Communication Modules: Modbus RTU Communication Module 2789-9015
Communication Modules: Modbus RTU Communication Module 2789-9015
2789-9015
Technical Support
Phone: +49 571/887 – 44555
Fax: +49 571/887 – 844555
E-Mail: * [email protected]
Every conceivable measure has been taken to ensure the accuracy and completeness of
this documentation. However, as errors can never be fully excluded, we always appreci-
ate any information or suggestions for improving the documentation.
E-Mail: * [email protected]
We wish to point out that the software and hardware terms as well as the trademarks of
companies used and/or mentioned in the present manual are generally protected by
trademark or patent.
Table of Contents
1 Provisions......................................................................................................................... 5
1.1 Intended Use ........................................................................................................... 5
1.2 Typographical Conventions..................................................................................... 6
1.3 Legal Information .................................................................................................... 8
2 Security ............................................................................................................................. 9
2.1 General Safety Rules .............................................................................................. 9
2.2 Electrical Safety....................................................................................................... 9
2.3 Mechanical Safety ................................................................................................... 9
2.4 Thermal Safety ...................................................................................................... 10
2.5 Indirect Safety ....................................................................................................... 10
3 Properties ....................................................................................................................... 11
3.1 Introduction............................................................................................................ 11
3.2 View....................................................................................................................... 11
3.3 Type label.............................................................................................................. 12
3.4 Product-specific information .................................................................................. 12
3.5 Connections .......................................................................................................... 13
3.5.1 RJ-45 Interfaces ........................................................................................... 13
3.6 Indicators............................................................................................................... 13
3.7 Technical data ....................................................................................................... 14
3.7.1 Product ......................................................................................................... 14
3.7.2 Power Loss................................................................................................... 14
3.7.3 Communication ............................................................................................ 14
3.7.4 Environmental Conditions ............................................................................ 14
3.8 Guidelines, approvals and standards .................................................................... 15
3.8.1 Guidelines .................................................................................................... 15
3.8.2 Approvals ..................................................................................................... 15
3.8.3 Standards ..................................................................................................... 15
3.8.4 Special Requirements .................................................................................. 16
4 Fieldbus Description...................................................................................................... 17
4.1 Technology............................................................................................................ 17
4.1.1 Topology....................................................................................................... 17
4.1.2 Addressing ................................................................................................... 17
4.1.3 Manual Addressing of a Subordinate WAGO Power Supply Pro 2 .............. 17
4.1.4 Cables .......................................................................................................... 19
4.1.5 Function Codes ............................................................................................ 19
4.1.6 Exception Codes .......................................................................................... 20
4.2 Module Parameters ............................................................................................... 20
4.2.1 General Module Parameters ........................................................................ 20
4.2.2 Specific Module Parameters of the WAGO Power Supply Pro 2 ................. 22
4.3 Messages and Events ........................................................................................... 25
4.3.1 Events and Measured Values for WAGO Power Supply Pro 2 .................... 25
7 Connection ..................................................................................................................... 30
7.1 Connect ................................................................................................................. 30
8 Decommissioning .......................................................................................................... 31
8.1 Disposal and Recycling ......................................................................................... 31
9 Appendix......................................................................................................................... 32
9.1 Accessories ........................................................................................................... 32
9.2 Protected Rights.................................................................................................... 32
Provisions
1
This documentation applies to Modbus RTU Communication Module (2789-9015).
Note
Observe the applicable documentation!
This product must only be installed and operated according to the instructions of the com-
plete Instructions for use. Knowledge of the complete Instructions for use is required for
proper use.
1. Carefully read the Product Manual.
2. Before commissioning, follow the instructions in section 8 Safety [} 9].
Improper Use
Improper use of the product is not permitted. Improper use occurs especially in the follow-
ing cases:
• Non-observance of the intended use.
• Use without additional protective measures in environments within which dust, corro-
sive fumes, gases or ionized radiation can occur.
• Use of the product in areas with special risk that require continuous fault-free operation
and in which failure of or operation of the product can result in an imminent risk to life,
limb or health or cause serious damage to property or the environment (such as the
operation of nuclear power plants, weapons systems, aircraft and motor vehicles).
Obligations of Installers/Operators
The installers and operators bear responsibility for the safety of an installation or a sys-
tem assembled with the products. The installer/operator is responsible for proper installa-
tion and safety of the system. All laws, standards, guidelines, local regulations and ac-
cepted technology standards and practices applicable at the time of installation, and the
instructions in the the products’ Instructions for Use, must be complied with. In addition,
the Installation regulations specified by Approvals must be observed. In the event of non-
compliance, the products may not be operated within the scope of the approval.
