CNC SYSTEM 2015/2016

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 Catalog
Flexium CNC System
Edition 2015/2016
Chapter overview
1 Introduction
1

2 Flexium CNC System  

2
3 Flexium CNC System Completion
3
4 Flexium CNC System Software
4
5 NUM Motors
  5
6 NUM Servo Drives
  6
7 Motor/Drive Associations
  7
8 General Information
8

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2 Flexium CNC System - 2015/2016
 Catalog
Flexium CNC System
Edition 2015/2016
Executive Summary
Page

1 Introduction 7 1
NUM, A World Player in Machine Automation 7
Flexium System Overview 8
Flexium System Configuration 9

2 Flexium CNC System 11

CNC Hardware and Software 11
Introduction  13
Performance Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  13
Functional Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  14
Technical Information  15
CNC Hardware Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  15
Specifications, Outline Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  16
NUM Industrial Box PC, Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  17
Configuration  18
Summary Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  18
Configuration Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  19
Accessories Cables and Conectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  20
Software Options  21
Functions related to Axes and Spindles, Tool Management. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  21
Canned Cycles, Programming, Operating Mode Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  22
Software Packs  23
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  23
Functions included in Packs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  24
Flexium HMI  25
Options, NUMtransfer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  25
Operation Panel PCs  26
FS152 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  26
Machine Panels MP04, nPad, Handwheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  28

3 Flexium CNC System Completion 33

Peripheral Devices 33
Panels  35
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  35
Operator Panels FS152 Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  36
Operator Panels FS152 Series Dimensions and Cutout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  38
NUM Industrial Box PC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  39
Machine Panels MP04 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  40
Easy Backup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  40
Machine Panels MP04 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  41
Portable Handwheel HBA-X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  41
Panels  42
nPad - Mobile Operator Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  42
NUM EtherCAT  46
Introduction, System Structure, NUM EtherCAT Terminal Performance. . . . . . . . . . . . . . . . . . . . . . . . . .  46
Technical Data Gateways. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  47
Technical Data Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  48

4 Flexium CNC System Software 49

Functional Specifications: Functional Block Diagram 51
System Architecture  51
Functional Block Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  51
System Integration and Customization  52
Flexium Suite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  52
Flexium Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  53
Flexium Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  54
Flexium Tools: PLC Programming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  55
CNC/PLC Exchange Area. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  56
Flexium SDK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  57
Human Machine Interface  58
Flexium HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  58
Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  59

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 Catalog
Flexium CNC System
Edition 2015/2016
Executive Summary
Page
System Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  60
Servosystem  61
Flexium CNC System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  61
High-Level Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  61
NUMcoss - an additional component of High Speed Cutting (HSC). . . . . . . . . . . . . . . . . . . . . . . . . . . . .  62
Axes  63
CNC, Linear, Rotary Axes, Positioning, and Interpolated Axes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  63
Interpolation: Linear, Circular, Smooth Polynominal, Spline, NURBS. . . . . . . . . . . . . . . . . . . . . . . . . . . .  64
Inclined, Tilt, Duplicated, and Synchronized Axes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  65
Multichannel Functions, Calibration, Compensations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  65
Programmable Precision, Inch/Meter Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  66
Spindle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  67
Automatic Spindle Speed Range Search, Indexing, Synchronization. . . . . . . . . . . . . . . . . . . . . . . . . . . .  67
Rigid Tapping, Constant Surface Speed, Thread Cutting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  67
C Axis and Coordinate System Conversions, Axis/Spindle Synchronisation . . . . . . . . . . . . . . . . . . . . . .  68
Tool Management  69
Tool Axis Selection, Tool Wear Offsets, Turning Tool Offsets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  69
Milling Tool Offsets, 3D Tool Offsets, Dynamic Tool Offsets by the PLC. . . . . . . . . . . . . . . . . . . . . . . . . .  70
Machining Cycles  71
Milling and Pocket Cycles, 3D Workpiece Position Compensation, . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  71
Probing Cycles, Inclined Plane Machining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  71
Machining Cycles  72
Milling and Pocket Cycles, 3D Workpiece Position Compensation, . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  72
Probing Cycles, Inclined Plane Machining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  72
RTCP, Auto n/m Function, HS Precision Contours, Radial Axis Boring/Milling. . . . . . . . . . . . . . . . . . . . .  73
Functions: Combined Machine, Polygon Cutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  74
Cycles: Turning, Customized, Probing for Lathe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  74
Program Interrupts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  75
On-the-Fly Measurement Acquisition, Backtrack, Emergency Retraction. . . . . . . . . . . . . . . . . . . . . . . . .  75
Part Programming  76
Part Program, Resident Macros, Manual Input, Drip Feed Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  76
Datum Shifts, Dynamic Software Switches, ISO/EIA Language. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  77
Subroutines, Parametric/Structured Programming, Contour Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  78
Transfer of Active Settings, Scaling Factor, Programmed Angular Offset. . . . . . . . . . . . . . . . . . . . . . . . .  78
Index Table Eccentricity Function, Profile Geometry Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  79

5 NUM Motors 81
NUM Motors BHX, BPX, BPH, BPG, BHL, AMS, IM Spindle Motors, AMR 81
NUM Motors  83
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  83
Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  83
NUM Motors BHX, BPX, BPH, BPG, BHL  84
General Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  84
Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  85
Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  86
Outline Drawings BHX Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  89
Outline Drawings BHX Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  90
Outline Drawings BPH and BPG Motors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  91
Outline Drawings BHL Motors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  92
Ordering Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  93
Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  96
Accessory Descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  99
NUM Motors AMS and IM  100
General Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  100
Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  101
Outline Drawings AMS Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  102
Outline Drawings IM Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  104
Ordering Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  105
Accessories, Accessory Descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  106
Auto-Transformer  107
Technical Characteristics, Outline Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  107
Special and Built-In Motors  108
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  108

4 Flexium CNC System - 2015/2016

 Catalog
Flexium CNC System
Edition 2015/2016
Executive Summary
Page

6 NUM Servo Drives 109 1

NUM Servo Drives 109
General Information  111
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  111
Common Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  111
Power Supplies  112
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  112
Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  112
Outline Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  113
Ordering Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  114
Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  114
NUMDrive C  115
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  115
Interoperability and Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  116
Interoperability and Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  117
Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  118
Outline Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  119
Ordering Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  120
Ordering Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  121
Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  122
Accessories  123
Capacitor Module: Technical Characteristics, Outline Drawing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  123
Filters: Technical Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  124
Filters: Outline Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  125
Line Chokes: Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  126
Line Chokes: Outline Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  127
Braking Resistors: Technical Characteristics, Outline Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  128
Brake resistance: Outline Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  129
Mechanical Adapter: Outline Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  130
Mechanical Adapter: Outline Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  131

7 Motor/Drive Associations 133

Servo and Spindle Motors 133
Servo Motors  135
Association of BHX Motors with NUMDrive C (Switching Frequency 10 & 5 kHz). . . . . . . . . . . . . . . . .  135
Association of BPX Motors with NUMDrive C (Switching Frequency 10 & 5 kHz) . . . . . . . . . . . . . . . . .  136
Association of BPH Motors with NUMDrive C (Switching Frequency 10 kHz) . . . . . . . . . . . . . . . . . . . .  137
Association of BPH Motors with NUMDrive C (Switching Frequency 5 kHz) . . . . . . . . . . . . . . . . . . . . .  138
Association of BPG Motors with NUMDrive C (Switching Frequency 10 & 5 kHz). . . . . . . . . . . . . . . . .  139
Association of BHL Motors with NUMDrive C (Switching Frequency 10 & 5 kHz) . . . . . . . . . . . . . . . . .  140
Spindle Motors  141
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  141
Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  141
Association of AMS and IM Spindle Motors with NUMDrive C (Switching Frequency 5 kHz) . . . . . . . .  142

8 General Information 143

NUM Worldwide, Regulations 143
NUM Worldwide  145
Regulations  148

Flexium CNC System - 2015/2016 5

6 Flexium CNC System - 2015/2016
 1 Introduction
NUM, A World Player in Machine Automation

Founded in 1978 and with roots back into the late fifties
CNC Power Engineering
NUM is today an independent European company with
growing international activities. 1
Always on the move
Accompaniment and support during the
NUM supplies CNC complete solutions entire product life cycle
for the automation of production machi- When you select a system and a solution from NUM, you
nes in special market segments and for are making a long-term investment. As your partner, we
take part through the entire process: from the conception
customers with special requirements. of the idea to its execution, from on-site customer service
to retrofitting years later, giving new life to quality used
machines.
The high flexibility of our systems and
NUM supports you and your projects to achieve the best
innovative engineering-team with exten- results for your company and your infrastructure. The
sive application know-how allow us to goal of our cooperation, however, always remains the
same: collaborating to create the best-possible solution
tailor the systems exactly to the needs for your project.
of our partners – the machine manufac- All of our solutions are based on a wide range of our
turers and the machine industry. own perfectly integrated products, such as CNC, servo
drives and motors. Partnership with our customers is
maintained in the evaluation, project and installation
phases by means of training courses, support and service
centres, and continue after commissioning. We make a
point of advising our customers with specific know-how
Mission Statement: from our experts.
When you choose NUM, you are also choosing customer
NUM CNC solutions provide service which will continue to serve you just like new long
after you have made your initial investment – even after
Machine Builders with a 20 years, we still serve on-site. Our specialists can extend
the life of your quality older machines with NUM Retrofits.
competitive advantage. NUM is committed to transferring its knowledge on
a regular basis. CNC knowledge, special production
expertise as well as drive and application techniques
are the subjects of the training programs taught by our
specialists.

ENGINEERING SOFTWARE HARDWARE SERVICES RETROFIT

Project Development

Project Management

value maintenance
Training & Support

Modernisation,
User Interface

Servo Drives

Upgrades &
Analysis

Repairs
Motors
CNC

Flexium CNC System - 2015/2016 7

 Introduction
Flexium System Overview

A Compact Scalable CNC System NUM Motors: Perfect for all Applications
Flexium CNC is a key element of the solutions and The comprehensive NUM motor series offer an excellent
systems of NUM. volume/performance ratio and great dynamics, and are
suited to almost all applications. In combination with the
The Flexium system is easily scalable and can be fully
NUM drives, these motors offer an excellent stability
adapted to the needs of the customers. Available in three
even with very low rotational speeds and can be easily
configurations Flexium 6, Flexium 8 and Flexium 68, each
integrated into machines.
equipped with specific functions and function packages,
it can be tailored to the particular application. Brushless axis motors
To create an optimal CNC, just pick the platform best The NUM axis motors offer an excellent volume/perfor-
suited to the application and the machine as well as mance ratio and their perfectly smooth operation even at
options individual or grouped in technology packages the lowest is convincing. The new motors of the BHX and
(turning, milling, woodworking, etc.). BPX series complete the range, in addition to an advan-
tageous price/performance ratio, they are characterized
Flexium 6
by a mass moment of inertia well adapted to the machine
• Up to 5 axes + spindles with a maximum of 4 axes industry. The spectrum of all motor types extends from
(among the 5, two can be analog). 0.5 Nm to 160 Nm continuous torque.
• Single channel structure.
Spindle motors
• Choice of kinematic structure: milling or turning.
• Up to 4 axes simultaneously interpolated (more complex The asynchronous motors of the AMS series offer
interpolations such as Spline or NURBS - Non Uniform excellent regularity at low rotational speeds, quick and
Rational B-Spline - require Flexium 8 or Flexium 68). accurate positioning, and are extremely well suited as
• Option packs available: Milling M0 or Turning T. a C axis and to spindle indexing. The spectrum ranges
from 2.2 kW to 55 kW.
Flexium 8
Motorspindle®
• Up to 5 axes + spindles with a maximum of 5 axes
(among the 5, two can be analog). The active parts of the motor are integrated directly in the
• Second channel as an option. spindle, which ensures increased rigidity of the machine
• Various options related to axes, such as Spline or and greater quietness of running. On request NUM is
3D Smoothing or spindles like thread cutting or rigid pleased to develop special motor spindles.
tapping as well as technology packages are available.
As well as the standard product NUM builds customised
Flexium 68 motors in order to fulfil the customer requirements.
• CNC for 5 axes + spindles in standard version, up to
32 axes + spindles as an option.
• Up to 4 spindles. NUMDrive C: Compact Precision and
• One channel as standard, 2, 4, 6 or 8 channels optional. Dynamics
• Interpolates 4 axes per channel as standard, optionnaly
up to 9 interpolated axes per channel (more complex The NUMDrive C servo drives with their modern design
interpolations such as Spline or NURBS available as are the ideal counterpart to the powerful Flexium CNC.
options). Modular in design, compact in their dimensions and with
• Various technology packages are available as options. low power consumption, they correspond ideally to the
needs of modern systems.
One distinguishing feature of the NUMDrive C is its high
Open, User-Friendly and Ergonomic, power density. The servo drives offer an enormous amount
Guaranteed Efficiency of computing and drive power within a very small space
and thus have one of the highest power/space ratios
NUM systems are known for their high degree of flexi-
available. The wide range of power modules and scalable
bility and adaptability to various configurations. This is
control units, available in Mono-Axis or Bi-Axis versions,
achieved, among other features, by powerful functions
enables the technically best and most economical solution
and PC panels with dedicated Human Machine Interface
to be implemented. For the maximum contour precision,
(Flexium HMI).
speeds and cost-effectiveness, the NUMDrive C servo
CNC Functions drives can be exactly adapted to the particular machine
and application.
Flexium systems have high-level CNC functions such as
dynamic operators in C and high performance servo drive
algorithms such as the Tandem function, allowing a perfect
adaptation to all machines to improve their productivity.
Control panels with an integrated industrial PC
Depending on the application, two power levels can be
selected. Reliable and well suited to their usage, they
form an ideal partnership with the Flexium NCK.
Human Machine Interface
Each OEM can use or adapt the Flexium HMI or develop
his own interface using widespread off-the-shelf tools:
HTML editor, Visual Basic, C #, etc.

8 Flexium CNC System - 2015/2016

 Introduction
Flexium System Configuration

Format of the Commercial References Functions Available for Each Platform

The commercial references of the Flexium CNC Systems
are composed of alphanumeric characters:
The tables in Chapter 2 list the functions supplied with
each platform as well as the available options: 1
ABCD 123 456 Function included in the basic platform,
Nature of the item Commercial reference number
Optional function compatible with the platform
selected,
The first group of 4 characters immediately identifies the
– Function not available for the platform conside-
nature of the item:
red.
• FXP1: Flexium 6 or Flexium 8 Platform
• FXP2: Flexium 68 Platform
Selecting a Flexium System
• FXSO: Flexium Software Option
Software functions such as canned cycles or inter- To select the system best suited to your machine, we
polations recommended proceeding in the following order:
• FXHO: Flexium Hardware Option 1. Determine the platform based on the number of axes
Future developments and functionality required
• FXSW: Flexium Software → (Flexium 6, Flexium 8 or Flexium 68)
Integration and operation software 2. Select the Human Machine Interface
Operator panel (FS152i series), machine panel (MP04)
• FXPC: Flexium PC Panels or portable operator panel
• FXHE: Flexium External Hardware Option → (FXHE, FXPC, FXHC)
CNC machine panels, connectors, etc. 3. Select the job-specific pack or individual software
options you need for your application
• FXHC: Flexium Miscellaneous Cables → (FXPA, FXSO)
• FXDO: Flexium Documentation 4. Software tools resident in the CNC or PLC designed
Technical documentation on CD-ROM to facilitate CNC integration and customization to the
application
• CTMx: NUM EtherCAT gateways and terminals
→ (FXSW)
• nPad: NUM Portable Handheld Panel 5. Technical documents required
→ (FXDO)
6. Determine the drive systems best suited to your
All the options can be ordered individually, provided they application (see Chapter 7).
are available for the selected platform.
Moreover, the job-specific FXPA packs provide several
functions under a single reference. These job-specific
packs consist of sets of functions clearly meeting appli-
cation needs: Turning, Milling, Grinding, Gear Hobbing,
Water-Jet cutting, Woodworking Applications, Stone-
cutting Applications, etc.

