Inspection Procedure - Toyota Service Information 11/3/17, 9(26 pm
Print Exit
BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS ANTI-LOCK BRAKE SYSTEM ABS Warning Light
Remains ON
DESCRIPTION
The skid control ECU (brake actuator assembly) is connected to the combination meter assembly via CAN
communication.
If any of the following is detected, the ABS warning light remains on:
· The skid control ECU (brake actuator assembly) connectors are disconnected from the skid control ECU
(brake actuator assembly).
· There is a malfunction in the skid control ECU (brake actuator assembly) internal circuit.
· There is an open in the harness between the combination meter assembly and the skid control ECU (brake
actuator assembly).
· The ABS control system is defective.
· w/ Rear Differential Lock:
The rear differential is locked.
HINT:
In some cases, the GTS cannot be used when the skid control ECU (brake actuator assembly) is abnormal.
WIRING DIAGRAM
https://toyotamanuals.com.au/docs/hilux-service-repair-manu…RM100000000TMHB.html?PUB_TYPE=RM&MODE=3#RM100000000TMHB_04 Page 1 of 7
Inspection Procedure - Toyota Service Information 11/3/17, 9(26 pm
CAUTION / NOTICE / HINT
NOTICE:
· When replacing the skid control ECU (brake actuator assembly), perform Test Mode (Signal Check) to
acquire the rear differential lock identification information.
Click hereBrake>BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS>ANTI-LOCK BRAKE SYSTEM>TEST
MODE PROCEDURE
· Inspect the fuses for circuits related to this system before performing the following inspection procedure.
PROCEDURE
1.CHECK CAN COMMUNICATION SYSTEM
a. Check if CAN communication system DTCs are output.
for LHD: Click herePower Source / Network>NETWORKING>CAN COMMUNICATION SYSTEM(for
LHD)>DIAGNOSIS SYSTEM
for RHD: Click herePower Source / Network>NETWORKING>CAN COMMUNICATION SYSTEM(for
https://toyotamanuals.com.au/docs/hilux-service-repair-manu…RM100000000TMHB.html?PUB_TYPE=RM&MODE=3#RM100000000TMHB_04 Page 2 of 7
Inspection Procedure - Toyota Service Information 11/3/17, 9(26 pm
RHD)>DIAGNOSIS SYSTEM
Result:
Proceed to
DTC is not output
DTC is output
DTC is not output
2.CHECK IF BRAKE ACTUATOR ASSEMBLY CONNECTOR IS SECURELY CONNECTED
DTC is output
CHECK CAN COMMUNICATION SYSTEM
for LHD: Click herePower Source / Network>NETWORKING>CAN COMMUNICATION SYSTEM(for
LHD)>HOW TO PROCEED WITH TROUBLESHOOTING
for RHD: Click herePower Source / Network>NETWORKING>CAN COMMUNICATION SYSTEM(for
RHD)>HOW TO PROCEED WITH TROUBLESHOOTING
2.CHECK IF BRAKE ACTUATOR ASSEMBLY CONNECTOR IS SECURELY CONNECTED
a. Check if the skid control ECU (brake actuator assembly) connector is securely connected.
OK:
The connector is securely connected.
Result:
Proceed to
OK
NG
OK
3.INSPECT BATTERY
NG
CONNECT CONNECTOR TO BRAKE ACTUATOR ASSEMBLY CORRECTLY
3.INSPECT BATTERY
a. Check the battery voltage.
Standard voltage:
11 to 14 V
Result:
Proceed to
OK
NG
https://toyotamanuals.com.au/docs/hilux-service-repair-manu…RM100000000TMHB.html?PUB_TYPE=RM&MODE=3#RM100000000TMHB_04 Page 3 of 7
Inspection Procedure - Toyota Service Information 11/3/17, 9(26 pm
OK
4.CHECK TERMINAL VOLTAGE (IG1 TERMINAL)
NG
CHECK OR REPLACE CHARGING SYSTEM OR BATTERY
for 1KD-FTV: Click herePower Source / Network>1KD-FTV BATTERY / CHARGING>CHARGING
SYSTEM>ON-VEHICLE INSPECTION
for 1GD-FTV: Click herePower Source / Network>1GD-FTV BATTERY / CHARGING>CHARGING
SYSTEM>ON-VEHICLE INSPECTION
for 2GD-FTV: Click herePower Source / Network>2GD-FTV BATTERY / CHARGING>CHARGING
SYSTEM>ON-VEHICLE INSPECTION
for 2KD-FTV: Click herePower Source / Network>2KD-FTV BATTERY / CHARGING>CHARGING
SYSTEM>ON-VEHICLE INSPECTION
for 1TR-FE: Click herePower Source / Network>1TR-FE BATTERY / CHARGING>CHARGING
SYSTEM>ON-VEHICLE INSPECTION
for 2TR-FE: Click herePower Source / Network>2TR-FE BATTERY / CHARGING>CHARGING
SYSTEM>ON-VEHICLE INSPECTION
for 5L-E: Click herePower Source / Network>5L-E BATTERY / CHARGING>CHARGING
SYSTEM>ON-VEHICLE INSPECTION
4.CHECK TERMINAL VOLTAGE (IG1 TERMINAL)
a.
