HYDRAULIC POWER TONG WST25

PARTS OPERATION AND

MAINTENACE MANUAL
 SAFETY CAUTION
1. Operators should read and understand this manual before operation.

2. Operators should wear protective clothing, hard hat and safety boots.

3. Tie the back guy according to the instructions.

4. Make sure to operate at the side of the tong opening.

5. Close the safety door in make-up/break-out operation.

6. Keep hands away from rotating parts.

7. Keep sundries out of the operation range.

8. Cut off the hydraulic source and move the tong off the wellhead during

maintenance, changing dies or other parts.

9. Never use the power tong under over-pressure or over-torque conditions,

otherwise the tubing will be damaged and so the planetary gear of the tong

will be damaged.

10. Keep the tong turning center according to the center of tubing before

make-up/break-out, otherwise the planetary gear of the tong would be

damaged.

11. Don’t dismantle or add parts to the tong.

 TABLE OF CONTENTS

1. Summary………………………………………………………………1

2. Technical parameter……………………………………………………1

3. Installation……………………………………………………………1

3.1 lifting…………………………………………………………………1

3.2 leveling………………………………………………………………1

3.3 Tie the back guy………………………………………………………1

4. Operation Instruction……………………………………………………2

4.1 The Choice of Die Seats………………………………………………2

4.2 The Choice of Die………………………………………………………2

4.3 Note of break out operation……………………………………………3

5. Maintenance and lubrication……………………………………………4

6. Common troubles and remedy……………………………………………4

7. Attached figures and part list……………………………………………5

8. Easy-damaged parts list……………………………………………24

1. Summary
WST25 HYDRAULIC Drill Pipe Tong is mouth-opening type power tong used for make up
and break out 2 3/8"-3 1/2" drill pipe, 3 1/2"-4 1/2" tubing and 4 1/2"-5 1/2" casing in the oil field well
workover operation.

2. Technology Parameter
2.1 Application Range
2 3/8"-3 1/2" drill pipe, 3 1/2"-4 1/2" tubing and 4 1/2"-5 1/2" casing
2.2 Rated Oil Supply Pressure 16Mpa
2.3 Rated Oil Supply Amount 120 lpm
2.4 Rated High Gear Torque 5.1 KN.m
2.5 Rated Low Gear Torque 25 KN.m
2.6 Rated Rotation Speed at High Gear 43 rpm
2.7 Rated Rotation Speed at Low Gear 8 rpm
2.8 Overall Weight 680 kg
2.9 Dimension of Combination tongs 1270×770×780mm

3. Installation
3.1 Lifting
Connect the lifting bucket to the lifting bar of the master tong, lift the drill pipe tong at the well
servicing rig. The lifting point is supposed to be 15m above the wellhead. In the state of free
suspension, the center of the tong head is 0.5m away from the wellhead. The suspension height is
appropriate when the backup tong clamps the drill pipe connector or the coupling of tubing, or
casing.
3.2 Leveling
Adjusting the adjusting screws on the lifting bar to keep the drill pipe level, if not, the clamping will
fail to work.
3.3 Tie the back guy
Tie one end of the back guy to the rig, the other end to the seat of the back guide pole of the
drill pipe tong, the back guy is supposed to be able to bear load of 50 KN. When the drill pipe is in
the making-up state, the back guy should be vertical to the drill pipe so as to make the operator
safety.
4. Operation Instruction
4.1 The Choice of Die Seats
Steel
Part No. Part Name Application Range Note
Mark
WST25.1.1-7(1) Die Seat (1) 2 3/8" drill pipe, 3 1/2" tubing 3 1/2"
WST25.1.1-7(2) Die Seat (2) 2 7/8" drill pipe, 4" tubing 4"
4 1/2" tubing, 3 1/2" tubing 4 1/2"
WST25.1.1-7(3) Die Seat (3) For selection
coupling, 4 1/2" casing
3 1/2" drill pipe, 4" tubing coupling, 5"
WST25.1.1-7(4) Die Seat (4)
5" casing, 4 1/2" casing coupling
4 1/2" tubing coupling, 5 1/2" 5 1/2"
WST25.1.1-7(5) Die Seat (5)
casing, 5" casing coupling
WST25.1.1-7(6) Die Seat (6) 5 1/2" casing coupling 6 1/8" For selection
Choose die seats according to the seat marks and part numbers.

