• if the controller is used in applications with risk of damage to

600 1 • Dimensions and cut-out;

panel mounting 2 • INSTALLATION AND CONNECTION persons, machinery or materials, it is essential to connect it up
CONTROLLER to auxiliary alarm equipment. It is advisable to make sure that
alarm signals are also triggered during normal operation.
This section contains the instructions necessary for correct The controller must NOT be installed in flammable or explosive
63
installation of the 600 controllers into the machine control environments; it may be connected to equipment operating
48 70
panel or the host system and for correct connection of the in such atmospheres only by means of appropriate and
controller power supply, inputs, outputs and interfaces. adequate types of interface, conforming to the applicable safety
48 standards.

70 Before proceeding with installation read the following Notes Concerning Electrical Safety and
warnings carefully! Electromagnetic Compatibility:
cod. 80311 - 11/2012 - ENG 45
Remember that lack of observation of these warnings
could lead to problems of electrical safety and CE MARKING:
INSTALLATION AND OPERATION MANUAL
45
electromagnetic compatibility, as well as invalidating The instrument conforms to the European Directives 2004/108/
the warranty. CE and 2006/95/CE with reference to the generic standards:
Side 1 1 Dimensions and cut-out; panel mounting
EN 61000-6-2 (immunity in industrial environment) EN 61000-6-3
2 Installation and connection
Electrical power supply (emission in residential environment) EN 61010-1 (safety).
3 Description of faceplate 99 Series 600 temperature controllers are mainly designed to
4 Connections • the controller is NOT equipped with an On/Off switch: the user operate in industrial environments, installed on the switchboards
must provide a two-phase disconnecting switch that conforms to or control panels of productive process machines or plants.
Side 2 5 Technical specifications
10 the required safety standard (CE marking), to cut off the power
6 “Easy” programming and configuration
For correct and safe installation, supply upstream of the controller.
7 Quick start guide follow the instructions and The switch must be located in the immediate vicinity of the
observe the warnings contained controller and must be within easy reach of the operator. One
in this manual. switch may control more than one controller.
The complete manual is available for download from the Advice for Correct Installation for EMC
• if the controller is connected to NOT isolated electrical equipment
website www.gefran.com Panel mounting: (e.g. thermocouples), the earth connection must be made with a
To fix the unit, insert the brackets provided into the seats on either Instrument power supply
GEFRAN spa reserves the right to make any aesthetic or specific conductor to prevent the connection itself from coming
side of the case.
functional change at any time and without notice. directly through the machine structure.
To mount two or more units side by side, respect the cut-out • The power supply to the electronic equipment on the
dimensions shown in the drawing. switchboards must always come directly from an isolation
device with a fuse for the instrument part.

3 • DESCRIPTION OF FACEPLATE • The electronic instruments and electromechanical power

devices such as relays, contactors, solenoid valves, etc., must
Function indicators always be powered by separate lines.
Indication of output states
Indicates modes of operation 600 • When the electronic instrument power supply is strongly
OUT 1 (AL1); OUT 2 (Main); OUT 3 (HB); OUT 4 (HB)
MAN/AUTO = OFF (automatic control) disturbed by the commutation of transistor or power units
ouT1 ouT2 ouT3 ouT4
ON (manual control) PV Display: Indication of process variable or motors, an isolation transformer should be used for the

8888
SETPONT1/2 = OFF (IN1 = OFF - local Setpoint 1) Error Indication: LO, HI, Sbr, Err controllers only, earthing the screen.
ON (IN1 = ON - local Setpoint 2) LO = the value of process variable is < di LO_S
• It is essential that the plant has a good earth connection:
PV
SELFTUNING = ON (enabled Self) HI = the value of process variable is > di HI_S
Sbr = faulty sensor or input values higher than max. limits - the voltage between neutral and earth must not be >1V
OFF (disabled Self) L1