Front view of wire harness connector
*a (to Skid Control ECU [Brake Actuator
Assembly])
Disconnect the A3 skid control ECU (brake actuator assembly) connector.
b. Turn the ignition switch to ON.
c. Measure the voltage according to the value(s) in the table below.
Standard Voltage:
Tester Switch Specified
Connection Condition Condition
A3-34 (IG1) - Ignition switch
11 to 14 V
Body ground ON
Result:
Proceed to
OK
NG
https://toyotamanuals.com.au/docs/hilux-service-repair-manu…RM100000000TMHB.html?PUB_TYPE=RM&MODE=3#RM100000000TMHB_04 Page 4 of 7
Inspection Procedure - Toyota Service Information 11/3/17, 9(26 pm
OK
5.CHECK HARNESS AND CONNECTOR (GND1 TERMINAL)
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR (IG1 CIRCUIT)
5.CHECK HARNESS AND CONNECTOR (GND1 TERMINAL)
a. Turn the ignition switch off.
b.
Front view of wire harness connector
*a (to Skid Control ECU [Brake Actuator
Assembly])
Measure the resistance according to the value(s) in the table below.
Standard Resistance:
Tester Specified
Condition
Connection Condition
A3-1 (GND1) -
Always Below 1 Ω
Body ground
Result:
Proceed to
OK (w/o Rear Differential Lock)
OK (w/ Rear Differential Lock)
NG
OK (w/o Rear Differential Lock)
7.READ VALUE USING GTS (ABS WARNING LIGHT)
OK (w/ Rear Differential Lock)
6.CHECK FOR DIFFERENTIAL SYSTEM
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR (GND1 CIRCUIT)
https://toyotamanuals.com.au/docs/hilux-service-repair-manu…RM100000000TMHB.html?PUB_TYPE=RM&MODE=3#RM100000000TMHB_04 Page 5 of 7
Inspection Procedure - Toyota Service Information 11/3/17, 9(26 pm
6.CHECK FOR DIFFERENTIAL SYSTEM
a. Reconnect the A3 skid control ECU (brake actuator assembly) connector.
b. Connect the GTS to the DLC3.
c. Turn the ignition switch to ON.
d. Turn the GTS on.
e. Enter the following menus: Powertrain / Four Wheel Drive / Trouble Codes.
f. Check for DTCs.
Powertrain > Four Wheel Drive > Trouble Codes
Execute
Result:
Proceed to
DTCs are not output
DTCs are output
DTCs are not output
7.READ VALUE USING GTS (ABS WARNING LIGHT)
DTCs are output
GO TO DIFFERENTIAL SYSTEM (DIAGNOSTIC TROUBLE CODE CHART)
Click hereDrivetrain>AXLE AND DIFFERENTIAL>DIFFERENTIAL SYSTEM(w/ Differential
Lock)>DIAGNOSTIC TROUBLE CODE CHART
7.READ VALUE USING GTS (ABS WARNING LIGHT)
a. Reconnect the A3 skid control ECU (brake actuator assembly) connector.
b. Connect the GTS to the DLC3.
c. Turn the ignition switch to ON.
d. Turn the GTS on.
e. Enter the following menus: Chassis / ABS/VSC/TRC / Data List.
f. According to the display on the GTS, read the Data List.
Chassis > ABS/VSC/TRC > Data List
Measurement
Tester Display Range Normal Condition Diagnostic Note
Item
OFF: Warning light
off
ABS Warning Light ABS warning light OFF or ON -
ON: Warning light
on
https://toyotamanuals.com.au/docs/hilux-service-repair-manu…RM100000000TMHB.html?PUB_TYPE=RM&MODE=3#RM100000000TMHB_04 Page 6 of 7
Inspection Procedure - Toyota Service Information 11/3/17, 9(26 pm
Chassis > ABS/VSC/TRC > Data List
Tester Display
ABS Warning Light
Execute
g. Check the GTS display condition of the ABS warning light.
Result:
Proceed to
Display of the Data List remains OFF
Display of the Data List remains ON
Display of the Data List remains OFF
INSPECT METER / GAUGE SYSTEM
Click hereVehicle Interior>METER / GAUGE / DISPLAY>METER / GAUGE SYSTEM>HOW TO
PROCEED WITH TROUBLESHOOTING
Display of the Data List remains ON
REPLACE BRAKE ACTUATOR ASSEMBLY
Click hereBrake>BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS>BRAKE ACTUATOR(w/o
VSC)>REMOVAL
© 2012 TOYOTA MOTOR CORPORATION. All Rights Reserved.
https://toyotamanuals.com.au/docs/hilux-service-repair-manu…RM100000000TMHB.html?PUB_TYPE=RM&MODE=3#RM100000000TMHB_04 Page 7 of 7