For NUM motors and servo drives, the references

are constructed based on the required features and
options.

Flexium CNC System - 2015/2016 9

10 Flexium CNC System - 2015/2016
 2 Flexium CNC System
CNC Hardware and Software

Table of Contents

Page

Introduction 13
Performance Levels 13
Functional Diagram 14

Technical Information 15 2
CNC Hardware Overview 15
Specifications, Outline Drawings 16
NUM Industrial Box PC, Specifications 17

Configuration 18
Summary Table 18
Configuration Options 19
Accessories Cables and Conectors 20

Software Options 21
Functions related to Axes and Spindles, Tool Management 21
Canned Cycles, Programming, Operating Mode Functions 22

Software Packs 23
Overview 23
Functions included in Packs 24

Flexium HMI 25
Options, NUMtransfer 25

Operation Panel PCs 26

FS152 Series 26
Machine Panels MP04, nPad, Handwheels 28

Flexium CNC System - 2015/2016 11

12 Flexium CNC System - 2015/2016
 Flexium CNC System
CNC Hardware and Software

Introduction
Performance Levels

Introduction
Flexium is a complete, user-friendly and versatile CNC system, which is probably the most adaptable currently on
the market. It consists of:
• CNC Kernel – Flexium NCK
• Operator panels with integrated PC
•
•
Human Machine Interface: Flexium HMI
PLC software 2
• Machine panel
• Remote inputs/outputs – NUM CTMxxx
• Servo drives – NUMDrive C
• NUM Motors - various ranges
All these elements of the Flexium CNC System are described in this catalogue. Use the full table of contents in
chapter 1 for navigation.

Peformance Levels
The Flexium CNC System is easily scalable and can be flexibly adapted to the needs of the customers. Available
in three configurations, and equipped with specific functions and function packages, it can be tailored to almost any
particular application.
Flexium 6
• CNC with choice of kinematic structure: milling or turning
• For CNC for up to 4 axes and 1 spindle
• One CNC channel
• Interpolates up to 4 axes simultaneously
(more complex interpolations such as Spline or NURBS require Flexium 8 or Flexium 68)
• Options packages available: Milling: M0 or Turning: T
Flexium 8
• For CNC for up to 5 axes or 4 axes and 1 spindle.
• One channel is standard, a second is optionnaly available
• Interpolates up to 4 axes simultaneously
Various options and technology packages available
Flexium 68
• CNC for 5 axes + spindles in standard version, up to 32 axes/spindles as an option
(with a max of two analog)
• Up to 4 spindles may be parameterized,
• One channel is standard, 2, 4, 6 or 8 channels as an option
• Interpolates 4 axes par channel as standard, up to 9 interpolated axes per channel as an option
(more complex interpolations such as Spline or NURBS available as options)
• All technology packages are available as options
See next page for simple functional diagrams.

Flexium CNC System - 2015/2016 13

 Flexium CNC System
CNC Hardware and Software

Introduction
Functional Diagram

Compact systems: Flexium 6, Flexium 8

NUM EtherCAT Terminals Axes and

Spindle Motors

Operating Panel PC

EtherCAT

HBA-X
RTEthernet NUM
Servobus

NCK
PLC according

Ethernet
to IEC 61131-3

TCP/IP
Machine-Panel

CANopen

Host

CANopen Axes nPad Interpolated Axes

Portable Handheld Panel Up to 5 axes, 1 NCK possible

Fully scalable system: Flexium 68

NUM EtherCAT Terminals NCK Network Axes and

CNC System Multi-NCK architecture Spindle Motors

Operating Panel PC
NUM
Servobus
RTEthernet
EtherCAT

NCK 1

HBA-X

NCK 2
PLC according
Ethernet

to IEC 61131-3
TCP/IP

Machine-Panel

CANopen
NCK n
Host
Interpolated Axes
CANopen Axes nPad Up to 32 axes per NCK and
Portable Handheld Panel more than 200 per CNC System

14 Flexium CNC System - 2015/2016

 Flexium CNC System
CNC Hardware and Software

Technical Information
CNC Hardware Overview

CNC Hardware Overview

The hardware is identical between Flexium 6, Flexium
8 and Flexium 68. Some features such as analog axes
and handwheels require a software option. 1
The Flexium NCK provides 32 High Speed digital inputs 2
and outputs (16 each, see 12) for the most accurate
and perfect control of the system (Connectors are in 3 2
option).

4
Front view

1 Reset button 5
6
2 NCK address
7
3 Status lights
8
4 3 DISC NT rings
9
5 Ethernet port for multi-NCK configuration
6 Ethernet port for operator panel
7 NCK clock output
10, 11
8 NCK clock input
9 Watch-dog interface

10 Analog I/Os
• 2 outputs 16bits +/-10VDC 13 12
• 4 inputs 12bits -10/0 …10VDC
11 Probing
• 2 inputs 24VDC
12 Direct digital I/Os
• 16 inputs 24VDC
• 16 outputs 24VDC / 1A
13 4 slots for expansion boards

Top view 14

14 2 types of power supply

• 24VDC 1A
• 50VAC 35kHz (from MDLL)

15, 16
Bottom view
17
15 and 16, each:
1 Analog axis or Handwheel
• Reference: ±10VDC 16bits
• Measure: quadrature complemented incremental
encoder with zero pulse
17 Serial port for debug (internal use only)

Flexium CNC System - 2015/2016 15

 Flexium CNC System
CNC Hardware and Software

Technical Information
Specifications, Outline Drawings

Specifications

Power supply voltage 24 VDC +20% -15%

Power consumption 50 W
Protection class IP20
Relative humidity, noncondensing max . 75%
Operating temperature range 0°C to 40°C
Storage temperature range -25°C to +70°C
Overall dimensions (L x H x D) 50 x 355 x 206 mm
Weight 2 .2 kg

Outline Drawings

16 Flexium CNC System - 2015/2016

 Flexium CNC System
CNC Hardware and Software

Technical Information
NUM Industrial Box PC, Specifications

Box PC Scheme as PLC (DPLC substitution)

FS152-FK (FS152-FQ) Intranet

PC (HMI)
2

Ethernet
NUMDrive C

RTEthernet

Flexium NCK
Box PC (PLC)

Box PC Scheme as Panel PC and PLC

Intranet
FS152-FK (FS152-FQ) NUMDrive C

RTEthernet
Flexium NCK

Box PC
(HMI + PLC)

Flexium CNC System - 2015/2016 17

 Flexium CNC System
CNC Hardware and Software

Configuration
Summary Table

Summary Table
Further equipment such as handwheels and machine panels can be integrated using CANopen.

Min/Max Configurations Flexium 6 Flexium 8 Flexium 68

Total : Axes + spindles + measurements (digital and analog)

Standard 5* 5* 5
Maximum - - 32
Total : Axes + spindles + measurements (analog)
Standard 0 0 0
Maximum 2 2 2
Axes (digital and analog)
Standard 4 4 5
Maximum 4 5* 32
Measured spindles (digital and analog)
Standard 0 0 0
Maximum 1 1 4
Handwheels
Standard 0 0 0
Maximum (TTL max =2) 2 2 4
Interpolated axes per channel
Standard 4 4 4
Maximum 4 4 9
Channels
Standard 1 1 1
Maximum 1 2 8
Inputs/Outputs (analog) on Flexium NCK
Standard Inputs / Outputs 4/2 4/2 4/2
Inputs/Outputs (digital) on Flexium NCK
Standard Inputs / Outputs 16 / 16 16 / 16 16 / 16
Probing inputs
Standard 2 2 2
Inputs / Outputs (digital), remote
Standard 0 0 0
Maximum 4000+ 4000+ 4000+
Program memory
CNC memory (NCK) 40 MB+ 40 MB+ 40 MB+
PLC memory 1'024 MB+ 1'024 MB+ 1'024 MB+

* For Flexium 6: up to 5 axes + spindles with max. of 4 axes

* For Flexium 8: up to 5 axes + spindles with max. of 5 axes

18 Flexium CNC System - 2015/2016

 Flexium CNC System
CNC Hardware and Software

Configuration
Configuration Options

Configuration Options

Description Commercial Flexium 6 Flexium 8 Flexium 68 Comments

reference
Platforms

2
Flexium 6 FXP1 100 100  - -
Flexium 8 FXP1 100 150 -  -
Kinematic configuration type T (Turning) FXSO 200 060    Defined in the
Kinematic configuration type M (Milling) FXSO 200 061    ordering process
Pack T or M
Flexium 68 FXP2 100 200 - - 
required
Axes, Spindles and Measurement
6th axis/spindle FXSO 100 006 - - 
7th and 8th axes/spindles FXSO 100 008 - - 
9th to 12th axes/spindles FXSO 100 012 - - 
13th to 16th axes/spindles FXSO 100 016 - - 
17th to 32th axes/spindles FXSO 100 032 - - 
Analog interface 1 for axis, spindle or measurement input * FXSO 100 373    (1)
Analog interface 2 for axis, spindle or measurement input * FXSO 100 374    (1)
Handwheel interface 1 * FXSO 100 375    (1)
Handwheel interface 2 * FXSO 100 376    (1)
Handwheel interface 3 FXSO 100 377 - - 
Handwheel interface 4 FXSO 100 378 - - 
Interpolated axes
5th interpolated axis FXSO 100 335 - - 
6th interpolated axis FXSO 100 336 - - 
7th interpolated axis FXSO 100 337 - - 
8th interpolated axis FXSO 100 338 - - 
9th interpolated axis FXSO 100 339 - - 
Multi-Channel functions
2nd channel FXSO 100 392 -  
3rd + 4th channel FXSO 100 394 - - 
5th + 6th channel FXSO 100 396 - - 
7th + 8th channel FXSO 100 398 - - 
 standard
(1): No more than two devices connected on analogue ports X11 -X12 (Handwheel - Spindles- Axes)  option
- not available

Flexium CNC System - 2015/2016 19

 Flexium CNC System
CNC Hardware and Software

Configuration
Accessories Cables and Conectors

Accessories Cables and Conectors

Description Commercial Flexium 6 Flexium 8 Flexium 68 Comments

reference
System Cables
Connection Flexium NCK - NUMDrive C
Mounted cable 0.5 m FXHC 081 510   
Mounted cable 1 m FXHC 081 511   
Mounted cable 2.5 m FXHC 081 512   
Mounted cable 5 m FXHC 081 513   
Mounted cable 10 m FXHC 081 514   
Clock/Synchro cable for Multi-NCK configuration
Mounted cable 0.2 m FXHC 081 530 - - 
Mounted cable 2.5 m FXHC 081 531 - - 
Mounted cable 5 m FXHC 081 532 - - 
End of line termination FXHC 081 540 - - 
Connector
Connector Kit X9 / X10 FXHE181301   
 standard
 option
- not available

20 Flexium CNC System - 2015/2016

 Flexium CNC System
CNC Hardware and Software

Software Options
Functions related to Axes and Spindles, Tool Management

Functions related to Axes and Spindles, Tool Management

Description Commercial Flexium 6 Flexium 8 Flexium 68

reference
Functions related to axes
Axis and interaxis calibration
Progressive acceleration






2
Anti-pitch correction   
Linear and circular interpolation   
High-speed cutting FXSO 000 155 -  
Dynamic operators in C FXSO 000 249 -  
Dynamic operators FXSO 000 250 -  
Duplicated and synchronized axes FXSO 000 266 -  
Inclined or tilt axes FXSO 000 315 -  
Cartesian / polar and cylindrical conversion FXSO 000 340 -  
NURBS (B-Spline) interpolation FXSO 000 426 - - 
Tandem function FXSO 000 453 -  
Circular interpolation defined by three points FXSO 000 497 -  
Smooth polynominal interpolation FXSO 000 499 -  
Radial axis boring/milling function (Z-axis interpolation) FXSO 000 514 -  
Spline-Interpolation (G06, G48, G49) FXSO 000 518 -  
Programmable precision FXSO 000 519 - - 
Spline interpolation with 3D curve smoothing (G104) FXSO 181 706 -  
Functions related to spindles
Indexed spindle (M19)   
Spindle speed range search   
Spindle synchronization FXSO 000 156 - - 
Axis/spindle synchronization (thread-cutting cycles) FXSO 000 331 -  
Rigid Tapping FXSO 000 332 -  
Tool Management
Tool axis selection   
Radius and length correction   
Tool wear offset by the PLC   
Table of 32 offsets   
3D radius correction for milling FXSO 000 400 -  
Extension to 255 offsets FXSO 000 401 -  
5-axis tool offset FXSO 000 411 - - 
 standard
 option
See page 23 for option packs - not available

Flexium CNC System - 2015/2016 21

 Flexium CNC System
CNC Hardware and Software

Software Options
Canned Cycles, Programming, Operating Mode Functions

Canned Cycles, Programming, Operating Mode Functions

Description Commercial Flexium 6 Flexium 8 Flexium 68

reference
Machining Cycles
RTCP Function (G26) FXSO 000 154 - - 
Tilted nozzle management FXSO 000 404 -  
Combined machine function (turning + milling) FXSO 000 581 - - 
Automatic gear-alignment FXSO 000 595 -  
Milling cycles and standard pocket cycles FXSO 000 695 - - 
Turning cycles FXSO 000 696 - - 
Inclined plane machining FXSO 000 914 - - 
Polygon-cutting cycles FXSO 100 538 - - 
T probing cycles FXSO 100 590 -  
M probing cycles FXSO 100 591 -  
Programming
Inch-metric conversion   
PGP   
Parametric programming   
Scaling factor (G74) FXSO 000 506 -  
Angular program offset (ED) FXSO 000 507 -  
Transfer of active settings to the part program FXSO 000 511 -  
Structured programming, program stack
FXSO 000 535 -  
and symbolic variables
Building a profile table FXSO 000 536 -  
Operating Mode Functions
Auto n/m function FXSO 000 082 - - 
Emergency retract (G75) FXSO 000 505 -  
On-the-fly measurement acquisition (G10) FXSO 000 520 -  
Backtrack along stored path FXSO 000 523 -  
 standard
 option
See page 23 for option packs - not available

22 Flexium CNC System - 2015/2016

 Flexium CNC System
CNC Hardware and Software

Software Packs
Overview

Software Packs Overview

Description Commercial Flexium 6 Flexium 8 Flexium 68

reference
T Turning Pack FXPA 000 555   
M0
M1*
Basic Milling Pack
Milling Pack
FXPA 000 560
FXPA 000 561

-

-

 2
M2* Milling Pack FXPA 000 562 - - 
M3* Milling Pack FXPA 000 563 - - 
HSC* HSC Milling Pack FXPA 000 564 - - 
AM* Aluminium Machining Pack FXPA 000 566 - - 
CUT3D Water-jet, plasma cutting FXPA 000 567 - - 
W1* Woodworking Pack (5-axis milling) FXPA 000 576 - - 
TR Tool cutting and grinding Pack FXPA 000 586 - - 
GS Surface Grinding Pack FXPA 000 587 -  
GC Cylindrical Grinding Pack FXPA 000 588 -  
SEGB Gear Hobbing Pack 1 FXPA 000 596 -  
FEGB Gear Hobbing Pack 2 FXPA 000 597 -  
 standard
 option
* Pack M0 required - not available

Flexium CNC System - 2015/2016 23

 Flexium CNC System
CNC Hardware and Software

Software Packs
Functions included in Packs

Description Commercial Functions included in the packs

Reference

M0 M1* M2* M3* HSC* T TR SEGB FEGB GC GS W1* AM* CUT3D

RTCP function (G26) FXSO 000 154     

High-speed cutting (UGV1) FXSO 000 155  

Axis/spindle servoing (thread-

FXSO 000 331  
cutting cycle)

Rigid Tapping FXSO 000 332  

3D radius correction for

FXSO 000 400   
milling

Extension to 255 tool offsets FXSO 000 401       

5-axis tool correction for

FXSO 000 411    
milling
Circular interpolation defined
FXSO 000 497           
by 3 points
Smooth polynomial
FXSO 000 499 
interpolation

Emergency retract (G75) FXSO 000 505    

Scaling factor (G74) FXSO 000 506          

Angular program offset (ED) FXSO 000 507          

Transfer of active settings FXSO 000 511             

Spline interpolation FXSO 000 518 

Programmable precision FXSO 000 519   

On-the-fly measurement
FXSO 000 520             
acquisition (G10)

Structured programming FXSO 000 535             

Milling cycles and standard

FXSO 000 695        
pocket cycles

Turning cycles FXSO 000 696  

Tilted plane machining FXSO 000 914    

5-axis interpolation FXSO 000 335     

Tilted head management FXSO 000 404 

FXSO 100 398

2nd Chanel (multi function) + 392 394  

SEGB Macros N/A 

FEGB Macros N/A 

The options marked with a "  " are not included in the pack but will be activated by M0 or T which are prerequisite

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 Flexium CNC System
CNC Hardware and Software

Flexium HMI
Options, NUMtransfer

Flexium HMI and PLC Options, NUMtransfer

Flexium HMI is a PC based HMI (Human Machine Interface) for the Flexium NCK.

