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Catalog Takisawa TT 2100 en

The document is describing the Takisawa TT-2100G twin chucker lathe. It has two parallel spindles that allow for high accuracy mass production of various workpieces. It supports simultaneous front and back machining, symmetrical machining, and fully automatic machining to provide high efficiency and productivity. It also has features for energy saving, reducing power consumption and coolant/lubricant usage.

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0% found this document useful (0 votes)
956 views11 pages

Catalog Takisawa TT 2100 en

The document is describing the Takisawa TT-2100G twin chucker lathe. It has two parallel spindles that allow for high accuracy mass production of various workpieces. It supports simultaneous front and back machining, symmetrical machining, and fully automatic machining to provide high efficiency and productivity. It also has features for energy saving, reducing power consumption and coolant/lubricant usage.

Uploaded by

coronaqc
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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TAKISAWA TWIN CHUCKER

TT-Series
Parallel Twin-Spindle CNC Lathe

6in/8in
Mass production of various
workpieces with high accuracy!
Takisawa twin chucker TT-2100G is a parallel twin-spindle lathe
which is equipped with high speed gantry loader and supports
mass production with high accuracy in 6"/8" chuck work.

Flexibly Supporting Any Type of Production


Takisawa twin chucker TT-series supports any type of production such as simultaneous
front & back machining, symmetrical machining, and full automatic machining by connecting
machines/creating production line, and provides excellent efficiency and high productivity.

Environment
ENERGY SAVING SYSTEM
・ Reduction of power consumption.
Friendly
Regenerative energy system - the energy generated when the motor
decelerates returns to the power supply - is applied.
Internal lighting shutoff function reduces standby power.
Control panel cooling design takes natural radiation amount into account to
reduce electric power.
Coolant pump runs only when coolant is being used, reducing electric power.
・ Use of oil-water separator extends the coolant life.
・ 40% reduction of lubricant consumption amount compared with those of
conventional machines.
・ The powder coating machine for environmental concern.

*The photo includes options (Foot Switch for Hydraulic Chuck, Turning Tools).

1 The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract.
2
Headstock Bed Sliding Surface
Both of stable cutting and high speed loader transfer are achieved by adopting a structure of low The bed has a tank bed structure Wide rectangular slideways are used in the X-/Z-axes sliding
center of gravity in which the center height of the headstock from the floor surface kept low. which can keep thermal displacement surfaces to realize stable machining with high accuracy over a
There are two types of specifications for high accuracy spindle on the headstock: "6" chuck to the minimum all day. long period of time.
specification" and "8" chuck specification", which are combined with FANUC's high performance Tank capacity = 350L
spindle motors to provide excellent performance.

6”Chuck Type 6”Chuck Type


Spindle Stock and Spindle Motor
7.5/5.5kW FANUC : βiI6
Bearing Inside Diameter φ80
4500min -1
Standard 6000min-1 Spindle Nose φ140F
10 10 Spindle Motor 7.5/5.5kW
8
7.5
8
7.5 4500min-1
Spindle Speed

Nm
m

15min S3 25% Operating Area 7.0 15min S3 25% Operating Area 7.0
6000min-1
m .7N

6 6

m 47.8
Output 5.5 Output 5.5
Spindle Motor 11/7.5kW
.7N 63

(kW) 4 Continuous Operating Area 5.0 (kW) 4 Continuous Operating Area 5.0
60min S3 40%
.0N m 60min S3 40% 4500min-1
3N Spindle Speed
46

Operating Area Operating Area


Nm

35
2 2 . 6000min-1
26
.0
35

1125 1500 3375 1500 4500


0 1000 2000 3000 4000 4500 0 1000 2000 3000 4000 5000 6000 Standard Chuck and Cylinder
Spindle Speed (min-1) Spindle Speed (min-1)
Chuck Type H01MA6
Travel of Jaw (Diameter) 7mm
11/7.5kW FANUC : βiI8 Max. Speed 4500min-1
4500min -1
6000min-1
Cylinder Type HH9C100 Partition Cover
12 12
Max. Speed 6500min-1
11.0 11.0
Movable partition covers are provided at the
Nm 7Nm .4Nm

m 0.0Nm

10 15min S3 25% 10 15min S3 25% Operating Area


Operating Area
8
8.6
8
8.6 center between the two spindles to secure safety
93

7.5 7.5
7

Output 6 Continuous Operating Area


5.9
Output 6 Continuous Operating Area
5.9 and workability.
.8N

(kW) (kW)
.

60min S3 40% 60min S3 40%


63

Nm
4 Operating Area 4 Operating Area
47

.8
.8

2 2 35
47

1125 1500 3375 1500 4500


0 1000 2000 3000 4000 4500 0 1000 2000 3000 4000 5000 6000
Spindle Speed (min-1) Spindle Speed (min-1)

8”Chuck Type 8”Chuck Type Turret


Spindle Stock and Spindle Motor
11/7.5kW FANUC : βiI8
Bearing Inside Diameter φ90
The turret is the all-holder powerful type with bolt clamping system.
10-station turret (T10) is equipped as standard, and 12-station turret (T12) for multiple processes and 10-station milling turret (T10M)
3200min-1 Standard 4500min-1 Spindle Nose φ140F
12 12 for milling processes are optionally available.
11.0 11.0 Spindle Motor 11/7.5kW
In a 10-station milling turret (T10M), milling holders can be equipped to five stations (every second station).
3Nm

m 3.4Nm

10 15min S3 25% 10 15min S3 25% Operating Area


Operating Area 3200min-1
Spindle Speed
.5N 131.