Automatic/Manual adjustment selection Active only when PV

L2
L3 8888 SV
Err = PT100 third wire opened for PT100, PTC or input
values lower than min. limits (i.e.: TC wrong connection)
- the Ohmic resistance must be <6W;
• If the mains voltage fluctuates strongly, use a voltage stabilizer.
display visualises the process variable F SV display: Indication of setpoint • In the proximity of high frequency generators or arc welders,
use adequate mains filters.
Function key
• The power supply lines must be separate from the instrument
Gives access to the various configuration phases ••
Confirms change of set parameters and browses next or input and output ones.
“Inc” and “Dec” key
previous parameter (if Auto/Man key is pressed)
Press to increment (decrement) any numerical parameter •• Increment (decrement) speed is proportional to time key stays
Inputs and outputs connection
pressed •• The operation is not cyclic: once the maximum (minimum) value of a field is reached, the value will not change even if
the key remains pressed.
• The externally connected circuits must be doubly isolated.
• To connect the analogue inputs (TC, RTD) the following is
4 • CONNECTIONS necessary:
- physically separate the input cables from those of the power
supply, the outputs and the power connections.
TOP - use woven and screened cables, with the screen earthed in
• Ammeter outputs/input • Inputs
one point only
User configurable generic output
19 18 7 6 • TC Input • To connect the regulating and alarm outputs (contactors,
- 19 - 5A at 250Vac/30Vdc relay Available thermocouples: - solenoid valves, motors, fans, etc.), fit RC groups (resistance
Out2 - 24V, 10V at 20mA logic 20 17 8 5 J, K, R, S, T
2 and condensers in series) in parallel to the inductive loads that
+ 20 - triac 20...240Vac, 1A ±10% (B, E, N, L, U, G, D, C custom linearization operate in Alternating Current.
- Digital insulated 24Vac/dc is available) (Note: all the condensers must conform to VDE (class X2)
21 16 9 4 standards and withstand a voltage of at least 220V AC. The
21 - Observe polarities
Out1 - 5A/250Vac relay only - For extensions, use the correct
compensating cable for the type of TC used
1 +
resistances must be at least 2W).

22 22 15 10 3 • Fit a 1N4007 diode in parallel with the coil of this can be

- 5A at 250Vac/30vdc relay • Linear input with 3-wire transmitter removed inductive loads that operate in Direct Current.
- 24V, 10V at 20mA logic
- 6 - continuous 0…10V, 0/4…20mA 23 14 11 2 Connect at 20mA input
- analog 0…10V, 0/4…20mA for 4
Out3 (Al2) GEFRAN S.p.A. declines all responsibility for any
transmission, resolution 12 bit
Ing. T.A. - input from current transformer 24 13 12 1 VT 24V o 15V
+ damage to persons or property caused by tampering,
+ 5 50mAac, 10 Ω 50/60 Hz 3 +
neglect, improper use or any use which does not
Ri = 50Ω

- logic input 24V, 5mA or from S

- conform to the characteristics of the controller and to
no-voltage contact
- Digital insulated 24Vac/dc 2 - the indica tions given in these Instructions for Use.

• Power Supply +
1 Warnings and instructions for mounting to the panel
Standard:
100...240Vac ±10%
~ 23 • Linear input (I) • Input 1 linear with transmitter 2 wires
Instructions for installation category II, pollution
Optional: level 2, double isolation.
4
PWR 11...27Vac/dc ±10%
Linear input -
in dc current
4 +
VT 24V o 15V • only for low power supply: supply from Class 2 or low voltage
~ 24
Max. power 10VA; 50/60Hz 3 + limited energy source.
Ri = 50Ω

20mA, 2 - • the power supply lines must be separate from the controller
• Serial line / output 4 Ri = 50Ω
+
2 - input and output ones

Modbus Cencal Out 4 1 + 4...20mA

• group the instruments together keeping them separate from the

A 1 powered part of the relay

9 9 - 5A at • do not install high-power remote switches, contactors, relays,
(Data +)
TX 250Vac/30Vdc • Linear input (V) • Pt100 / PTC / NTC thyristor power units (especially the “phase angle” type),
10 B 10 + relay motors, etc. in the same switchboard
(Data -) Linear input in
2 -
Use wires of 3 • avoid dust, humidity, corrosive gasses and heat sources
dc voltage adequate diameter
11 11 - 11 (min. 1mm2) • do not block the ventilation holes: the working temperature
60mV, 1V Ri > 1MΩ
Standard RX 5V, 10V Ri > 10KΩ PT100, JPT100, 2 T T must be between 0...50°C
configuration 12 + 12 PTC, NTC • surrounding air: 50°C
RS485 isolated serial line 1 +
1
PTC / NTC • use 60/75°C copper (Cu) conductor only, wire size range 2x No
Pt100 3 wires
See serial card data sheet for Cencal configuration / Pt100 2 wires 22 - 14AWG, Solid/Stranded
• use terminal tightening torque 0.5N m

• Device structure • Identification of boards Nominal ambient conditions

Power board - Solder side

Altitude Up to 2000m
Working/storage
0..50°C/-20...70°C
temperature
R20
SERIAL INTERFACE/OUT4 Select transmitter Non condensing
1,23V

20...85%
15V
10V
24V

S2
5V

voltage relative humidity

CPU Before supplying the Controller with power, make

sure that the mains voltage is the same as that
NB.: you can keep the OUT1 relay energized at power-up by shown in the last number of the order code.
inserting jumper S2 and removing resistance R20.

