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TéD-028
jeneral data
‘echnical da’
Propeller
Servo-unit
Hydraulic
system
in ler
power (nominal kW)
rotational frequency (min)
diameter (mm)
mass (kg)
moment of inertia, J (kgm?)
number of blades
blade area ratio
design pitch ahead
bollard pitch ahead
bollard pitch astern
blade material
mass one blade (kg)
type
diameter (mm)
diameter ratio
maximum actuating force (kN)
cylinder diam. of servo motor
ahead (mm)
cylinder diam. of servo motor
astern (mm)
pin excentricity on blade
carrier (nm)
cylinder yoke stroke (mm
material
mass (kg)
type
length
diameter of supply shaft (mm
total mass (kg)
type
main pump, make and type
stand-by pump, make and type
rot. freq. main pump (min")
rot. freq. stand-by pump(min")
pump capacity (dm/sec)
operating pressure (bar)
safety valve pressure (bar)
back pressure (bar:
electric motors, make and type
(yard supply)
12240
105
6200
26012
37521
4
0.495
25.13°
18.55°
~185
Cunial
2968
4C16~3A
1600
0.258
2095
650
+ 650
332
277
cunial
14140
0600-35
3300
600
9460
Analog/
follow up
HAGGL. -
DENISON
HAGGL. -
DENISON
‘Tep-028
1800
1800
2.7
83
98
10
SIEMENS AG
1LA6207-
4SA86-Z(4G LIPS
@
¥edy
3Ph
continued
Approximate
masses (kg)
power consumption (kW)
supply voltage
propeller hub
shafting
oiltank
oil distribution unit
components
propeller shaft
sleeve coupling OK450-HB/216030
ring
35
440V-60Hz~
565
72
625
250
38
12970
3060
728fq LIPS
General _arrangemel
{The equipment consists of:
propeller hub with blades.
shafting.
pitch servo unit.
hydraulic system.
control system (described in part 2).
reeaue
The propeller hub contains a hydraulic cylinder yoke which
actuates on the blades by means of a crank-slot mechanism.
A follow-up valve, built on the pitch servo-unit, feeds
the cylinder yoke through pipes in the hollow shafting.
This follow-up valve is mechanically linked to a servo
cylinder, which is controlled by the remote control
system.Fd LIPS
10
Propeller db (fig. 3).
The hub body (3-25) is cast in one piece and has large
blade bearing collars designed to withstand the crank-slot
mechanism loading with moderate bearing surface pressure.
The blades are connected with the blade carriers by means
of bolts (3-17). Rotation of blades and blade carriers (3-
19) is effectuated by the axially moving cylinder yoke (3-
20) through a crank-slot mechanism. The slots are made in
the cylinder yoke whilst the crank pins are integral with
the blade carriers and are provided with high tensile
strength bronze sliding blocks (3-2).
The cylinder yoke moves axially along two pistons. The
forward piston is an integral part of the tailshaft, the
aft piston is integral with the hub body cover (3-39).
When high pressure oil is pumped to the aft side of the
cylinder yoke, this yoke will move forward, resulting in
blade rotation to increased pitch ahead.
The cylinder is sealed by an "Eriflon" piston seal (3-69),
consisting of a NBR O-ring and a PTFE sealing ring.
Based on the characteristics of the blade spindle torque,
pressure oil can be admitted to the forward side of the
cylinder yoke, resulting in pitch to move astern. A
"Meehanite" piston ring (3-21) acts as seal here.
It is further stated that both pressure compartments of
the cylinder yoke are entirely surrounded by low-pressure
hydraulic oil for hub lubrication.
The bladefoot seals (3-15) are synthetic rubber endless
cord O-rings which are mounted underneath the blade-feet.
The O-rings are sized such that with retention of the
correct compression rate required for the sealing action,
the clearance in the blade bearing can be absorbed.
The hub oil system is connected to the oil distribution
block via the longitudinal shaft bore. This channel is
connected to the headertank via the oil distribution box.(4G LIPS
a1
Shafting (fig. 2).