Description Commercial Flexium 6 Flexium 8 Flexium 68

reference
Flexium Suite
installed on all FS152i
FXSW 282 189   
2
includes documentation and:
Flexium HMI
Flexium Tools
Flexium 3D
Flexium HMI options
Symbolic names FXSW 282 113   
Extended Tool table FXSW 282 114   
Teach-IN   
Extension for NUMROTOplus FXSW 282 122 - - 
NUMtransfer FXSW 282 200 -  
includes:
Symbolic Names FXSW 282 112
Extended Tool Table FXSW 282 113
NUMtransfer Multi-NCK FXSW 282 201 - - 
includes:
Symbolic Names FXSW 282 112
Extended Tool Table FXSW 282 113
Multi-NCK FXSW 282 117
Flexium 3D
Available in two versions:
- Machine version
- Office version (with dongle)
3D Simulation for Turning T FXSW 282 150   
3D Simulation for Milling M FXSW 282 151   
One of the two choices above is standard
with the Office version.
In the Machine version, the selection is
according to the machine type
Simulation mixed T & M FXSW 282 152   
Simulation with material removal FXSW 282 153   
Simulation with collision detection FXSW 282 154   
Online simulation FXSW 282 155   
Flexium3D Dongle for the Office version FXHE 557 200 N/A N/A N/A
PLC options
1st CAN Interface FXSO 000 430   
2nd CAN Interface FXSO 000 432 - - 
Multi NCK FXSW 282 117 - - 
Extended NCK Access FXSW 282 124   
PLC Visualization 1 FXSW 282 160   
HMI Classic 2 FXSW 282 300   
Target Visualization 3 FXSW 282 302   
Web Visualization 4 FXSW 282 303   
 standard
1
PLC Visualization allows for integrating PLC controlled pages in a  option
frame of Flexium HMI - not available
2
HMI Classic: PLC controlled visualization displayed on a remote device
3
Target visualization: PLC controlled visualization displayed on the
same device than the one runnig the PLC . Contrary to the PLC
visualization the screen are sperated from Flexium HMI
4
Web visualization: PLC controlled visualization displayed inside a
browser on an external device

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 Flexium CNC System
CNC Hardware and Software

Operation Panel PCs

FS152 Series

FS152 Series
For a detailed description of the panels (specifications and dimensions), see Chapter 3.

FXPC 15 2 R N 2 H C R 0 0
Display Unit
LCD 15" 15
LCD 19" 19
Box PC 00
Panel/mechanical variant
Variant 2
Display Sensor
Touch Screen resistive R
Touch Screen (proj .) capacitive C
No Sensor N
Keyboard type
22 Function keys F
22 Function keys + Querty Keyboard Q
No keyboard, No function keys N
IPC mother board, Processor
Performance level P1 1
Performance level P2 2
No IPC just panel N
Mass memory type
HD (Hard Disk) H
SSD (Solid State Disc) S
CF (Compact Flash) C
No IPC, just panel N
Option board
No fieldbus N
CAN C
CAN + NVRAM D
Flexium RTS
No real time N
Real time R
Spare number 0
Spare number 0

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 Flexium CNC System
CNC Hardware and Software

Operation Panels
Accessories FS152 Series

Accessories FS152 Series

Description Commercial Flexium Comments

reference all Platforms
Easy Backup

2
EasyBackup FXHE 557 101 
16GB Memory Stick™
FS152i – Cables
Connection FS152i - Flexium NCK
Mounted cable 0.5 m FXHC 181 040 
Mounted cable 1 m FXHC 181 041 
Mounted cable 2 m FXHC 181 042 
Mounted cable 5 m FXHC 181 043 
Mounted cable 10 m FXHC 181 044 
Mounted cable 20 m FXHC 181 045 
Mounted cable 30 m FXHC 181 046 
FS152 – Common Characteristics
Panel without PC, 15.1’’ LCD screen for the use with a
standard or industrial PC, front USB
FS152 - FK FXPC 152 NFNN NN00 
22 function keys
FS152 - FQ FXPC 152 NQNN NN00 
22 function keys, 75-key Qwerty keyboard
 standard
 option
- not available

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 Flexium CNC System
CNC Hardware and Software

Operation Panels
Machine Panels MP04, nPad, Handwheels

Machine Panels P04, nPad, Handwheels

For a detailed description of the panels (specifications and dimensions), see Chapter 3.

Description Commercial Flexium Comments

reference all Platforms
MP04 Machine Panel – Common Characteristics
Connection to CNC via CAN
MP04-W FXHE 558 110 
without Handwheel
MP04-H FXHE 558 120 
with Handwheel
Portable Handwheel HBA-Xc (RS422) FXHE 181 121 
Portable Handwheel HBA-Xd (24 VDC) FXHE 181 122 
socket for portable handwheel FXHE 181 310 
nPad Wired Handheld Terminal NPAD052RE1SH0D1 
Cable (with cable glands)
nPad Terminal Connector NPADA001 
 standard
 option
- not available

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CNC Hardware and Software

Panels
Accessories Machine Panels

Accessories Machine Panels

Description Commercial Flexium Comments

reference all Platforms
CAN Cable (no connectors, per meter)
PVC, purple, shielded in pairs
CAN Connectors
FXHC 181 060 
2
CAN connector with axial outlet (for FS152i connection) FXHC 181 200 
CAN connector with axial outlet 90° FXHC 181 201 
CAN connector with axial outlet 90° and connection for
FXHC 181 202 
programming device
 standard
 option
- not available

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 Flexium CNC System
CNC Hardware and Software

NUM EtherCAT
Gateways and Terminals

Gateways and Terminals

For a detailed description see Chapter 3.

Description Commercial all Platforms Task / Connection Technology

reference
Gateway
Connects EtherCAT with the EtherCAT
EtherCAT gateway CTMG1100 
terminal block
The terminal, used like bus end terminal,
EtherCAT extension CTMG1110  offers the option of connecting another
terminal block via Ethernet cable RJ45
Digital Input
4-channel digital input terminal 24 V DC, 3 ms CTMT1004  2-wires connection
8-channel digital input terminal 24 V DC, 3 ms CTMT1008  1-wire connection
HD EtherCAT Terminal, 4-channel digital input 24 V DC CTMT1804  3-wire connection
HD EtherCAT Terminals, 16-channel digital input 24 V DC CTMT1809  1-wire connection
Digital Output
4-channel digital output terminal 24 V DC, 0 .5 A CTMT2004  2-wires connection
8-channel digital output terminal 24 V DC, 0 .5 A CTMT2008  1-wire connection
HD EtherCAT Terminal, 16-channel digital output 24 V DC, 0 .5 A CTMT2809  1-wire connection
2-channel relay output terminal CTMT2612 Relay output
Analogue Input
2-channel analog input terminals -10…+10 V, differential input, 16 bits CTMT3102  2 (differential) Inputs
2-channel analog input terminal 4…20 mA, differential input, 16 bits CTMT3122  2 (differential) Inputs
2-channel analog input terminals 0…10 V, single-ended, 16 bits CTMT3162  2 (single-ended) inputs
2 Inputs, 2- or 3 wire (default 3-wire)
2-channel input terminal PT100 (RTD) for 2- or 3-wire connection CTMT3202 
connection
Analogue Output
2-channel analog output terminal 0…10 V, 16 bits CTMT4102  2 (single ended) Outputs, 2-wire
2-channel analog output terminal 4…20 mA, 16 bits CTMT4122  2 (single ended) Outputs, 2-wire
2-channel analog output terminal -10…+10 V, 16 bits CTMT4132  2 (single ended) Outputs, 2-wire
Communication
Terminal contact, 2 (1/1) channels,
Serial interface 1 x RS232 CTMT6001 
TxD and RxD, full duplex
Terminal contact, TxD and RxD,
Serial interface 1 x RS422/RS485 CTMT6021 
full/half duplex
System Terminals
Each assembly must be terminated at the
End cap CTMT9011 
right hand end with an bus end cap
Potential supply, 24 V DC CTMT9100  Potential supply terminal
Potential supply, 24 V DC, with diagnostics CTMT9110  Potential supply terminal with dignostics
Power supply terminals for E-bus CTMT9410  24V Input, to refresh E-bus
Encoder Terminals
Incremental encoder interface, differential inputs CTMT5101  Incremental encoder interface RS485
incremental encoder interface 24 V DC, EN
1-channel incremental encoder interface CTMT5151  61131-2, type 1, “0”: < 5 V DC, ”1”: > 15 V
DC, typ . 5 mA
 standard
NUM EtherCAT product identification:  option
CTMx: Communication to machine - not available
CTMG: Gateway
CTMT: Terminals

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 Flexium CNC System
CNC Hardware and Software

NUM EtherCAT
Gateways and Terminals

Technical Documentation

Description Commercial Flexium Comments

reference all Platforms
Technical Documentation
Each CNC includes a CD-ROM containing the basic
documents.
2
CD-ROM - Basic Documents FXDO 100 815 
Includes all manuals in English
AMOMAN012 NUMDrive C Installation manual EN
AMOMAN012 NUMDrive C Parameters manual EN
M00009 Flexium Installation manual EN/FR
M00010 Flexium Commissioning manual EN
M00012 Flexium CANopen Axes EN
M00013 Easy Backup user manual EN
M00016 Flexium HMI Operator Manual Add . Functions EN/DE
M00017 Flexium Programming Manual EN/FR/DE
M00018 Flexium Programming Manual EN/FR/DE
M00020 Flexium Extended Programming Manual EN/DE
M00025 BHX and BPX Motors reference guide EN
M00026 Flexium Extended NCK Access EN
M00027 Cabinet lay-out and EMC Wiring Guide EN
M00029 Flexium 3D manual EN
M00032 NUM EtherCAT terminals CTMG and CTMT EN
- Installation manual
 standard
 option
- not available

Flexium CNC System - 2015/2016 31

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 3 Flexium CNC System Completion
Peripheral Devices

Table of Contents

Page

Panels 35
General 35
Operator Panels FS152 Series 36
Operator Panels FS152 Series Dimensions and Cutout 38
NUM Industrial Box PC 39
Machine Panels MP04 40
Easy Backup 40
Machine Panels MP04
Portable Handwheel HBA-X
41
41 3
Panels 42
nPad - Mobile Operator Panel 42

NUM EtherCAT 46
Introduction, System Structure, NUM EtherCAT Terminal Performance 46
Technical Data Gateways 47
Technical Data Terminals 48

Flexium CNC System - 2015/2016 33

34 Flexium CNC System - 2015/2016
 Flexium CNC System Completion
Peripheral Devices

Panels
General

General
NUM has developed control panels for Flexium with a
15“ flat screen and either with or without an integrated
industrial PC. They function as a powerful platform for the
HMI and enable you to operate it simply and logically.
Depending on the application, you can choose one of
two technically distinct power levels:
• Equipped with Windows Embedded, flash memory
cards and a specific motherboard, the first variant
comes without moving parts such as a hard disk or fan
• The second variant comes with Windows Full Version
3
and a hard disk and is used when higher performance
and more storage space are required
• Full network and Internet-capability is intrinsic to both
performance levels
Depending on the application, you can choose one of
three physical user interfaces:
• With 22 large function keys
• With 22 large function keys and an expanded QWERTY
keyboard
• With Touch Screen
The FS152-FK (keyboard option F) and FS152-FQ (key-
board option Q) share the looks and the physical dimen-
sions with the above panels but have no integrated PC.
They are designed for the use with an external computer.
The display quality of their 15.1“ screen makes them very
legible even in poorly-lit environments. Compact, they are
also very rugged are sealed (IP 65) for compatibility with
the most severe industrial environments.
The ideal extension to all models are the machine pa-
nels MP04.