4.2 Choice of dies

Part No. Part Name Application Range Steel Mark Note
2 3/8"-3 1/2" drill pipe, 3 1/2"-4
WST25Z-01.12(2) Die Seat (2) 1/2" tubing, 3 1/2" tubing coupling, 89-114
4 1/2" casing
3 1/2" drill pipe, 4"-4 1/2" tubing
WST25Z-01.12(3) Die Seat (3) coupling, 5"-5 1/2" casing, 5"-5 121-156
1/2" casing coupling
Choose dies according to the steel marks and part numbers.

4.3 Adjustment method for the suspended height of power tong

4.3.1 Lifting
Turn off the throttle valve of the lifting bucket valve，then open the stop valve，the power tong will be
lifted. （See fig1）

4.3.2 Drop
Open the throttle valve of the lifting bucket valve，then open the stop valve，the power tong will
be dropped.(See fig 1)

4.3.3 Lock height

When the power tong will be lifted or dropped at the predetermined height, turn off the stop valve,
then the height is locked. Just now open the throttle valve,the power tong can be worked in make up
and break out condition. (See fig 2)
 Fig 1 Fig 2

4.4 The pin axle of the guide pole must be moved to the lowest hole when break out operation.

5. Maintenance and lubrication

5.1 Before work, the fastening screws must be checked to see whether they are loose, if loose, the
screws must be tightened.
5.2 Before work, enough lubricating grease should be added to each transmitting part.
5.3 After each use, the tong body must be check to clean up water or oil stain in time.
5.4 After each well operation is over, the tong must be cleaned with diesel fuel, and lubricating
grease must be added to each transmitting part after cleaning.
5.5 After each operation, the steam is prohibited to clean the power tong for it could cause the
grease lost.
5.6 The temperature of the hydraulic should be kept below 65℃, overheating may lead to the failure
of the hydraulic system sealing.
5.7 The hydraulic oil must be kept clean to guarantee the normal filtering of the oil filter, if the oil is
dirty, it should be replaced in time.
5.8 The choice of hydraulic oil
5.8.1 YC-N46 low freezing hydraulic oil, suitable ambient temperature: -20℃-+40℃.
5.8.2 YB-N46 wear resistant hydraulic oil, suitable ambient temperature: -10℃-+40℃.
 5.8.3 YA-N46 ordinary hydraulic oil, suitable ambient temperature: 0℃-+40℃.

6. Common troubles and remedy

Common troubles Reason Remedy

Cleaning up sundries in the

Die groove fill with hard objects
groove
Tong dies slip Dies over worn Replace new dies
Adjusting tong level (master
Tong body not level
tong and backup tong)

Master tong head backup

Retaining pin can’t be contained by Turn the reset knob and
tong head not in alignment
reset knob axle reset again
with the opening

The turning direction of jaw plate

Master tong clamps well frame of backup tong opposite to Exchange the positions of
while backup tong slips the turning direction of the master the two hoses.
tong
7. Attached figures and part list.
7.1 General assembly (Fig1. Table1)

Fig1. General assembly

Table1. Detailed table for General assembly

Item Purchase No. Part name and Description QTY

1 WST25MT1 Master tong 1

2 WST25FP3 Front guide pole assembly 2

3 WST25BT2 Backup tong 1

4 WST25BP4 Back guide pole assembly 1

5 WST25LT5 Hydraulic bucket 1

7.2 Master tong (Fig2. Table2)

Fig2. Master tong

Table2. Detailed table for Master tong

Item Purchase No. Part name and Description QTY

1 Shell assembly and parts 1
2 Tong head assembly and brake mechanism 1
3 WST25MT30 Hydraulic motor J6K-625 1
4 Hand control valve and lift valve 1
5 Drive gear assembly and parts 1
6 Shift mechanism assembly 1
7.2.1 Shell assembly and parts (Fig3. Table3)

