Oct 2009

Ball Valve Forged Trunnion

Pneumatic Actuator Pack & Pinion Scotch Yoke

Soft Seat

Carbon Seat

Metal Seat

Floating

Floating

Floating

Trunnion

Trunnion

3-Way Steam Jacketed Tank Bottom

3-Way

Steaam Jacketed

Steam Jacketed

Tow-way ON-OFF Application, UF series

Adjustable V packing rings which keeps good sealing

ISO5211 Actuator Mounting Pad

Class 150, 300 DN15 200 (full bore) DN80 250 (reduced bore) Flange etc. Stainless Steel, Carbon Steel, Alloy, etc. Soft Seat, Metal Seat, Carbon Seat ISO 5211 API 607 (Soft Seat) Yes 3

Anti-static Device

Size End connection Body material Seat Material

Blow-out Proof Stem

Metal Touch Body Construction

Top works Fire safe Cryogenic

Fire safe

DesignAPI 602 BS 5351ASTM B16.34

Fire SafeAPI607 FlangeASTM B16.5 Face to FaceASTM B16.10 Sour ServiceNACE-01-75 Top FlangeISO 5211 Structure: One-piece, Side entry. Valve ConnectionFlange BoreFull, Reduced OperatorLever, Gear, Electric & Pneumatic PaintingOrdinary Paint, Protective Paint for Offshore Other: Fire Safe, Anti-static and Blow-out Proof Stem Design

Three-way valves, UL & UD series.

Port Type L-port 2 seats DN40 200 Full bore Size DN150 250 Reduced bore L-port 4 seats T-port 4 seats DN15 200 Full bore, cl.150 DN150 200 Reduced bore, cl.150

Body material Seat Material

Stainless Steel, Carbon Steel, etc. Soft Seat (all) Carbon Seat (L-port 2 seats)

Full Jacketed Ball Valves, UJ series

Class 150, 300
DN15 200 (full bore) DN80 250 (reduced bore) Flange Stainless Steel, Carbon Steel, etc.

Size End connection Body material

Seat Material

Soft Seat, Metal Seat, Carbon Seat

Trunnion Mounted Ball Valves

Cast Steel Ball Valve

Emergency Sealant Injection

Single piston Seat (std) Double piston Seat (opt Fire Safe Design Seat

Graphite Sealing

Stem seal Sealant lubricant fittings Double block and bleed Nace requirements
Anti-Static Device

O-ring or PTFE Graphite (option) Yes (option for C.S.) Yes Yes (option) Yes Yes (option) Yes (option)

Double Block and Bleed

Single piston seat effect Double piston seat effect Through conduit

Typical application

Gas pipe line, oil field

Trunnion Mounted Ball Valves

Forged Steel Ball Valve

Anti-Static Device Emergency Sealant Injection Fire Safe Design Seat Graphite Sealing

Single piston Seat (std) Double piston Seat (opt

Stem seal Sealant lubricant fittings Double block and bleed Nace requirements Single piston seat effect Double piston seat effect
Double Block and Bleed

O-ring or PTFE Graphite (option) Yes (option for C.S.) Yes Yes (option) Yes Yes (option) Yes (option)

Through conduit

Typical application

Gas pipe line, oil field

Trunnion Mounted Ball Valves

Class Size Code Bore Body material Ball material Seat material Seat holder 150, 300 DN50 750 Full or Reduced Stainless Steel, Carbon Steel, Alloy, etc. Hard Chrome on Carbon Steel Electro less Nickel on Carbon Steel Stainless Steel Soft seat, Metal seat 600 DN50 - 750 900,1500, 2500 DN40 600

ASME B16.34, API 6D

Spring loaded to assure seat tightness at low line pressure

9

Ball Valve Soft Seat Chart

Code S1 S2 S3 N D P (PEEK) Seat Material Pure PTFE R-TFE Filled PTFE Nylon Devlon Between PTFE and hard carbon Description Chemical resistance Improved creep resistance Abrasion resistance Higher pressure High Pressure Superior thermal property Color White White Black Blue Yellow Beige Temp Range deg.C -196 200 -196 220 -196 200 -46 120 -46 200 -40 300
10

