Catalog Takisawa TT 2100 en
Catalog Takisawa TT 2100 en
TT-Series
Parallel Twin-Spindle CNC Lathe
6in/8in
Mass production of various
workpieces with high accuracy!
Takisawa twin chucker TT-2100G is a parallel twin-spindle lathe
which is equipped with high speed gantry loader and supports
mass production with high accuracy in 6"/8" chuck work.
Environment
ENERGY SAVING SYSTEM
・ Reduction of power consumption.
Friendly
Regenerative energy system - the energy generated when the motor
decelerates returns to the power supply - is applied.
Internal lighting shutoff function reduces standby power.
Control panel cooling design takes natural radiation amount into account to
reduce electric power.
Coolant pump runs only when coolant is being used, reducing electric power.
・ Use of oil-water separator extends the coolant life.
・ 40% reduction of lubricant consumption amount compared with those of
conventional machines.
・ The powder coating machine for environmental concern.
*The photo includes options (Foot Switch for Hydraulic Chuck, Turning Tools).
1 The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract.
2
Headstock Bed Sliding Surface
Both of stable cutting and high speed loader transfer are achieved by adopting a structure of low The bed has a tank bed structure Wide rectangular slideways are used in the X-/Z-axes sliding
center of gravity in which the center height of the headstock from the floor surface kept low. which can keep thermal displacement surfaces to realize stable machining with high accuracy over a
There are two types of specifications for high accuracy spindle on the headstock: "6" chuck to the minimum all day. long period of time.
specification" and "8" chuck specification", which are combined with FANUC's high performance Tank capacity = 350L
spindle motors to provide excellent performance.
Nm
m
15min S3 25% Operating Area 7.0 15min S3 25% Operating Area 7.0
6000min-1
m .7N
6 6
m 47.8
Output 5.5 Output 5.5
Spindle Motor 11/7.5kW
.7N 63
(kW) 4 Continuous Operating Area 5.0 (kW) 4 Continuous Operating Area 5.0
60min S3 40%
.0N m 60min S3 40% 4500min-1
3N Spindle Speed
46
35
2 2 . 6000min-1
26
.0
35
m 0.0Nm
7.5 7.5
7
(kW) (kW)
.
Nm
4 Operating Area 4 Operating Area
47
.8
.8
2 2 35
47
m 3.4Nm
8.6 8.6
8 8
7.5 7.5 4500min-1 Items Items Items 6" Chuck Type 8" Chuck Type
9
m
Nm
4 Operating Area 4 Operating Area
63
( Standard)
m
47
.1
2 2
67
800 1067 2400 1125 1500 3375 Travel of Jaw (Diameter) 7mm 12-Station Turret T12 Height of Square Tool Shank □20 □25
0 1000 2000 3000 3200 0 1000 2000 3000 4000 4500
Max. Speed 4000min-1 (Optional) Diameter of Boring Bar Shank φ25 φ32
Spindle Speed (min-1) Spindle Speed (min-1) 10-Station Turret T10M Height of Square Tool Shank □20 □25
Cylinder Type HH9C125
Max. Speed 6000min-1 (Optional) Diameter of Boring Bar Shank φ25 φ32
Max. Rotary Tool Shank Diameter φ16 φ16
Red is Optional.
Milling Type
2500min -1
6 5.5
5.2
・m
15分, S3
15min, S325%
25%
Nm
N5・
動作領域 Area
Operating
7307.
4 3.7
Output Continuous Operating Area 3.5
m
(kW)
N・
47
2
m
N・ 60分, S3
60min, S340%
40%動作領域
Operating Area
35
0 750
0 1000 2000 2500
Spindle Speed (min-1)
3 The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract.
4
Gantry Loader
The machine's center of gravity is thoroughly lowered and the loader axis Supply/Discharge Unit Loader Hand
is improved to move faster and quieter to realize optimum cycle time. Standard : Work Feeder We will provide optimum one according to the application.
Center pole specification
Loader Cycle Time 19.6 sec Three-guide-bar specification Parallel type Swivel type
(6"Chuck Type、 A Type Gantry) (Example: for flange) (Example: for palletizer)
A TYPE B TYPE
C TYPE D TYPE
Promptly Compatible with Turnkey System Measuring Unit Washing Unit Positioning Unit by Camera
1525mm st. Turnover/Transfer Unit Measuring Unit Washing Unit Phase Determining Unit
1525mm st.
5 The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract.
6
■ Tooling System
Pursuing Operability
・ Dedicated Switch
A dedicated switch to call a desired function to the operation panel with one push is
provided for smooth work.