8.6 8.6
8 8
7.5 7.5 4500min-1 Items Items Items 6" Chuck Type 8" Chuck Type
9
m

Output Continuous Operating Area Output Continuous Operating Area


6 5.9 6 5.9
Standard Chuck and Cylinder 10-Station Turret T10 Height of Square Tool Shank □20 □25
.7N

(kW) 60min S3 40% (kW) 60min S3 40%


89

Nm
4 Operating Area 4 Operating Area
63

( Standard)
m

.8 Chuck Type H01MA8 Diameter of Boring Bar Shank φ25 φ32


N

47
.1

2 2
67

800 1067 2400 1125 1500 3375 Travel of Jaw (Diameter) 7mm 12-Station Turret T12 Height of Square Tool Shank □20 □25
0 1000 2000 3000 3200 0 1000 2000 3000 4000 4500
Max. Speed 4000min-1 (Optional) Diameter of Boring Bar Shank φ25 φ32
Spindle Speed (min-1) Spindle Speed (min-1) 10-Station Turret T10M Height of Square Tool Shank □20 □25
Cylinder Type HH9C125
Max. Speed 6000min-1 (Optional) Diameter of Boring Bar Shank φ25 φ32
Max. Rotary Tool Shank Diameter φ16 φ16
Red is Optional.

Milling Type

5.5/3.7kW FANUC : βiI3

2500min -1

6 5.5
5.2

・m
15分, S3
15min, S325%
25%

Nm
N5・
動作領域 Area
Operating

7307.
4 3.7
Output Continuous Operating Area 3.5

m
(kW)

N・
47
2
m
N・ 60分, S3
60min, S340%
40%動作領域
Operating Area
35
0 750
0 1000 2000 2500
Spindle Speed (min-1)

10-Station Turret (T10) 10-Station Milling Turret (T10M)

3 The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract.
4
Gantry Loader
The machine's center of gravity is thoroughly lowered and the loader axis Supply/Discharge Unit Loader Hand
is improved to move faster and quieter to realize optimum cycle time. Standard : Work Feeder We will provide optimum one according to the application.
Center pole specification
Loader Cycle Time 19.6 sec Three-guide-bar specification Parallel type Swivel type
                  (6"Chuck Type、 A Type Gantry) (Example: for flange) (Example: for palletizer)

Gantry Loader Variations


Machine Body Work Feeder Gantry Loader

A TYPE B TYPE

C TYPE D TYPE

Promptly Compatible with Turnkey System Measuring Unit Washing Unit Positioning Unit by Camera

Loader Specification (A or B Type)


Peripheral Device Modular Unit
Items 6" Chuck Type 8" Chuck Type The loader peripheral device is unitized as a package. It
Outside Diameter φ80mm φ160mm is flexibly applicable for automatic cell with previous and
Target
Workpiece
Length 80mm 80mm subsequent processes such as positioning by camera and
Weight 0.7kg (×2) 3kg (×2) measurement.
Running X-Axis (Longitudinal) 200m/min 180m/min
Speed Y-Axis (Vertical) 150m/min 150m/min Machine 1 Unit Width Workpiece handled by unit
(diameter x length, weight)
Work Feeder Specifications 6" Chuck Type 420mm φ80×80, 0.7kg
Items 6" Chuck Type 8" Chuck Type 8" Chuck Type 420mm φ160×80, 3kg
Number of Pallets 16 16 Phase Determining Unit Turnover/Transfer Unit
Quality Chute(NG Chute) Work Feeder
Loading Capacity (1 Pallet) 40kg 40kg
The portion to pick workpieces
Maximum Height 450mm 450mm out to check the quality during
automatic operation.

Reversing Device Overlap Twin Loader Specification


The device allows simultaneous front and back machining. D type machine is equipped with the "Overlap specification" as standard, which
enables the loader to travel to the opposite turnover unit.
TT-2100G C-Type system configuration example

1525mm st. Turnover/Transfer Unit Measuring Unit Washing Unit Phase Determining Unit
1525mm st.

* Unlike connecting two one-spindle lathes with a reversing device


provided between them, even the space efficiency is obvious. Loader flexibility is significantly increased by enabling loader's access to the
opposite turnover unit. The flow direction can be changed only by modifying
the program without changing the
Overlap spec. Separation spec. (OP)
turnover unit.
In case the loader is in failure, the
mach i ne ca n be operated as t he
one-side loader & workpiece feeder
specification (type A or B). Machine Body Work Feeder
Gantry Loader Turnover/Transfer Unit

5 The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract.
6
■ Tooling System
Pursuing Operability
・ Dedicated Switch
A dedicated switch to call a desired function to the operation panel with one push is
provided for smooth work.
6” Chuck Type

10-Station Turret (T10)


1 Turning Tool (□20) OD Tool Holder

Facing Holder

2 Program Reset Function


   Boring Bar Boring Bar Bush Boring Bar / Drill Holder
Forφ6/8/10/12/16/20
Left/right/loader programs can be reset and rewound.
12-Station Turret (T12)
1
3 Zero Point Return Function
  
4 It allows left/right X- and Z-axes zero point return and loader X-, Y-, and Z-axes zero point Drill Drill Socket Offset Boring Bar Holder
For MT.1/2
return.*
*)Subject to some conditions. For details, contact us.

U-Drill U-Drill Socket U-Drill Holder


5 Function to minimize inputting error on right and left. Forφ20

4 Right/Left Selection Button


  
2 3 Operate the machine after selecting right or left with 4 Rotary Tool Type
Drill Socket Offset U-Drill Holder 10-Station Turret(T10M)
the button. Operation is possible only on the side Oil Hole Drill
Forφ16
with the indication lamp turned on. When both of the
lamps are turned off, the machine cannot be operated.
Drill Drill Collet Rotary Tool Holder
Operation on Right Side


Forφ1/2/3/4/5/6/7/8/9/ (X-Axis)
6 The information on the right side is displayed on the 10/11/12/13/14/15/16
screen and you can operate the right side.
Tap Tapping Collet Rotary Tool Holder
Link of Panel Light For M 4/5/6/8/10/12/14/16 (Z-Axis)


The light on the operation side is turned on.

