SERVICE

Accessories
IPL, SV540-0024, 2009-04

Kohler 18 hp
Spare parts
Ersatzteile
Pièces détachées
Reserve onderdelen
Repuestos
Reservdelar
 KOHLER ENGINE - MODEL NO. SV540, TYPE NO.0024

CRANKSHAFT ACCESSORIES

2 1

11
10
3

CRANKCASE
29

25
24 1
22 23 27
26

19

20 18
17 33
4
16
21 15

14
12 13
32 33
11

31
30

10 10
9 9

1
 KOHLER ENGINE - MODEL NO. SV540, TYPE NO.0024
Crankshaft

KEY PART
NO. NO. DESCRIPTION

2 523 06 02-01 1 Plug, cup
3 531 02 95-11 1 Key, 3/16" x 5/8"
9 531 02 95-52 1 Kit, crankshaft (includes 2, 10)
10 510 43 92-01 1 Key, straight flywheel
11 531 02 95-12 1 Gear, crankshaft

Crankcase

KEY PART
NO. NO. DESCRIPTION

1 1 Crankcase (use short block)
4 531 02 95-14 1 Seal, oil
9 531 02 95-33 2 Kit, cam lever assembly (includes 10)
10 531 02 95-34 2 Screw, shd thd frm m6x1x26
12 531 02 98-85 1 Tube, drainback
13 531 02 95-23 1 Clip, hitch pin
14 531 02 95-24 1 Washer, flat 6 mm
15 531 02 95-39 1 Washer, flat 1/4"
16 531 02 95-25 1 Shaft, governor cross
17 531 02 98-39 1 Kit, oil pump assembly (includes
11,18,19)
18 531 02 95-27 2 Spacer, oil pump screw
19 531 02 95-28 2 Screw, oil pump
20 531 02 98-77 1 Kit,cam center shaft (exhaust)
(includes 21)
21 531 02 95-32 1 Washer, thrust
22 531 02 95-35 1 Kit, camshaft assembly (includes
23-25)
23 531 02 95-36 1 Spring, acr
24 531 02 95-37 1 Weight, acr
27 531 02 95-38 1 Washer, thrust -acr
29 504 57 79-01 1 Linkage, balance weight
30 523 06 03-01 1 Rod, connecting
31 531 02 95-77 1 Kit, piston w/ring set (89mm)
(includes 32,33)
32 531 02 96-86 1 Ring set (89mm)
33 531 02 95-19 2 Retainer, piston pin
Not illustrated
531 02 95-21 Kit, guide pin (includes shoulder
screw, guide pins & tt-5196)

Accessories

KEY PART
NO. NO. DESCRIPTION

1 531 02 96-32 1 Gasket, exhaust

Shortblock

KEY PART
NO. NO. DESCRIPTION

522 90 57-01 1 Sv530/540 short block
531 02 96-34 1 Gasket set

2
 KOHLER ENGINE - MODEL NO. SV540, TYPE NO.0024

OIL PAN / LUBRICATION BLOWER HOUSING & BAFFLES

14
1
13 2

5
4

6
7

12
8

1 3
10 9
16

15
17
2

11

HEAD / VALVE / BREATHER 16

15
12 14
9 11
10 13

5 8 12
7 11 20
10
6 9 19
2 5
3
18
4

1 17

3
 KOHLER ENGINE - MODEL NO. SV540, TYPE NO.0024

Oil pan/lubrication

KEY PART
NO. NO. DESCRIPTION

1 510 44 22-01 1 Dipstick assembly-std yellow
(includes 2)
2 531 02 95-41 2 O-ring
4 504 57 73-01 1 Closure plate assembly
(includes 5-14)
5 531 02 95-43 1 Plug, ctsk pipe 1/8"
6 531 02 95-45 1 Kit, oil passage cover (includes 7)
7 531 02 95-46 1 Gasket, oil passage
8 531 02 95-47 1 Shaft, governor cross
9 531 02 95-48 1 Governor gear assembly (includes 10)
10 531 02 95-49 1 Pin, governor regulating
11 531 02 95-44 1 Gasket, closure plate
12 531 02 95-50 6 Screw, flg thd frm m5x0.8x13
13 531 02 95-14 1 Seal, oil
14 531 02 98-73 1 Connector, 90 hose
15 504 58 04-01 14 Hex flange screw,1/2 dog point
17 531 02 95-03 1 Filter, oil