The hub is connected to the tailshaft flange with bolts
and dowels, which are protected by a protection cover (3-
28) fitted with sealing rings and filled with mineral
grease.
Connection of tailshaft to Ro oil distribution unit is
carried out with SKF sleeve type coupling (2-2).
The shaft is reinforced locally in way of the SKF sleeve
by internal countershrunk bushes (2-5) and (4-38).
The shafting is hollow bored to contain the hydraulic oil
supply and return piping insert. The shafting-bore
contains two co-axial pipes.
The inner pipe (2- 6) connects the cylinder yoke with the
feed-back mechanism in the slotted part of the servo-
shaft.
This pipe transmits the blade position mechanically and
conveys high-pressure oil to the aft side of the cylinder
yoke to maintain the blade position or adjust the ahead
pitch.
The outer pipe (2-9) is mounted in the shaft bore and
conveys low pressure oil to the forward side for astern
blade adjustment.
The inner pipe has a built-in pilot-operated non-return
valve (see figure no. 7), that will be opened by oil
pressure in both the inner or the outer pipe.
This non-return valve holds the pitch-setting in emergency
cases.
A third channel is fomed by the space between the outer
pipe and the shafting. This channel connects the hub with
the oiltank and contains hydraulic oil for hub
lubrication.Fd LIPS
12
itch fo unit Ro-3 type (fig. 4).
The servo,unit principally consists of: servo shaft (4-
12), oil distribution block and valve block. The servo
shaft has been slotted and provided with a fixed flange at
the forward end.
The oil distribution block, provided with white metal
bearings, acting as high pressure clearance seals, is used
to transfer hydraulic oil into the rotating shaft. This
part of the block is compensated by means of o-rings (4-
10) at the outside of the block, which means that the
clearance between shaft and bearings is small during
transfer of high pressure oil and remains equal as soon as
the system is stationary.
The following components are arranged in the valve block:
non-return valve (8-31) and spool valve (8-35).
High pressure oil for pitch adjustment is admitted to the
shaft through the spool valve (8-35), return oil flows
through the valve to the tank. The non-return valve (8-31)
prevents undesired pitch run-away in case of hydraulic
power failure and during transfer of main to stand-by
hydraulic system.
Part of the back pressure return oil is continuously
available as a supply to the separate servo system, which
serves to actuate the control spool valve.
The back pressure is also used for the switch-over from
the main to the stand-by hydraulic system.
The servo-system further contains the mechanically
operating feedback mechanism, which is connected with the
spool valve.
Low pressure seals (4-2) are fitted to the forward and aft
side of the 0,D.-box.
Rotation of the 0.D.-box with the shaft as well as axial
movement is prevented by means of a torque stay (4-26).
For the position of the several hydraulic components see
also fig. 13.Fd LIPS
6.1.
13
aulic system
2 escription (see fig. 13)
The hydraulic system of the controllable pitch propeller
has two electrically driven pumps, a main- and a stand-by
pump.
On the engine control room panel one of the pumps can be
switched on as main pump by means of a selector switch.
It is advisable to select not always the same pump as main
pump in operation, but to change the function of the pumps
once a month.
The pumps supply oil from a bottom tank (if installed) or
a top tank through a suction filter (SF1 and SF2) via a
high pressure filter (PF1 or PF2), a non-return valve
(NRV1 or NRV2) to the valve block on the servo unit.
In this valve block the oil passes a non-return valve
(NRV4) and enters the spool valve (MDV).
The spool valve (MDV) has a negative lap. This keeps the
pressure level in the system to the minimum level required
for pitch holding. Through the negative lap of the spool
valve the oil flows back to the tank via a back pressure
valve (PSV3), oil cooler (OC), non-return valve (NRV3) and
a manual operated non-return valve (MONRV).
The main pressure non-return valves (NRV4 + BV) prevent
undesired sudden pitch changes in case of hydraulic power
failure.