6” Chuck Type
Facing Holder
▲
Forφ1/2/3/4/5/6/7/8/9/ (X-Axis)
6 The information on the right side is displayed on the 10/11/12/13/14/15/16
screen and you can operate the right side.
Tap Tapping Collet Rotary Tool Holder
Link of Panel Light For M 4/5/6/8/10/12/14/16 (Z-Axis)
▲
The light on the operation side is turned on.
7
OD Tool Holder Shank Cut Necessity
7 The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. Tooling System 8
■ Travel Range and Interference Unit : mm inch
T10/ T12 6” Chuck Type Turning Type Ranges depends on chuck type. T10/ T12 8” Chuck Type Turning Type Ranges depends on chuck type.
SPINDLE(L) SPINDLE(R)
SPLASH GUARD SPLASH GUARD
40
40
40
40
H01MA6 Y-4103 6” 6” H01MA6 Y-4103
65.5
140F G.L. 8” 8” 140F G.L.
65.5
140F G.L. 140F G.L. H01MA8 Y-4104 H01MA8 Y-4104
10.827”
10.827”
73
φ165 φ165
80
10.827”
10.827”
100
100
110
110
φ210 φ210
44
44
※14.5
Z-Axis Stroke
Z-Axis Stroke
165 6.497”
44
44
Max. Turning Length
10
Z-Axis Stroke
Z-Axis Stroke
6.497”
X-Axis Stroke No Shank Cut
94 3.701”
5.335”
138
120
165
135.5
120 142
6.497”
X-Axis Stroke Shank Cut
6.497”
X-Axis Stroke
165
5.591” 85 X-Axis Stroke
165
85 17 142 5.591” 125 142 142 5.591” 125
22 120 25 85 5.591” 22 120 35 75
17
7
BORING BAR 1” 3.346” BORING BAR
40
40
40
40
φ25 φ32
TURNING TURNING
□20 □25
70
85
85
85
85
TURRET(L) TURRET(R) TURRET(L) TURRET(R)
(47) (95) (35) (100)
MAX.135
X-Axis Ref. Point
125 105 140 (142) (150)
X-Axis Ref. Point 4.922” 4.134” X-Axis Ref. Point X-Axis Ref. Point
140 105 125 140 105 4.134” 125 125 105 4.134” 140
370 4.922” 340 370 4.922” 4.922”
370 340 370
13.386” 13.386”
※If the tool cannot approach the chuck sufficiently,
adjust the tool overhang with the end face holder.
SPINDLE(L) SPINDLE(R)
SPLASH GUARD
40
40
SPLASH GUARD
40
40
H01MA6 Y-4103 6” 6” H01MA6 Y-4103 140F G.L. 140F G.L.
H01MA8 Y-4104 8” 8” H01MA8 Y-4104
10.827”
10.827”
140F G.L.
65.5
65.5
73
140F G.L.
100
100
φ165 φ165
10.827”
10.827”
80
φ210 φ210
155
155
44
44
Z-Axis Stroke
14.5
89.5
44
44
Z-Axis Stroke
55
6.497”
165
138
6.497”
Z-Axis Stroke
120 142 X-Axis Stroke 75
Z-Axis Stroke
5.591” 24 118 32 80
5.591” 142 5.591” 120
75
6.497”
32
165
80
6.497”
17 125 17
165
40
40
17
40
40
BORING BAR FACING
BORING BAR φ32 □20
φ25 5 45mm OFFSET
85
85
45mm OFFSET FACING
85
85
□20 TURRET(L) X-Axis Ref. Point TURRET(R)
TURRET(L) TURRET(R)
70
30
X-Axis Ref. Point
30
MAX.90
4.922” 4.134”
MAX.90
0
90
16
φ1 φ240
φ
8
0
200 11
17
6
φ MAX. φ23
φ
25 φ
φ240 250 7 5
105
MAX
.φ 19
4.134”
25 4
105
5 φ φ25
4”
1 10 34”
105
3.937”
4.13
.1
5 4 Ma 105
100
□ 1”
x.
□ .75”
25
0 5 Sw
0
10 937” 10 4”
20
φ195 ive
0
13 5”
24
3. φ2 4. 9.4
lD
ia.
φ
40 125 125 φ5 40
a.
240 4.921” 5” 5 φ2 ”
Di
φ 5” 90 0 St ia.
ia. 9.4 1 D 9.45
g
60 d. ing
240
nin
D φ φ1 Holder Cut Tu n
ing ia. φ .45” Tur
r
Std 135 rni
Tu
0 urn D ng ax.