Head/valve/breather

KEY PART
NO. NO. DESCRIPTION

1 531 02 98-78 1 Kit, valve cover (includes 2)
2 531 02 95-54 1 Gasket, valve cover
3 531 02 95-55 7 Screw, flg thd frm m6x1.0x20
4 531 02 95-56 1 Hose, breather
5 531 02 95-57 2 Rocker pivot assembly
6 531 02 95-58 2 Screw, set
7 531 02 95-59 2 Arm, rocker
8 510 43 90-01 2 Stud, rocker
9 531 02 95-61 2 Plate, push rod guide
10 531 02 95-62 2 Lock, retainer
11 531 02 95-63 2 Cap, valve spring
12 531 02 95-64 2 Spring, valve
14 531 02 95-66 1 Washer, flat 13/32"
15 531 02 95-65 6 Screw, flg m10x1.5x80
16 525 45 36-01 1 Kit, cylinder head
17 531 02 95-68 1 Valve, exhaust
18 531 02 95-69 1 Valve, intake
19 531 02 96-90 1 "Kit, cylinder head gasket
(includes 2,13,14,12 041 01-s, 12
041 02-s, 20 041 12-s, 20 041 18-s
20 041 17-s, 25 086 87-s & x-21-
1-s)"
20 531 02 95-71 2 Rod, push
Not illustrated
531 02 95-99 1 Gasket, carburetor
531 02 96-00 1 Gasket, air cleaner base
531 02 96-32 1 Gasket, exhaust
504 57 75-01 1 Gasket, heat deflector
531 02 95-95 1 Gasket, heat deflector
525 45 25-01 2 Screw, hex socket head cap
525 45 26-01 2 Washer, spring lock 5/16"

Blower housing & baffles

KEY PART
NO. NO. DESCRIPTION

1 531 02 95-89 1 Kit, blower housing (includes 41
037 10-s)
2 531 02 95-34 4 Screw, shd thd frm m6x1x26

4
 KOHLER ENGINE - MODEL NO. SV540, TYPE NO.0024

IGNITION / ELECTRICAL STARTING SYSTEM

3
4 4

6
1

8
5
9
10
6

7
17

16

11
13

12

14

5
 KOHLER ENGINE - MODEL NO. SV540, TYPE NO.0024
Ignition/electrical

KEY PART
NO. NO. DESCRIPTION

1 531 02 95-72 1 Screen, grass
2 504 57 86-01 1 Screw, hex flange
3 504 58 05-01 1 Washer, flat
4 544 93 68-01 1 Plate, fan mounting
5 531 02 95-76 1 Fan
6 510 43 92-01 1 Key, straight flywheel
7 510 43 91-01 1 Flywheel
8 531 02 98-87 2 Screw, thd frm m5x0.8x25
9 504 57 78-01 1 Clip, wire
10 531 02 95-82 1 Kit, 15 amp stator (includes 25 452
01-s)
11 523 06 06-01 1 Connector
13 504 57 71-01 1 Regulator/rectifier
14 531 02 99-75 1 Spark plug, rfi
16 531 02 95-87 1 Module, ignition (cdi fixed)
17 531 02 95-84 2 Screw, flg thd frm m5x.8x20
Not illustrated
523 06 07-01 1 Harness, wiring
544 93 71-01 1 Tie

Starting system

KEY PART
NO. NO. DESCRIPTION

1 531 02 95-93 1 Starter assembly
3 531 02 95-94 2 Nut, free spinning flg #10-24
4 504 57 85-01 1 Kit, drive (j.E.)
5 504 57 72-01 1 Brush kit
6 504 57 82-01 1 Cap, drive end (j.E.)
7 504 57 80-01 1 Bolt, thru

