to cut and bevel pipe
SYSTEM CAPACITY Operates pneumatically powered E.H. WACHS machine as indicated
AIR POWER
ACM - 1.84 m3/min at 6.3 bar (65 cfm; 90 - 232 psi) compressed air supply
REQUIREMENTS
PACKAGING Heavy duty storage case, transport with handle and wheels
DIMENSIONS 457 mm x 500 mm x 305 mm (18.0" X 19.7" X 12.0")
MATERIALS Rugged ultra high-impact copolymer resin case and steel control panel
WEIGHT 15.4 kg (34 lbs)
• Integrated control module
• 1.8 m (6') remote cord Air control module and remote
• 6 m (20') air hose
STANDARD EQUIPMENT control in a rugged light portable
• Remote hand controller
• Heavy Duty Transport/Storage Case package
• Operating Instructions
ITEM CODE PART NUMBER
Air Control Module ACM for pneumatic motors 960 420 000 60-420-00
LCSF Air Throttle 960 376 000 60-376-00
SDSF Air Throttle 980 376 000 80-376-00
AIR TREATMENT MODULE ATM
Extend the life of your pneumatic drive motors with our Air Treatment Modules that
condition and regulate the incoming air.
ITEM CODE PART NUMBER
Air Treatment Module ATM 926 407 000 26-407-00
Air Treatment Module ATM
DYNAPREP AIR TREATMENT MODULE
Pneumatic power is the first choice of most field machinists, but untreated air can be
rough on even the toughest air motors. Wachs ATM Air Treatment Modules condition
and regulate the incoming air to extend motor life.
DESCRIPTION CODE PART #
AIR TREATMENT MODULE 969 410 000 69-4100-00
AIR TREATMENT MODULE REMOTE 969 410 100 69-4101-00
PNEUMATIC DRIVE MOTORS
Wachs offers a newly expanded range of pneumatic, hydraulic and electric drive motor
options, up to a full10 hp (8 kW), offering the power and durability for form tooling,
single pointing and other cutting uses.
DESCRIPTION IMPERIAL METRIC CODE PART #
2.5HP LCSF Pneumatic Reversible 2.5 hp 1.9 kW 960 401 001 60-4010-01
3HP Pneumatic Motor Right Angle with Handle 3 hp 2.2 kW 969 435 100 69-4351-00
Pneumatic drive motors are
3HP Pneumatic Motor Right Angle 3 hp 2.2 kW 969 435 300 69-4353-00
available with straight
4HP Pneumatic Motor 4 hp 3.0 kW 969 435 500 69-4355-00 & right angle drives
4HP Pneumatic Motor with Handle 4 hp 3.0 kW 969 435 600 69-4356-00
EPD Electric Power Drive 10 hp 8.0 kW 969 435 700 69-4357-00
Hydraulic Drive Motor 7.8 hp 5.8 kW 969 435 800 69-4358-00
Adapter Head Right Angle 969 435 900 69-4359-00
E.H. WACHS | 600 KNIGHTSBRIDGE PARKWAY | LINCOLNSHIRE, ILLINOIS 60069 | T:+1.847.537.8800 | F:+1.847.520.1147 | [email protected] | ehwachs.com 77
POWER Applications
CHOOSING THE BEST DRIVE OPTION
E.H. Wachs offers a wide variety of power drive options, including pneumatic, hydraulic
and electric. Pneumatic is the most popular choice due to the wide availability of
compressed air, and offers good power characteristics and controllability. Hydraulic
power is the most uniform across a given power range, regardless of the rpm the
machine tool is operated at. It is a clean, sealed power source ideal for use in hostile
environments including airborne salt spray, sand and partial or full immersion in mud or
water. Electric power is the best choice where airborne or fluid contamination is highly
NEW: Electric Power Drive
undesirable, such as in high purity and power generation applications.
(EPD), see page 74
LCSF DRIVE MOTOR TORQUE COMPARISON
ELECTRIC, PNEUMATIC DRIVE, & HYDRAULIC DRIVE
Pneumatic drive motor
DYNAPREP MDSF DRIVE MOTOR TORQUE COMPARISON
ELECTRIC, PNEUMATIC DRIVE, & HYDRAULIC DRIVE
Hydraulic drive motor
Although initially providing more torque below 50 RPM, as the speed of operation
increases the torque is drastically reduced for the pneumatic drive.
78 E.H. WACHS | 600 KNIGHTSBRIDGE PARKWAY | LINCOLNSHIRE, ILLINOIS 60069 | T:+1.847.537.8800 | F:+1.847.520.1147 | [email protected] | ehwachs.com
