INSTALLATION MANUAL

High Wall Fixed

R-410A 60Hz
YH9FZH12/18/24BAH-AFX

Read this manual before installation and operation

Make sure that it is well kept for later reference
 Installation Manual of Room Air Conditioner
Preparation

Necessary Tools for Installation Selection of Installation Place

Appliance accessible to the general public.
ƽ Driver ƽ Torque wrench
ƽ Nipper (17mm,22mm,26mm) Indoor Unit
ƽ Hacksaw ƽ Pipe cutter ƽ Place, robust not causing vibration, where the body can be supported suf¿ciently.
ƽ Hole core drill ƽ Flaring tool ƽ Place, not affected by heat or steam generated in the vicinity, where inlet and outlet of the
ƽ Spanner(17,19 and 26mm) ƽ Knife unit are not disturbed.
ƽ Gas leakage detector or ƽ Measuring tape ƽ Place, possible to drain easily, where piping can be connected with the outdoor unit.
soap-and-water solution ƽ Reamer ƽ Place, where cold air can be spread in a room entirely.
ƽ Place, nearby a power receptacle, with enough space around. (Refer to drawings).
ƽ Place where the distance of more than lm from televisions, radios, wireless apparatuses
Power Source and Àuorescent lamps can be left.
ƽ In the case of ¿xing the remote controller on a wall, place where the indoor unit can
receive signals when the Àuorescent lamps in the room are lightened.
ƽ Before inserting power plug into receptacle, check the voltage without fail.
The power source is the same as the corresponding name plate. Outdoor Unit
ƽ Install an exclusive branch circuit of the power. ƽ Place, which is less affected by rain or direct sunlight and is suf¿ciently ventilated.
ƽ A receptacle shall be set up in a distance where the power cable can be ƽ Place, possible to bear the unit, where vibration and noise are not increased.
reached.Do not extend the cable by cutting it. ƽ Place, where discharged wind and noise do not cause a nuisance to the neighbors.
ƽ Place, where a distance marked Q is available as illustrated in the above ¿gure.

Drawing for the installation of indoor and outdoor units

The models adopt HFC free refrigerant R410A
Attention must be paid to Accessory parts
the rising up of drain hose
more than 15cm Number
No. Accessory parts of
articles

1 Remote controller 1

2 2
R-03 dry battery

more than G
10cm 3 1
Mounting plate

4 1
Drain hose
Arrangement of piping 4X50
directions 5 Steel nail, cement
6
more than 10cm
Rear left F 6 4X25 Plastic cap
4
A Screw
Left Rear
right 1
7 Drain-elbow

Right
C 8 Cover 1
Below

9 Cushion 4
more than10cm
more than 30cm 10 1
Pipe supporting plate

ƽ The marks from A to 11 Connecting cable 1

G in the ¿gure are the
parts numbers. Note:Cooling only units don't have
ƽ The distance between Drain-elbow
the indoor unit and the D
Àoor should be more
than 2m. E
Optional parts for piping
more than 200cm
A Non-adhesive tape
B Adhesive tape

more than 50cm C Saddle (L.S) with screws

Please be subject to the actual product purchased , the above picture is just for your reference. Connecting electric cable
D
for indoor and outdoor
E Drain hose
F Heating insulating material
Read this manual before installation
Explain suf ciently the operating means to the user according to this manual G Piping hole cover

0010
 3 Installation of the Indoor Unit

380
260
Drawing of pipe
184.3 580 184.3
140 500 140

Floor fixing dimensions Floor fixing dimensions [ Rear piping ]

of the outdoor unit of the outdoor unit Draw pipes and the drain hose, then fasten them with the adhesive tape
(Unit:mm) (Unit:mm)
[ Left・Left-rear piping ]
<+)<+%$+$; In case of left side piping, cut away, with a nipper, the lid for left piping.
<+)<+%$+$; In case of left-rear piping, bend the pipes according to the piping direction to
the mark of hole for left-rear piping which is marked on heat insulation materials.