□25
φ25 .
1”
x. T Tur ing 9
Dia M
x.
urn Holder Cut
φ
a ning
Ma
Spindle Center No Holder Cut
0M x. T 550 .φ
□20
20
Dia
50 φ10 φ550 .φ Ma .φ 95 17 Spindle Center
0
φ190
φ19 10
10 5 5 190
5 105 4” MAX. φ
φ
4.13
φ140 5
105
14
MAX.
14
φ185 φ
5
12
105
5 145 φ2
5
40
16
φ OFFSET
φ
5
16
125
φ
9 Travel Range and Interference The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. Travel Range and Interference 10
■ Travel Range and Interference Unit : mm inch
T10M 6” Chuck Type Milling Type Ranges depends on chuck type. T10M 8” Chuck Type Milling Type Ranges depends on chuck type.
40
40
40
H01MA6 Y-4103 H01MA6 Y-4103
6” 6”
65.5
65.5
H01MA8 Y-4104 H01MA8 Y-4104
10.827”
10.827”
10.827”
10.827”
φ165
100
100
129.5
Z-Axis Ref. Point 275
129.5
Z-Axis Ref. Point 275
153
153
44
44
44
44
Z-Axis Stroke
Z-Axis Stroke
229
252.5
Z-Axis Stroke
Z-Axis Stroke
6.497”
6.497”
194.5
110
218
110
165
165
MAX.
6.497”
6.497”
70 MAX. 70
165
102 33
165
102 33
40
40
18.5
40
40
18.5
85
85
85
85
TURRET(L) TURRET(R) TURRET(L) TURRET(R)
370 370
280 14.567” 230 280 14.567” 230
7.024” 0 9.056” 7.024” 9.056”
24 142st 142st
φ 5.591” 0 5.591”
φ 00 0 16
25 φ2 25 32 φ φ190 8
φ170 12
5 X .φ 11 6
MA φ240 MAX.φ23
4”
95
4”
5
105
7
105
5
4.13
φ1
19
4.13
4
φ
0 φ25
10
0 φ24 10
5
□
4 0 4 0
□
φ1 φ1
25
1 1
20
3 3
5.3 5 5.3 5
15 15
” ”
240
125 125 125 125
5”
.φ
0
9.4
9 0 24 9
3.7 5 20 .φ 5” 3.7 5 0
Dia
12.7 41 φ φ250 Dia 9.4 12.7 41” 550 φ1
9
” ing .φ
ing
rn ia
Tu el D
□20
urn
□25
ia. φ5
50 x. wiv
Ma Spindle Center x. S Holder Cut Spindle Center
x. T
wivel D Ma
Max. S 25
Ma
85 120 No Holder Cut 75 35
45
φ1 φ195
φ240 φ220
1 15
0 0
2 4.1 5 2 35
10 16” 34 10 16” 190
4.0 ” X 4.0 40 X.φ
X
MA33 φ1 MA
MA33 φ190
4.13
105 4”
φ190 ” 1 ” φ185
99 4.9 25 99
.95 1.2 OFFSET 22
” TURRET (R) is mirror-image component. X .95 1.2 TURRET (R) is mirror-image component.
AX ” Figure shows TURRET (L). MA φ2 Figure shows TURRET (L).
M 714 4” 40
1
.