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Peripheral Devices

Panels
Operator Panels FS152 Series

Operator Panels FS152 Series

FS152 Series FS 152i-FK FS 152i-FQ

Type 22 Function Keys 22 Function Keys, Qwerty Keyboard

Version P1 SD P1 SD P1 SD P2 HD P2 HD P2 HD P1 SD P1 SD P1 SD P2 HD P2 HD P2 HD
NR RT RT CAN NR RT RT CAN NR RT RT CAN NR RT RT CAN
Panel type Active panel with integrated PC
Display unit LCD 15'', protected by 2.3mm Siflex TV glass, 16.9 million colors
Use These panels are especially developed for the use with Flexium HMI.
CNC/panel link TCP/IP
Machine panel MP04 (option)
Atom D510 1.66 GHz Atom D510 1.66 GHz
CPU i5 M520 2.4 GHz DualCore i5 M520 2.4 GHz DualCore
DualCore DualCore
Mass storage 8 GB SSD Hard disk ≥ 260 GB 8 GB SSD Hard disk ≥ 260 GB
RAM 1GB 2GB 1GB 2GB
Windows Embedded Windows Embedded
Operating system Windows XP Professional Windows XP Professional
POSReady POSReady
Graphic card P1: Embedded GEN3.5+ GFX Core / P2: Intel® HD Graphics
Operation 22 Function Keys 22 Function Keys, Qwerty Keyboard
Communication
Ethernet 3 3 3 3 3 3 3 3 3 3 3 3
Real Time Ethernet        
CAN 1 + 1 ** 1 + 1 ** 1 + 1 ** 1 + 1 **
NVRAM    
USB 2.0 front            
USB 2.0 rear            
Serial interface      
DVI interface      
PS/2
VGA            
Power supply voltage 24 VDC
Power consumption ~50 W ~60 W ~50 W ~60 W
Protection class IP65 front - IP54 to cabinet - IP20 rear
EMC CE conform
Operating temperature 0° to 45°
Storage temperature -20° to +60° C
Relative humidity 10 to 90%, without condensation
Overall dimensions
410 x 330 x 75 410 x 400 x 75
(L x H x D*), mm
Weight 6.1 kg 6.5 kg
NF1S NF1S NF1S NF2H NF2H NF2H NQ1S NQ1S NQ1S NQ2H NQ2H NQ2H
Com. ref. FXPC 152 xxxx ….
NN00 NR00 CR00 NN00 NR00 CR00 NN00 NR00 CR00 NN00 NR00 CR00
* = depth behind panel
** = 1 x CAN standard, 1 x CAN optional, NVRAM optional

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Peripheral Devices

Panels
Operator Panels FS152 Series

Operator Panels FS152 Series

FS152 Series FS152i-TS FS152-FK FS152-FQ

22 Function Keys, Qwerty

Type Touch Screen resitive 22 Function Keys
Keyboard
Version P1 SD P1 SD P1 SD P2 HD P2 HD P2 HD
NR RT RT CAN NR RT RT CAN
Panel type Active panel with integrated PC Passive panel for external PC

3
Display unit LCD 15'', protected by 2.3mm Siflex TV glass, 16.9 million colors
Use These panels are especially developed for the use with Flexium HMI.
CNC/panel link TCP/IP
Machine panel MP04 (option)
Atom D510 1.66 GHz
CPU i5 M520 2.4 GHz DualCore
DualCore
External PC required
Mass storage 8 GB SSD Hard disk ≥ 240 GB
RAM 1GB 2GB
Windows Embedded
Operating system Windows XP Professional - -
POSReady
P1: Embedded GEN3.5+ GFX Core
Graphic card Depends on PC used
P2: Intel® HD Graphics
22 Function Keys, Qwerty
Operation Touch Screen 22 Function Keys
Keyboard
Communication
Ethernet 3 3 3 3 3 3 Depends on PC used
Real Time Ethernet     Depends on PC used
CAN 1 + 1 ** 1 + 1 ** Depends on PC used
NVRAM   Depends on PC used
USB front        
USB rear        
Serial interface    - -
DVI interface     
PS/2 - -
VGA       - -
Power supply voltage 24 VDC
Power consumption ~50 W ~60 W 25 W
Protection class IP65 front - IP54 to cabinet - IP20 rear
EMC CE conform
Operating temperature 0° to 45°
Storage temperature -20° to +60° C
Relative humidity 10 to 90%, without condensation
Overall dimensions
410 x 330 x 75 410 x 330 x 65 410 x 400 x 65
(L x H x D*), mm
Weight 6.2 kg 4.8 kg 5.4 kg
RN1S RN1S RN1S RN2H RN2H RN2H
Com. ref. FXPC 152 xxxx .... NFNNNN00 NQNNNN00
NN00 NR00 CR00 NN00 NR00 CR00
* = depth behind panel
** = 1 x CAN standard, 1 x CAN optional, NVRAM optional; for Flexium 68 only

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 Flexium CNC System Completion
Peripheral Devices

Panels
Operator Panels FS152 Series Dimensions and Cutout

Operator Panels FS152 Series Dimensions and Cutout

A
304

374

FS152-FQ, FS152i-FQ
410

305 378
196

230

298
287

400

FS152-FK, FS152i-FK, FS152i-TS

410

305 378
196

230

298
330
287

FS152i ... FS152-FK, FS152-FQ

Measure "A" 73 mm ~45 mm incl . ground terminal

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Peripheral Devices

Panels
NUM Industrial Box PC

NUM Industrial Box PC Specifications

NUM Industrial Box PC has two properties: FXPC002NN1CxR00 Description
• Role as complete DPLC (PLC function only) CPU Intel® Atom™ CPU D525 @ 1.80 
• Role as inexpensive industrial PC with PLC GHz Dual Core (NEXCOM 608)
Mass Storage CF 8 GB
RAM 2 GB
OS WES 2009
DPLC-PLC Function only Ethernet 3x Gigabit LAN / RTE
CAN 2 (as option)
Systems with extensive demand in system performance

3
USB 2 ext.
e.g. for CAD/CAM can be configured with an external
COM / VGA / PS2 / DVI 3 / 1 / mouse + keyboard / 0
PC and a passive Flexium operating panel FS152. The
required PLC functions are handled by the external Power supply 24VDC (+15%/‐15%) / 1A
Box PC (with Dedicated PLC) linked by Ethernet to the Power consumption Approx. 14W
external PC. Protection fuse Internal fuse 2A/250V
‐ Ø 5mm x 20mm
Cooling type Internal (with fan)
Industrial PC with PLC Degree of protection IP00
Pollution degree 2
Another target of this product is to cover all customer Environmental  At least of IP54 degree protection
requests for a 3rd party or office PCs. So NUM recom- installation conditions
mends to these customers to use a fully tested PC device Operating  From 0 to +40°C
regarding real-time performance and requirements, no temperature range
missing interrupts and deterministic execution time. Storage temperature From ‐40°C to +80°C
Relative humidity degree Max. 75% without condensation
Overall dimensions  50 x 355 (410) x 206 mm
W x H x D
Weight approx. 2.4kg

Plate for Module Vertical Fixing Power Supply Connections

Reset Button Sticker

Green LED (Power Supply OK) Mass Storage Access

PS2 Keyboard PS2 Mouse

COM2 COM1

VGA COM3
To NCK Customer Network
USB1/USB0 EtherCAT I/O
MIC-In Line-Out

Green LED CANopen

(Communication OK)

CANopen Version (Optional)

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 Flexium CNC System Completion
Peripheral Devices

Panels
Machine Panels MP04
Easy Backup

Easy Backup
Easy Backup is the simple and fast backup & recovery
solution for the FS151i and FS152i. With this software,
images from individual partitions or entire data carriers
of the FS151i or FS152i can, directly and without any
complicated installation, be generated on the Easy
Backup USB memory stick with 16GB. Should Windows
suddenly no longer be able to run, a data carrier image is
always readily available for this emergency. The FS151i
or FS152i is then simply booted from the USB stick and,
with the aid of the Disaster Recovery function, restored
in no time. EasyBackup thus increases the availability
of FS151i and FS152i and of all the machines thereby
controlled as well.
Advantages over other image versions:
• Backup possible during running operation
• Does not need to be installed on the PC (no unde-
sired side effects)
• Bootable USB stick -> no DVD or other drive required
• Fast and easy restoration of the system -> reduces
downtime of the machine in the event of faults
• Simple backup can also be performed by end users
• Software and image all on one stick connected
directly to the machine

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Peripheral Devices

Panels
Machine Panels MP04
Portable Handwheel HBA-X

Machine Panels MP04 Portable Handwheel HBA-X

This panel is used for control of manual movements, FXHE181121 for HBA-Xc (5V)
production initiation and intervention during machining. FXHE181122 for HBA-Xd (24V)
Two versions are available:
The portable handwheel HBA-X for Flexium provides a
• Machine Panel MP04–W, without handwheel (P/N number of operation functions:
FXHE 558 110)
• Axis selection
• Machine Panel MP04–H, with handwheel (P/N FXHE
• Hand mode and speed selection
558 120)
• Movements forward/backward and speed override
It includes: • Hand wheel
• 55 configurable keys with LEDs
• 2 potentiometers for spindle speed and feed rate
•
•
3 step acknowledge button (dead-man’s button)
Connection to the system for Flexium 6, 8 and 68 3
(maximum cable length to the NCK approximately
override
5m – please ask NUM for details).
• 1 handwheel (FXHE 558 120 only)
• Buttons and switches: via I/Os
• 1 emergency stop button
• Handwheel: directly to the Flexium NCK
• 1 three-position key switch
• Dead-man’s button: into the safety circle
• 3 controls: Cycle start, Cycle stop and Reset
• 5 keys for additional functions with LEDs
CAN
The MP04 has to be connected via CAN. For the hand-
wheel, which is mounted on MP04 machine panel, exists Connection to the Flexium 68 system can also be made
two connection possibilities. Either connected via CAN using CAN. This requires one or more CAN connection
or directly hooked up at CNC. devices (including a counter module XION 84082) and
allows hot-plugging of the HBA-X without affecting the
machine. For CAN connectivity Portable Handwheel
Characteristics
HBA-Xd is required.
• Nominal voltage
(external power supply) 24 VDC; +20%; ‑15%
• Minimum/maximum tolerance 20.8 V to 28.8 V
• Power consumption 15 W
Outputs in use 40 W max
Outputs not in use 5 W max
• Maximum current rating 500 mA
• Weight 1.2 kg
• Max. distance from CNC 40 m
• Max. distance from CNC via CAN limits of CAN

410 50 5 37
175

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 Flexium CNC System Completion
Peripheral Devices

Panels
nPad - Mobile Operator Panel

nPad - Mobile Operator Panel

NUM provides a mobile operator panel with integrated For an easy and machine oriented control of the kinemat-
5” TFT touch screen monitor called nPad. For machine ics in manual mode this portable and wireless handheld
operating the flexible panel provides 19 soft-keys, 2 is developed. In contrast to existing handwheel panels
override potentiometers, handwheel, BCD selector as HBA-Xc and HBA-Xd NUM nPad terminal is appareled
well as E-Stop and dead man button. Two versions will with a 5” TFT touch screen monitor displaying a pro-
be marketed: grammable screen user interface.
• nPad wired with Ethernet communication for HMI The mobile operator panel nPad is equipped with WinCE
and discrete wires for E-Stop, enabling device, BCD 6.0 and CoDeSys HMI runtime environment. A commu-
selector nication library permits the access to nPad Hardware
• nPad wireless with Wi-Fi (Ethernet) communication for handwheel, touch buttons, selector, overrides and
for HMI and BlueTooth for safety related data other signals.
For graphical editor and programming, design patterns
and system integration only one tool is needed: Flexium
Tools, the same as for NCK configuration and PLC
programming is used. Subsequently advanced features
such as multi-language support in visualization are pre-
sent. Simulation of the graphical supported touch panel
software could be done even without nPad hardware.
A customized application example (CoDeSys HMI)
provided by NUM puts the OEM in the position, not to
start from the scratch.

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Peripheral Devices

Panels
nPad - Mobile Operator Panel

nPad - Mobile Operator Panel

The wired/wireless nPad handheld is easily adaptable to Flexium component structure.

NUM EtherCAT Terminals NCK Network Axes and

CNC System Multi-NCK architecture Spindle Motors

Operating Panel PC
NUM
Servobus
3

RTEthernet
EtherCAT

NCK 1

HBA-X

NCK 2
PLC according Ethernet
to IEC 61131-3 TCP/IP

Machine-Panel

CANopen
NCK n
Host
Interpolated Axes
CANopen Axes nPad Up to 32 axes per NCK and
Portable Handheld Panel more than 200 per CNC System

Product Overview

16 positions
function button Cycle Hold/Start

Emergency button Feed rate 5“ Touch Screen

Axis selection Handwheel

Deadman button JOG

placed on behind side Increase / Decrease

Dedicated Menu scroll

programmable keys Down / Up

Upper level button

(upper menu level visualization)
7 programmable function keys.
Function fully user defined.
Next button
Terminal connection cable (next 7 function keys visualization)

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 Flexium CNC System Completion
Peripheral Devices

Panels
nPad - Mobile Operator Panel

The following components belong to the nPad wired offer

Description Part number Picture

nPad wired handheld terminal NPAD052RE1SH0D1

nPad terminal connector NPADA001

nPad Characteristics

5” TFT touch screen monitor resistive, 16:9, resolution 480*272

● E-Stop pushbutton certified according to SIL 2 / PL d
● Enabling Device certified according to SIL 2 / PL d
Certified Safety interface
● State selector (up to 16 positions) certified according to
SIL 1 / PL c
● 2 potentiometers
● Dedicated keys (Examples: Start, Hold, Jog+, Jog-,
Data interface Axis+, Axis-)
● Programmable function keys. Functions fully user
defined
Dimensions 220*130*50
Weight 650 grams
Power Supply 10-30 VDC
Degree of Protection IP65
Magnets on back side to append the terminal

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Peripheral Devices

Panels
nPad - Mobile Operator Panel

nPad hand held terminal coding

NPAD 05 2 R E 1 S H 0 D 1

Display Unit

LCD 05" 05

Panel/mechanical variant

Variant 2
3
Display Sensor

Touch Screen resistive R

Connection technology

Wired (Ethernet + wires) E

Wireless (Wi-Fi + BlueTooth) W

Processor performance

Performance level P1 1

Safety functions

E-Stop, Enabling Device and State selector S

Handwheel

H H

Options

Standard 0

Cable length

Wireless version 0

10 m D

Cable termination (for wired version only)

Wireless version 0

Cable gland and free wires 1

Additional options and cable terminations are foreseen, but not yet available.

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 Flexium CNC System Completion
Peripheral Devices

NUM EtherCAT
Introduction, System Structure, NUM EtherCAT Terminal Performance

Introduction
NUM provides a comprehensive range of most common
I/O components based on EtherCAT technology (EtherCAT
= Ethernet for Control Automation Technology). It is the
real-time Ethernet technology standardized by EtherCAT
Technology Group. The EtherCAT fieldbus is well proven
and in compare to CAN/CANopen faster.
NUM EtherCAT terminal is a modular system with different
configurable devices:
• Gateway module CTMG1100 / gateway extension
CTMG1110
• Digital and analog I/O module CTMTxxxx
• Technological modules CTMTxxxx

System Structure
The machine builder creates its own configuration made
of a mixed combination of different devices realized in
topologies like star, tree and line. For each line up a
gateway is needed, which receives the EtherCAT field
bus and propagate the message to the different devices
by means of internal E-bus. To close the bus, end cap
terminal is needed. Since up to 65.535 devices can be
connected, the size of the network is almost unlimited.
Distance between gateways is up to 100m.
The robust housing, secure contacts and the secure
solidity built electronics are prominent features of NUM
components. The electronic terminal blocks are attached
to the EtherCAT Gateway on a standard DIN rail.
A clearly arranged connection panel with LEDs for status
display and push-in contact labels ensures clarity in the
field. 3-wire conductors with an additional connection
for a protective conductor, enable direct connection of
sensors and actuators.

NUM EtherCAT Terminal Performance

EtherCAT reaches new dimensions in network perfor-
mance. Protocol processing is purely hardware-based
through an FMMU chip in the terminal and DMA access
to the network card of the master.
With EtherCAT, a communication technology is available
that matches the superior computing capacity of modern
industrial PC. The bus system is no longer a bottleneck of
the control concept and its technology principle is scalable
and not bound to the baud rate of 100 MBaud full duplex
– extension to GB Ethernet is possible. Average update
time of 256 digital I/Os is done in 11 micro seconds.
Data transfer medium is standard Ethernet cable CAT5.

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Peripheral Devices

NUM EtherCAT
Technical Data Gateways

Technical Data Gateways

Technical Data CTMG1100 CTMG1110

Task within EtherCAT system coupling of EtherCAT Terminals conversion of the E-bus signals to
to 100BASE-TX EtherCAT networks 100BASE-TX Ethernet for extension of
the EtherCAT network
Data transfer medium Ethernet/EtherCAT cable (min . CAT 5), shielded
Distance between stations 100 m (100BASE-TX)
Number of EtherCAT Terminals
Protocol
up to 65,534
EtherCAT any EtherCAT protocol
3
Delay approx . 1 µs
Data transfer rates 100 Mbaud
Configuration not required
Bus interface 2 x RJ 45 1 x RJ 45
Power supply 24 V DC (-15 %/+20 %) from E-bus
Input current 70 mA + (total E-bus current)/4
Current supply E-bus 2000 mA
Current consumption E-bus typ . 130 mA
Power contacts 24 V DC max ./10 A max .
Dimensions (W x H x D) 44mm x 100mm x 68mm
Electrical isolation 500 V (supply voltage/Ethernet)
Operating/storage temperature 0…+55 °C/-25…+85 °C
Relative humidity 95 %, no condensation
Vibration/shock resistance conforms to EN 60068-2-6/EN 60068-2-27
EMC immunity/emission conforms to EN 61000-6-2/EN 61000-6-4
Protect. class/installation pos. IP 20/variable
Approvals CE, UL, Ex

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 Flexium CNC System Completion
Peripheral Devices

NUM EtherCAT
Technical Data Terminals

Technical Data Terminals

For more detailed technical description of NUM Ether-
CAT terminals CTMG and CTMT regarding please use
reference manual M00032EN-00.
Remark: (almost) each CTMT-termnial has the same
dimension.
100mm

12mm

Note:
The mentioned terminal devices above are available on
stock. For particular logic components please contact
your local NUM NTC for further detailed information
and availability.

