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PLC-Controlled Labeling Machine Guide

This document describes a labeling machine application that uses a PLC and various sensors and drives. The key components are a conveyor belt to move products, a driving axis to apply labels, a product sensor, and a label sensor. The PLC controls the conveyor speed, drives the labeling axis, and coordinates the labeling process based on signals from the sensors. It provides an example program and discusses techniques for accurate labeling, such as ensuring the conveyor and drive speeds are properly matched. Suitable PLC models for implementing this application are also listed.

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Diljeet Singh
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231 views6 pages

PLC-Controlled Labeling Machine Guide

This document describes a labeling machine application that uses a PLC and various sensors and drives. The key components are a conveyor belt to move products, a driving axis to apply labels, a product sensor, and a label sensor. The PLC controls the conveyor speed, drives the labeling axis, and coordinates the labeling process based on signals from the sensors. It provides an example program and discusses techniques for accurate labeling, such as ensuring the conveyor and drive speeds are properly matched. Suitable PLC models for implementing this application are also listed.

Uploaded by

Diljeet Singh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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DVP PLC _ Labeling Machine

Application
2011/03/29
Delta Confidential 1
Labeling Machine Application

 Device Operation Structure

Label sensor

Product sensor
Driving axis
for labeling
Product

Product conveyer

Delta Confidential
Labeling Machine Application

 Electronic Devices and PLC I/O


 Main conveyer  Driven by frequency inverter
 Driving axis for labeling  Driven by stepping drive and stepping motor
 PLC Y0 output  connected to  Pulse input of stepping drive
 PLC X0 input  connected to  Product sensor
 PLC X4 output  connected to  Label sensor

 Operation Steps
 Step 1  Execute the inverter to move the conveyer for feeding products.
 Step 2  Wait for next step until the product sensor X0 is triggered.
 Step 3  Y0 outputs to stepping drive and stamps the label on the product.
 Step 4  Wait for the triggering of label sensor. When triggered, output specified
number of pulses and stop. Go back to step 2.

Delta Confidential
Labeling Machine Application
 Program Example
Enable external interrupt

Set start frequency

Set ramp-up time


Enable ramp-down time setting

Set ramp-down time

Set pulse number for ramp-down


stop when Mark sensor is ON.
Set total output pulses

Set target speed

Enable Mark function on Y0


Auto reset Y0 when output is
completed
Enable Y0 output

When Y0 Mark function is activated,


count the labeling times by D0
Delta Confidential
Labeling Machine Application
 Key Techniques:
 Conveyer speed affects the target labeling speed. Improper setting will cause
bad stamping quality.
 Start frequency and ramp-up time setting of stepping drive affects the label position
on product, e.g. when ramp-up time is 10ms, start freq. should be ≧ 2kHz
otherwise the ramp-up time can not be achieved.
 Interval between product sensor ON and PLC output should be accurate and fixed.
 Interval between label sensor ON and ramp-down stop should be accurate.
 PLC should support ramp-down stop pulses setting. The pulse number will affect
the start position of next label.
 PLC Models for This Function
 ES2/EX2  V1.5 or above. For V1.5 below, DDRVI should be placed in main program
 SX2  V1.1 or above. For V1.1 below, DDRVI should be placed in main program.
 SA2  V0.8 or above.
Delta Confidential
 EH2/SV  V1.8 or above.
Thank You

Delta Confidential
6

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