Floating Ball Valve Seat P-T Rating

Bar 80.0 70.0 60.0 50.0 40.0 30.0 20.0 10.0 0.0 Temp 0 40 80 120 160 200 240 280

UF01/UF03 Size 1/2",3/4"

Bar 80.0 70.0 60.0 50.0 40.0 30.0 20.0 10.0 0.0 Temp

UF01/UF03 Size 1" to 2-1/2"

CL150 WCB Body rating : CL300 WCB Body rating : PTFE (Code:S1) Seat rating : RPTFE(Code:S2) Seat rating :

40

80

120

160

200

240

280

Bar 60.0 50.0 40.0 30.0 20.0 10.0 0.0 Temp 0

UF01/UF03 3 to 4

Bar 60.0 50.0 40.0 30.0 20.0 10.0 0.0

UF01/UF03 6"

Bar 60.0 50.0 40.0 30.0 20.0 10.0 0.0

UF01/UF03

8"

40

80

120

160

200

240

280

Temp

40

80

120

160

200

240

280

Temp

40

80

120

160

200

240

280

11

Trunnion Ball Valve P-T Rating of Soft Seat

12

Floating and Trunnion Mounted Ball Valves Split body (2-pc) valves, UF and UT series etc.
Class Size Bore Ball mount Body material Ball material Seat material Packing material Fire safe Seat tightness 150, 300, 600, 900, 1500 DN15 600 Full or Reduced Floating or Trunnion Stainless Steel, Carbon Steel, Alloy, etc.

Hard Chrome on Stainless Steel Nickel Alloy overlay on Stainless Steel

Stellited Stainless Steel R-PTFE or Graphite Inherently firesafe Class V as std., Class VI on request
13

Max. temperature 723 F(450C)

Combination of Ball & Seat

Code M1 M2 M3 M4 MX
Hardening Treatment

Application Max 350. Valve pressure class 150 & 300. Max 500Valve pressure class 150 to 600, size 8 and smaller. Max600, CL150 to 1500. Max size 24 inch. Max500. High pressure and hard slurry. Max800 High temp.

Ball Hard Chromium (HCr) Plating Stellite weld overlay

Ni Alloy overlay Tungsten Carbide overlay Chromium Carbide overlay

Seat Stellite weld overlay

Stellite weld overlay Stellite weld overlay Tungsten Carbide overlay Chromium Carbide overlay

Compression of Hardening Metal

Hardening Nominal Coating Composition System HCr Cr ElectroPlating plating Co,Cr,W Stellite Weld Weld Overlay overlay Ni Alloy overlay Ni.Cr PF +Self Fluxing Thickness 30 50 1.5 3.0 0.5 1.0 Hardness Hv8001000 (HRc6469) HRc4447 Max. Temp Max 350 500 600 Max 650 Corrosion Resistance Same as Carbon Steel Same as 316SS. But not adequate to Sulphuric acid & Nitric acid. Same as 316SS Note. PF : POWDER FLAME SPRAYING PROCESS Note. HVOF: High Velocity Oxy-Fuel Note. HVOF: High Velocity Oxy-Fuel
14

HRc5060

Tungsten Carbide Chromium Carbide

WC + 27NiCr Cr3C2 25NiCr

HVOF
HVOF

100 250 100 250

Hv10001200 (HRc6971) Hv800 HRc64

Max 530 Max 950

Floating Ball Valves Split body (2-pc) valves, UF series etc. For Three-way, refer to slide shown before.
Bore Size Class Body material End connection Firesafe Seat tightness Reduced DN80 - 250 150, 300 150, 300 Full DN15 200 DN15 100 600

Stainless Steel, Carbon Steel, Alloy, etc. Flanged, Socket welded, Threaded Inherently firesafe Zero Leakage with liquid service

Max. temperature 723 F(450C)

15

Summary of Valve Design/Features

CL150,300

Features
Ball Support Standards/ Calculations P-T Rating Valve body Valve Bore Design Valve Ends Face to Face dimensions Seat Material Trunnion mount (Model UT)/Floating Ball (Model UF) ASME B16.34 for body wall thickness and bolting. ASME Sect. Div.1 for flange strength calculation. Body and pressure bearing parts as per ASME B16.34.

