CONTROL MOTOR UNIT(TM-60) CHECK PROCEDURE   470S-10-A027
May 27, 2010  TOKYO KEIKI INC.
1     Mechanical operation check  (Refer to Fig. 1 for each parts name.)
    1) Check condition   Steering Gear; Running
                           SGCS(Steering Gear Control System)/PILOT; Power OFF
    2) Hold and swing the MECHANICAL LEVER which is linked to the SERVO CONTROL LEVER to PORT
       and STBD directions by hand.
    3) Confirm the smooth movement of the SERVO CONTROL LEVER and the self-return to the neutral                                                                                                  
       position when the LEVER is released.
2     Electrical operation check        (Refer to Fig. 2 for the TM-60 wiring diagram.)
    1) Check condition  Steering Gear; Running
                           SGCS(Steering Gear Control System)/PILOT; Power ON
    2) Switch SGCS to the NFU(Non Follow Up) mode and steer to PORT and STBD directions by a NFU
       lever or switches.
    3) Confirm the TM-60 CONTROL MOTOR LEVER moves smoothly and the voltage between TM1-TM2
       of the TM-60 external terminals is in the range from 0 to ±24V DC.
    4) Switch SGCS to the manual steering mode(Follow Up).
    5) Confirm the voltage between LN1-LN2 of the TM-60 external terminals is in the range from 7.5V to
       8.3V AC400Hz.
    6) Confirm the voltage between LN3-LN4 of TM-60 external terminals is minimum value (40mV AC400Hz
       or less) when the SERVO CONTROL LEVER is located at the neutral (zero) position.
    7) Steer to PORT and STBD directions at the manual steering mode(Follow Up) by a steering wheel.
    8) Confirm the TM-60 CONTROL MOTOR LEVER moves smoothly and the voltage between TM1-TM2
       of the TM-60 external terminals is in the range from 0 to ±24V DC.
    9) Confirm the voltage between LN3-LN4 of the TM-60 external terminals is in the range from 0 to
       3.2V AC400Hz(0.16V AC/deg.) when the TM-60 CONTROL MOTOR LEVER moves from the neutral
       (zero) position to PORT or STBD ends.
                                                     TM-60 ←       → SGCS
                                                                    ←   ±0~24V DC
                                                                    ←
                                                                    ←
                                                                    ←   7.5~8.3V AC400Hz
                                                                    →
                                                                    →   0~3.2V AC400Hz(0.16V AC/deg.)
            [Note 1]]
                        Fig. 2 CONTROL MOTOR UNIT (TM-60) WIRING DIAGRAM
           [Note 1]  The buffer amplifier was not installed in the ship that were built between 1984 and 1993. The
                        buffer amplifier was detached in case the ship had excessive vibration. The figure below shows
                        the wiring diagram for those ships.
                                             CONTROL MOTOR UNIT (TM-60)
                                                 コントロールモータ
                                         TM-60
   Rotating angle
    ±20 deg.
    (±100%)
The neutral
 position
  中立位置
                                             TM-60 CONTROL MOTOR LEVER
                                             TM-60 コントロールモータレバー
   Fig. 1 MHI STEERING GEAR SFT/DFT TYPE (TM-60 related parts)
   図 1 三菱電動油圧舵取機 SFT/DFT 型 (TM-60関連部分)