Number Notation
100 Decimals: Normal notation
0x64 Hexadecimals: C-notation
‘100’ Binary: In single quotation marks
‘0110.0100’ Nibbles separated by a period
Text Formatting
italic Names of paths or files
bold Menu items, entry or selection fields, emphasis
Code Sections of program code
> Selection of a menu point from a menu
“Value” Value entries
[F5] Identification of buttons or keys
Action Instructions
ü This symbol identifies a precondition.
1. Action step
2. Action step
ð This symbol identifies an intermediate result.
ð This symbol identifies the result of an action.
Lists
• Lists, first level
– Lists, second level
Notes
DANGER
Type and source of hazard
Possible consequences of hazard that also include death or irreversible injury
• Action step to reduce risk
WARNING
Type and source of hazard
Possible consequences of hazard that also include severe injury
• Action step to reduce risk
CAUTION
Type and source of hazard
Possible consequences of hazard that include at least slight injury
• Action step to reduce risk
! NOTICE
Type and source of malfunction (property damage only)
Possible malfunctions that may restrict the product’s scope of functions or ergonomics,
but do not lead to foreseeable risks to persons
• Action step to reduce risk
Note
Notes and information
Indicates information, clarifications, recommendations, referrals, etc.
Figures
Figures in this documentation are for better understanding and may differ from the actual
product design.
Intellectual Property
Unless barred by applicable legal provisions, unauthorized copying and distribution of this
document, as well as the use and communication of its content are strictly prohibited un-
less expressly authorized by prior agreement. Third-party products are always mentioned
without any reference to patent rights. WAGO Kontakttechnik GmbH & Co. KG, or for
third-party products, their manufacturer, retain all rights regarding patent, utility model or
design registration.
Third-party trademarks are referred to in the product documentation. The “®” and “TM”
symbols are omitted hereinafter. The trademarks are listed in the Appendix (8 Protected
Rights [} 32]).
Subject to Change
The instructions, guidelines, standards, etc., in this manual correspond to state of the art
at the time the documentation was created and are not subject to updating service. The
installer and operator bear sole responsibility to ensure they are complied with in their
currently applicable form. WAGO Kontakttechnik GmbH & Co. KG retains the right to
carry out technical changes and improvements of the products and the data, specifica-
tions and illustrations of this manual. All claims for change or improvement of products
that have already been delivered – excepting change or improvement performed under
guarantee agreement – are excluded.
Licenses
The products may contain open-source software. The requisite license information is
saved in the products. This information is also available under ü www.wago.com.
Security
2
This section contains safety rules that must be followed for hazard-free use of the prod-
uct.
This section is aimed at the following target groups:
• Planners and installers
• Operators
• Qualified assembly personnel
• Qualified installation personnel (electrical installation, technician network installation
etc.)
• Qualified operating personnel
• Qualified service and maintenance personnel
Obey the following safety rules:
Grounding/Protection/Fuses
• When handling the product, please ensure that environmental factors (personnel, work
space and packaging) are properly equalized. Do not touch any conducting parts.
Cables
• Use shielded cables with copper braiding or tinned copper braiding. This reduces elec-
tromagnetic interference and increases signal quality. Measurement errors, data trans-
mission errors and interference due to excessive voltage can be prevented.
• Maintain spacing between control, signal and data lines and the power supply lines.
Make sure the pin assignment is correct.
• Maintain spacing between control, signal and data lines and the power supply lines.
Make sure the pin assignment is correct.
• Observe permissible temperature range of connecting cables.
• Use appropriate strain relief.
• Before startup, please check the product for any damage that may have occurred dur-
ing shipping. Do not put the product into operation in the event of mechanical damage.
• Replace any defective or damaged devices.
• Do not open the product housing.
• The product is an open-type device and is designed for installation in an additional en-
closure, which supplies the following safety aspects:
– Restrict access to authorized personnel and may only be opened with tools.
– Ensure the required pollution degree in the vicinity of the system.
– Offer adequate protection against direct or indirect contact.
– Offer adequate protection against UV irradiation.
– Prevent fire from spreading outside of the enclosure.
– Guarantee mechanical stability.
Properties
3
3.1 Introduction
With the Modbus RTU Communication Module a Modbus RTU fieldbus environment can
be connected to a subordinate product 1). The Modbus RTU Communication Module func-
tions as a gateway. Communication between the Modbus RTU Communication Module
and Modbus RTU fieldbus environment occurs via RS-485.