CPU board - Component side

IN/OUT boards
(see appendix)
POWER
PT100
+VT

Select signal at
DISPLAY contact 3
GEFRAN spa via Sebina, 74 - 25050 Provaglio d’Iseo (BS)
Tel. 03098881 - fax 0309839063 Internet: http://www.gefran.com
 5 • TECHNICAL SPECIFICATIONS 6 • “EASY” PROGRAMMING and CONFIGURATION

THE EASY CONFIGURATION IS SUITABLE FOR VERSIONS S4 Jumper

This section contains a list of the Technical Specifications for the 600 Controller. (CPU) CFG Custom menu
WITH TWO OUTPUTS (OUT1, OUT2). TO ACCESS THE OTHER ON
PARAMETERS, ADD 128 TO THE Pro VALUE.
Display 2x4 digits, green, height 10 and 7mm
InP Input settings
Keys 4 mechanical keys (Man/Auto, INC, DEC, F) LEVEL 1 MENU

Accuracy 0.2% f.s. ±1 at 25°C room temperature

Thermal drift 0.005% f.s. / °C P.V. / S.V. Out Output settings

Main input (configurable digital filter) TC, RTD, PTC, NTC 60mV,1V Ri≥1MW; 5V,10V Ri≥10KW; 20mA Ri=50W P.V. / S.V. Process variable (PV display)
Work Setpoint (SV display) or
Sampling time 120 msec. control output value with controller
in manual PAS Password
Type TC (Thermocouples) (ITS90) J, K, R, S, T (IEC 584-1, CEI EN 60584-1,60584-2)
a custom linearization can be inserted al.1 Alarm point 1 (scale points)

Cold junction error 0.1° / °C PAS = 99

RTD Type (temperature resistance) (ITS90) Pt100 (DIN 43760), JPT100
Max. line resistance for RTD 20W
Pro Protection code
PTC Type / NTC Type 990W, 25°C / 1KW, 25°C
Safety detection of short circuit or opening of probes, LBA alarm, HB alarm • CFG
°C / °F selection configurable from faceplate
Linear scale ranges -1999...9999, with configurable decimal point position Proportional band 0 ... 999.9% Maximum power limit

Controls Pid, Autotune, on-off

h.pb for heating or
hysteresis
full scale h.p.x for heating
0.0 ... 100.0%

in regulation ON/OFF
pb - dt - it 0.0...999.9 % - 0.00...99.99 min - 0.00...99.99 min
Integral time 0.00 ... 99.99 0...999 sec.
Action heat / cool h.it for heating min Xy.i Alarm 1 hysteresis ±999
scale points
If +32 in A1.t
0...999 min.
Control outputs on / off, continuous If +64 in A1.t

With the time scales

Max. power limit heat / cool 0.0...100.0 % Derivative time 0.00 ... 99.99 0-999sec/0-999min the decimal
Cycle time 0...200 sec h.dt for heating min point has no meaning
(for dP.S different from 0”)
Main output type relay, logic, continuous (0...10V / 4...20mA)
Softstart 0.0...500.0 min
• InP
Fault power setting -100.0...100.0 %
Automatic blanking maintains PV value display, optional exclusion
Maximum limit of main min...max input range
Configurable alarms up to 3 alarm functions assignable to an output and configurable of typ. Probe type, signal, enable custom linearization, and main
input scale (See type table, page 6) xi.s input scale selected in tyP
type: maximum, minimum, symmetrical, absolute/relative, LBA, HB
Alarm masking exclusion during warm up, memory, reset from faceplate and/or contact dP_S Format Lower limit for local
Type of relay contact NO (NC), 5A, 250V/30Vdc cosj=1 dp.s Decimal point position
for main input scale
0
1
2
xxxx
xxx.x
xx.xx
lo.l setpoint and absolute
alarms
Lo.S ... Hi.S

Logic output for static relays 24V ±10% (10V min at 20mA) 3 x.xxx

Triac output 20...240Vac ±10%, 1A max, inductive and resistive load I2t = 128A Upper limit for local
Isolated digital output Optically isolated MOS output, 1500 Vrms, equivalent to an NO control, max lo.s Minimum limit of main
input scale
min...max input range
selected in tyP xi.l setpoint and absolute
alarms
Lo.S ... Hi.S

40 VAC/DC I max 100 mA, Resistance ON max 0.8W

Transmitter power supply 24Vdc, max 30mA short-circuit protection
Analogue retransmission 10V/20mA Rload max 500W 12 bit resolution • Out • Prot
Digital inputs Ri = 4,7KW (24V, 5mA) or from terminal not supplied with power
AL.1.t, AL.2.t, AL.3.t
Serial interface (optional) RS485, isolated L.x.t
A Direct (high limit) Absolute Normale
Alarm
Baudrate 1200, 2400, 4800, 9600, 19200 a1.t type 1


