No21 System INVISIO Vertical Facades
No21 System INVISIO Vertical Facades
1.0 Technical Description of a Vertical Façade System With Invisible Fixing - INVISIO [1]
1.1 General [1]
1.2 Panel profile [2]
1.3 Panel composition[2]
1.4 Technical data [2]
1.4.1 Basic technical data [2]
1.4.2Coatings [3]
All rights to alteration reserved. The last versions of documents is available on www.trimo.si
1.0 Technical description of the vertical façade system with invisible fixing
- INVISIO
1.1 General
The basic of the INVISIO vertical façade system consists of a Trimoterm FTV INVISIO façade panels with invisible
fixing method (Fig. 1 and 2) of standard module width of 1000 mm.
Trimoterm FTV INVISIO panels are fixed through a side lap joint to steel cladding rails or concrete structure with
integrated steel profile by means of a special supporting element (Fig. 5). The supporting element serves for the
distribution of loading over a large overlying surface. It is made of stainless steel in a thickness of 2 mm and is 160
mm long. The longitudinal edge of the neighbouring panel covers these elements and panel fixigs so that they
are not visible on the façade accomplished. A fixing section is presented in the Fig. 4. A distance tube (Fig. 1 and 4)
is to be inserted into the panel joint where secret fixing is used. Requirements for other fixing types are stated in
Section 2.
The INVISIO system of vertical façades has excellent technical properties, a long useful life as well as allowing the
greatest creative freedom in façade design. The range of applications for INVISIO vertical façades is extremely
wide. They are suitable for business, trade, factory buildings as well as buildings constructed for representative
purposes.
Fig. 1: Presentation of elements in a joint Fig. 2: Presentation of panel assembly
Fig. 3: Detail of fixing to supports made of various materials Fig. 4: Detail of fixing the INVISIO façade
1 5 3 2 4 1
30 30 20 20 30 30
160
WARNING:
For side lap panel fixing are used stainless steel fixing screws WITHOUT washer in combination with an underlying
element and distance tube!
No.21/V-2/12-2003 1
1.2 Panel Profile
Metal sheet on the external side of a panel can be performed in a standard, micro-lined, smooth profile or multi
vario; on the inner side in a standard, smooth or »v« form. With respect to the profiles of metal sheet the following
types of Trimoterm FTV INVISIO panels (Fig. 6) are possible.
Side B
S - profile
A protective polyethylene foil is applied on the panel surface to protect it during handling, transport and assembly.
The foil is removed after the assembly has been completed.
Tehnical data FTV INVISIO FTV H 60 FTV H 80 FTV H 100 FTV H 120 FTV H150
Panel thickness (mm) 60 80 100 120 150
Weight FTV H (kg/m2) Fe 0.6 / Fe 0.6 17.8 20.2 22.6 25.0 28.6
U thermal conductivity (W/m2K)** [DIN 52 611 and DIN] 4108]* 0.66 0.51 0.42 0.35 0.29
Fire-resistance class* [acc to EN 1364 - 1]** EI 60 EI 90 →
Combustibility of insulant core [acc to EN 13501-1] Non-combustible, class A1
Rw Sound reduction (dB)* [DIN 52 210] 32 →
Cover width (mm) 1000
Panel length (m) up to 14
* Fireproofing technical evaluation of Trimoterm FTV and FTV H wall panels in accordance with DIN EN 1364-1; IBMB Braunschweig.
** Values measured on the panels Trimoterm FTV 1000 STANDARD.
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1.4.2 Coatings
Two types of metal sheet coatings are used:
- Protection based on polyester marked as SP − standard protection.
- Protection based on polyvinyl idenfluoride marked as PVDF (available on request).
Metal sheet is preliminary hot galvanised and colour pre-coated. Thickness of a zinc layer is 275 g (Zn)/m2 (DIN EN
10142, DIN EN 10147) while colour coating is performed by ˝Coil Coating˝ procedure. This denotes painting between
cylinders and drying in the furnace at a temperature of minimum 200°C.