6
 KOHLER ENGINE - MODEL NO. SV540, TYPE NO.0024

FUEL SYSTEM
11
10

9 9

12

13
AIR INTAKE/
14
9 FILTRATION

27 12
26 17

25 18
19
9 29

21

23
22
24

ENGINE CONTROLS

12

13 19
1
11 20
10 9

7
14 15

6
4

16 2

18

7
 KOHLER ENGINE - MODEL NO. SV540, TYPE NO.0024

Fuel system

KEY PART
NO. NO. DESCRIPTION

9 531 02 96-04 4 Clamp, hose 1/2"
10 531 02 97-83 1 Clip, cable
11 531 02 98-62 1 Filter, fuel
12 531 02 99-87 2 Line, fuel (24"-cut to length)
13 510 43 94-01 1 Line, fuel
14 531 02 97-87 1 Pump, fuel
17 523 06 08-01 1 Kit, heat deflector
18 531 02 96-06 1 Washer, int tooth lock 1/4"
19 531 02 95-97 1 Screw, flg m6x1.0x20
21 531 02 95-99 1 Gasket, carburetor
22 531 02 96-00 1 Gasket, air cleaner base
23 531 02 96-01 1 Stud, m6x1.0x100
24 531 02 96-02 2 Nut, flg m6x1.0
25 504 57 77-01 1 Stud, carburetor
26 504 57 75-01 1 Gasket, heat deflector
27 544 93 69-01 1 Insert, intake port
29 531 02 97-34 1 Kit, carburetor (includes 21,22)
Not illustrated
544 93 71-01 1 Tie
510 44 04-01 1 Kit,high alt(5000 or 10000 ft)
510 44 01-01 1 Kit, repair choke
531 02 96-07 1 Kit, repair float
531 02 96-08 1 Kit, repair carburetor
531 02 96-09 1 Kit, repair solenoid
531 02 96-10 1 Kit, repair bowl replacement
544 36 89-01 1 Kit, high altitude (10,000 ft)

Engine controls

KEY PART
NO. NO. DESCRIPTION

1 531 02 98-79 1 Kit, speed control assembly
(includes 2,3,6 [qty.1],7,17,19,20)
2 525 45 28-01 1 Kit, idle adj screw & spring
4 531 02 96-13 1 Clamp, cable
6 531 02 96-15 2 Screw, lbd skt m6x1.0x20
7 531 02 96-23 1 Spring, governor
8 531 02 96-19 1 Lever, governor assembly
(includes 9-11)
9 531 02 96-20 1 Bolt, rd hd sq nck 1/4-20x1"
10 531 02 96-06 1 Washer, int tooth lock 1/4"
11 531 02 96-22 1 Nut, hex flg 1/4-20"
12 531 02 96-24 1 Bushing, throttle linkage
13 531 02 96-25 1 Linkage, throttle
14 531 02 96-26 1 Bushing, linkage retaining
15 531 02 98-96 1 Spring, linkage
16 531 02 96-16 1 Linkage, choke
18 531 02 96-14 1 Screw, lbd thd frm m5x0.8x16
19 531 02 96-18 1 Screw, phl thd frm m4x0.7x25
20 531 02 96-17 1 Spring, speed control (short)

8
 KOHLER ENGINE - MODEL NO. SV540, TYPE NO.0024

AIR INTAKE / FILTRATION

5 FUEL SYSTEM

7 8
9

1
4

DECALS

1 5

Artwork is representative.
Actual labels may differ depending on model and specification number.

9
 KOHLER ENGINE - MODEL NO. SV540, TYPE NO.0024

Air intake/filtration

KEY PART
NO. NO. DESCRIPTION

1 531 02 97-25 1 Kit, air cleaner cover (includes 2)
2 531 02 98-38 2 Knob, cover
4 531 02 95-01 1 Element, air cleaner
5 531 02 96-29 1 Kit, air cleaner base (includes 6,7)
6 504 57 76-01 2 Stud, air cleaner base
7 531 02 96-00 1 Gasket, air cleaner base
8 510 43 93 01 1 Bracket, fuel pump
9 510 43 99-01 1 Screw, thrd frm m4x0.7x10

Decals

KEY PART
NO. NO. DESCRIPTION

1 531 02 98-42 1 Decal, clear laminate
5 531 02 98-66 1 Label, 18 hp (sv540)

10