1/2" to 8" UF Std Std

2" to 30" UT Std Std

CL600 1/2" to 12" to 20" 1/2" UF Std Std UT Std Std

CL900,1500 1/2" to 1" UF Std Std 1-1/2" to 16" UT Std Std

Seat P-T rating as per Mfg std. Full bore as per API 6D Table.1 Reduced or venturi port Flanged ends as per ASME B16.5
Welded ends as per ASME B31.4/ASME B31.8. Valve size 2" & larger : As per API 6D Table 4 Valve size 1-1/2" & smaller : ANSI B16.10 Primary soft seat - Secondary metal seat Metal to metal seat Self relieving seats

Std Std On Req Std

On Req Std Std PTFE On Req Std N/A N/A N/A N/A Std Std Std N/A N/A On Req Std N/A N/A N/A N/A On Req On Req On Req Std On Req N/A

Std Std On Req Std

On Req Std Std R.PTFE On Req Std Std On Req On Req On Req Std Std Std On Req On Req On Req Std Std Std On Req On Req On Req On Req On Req On Req On Req On Req

Std Std N/A Std

On Req Std Std R.PTFE On Req Std N/A N/A N/A N/A Std Std Std N/A N/A On Req Std N/A N/A N/A N/A On Req On Req On Req On Req On Req N/A

Std Std On Req Std

On Req Std Std Nylon P12 On Req Std Std On Req On Req On Req Std Std Std On Req On Req On Req Std Std Std On Req On Req On Req On Req On Req Std On Req On Req

Std Std N/A Std

On Req Std Std R.PTFE On Req Std N/A N/A N/A N/A Std Std Std N/A N/A On Req Std N/A N/A N/A N/A On Req On Req On Req On Req On Req N/A

Std Std On Req Std

On Req Std Std Nylon P12 On Req Std Std On Req On Req On Req Std Std Std On Req On Req On Req Std Std Std On Req On Req On Req On Req On Req Std On Req On Req

Seat Design Features

Single piston seat effect Double piston seat effect Combination (self relieving/double piston) seats Strength Calculation Emergency sealant injection on seats As per API 6D and ASME Sect. Div.2. Open/Close position indicator on stem Anti-blowout stem Emergency sealant injection on stem Extended stem for underground installation Extended bonnet for high or low temp. service. Anti-static device Double block and bleed Drain plug Drain valve Vent plug or vent valve Locking device Fire safe design Fugitive emission tightness Valve-actuator interface as per ISO5211 Sour service application (NACE) Pigging

Stem Design

Features

Other Features

16

Valve design/Material per Valve Class/Size

Valve class Type 1/2 to 1 1-1/2 2 3 Valve size inch 4 6 8 10 to 12 14 to 16 18 to 20 22 to 30 UF UF UF/UT UF/UT UF/UT UF/UT UF/UT UT UT UT UT 150 Material C,S,D C,S,D C,S,D C,S,D C,S,D C,S,D C,S,D C,S,D C,S,D C,S,D C,S,D Type UF UF UF/UT UF/UT UF/UT UF/UT UF/UT UT UT UT UT 300 Material C,S,D C,S,D C,S,D C,S,D C,S,D C,S,D C,S,D C,S,D C,S,D C,S,D C,S,D Type UF UF UT UT UT UT UT UT UT UT N/A 600 Material C,S,D C,S,D C,S,D C,S,D C,S,D C,S,D C,S,D C,S,D C,S C,S Type UF UT UT UT UT UT UT UT UT UT N/A 900 Material C,S,D C,S,D C,S,D C,S,D C,S,D C,S,D C,S,D C,S,D C,S C,S Type UF UT UT UT UT UT UT UT UT N/A N/A 1500 Material C,S,D C,S,D C,S,D C,S,D C,S,D C,S,D C,S,D C,S,D C,S

Note: Type UF: Floating Design UT: Trunnion Design

Note: Material C: Carbon Steel (including carbon steel for low temperature) S: Austenitic Stainless Steel D: Duplex Stainless Steel

17

18

STANDARD INSPECTION AND TEST PLAN FOR API6D VALVES

P.O.Number : Description : MANUALLY OPERATED CS & SS API6D BALL VALVE Project : ITEM NO.