Metal sheet can be painted also by paint on any other basis upon a special request (e.g. based on PVC, silicone,
polyester, etc.) that may have other properties.
On client’s request or projects requirements also coatings such as Plastisol, Corus HPS200, Corus Celestia etc. are
available.
Table 2: Basic properties of an individual type of protection
SP PVDF
Class of anticorrosive protection in accordance with DIN 55928/1 III III
Mark of anticorrosive system according to DIN 55928/8 3-160.2 3-600.1
Anticorrosive protection according to DIN 55928 III III
Classification of material according to DIN 4102 A2 A2
Temperature resistance (oC) to +80 to +110
Thickness of a layer (my) 25 25
Normal • •••
External climate Urban and industrial • •••
Harsh industrial - ••
1 to 10 km from the coast - ••
Maritime climate
< 1 km from the coast - •
t≤25°C, ϕ≤80% ••• ••• Legend:
t≤25°C, ϕ>80% •• •• • • •Suitable without reservations
Conditions of building interiors • • Very suitable
t≤50°C, ϕ>80% - ••
• Suitable
Without heating • •• - Unsuitable
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2.3 Fixing Methods
Major factors that influence a fixing method:
- Loading by wind:
- basic loading by wind,
- height of a façade above the ground,
- position on the façade (edge areas in a width of up to 2 m).
- Loading by temperature:
- Colour of a panel (group I, II, III).
With respect to the factors stated various loading appears on the façade. The fixing method should be adjusted to
accommodate them. Characteristic fixing spots are marked in Fig. 7.
C* C*
C
C
C*
C*
E* E* E E*
E
E* A*
A
A* A A* A* B*
B
B* B
B* B*
m
≤2
WARNING:
Invisible fixing at final supports is not sufficient. Usually fixing through a panel is necessary; in accordance
with the details it should be covered by flashing. A fixing calculation is necessary to determine a fixing method
on individual places. Trimo’s technical department can prepare any calculation required.
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2.3.1 Intermediate Support
* Fixing method in the edge area is usually in a width up to 2 m. The necessity of additional fixing is determined by calculation of screwing.
Such fixing is usually necessary in the edge area – see Table of Allowed distances for Trimoterm FTV INVISIO – Type B.
*Fixing method in the edge area – usually in a width of up to 2 m. The necessity of additional fixing is determined by calculation of screwing.
No.21/V-2/12-2003 5
2.3.3 Panel to Panel Junction
Fig.10: Detail of panel to panel junction
* Fixing method in the edge area – usually in a width of up to 2 m. The necessity of additional fixing is determined by
fixing calculation.
h ≤ 800 (when loading by wind up to 0.8 kN/m2 or with respect to static calculation)
* Fixing method in the edge area is usually in a width of up to 2 m. The necessity of additional fixing is determined by fixing calculation.
6 No.21/V-2/12-2003
2.4 Panel Fixing
Only screws made of stainless steel without round washers and with specially designed underlying elements
(Fig. 5) can be used for fixing panels in the joint. Minimal screw thickness is 6.3 mm (Fig. 12 − Item 2). For fixing
through a panel (final supports) only screws made of stainless steel (Fig. 13 − Item 4) should be used with washers
of a diameter of 19 mm made of stainless steel and EPDM seal.
Fig.12: Detail of fixing a façade Fig. 13: Detail of fixing through a panel
The length of a screw depends on the thickness of Trimoterm FTV INVISIO panel and kind of substructure in
accordance with the instructions of the screw producer (Table 3). Care should be taken when tightening screws
to ensure they are not too loose or too tight. A distance pipe (Fig. 1, 12 and 14) is to be inserted in a joint of a panel,
or fixing place. The length of a distance pipe depends on the panel thickness (Table 3). The distance pipe is an
item available from Trimo.
Table 3: Type and length of a screw depending on panel thickness and thickness of a substructure
16
Notes:
- All dimensions are stated in millimetres (mm).