5 Chuck Open/Close Switch


  
5
8” Chuck Type

10-Station Turret (T10)


Turning Tool (□25) OD Tool Holder Shank Cut Needlessness

7
OD Tool Holder Shank Cut Necessity

6 Machine Operation Panel Screen


   Facing Holder
The machine operation panel is displayed on the screen.
Buttons can be added and displayed/undisplayed easily.
12-Station Turret (T12)
Boring Bar Boring Bar / Drill Holder

7 Information Display Window


  
Boring Bar Bush
"Right/left selection, indexed turret number of right/left machine, and number Forφ6/8/10/12/16/20/25
of workpieces on right/left" can be checked in the upper right of the screen. Offset Boring Bar Holder

Drill Drill Socket


・ Information on Right and Left is Displayed Simultaneously (Specific Screen) For MT.1/2/3
On the tool offset screen and the workpiece shift screens, inputting errors are avoided by
▲ Program Display
color coding of right/left, the zoom function and simultaneous display. U-Drill Holder
U-Drill

U-Drill Socket Forφ20/25


Rotary Tool Type
In addition, software pursuing operability is provided as standard to reduce non- Offset U-Drill Holder 10-Station Turret(T10M)
productive time during setup work. Drill Socket Forφ16/20/25
Oil Hole Drill

Drill Collet Rotary Tool Holder


Drill Forφ1/2/3/4/5/6/7/8/9/10/ (X-Axis)
In addition, software pursuing operability is provided as 11/12/13/14/15/16

standard to reduce non-productive time during setup work. Tap


Tapping Collet
For M4/5/6/8/10/12/14/16
Rotary Tool Holder
(Z-Axis)
Refer to page 13.
▲ Tool Offset Display Drill Collet Rotary Tool Holder
Drill Forφ10/11/12/13/14/15/16 (Z-Axis) Coolant Through

7 The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. Tooling System 8
■ Travel Range and Interference Unit : mm inch

T10/ T12 6” Chuck Type Turning Type Ranges depends on chuck type. T10/ T12 8” Chuck Type Turning Type Ranges depends on chuck type.

SPINDLE(L) SPINDLE(R)
SPLASH GUARD SPLASH GUARD

40

40
40

40
H01MA6 Y-4103 6” 6” H01MA6 Y-4103

65.5
140F G.L. 8” 8” 140F G.L.

65.5
140F G.L. 140F G.L. H01MA8 Y-4104 H01MA8 Y-4104

10.827”

10.827”
73
φ165 φ165

80
10.827”

10.827”

100
100

110
110
φ210 φ210

Z-Axis Ref. Point 275

Z-Axis Ref. Point 275


Z-Axis Ref. Point 275

Z-Axis Ref. Point 275


44.5

44
44

※14.5

Z-Axis Stroke
Z-Axis Stroke

Max. Turning Length

165 6.497”
44

44
Max. Turning Length
10
Z-Axis Stroke

Z-Axis Stroke
6.497”
X-Axis Stroke No Shank Cut

94 3.701”
5.335”

138
120

165

135.5
120 142

6.497”
X-Axis Stroke Shank Cut

6.497”
X-Axis Stroke

165
5.591” 85 X-Axis Stroke

165
85 17 142 5.591” 125 142 142 5.591” 125
22 120 25 85 5.591” 22 120 35 75
17

7
BORING BAR 1” 3.346” BORING BAR

40

40
40

40
φ25 φ32
TURNING TURNING
□20 □25
70

85

85
85

85
TURRET(L) TURRET(R) TURRET(L) TURRET(R)
(47) (95) (35) (100)

MAX.135
X-Axis Ref. Point
125 105 140 (142) (150)
X-Axis Ref. Point 4.922” 4.134” X-Axis Ref. Point X-Axis Ref. Point
140 105 125 140 105 4.134” 125 125 105 4.134” 140
370 4.922” 340 370 4.922” 4.922”
370 340 370
13.386” 13.386”
※If the tool cannot approach the chuck sufficiently,
adjust the tool overhang with the end face holder.

SPINDLE(L) SPINDLE(R)
SPLASH GUARD

40

40
SPLASH GUARD
40

40
H01MA6 Y-4103 6” 6” H01MA6 Y-4103 140F G.L. 140F G.L.
H01MA8 Y-4104 8” 8” H01MA8 Y-4104

10.827”

10.827”
140F G.L.
65.5

65.5

73
140F G.L.

100
100
φ165 φ165
10.827”

10.827”
80

φ210 φ210

Z-Axis Ref. Point 275

Z-Axis Ref. Point 275


Z-Axis Ref. Point 275

Z-Axis Ref. Point 275

155
155
44

44

Z-Axis Stroke
14.5
89.5

44

44
Z-Axis Stroke

55

6.497”
165

138
6.497”

X-Axis Stroke X-Axis Stroke


165

X-Axis Stroke 120 142 142 5.591” 127

Z-Axis Stroke
120 142 X-Axis Stroke 75
Z-Axis Stroke

5.591” 24 118 32 80
5.591” 142 5.591” 120
75

6.497”

32
165
80
6.497”

17 125 17
165

40

40
17
40

40
BORING BAR FACING
BORING BAR φ32 □20
φ25 5 45mm OFFSET

85

85
45mm OFFSET FACING
85

85
□20 TURRET(L) X-Axis Ref. Point TURRET(R)
TURRET(L) TURRET(R)
70

125 105 4.134” 140

30
X-Axis Ref. Point
30

125 105 140 4.922” 370

MAX.90
4.922” 4.134”
MAX.90

X-Axis Ref. Point


X-Axis Ref. Point 140 105 4.134” 125
140 105 125 340 370 370 4.922” 340
370 4.922” 13.386” 13.386”

T10 TURRET (R) is mirror-image component.


Figure shows TURRET (L).
370 170
T12 TURRET (R) is mirror-image component.
Figure shows TURRET (L). T10 TURRET (R) is mirror-image component.
Figure shows TURRET (L). T12 TURRET (R) is mirror-image component.
Figure shows TURRET (L).