1. Insert the drain hose into the dent of heat insulation materials of indoor unit.
2. Insert the indoor/outdoor electric cable from backside of indoor unit, and pull it
out on the front side, then connect them.
3. Coat the aring seal face with refrigerant oil and connect pipes.
Cover the connection part with heat insulation materials closely, and make sure
xing with adhesive tape

Heat insulation Piping

<+)<+%$+$; material

Pipe supporting
plate
Lid for right Drain hose
piping
Lid for left piping
Lid for under piping pipe
Indoor/outdoor electric cable

Fix with adhesive tape

Selection of pipe
Indoor/outdoor electric cable and drain hose must be bound with refrigerant
piping by protecting tape.
For 12/18K For 24K
[ Other direction piping ]
Liquid pipe ( ) 6.35mm(1/4") 9.52mm(3/8")
Cut away, with a nipper, the lid for piping according to the piping direction and
Gas pipe ( ) 12.7mm(1/2") 15.88mm(5/8") then bend the pipe according to theposition of wall hole. When bending, be
careful not to crash pipes.
NOTE The thickness of the pipe must be 0.8mm at least.
Connect beforehand the indoor/outdoor electric cable, and then pull out the
connected to the heat insulation of connecting part specially.
Indoor unit
Fixing the indoor unit body
1 Fitting of the Mounting Plate and Positioning of the wall Hole

When the mounting plate is rst xed Hang surely the unit body onto the upper notches of the
1. Carry out, based on the neighboring pillars or lintels, a proper leveling for the plate mounting plate. Move the body from side to side to verify its
secure xing.
to be xed against the wall, then temporarily fasten the plate with one steel nail.
In order to x the body onto the mounting plate,hold up
2. Make sure once more the proper level of the plate, by hanging a thread with a
the body aslant from the underside and then put it down
weight from the central top of the plate, then fasten securely the plate with the perpendicularly. mounting plate
attachment steel nail.
3. Find the wall hole location A using a measuring tape

B= Unloading of indoor unit body

Pay attention to the following points before installation
of machine:
30mm

A=113mm 1. Take out cushion blocks on When you unload the indoor unit,please use
the left and right angle beads
as shown in the following your hand to arise the body to leave agraffe,
24K Figure.
then lift the bottom of the body outward
slightly and lift the unit aslant until it
2. Remove 2 gaskets under the
B= cross-flow fan. leaves the mounting plate.

3. Clean the burr on the surface of fracture to avoid the power agraffe mounting plate
wire from being scratched after removing the virtual opening
30mm

of the outgoing line slot on the case by hands in indoor

18K A=120mm
power-on process.
4 Connecting the indoor/outdoor Electric Cable
20mm

Remove terminal cover at right bottom corner of indoor unit, then take off wiring
cover by removing its screws.
% ĭPP
12K A=41mm Insert from outside the room cable into left side of the wall hole, in which the
pipe has already existed.
When the mounting plate is xed side bar and lintel
Pull out the cable on the front side, and connect the cable making a loop.
Fix to side bar and lintel a mounting bar, Which is separately sold, and then Insert the cable from the back side of the unit, then pull it out on the front side.
fasten the plate to the xed mounting bar. Loosen the screws and insert the cable ends fully into terminal block, then
Refer to the previous article, “ When the mounting plate is rst xed “, for the tighten the screws.
position of wall hole. Pull the cable slightly to make sure the cables have been properly inserted and
tightened.
2 Making a Hole on the Wall and Fitting the Piping Hole Cover After the cable connection, never fail to fasten the connected cable with the
wiring cover.
Make a hole of 60 mm in diameter, slightly descending to outside the wall.
Install piping hole cover and seal it off with putty after installation

Indoor side Outdoor side

Wall hole

(Section of wall hole) Note When connecting the cable, con rm the terminal number of indoor and
G Piping hole pipe outdoor units carefully. If wiring is not correct, proper operation can not
be carried out and will cause defect.