- Screws with a diameter of 6.5 mm are used for a substructure thickness up to 3 mm.
- Data in brackets referring to screws 6.3 x L are thicknesses of the steel structure onto which they can be screwed by the first stated screw length.
For thickness substructure the second length stated applies.
- Lengths apply to screw types that are similar to screw of producer SFS Stader, END, S&P (Schaefer + Peters)
- Self-tapping screws of type A (Fig.15) are used for fixing to thin steel purlins (steel thickness up to 3 mm).
- Self-tapping screws of type B (Fig.15) are used for fixing to steel purlins (steel thickness of 3 mm and more).
- Self-drilling screws of type C (Fig.15) are also used for fixing to steel purlins (steel thickness up to 12 mm).
No.21/V-2/12-2003 7
Screws of types A and B are used for fixing to a steel substructure; a hole of a suitable diameter is to be drilled
thought a panel and substructure in accordance with the instructions of the screw producer. Table 5 presents
examples of required hole sizes by the producer SFS Stadler. Preliminary drilling of boreholes is not allowed for
screws of type C.
Minimal width of panel overlying on intermediate supports is 60 mm and 40 mm on the final support or depending
on the static calculation (Fig. 17). Mineral wool in longitudinal sides of panels is protected by a self-adhesive tape
(Fig. 18a). The tape does not need to be removed before the assembly.
Fig. 17: Width of a support for panel overlying Fig.18a: Presentation of protection on panel sides
8 No.21/V-2/12-2003
Trimoterm FTV INVISIO panels have a protective foil fixed on the top and bottom sides to protect its varnished
surfaces against any possible damage during transport, handling and assembly. The foil should be removed from
the internal side before the assembly of an individual panel. The foil on the external side should be removed
immediately before the work has been finished. If necessary, the foil can be removed during assembly (e.g. in a
longitudinal joint of two panels, under screws, flashing etc. Fig. 18b).
If panels are stored for a longer period of time, the foil is to be removed latest after the expiry of three months.
When storing panels in the open air, they are to be protected against the sun; otherwise removal of the foil may
be difficult.
When panels are cut during the assembly, only scissors and saws that do not heat the cutting spot to a high tem-
perature (Fig. 19) may be used. High temperature can destroy the anticorrosive protection in the immediate vicinity
of a cut. Therefore use of grinding machines is prohibited for such purposes! All small metal particles that appear as
a consequence of cutting and drilling are to be immediately removed from the surface of panels, or latest when the
daily work has been finished. Welding in the direct vicinity of panels may damage the anticorrosive protection.
Marking or scratching with nails or similar sharp objects that can damage the protective paint layer is
prohibited.
3.2 Sealing
During the assembly special attention is to be paid to tight fitting of panels. There should be no air space in the
longitudinal joint between the neighbouring panels (Fig. 20).
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Sealing of longitudinal joints between Trimoterm FTV INVISIO panels is described in details in Trimo Technical
Document 3. Sealing of Trimoterm FTV panels is carried out regarding construction and physical conditions.
When it is necessary that a seal (Fig. 21 and 22) is inserted in the longitudinal joint in the inner (warm) façade side;
the seal is to be inserted at the stage of panel production. As a rule, a panel is delivered with a seal inserted.
Fig. 21: Position of a seal Fig. 22: Method of inserting a seal in a panel
Seal
If butyl or silicone sealant is to be placed into the longitudinal joint, it should be applied in a way presented in
Fig. 23 and 24. Sealant is placed in an individual joint before the assembly of the following panel.
Fig. 23: Insertion of sealant in a panel Fig. 24: Detail of inserting sealant in a panel
Points of installation for other sealing materials are evident from Trimo Standard details.
For vertical façades the use of vacuum grippers (Fig. 25) is recommended for lifting of panels and putting them in
place at the site of installation. On places where a vacuum gripper sucks on the panel, the protective foil should
be removed from the panel before lifting.