The back-pressure, obtained by back-pressure valve (PSV3),
is used for remote control purposes. The control cylinder
(SHC), built into the servo unit, is actuated by back
pressure and governed by an electrically operated 3
position 4-way prop. valve (4WVPROP). The speed can be
controlled by means of this valve.
This control cylinder (SHC) is adapted to fitting of a
position transmitter (FBB), which is required to obtain a
stable control system.
The back-pressure is also acting on the two pressure
switches (PRS1 and PRS2). When the back pressure drops
below a certain level, the first pressure switch (PRS1)
will switch over the hydraulic pumps from main pump to
stand-by pump.
When the back-pressure drops further, the second pressure
switch (PRS2) will switch the low pressure alarm.
For the adjustment of (PRS1-2) a pressure gauge (PG3) is
provided.
The top tank is provided with a low level alarm, switched
on by a level switch (LLS) and a level gauge (dipstick
Dsl).
In an emergency case the 4-way prop. valve (4 WVPROP) can
be manually controlled by means of push buttons at the
belonging control valves.Fa LIPS
14
How to set the pitch actuating til
To make sure that the spool valve (MDV) will be fully
opened during a manoeuvre, the actuating time of the
control cylinder (SHC) must be shorter than the actuating
time of the actuating mechanism.
The actuating time of the pitch will be the shortest when
the spool valve (MDV) is fully opened, as in this case the
time is directly related to the pump delivery.
The actuating time of the control cylinder (SHC) can be
adjusted by means of the 4-way prop. valve (4WVPROP) and a
dual flow regulator (DFR) for max. actuating speed.
Whereby electrical signals from the remote control system
are proportionally converted to a variable flow through
the 4-way prop. valve giving more or less actuating speed.
Warning: It would be possible to make the actuating time
of the pitch much shorter by using 2 pumps
simultaneously. It is however not allowed to run
with two pumps, as the installation has been
calculated for only one pump in service.
How to set the safety valves
- Switch control to electric push-buttons.
- Disconnect slotted lever on control unit (12-15) from
manual control lever (12-23) by pulling out and turning
pin (12-17, 29).
- Un screw ahead stroke limiting screw (12-9) a few turns.
- Move manual lever to extreme ahead position. The safety
valve (PSV1 or PSV2 fig. 13) of running main pump will
then open.
Check this pressure and correct if necessary.
- Switch over to other pump and check other safety valve
in pressure line.
- Push manual lever slightly back untill safety valve
see
- Lock this maximum lever position with stopbolt (12-9).
- Connect again slotted lever to manual lever.
ow to cl the switch-over system e_pumps
- Set starter switches of pumps at starterboxes in
position "automatic".
= Select main pump on engine controlroompanel on pump 1.
- Switch out main pump 1 (switch on starterbox in position
off).
- Check whether stand-by pump comes in.
- Check whether stand-by alarm is activated.
- Switch out stand-by pump (switch on starterbox in
position off).
- Check whether low pressure alarm is activated.
- Reverse main and stand-by pump and repeat checks.
- Switch pumps again to normal service.Fa LIPS
15
Mounting and ing instruction for the hydraulic system
Mounting
Most of the hydraulic components are mounted on a
hydraulic panel or units.
The units must be connected as shown on the hydraulic
diagram.
The hydraulic lines must be mounted in such a manner, that
no stresses are transmitted to the sub-assemblies or
components which they link.
Moreover, they must be adequately supported in order to
prevent the transmission of vibration. Elbows and manifold
must be provided with buttweld flanges to allow inspection
and cleaning of the inside of the piping. Flexible hoses
are used to connect the oi] distribution unit.
The pipework supplied and fitted by the installer must
comply with the requirements of the Classification
society.
Pipes which have been heated for any reason (welding or
making bends) must subsequently be immersed in an acid
solution (acid pickled) and afterwards thoroughly rinsed
and oiled. Before operating the hydraulic system, all feed
lines should be flushed through.
During this operation every precaution must be taken to
prevent foreign matter entering pumps or other components.
Flushing
- Inspect inside of tank(s) on cleanliness before filling.