3 3.7 OFFSET
125 2”
4.92
11 Travel Range and Interference The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. Travel Range and Interference 12
■ Machine Specifications (with A or B Type Loader) ■ Machine Standard Accessories (with A or B Type Loader) ■ Machine Optional Accessories
Items 6" Chuck Type 8" Chuck Type Items Contents 6" Type 8" Type Rotary Tool Holder (for X-Axis) *4
TT-2100G TT-2100CMG TT-2100G TT-2100CMG H01MA8 & HH9C125 L&R × ● Rotary Tool Holder (for Z-Axis) *4
T10 T12 T10 T10 T12 T10 Solid Chuck and Cylinder
H01MA6 & HH9C100 L&R ● × Collet (for Rotay Tool) *4
Distance Between Spindles mm inch 340 13.38" 340 13.38" Chuck Open/Close M-Function (Proximity) L&R ● ●
Capability ・ Tool Holder
Max. Turning Diameter mm inch 240 9.45" 240 9.45" Chuck Airblow (Outside Spindle) L&R ● ●
Capacity Boring Bar / Drill Holder
Max. Turning Length mm inch 135.5 5.33" 94 3.7" Signal Tower Light (3-Color) 1 Pic ● ●
Offset Boring Bar Holder
X-Axis Travel mm inch 142 5.59" 142 5.59" Chip Conveyor (Caterpillar Type, Rear) 1 Set ● ●
Travel U-Drill Holder
Z-Axis Travel mm inch 165 6.5" 165 6.5" (Selectable for OD Turning &
Tool Holders L&R (Each 5) ● ● Offset U-Drill Holder
Number of Spindles 2 2 Facing, or Boring Bar/Drill)
Spindle Speed min-1 4500 6000 3200 4500 Auto Power-Off System 1 Set ● ● Boring Bar Bush
Min. Index Angle (Cs-Axis) deg - 0.001 - 0.001 Total Counter (Display) ● ● Drill and U-Drill Socket
Spindle
Spindle Nose (Nominal Code) φ140F φ140F Gantry Loader *3 (A or B Type) 1 Set ● ● Special Chuck
Through-Hole Diameter mm inch 53 2.09" 53 2.09" Turnover Unit 1 Set ● ● Foot Switch for Hydraulic Chuck
Bearing Inside Diameter mm inch 80 3.15" 90 3.54" NG Chute (Quality) 1 Set ● ● Spindle Orientation *5
Number of Turrets 2 2 Work Feeder (16 Pallets/3 Guide Bar) 1 Set ● ● Coolant Unit (400W)
Type of Turret (All-Holder Type) 10-Station 12-Station 10-Station 10-Station 12-Station 10-Station Splashguard 1 Set ● ● Spindle Above Coolant
Turret Number of Attachable Tools 10+10 12+12 10+10 10+10 12+12 10+10 Hydraulic Unit (1.5kW) L&R ● ● Hybrid Hydraulic Unit
Height of Square Tool Shank mm inch 20 0.75" 25 1" Coolant Unit (250W) L&R ● ●
Chip Bucket
Diameter of Boring Bar Shank mm inch 25 1" 32 1.25" Lighting Apparatus 1 Set ● ●
Tool Setter
Number of Rotary Tools - Alternate 5 pcs - Alternate 5 pcs Adjustment Tool 1 Set ● ●
Spindle Motor
Spindle Speed min-1 - 2500 - 2500 Instruction Manual 1 Set ● ●
Rotary Tool Maximum Tool Shank Diameter mm inch - 16 0.63" - 16 0.63" [6" Chuck Type] [8" Chuck Type]
Tool Spindle Taper Hole (Type, Nom, Code) - AR25 - AR25 7.5/5.5kW : 6000min-1 11/7.5kW : 4500min-1
Tool Spindle Bearing Inside Diameter mm inch - 35 1.38" - 35 1.38" 11/7.5kW : 4500min-1
X:24 / Z:24 X:944.88" / Z:944.88" 11/7.5kW : 6000min-1
Rapid Traverse Rate m/min ipm X:24 / Z:24 X:944.88" / Z:944.88"
Feedrate
Jog Feedrate mm/min ipm X, Z:0 ~ 1260 49.61" X, Z:0 ~ 1260 49.61"
※ For other optional accessories, please contact us.
Main Spindle Motor (15 min/coninuous) *6 kW HP 7.5/5.5 11/7.5 10/7.3 14.7/10 11/7.5 14.7/10
Rotary Tool Spindle Motor 5.5/3.7 5.5/3.7
kW HP - -
(15 min/continuous) 7.3/4.9 7.3/4.9 *3) Includes Safety Cover/Upper Auto Door/Door Interlock.
Motor *4) Applied to TT-2100CMG
Feed Axis Motor kW HP X:1.4 / Z:1.4 X:1.9 / Z:1.9 X:1.4 / Z:1.4 X:1.9 / Z:1.9 *5) Disk Brake Type (Max. 360 Point) with M-Function
Hydraulic Pump Motor kW HP 1.5×2 Motors 2×2 Motors 1.5×2 Motors 2×2 Motors *6) Please refer to "Electric-power-equipment Capacity" of 13 page.