Page 1of 3

Reference No.: P160-001

Vender : UNICIMA Valve Mfg (Chengdu) Co.,Ltd Subvendor : Location :

PROCEDURE No. MANUFACTURING OR INSPECTION DESCRIPTION SPECIFICATION REQUIREMENTS 1 2 3 INSPECTION AND TEST PLAN WPS/PQR of Repair Welding for pressure containing casting Material(Body, Body Cap, Ball, Stem, Bonnet, Bolt/Nut) Mill Certificates Chemical Composition Mechanical Test(Tensile, Bend, Hardness) Impact Test Heat Treatment Marking Check Positive Material Identification Key 1.Vendor 2.Purchaser 3.Other ASTM STD API 6D API6D ASME SEC 1 R R

ACTION

SUPPLIER'S RECORD/ CERTIFICATE

ACTIONED BY/ WITNESSED 1 2 3

REPORT, DOCUMENT REF.

WPS/PQR

ASTM STD ASTM STD API6D ASTM STD NACE MR0175 ASTM STD API6D ASTM STD

R R R R R FW SP

MATERIAL CERTIFICATE TYPE 3.1.B MATERIAL CERTIFICATE MATERIAL CERTIFICATE MATERIAL CERTIFICATE HEAT TREATMENT RECORD TEST CERTIFICATE TEST CERTIFICATE

FW : Full witness inspection/test

SW : Spot witness inspection/test H : Hold Point

R : Verify by reviewing documentation

SP :Specified by the purchaser

19

STANDARD INSPECTION AND TEST PLAN FOR API6D VALVES

P.O.Number : Description : MANUALLY OPERATED CS & SS API6D BALL VALVE Project :

Page 2of 3

Reference No.: P160-001

Vender : UNICIMA Valve Mfg (Chengdu) Co.,Ltd Subvendor : Location :

PROCEDURE No. ITEM NO. MANUFACTURING OR INSPECTION DESCRIPTION SPECIFICATION REQUIREMENTS 4 NDE (If specified by the purchase) RT for pressure bearing casting RT for pressure bearing casting (Apply to Body, Cap, Bonnet ) API6D ASME B16.34SEC8 API6D ASME B16.34ANNEX D 1 SP SP SP

ACTION

SUPPLIER'S RECORD/ CERTIFICATE

ACTIONED BY/ WITNESSED 1 2 3

REPORT, DOCUMENT REF.

TEST CERTIFICATE TEST CERTIFICATE

`AFTER ASSENBLY` 5 Pressure Testing (Ambient) Hydrostatic shell testing Hydrostatic seat testing for other than soft seated floating valves of CL150 & CL300 Low pressure seat testing by gas for soft seated floating valves of CL150 & CL300 API6D FW FW Req'd TEST CERTIFICATE

API6D
API598

FW
FW

TEST CERTIFICATE
TEST CERTIFICATE

Torque Test (If specified by the purchase) Key 1.Vendor 2.Purchaser 3.Other

API6D

SP

TEST CERTIFICATE

FW : Full witness inspection/test SW : Spot witness inspection/test H : Hold Point

R : Verify by reviewing documentation SP :Specified by the purchaser

20

STANDARD INSPECTION AND TEST PLAN FOR API6D VALVES

P.O.Number : Description : MANUALLY OPERATED CS & SS API6D BALL VALVE Project :

Page 3of 3

Reference No.: P160-001

Vender : UNICIMA Valve Mfg (Chengdu) Co.,Ltd Subvendor : Location :

PROCEDURE No. ITEM NO. MANUFACTURING OR INSPECTION DESCRIPTION SPECIFICATION

ACTION

SUPPLIER'S RECORD/

ACTIONED BY/ WITNESSED 1 2 3

REPORT,

DOCUMENT REF.

REQUIREMENTS
7 Visual Check MSS-SP-55

1 FW

CERTIFICATE
Req'd

TEST CERTIFICATE

Dimensional Check

Req'd API6D Approved Drawings ASME B16.5

Face to Face Dimension

End Flange Dimension

FW
FW

TEST CERTIFICATE
TEST CERTIFICATE

Marking/Tagging Check

API6D

FW

TEST CERTIFICATE

10

Painting Inspection

FW

TEST CERTIFICATE

Key 1.Vendor 2.Purchaser

FW : Full witness inspection/test SW : Spot witness inspection/test

R : Verify by reviewing documentation SP :Specified by the purchaser

3.Other

H : Hold Point

21