- Check whether shut-off vlaves are open or closed, as
they should be.
~ Check oil level in tank(s). Check again when oil has
been pumped through the systen.
Plush hydraulic system by disconnecting flexible
pressure and return lines from valve biock; connecting
these hoses together and pumping flushing oi1 through
system by means of yard supplied connecting piece.
Check filter regularly during flushing. If necessary,
replace pressure filter elements and wash out suction
filter elements.
The flushing has to continue until filters remain clean.
Prime hydraulic pumps one by one. Check the direction of
rotation.
See also "Installation, operating and maintenance
instructions" of the pumps.
Check working of cooler (waterfeed open).
If the system has been flushed, the pressure filter
elements must be replaced and the suction filter
elements washed out.
Connect again pressure and return line hoses to the
valve block on the oil distribution unit.Fd LIPS
6.6. Types oF for this
All oils have anti-wear additives.
chapter 1, general data.
Oil company Name Lubricant
AGIP oso 46
Arnica 46
ARAL Vitam Gr46
Vitam HF46
BP Bnergol SHF46
Bartran HV 46
CASTROL Hyspin aws46
Byepin amiss
8 cxevrow Mechanien LPS 46
ELF Visga 46
Hydrelf 46
SSO Nuto B46
Univis Na6
FINA Hydran 46
Hydran av46
KUWAIT Gulf Harmony Aw4s
MOBIL re 1s #
‘SHELL Tellus 46
Tellus 746
‘TEXACO Rando oil HD46
‘TOTAL Azolla 46
Equivis 46
Le and L-hub/Gear type or vane pump
Pour point
°c
-27
28
-30
51
-36
30
m21
-33
42
42
36
-32
-42
-30
39
-30
-40
-27
42
-30
27
40
ation
Viscosity
in cst. at
aoee
45.0
44.0
46.0
46.0
45.0
46.5
46.0
46.0
46.0
48.5
46.0
43.0
45.0
45.5
45.0
44.0
47.5
46.0
46.0
44.6
46.5
46-0
16
For oil quantities see
vet.
sore.
29.0
30:0
30.0
3320
31.5
32:0
29.5
31.5
32.0
33.5
315
28.5
31.5
30.0
311s
29.5
32.2
30.0
33.0
29.0
30.5
32.0
105
165
105
200
13
152
95
150
164
1s
155
106
172
101
153
13
iso
103
182
101
99
160E_ LIPS
6.8.
17
control with the hydraulic
system ;
When the required pitch angle is larger than the actual
pitch angle while the control handle is brought into this
new position, then the control system opens the spool
valve for admittance of high pressure hydraulic oil in the
inner pipe.
This oil will cause the cylinder yoke in the hub to move
forward, adjusting the blades to a larger pitch angle. The
moving oilpipe connected to the cylinder yoke moves the
feedback rod forward, resulting in a gradual closing of
the spool valve until the required pitch angle has been
obtained.
As long as the system is stationary, a pressure balance in
the hydraulic cylinder is required, depending on the
hydrodynamic forces acting on the propeller blades. This
pressure balance between forward and aft side of the
cylinder yoke is maintained automatically by the spool
valve which is provided with underlap, at the minimum
level required.
Local manual control on the pitch servo unit
When it is convenient to control the pitch locally, this
can be done by manually pushing the push-buttons on the 4-
way prop. valve.
In emergency cases, for example failure of the 4-way prop.
valve or servo cylinder, the pitch can be controlled with
the manual control handle.
This handle will be disconnected from the control system
by pulling out and turning pin (12-29).
Emergency pitch setting with hydraulic system (Ro-3).
In an emergency case, when the system can not be
provisorily restored to normal operation, the blades can
be moved to and blocked in the ahead position by applying
hydraulic pressure to the aft side of the cylinder yoke.
The aft chamber is connected to a plugged opening (4-22)
in the servo-shaft by the inner pipe.
This plug must be replaced by an adaptor to close the
connection to the spool valve and to allow oil to be
pumped into the inner pipe.