System Structure

High-Density Digital I/O

terminals with 16 connection
points offer high packing
density on 12mm

NUM EtherCAT Gateway NUM EtherCAT Extension

supplies the connected 100m distance between
terminals with the individual I/O stations
necessary E-bus current possible
for communication Since up to 65.535 devices
can be connected, the size
of the network is almost
unlimited

Terminals block design NUM EtherCAT Extension

W x H x D (mm) or CTMT9011 Bus End cup
12 x 100 x 70 terminal

Standard CTMTxxxx type terminals Screwless connection

include electronics and connection level using the proven spring-loaded
in a single enclosure technique with vertical cable feed

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 4 Flexium CNC System Software
Functional Specifications

Table of Contents

Page

System Architecture 51
Functional Block Diagram 51

System Integration and Customization 52

Flexium Suite 52
Flexium Tools 53
Flexium Tools 54
Flexium Tools: PLC Programming 55
CNC/PLC Exchange Area 56
Flexium SDK 57

Human Machine Interface

Flexium HMI
58
58
4
Options 59
System Requirements 60

Servosystem 61
Flexium CNC System 61
High-Level Functions 61
NUMcoss - an additional component of High Speed Cutting (HSC) 62

Axes 63
CNC, Linear, Rotary Axes, Positioning, and Interpolated Axes 63
Interpolation: Linear, Circular, Smooth Polynominal, Spline, NURBS 64
Inclined, Tilt, Duplicated, and Synchronized Axes 65
Multichannel Functions, Calibration, Compensations 65
Programmable Precision, Inch/Meter Units 66

Spindle 67
Automatic Spindle Speed Range Search, Indexing, Synchronization 67
Rigid Tapping, Constant Surface Speed, Thread Cutting 67
C Axis and Coordinate System Conversions, Axis/Spindle Synchronisation 68

Tool Management 69
Tool Axis Selection, Tool Wear Offsets, Turning Tool Offsets 69
Milling Tool Offsets, 3D Tool Offsets, Dynamic Tool Offsets by the PLC 70

Machining Cycles 71
Milling and Pocket Cycles, 3D Workpiece Position Compensation, 71
Probing Cycles, Inclined Plane Machining 71

Machining Cycles 72
Milling and Pocket Cycles, 3D Workpiece Position Compensation, 72
Probing Cycles, Inclined Plane Machining 72
RTCP, Auto n/m Function, HS Precision Contours, Radial Axis Boring/Milling 73
Functions: Combined Machine, Polygon Cutting 74
Cycles: Turning, Customized, Probing for Lathe 74

Program Interrupts 75
On-the-Fly Measurement Acquisition, Backtrack, Emergency Retraction 75

Part Programming 76
Part Program, Resident Macros, Manual Input, Drip Feed Mode 76
Datum Shifts, Dynamic Software Switches, ISO/EIA Language 77
Subroutines, Parametric/Structured Programming, Contour Table 78
Transfer of Active Settings, Scaling Factor, Programmed Angular Offset 78
Index Table Eccentricity Function, Profile Geometry Programming 79

Flexium CNC System - 2015/2016 49

50 Flexium CNC System - 2015/2016
 Flexium CNC System Software
Functional Specifications: Functional Block Diagram

System Architecture
Functional Block Diagram

Functional Block Diagram

NUM EtherCAT Terminals NCK Network Axes and

CNC System Multi-NCK architecture Spindle Motors

Operating Panel PC
NUM
Servobus

RTEthernet
EtherCAT

NCK 1

HBA-X 4
NCK 2
PLC according

Ethernet
to IEC 61131-3

Machine-Panel TCP/IP

CANopen
NCK n
Host
Interpolated Axes
CANopen Axes nPad Up to 32 axes per NCK and
Portable Handheld Panel more than 200 per CNC System

Note:
Flexium systems can be configured with more than one operating panel (FS152i series) and more than one machine
panel MP04.

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Functional Specifications

System Integration and Customization

Flexium Suite

Fully Open Products for the OEM Flexium Suite

NUM CNCs are fully open to the integrator, allowing Flexium Suite includes Flexium Tools (integration and
optimal expression of his know-how and adaptation to a customisation), Flexium HMI (operation) and Flexium
wide variety of machines. 3D (Online/Offline simulation) which are described on
the following pages.
In addition, since the systems are modular, it is easy to
add hardware and software options.
Flexium Suite on CD
The following features characterize this openness:
P/N FXSW 282 189
For the Human Machine Interface This software package on CD-ROM includes:
• Developed in HTML, C++ and MFC, Flexium HMI is • Flexium Suite (Installation)
easy to customize using off-the-shelf tools • Documentation
• Organized in contexts, this interface is intuitive and
suitable for users on different levels
• It supports the Flexium Tools

For Cycles and Interpolations

• The dynamic operators provide a tool for developing
real-time CNC applications for the axes, inputs/outputs,
etc.
• The macros, especially for the cycles called by G
functions in the part program, allow the user to edit
the basic cycles or create new ones
• Structured programming makes the cycles easier to
read and edit

For System Integration

• Flexium Tools include all necessary utilities for the
system integration

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Functional Specifications

System Integration and Customization

Flexium Tools

Flexium Tools
Flexium Tools is part of the Flexium Suite and includes all PLC System programming
functions needed for the integration and commissioning of
The PLC of the Flexium system is programmed in accor-
the machines. Flexium Tools allow to program, configure
dance with IEC 61131-3 and allowed different graphical
and optimise all system’s components within a unique
supported programming environments. For more details
environment:
see next pages.
• PLC
• Flexium NCKs (CNC)
• Servo drives and motors Flexium NCK (CNC) parameterising
• Sensors Dedicated editors for options, programming, memory,
• EtherCAT and CANopen gateways with a comprehen- channels, axes (with individual windows for settings,
sive set of I/O and logic terminals coupling, kinematics, travels, servo system, HSC) miscel-
laneous hand wheels, axes calibration and more ensure
Easy operation easy handling and the best overview during editing.
The menu structure of Flexium Tools provides a perfect 4
overview of the entire system. Navigation inside the
device tree is simple and clear, allowing easy access to
all functions for quick change of settings.

Servo drives parameterising

All servo drives of the Flexium System can be found and
accessed easily in the menu structure of Flexium Tools.
For better overview, the structure is displayed in the way
the system is set up, e.g. servo drives are listed under
the controlling Flexium NCK.

Project handling
Access rights can be defined for different users. Each
project consists of one single file to ensure easy handling
and to prevent data losses. New equipment or versions
are quickly integrated using EDS for CANopen devices
and Device Descriptions (DevDesc) for NUM devices.
Libraries can be used in different versions and can
be compiled to protect know-how. Complete projects,
including libraries, devices and the source code can be
archived, thus making restoration possible at any time
in the future.

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System Integration and Customization

Flexium Tools

Field busses Instruments

Theoretically, any CANopen and/or EtherCAT compati- For easy commissioning, a huge set of instruments is
ble device can be connected to the bus using the EDS/ available: Frequency analyser, Ball bar, Contour accuracy
ESI/XML file supplied with the device. NUM provides a Oscilloscope and others.
comprehensive range of most common I/O components
based on EtherCAT technology (EtherCAT = Ethernet
for Control Automation Technology). It is the real-time
Ethernet technology standardized by EtherCAT Tech-
nology Group.

NUM provides machine panels (like MP04), drives for

auxiliary axes and other devices that, by means of dedi-
cated windows and libraries, can be easily integrated as
field bus devices (CANopen)

Ball-Bar Function
The ball-bar function is integrated in Flexium Tools. It
checks the behavior of the axes and sets the parameters
related to the servo drives.
Thanks to circles drawn by G02/G03 or by small segments
(Tabcyls), this function generates a diagram of the radial
error on the main axes or other axis pairs, which facilitates
adjustment of the following parameters:
• Acceleration anticipation coefficient
• CNC reference filter time constant
• Pitch compensation

Ball-bar trace

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Functional Specifications

System Integration and Customization

Flexium Tools: PLC Programming

PLC Programming
The PLC of the Flexium system is programmed in PLC in a multi-NCK system
accordance with IEC 61131-3. Thanks to the five pro-
A multi-NCK system for large systems can consist of up
gramming langages available in Flexium Tools, existing
to 16 NCKs in connection to one single PLC.
PLC programs written for NUM Power or Axium Power
CNCs can be easily converted. This concept ensures the highest performance and
makes configuration as well as operation simple and
The logical and easily manageable development envi-
easy. Even large multi-NCK systems - such as transfer
ronment offers dedicated tools for development, commis-
machines - present themselves to the programmer and
sioning and maintenance. The PLC program structure
the operator as one single system.
is displayed in a logical structure showing the different
blocs and folders. The program editors can be opened
in the following languages:
• Instruction List (IL)

4
• Ladder (LD)
• Function Block Diagram (FBD)
• Structured Text (ST)
• Sequential Function Control (SFC)
The PLC provides libraries for system functions, customer
functions and own programming functions.
Task management is very comfortable and can either be
cyclic, event-controlled or freewheeling.
Data and variables are based on of a high level language
such as Pascal or C. Data types can also be user defined.
The programme can be easily structured using programme
building blocks, functions and function blocks with entities.
Object oriented programming is also supported and allows
safe programmes using objects, methods, properties,
actions, interfaces and inherit functions.

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Functional Specifications

System Integration and Customisation

CNC/PLC Exchange Area

CNC/PLC Exchange Area

Data transfers between the CNC function and the PLC
function are caried out using the Exchange Area.
Data Transferred from CNC to PLC
• Current modes, JOG increments, CNC error
number, CNC active, external parameters
• CNC and machine status
• Active programme number
• Axes (initialized, moving, clamped, axis state)
• Spindles (status, speed)
Processing is by channel (from 1 to 8 maximum, depen-
ding on the system) for:
• Channel states, G functions, current modes
• Encoded M functions without acknowledgement, on-
the-fly
• Encoded M functions with acknowledgement
• 34 decoded M functions
• Tool number
Data Transferred from PLC to CNC
• Control of axis jogs, mode control, error messages
• Selection of channels, programme numbers
• Processing of spindles, potentiometers, commands,
setpoints
• Inhibiting of certain modes, jog commands, feed
rates
• Torque and reference enable for digital axes
• External parameters
Processing is by channel (from 1 to 8 maximum, depen-
ding on the system) for:
• Machine functions
• The axis feed-rate override potentiometer for all
channels
System requirements for Flexium Tools
The Flexium Tools software is a part of the Flexium Suite
and can be downloaded from the Internet or is delivered on
CD. The required licences are also available on Internet.
The Internet address, the user name and the password
will be supplied on hardware delivery.
Flexium Tools requires at least the following:
PC with:
• Pentium processor with min. 800MHz.
>300MHz processor is recommended
• min. 1GB RAM
• min. 80 MB free space on the hard disc
• CD-drive or connection to the Internet
Operating system:
• Microsoft Windows XP or above, Windows
embedded POSReady
• Microsoft Internet Explorer 6.0 minimum
• Windows 7 Prof.
• Mozilla Firefox

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Functional Specifications

System Integration and Customization

Flexium SDK

Dynamic Operators Flexium SDK

P/N FXSO 000 250 The Software Development Kit is a specific interface for
the development of customized operator software. For
This powerful language opens the real-time kernel of
an optimal use of the interface, training is offered (see
the CNC.
corresponding training plan):
It uses simple operations to perform real-time computa-
SDK for Flexium HMI
tions which can act directly on the axis position references
and on discrete or analog inputs and outputs. • How to extend the HMI using HTML and JavaScript
This tool, which also supports exchanges with the PLC SDK for communication with the CNC
program, offers the possibility of immediate correction
• How to develop one`s own HMI or a Supervisor software
according to the environment.
using OOP
The dynamic operators operate with high priority at the
The licence key for the installation of the SDK will be
real-time clock frequency of the CNC and do not penalize
handed out during the training courses.
the functions managed by the CNC software. They are
very useful in application programs, especially for opera-
tions on the servosystems and other high-speed tasks.
4
Dynamic Operators in C
P/N FXSO 000 249
The C language is used to program applications using
dynamic operators.

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Functional Specifications

Human Machine Interface

Flexium HMI

Flexium HMI
The modern, application-oriented Human Machine Inter-
face of the Flexium is a continous further development
of previous NUMpass HMI.
The Flexium HMI is designed for use with the operating
panels of the FS152i series and features clear and sim-
ple operation. The function keys allow direct and quick
access to all relevant functions and menus. The menus
are structured in contexts, making comprehensive and
profound operations simple and logical.
Flexibility is one distinguishing feature of the Flexium
HMI. In addition to the standard configuration, the user
interface can be freely customised to the requirements of
the user and application-using tools such as HTML, Java,
Visual Basic, Delphi, C, and C++ etc. This allows to fully
exploit the machine’s strong points, logically model the
applications and, consequently, increase the efficiency
of the machining processes.
The Flexium HMI software is a part of the Flexium Suite
and can be downloaded from the Internet or is delivered on
CD. The required licences are also available on Internet.
The Internet address, the user name and the password
will be supplied on hardware delivery.

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Functional Specifications

Human Machine Interface

Options

Symbolic names Extended tool table

P/N FXSW 282 112 P/N FXSW 282 113
This function allows names to be assigned to the chan- This feature enhances the tool table in the tool context
nels. These are displayed instead of the usual address and allows the addition of:
numbers, for example on the axes position page and in
• a name,
the status window.
• a comment,
The channels can be grouped and assigned to a machine.
• a channel
Part programmes can be assigned to the channels.
to any tool. This information is saved together with the
Symbolic names can also be assigned to axes and are
tool data in one single file.
displayed in the production context.