Fig3. Shell assembly and parts

 Table3. Detailed table for Shell assembly and parts

Item Purchase No. Part name and Description QTY

1 WST25MT47 Hexagon socket head cap screw M10×25 29
2 WST25MT111 Washer 10 23
3 WST25MT126 Safety door shaft 1
4 WST25MT127 Cotter pin 5×35 1
5 WST25MT53 Tension spring（Φ17×95） 1
6 WST25MT125 Main body of safety door 1
7 WST25MT121 Pin shaft 1
8 WST25MT116 Tong head cover 1
9 WST25MT12 Tong body 1
10 WST25MT8 Fore handle（RH） 1
11 WST25MT6 Fore support seat 2
12 WST25MT7 Hexagon socket head cap screw M12×25 4
13 WST25MT202 Washer 12 4
14 WST25MT10 Hex head bolt M10×20 6
15 WST25MT177 Slotted cylinder head screw M6×10 12
16 WST25MT203 Name plate 1
17 WST25MT48 Hanging rod 1
18 WST25MT51 Hexagon socket head cap screw M12×100 2
19 WST25MT204 Hanging caput 2
20 WST25MT50 Cotter pin 4×30 2
21 WST25MT49 Hanging pin shaft 2
22 WST25MT29 Oil cup M10×1 2
23 WST25MT46 hanging seat 2
24 WST25MT9 Fore handle（LH） 1
25 WST25MT55 Back handle 2
26 WST25MT26 Tail guy pin 1
27 WST25MT27 Cotter pin 5×35 1
28 WST25MT24 Back guide rod seat 1
29 WST25MT25 Parallel key 12×40 2
30 WST25MT23 spring 1
31 WST25MT22 Locating block 1
32 WST25MT100 Bearing cover 1
33 WST25MT20 Hexagon socket head cap screw M8×25 6
7.2.2 Tong head assembly(Fig4. Table4)

Fig4. tong head assembly

 Table4. Detailed table for tong head assembly

Item Purchase No. Part name and Description QTY

1 WST25MT69 Retainer pin 1

2 WST25MT70 Hexagon socket head cap screw M12×30 30

3 WST25MT68 Open gear 1

4 WST25MT58 Jaw set bracket 1

5 WST25MT57 Ramp 4

6 WST25MT7 Hexagon socket head cap screw M12×25 12

7 WST25MT56 Main body 1

8 WST25MT65 Die (2-3) Each 4

9 WST25MT64 Die seat (1-5) Each 2

10 WST25MT62 Roller shaft 2

11 WST25MT63 Slotted cone end fastening screw M8×10 4

12 WST25MT59 Jaw set 2

13 WST25MT61 Roller 2

14 WST25MT60 Cylindrical pin 6×18 4

15 WST25MT66 Screw retainer pin 20

16 WST25MT67 Set screw 2

7.2.3 Tong head brake mechanism (Fig5. Table5)

Fig5. Tong head brake mechanism

 Table5. Detailed table for tong head brake mechanism

Item Purchase No. Part name and Description QTY

1 WST25MT124 Brake blot 11

2 WST25MT123 Brake spring 11

3 WST25MT117 Friction disc 3

4 WST25MT16 Slotted countersunk screw M5×10 63

5 WST25MT109 Shim 1

6 WST25MT118 Brake steel plate 1

7 WST25MT119 Knob shaft 1

8 WST25MT14 Centralizing roller 21

9 WST25MT13 Centralizing roller shaft 21

10 WST25MT116 Tong head cover 1

11 WST25MT122 Brake disc 1

12 WST25MT87 Hexagon socket head cap screw M6×10 1

13 WST25MT120 Knob 1

14 WST25MT47 Hexagon socket head cap screw M10×25 4

15 WST25MT55 Back handle 2

16 WST25MT121 Pin shaft 1

7.2.4 Idle shaft assembly (Fig6. Table6)

Fig6.Idle shaft assembly

Table6. Detailed table for Idle shaft assembly

Item Purchase No. Part name and Description QTY

1 WST25MT86 Locating disc 2
2 WST25MT80 Idler shaft 2
3 WST25MT76 Seal ring（1） 4
4 WST25MT77 O ring 63×5.7 4
5 WST25MT75 Idler（1） 2
6 WST25MT78 Roller Φ10×30 40
7 WST25MT79 Shaft sleeve（1） 2
7.2.5 Duplex gear assembly (Fig7. Table7)