The use of mechanical grippers (Fig. 26 and 27) is also possible for vertical façades. Dimensions of the gripper and
pins are to be statically determined relating to thickness and weight of panels.
10 No.21/V-2/12-2003
Fig. 25: Lifting of panels by vacuum grippers Fig. 26: Lifting of panels by mechanical grippers
Grippers with pins φ 12 mm should be used for lifting panels of 60, 80, 100 mm thickness, and grippers with
pins φ 16 mm are used for panels thicker than 100 mm (Table 6). Boreholes for pins are made on spots that are
subsequently covered by flashing.
1 60 PVF - 80
2 80 PVF - 80
3 100 PVF - 100
4 120 PVF - 120
5 150 PVF - 150
Panels are fixed to intermediate supports through side lap joint by the use of specially designed washers (Fig. 5
and 28). When fixing by two screws is necessary in the edge area, a purlin is upgraded by an expansion element
(Fig. 29 and 30). A distance tube should be inserted in the panel, on fixing spots in the joint (Fig. 1, 14 and 28).
Length of the distance tube depends on panel thickness (Table 4).
Sequence of panel fixing to an intermediate support:
- Drilling of a borehole for a screw in a joint through a panel and substructure (diameter of a bore hole is deter
mined in Table 5).
- Drilling of a borehole φ 10 mm through metal sheet on the external side of the panel and wool up to the sheet
metal on the rear side.
- Insertion of a distance tube (Fig. 14) into the panel. A cut in the distance pipe is parallel to the external edge
of the panel (Fig. 4).
- Insertion of the underlying element in the joint and fixing of the panel onto the substructure. A distance tube
enables correct and even fixing of all panels to the joint.
No.21/V-2/12-2003 11
Fig. 28: Detail of fixing to an intermediate support Fig. 29: Detail of fixing to a too short Fig. 30: View of fixing to an
intermediate support intermediate support
Type A Type B
1 Self-tapping screw
2 Trimoterm FTV INVISIO panel
3 Sealing tape 3 x15
4 Blind rivet 4 x 8 – stainless steel
5 Sealing tape EPDM 2 x 30 x100
6 Dripping edge flashing
7 Dripping edge of a panel
8 Panel beam-closing element
9 Anchor bolt
10 Dripping edge flashing support
12 No.21/V-2/12-2003
3.4.2.2 Extension of the Dripping Edge of a Panel
The extension is achieved by a 50 mm overlap and adhesive sealant in three lines − as presented in Fig. 32.
Adhesive sealant
Dripping
edge of a panel
50
Overlap
Fig. 33 presents a water outlet that is made during the assembly. The rear part of the flashing should be cut
out at approx. 2 m.
The rear part of the dripping edge flashing should be cut out
at approx 2 m
No.21/V-2/12-2003 13
Fig. 35: Performance panel beam closing element in the Fig. 36: Performance of a dripping edge in the corner
corner Cross-section A - A
Dripping edge
Panel beam - closing element
Anchor bolt
A A
Main beam Dripping edge
20
Assembly sequence:
- External corner flashing can be sharp-edged or rounded-off with a radius R = 80 mm (Fig. 34).
- A beam panel beam-closing element is fixed to the main beam using anchors (Fig. 35). The foundation dripping
edge of the panel is then riveted to it.
The closing element in the corner is carried out by a 20 mm overlapping (Fig. 36). It is fixed by means of stain-
less steel blind 4×8 mm. The joint is sealed using sealing-adhesive sealant. The vertical line is sealed in the
central and rear part of the dripping edge.
- The dripping edge should be cut in the corner when assembling the rounded-off corner flashing.
- First, an angular steel is placed on the façade profiles and temporary fixed (e.g. welded) to the façade profiles. A seal
ing tape made of foamed polyethylene or foamed PVC 3 x 15 mm (Fig. 34 - Item 3) is preliminary applaid put on it.