2
 Outdoor unit
1 Installation of Outdoor Unit
Power cable: Install according to Drawing for the installation of indoor and outdoor units
3G2.5mm

2 2 Connection of pipes
-mod 18: 3G2.5mm2

To bend a pipe, give the roundness as large as possible not to crush the pipe ,
Indoor unit
Outdoor unit and the bending radius should be 30 to 40 mm or longer.
Connecting the pipe of gas side rst makes working easier.
The connection pipe is specialized for R410A.
<+)<+%$+$; Forced fastening without careful centering may
Half union Flare nut
damage the threads and cause a leakage of gas.
<+)<+%$+$;
Pipe Diameter( ) Fastening torque
Liquid side6.35mm(1/4") 18N.m
Liquid/Gas side9.52mm(3/8") 42 N.m
Gas side 12.7mm(1/2") 55N.m
Spanner Torque wrench Gas side 15.88mm(5/8") 60 N.m
Be careful that matters, such as wastes of sands, etc. shall not enter the pipe.
The standard pipe length is 5m. If it is over 7m, the function of the unit will be
affected. If the pipe has to be lengthened, the refrigerant should be charged,
according to 20 g/m. But the charge of refrigerant must be conducted by profes-
sional air conditioner engineer. Before adding additional refrigerant, perform air
purging from the refrigerant pipes and indoor unit using a vacuum pump,then


Power cable:


3G2.5mm charge additional refrigerant.



CAUTION
6G0.75mm


Outdoor unit


Indoor unit
B Indoor unit
B
A
Outdoor unit
Indoor unit
A
BR
/

BL
1

POWER
SUPPLY Y/G
Outdoor unit

Max.Elevation: Amax=15m
Outdoor unit In case the elevation A is more
than 5m, oil trap shoud be
<+)<+%$+$; installed every 5~7m
B Oil trap Max. Length: Bmax=25m
In case the pipe length B is
Indoor unit more than 7m, if the liquid pipe
A
diameter is 6.35mm the refrigerant
should be charged, according to 20g/m
;if the liquid diameter is 6.35mm the
refrigerant should be charged,
according to 50g/m

3 Connection
Use the same method on indoor unit. Loosen the screws on terminal block and
insert the plugs fully into terminal block, then tighten the screws.
Insert the cable according to terminal number in the same manner as the indoor
unit.
If wiring is not correct, proper operation can not be carried out and controller
may be damaged.
Fix the cable with a clamp.

4 Attaching Drain-Elbow

If the drain-elbow is used,

1. If the supply cord is damaged, it must be replaced by the manufacturer or its please attach it as gure. (Note:
service agent or a similar quali ed person. The type of connecting wire is Only for heat pump unit.)
H05RN-F or H07RN-F.
2. If the fuse on PC board is broken please change it with the type of 5 Purging Method:To use vacuum pump
T. 3.15A/250V.
3. The wiring method should be in line with the local wiring standard. 1. Detach the service port’s cap of 3-way valve, the valve rod’s cap for 2-way valve
4. After installation, the power plug should be easily reached. and 3-way’s, connect the service port into the projection of charge hose (Iow)
5. A breaker should be incorporated into xed wiring. The breaker should be for gaugemanifold. Then connect the projection of charge hose (center) for gau-
all-pole switch and the distance between its two contacts should be not less gemanifold into vacuum pump.
than 3mm.
2. Open the handle at Iow in gaugemanifold, operate vacuum pump. If the scale-
moves of gause (Iow) reach vacuum condition in a moment, check 1. again.
3. Vacuumize for over 15min.And check the level gauge which should read -0.1MPa
(76 cm Hg) at Iow pressure side. After the completion of vacuumizing, close the
handle ‘Lo’ in gaugemanifold and stop the operation of the vacuum pump. Check
condition of the scale and hold it for 1-2min. If the scale-moves back in spite of
tightening, make aring work again, the return to the beginning of 3 .
4. Open the valve rod for the 2-way valve to an angle of anticlockwise 90 degrees.
After 6 seconds, close the 2-way valve and make the inspection of gas leakage.