The Modbus RTU Communication Module can be used in a fieldbus network or in a peer-
to-peer connection. For bus connections, stations that are not powered can also be wired.
They do not interrupt the existing bus connection.
1)
For example, on a WAGO Power Supply Pro 2, firmware version 01.03.07 or higher.
3.2 View
a
b
c
e
h
Figure 1: View
3
4
3.5 Connections
1 2 3 4 5 6 7 8
3.6 Indicators
The product has an optical status indicator. This indicator consists of three LEDs.
PWR
RxD
TxD
Figure 5: Optical Status Indicator
3.7.1 Product
Table 9: Technical Data – Product
Property Value
Width 35 mm
Height 80 mm
Depth 22 mm
Weight 35 g
Degree of protection IP20
3.7.3 Communication
Table 11: Technical Data – Communication
Property Value
Communication protocol Modbus RTU
Interface RJ-45 interface
Physical interface RS-485 interface
Cable length ≤ 1200 m (depending on baud rate)
Transmission medium Twisted pair, shielded
Type of conductors used ≥ +75°C / +167°F (ambient air temperature: ≤
+60°C / 140°F)
≥ +90°C / 194°F (ambient air temperature: >
+60°C / 140°F)
Baud rate 4800 … 115200 Baud
Maximum voltage (RJ-45 interface) −7 … +12 V (SELV)
Maximum number of bus subscribers 247
3.8.1 Guidelines
An EU “Declaration of Conformity” and CE marking exist for the product:
Table 13: Guidelines
Logo Explanation Verification
CE marking ü WAGO website
3.8.2 Approvals
The following approvals have been granted for the product:
Table 14: Approvals
Logo Certification Body Standard
Underwriters Laboratories UL 61010-1, UL 61010-2-201
Note
More information on approvals
You can find detailed information on the approvals online at: ü www.wago.com/<item
number>
3.8.3 Standards
Table 15: Mechanical and Climatic Environmental Conditions
Standard Test Value
Mechanical Environmental Conditions
EN 60068-2-6 f = 5 …150 Hz: 1g, 3.5 m
IEC 60068-2-27 shock 15g, 11 ms, 6 shocks per axis and direction, half-sine
EN 61131-2, sec. 4.3 Freefall ≤ 300 mm (packaged in the product packaging)
Climatic Environmental Conditions
EN 60870-2-2 3K3 (except for low air pressure)
Fieldbus
4 Description
4.1 Technology
4.1.1 Topology
The RS-485 standard defines a fieldbus cable as a “cable with a beginning and an end,
each terminated with a terminating resistor RT”. The resistance value of this terminating
resistor should correspond to the line impedance. Typical values are 100 … 150 Ω. The
slaves are connected to the fieldbus with a short cable or the fieldbus cable is connected
directly to the slave and from there to the next slave. Radial wiring is not possible. The
number of possible slaves on a fieldbus depends on the so-called “unit load” of the con-
nected slaves.
4.1.2 Addressing
The slaves have an adjustable address. The address range is between 1 and 247. The
address “0” is reserved for broadcasts (messages to all slaves), e.g., “Setting the time” or
”Setting the baud rate”. The addresses from 248 to 255 are reserved. The master does
not have its own address.
Note
Configure fieldbus subscribers in the same mode!
All connected fieldbus subscribers (slaves and masters) in the network must be config-
ured in the same mode!
Signaling
The set address is indicated by the LEDs of the subordinate WAGO Power Supply Pro 2.
Each LED can signal two different values.
The following applies to allocating addresses:
• Address value ≤ 15: The Value (Low) applies.
• Address value > 15: The LED display changes every second between the Value
(Low) and the Value (High). The higher value is indicated by the red LED.
Table 18: Signaling: Value (Low)
LED Address Value
switched off
8
4
2
1
The term “flashing sequence” means that the values are output one after the other via the
LEDs every second. The Value (Low) is output first; then the Value (High).
The address 42 results from adding the green LEDs: 2+8+32=42.
4.1.4 Cables
Cable Type
Use shielded conductors only. The shielding must lie on both sides.
Cable Length
The total length of the bus cable must not exceed 1200 m. This value depends on the
baud rate. The length is measured from one end to the other. Any drop cables that may
be present must be added to the total line length.
Line Termination
To guarantee faultless data transfer on all cables, the cables should be self-contained.