- A panel is placed on the first façade and fixed. The second panel is placed slightly over the surface of façade profiles
of the first façade. The space between the panels should be filled with mineral wool of good compression (Fig. 34
- Item 4).
- Rounded-off corner masks should be cut 15 mm at an angle of 45o (Fig. 34) on the second panel during the as
sembly.
- A beam of the corner mask is riveted from the foundation to the parapet by at least 3 rivets/m before the external
corner mask is assembled. Sealing tape EPDM 2 x 30 (Fig. 37 and 38) is preliminary applied to the beam of the corner
mask.
- External corner flashing of the panel is placed in the corner and riveted by minimally 2 rivets/m on each edge (Fig.
39 and 40). The corner flashing is levelled with the bottom edge of the foundation dripping edge and riveted from the
side to the beam of the corner mask by min. 2 rivets/m. The corner flashing should be cut in the drip section be
cause of the dripping edge. Extension of the mask on the external side should be carried out by an overlap of minimum
50 mm (Fig. 41).
- Riveting of flashing in the bottom dripping edge follows. The flashing in the bottom dripping edge is to be laid up to
the corner flashing. Preliminary, the flashing is to be cut at an angle of 15o.
WARNING:
Some form of protection (e.g. cardboard, etc.) should be placed between the drilling machine and the façade
panel when drilling and riveting the flashing to prevent damage being caused to the panel.
Blind
rivet
Dripping
edge of a
panel
Main beam Rivets
Flashing beam
14 No.21/V-2/12-2003
Fig. 39: Fixing of a corner Fig. 40: Performance of flashing in Fig. 41: External corner flashing
flashing in a panel dripping edge
External corner
flashing
Blind rivet
4 x 8 – stain-
less steel
External
corner
element of
a panel
Overlap
50 mm
Flashing of
dripping
edge
Notes:
- At least 50 mm of the longitudinal panel edge should be cut on both sides of the rounded-off corner, as well as on the edges of both neighbouring panels.
- Possible angle of corner bending α = 75° - 165°.
- Rounded-off corners can be carried out only on façade panels that have micro-lined sheet metal on the external side.
Fig. 43 presents the assembly of a parapet of a rounded-off corner and a dripping edge. The parapet of the
rounded-off corner is inserted in the top of the rounded-off corner and sealed twice by adhesive sealant. Then
the parapet cap is inserted and at least 50 mm of the parapet of the rounded-off corner is covered. Fixing of the
parapet cap and the parapet of the rounded-off corner follows. Flashing of the corner dripping edge is inserted in
the longitudinal flashing of the dripping edge and fixed by 4 x 8 - stainless steel rivets.
No.21/V-2/12-2003 15
Fig. 43: Performance of a parapet of a rounded-off corner
16 No.21/V-2/12-2003
3.4.6 Parapet
Assembly sequence:
- Panels in a joint are riveted using specially designed washers.
- Closing profiles, 2mm thick (Fig. 45 − Item 4) are riveted to the top of panels in their longitudinal direction.
- A parapet cap is put in the closing profile; the cap is to be fixed to the top of the closing profile by self-tapping
screws.
Fig. 45: Detail of parapet Fig. 46: View of the parapet and valley gutter
1 Adjustment element
2 Self-tapping screw
3 Parapet cap
4 Closing profile
5 Distance pipe
6 Self-tapping screw
Closing flashing
support
Blind rivet 4 x 8
– stainless steel
No.21/V-2/12-2003 17
Before the window is assembled, the bottom dripping edge should be fixed to the beam of the window opening
fixed by stainless steel blind rivets 4 × 8 mm. Before the assembly of the bottom dripping edge the beam of the
bottom dripping edge should be riveted by two rivets per meter, if there is a point-like element or at each 30 cm,
if the element’s length equals the length of the opening.
Fig. 49 presents closing of the bottom dripping edge from the end. The hole is closed by the over-dimension of
the flashing. After the top dripping edge has been mounted, the window can be installed (Fig. 51).