3
 5. No gas leakage? 3 On Drainage
In case of gas leakage, tighten parts of pipe connection. If
leakage stops, then proceed 6. steps ƽ Please install the drain hose so as to be downward slope without fail.
ƽ Please don’t do the drainage as shown below.
If it does not stop gas leakage, discharge whole refrigerants from the service
port. After Àaring work again and vacuumize, ¿ll up prescribed
refrigerant from the gas cylinder. Less than
5cm
6. Detach the charge hose from the service port, open 2-way valve and 3-way. Turn
the valve rod anticlockwiseuntil hitting lightly. It becomes The end is imm- It waves. The gap with the There is the bad
high midway. ersed in water. ground is too smal smell from a ditch
7.To prevent the gas leakage, turn the service port’s cap, the valve rod’s cap for 2-way
valve and 3-way’s a little more than the point where the torque increases suddenly.
ƽ Please pour water in the drain pan of the indoor unit, and con¿rm that drainage
8. After attaching the each caps, check the gas leakage around the caps. is carried out surely to outdoor.
ƽ In case that the attached drain hose is in a room, please apply heat insulation to
it without fail.
Step 1. Step 2.
2-way valve Liquid Side
3-way valve Gas Side Open

Gaugemanifold(for R410A)
Ƶ Refrigerant charge label
Anti countercurrent joint
Step 3. Contains fluorinated greenhouse gases
covered by the Kyoto Protocol A
Close
Tube(for R410A)
Vacuum pump(for R410A) R410A 1= kg
B
2 2= kg
Step 4. Step 6. 2-way valve C
2-way valve 1
3-way valve
3-way valve 1+2= kg
O D
Open 90
F E

This product contains fluorinated greenhouse gases covered by

the Kyoto Protocol. Do not vent into the atmosphere.
2-way valve Refrigerant type:R410A
2-way valve Step 7. GWP* value:1975
3-way valve
GWP=global warming potential
3-way valve
Please fill in with indelible ink,
‡WKHIDFWRU\UHIULJHUDQWFKDUJHRIWKHSURGXFW
‡WKHDGGLWLRQDOUHIULJHUDQWDPRXQWFKDUJHGLQWKHILHOGDQG
Valve rod cap
‡WKHWRWDOUHIULJHUDQWFKDUJH
Valve rod cap on the refrigerant charge label supplied with the product.
Service port cap The filled out label must be adhered in the proximity of the product
charging port (e.g. onto the inside of the stop value cover).
A contains fluorinated greenhouse gases covered by the Kyoto
Protocol
CAUTION
c B factory refrigerant charge of the product: see unit name plate
ƽ If the refrigerant of the air conditioner leaks, it is necessary to discharge all the C additional refrigerant amount charged in the field
refrigerant. Vacuumize ¿rst, then harge the liquid refrigerant into air conditio- D total refrigerant charge
ner according to the amount marked on the name plate. E outdoor unit
ƽ Please do not let other cooling medium, except speci¿ed one (R410A), or air F refrigerant cylinder and manifold for charging
enter into the cooling circulation system. Otherwise, there will be abnormal
high pressure in the system to make it crack and lead to personal injuries.

1 Power Source Installation

ƽ The power source must be exclusively used for air conditioner. (Over I0A) Ƶ Check for Installation and Test Run
ƽ In the case of installing an air conditioner in a moist place, please install an ea-
rth leakage breaker. Ƶ Please kindly explain to our customers how to operate
ƽ For installation in other places, use a circuit breaker as far as possible. through the instruction manual.
2 Cutting and Flaring Work of Piping Check Items for Test Run
ƽ Pipe cutting is carried out with a pipe cutter and burs must be removed. Put check mark in boxes
ƽ After inserting the Àare nut, Àaring work is carried out.
Gas leak from pipe connecting?
Flare tool for R410A Conventional Àare tool Heat insulation of pipe connecting?
Are the connecting wirings of indoor and outdoor ¿rmly
Clutch-type clutch-type(Rigid-type) Wing-nut type (Imperial-type) inserted to the terminal block?
A 0~0.5mm 1.0~1.5mm 1.5~2.0mm Is the connecting wiring of indoor and outdoor ¿rmly ¿xed?
Is drainage securely carried out?
Flare tooling die 1.Cut pipe 2.Remove burs Is the earth line securely connected?
Is the indoor unit securely ¿xed?
Is power source voltage abided by the code?
Is there any noise?
Is the lamp normally lighting?
Are cooling and heating (when in heat pump) performed normally?
Is the operation of room temperature regulator normal?
3.Insert the Àare nut 4.Flare pipe

Correct Incorrect

Lean Damage of Àare Crack Partial Too outside

4
2015 Johnson Controls, Inc. www.johnsoncontrols.com Doc. No.: AH9FZHAH--151103