280 14.567” 230 370 370 370


11.024” 9.055” 14.567” 280 14.567” 230 14.567”
142st 280 230 280 230
5.591” 11.024” 9.055” 11.024” 9.055” 11.024” 9.055”
110 120 142st 5.591” 110 120

0
90

16
φ1 φ240

φ
8
0

200 11
17

6
φ MAX. φ23
φ

25 φ
φ240 250 7 5

105
MAX
.φ 19

4.134”
25 4

105
5 φ φ25
4”

1 10 34”
105

3.937”
4.13

.1
5 4 Ma 105
100

□ 1”
x.
□ .75”

25
0 5 Sw
0

10 937” 10 4”
20

φ195 ive

0
13 5”

24
3. φ2 4. 9.4
lD
ia.

φ
40 125 125 φ5 40

a.
240 4.921” 5” 5 φ2 ”

Di
φ 5” 90 0 St ia.
ia. 9.4 1 D 9.45

g
60 d. ing
240

nin
D φ φ1 Holder Cut Tu n
ing ia. φ .45” Tur

r
Std 135 rni

Tu
0 urn D ng ax.

□25
φ25 .

1”
x. T Tur ing 9
Dia M

x.
urn Holder Cut
φ

a ning

Ma
Spindle Center No Holder Cut
0M x. T 550 .φ
□20
20

Dia
50 φ10 φ550 .φ Ma .φ 95 17 Spindle Center
0

5 Spindle Center Dia. 175 ia No Holder Cut 5


ia. φ ax. S wivel el D 75 35
ivel
D
85 3.346” 25 120 4.646” M Spindle Center wiv
. Sw x. S 2.953”1.457”
Max
125 125 1” Ma
4.921” 5” φ165
φ220 105
φ240 φ165 15
0 35

φ190
φ19 10
10 5 5 190
5 105 4” MAX. φ
φ

4.13
φ140 5

105
14

MAX.
14

φ185 φ
5

12
105

5 145 φ2

5
40

16
φ OFFSET

φ
5
16

125
φ

9 Travel Range and Interference The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. Travel Range and Interference 10
■ Travel Range and Interference Unit : mm inch

T10M 6” Chuck Type Milling Type Ranges depends on chuck type. T10M 8” Chuck Type Milling Type Ranges depends on chuck type.

SPLASH GUARD 140F G.L. SPLASH GUARD 140F G.L.


140F G.L. SPINDLE(L) 140F G.L.
SPINDLE(R) SPINDLE(L) SPINDLE(R)
40

40

40

40
H01MA6 Y-4103 H01MA6 Y-4103
6” 6”

65.5

65.5
H01MA8 Y-4104 H01MA8 Y-4104
10.827”

10.827”

10.827”

10.827”
φ165

100

100
129.5
Z-Axis Ref. Point 275

Z-Axis Ref. Point 275

129.5
Z-Axis Ref. Point 275

Z-Axis Ref. Point 275


φ210 φ210

153

153
44

44

44

44
Z-Axis Stroke

Z-Axis Stroke
229
252.5
Z-Axis Stroke

Z-Axis Stroke

6.497”
6.497”

194.5
110

218
110

165
165
MAX.

6.497”

6.497”
70 MAX. 70

165
102 33

165
102 33
40

40

18.5
40

40
18.5
85

85

85

85
TURRET(L) TURRET(R) TURRET(L) TURRET(R)

X-Axis Stroke X-Axis Stroke X-Axis Stroke


142 5.591” 142 5.591” 142 5.591” X-Axis Stroke
102 128 14 7 135 95 102 128 14 142 5.591”
4.016” 3.741” 4.016” 7 135 95
X-Axis Ref. Point X-Axis Ref. Point 3.741”
140 105 125 125 105 140 X-Axis Ref. Point X-Axis Ref. Point
4.922” 4.922” 140 105 125 125 105 140
370 340 370 4.922” 4.922”
13.386” 370 340 370
13.386”

370 370
280 14.567” 230 280 14.567” 230
7.024” 0 9.056” 7.024” 9.056”
24 142st 142st
φ 5.591” 0 5.591”
φ 00 0 16
25 φ2 25 32 φ φ190 8
φ170 12
5 X .φ 11 6
MA φ240 MAX.φ23
4”

95

4”
5

105
7
105

5
4.13

φ1

19
4.13
4

φ
0 φ25
10
0 φ24 10
5


4 0 4 0

φ1 φ1

25
1 1
20

3 3
5.3 5 5.3 5
15 15
” ”

240
125 125 125 125

5”

0

9.4
9 0 24 9
3.7 5 20 .φ 5” 3.7 5 0

Dia
12.7 41 φ φ250 Dia 9.4 12.7 41” 550 φ1
9
” ing .φ

ing
rn ia
Tu el D
□20

urn
□25
ia. φ5
50 x. wiv
Ma Spindle Center x. S Holder Cut Spindle Center

x. T
wivel D Ma
Max. S 25

Ma
85 120 No Holder Cut 75 35

45
φ1 φ195
φ240 φ220
1 15
0 0
2 4.1 5 2 35
10 16” 34 10 16” 190
4.0 ” X 4.0 40 X.φ
X
MA33 φ1 MA
MA33 φ190

4.13
105 4”
φ190 ” 1 ” φ185
99 4.9 25 99
.95 1.2 OFFSET 22
” TURRET (R) is mirror-image component. X .95 1.2 TURRET (R) is mirror-image component.
AX ” Figure shows TURRET (L). MA φ2 Figure shows TURRET (L).
M 714 4” 40
1
.
3 3.7 OFFSET