Coolant Pump Motor kW HP 0.25×2 Motors 0.3×2 Motors 0.25×2 Motors 0.3×2 Motors Gantry 6" Chuck Type 8" Chuck Type
Required Electric Power kVA 32 37 37 Spindle Motor
(Type) TT-2100G, TT-2100CMG
Power Air Pressure Source MPa 0.4 0.4 A, B, C 32.0kVA 32.0kVA
Hydraulic Unit Tank L gal 20 (×2) 5.28 (×2) 20 (×2) 5.28 (×2) 5.5/7.5kW
Tank D 33.0kVA 33.0kVA
Lubricant Tank L gal 6.5 1.72 6.5 1.72 A, B, C 37.0kVA 37.0kVA
Capacity
Coolant Tank L gal 350 92.40 350 92.40 7.5/11kW
D 38.0kVA 38.0kVA
Machine Height mm inch 2700 106.30" 2700 106.30"
Floor to Spindle Center Height mm inch 975 38.39" 975 38.39"
Machine Size
Required Floor Space mm×mm inch×inch 2825×2627 111.22"×103.43" 2825×2627 111.22"×103.43"
Machine Weight kg lbs. 5200 11440 5400 11880 5200 11440 5400 11880
13 Machine Specifications/Machine Accessories The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract.
14
■ Machine Dimensions Unit : mm inch ■ Network
Gantry Loader
A Type
2825 11.22” 2627
(20.86”)
(529.9)
80 780 30.71” 34013.39” 780 30.71” 845 33.27” 103.43”
1765 862 1740 68.5”
3.15” 404 15.91”404 15.91” 69.49” 33.94” Chip Conveyor
Door Opening Width Door Opening Width Pull Out
2(Gap)
106.3”
2700
Please feel free to contact us to your nearest sales representatives.
85.59”
2174
83.66”
2125
Overseas Network
42.24”
1073
38.39”
975
29.49”
749
5.31”
135
Gantry Loader
B Type USA
2825 11.22” 2627 GERMANY
(20.86”)
106.3”
2700
85.59”
83.66”
2125
2174
INDONESIA
42.24”
1073
38.39”
975
29.49”
749
5.31”
135
83.66”
2125
Domestic Network
42.24”
1073
38.39”
975
29.49”
749
5.31”
69.49” 33.94” Chip Conveyor Kantou Office TEL : (81)48-421-8085 FAX : (81)48-421-0868
404 15.91”404 15.91” Pull Out
Door Opening Width Door Opening Width Nishikantou Office TEL : (81)46-222-7763 FAX : (81)46-222-7764
2(Gap)
0.08” 705 Nagano Office TEL : (81)263-53-5866 FAX : (81)263-53-5870 Kitakantou
27.76” Nagano Kantou
Nagoya Office TEL : (81)52-351-3291 FAX : (81)52-369-1002
106.3”
2700
Nagoya
Hamamatsu Office TEL : (81)53-439-0131 FAX : (81)53-439-0141 Okayama Nishikantou
Osaka
85.59”
83.66”
2174
Hiroshima Hamamatsu
2125
29.49”
749
15 Machine Dimensions The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract.
16
■ Composition
Specifications ・ Contents TT-2100G TT-2100CMG Specifications ・ Contents TT-2100G Specifications ・ Contents TT-2100G
17 NC Unit Specifications The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. NC Unit Specifications 18
TAKISAWA MACHINE TOOL CO., LTD.
983 Natsukawa, Kita-ku, Okayama 701-0164, JAPAN ■ Overseas Network
Telephone : (81) 86-293-1500 THAILAND Takisawa (Thailand) Co.,Ltd.
Fax : (81) 86-293-5799 Telephone : (66)2-012-1530-2 Fax : (66)2-012-1533
Website : https://www.takisawa.co.jp
INDONESIA PT. Takisawa Indonesia
E-mail : [email protected] (America) ISO 9001 Certified Telephone : (62)21-45852466 Fax : (62)21-45852467
JQA-2010
[email protected] (Europe) (Headquarters)
INDIA SAP Takisawa Machine Tools Private Ltd.
[email protected] (Asia)
Telephone : (91)80-26662386 Fax : (91) 80-26662392
Japanese laws prohibit this machine from being used to develop or manufacture CHINA Takisawa (Shanghai) Co., Ltd.
“weapons of mass destruction” or “conventional arms”, as well as from being Telephone : (86)21-6235-0938 Fax : (86)21-6235-0905
used to process parts for them.
Export of the product may require the permission of governmental authorities of
the country from where the product is exported. USA Takisawa, Inc.
Should you wish to resell, transfer or export the product, please notify Takisawa
ISO 14001 Telephone : (1) 847-419-0046 Fax : (1) 847-419-0043
Machine Tool Co., Ltd. or our distributor in advance.
CM007 12ER-865
*The appearance, specifications, and relevant software of the product are subject to (Headquarters) GERMANY Takisawa Machine Tool Germany Representative Office
change for improvement without notice. Telephone : (49)2056-2598-15 Fax : (49)2056-5994-79
*Please make an inquiry to our sales representatives for details of the product.
NC61E1904FN1000C