Multi-NCK Teach-in

P/N FXSW 282 117

P/N FXSW 282 114 4
This option adds a teach-in function to the editor in the
The Flexium 68 controls up to 32 axes and/or 8 chan-
programming context (sF2). The actual axes positions
nels. Multi-NCK extends this limit and allows control over
can be transferred easily into an open part-program.
several Flexium NCKs connected to one single PLC e.g.
the FS152i. Such systems can include more than 200 The following settings are possible:
axes and are typical for NUMtransfer solutions. • Selection of the axes
For the operator, the several NCKs present themselves • Extension of the axes positions with CNC functions
as just one machine, making operation clear and simple. (G, M, F etc.)
In large systems several operating panels FS152 can
be used. • Insert a block or overwrite an existing block
• Overwrite only the axes positions of an existing block

PLC Visualisation
Flexium 3D
Flexium offers the possibility to create custom screens
controlled directly by the PLC application. This is useful for P/N FXHE 557 200 Flexium3D Dongle
diagnostic or maintenance purpose as well as supervision.
P/N FXSW 282 150 Simulation for Turning T
Four versions are available:
P/N FXSW 282 151 Simulation for Milling M
PLC Visualisation P/N FXSW 282160
P/N FXSW 282 152 Simulation mixed T & M
• The PLC visualisation can be integrated in Flexium
HMI (Production page e.g. for a virtual machine panel) P/N FXSW 282 153 Simulation with material removal
of free pages SF8 and SF9 P/N FXSW 282 154 Simulation with collision detection
WEB Visualisation P/N FXSW 282203 P/N FXSW 282 155 Online simulation
• The PLC visualisation is available on a remote machine Flexium3D is a graphical simulation package for part
via a WEB interface (browser) ISO programs (DIN 66025) with NUM extension. It ex-
HMI Classic Visualisation P/N FXSW 282300 ists in different configuration for milling turning as well
as waterjet, plasma a.s.o.
• The PLC visualisation is displayed on an other PC
than the one running the PLC Several versions are available:

Target Visualisation P/N FXSW 282302 Office version: Used as a standalone program used in
production planning without CNC (Dongle is needed).
• The PLC visualisation is available on the PC running
the HMI (outside Flexium HMI) Machine Version: Integrated in the Flexium HMI for pres-
imulation or in online synchronisation to the machining.
The wired path simulation is standard and according to
the type of machine (T or M), optionnaly mixed configu-
rations, material removal as well as collision checking
are available.

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Functional Specifications

Human Machine Interface

Options
System Requirements

Extended NCK access

P/N FXSW 282 124
This option gives access to a set of requests used for
data transfers between the PLC and CNC functions.
It allows the transferral of data (bits and words) which
is not part of the standard exchange area. These data
concern axes, spindles, tools, parameters, part programs,
messages, etc.
The transfers are made by requests (read/write). Gen-
erally, the PLC is the client and the CNC is the server.
The part program can also initiate a transfer to the PLC.
These transfers form the basis for the integration of a
machine into a flexible automation system.

System requirements for the

Flexium HMI
The Flexium HMI software can be downloaded from the
Internet or can be delivered on CD. The required licences
are also available via the Internet. The Internet address,
user name and password will be supplied on delivery of
the hardware.
Flexium HMI requires at least the following:
PC with:
• Pentium processor with min. 800MHz. For several
options a higher clock-rate is necessary.
• min. 1GB RAM
• min. 80 MB free space on the hard disk
• CD-drive or connection to the Internet
Operating system:
• Microsoft Windows XP
• Microsoft Internet Explorer 6.0 or higher (IE 9.x not
supported)
• Windows 7 Prof.

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Functional Specifications

Servosystem
Flexium CNC System
High-Level Functions

Flexium CNC System High-Level Functions

The Flexium CNC system was developed with modern, Progressive Acceleration
tried-and-tested technologies to accomplish the most
This function provides separate control of accelerations
challenging tasks.
at the work rate and the traverse rate. It uses the gradual
Flexium comes with DISC NT digital servocontrols and acceleration with controlled jerk-rate derivative which is
high-tech CNC functions, offering exceptional perfor- easier on the mechanical assembly of high-speed ma-
mance capabilities to improve machine productivity. chines. It is essential on high-speed machining centres.

Closed-Loop Servosystem Look-Ahead Function

The main function of a CNC is to continuously control The «Look-Ahead» function enables the NC to make a
the speed of movement and the position of the moving predictive analysis of the programmed path across several
machine parts. single machining blocks in advance. Thus, it has the op-
portunity to recognize problematic path characteristics and
Each axis of movement is therefore controlled by a closed-
react accordingly. For optimal functioning of Look-Ahead,
loop servosystem or feedback system. The principle of
such a system is to continually measure the real position
Flexium CNC prepares up to a maximum of 1000 blocks
per channel to schedule the programmed feed-rate even
4
of the moving assembly and compare it with the setting
when there are many very small NC segments.
(or setpoint) output by the CNC in order to reach the new
programmed position.

DISC NT Digital Servobus with Look-Ahead

DISC NT servobus is based on a high-speed digital bus
which manages transfers between the CNC and the axis Fprog

and spindle servo drives. w/o Look-Ahead

Digital s
bus N1 N2 N3 N4 N5 N6 N7 N8 N9 N10 N11 N12
Digital
Position Automatic Look-Ahead Function
servo drive
sensor
Speed Anti-Pitch Correction
Communi- measu- Moving assembly
CNC cation rement When movement on an axis is reversed, speed compen-
interface
Integrated sation prevents spikes at quadrant changes.
sensor Motor
Screw
Position measurement Tandem Function
This function includes two algorithms that are very useful
for interdependent motors: backlash compensation and
This distributed architecture ensures very fast positioning torque synchronization.
and excellent servosystem stiffness, thereby optimising
contour-following and surface finish.
In addition, such an architecture saves an enormous
amount of time on wiring and installation.

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Functional Specifications

Servosystem
NUMcoss - an additional component of High Speed Cutting (HSC)

NUMcoss - an additional component of Smoothing configuration

High Speed Cutting (HSC) NUMcoss provides a standard set of smoothing configu-
ration parameters for the machine or application. These
NUMcoss is an additional component of High Speed parameters can be changed in the ISO-program with
Cutting (HSC) functionality in NUM CNCs (Flexium). It specific commands. In addition to this, the user can define
is integrated into Flexium HMI Panel software. sets of smoothing parameters depending on the type of
machining (rough, finish and fine finish).
Technical background and targets
NUMcoss is an optional functionality for high speed
With NUMcoss, the customer will get an excellent tool to application. It can be used for analysing and smoothing
speed up program execution for milling applications in ISO-files either in drip feed mode (PPP) or for any other
NUM CNCs. Prior to data transfer to NC-kernel, NUM- standard ISO-File execution. In this case, Flexium HMI
coss analyses, smoothes and converts path conditions provides an additional file attribute: ‘smoothing’.
in ISO-programs (generated from CAM systems with
integrated post processors) into polynomial data. Thus User benefits
this conversion happens on Flexium HMI (PC-side) NC-
With NUMcoss user benefits are improved part quality
kernel is not stressed and whole kernel performance is
(enhanced performance, less machine noise, reduced
free for quick interpolation and the ramp algorithm.
number of facets on work piece). Higher execution
Main criteria in the geometric transformation of NUMcoss velocity (less data transfer PC → CNC, fast polynomial
are modification tolerance and chord error for linear and interpolation guaranteed smoother axis movements) and
rotary axes. That means in which dimension the given higher accuracy (pre-defined error given from CAM data
linear data (polygon path) can be modified during tran- generation) will be achieved.
sition to polynomial data. Addidtion criteria are specific
treatment of different segment lengths as well as correct
filtration of spikes and geometric gaps.

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Functional Specifications

Axes
CNC, Linear, Rotary Axes, Positioning, and Interpolated Axes

CNC Axes Positioning Axes and Interpolated Axes

Flexium 68 Positioning
• P/N FXSO 100 006: 6th digital axis extension During positioning, the programmed point is reached
via a simultaneous move of all axes involved. The most
• P/N FXSO 100 008: 7th and 8th digital axis extension
sollicitated axis running at its max possible speed. Only
• P/N FXSO 100 012: 9th to 12th digital axis extension the accuracy of the end point is considered.
• P/N FXSO 100 016: 13th to 16th digital axis ext. Interpolation
• P/N FXSO 100 032: 17th to 32nd digital axis ext. During interpolation, the programmed point is reached
• P/N FXSO 100 373/374: Analog interface 1 and 2 for by a linear or a clockwise or counterclockwise circular
axis, spindle or measurement input path at the programmed feed rate.

These axes are directly controlled by the CNC software The accuracy of the contour between the start and end
using a program loaded into the user memory area, points is ensured.

4
or in drip feed mode for large programs (developed
by CAD/CAM).
Interpolation on 5 to 9 axes
Movements are generated in an X, Y, Z cartesian coordi-
nate system which may be supplemented by additional U, Flexium 68
V, W axes. These axes may be independent or grouped
in carrier/carried axis pairs. • P/N FXSO 100 335: 5th interpolable axis extension

Three rotary axes modulo 360 degrees, A, B and C, are • P/N FXSO 100 336: 6th interpolable axis extension
associated with the main linear axes. • P/N FXSO 100 337: 7th interpolable axis extension
• P/N FXSO 100 338: 8th interpolable axis extension
Linear and Rotary Axes • P/N FXSO 100 339: 9th interpolable axis extension
During interpolation, the programmed axes start, move
Closed-loop axis servocontrol ensures:
and stop together.
• Positioning or movement along path of the axes, at a
Being able to interpolate only the number of axes necessa-
programmed feed rate, with override from 0 to 120%
ry is another example of Flexium’s configuration flexibility.
• Control of acceleration and deceleration, with the pos-
sibility of using progressive as wells as Jerk controlled
acceleration function for smoother mechanical operation
on high-speed machines
• Anti-backlash control when reversing movement
• Control of incremental encoder signals for analog axes:
semi-absolute measurement which requires homing
after power up for analog axes. For digital axes refer
to the NUM servodrives chapter
Linear axes are programmable for a travel of +/- 100
meters at a micrometer resolution whilst rotary axes
are programmable at the 1/1000° for about 15 revolu-
tions (unlimited number of revolutions for modulo axes).
Different resolutions are possible from 1/100 of the
standard to 100 times the standard.

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Functional Specifications

Axes
Interpolation: Linear, Circular, Smooth Polynominal, Spline, NURBS

Linear and Circular Interpolation, Spline Interpolation (G06, G48, G49)

Circular Interpolation Defined by P/N FXSO 000 518
Three Points
Spline interpolation is a mathematical method for smoo-
thing curves. Spline curves are apparently continuous
Linear Interpolation at the Traverse Rate (G00) curves obtained by linking a series of points.
The programmed point is reached by a linear path at the With spline interpolation, the tangent is continuous and
fastest rate possible. the acceleration is constant in each of the points specified
Linear and Circular Interpolation at Feed Rate (G01, on the programmed paths.
G02, G03) Machining of a spline curve is programmed by defining:
The programmed point is reached by a linear or circular - the points on the curve
path at the programmed feed rate (clockwise or counter- - the sequence of execution of the curve.
clockwise path defined by the centre or radius).
The path is the result of all the axis movements program-
med in the block.
Circular Interpolation Defined by Three Points N20
(G23)
N10 N30
P/N FXSO 000 497: Circular interpolation defined by
three points
Circular interpolation can be executed by programming:
• the start point (defined in the block preceding function Spline Interpolation with 3D Curve
G23) Smoothing (G104)
• the end point and the intermediate point (defined in
the block including function G23). P/N FXSO 181 706
Based on polynomial interpolation, this function allows the
programmer to define curves of any shape in three dimen-
sions, merely by defining the intermediate points.

c
NURBS Interpolation
a P/N FXSO 000 426

b Geometric continuity of contours is a necessity for

HSC.
NURBS (Non Uniform Rational B-Spline) curves, widely
used in CAD and now on CNCs, are curves with poles
Y that describe a contour in rational parametric form in
order to be able to cut complex shapes with a minimum
X of contour error.
OP

Smooth Polynomial Interpolation

P/N FXSO 000 499
Smooth polynomial interpolation allows creation of
tool centre paths defined by polynomials of degree 5
or less.
These paths are perfectly smooth continuous curves
without segments. All the calculated points are located
strictly on the curve.
This type of interpolation cannot be used on modulo
axes. It is incompatible with tool offsets and backtrack
along the path.

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Functional Specifications

Axes
Inclined, Tilt, Duplicated, and Synchronized Axes
Multichannel Functions, Calibration, Compensations

Inclined Axes Multichannel Function

P/N FXSO 000 315 In the basic version, the Flexium controls a single channel.
On a lathe or a grinding machine, the X and Z axes can Flexium 68:
be orthogonal or inclined. The axis inclination or tilt is
• P/N FXSO 100 392: 2nd channel extension
the angle A between the X axis and the normal to the Z
• P/N FXSO 100 392: 3rd and 4th channel extension
axis. Coordinate conversion takes place downstream of
• P/N FXSO 100 393: 5th and 6th channel extension
the interpolator.
• P/N FXSO 100 394: 7th and 8th channel extension
In an multichannel system, different axis inclinations can
All the CNC axes and spindles of a machine can be
be specified for each channel.
declared in several channels by setting parameters
during installation.
The machining program consists of independent programs
(one per channel) denoted by a common radical followed
by the channel number.
A spindle declared in a channel can be controlled by that 4
channel or be released and controlled independently.
The multichannel function can be likened to several
separate CNCs.
In the multichannel function, the CYCLE START, CYCLE
STOP and RESET commands as well as the operating
modes are independent for each channel.
In a multichannel configuration, the additional channels
can be:
NC channels: with all functions of the first channel.
X : main axis in cartesian coordinate system Auxiliary channels: they execute a particular part
X’ : inclined physical axis program %9998.i under control of the PLC ( e.g. Tool
Z : main axis changer, pallet changer etc...).
A : angle of inclination The NC channels can run in:
Common mode: all channels simultaneously in the
Duplicated and Synchronized Axis same mode.

P/N FXSO 000 266 Independant mode: when in execution the different
channels can execute different part programs in different
This function couples one or more slave axes with a mode (homing is always in common mode).
master axis, either by setting machine parameters (fixed
coupling) or by programming external parameters.
It also ensures synchronization of the master axis with Axis Calibration and Interaxis
the slave axis (it does not include axis control). Calibration
Axis Calibration Function
This function corrects the axis position according to the
defects of the screw, rack or scale.
Interaxis Calibration Function
This function corrects the position reference of an axis
via the position of another axis. The data are entered
in a table.
A typical use of this function is to compensate for the
weight of the “ram head” on a milling machine.

Compensations
The figure above shows a mechanical gantry axis pair (Z1 Backlash Compensation
and Z2) and a programmable gantry axis pair (X1 and X2).
Positioning errors due to mechanical backlash on the
linear and rotary axes are corrected automatically.
Temperature Compensation
It is possible to correct the axes using the dynamic ope-
rators (P/N FXSO 000 250) or axis calibration.

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Axes
Programmable Precision, Inch/Meter Units

Programmable Precision Inch/Metric Units (G70, G71)

Measurement Resolution Function G70 is used for programming in inches and
P/N FXSO 000 519 G71 in metric units.

The resolution or precision is the value assigned to the The default measurement unit is selected when integrating
measurement unit (increment) generated by the system the system by setting a machine parameter.
according to the mechanical assembly of the machine.
The default internal system resolution, common to all the
linear axes, is set to 1 micrometer.
The internal system resolution for rotary axes is 0.0001
degree.
These values can be adjusted according to the required
accuracy and speeds.

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Spindle
Automatic Spindle Speed Range Search, Indexing, Synchronization
Rigid Tapping, Constant Surface Speed, Thread Cutting

Automatic Spindle Speed Range Constant Surface Speed

Search This basic function of turning products varies the speed
The system determines which one of up to six possible of rotation of the spindle according to the position of the
spindle speed ranges corresponds to the programmed tool centre with respect to the diameter of the part.
spindle speed S. The CNC sends function M40 to M45
to the PLC (via the exchange area), depending on the
Thread Cutting (G33, G38, G31)
speed range search criteria set at initialization.
Constant Pitch Thread-Cutting Cycle (G33, G38)
Indexing (M19) P/N FXSO 000 331
This function (basic on turning systems) cuts cylindrical,
Indexing accurately stops the spindle with a resolution at
tapered or scroll threads by synchronising the spindle
least of 1/10° or better according to the spindle sensor.
rotation (workpiece) to the longitudinal axis infeed.
The minimum required sensor accuracy is 1024 points
The threads can be single or multiple pitch, executed by
per revolution.
straight or angular penetration. The successive passes
are carried out with reducing depths.
4
Spindle Synchronization
Thread Chasing Cycle (G31)
P/N FXSO 000 156 P/N FXSO 000 695
This function controls speed synchronization of two Designed for milling machines, this cycle slaves the feed
measured spindles. rate of the tool axis to spindle rotation.
It is used in particular for machining operations such
as parting off.