125 2”
4.92

11 Travel Range and Interference The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. Travel Range and Interference 12
■ Machine Specifications (with A or B Type Loader) ■ Machine Standard Accessories (with A or B Type Loader) ■ Machine Optional Accessories
Items 6" Chuck Type 8" Chuck Type Items Contents 6" Type 8" Type Rotary Tool Holder (for X-Axis) *4
TT-2100G TT-2100CMG TT-2100G TT-2100CMG H01MA8 & HH9C125 L&R × ● Rotary Tool Holder (for Z-Axis) *4
T10 T12 T10 T10 T12 T10 Solid Chuck and Cylinder
H01MA6 & HH9C100 L&R ● × Collet (for Rotay Tool) *4
Distance Between Spindles mm inch 340 13.38" 340 13.38" Chuck Open/Close M-Function (Proximity) L&R ● ●
Capability ・ Tool Holder
Max. Turning Diameter mm inch 240 9.45" 240 9.45" Chuck Airblow (Outside Spindle) L&R ● ●
Capacity Boring Bar / Drill Holder
Max. Turning Length mm inch 135.5 5.33" 94 3.7" Signal Tower Light (3-Color) 1 Pic ● ●
Offset Boring Bar Holder
X-Axis Travel mm inch 142 5.59" 142 5.59" Chip Conveyor (Caterpillar Type, Rear) 1 Set ● ●
Travel U-Drill Holder
Z-Axis Travel mm inch 165 6.5" 165 6.5" (Selectable for OD Turning &
Tool Holders L&R (Each 5) ● ● Offset U-Drill Holder
Number of Spindles 2 2 Facing, or Boring Bar/Drill)
Spindle Speed min-1 4500 6000 3200 4500 Auto Power-Off System 1 Set ● ● Boring Bar Bush
Min. Index Angle (Cs-Axis) deg - 0.001 - 0.001 Total Counter (Display) ● ● Drill and U-Drill Socket
Spindle
Spindle Nose (Nominal Code) φ140F φ140F Gantry Loader *3 (A or B Type) 1 Set ● ● Special Chuck
Through-Hole Diameter mm inch 53 2.09" 53 2.09" Turnover Unit 1 Set ● ● Foot Switch for Hydraulic Chuck
Bearing Inside Diameter mm inch 80 3.15" 90 3.54" NG Chute (Quality) 1 Set ● ● Spindle Orientation *5
Number of Turrets 2 2 Work Feeder (16 Pallets/3 Guide Bar) 1 Set ● ● Coolant Unit (400W)
Type of Turret (All-Holder Type) 10-Station 12-Station 10-Station 10-Station 12-Station 10-Station Splashguard 1 Set ● ● Spindle Above Coolant
Turret Number of Attachable Tools 10+10 12+12 10+10 10+10 12+12 10+10 Hydraulic Unit (1.5kW) L&R ● ● Hybrid Hydraulic Unit
Height of Square Tool Shank mm inch 20 0.75" 25 1" Coolant Unit (250W) L&R ● ●
Chip Bucket
Diameter of Boring Bar Shank mm inch 25 1" 32 1.25" Lighting Apparatus 1 Set ● ●
Tool Setter
Number of Rotary Tools - Alternate 5 pcs - Alternate 5 pcs Adjustment Tool 1 Set ● ●
Spindle Motor
Spindle Speed min-1 - 2500 - 2500 Instruction Manual 1 Set ● ●
Rotary Tool Maximum Tool Shank Diameter mm inch - 16 0.63" - 16 0.63" [6" Chuck Type] [8" Chuck Type]
Tool Spindle Taper Hole (Type, Nom, Code) - AR25 - AR25 7.5/5.5kW : 6000min-1 11/7.5kW : 4500min-1
Tool Spindle Bearing Inside Diameter mm inch - 35 1.38" - 35 1.38" 11/7.5kW : 4500min-1
X:24 / Z:24 X:944.88" / Z:944.88" 11/7.5kW : 6000min-1
Rapid Traverse Rate m/min ipm X:24 / Z:24 X:944.88" / Z:944.88"
Feedrate
Jog Feedrate mm/min ipm X, Z:0 ~ 1260 49.61" X, Z:0 ~ 1260 49.61"
※ For other optional accessories, please contact us.
Main Spindle Motor (15 min/coninuous) *6 kW HP 7.5/5.5 11/7.5 10/7.3 14.7/10 11/7.5 14.7/10
Rotary Tool Spindle Motor 5.5/3.7 5.5/3.7
kW HP - -
(15 min/continuous) 7.3/4.9 7.3/4.9 *3) Includes Safety Cover/Upper Auto Door/Door Interlock.
Motor *4) Applied to TT-2100CMG
Feed Axis Motor kW HP X:1.4 / Z:1.4 X:1.9 / Z:1.9 X:1.4 / Z:1.4 X:1.9 / Z:1.9 *5) Disk Brake Type (Max. 360 Point) with M-Function
Hydraulic Pump Motor kW HP 1.5×2 Motors 2×2 Motors 1.5×2 Motors 2×2 Motors *6) Please refer to "Electric-power-equipment Capacity" of 13 page.
Coolant Pump Motor kW HP 0.25×2 Motors 0.3×2 Motors 0.25×2 Motors 0.3×2 Motors Gantry 6" Chuck Type 8" Chuck Type
Required Electric Power kVA 32 37 37 Spindle Motor
(Type) TT-2100G, TT-2100CMG
Power Air Pressure Source MPa 0.4 0.4 A, B, C 32.0kVA 32.0kVA
Hydraulic Unit Tank L gal 20 (×2) 5.28 (×2) 20 (×2) 5.28 (×2) 5.5/7.5kW
Tank D 33.0kVA 33.0kVA
Lubricant Tank L gal 6.5 1.72 6.5 1.72 A, B, C 37.0kVA 37.0kVA
Capacity
Coolant Tank L gal 350 92.40 350 92.40 7.5/11kW
D 38.0kVA 38.0kVA
Machine Height mm inch 2700 106.30" 2700 106.30"
Floor to Spindle Center Height mm inch 975 38.39" 975 38.39"
Machine Size
Required Floor Space mm×mm inch×inch 2825×2627 111.22"×103.43" 2825×2627 111.22"×103.43"
Machine Weight kg lbs. 5200 11440 5400 11880 5200 11440 5400 11880