Terminating resistors, among other things, are suitable for this.
A Modbus® Master usually has a switchable termination resistor.
A Modbus® Slave normally does not have a built-in termination resistor. If possible, use
an external termination resistor (see Section 8 Accessories [} 32]).
Note
Positioning the Termination Resistor
Always position a termination resistor at the beginning or end of the bus cable!
Use a maximum of 2 termination resistors in networks without repeaters!
Device Identification
Table 25: General module parameters: device identification
Address Access Data Description
Dec. Hex. Type
Modbus®
Table 27: General module parameters: Modbus®
Address Access Data Description
Dec. Hex. Type
Output
Table 28: Specific module parameters of the Power Supply Pro 2: Output
Address Access Data Description
Dec. Hex. Type
Digital input
Table 30: Specific module parameters of the Power Supply Pro 2: Digital input
Address Access Data Description
Dec. Hex. Type
Digital Output
Table 31: Specific module parameters of the Power Supply Pro 2: Digital output
Address Access Data Description
Dec. Hex. Type
System
Table 32: Specific module parameters of the Power Supply Pro 2: System
Address Access Data Description
Dec. Hex. Type
4.3.1 Events and Measured Values for WAGO Power Supply Pro 2
The Modbus RTU Communication Module outputs the WAGO-specific events and mea-
sured values listed below. These events and measured values can be read using the
function codes FC3 and FC4.
Status Messages
Table 34: Measured values for WAGO Power Supply Pro 2: Status messages
Address Data Description
FC3 FC4 Type
Warnings
Table 35: Measured values for WAGO Power Supply Pro 2: Warnings
Address Data Description
FC3 FC4 Type
Error
Table 36: Measured values for WAGO Power Supply Pro 2: Errors
Address Data Description
FC3 FC4 Type
Power/Energy
Table 37: Measured values for WAGO Power Supply Pro 2: Power/energy
Address Data Description
FC3 FC4 Type
Transport
5 and Storage
The original packaging offers optimal protection during transport and storage.
• Store the product in suitable packaging, preferably the original packaging.
• Only transport the product in suitable containers/packaging.
• Make sure the product contacts are not contaminated or damaged during packing or
unpacking.
• Observe the specified ambient climatic conditions for transport and storage ().
Installation
6 and Removal
! NOTICE
Avoid electrostatic discharge!
The products are equipped with electronic components that may be destroyed by electro-
static discharge when touched. Please observe the safety precautions against electro-
static discharge per DIN EN 61340-5-1/-3. When handling the products, please ensure
that environmental elements (personnel, work space and packaging) are properly
grounded.
! NOTICE
Do not cover the ventilation openings!
To ensure adequate air circulation, the ventilation openings must be kept clear. Maintain
a distance of at least 50 mm from the ventilation openings to adjacent surfaces.
The letters shown in parentheses refer to positions in the “View” figure in section 8 View
[} 11].
Mounting Positions
Nominal mounting position (see also figure under 8 View [} 11]): Front side facing for-
wards, marking legible, and bottom ventilation openings facing upwards and downwards.
Installation
Figure 6: Installation
Install the product by snapping it onto the WAGO Power Supply Pro 2 (see Figure “Instal-
lation”):
1. Remove the cap of the communication interface on the WAGO Power Supply Pro 2.
2. Keep the cap in a safe place so that you can cover the communication interface
again when this interface is not required.
3. Remove the mounted marker carrier on the WAGO Power Supply Pro 2.
4. Insert the product with the lower latches into the lower mounting slots of the WAGO
Power Supply Pro 2 [A].
5. Slide the product toward the communication interface [B] until the top latches catch
in the top mounting slots.
6. Check that the product is properly locked position.
Removal
Figure 7: Removal
Connection
7
7.1 Connect
WARNING
Do not insert a tool into the ventilation slots!
Components inside the device may be damaged if the blade of an operating tool enters
the ventilation slots. This may lead to serious damage with a risk of injury caused by mal-
function, overheating or electric shock!
• When using a screwdriver or an operating tool, ensure correct positioning between
the locking latch and the female connector!
Decommissioning
8
8.1 Disposal and Recycling
Table 38: WEEE Mark
Logo Description
Electrical and electronic equipment may not be disposed of with household waste. This also
applies to products without this mark.
Electrical and electronic equipment contain materials and substances that can be harmful
to the environment and health. Electrical and electronic equipment must be disposed of
properly after use. Environmentally friendly disposal benefits health, protects the environ-
ment from harmful substances in electrical and electronic equipment and enables sus-
tainable and efficient use of resources.