The propeller pitch will than be blocked by the non-
return-valve in the inner pipe that prevents the oil
streaming back from the aft chamber.
The proceeding is as follows (see fig. 4):
~ stop the shaft. To prevent oil to flow out unnecessarily
plug 22 should be in top position.
~ Remove plug 22 and fit all items shown in fig. 5.
These include a selflocking push-pull coupling (quick
release coupling).
- Connect the air-operated hydraulic pump. This pump is
also used for mounting the shaft coupling.
- Pump oil into the shaft bore until the propeller pitch
is in the ahead position.
- Disconnect the coupling halve. One half should remain on
the shaft to close the opening.
Important
To restore to normal operation, plug 22 must be fitted again.@
FA LIPS
te
Fede
18
ing inst: i
Normal starting-up procedure
~ Check oil level in tanks (even though level alarms are
used).
switch on the control system.
Switch on the hydraulic pump.
Check whether control handles and pitch indicators point
to zero.
Check working of cooler.
Check pump switch-over system.
Make complete pitch adjustment on all control stations.
Start the main engine.
Stopping
- Set pitch to zero.
- Stop main engine.
~ Switch off the hydraulic pumps.
- Switch off the control system.
oa
After switching off the control system, no special
measures have to be taken. All valves can remain in the
position they had during normal service.Fa LIPS
19
Instructions for assembling and dismantling
Introduction
In the following some special instructions are given for
assembling and dismantling. Repair should only be executed
by experienced craftsmen. We advise you to ask for a
specialist mechanic of our technical service department to
assist in major repairs, surveys, etc.
Receipt of equipment
On receipt of the goods these should be checked. If during
transport parts have been damaged or are missing, this
should be reported immediately.@
Fd LIPS
20
ary pitch adjus'
1. In the transport arrangement of propeller hub with
shaft the pitch is blocked in the maximum ahead
position.
As the oil transfer pipes in the tailshaft-0.D. box
connection can only be coupled when the blades are in
3.47° pitch ahead position (see also fig. 2), an
auxiliary cylinder (fig. 21) is supplied to move the
pitch to this position. The cylinder is actuated by the
air-driven alemite pump which is supplied for mounting
and dismounting the S.K.F.-sleeve coupling.
2. A situation, in which it has become necessary to move
the pitch to the required ahead position by auxiliary
means, should be avoided. When however this has become
inevitable, a pump has to be arranged with a delivery
of approx. 10 dm'/min. at a pressure of about 50 bar.
An adaptor has been supplied (fig. 21) to connect this
pump to the relevant oil transfer pipe.Fd LIPS
21
8.3. Instructi ing and di nting shag: lings
8.3.1. Mounting and dismounting of flanged coupling
The flanged coupling is not used in this installation.@
Ed LIPS
22
8.3.2. Mounting and dismounting of the sleeve coupling
In addition to the prescribed procedures in the mounting
and dismounting instructions of the sleeve coupling the
following must be considered:
- The shaft ends, over which the coupling is to be pushed
for mounting or dismounting, must be thoroughly cleaned
and oiled with the injection oil.
- When the coupling must be turned, for instance to bring
the vent hole in top position, this can be accomplished
by injecting oil in the outer sleeve with the injection
pumps. When the oil film is spread out, the outer sleeve
can easily be rotated around the inner sleeve.
- As the shafts are hollow-bored, the prescribed - value
for the coupling must be maintained; the A3-value will
then be reduced (see documentation list chapter 1.3.).Fd LIPS
8.4,
23
jounting instructions of servo unit (see page 25)
Tt is assumed, that screwshaft with hub and blades have
already been mounted in the ship and that the SKF sleeve
coupling (2-2) has been moved in dismounting direction.
- Place propeller in ahead pitch position as shown on page
25 fig. A (see also figure 2 detail c).
~ The servo-unit has been transported as shown on fig. 23.
- Remove part (23-9) and (23-13).
- Unscrew cover (23-1) and pull out feed-back pipe (4-45)
so far, that it protudes B mm out of the shaft (fig. A,
page 25).