Fig7. Duplex gear assembly

Table7. Detailed table for Duplex gear assembly

Item Purchase No. Part name and Description QTY

1 WST25MT87 Hexagon socket head cap screw M6×10 1
2 WST25MT86 Locating disc 1
3 WST25MT84 Idler (2) 1
4 WST25MT76 Seal ring（1） 4
5 WST25MT77 O ring 63×5.7 4
6 WST25MT29 Oil cup M10×1 1
7 WST25MT85 Duplex shaft 1
8 WST25MT78 Roller Φ10×30 60
9 WST25MT83 shim 1
10 WST25MT82 Shaft sleeve（2） 1
11 WST25MT81 Duplex gear（1） 1
7.2.6 Power input shaft assembly (Fig8. Table8)

Fig8. Power input shaft assembly

Table8. Detailed table for Power input shaft assembly

Item Purchase No. Part name and Description QTY

1 WST25MT88 Power input shaft 1

2 WST25MT89 Deep groove ball bearing 112 1
3 WST25MT92 Duplex gear（2） 1
4 WST25MT91 Thin flat key 28×10×63 4
5 WST25MT90 Clutch gear 1
6 WST25MT94 Inner gear sleeve 1
7 WST25MT93 Inner spline gear 1
8 WST25MT95 Shifting gear 1
9 WST25MT96 Seal ring（2） 1
10 WST25MT99 O ring 80×3.1 1
11 WST25MT98 Deep groove ball bearing 207 1
12 WST25MT100 Bearing cover 1
13 WST25MT78 Roller Φ10×30 68
14 WST25MT97 O ring 40×3.1 1
7.2.7 Shifting mechanism assembly (Fig9. Table9)

Fig9. Shifting mechanism assembly

Table9. Detailed table for shifting mechanism assembly

Item Purchase No. Part name and Description QTY
1 WST25MT101 Shaft sleeve 2
2 WST25MT104 Roller shaft 1
3 WST25MT105 Cotter pin 2×10 1
4 WST25MT103 roller 1
5 WST25MT106 Roller support seat 1
6 WST25MT107 Flat key 6×6×40 1
7 WST25MT109 shim 1
8 WST25MT87 Hexagon socket head cap screw M6×10 1
9 WST25MT112 Bolt shaft 2
10 WST25MT114 Deep groove ball bearing 100 2
11 WST25MT113 Washer 10 2
12 WST25MT102 fork 1
13 WST25MT111 Washer 10 2
14 WST25MT110 Nut M10 2
15 WST25MT108 Fork shaft 1
16 WST25MT115 Operating handle assembly 1
17 WST25MT205 Handle 1
7.3 Backup tong
7.3.1 Backup tong head assembly (Fig10. Table10)

Fig10. Backup tong head assembly

 Table10. Detailed table for Backup tong head assembly
Item Purchase No. Part name and Description QTY
1 WST25BT192 Hexagon socket head cap screw M10×30 12
2 WST25BT146A Cover board 1
3 WST25BT62 Roller shaft 2
4 WST25BT63 Slotted cone end fastening screw M8×10 4
5 WST25BT65 Die (2-3) Each 4
6 WST25BT64 Die seat (1-6) Each 2
7 WST25BT59 Jaw set 2
8 WST25BT61 Roller 2
9 WST25BT60 Cylindrical pin 6×18 9
10 WST25BT67 Set screw 2
11 WST25BT131A Jaw set bracket 1
12 WST25BT130 Ramp 4
13 WST25BT129A Main body 1
14 WST25BT128A Fore support seat 2
15 WST25BT188 Spring washer 12 26
16 WST25BT189 Hexagon socket head cap screw M12×40 4
17 WST25BT190 Centralizing shaft 1
18 WST25BT7 Hexagon socket head cap screw M12×25 20
19 WST25BT136 Ordinary parallel key 16×50 1
20 WST25BT191 Centralizing roller
21 WST25BT66 Screw stop pin 24
22 WST25BT132A Stop pin 1
23 WST25BT193 Spring washer 6 5
24 WST25BT152 Hexagon socket head cap screw M6×25 5
25 WST25BT183 Knob shaft 1
26 WST25BT186 Steel ball Φ5 2
27 WST25BT185 spring 2
28 WST25BT184 knob 1
29 WST25BT187 Cylindrical pin 5×25 1
7.3.2 Backup tong tail assembly (Fig11. Table11)