Rigid Tapping (G84)

P/N FXSO 000 332
The feed rate on the spindle axis is synchronised to
spindle rotation. At the end of tapping, reversal is gradual
and smooth.
This function avoids the need of a tool holder with axial float.

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Spindle
C Axis and Coordinate System Conversions, Axis/Spindle Synchronisation

C Axis and Coordinate System G22: Programming in X, Y and Z cylindrical coor-

dinates
Conversions
The system performs cylindrical/polar coordinate conver-
P/N FXSO 000 340 sion (conversion of X-Y to Z-C). The C axis is interpolated
In this turning configuration, the spindle is used as an for milling on the evolute of the cylinder with radius X.
interpolated axis with one of the CNC axes (X or Z). The tool is driven by an auxiliary spindle.
A resolution of at least 90,000 points per revolution Use of G22
is required for the measurement sensor. The spindle
motor sensor used for the speed loop must be a high-
resolution sensor.
G20: Programming in X, Z and C polar coordinates
This function is used to program the X and Z linear axes
and control a rotary C axis modulo 360 degrees.
Z
Use of G20 and polar coordinates

X C
Z
C
C-

C+ Spindle to axis synchronisation

P/N FXSO 000 331
This function slaves the tool displacement to spindle
rotation. It is used in particular for thread chasing.
This function also includes constant pitch thread-cutting
G21: Programming in X, Y and Z cartesian coordinates cycles.
The system performs cartesian/polar coordinate conver-
sion (conversion of X-Y to X-C). The X and C axes are
interpolated for milling in the plane perpendicular to the
spindle axis. The tool is driven by an auxiliary spindle.
Use of G21

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Functional Specifications

Tool Management
Tool Axis Selection, Tool Wear Offsets, Turning Tool Offsets

Tool Axis Selection (G16) Turning Tool Offsets

Milling Tool Axis Orientation Tool Length Offset
Function G16 with one of the mandatory arguments (P, The tool length offset is assigned to the tool axis orien-
Q, R) followed by a plus or minus sign defines the tool tation defined by G16.
axis orientation.
The programmed tool paths are corrected by a value
The tool axis can be oriented in six different positions equal to the tool length X and width Z declared in the D
on machines with interchangeable toolhead or with offset selected.
bevel gear.
Tool Radius Offset
Milling tool axis orientation
The programmed tool paths are corrected by a value
equal to the tool insert radius based on the tool nose
R+ Q+ orientation defined by codes C0 to C8 declared in the
D offset selected.
Tool nose orientation
4
Example: X
Y
C1
P- Z P+

X X P
C3 C2 C1 Z

Q-

R- C4 C0 C8
P Z
Turning Tool Axis Orientation
Function G16 with one of the mandatory arguments (P
or R) followed by a plus or minus sign defines the tool
axis orientation. C5 C6 C7
Turning tool axis orientation
Code C0 to C8 allows the system to identify the location
of the centre (C) of the cutting edge of the tool from the
P+ theoretical cutting point (P).
Radius of the tool cutting edge

X Turret
reference
Z dimension
X
ment

R+
X dimension

Z
Move

R
C

Tool Wear Offsets P

Z
P/N FXSO 000 401: Extension to 255 offsets
The basic system includes 32 tool offsets. Offset G41 offsets the contour to the left with respect to
the direction of movement.
The D address followed by a number selects the tool
offset. Offset G42 offsets the contour to the right with respect
to the direction of movement.
The tool dimensions are stored in tables and validated
according to the programmed axes.

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Tool Management
Milling Tool Offsets, 3D Tool Offsets, Dynamic Tool Offsets by the PLC

Milling Tool Offsets 5-Axis Tool Correction

P/N FXSO 000 411
Tool Length Offset
With 5-axis tool offset, the tool axis can be inclined on
The tool length offset is assigned to the tool axis orien-
machines equipped with a double twist toolhead.
tation defined by G16. The programmed tool paths are
corrected by a value equal to the tool length L declared Each programmed point is associated with a vector normal
in the D offset selected. to the surface to be machined, defined by components
P, Q and R, plus a tool orientation vector defined by
Tool Radius Offset
components I, J and K, where applicable, which define
The programmed tool paths are corrected by a value equal the angles of the twist head.
to the tool radius declared in the D offset selected.
5 axis tool offset
Offset G41 offsets the contour to the left with respect to
the direction of movement. I
Z o J
Offset G42 offsets the contour to the right with respect
to the direction of movement. K

n
3D Tool Offsets P
Q
Three- or five-axis 3D tool offsets are used for machining R
3D linear paths taking into account the dimensions of the
toroidal, spherical (G29) or cylindrical (G43) tool used.

3D Radius Correction for Milling

Z
P/N FXSO 000 400 Y X
With 3D radius correction, the tool axis is parallel to one
of the axes of the basic three-axis reference system
defined by the tool axis orientation function (G16). Each
programmed point is associated with a vector normal to
the surface to be machined, defined by its P, Q and R
components.
3D radius correction
Dynamic Tool Offsets by the PLC
The operator can enter dynamic offsets at any time (even
during machining), whenever he observes a difference
Z P between the nominal and real dimensions.
n Q
R The PLC can also manage dynamic tool offsets associated
with external measurement systems to allow the system
to automatically apply wear compensation.
These offsets can be positive or negative. They are
designed to compensate for slight variations in the tool
or workpiece dimensions (wear, expansion).

Z
Y X

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Machining Cycles
Milling and Pocket Cycles, 3D Workpiece Position Compensation,
Probing Cycles, Inclined Plane Machining

Milling and Pocket Cycles Inclined Plane Machining (G150)

P/N FXSO 000 695 P/N FXSO 000 914
Milling Cycles (G31, G81 to G89) The inclined-plane machining function manages many
different machine head structures and simplifies pro-
The milling cycles can be called from the main machining
gramming of the machining operations.
program:
Rotation and translation are combined to define a three-
• Drilling (center drilling, counterboring, peck drilling,
axis reference system with any orientation, used by the
drilling with chip breaking), tapping
CNC to control the machine.
• Various types of boring
• Other cycles: thread chasing, etc. All the functions are preserved: L and R tool offsets,
canned cycles as well as control of speed and feed,
These cycles are provided by ISO subroutines (macros)
acceleration and travel.
that can be edited. The standard set can be customized
for the type of machine and job for which they are used. The inclined reference system is defined as follows:
It is also possible to create special cycles. These cycles
can then be called from the main program by G functions.
• UVW / XYZ translations
• ABC rotations around each of the XYZ axes 4
Rectangular and Oblong Pocket Cycles (G45) All five-axis machine structures are supported with their
offsets:
These cycles facilitate execution of circular, oblong,
rectangular and square pocket cycles. The main and • Machine-head with two rotary axes with or without
secondary axes are programmable in absolute dimen- angle
sions. They define the pocket center in the plane or the • Machine-head with one rotary axis and turntable with
pocket depth, depending on the tool axis. one rotary axis
• Turntable with two rotary axes
The inclined plane machining function is customized
3D Workpiece Position Compensation using Flexium tools.
(G152, G153, G154) The installation program generates a macroprogram which
P/N FXSO 000 915 contains the description of the machine kinematic.

Setting up a workpiece causes position and orientation Z

differences of the stock with respect to its theoretical
mounting.
C
The 3D WPC performs a re-orientation of the work piece Z'
A dY
coordinate system and can be used conjointly with the
Op Y
Inclined Plane function and RTCP.
B dX
G codes are dedicated for 3D WPC: Op
1
X X'
G152 : `3D Workpiece Position Compensation´ ON dZ Y'
+ optional Tilted Plane
Specify rotation A B C
G153 : `3D Workpiece Position Compensation´ ON
Specify translation on dX dY dZ
+ optional RTCP
OP1 new workpiece origin
G154 : Re-positionning of the machine-head

G154

Z’

Z
Y’’
Y’
X’’
Op Z’’
G150 OP

Y
G152 X’
OM X

3D Workpiece Position Compensation

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Functional Specifications

Machining Cycles
Milling and Pocket Cycles, 3D Workpiece Position Compensation,
Probing Cycles, Inclined Plane Machining

Tilted nozzle management Probing Cycles for Milling Machines

P/N FXSO 000 404 P/N FXSO 100 591
This feature is mostly used for jet cutting applications. It is These cycles are designed for use in setting and measure-
intended to take into account the fact that the cutting head ment applications generated manually or automatically.
is not always perpendicular to the interpolation plane by They include the following functions:
recalculating the angles and continuously repositioning
• Probe calibration
the nozzle to keep the same inclination.
• Tool presetting (L, R)
The nozzle orientation vector, that will in fine reposition • Determination and restoring of DAT2 on the X, Y and
the head, is defined by two curves figuring the jet center Z axes (workpiece location) and DAT2 on the A, B and
path at the top of the part and at the bottom of it. C rotary axes (workpiece alignment on a table)
• Determination and restoring of DAT3 (off-centering of
• At the top, the trajectory is created from the program
a workpiece on a table)
trajectory like for the usual G41/G42 compensation
• At the bottom the trajectory is offset by the value of These cycles can be edited.
the jet radius + the tilting effect (nozzle angle along
the part height). Depending on the type of crossing it
may add an additional connecting block between two
programmed blocks. It also performs the anti-collision
monitoring at top and at bottom
• Due to the orientation the jet section is no more a circle
but an ellipse. The system will automatically adjust the
value to compensate correctly

Example of the principle.

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Functional Specifications

Machining Cycles
RTCP, Auto n/m Function, HS Precision Contours, Radial Axis Boring/Milling

RTCP Function (G151) High-Speed Machining of

P/N FXSO 000 154
Precision Contours
This RTCP function (Rotation around Tool Centre P/N FXSO 000 155
Point) can be used with all known five-axis machine This function practically eliminates the following error,
structures. even at high machining speeds. This is achieved by the
It provides automatic compensation on the main machine following mechanisms:
axis for the offsets caused by movement of the rotary • Total speed anticipation
axes of a five-axis machine. This compensation pres- • Acceleration anticipation
erves the position of the center of a ball-end tool during • Anti-pitch correction: when machining circles, the friction
the interpolation. torque appears as dynamic backlash when reversing
The RTCP function is customized using Flexium tools. direction; the adjustable correction compensates for
this friction torque
The installation program generates a macroprogram which
• Gradual acceleration with controlled jerk-rate derivative
contains the description of the machine kinematic.
Since this function does not handle tool orientation, it
• Accurate feed control based on upcoming changes in
the machining path 4
may be necessary to supplement it with the N/M auto
This control requires evaluating the curve radius over
function.
a sufficiently long section of future path (horizon). It
An inclined plane function identical to option also requires detecting and evaluating the sharpness
FXSO 000 914 is integrated with this option. of corners which may exist on this segment of path. For
form machining, up to 60 blocks can be controlled in
complicated sections of paths.
RTCP ON and RTCP OFF.
RTCP ON RTCP OFF
Radial Axis Boring/Milling Function
P/N FXSO 000 514
This function allows interpolation of a radial axis (Z or U)
as required for a boring application.

RTCP ON RTCP OFF

Auto n/m Function

P/N FXSO 000 082
When enabled by the PLC, this function allows the operator
to manually control up to five axes while the other axes
remain under control of the part program.
The axes which can be controlled manually are selected
and deselected by external parameters in the part pro-
gram. Any commands in the program for movement on
these axes are then ignored.

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Functional Specifications

Machining Cycles
Functions: Combined Machine, Polygon Cutting
Cycles: Turning, Customized, Probing for Lathe

Combined Machine Function Polygon-Cutting Function

P/N FXSO 000 581 P/N FXSO 100 538
This option includes the basic milling functions plus This turning function is used for cutting flats or polygonal
several functions for controlling a combined machine shapes on the surfaces of parts of revolution.
(milling + turning):
The cutting technique is based on synchronization of a
• Axis/spindle servocontrol rotary axis with a spindle rotating in the same direction
• Support of a radial axis (boring) with a programmed speed ratio.
• Cartesian/polar coordinate conversion
Relative tool/workpiece position for polygon cutting
• Turning cycles
• Double-windowing graphics

Turning Cycles
Wo Polygon
rk
P/N FXSO 000 696 ho piec cutter
sp lder- e
ind
Turning Cycles (G63 to G66, G81 to G87, G89) le
X
These cycles can be called from the main machining Z Ro
program: X too tary
lhe
ad
• Groove roughing, face-turn roughing, plunging Polygon axis
Z
• Drilling (center drilling, counterboring, peck drilling, to be cut
drilling with chip breaking), tapping
• Boring cycles
These cycles can be edited and special cycles can be
created. They are called by G functions (see Customized
Cycles).

Creation of Customized Cycles Probing Cycles for Lathe

P/N FXSO 100 590
It is possible to create additional cycles that are specific
to an application or a machine. These cycles are then These cycles are designed for use in adjustment and
called by new G or M functions. For G functions, it is measurement applications generated manually or auto-
possible to create programs %10100 to %10255 and matically. They include the following functions:
call them by functions G100 to G255 respectively. For • Probe calibration
unassigned M functions, a machine parameter, ‘subrou- • Tool presetting
tine call by M function’ is used to call a program number • Workpiece measurement and offset adjustment
defined at installation when the M function is detected • Determination and restoring of DAT2 on the linear X
in the part program. and Z axes
All these cycles can be edited.

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Functional Specifications

Program Interrupts
On-the-Fly Measurement Acquisition, Backtrack, Emergency Retraction

On-the-Fly Measurement Acquisition Emergency Retraction (G75)

(G10) P/N FXSO 000 505
P/N FXSO 000 520 A signal sent to the PLC interrupts the current block and
The application of a signal to one of the two high speed causes a jump to the specified program sequence.
specific inputs causes the target end point dimensions to Example:
be replaced by the current point dimensions and stores
all axis positions on interrupt into external parameters.
Part
program
Backtrack along Path
%30 PLC
P/N FXSO 000 523
This function, available only for channel 1, is used to
N10 G75 N300
backtrack the axis, then return it to the point where the N..
program was interrupted. N.. Emergency
retraction
4
On a feed stop command, the operator enables the latched N..
(modal) backtrack-along-path command. The axis is activation area
moved back along the path at the feed rate programmed
N . . M02
in the stored blocks (up to 100). This function is operative N300
in automatic, single-step and dry run modes. N.. Emergency
retraction
When the operator enables the return command to resume N..
the program to the point where feed was stopped, the program
initial mode is restored on resuming the block interrupted
by the feed stop.
Tool offsets and wear offsets less than 0.1 mm can be
applied during backtrack and return.
The program can be resumed ahead of the backtrack
point. The automatic axis recall function can be used
in intervention mode. In this case, the points on the
manual backtrack path are stored (maximum 10 points)
and restored in the same order in the axis recall phase
at traverse rate, up to a programmable distance from
the restart point.