Remove part (23-1).
- Put the unit in line with the shafting, leaving a space
of C mm between the shaft ends.
There after the unit can be moved D mm more aft (figure
A, page 25).
- Screw shaft piping onto feed-back pipe, drawing the
latter gradually more out of the shaft.
Use spanner on screw shaft sleeve (2-8), (fig. A, page
25).
To ensure firm contact between the end faces, the feed-
back pipe must be held with a spanner (fig. A, page 25)
as soon as the corresponding flats are out of the servo-
shaft.
- Lock the two pipes with set screw E (fig. C, page 25).
In view of the calibrated pitch positions, the shaft
ends should preferably be in contact.
~ Put servo-shaft in line with shafting- and support the
unit.
- Fit SKF coupling (See chapter 8.3.2.).
- Fit torque stay (4-26).
~ Remove bracket (23-7).
- Fit ring (2-3) between servo-unit and intermediate
shaft.
Keep the inside of the shaft scrupulously clean.
Check pipe ends, especially O-ring grooves, and O-rings
for damage.Ed LIPS
24
Dismantling instructions of servo unit (see next page)
~ Place propeller in ahead pitch position as shown on next
page, fig. A (see also figure 2 detail c).
- Close valves on suction filter (S0V1-2) and on the tank
(MONRV) and (SOV9).
- Drain oil out of the oil distribution unit by removing
the drain plug (4-39). For quantity of oil see general
data chapter 1.1.
- Disconnect hoses and electrical cables.
~ Support servo shaft flange and remove dismounting ring
(2-3) at the forward end of the servo unit.
Fit retaining bracket (23-7) and remove torque stay (4-
26).
Support unit completely, also using lifting tackle.
Dismantle SKF coupling. Move coupling in dismounting
direction.
~ Move unit rectilinearly F mm (see fig. C, on next page)
forward, making accessible the feedback rod coupling.
If the outer pipe in the screwshaft has been drawn out,
it can easily be pushed back.
Note that some oil will flow out of the shaft bore and
the shaft piping system. For quantity of oil see general
data chapter 1.1.
~ Loosen set screw E (fig. C, on next page) on pipe
coupling and unscrew the inner pipes, turning pipe in
screw shaft with spanner and holding feedback pipe with
spanner (For dimensions of spanners see next page).
Move unit forward D mm to disconnect the pipes
completely.
smantli struction of propeller shaft (see fig. 2).
Disconnect the servo unit (described above).fd Li PS at eeseetee s
@ TAILSHAFT (2-1) sie SERVOSHAFT (4-12)
SSSSS SS
FIG. B
mem LLLILFd LIPS
26
opeller blade (see fig. 3 + 24
- Adjust blades to zero pitch position.
- Bring blade in 12 o'clock position and fit blade
hoisting tools.
- Arrange sufficient hoisting facilities.
- Remove locking strips on blade hold-down bolts.
= Loosen bolts with socket wrench and ring spanner (see
list of special tools).
- Take blade off the hub.
Before mounting the blades see notes 1/7.
- Fit new blade.
- Rub with oil O-rings under blade bolt head.
- Grease with copa slip bladebolt head contact surface and
thread section, place bladebolts and tighten on torque
acc. to instruction as mentioned on the assy. hub
drawing.
= Lock bolts by welding locking strips on bolts heads. Use
AVESTA P5 electrode.
- Some oil might have been spilled during the operation.
= Turn vent hole in propeller to the top position and
supply oil.
NOTES:
1. Visual check the O-ring on damages possibly occurred by
storage or transportation and remove quality
certificate if present.
2. Clean well O-ring grooves in hubbody.
3. Rub with oil complete O-ring surface.
4. Place the O-ring perpendicular in the O-ring groove and
avoid torsion of the O-ring. If the O-ring is executed
with a reinforcement section this section have to be
placed against the bladefoot, see also the instruction
on the assembly drawing.
5. Grease running surface of O-ring with "Silubrin" o-ring
grease.