6" Chuck Type 8" Chuck Type


【Loader Specifications (A or B Type)】 TT-2100G TT-2100CMG TT-2100G TT-2100CMG
Outside Diameter mm inch 80 3.15" [160 6.3" *1] 160 6.3" [80 3.15" *2]
Target
Length mm inch 80 3.15" 80 3.15"
Workpiece
Weight kg lbs. 0.7×2 1.5×2 [3×2 6.6×2 *1] 3×2 6.6×2 [0.7×2 1.5×2 *2]
Travel X-Axis (longitudinal) mm inch (m/min ipm) 1540 60.63" (200 7874.02" [180 7086.61" *1]) 1540 60.63" (180 7086.61" [200 7874.02" *2])
(Running Y-Axis (vertical) mm inch (m/min ipm) 662 26.06" (150 5905.51") 662 26.06" (150 5905.51") TT-2100G D-Type
Speed) Z-Axis (cross) mm inch (m/min ipm) 216 8.5" (50 1968.5") 216 8.5" (50 1968.5")
Type 3-Jaws 3-Jaws
Hand
Stroke mm inch φ28 1.1" [ φ32 1.25" *1] φ32 1.25" [ φ28 1.1" *2]
【Work Feeder Specifications】
Number of Pallets 16 16
Loading Capacity (1 Pallet) kg lbs. 40 88 40 88
Max. Height mm inch 450 17.72" 450 17.72"
Red is Optional. [*1] or [*2] are options by a set.

13 Machine Specifications/Machine Accessories The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract.
14
■ Machine Dimensions Unit : mm inch ■ Network
Gantry Loader
A Type
2825 11.22” 2627

The TAKISAWA Technology and

(20.86”)
(529.9)
80 780 30.71” 34013.39” 780 30.71” 845 33.27” 103.43”
1765 862 1740 68.5”
3.15” 404 15.91”404 15.91” 69.49” 33.94” Chip Conveyor
Door Opening Width Door Opening Width Pull Out
2(Gap)

Network Services the World.


0.08” 705
27.76”

106.3”
2700
Please feel free to contact us to your nearest sales representatives.

85.59”
2174

83.66”
2125
Overseas Network

42.24”
1073
38.39”
975

29.49”
749
5.31”
135

291 138 291 11.46”


11.46”5.43” Shutter Opening Width

Gantry Loader
B Type USA
2825 11.22” 2627 GERMANY
(20.86”)

845 33.27” 780 30.71” 34013.39” 780 30.71” 80 103.43”


(529.9)

3.15” 1765 862 1740 68.5”


404 15.91”404 15.91” 69.49” 33.94” Chip Conveyor JAPAN ・ HEADQUARTERS
Door Opening Width Door Opening Width Pull Out CHINA
2(Gap)
0.08” 705 TAIWAN
27.76” INDIA THAILAND

106.3”
2700
85.59”

83.66”
2125
2174

INDONESIA

42.24”
1073
38.39”
975

29.49”
749
5.31”
135

291 138 291 11.46”


11.46”5.43” Shutter Opening Width

Sales Department Overseas Sales Section


(TAKISAWA MACHINE TOOL CO., LTD.)
983 Natsukawa Kita-ku Okayama 701-0164 JAPAN
Gantry Loader TEL : (81)86-293-1500  FAX : (81)86-293-5799
C Type 3590 141.34” 2627
103.43” Takisawa (Thailand) Co., Ltd. Takisawa (Shanghai) Co., Ltd.
845 33.27” 1900 74.8” 845 33.27” THAILAND CHINA
1765 862 1740 68.5” Telephone : (66)2-012-1530-2 Fax : (66)2-012-1533 Telephone : (86)21-6235-0938 Fax : (86)21-6235-0905
780 30.71” 34013.39” 780 30.71”
(529.9)
(20.86”)

69.49” 33.94” Chip Conveyor PT. Takisawa Indonesia Takisawa, Inc.


404 15.91”404 15.91” Pull Out INDONESIA USA
Door Opening Width Door Opening Width Telephone : (62)21-45852466 Fax : (62)21-45852467 Telephone : (1)847-419-0046 Fax : (1)847-419-0043
2(Gap) SAP Takisawa Machine Tools Private Ltd. Takisawa Machine Tool Germany Representative Office
0.08” 705 INDIA GERMANY
27.76”
Telephone : (91)80-26662386 Fax : (91)80-26662392 Telephone : (49)2056-2598-15 Fax : (49)2056-5994-79
106.3”
2700
85.59”
2174

83.66”
2125

Domestic Network
42.24”
1073
38.39”
975

29.49”
749
5.31”

Sales Department Domestic Sales Section


135

291 138 291 11.46”


11.46”5.43” Shutter Opening Width (TAKISAWA MACHINE TOOL CO., LTD.)
983 Natsukawa Kita-ku Okayama 701-0164 JAPAN
TEL : (81)86-293-1600  FAX : (81)86-293-1509

Gantry Loader Yamagata Office TEL : (81)23-625-0731  FAX : (81)23-625-0732

D Type 845 33.27”


3590 141.34”
1900 74.8” 845 33.27”
2627
103.43” Kitakantou Office TEL : (81)27-251-7417  FAX : (81)27-251-7437
Yamagata
780 30.71” 34013.39” 780 30.71” 1765 862 1740 68.5”
(20.86”)
(529.9)

69.49” 33.94” Chip Conveyor Kantou Office TEL : (81)48-421-8085  FAX : (81)48-421-0868
404 15.91”404 15.91” Pull Out
Door Opening Width Door Opening Width Nishikantou Office TEL : (81)46-222-7763  FAX : (81)46-222-7764
2(Gap)
0.08” 705 Nagano Office TEL : (81)263-53-5866  FAX : (81)263-53-5870 Kitakantou
27.76” Nagano Kantou
Nagoya Office TEL : (81)52-351-3291  FAX : (81)52-369-1002
106.3”
2700

Nagoya
Hamamatsu Office TEL : (81)53-439-0131  FAX : (81)53-439-0141 Okayama Nishikantou
Osaka
85.59”