Fig11. Backup tong tail assembly

Table11. Detailed table for Backup tong tail assembly

Item Purchase No. Part name and Description QTY

1 WST25BT148A Shaft（1） 1
2 WST25BT151A Gear cover 1
3 WST25BT150 O ring 50×3.1 1
4 WST25BT149 Duplex gear 1
5 WST25BT138 Hex head bolt M16×40 4
6 WST25BT137 Standard spring washer 16 4
7 WST25BT140 O ring 45×3.1 4
8 WST25BT135 Tail handle 1
9 WST25BT156 Cylinder sleeve 1
10 WST25BT157 Rack plunger 1
11 WST25BT194 Nut M12 2
12 WST25BT15 Tail seat 1
13 WST25BT195 Hex bolt M12X90 2
14 WST25BT145 Piston 2
15 WST25BT141 O check ring 45 4
16 WST25BT139 Cylinder cover 2
17 WST25BT142 O ring 22x2.4 4
18 WST25BT144 Hose adaptor 10Ⅱ-1400 2
19 WST25BT143 Oil passage bolt（1） 2
7.4 Fore guide pole assembly (Fig12. Table12)

Fig12. Fore guide pole assembly

Table12. Detailed table for Fore Guide Pole Assembly

Item Purchase No. Part name and Description QTY

1 WST25FP164 Fore guide pole assembly 1
2 WST25FP166 Fore guide pole spring 1
3 WST25FP165 Fore guide pole 1
4 WST25FP163 Fore guide pole seat 1
5 WST25FP168 Cotter pin 2.5×20 1
6 WST25FP167 Pin shaft 1
7.5 Back guide pole assembly (Fig13. Table13)

Fig13. Back guide pole assembly

Table13. Detailed table for Back guide pole assembly

Item Purchase No. Part name and Description QTY

1 WST25BP175 Sleeve 1
2 WST25BP170 Back guide pole assembly 1
3 WST25BP172 Back guide pole spring 1
4 WST25BP171 Back guide pole 1
5 WST25BP169 Back guide pole seat 1
6 WST25BP174 Cotter pin 3.2×20 1
7 WST25BP173 Pin shaft 1
8 .Easy-damaged parts list
Item Purchase No. Part name and Description QTY

1 WST25MT13 Centralizing roller shaft 37

2 WST25MT14 Centralizing roller 37
3 WST25MT16 Slotted countersunk screw M5×10 79
4 WST25MT33 O ring 28×2.4 2
5 WST25MT37 O ring 24×2.4 8
6 WST25MT40 O ring 36×3.5 4
7 WST25MT43 O ring 32×3.5 2
8 WST25MT45 O ring 38×3.5 2
9 WST25MT65 Die（2-3） Each 100
10 WST25MT72 Roller 16
11 WST 25MT73 Pin shaft 16
12 WST 25MT77 O ring 63×5.7 16
13 WST25MT78 Roller Φ10×30 168
14 WST25MT97 O ring 40×3.1 2
15 WST25MT99 O ring 80×3.1 2
16 ZQ25-117 Friction disc 6
17 ZQ25-140 O ring 45×3.1 8
18 ZQ25-142 O ring 22×2.4 8
19 ZQ25-150 O ring 50×3.1 2