6. Clean bladefoot well and check on damages, special on
O-ring running area.
7. Rub with oil running surface of hubbody and propeller
blade and place propeller blade.@
@56523.
27
nstri for hoi of prope. ades
For hoisting and mounting the propeller blades of
controllable pitch propellers type C with a hub diameter
exceeding 1000 mm complete sets of hoisting tools may be
supplied by LIPS B.V.
Eventually the drawings needed for the manufacturing of
them by the yard itself, may be put as disposal.
A complete set of hoisting tools (drwg. no. W000.900.308
A3, fig. no. 24) consists of:
a. 2 special lifting eyes, (item no. 8)
b. 1 hoisting bracket, (item no. 1 up to 4)
c. 4 bow shackles, (item no. 5)
d. 2 chains, (item no. 6)
e. 2 turn buckles, (item no.7).
Working sequence:
- Screw the lifting eyes in the appropriate thread holes
in the bladefoot.
- Place the hoisting bracket on the tip of the blade,
perpendicular above the centre of gravity. To avoid
damage to the blade an aluminium plate must be placed
between the jaws and the blade.
- Connect the hoisting bracket with the lifting eyes at
both sides of the blade by using the chains, turn
buckles and bow shackles.
- Create the same tension in both chains by tightening the
turn buckles.
- Place a bow shackle in the centre hole of the hoisting
bracket and hoist the blade by this.
- Check the bottom of the bladefoot on hanging in nearby
horizontal position.
- A deviation from the horizontal position of the
bladefoot can be corrected by placing the bow shackle in
one of the extreme holes as necessary instead of in the
centre hole. In case that this is not sufficient, the
hoisting bracket has to be displaced.Ed LIPS
@ 28
laintenance instructio
Listed below are the normal maintenance tasks after the
installation has been put into service.
Propeller
- External check of blades, hub, lockings of blade bolts
and all other external bolts each time during
arydocking.
In general, it will be most advisable to have the blade
surface professionally reconditioned each time during
drydocking, in order to achieve efficient operating
conditions.
- Inspection of zinc anodes and replacement if necessary
each time during drydocking.
- Drain hub oil to check whether water has leaked into the
@ hub, each time during drydocking.
- Renewal of blade foot seals each 4 years.
stribution block with valve'block and control unit
- Check of all critical bolt connections and rod
clearances in bearings, each year.
Hydraulic system
- Check of all flexible hoses, pipe- and flange connection
regularly.
- Replacement or cleaning of filter cartridges after the
first 100 hours of operation, after each oil renewal and
further when indicated on the dirt indicator of the
filter.
- Renewal of hydraulic oil and cleaning of tank each one
or two years depending on the number of operating hours.
Meanwhile regular testing of oil samples.
@ - Testing of safety valve, backpressure valve and pressure
switch setting, each year.
= Check the oil level in the oil tank regularly.
- Test pump transfer to stand-by system and stand-by pump
itself regularly.
Control system
- Por the control system there are only regular function
checks required, see normal starting, para 7.1.
General
We Recommend to renew all rubber seals each time after
disassembly.Fd LIPS
29
10. is' are parts ipset
gty. Designation
Arrat. oil distribution unit fig. 6
1 Flexible hose W000.521.793 A0/13
Hydraulic panel fig. 18.
6 Pressure filter element W006.110.300
(four (4) pieces to be used during commission of
installation and two (2 pieces are spare)
Propeller blade W003.103.080 A1Ed LIPS
a. ist of special too
Hub
1 socket adapter for blade bolts
and flange bolts
1 ring spanner
KF_sleeve coupli:
3 oilinjectors sKF 226400
1 oilpump Alemite 9650
Connection for emergency pitch ad
wuxiliary pitch adjustmen’
ansport ropeller shaft
Transport of oil distribution unit
is: tools Lier bla
Transport tools for propeller blade
(3-17).
(3-48).
tment ~ See fig.
~ See fig.
- See fig.
- See fig.
- See fig.
- See fig.
30