83.66”
2174

Hiroshima Hamamatsu
2125

Osaka Office TEL : (81)72-965-4671  FAX : (81)72-965-4676


Fukuoka
Okayama Office TEL : (81)86-293-1520  FAX : (81)86-293-1509
42.24”
1073
38.39”
975

29.49”
749

Hiroshima Office TEL : (81)82-282-7815  FAX : (81)82-282-7816


5.31”

Fukuoka Office TEL : (81)92-573-7201  FAX : (81)92-573-7237


135

291 138 291 11.46”


11.46”5.43” Shutter Opening Width

15 Machine Dimensions The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract.
16
■ Composition
Specifications ・ Contents TT-2100G TT-2100CMG Specifications ・ Contents TT-2100G Specifications ・ Contents TT-2100G

NC Unit Specifications 【NC Unit】


Screen (10.4"Color LCD/MDI (Horizontal, Small Type) ● ●
【Feed Functions】
Rapid Traverse Override (F0,25%,50%,100%) ●
Number of Registerable Programs, 800 Programs *18
Number of Registerable Programs, 1000 Programs *18


FANUC : 0 i-TF 【Software】 Feed Per Minute ● Part Program Editing ●
※ Please contact our sales persons RAKU-RAKU Loader 4 ● ● Feed Per Revolution ● Extended Part Program Editing ●
for further information. RAKU-RAKU Monitor 3 ● ● Constant Tangential Speed Control ● Program Protect ●
Measurement Monitor 3 *1 ◎ ◎ Cutting Feedrate Clamp ● Playback ◎
【Safety Devices】 Automatic Acceleration/Deceleration ● Machining Time Stamp ○
Front Door Interlock ● ● Rapid Traverse Bell-Shaped Acceleration/Deceleration ● Background Editing ●
Front Door Locking Mechanism ○ ○ Linear Acceleration/Deceleration After Cutting Feed Interpolation ● Multi Part Program Editting ●
Safety Relay ● ● Feedrate Override (15 Steps) ● 【Setting / Display】
Control Panel Breaker with Tripper ● ● Jog Override (15 Steps) ● Status Display ●
Override Cancel ● Clock Function ●
Manual per Revolution Feed ▲ Current Position Display ●
■ Main Function List 【Program Input】 Program Comment Display (31 Characters) ●
Specifications ・ Contents TT-2100G Program Code (EIA/ISO Auto Recognition) ● Parameter Setting and Display ●
【Controlled Axes】 Label Skip ● Alarm Display ●
Least Input Increment *2 ● Parity Check ● Alarm Log Display ●
Max. Programmable Dimension ( ± 999999.999) ● Control In/Out ● Operation History Display ▲
Cs Contouring Control CM Optional Block Skip, 1 Piece ● Run Hours and Parts Count Display ●
Optional Block Skip (2 to 9 Pieces) ◎ Actual Cutting Feedrate Display ●
Increment System C *3 ▲
Program Number O4 Digits ● Display of Spindle Speed and T Code at All Screens ●
Inch/Metric Conversion ●
Software
Program File Name 32 Characters ● Servo Setting Screen ●
Interlock ●
Sequence Number N8 Digits ● Maintenance Information Screen ●
* The software specifications are subject to change for improvement without notice. Machine Lock *4 ○
Absolute/Incremental Programming ● Data Protection Key, 1 Kind ●
Emergency Stop ●
Decimal Point Programming/Pocket Calculator Type Decimal Erase CRT Screen Display ●
Stored Stroke Check 1 ●
RAKU-RAKU Loader 4 ● Point Programming Parameter Set Supporting Screen ●
Stored Stroke Check 2, 3 *5 ▲ Diameter/Radius Programming (X-Axis) ●
【Standard Accessory】
Help Function ●
Stored Limit Check Before Move ▲ Plane Selection G17,G18,G19 CM Self-diagnosis Function ●
The loader operation settings Chuck and Tail Stock Barrier *6 ▲ Coordinate System Setting (G50) ● Periodic Maintenance Screen ●
can be changed simply by the Mirror Image (Each Axis) ▲ Automatic Coordinate System Setting *11 ● 【Multi-language Display】
operation from the dedicated Chamfering ON/OFF ● Workpiece Coordinate System(G54-G59) *12 ▲ English *19 ●
screen without modifying the Unexpected Disturbance Torque Detection Function *7 ● Direct Drawing Dmension Programming *13 ▲ Other Language *19 *20 ▲
program. Position Switch ● G-Code System A ● Dynamic Display Language Switching ▲
【Operation】 G-Code System B/C ▲ 【Data I/O】
Automatic Operation (Memory) ● Chamfering/Corner R *14 ● RS-232C Interface for 1ch ○
MDI Operation ● Programmable Data Input (G10) ● Data Server Function *21 ◎
DNC Operation *8 *9 ○ Sub Program Call (10 Levels) ● External Workpiece Number Search ◎
DNC Operation with Memory Card *9 *10 ○ Custom Macro ● Memory Card I/O ●
▲ RAKU-RAKU Loader 4 Program Number Search ● Additional Custom Macro Common Variables ● USB Memory I/O ●
Sequence Number Search ● Canned Cycle ● One Touch Macro Call ◎
Sequence Number Comparison and Stop ● Multiple Repetitive Cycles ● Automatic Data Backup
RAKU-RAKU Monitor 3 ●
Program Restart ◎ Multiple Repetitive Cycles Ⅱ ● 【Communication Function】
【Standard Accessory】 Tool Retract and Recover ▲ Canned Cycle for Drilling ● Embedded Ethernet ●
Easy and convenient multi- Wrong Operation Prevention ▲ Circular Dnterpolation by R Programming ● Fast Ethernet ◎
functional softwares which can Buffer Register ● Coordinate System Shift ● 【Other】
perform tool life management, Dry Run ● Direct Input of Coordinate System Shift ● Touch Panel ◎
cutting load monitoring, group Single Block ● 【Auxiliary / Spindle Speed Function】 ● : Standard ○ : Optional ◎ : Special - : None
Manual Continuous Feed (JOG) ● M Function (M3 Digits) ● ▲ : Parameter setting is required.
control, and also run informa-
Manual Reference Position Return ● 2nd Auxiliary Functionn (B Function) ● (Note: Normally, the parameters need not to be changed. If the parameters are to be set or changed,
tion collection, Cp (process understand completely the functions of such parameters. Wrong setting could cause the machine to be
Reference Position Setting without DOG ● Multiple Command of Auxiliary Function (3 Pieces) ● moved unexpectedly, resulting in machine or workpiece damage or personal injury.)
capability) calculation, and
Spindle Speed Function (S-Function) ● CM : C-Axis/Milling Standard Specification.
periodic offset addition. Manual Handle Feed, 1 Unit ●
Constant Surface Speed Control ●
【Interpolation Functions】 *1) I/O addition and the PC change are necessary.
Spindle Override ● *2) 0.001mm, 0.0001inch, 0.001deg
Positioning (G00) ●
Spindle Orientation ● *3) IS-C 0.0001mm, 0.001deg, 0.00001inch.
▲ RAKU-RAKU Monitor 3 Exact Stop Mode (G61) ●
Rigid Tap (Spindle Center) ● *4) Addition of switch is required.
Tapping Mode (G63) ●
Rigid Tap (Rotary Tool) CM *5) Not coexistent with chuck tailstock barrier.
Measurement Monitor 3 Cutting Mode (G64) ●
【Tool Functions / Tool Compensation】 *6) Not coexistent with Stored Stroke Check 2, 3.
Exact Stop (G09) ● *7) Required when RAKU-RAKU Monitor 3 is used.
【Optional Accessory】 Tool Function (T2+2 Digits) ●
Linear Interpolation (G01) ● *8) RS-232C Interface is required.
This function loads the measured data from a measuring unit and sets automatically Tool Offset Pairs 128-pairs (L/R Each 64-pairs) ● *9) DNC run mode transfer switch is required.
Circular I nterpolation (G02/03) ●
Tool Offset Pairs 200-pairs (L/R Each 99-pairs) ○
the offset value. Also, various convenient functions such as graphical display, Cp *10) CF card and adaptor is required.
Dwell (G04) ●
Tool Offset ●
(process capability) calculation, and data input/output are included. *11) Not coexistent with Workpiece Coordinate System(G54-G59).
Polar Coordinate Interpolation CM Tool Radius ・ Tool Nose Radius Compensation ● *12) Not coexistent with Automatic Coordinate System Setting.
Cylindrical Interpolation CM Tool Geometry/Wear Compensation ● *13) Not coexistent with chamfering/corner R.
Thread Cutting, Synchronous Cutting ● *14) Not coexistent with direct drawing dmension programming.
Tool Offset Value Counter Input ●
Multi Threading ● *15) Tool setter is required.
Direct Input of Tool Offset Value Measured ● *16) Cannot be used when RAKU-RAKU Monitor 3 is installed.
Thread Cutting Retract ● Direct Input of Tool Offset Value Measured B *15 ○ *17) In the case of loader specification, about [ 262K-byte 655m ] is used for program
Continuous Threading ● Tool Life Management *16 ● store capacity by RAKU-RAKU loader 4 software.
Variable Lead Thread Cutting ● 【Accuracy Offset Functions】 *18) In the case of loader specification, the 150 program number is used by RAKU-
Skip (G31) ◎ Backlash Compensation ▲ RAKU loader 4 software.
Reference Position Return (G28) ● *19) Cannot be simultaneously displayed with other languages.
Backlash Compensation for Each Rapid Traverse and Cutting Feed ▲
*20) Japanese, German, French, Spanish, Italian, Chinese (traditional), Chinese
Reference Position return Check (G27) ● 【Editing】 (simplified), Korean, Portuguese, Dutch, Danish, Swedish, Hungarian, Czech,
2nd Reference Position Return (G30) ● Part Program Storage Size 1Mbyte *17 ● Polish, Russian, Turkish, Romanian, Bulgarian, Slovak, Finnish, Hindi
3rd, 4th Reference Position Return ◎ Part Program Storage Size 2Mbyte *17 ○ *21) Optional board is required.