Detail A
Flap approx. 5 mm
Adhesive sealant
Slot approx. 80 x 5
The closing flashing is fixed last. Before the closing flashing is mounted, the support of the closing flashing is
riveted in the complete width of the window; seal EPDM 2 x 30 (Fig. 47) is fixed to it. When the window has been
installed, a mask of the top dripping edge is installed, if necessary.
Fig. 49: Closing of the bottom dripping edge Fig. 50: Detail of installing a bottom dripping edge
Detail B
Adhesive sealant
Closing metal
Blind rivet 4 x 8
– stainless steel
Flap approx. 15 mm
Window
Adhesive sealant
18 No.21/V-2/12-2003
4.0 Packing, Transport and Storing
4.1 Packing
Typically, panels are packed in stacks of height ranging from 200 to 1200 mm (Fig. 52). A stack of panels is loaded on
to a Styro-foam base to a height of 100 mm. Varnished surfaces of panels are protected by a self-adhesive protec-
tive foil that should be removed at the individual panel assembly stage. A stack of panels is protected by cardboard;
wrapping by a stretchable machine packing foil ensures its water tightness.
Corner element –
distance piece
Labels
Front side
Detailed information about packing is contained in Trimo Technical Document 9 Packing, transport and storing
of Trimoterm FTV INVISIO façade panels. Instructions are available on the Internet (www.trimo.si).
4.2 Transport
Transport of Trimoterm FTV INVISIO façade from the factory to a building site is carried out by trucks or rail. The
load should be fixed on a means of transport by fabric carrying belts. A lift or crane truck can be used for carrying
of stacks and a fork lift truck for the transport of stacks shorter than 6 m. Moving or pushing of stacks by points
of forks or use of steel wires for carrying stacks by a crane is not allowed, but only load bearing belts of suitable
load-bearing capacity. Special attention is to be paid to the centre of gravity, since it should be between the forks
or the load bearing belts.
Only one stack may be carried at a time!
When unloading a truck the truck tarpaulin should be completely removed from the vehicle. The carrying frame of
the tarpaulin should be also completely (also from sides) removed so that panels cannot get damaged when lifted.
WARNINGS:
- Only one stack may be carried at a time.
- Off-loading and site manupulation by a forklift truck is allowed only for stacks of a length up to 6 m.
- Lifting by all kinds of cranes should be always carried out by a load bearer.
- Unloading instructions for handling are to be strictly followed. They are attached to a stack and any other
handling can easily cause damage.
- When stacks are received on a building site a recipient is obliged to complain about all visible defects to a
driver.
No.21/V-2/12-2003 19
4.3 Storage
When storing Trimoterm FTV INVISIO panels the following is to be considered:
- It is recommended that the stacks be stored in their original packaging, which ensures suitable water tightness.
- When storing panels in the open air, a cardboard cover protects them against the sun; if there is no cover, it may
be difficult to remove the protective foil. It is recommended that the foil be removed after three months.
- Stacks are to be arranged on the flat and solid ground so that a stack cannot sink under its own weight and slip to
the ground which is especially dangerous in winter when ice can collect on the foil.
- Possible ways of arranging stacks are presented in Fig. 53.
Low stacks
High stacks
20 No.21/V-2/12-2003
5.0 Maintenance
5.1 Annual Checking of a Façade
In accordance with desirable practice it is necessary to check a façade and the complete building at least once a
year. The purpose of checking is elimination of any possible shortcomings and extending of the façade’s life time.
Annual checking includes:
Use of a rotating grinding machine (cutting machine) in the vicinity of the Trimo façading is prohibited since hot
parts can damage the paint.
If there are any questions relating to maintenance of a building or if repairs of defects or damage are needed, you
are kindly asked to consult “Trimo Service” department.
No.21/V-2/12-2003 21
Published by: TRIMO d.d., Design: Meta Gabrijel, Photography: Janez Erjavec, Miran Kambič, Printed by: Petrič, Circulation: 4500/SLO, 12/2004