• Observe national and local regulations for the disposal of batteries, packaging and
electrical and electronic equipment.
• Clear any data stored on electrical and electronic equipment.
• Remove any batteries or memory cards installed in electrical and electronic equipment.
• Dispose of all types of packaging to ensure a high level of recovery, reuse and recy-
cling.
• Have electrical and electronic equipment sent to a local collection point.
• The guidelines 2006/66/EG, PPWD 2018/852/EU and WEEE 2012/19/EU apply
throughout Europe. National directives and laws may vary.
Appendix
9
9.1 Accessories
The following accessories are available for the product:
Accessories – Marking
Table 39: Accessories – Marking
Description Designation Item Number
Marker carrier - 2787-1233
Marking System - 2009-0110
WMB Multi Marking System - 2009-0115
- 2009-0115/0000-0002
Accessories – Other
Table 40: Accessories – Other
Description Item Number
RJ-45 Termination Resistor, 120 Ω 2789-9915
List of Tables
Table 1 Complete instructions for use ............................................................................................ 5
Table 2 Additional documentation................................................................................................... 5
Table 3 Legend for “View” Figure ................................................................................................... 11
Table 4 Legend for Figure “Type label”........................................................................................... 12
Table 5 Legend for Figure “Product-Specific Information” .............................................................. 13
Table 6 Revision index structure..................................................................................................... 13
Table 7 Legend for Figure “RJ-45 Interfaces X5/X6” ...................................................................... 13
Table 8 Operating Status Indication................................................................................................ 13
Table 9 Technical Data – Product................................................................................................... 14
Table 10 Technical Data – Power Loss ............................................................................................ 14
Table 11 Technical Data – Communication ...................................................................................... 14
Table 12 Technical Data ‒ Environmental Conditions ...................................................................... 14
Table 13 Guidelines .......................................................................................................................... 15
Table 14 Approvals ........................................................................................................................... 15
Table 15 Mechanical and Climatic Environmental Conditions .......................................................... 15
Table 16 EMV – Immunity to Interference ........................................................................................ 15
Table 17 EMC – Emission of Interference ........................................................................................ 16
Table 18 Signaling: Value (Low) ....................................................................................................... 18
Table 19 Signaling: Value (High) ...................................................................................................... 18
Table 20 Example: Entering the address 42; Value (Low)................................................................ 18
Table 21 Example: Entering the address 42; Value (High)............................................................... 19
Table 22 Function Codes.................................................................................................................. 20
Table 23 Exception Codes acc. Modbus® Specification (“Frame Exceptions”)................................ 20
Table 24 User-defined Exception Codes (“Parameter Exception”)................................................... 20
Table 25 General module parameters: device identification............................................................. 20
Table 26 “Password Level” Parameter ............................................................................................. 21
Table 27 General module parameters: Modbus®............................................................................. 21
Table 28 Specific module parameters of the Power Supply Pro 2: Output....................................... 22
Table 29 Specific module parameters of the Power Supply Pro 2: Electronic circuit breaker .......... 23
Table 30 Specific module parameters of the Power Supply Pro 2: Digital input............................... 23
Table 31 Specific module parameters of the Power Supply Pro 2: Digital output............................. 24
Table 32 Specific module parameters of the Power Supply Pro 2: System...................................... 24
Table 33 Measured values for WAGO Power Supply Pro 2: Process input data ............................. 25
Table 34 Measured values for WAGO Power Supply Pro 2: Status messages................................ 25
Table 35 Measured values for WAGO Power Supply Pro 2: Warnings ............................................ 25
Table 36 Measured values for WAGO Power Supply Pro 2: Errors ................................................. 26
Table 37 Measured values for WAGO Power Supply Pro 2: Power/energy ..................................... 26
Table 38 WEEE Mark ....................................................................................................................... 31
Table 39 Accessories – Marking....................................................................................................... 32
Table 40 Accessories – Other........................................................................................................... 32
List of Figures
Figure 1 View .............................................................................................................................. 11
Figure 2 Type label...................................................................................................................... 12
Figure 3 Product-specific information.......................................................................................... 12
Figure 4 RJ-45 Interfaces X5/X6 ................................................................................................. 13
Figure 5 Optical Status Indicator ................................................................................................. 13
Figure 6 Installation ..................................................................................................................... 28
Figure 7 Removal ........................................................................................................................ 29