0
Inverse (low limit)

direct
or relative
to active setpoint
absolute
Symmetrical
(window)
normal
Protocol Gefran CENCAL / MODBUS 1 inverse absolute normal Pro Protection code
2 direct relative normal
Amperometric input option C.T. 50mAac, 50/60Hz, Ri = 10W 3 inverse relative normal
4 direct absolute symmetrical
Power supply (switching type) (standard) 100...240Vac/dc ±10% Vac 50/60Hz 5 inverse absolute symmetrical Prot Display Modification
(optional) 11...27Vac/dc ±10% 10VA max 6 direct relative symmetrical 0 SP, alarms SP, alarms
7 inverse relative symmetrical 1 SP, alarms SP
Faceplate protection IP65 2 SP
+ 8 to disable at power-on until first alarm
Working / Storage temperature range 0...50°C / -20...70°C + 16 to enable alarm memory
+ 32 Hys becomes delay time when alarm trips (0...999 sec.) + 4 to disable InP, Out
Relative humidity 20...85% Ur non-condensing (excluding symmetrical absolute) + 8 to disable CFG
+ 64 Hys becomes delay time when alarm trips (0...999 min.) +128 enables full configuration
Environmental working conditions for indoor use, altitudes up to 2000m (excluding symmetrical absolute)

Installation panel, removable faceplate Cycle time for

Installation specifications installation category II, pollution level 2, double isolation (t.2 Out2
(Heat or Cool)
1...200 sec.

Weight 160 g (complete version)

7• Quick Start Guide

1 FIRST STEPS 2 DESCRIPTION 3 1.INPUT CONNECTION

- TC Input sensor
2 600
· Open the package 600 Sensor Sensor
· Power up the device according type type ouT2 ouT3 ouT4
Output
ouT1

to the “Supply” information on

ouT1 ouT2 ouT3 ouT4 0 TC J °C 30 PT100 °C
states
the label.

8888 PV
Sbr- Err
for sensor not
1 +
1
2
3
4
TC J °F
TC K °C
TC K °F
TC R °C
31 PT100 °F
32 JPT100 °C
33 JPT100 °F
34 PTC °C
8888
L1
PV

~ 23 L1
connected or
in short Pt100 5 TC R °F 35 PTC °F
L2
L3 84
8080
8 SV

~ 24
L2
L3 84
8080
8 SV

Scan menu/
3 6
7
8
TC S °C
TC S °F
TC T °C
36 NTC °C
37 NTC °F
44 4...20 mA
F
Electrical F parameters
2 T T
9 TC T °F 46 0...10 V

Input programming If the correct value of the input

energy
1 - tyP parameter (for example, temperature)
PTC / NTC / Pt100 3 is not displayed, check the
Pt100 2 wires wires - OnInp menu connections.
Change parameter value

4 CONNECTING OUTPUTS ACCORDING TO ORDER CODE

600-R-D-X-X-X 600-R-R-X-X-X 600-R-D-R-X-X 600-R-R-R-X-X

- 19 - 19 21 19 21
19

+ 20 + 20
22 20 22
20
Heating Solid state Heating Heating Solid state Alarm Heating Alarm
power unit power unit

6 To enable the Cooling output it 6 To enable the Cooling output it

21 21 is necessary to set the following is necessary to set the following
parameters parameters

22 22 5 [tr= 8 (krd menu) 5 [tr= 8 (krd menu)

Alarm Alarm Cooling rl.3 =1 (0vt menu) Cooling rl.3 =1 (0vt menu)

5 PROGRAMMING SP 6 1.CHECKING OUTPUT OPERATION

Use the and buttons to set the SP=AL1= PV+10, SP=AL1= PV-10,
control reference value (SV) on the main 600 Set
wait 20 seconds, and check the
600 Set
wait 20 seconds, and check the
page. (see point 2 DESCRIPTION) ouT1 ouT2 ouT3 ouT4 state of the LEDs. ouT1 ouT2 ouT3 ouT4 state of the LEDs.

PROGRAMMING AL1 882

85
L1
8 PV

H: LED OUT2 ON
882
858L1
PV

H: LED OUT2 OFF

Press F once on the main page: you
will see AL.1, which lets you change the
L2
L3 83
84 85
0 0
8 SV
AL1: LED OUT1 OFF
L2
L3 84
8010
8 5
8 SV
AL1: LED OUT1 ON
reference value of Alarm 1. F C: LED OUT3 OFF F C: LED OUT3 ON