17 NC Unit Specifications The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. NC Unit Specifications 18
TAKISAWA MACHINE TOOL CO., LTD.
983 Natsukawa, Kita-ku, Okayama 701-0164, JAPAN ■ Overseas Network
Telephone : (81) 86-293-1500 THAILAND Takisawa (Thailand) Co.,Ltd.
Fax : (81) 86-293-5799 Telephone : (66)2-012-1530-2 Fax : (66)2-012-1533
Website : https://www.takisawa.co.jp
INDONESIA PT. Takisawa Indonesia
E-mail : [email protected] (America) ISO 9001 Certified Telephone : (62)21-45852466 Fax : (62)21-45852467
JQA-2010
[email protected] (Europe) (Headquarters)
INDIA SAP Takisawa Machine Tools Private Ltd.
[email protected] (Asia)
Telephone : (91)80-26662386 Fax : (91) 80-26662392
Japanese laws prohibit this machine from being used to develop or manufacture CHINA Takisawa (Shanghai) Co., Ltd.
“weapons of mass destruction” or “conventional arms”, as well as from being Telephone : (86)21-6235-0938 Fax : (86)21-6235-0905
used to process parts for them.
Export of the product may require the permission of governmental authorities of
the country from where the product is exported. USA Takisawa, Inc.
Should you wish to resell, transfer or export the product, please notify Takisawa
ISO 14001 Telephone : (1) 847-419-0046 Fax : (1) 847-419-0043
Machine Tool Co., Ltd. or our distributor in advance.
CM007 12ER-865
*The appearance, specifications, and relevant software of the product are subject to (Headquarters) GERMANY Takisawa Machine Tool Germany Representative Office
change for improvement without notice. Telephone : (49)2056-2598-15 Fax : (49)2056-5994-79
*Please make an inquiry to our sales representatives for details of the product.

NC61E1904FN1000C

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