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Part Programming
Part Program, Resident Macros, Manual Input, Drip Feed Mode

Part Program and Macros Entering Programs from the Panel

This part of the global memory can be divided into four Manual Data Input (MDI)
functional areas:
MDI is used to execute one command at a time.
Area 0: Modifiable user area
The commands entered are not saved in a part program.
Area 1: Protected customer area The last 100 commands can be recalled in MDI at any time.
Area 2: Protected OEM area
Area 3: Area reserved for NUM Editing Programs
Each program or macro in the protected areas can be
protected against display, editing and downloading. This Programs can be edited in the mass memory (hard disk)
safeguards proprietary information and guarantees the area at any time. Such modifications will be taken into
functional integrity of the machine. account only after reloading the program in the NC.
It is also possible to edit the programs directly into NC
memory in end of block stop. Such editions are taken
Resident Macros into account immediately. This is very useful to change a
feerate for example or to correct a syntax error.
Resident macros are part programs developed by NUM,
the OEM or the machine manufacturer, and are loaded
into the protected memory areas. Program Execution in Drip Feed Mode
These programs are written in standard ISO language and
structured programming to facilitate understanding and When a program is too long to be loaded into the CNC
modification (examples: customized canned cycles). memory or if it is not desired to store it (e.g. a program
developed by a CAD system or subject to further modifi-
Editing the macros related to canned cycles cation), it can be run by direct download from a peripheral
or a computer.
A utility included in Flexium HMI is used to retrieve those
cycles for editing purposes. The modified cycles can then Certain restrictions concerning branches, subroutines and
be retransferred to any area other than the NUM area emergency retraction blocks apply to programs executed
where they will get a higher priority. in so-called drip feed mode.

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Part Programming
Datum Shifts, Dynamic Software Switches, ISO/EIA Language

Selecting the Dimensioning System: Main Functions

Datum Shifts Programming of Movements
Regardless of the programming mode selected, the • Programming in absolute or incremental dimensions
system always processes the dimensions with respect • Machine or program dimensions
to a zero point or origin. • Floating zero
• Inch/metric units
Measurement Origin (OM) • Movement by positioning (G00) or interpolation: linear
The measurement origin is a suitable point defined on (G01), circular (G02) (G03), helical, spline or polyno-
each axis which sets the absolute measurement origin or mial
zero point. The coordinates of this point can be entered • Positioning at a distance R from a programmed
or modified in special machine parameters. point
• Programming of lines and circles in cartesian or polar
Part Origin (Op) coordinates
The part or workpiece origin is independent of the • Connection of lines and/or circles by fillets or cham-

4
measurement system. It is defined with respect to a fers
suitable setting point on the workpiece. The part origin • Block sequencing on paths or possibility of stopping
is specified with respect to the measurement origin by to cancel the following error (G09) in order to pass
datum shift DAT1. through specified points
Program Origin (OP) Feed Functions
• Feed rate F.. from 0.01 mm/min to 100 m/min
The program origin defines the origin of the program
• Special feed rate for fillets and chamfers in PGP pro-
coordinate system. It is independent of the measurement
gramming
system and is specified with respect to the part origin by
• Programmable intervention by M12
datum shift DAT2.
• Tangential feed G92 R
ZOp • Acceleration override by EG
OP (program ZOP
origin) Canned Cycles
YOP
Modifiable canned cycles are available. They can be
XOP edited as needed. Customized cycles can be written for
YOp
DAT2Z

special machining jobs or machines (see Cycles).

Op (Part
origin) DAT2X ISO Language
2Y

ZOM General format:

AT
D

YOM %.....
XOp
DAT1Z

N..... Sequence number

DAT1X G... Preparatory functions
XYZ+7.1 or 6.2 or 5.3 or 4.4 or 3.5
Axis movements
1Y

UVW+7.1 or 6.2 or 5.3 or 4.4 or 3.5

AT
D

Auxiliary axis movements

OM (measurement XOM ABC+3.3 or 3.4
origin)
Rotary axis movements
IJK+5.3 Circle center coordinates
EA3.3 Taper angle
EB5.3 Fillet or chamfer
Dynamic Limit Switches EC3.3 Indexed spindle axis
ED3.3 Programmed angular offset
The machine travels entered when setting up the machine R5.3 Circle radius
may be dynamically limited by software. This function is F.... Feed rate
useful for modifying the travel according to the workpiece M... Miscellaneous functions
to be machined or its environment (collision avoidance). S..... Spindle speed
External parameters are placed at the beginning of the T..... Tool number
part program for this purpose. D... Tool offset
These parameters are applied starting from their location L... Program variable
in the program and remain valid until the CNC is reset or E..... External parameter
until the end of the program. H.... Subroutine number
/ Block skip
Dynamic limit switches are active in all modes.

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 Flexium CNC System Software
Functional Specifications

Part Programming
Subroutines, Parametric/Structured Programming, Contour Table
Transfer of Active Settings, Scaling Factor, Programmed Angular Offset

Subroutines (G77) Construction of a Contour Table (Build

Subroutines are special programs called by the main
Function)
program. They are created by the OEM, by NUM (case P/N FXSO 000 536
of macros) or by the user to simplify and optimize the
main program. This high-level programming function is used to create
a table and to store the data concerning a contour while
Example: Pattern repetition in several locations. the corresponding blocks are read (axis dimensions, F,
Subroutines are called by addresses H.. and/or N.. N.. T, S functions).
associated with the function. The data in the table are accessed and used by structured
G77 Unconditional branch to a subroutine or programming.
sequence of blocks with return (maximum
8 subroutine nesting levels)
H Number of a subroutine external to the main
Transfer of Active Settings (G76)
program P/N FXSO 000 511
N..N.. Number of the first and last block called
S.. Number of repetitions of a subroutine or block This function is used to update the contents of a file
sequence (maximum 99) included in a subroutine or a block sequence of the
main program.
Subroutines can also be called by the PLC or by an M
function. The file of variables L and parameters E is updated with
the corresponding new current settings.
Syntax:
Parametric Programming
G76 Transfer of the current settings of variables
Parametric programming simplifies the writing of programs L and parameters E to the program specified
and the creation of identical families. H Specifies the program to which the settings
Variables L and external parameters E can be assigned are to be transferred
to all the program addresses. Operations available on N..N.. Specifies the block sequence to which the
parameters: settings are to be transferred
H%.. (example and format of the file to which the
• Addition, subtraction, multiplication, division, square settings are transferred)
root, truncation, sine, cosine, arc tangent N.. Lxx=........ E8....=
• Conditional and unconditional branches (>, <, =), logic |
AND and OR |
N.. E5....=
Structured Programming
P/N FXSO 000 535
Scaling Factor (G74)
Structured programming based on symbolic variables P/N FXSO 000 506
makes programs easier to read and understand. The scaling factor can be entered from the keyboard or
Symbolic variables (1 to 8 characters) can be assigned to via an E parameter to modify the dimensions of the part
all ISO functions and used in parametric expressions. to be machined.
Variables L are saved and symbolic variables are allocated It is expressed in thousandths of the programmed dimen-
in a stack located in the bottom of the memory. sions. The variations are between 0.001 and 9.999.

Programmed Angular Offset (ED..)

P/N FXSO 000 507
Function ED is assigned a value which defines an angular
rotation with respect to the program origin.
The angular offset affects the axes programmed in the
blocks following the function.
Example of application: machining along a circular pattern.

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Functional Specifications

Part Programming
Index Table Eccentricity Function, Profile Geometry Programming

Index Table Eccentricity Function Profile Geometry Programming PGP®

This function applies to the A, B or C rotary axes. This special ISO programming language allows the
The offsets can be applied by entering values: rapid development of parts with a complex geometry
consisting of a sequence of linear and circular geometric
• On the CNC after switching to SHIFT mode
elements.
• By external parameter E
• By processor interchange Main Functions:
• Insertion of fillets and chamfers
For positioning, the index table eccentricity function takes
• Multiple line definitions
into account a theoretical rotational shift of the part with
• Multiple circle definitions
respect to the table axis of rotation, regardless of its
• Possibility of implicitly declaring from one to three
angular position.
consecutive elements and having the system compute
Index table eccentricity functon the intersection or tangent points

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 5 NUM Motors
NUM Motors BHX, BPX, BPH, BPG, BHL, AMS, IM Spindle Motors, AMR

Table of Contents

Page

NUM Motors 83
Introduction 83
Applications 83

NUM Motors BHX, BPX, BPH, BPG, BHL 84

General Characteristics 84
Technical Characteristics 85
Technical Characteristics 86
Outline Drawings BHX Motors 89
Outline Drawings BHX Motors 90
Outline Drawings BPH and BPG Motors 91
Outline Drawings BHL Motors 92
Ordering Codes 93
Accessories 96
Accessory Descriptions 99

NUM Motors AMS and IM 100 5

General Characteristics 100
Technical Characteristics 101
Outline Drawings AMS Motors 102
Outline Drawings IM Motor 104
Ordering Codes 105
Accessories, Accessory Descriptions 106

Auto-Transformer 107
Technical Characteristics, Outline Drawings 107

Special and Built-In Motors 108

General Information 108

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 NUM Motors
NUM Motors BHX, BPX, BPH, BPG, BHL, AMS, IM Spindle Motors, AMR

NUM Motors
Introduction
Applications

Introduction
NUM builds a comprehensive range of motors with a high power-to-weight ratio and dynamic range. The vast variety
allows NUM to provide solutions perfectly tailored to each application.
In conjunction with NUM Drive servo drives these motors offer an excellent stability even at very low rotational speeds.
NUM motors are equipped with robust optical encoders of different resolution/accuracy levels to fit the requirements
of the machine and the application.

Applications
• BHX servo motors: very compact, optimal moment of inertia; axes of machine tools, grinding machines, robotics
and special automatic machines
• BPX servo motors: higher torque then BHX, IP67, optimal moment of inertia; axes of machine tools, grinding
machines, robotics and special automatic machines
• BPH servo motors: axes of machine tools, grinding machines, robotics and special automatic machines
• BPG servo motors: as BPH but with increased inertia and rotor stiffness; for axes with high inertia at the motor
shaft
• BHL servo motors: as BPH but specifically designed for large machines. A version with forced convection is avail-
able for optimizing size and performance
• AMS and IM spindle motors: typically machine tool spindles 5
• Special and built-in motors: NUM is constantly developing various customized motors:
○ Liquid cooled spindle motors
○ Liquid cooled servo motors
○ Built-in motors (Motorspindle®) both synchronous and asynchronous
For details about these motor types or custom motors please contact our sale offices.

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NUM Motors BHX, BPX, BPH, BPG, BHL, AMS, IM Spindle Motors, AMR

NUM Motors BHX, BPX, BPH, BPG, BHL

General Characteristics

NUM Motors BHX, BPX, BPH, BPG, BHL

The all new BHX / BPX brushless servo motors are designed with neodymium magnets and combine high power
with low weight and small dimensions. The BHX motors are characterised by a moment of inertia well adapted to
the machine industry. The existing range will be expanded frequently.
BPH, BPG, BPL and BHL brushless servo motors are designed with samarium cobalt magnets ensuring a high
power-to-weight ratio, a high dynamic speed range, and a compact size.

General Characteristics

General Motor Features As per EN60034-1

Environment Storage Conditions:
Temperature Range – 20 to + 80 °C
Relative Humidity max . 80% without condensation
Environment Working Conditions:
Temperature Range 0 to 40 °C without derating, max . 55 °C with derating
Altitude 0 to 1000 m without derating, max . 3000 m with derating
Continuous Stall Torque Range From 0 .5 Nm up to 160 Nm
BHX: Housing IP64, shaft IP54
BPX: IP67 (For BPX055 reachable with air pressure barrier)
Degree of protection as per EN60529
BPH, BPG: IP65 and optionally IP 67
BHL: Housing IP65, shaft and fan IP54
Connection By rotary connector (excluding BHL)
Permanent Magnet Holding Brake 24 Vdc available as option (excluding BPG)
High resolution single turn and multi turn optical encoder
Motor Transducer
Medium resolution single turn and multi turn optical encoder
Mounting Restriction No mounting restrictions, IMB5 - IMV1 - IMV3 as per EN60034-7
Fan Input Voltage 400 Vac ± 5% 3 phases, 50/60 Hz (for BHL260 only)

Motor range Main characteristics Typical applications Continuous torque Frame sizes Available options

BHX Very compact, high  Feeding axes for cost‐ From 1.2 Nm 75mm, 95mm, 126 mm  Holding brake, keyed 
inertia, IP64 effective machine tools up to 20 Nm and 155mm shaft, medium and high 
resolution single and 
multi turn encoder

BPX Extremely compact, high  Feeding axes for high‐ From 0.5 Nm 55mm, 75mm, 95mm, Holding brake, keyed 

peak torque, smooth  end machine tools,  up to 23 Nm 126 mm and 155mm shaft, medium and high 
operations, high inertia,  grinding machines,  resolution single and 
IP67 robotics multi turn encoder
and special machines
BPH Compact, smooth  Feeding axes for high‐ From 1.3 Nm 75mm, 95mm,  Holding brake, keyed 
operations, medium  end machine tools,  up to 100 Nm 115mm, 142mm and  shaft, medium and high 
inertia, up to IP67 grinding machines,  190mm resolution single and 
robotics multi turn encoder
and special machines
BPG Compact, smooth  Feeding axes for high  From 1.3 Nm 75mm, 95mm,  Keyed shaft, medium 
operations, very high  end machine tools,  up to 56 Nm 115mm, 142mm and  and high resolution 
inertia, up to IP67 grinding machines,  190mm single and multi turn 
robotics encoder
and special machines
BHL Very compact, high  Feeding axes for large  From 85 Nm 260mm Holding brake, keyed 
inertia, IP65 machine tools up to 160 Nm shaft, medium and high 
resolution single and 
multi turn encoder

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NUM Motors BHX, BPX, BPH, BPG, BHL, AMS, IM Spindle Motors, AMR

NUM Motors BHX, BPX, BPH, BPG, BHL

Technical Characteristics

BHX Motors
Chap05_02_2013 .xlsx
For peak torque figures please refer to chapter 7 where the drive-motor associations are described.

Low speed Rated speed Rotor Inertia Motor weight Brake Low speed Dimensioning
cont . torque without with brake without with brake Torque Current cont . current Power
brake brake
[Nm] [rpm] [g .m2] [g .m2] [kg] [kg] [Nm] [A] [Arms] [kW]
BHX0751V5 . . . 1 .2 6 000 0 .07 0 .08 2 .1 2 .3 2 .2 0 .4 1 .7 0 .75
BHX0752V5 . . . 2 .1 6 000 0 .13 0 .14 3 .1 3 .3 3 .1 1 .32
BHX0951V5... 2.4 6 000 0.20 0.26 3.4 4.1 6 0 .7 3.0 1.51
BHX0952N5... 4 .3 3 000 0 .37 0 .43 4 .8 5 .5 2 .8 1 .35
BHX0952V5... 6 000 5 .6 2 .70
BHX1261N5 . . . 4 .5 3 000 0 .55 0.69 5 .5 7 13 0 .8 3 .2 1 .41
BHX1261V5 . . . 6 000 6 .4 2 .83
BHX1262N5 . . . 8 .4 3 000 1 .07 1 .21 8 9.5 6 .0 2 .64
BHX1262V5 . . . 6 000 12 .0 5 .28
BHX1263R5 . . . 11 4 500 1 .58 1 .72 10 .6 12 .1 10 .0 5 .18
BHX1552N5 . . .
BHX1552R5 . . .
[12] 3 000
4 500
[2 .45] [2 .72] [11.3] [12.9] 22 0 .8 [3 .77]
[5 .65]
5
BHX1554N5... [20] 3 000 [4.76] [5.03] [17.8] [19.4] [6.28]
[…] Preliminary

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NUM Motors BHX, BPX, BPH, BPG, BHL, AMS, IM Spindle Motors, AMR

NUM Motors BHX, BPX, BPH, BPG, BHL

Technical Characteristics

BPX Motors
Chap05_02a_2013 .xlsx
For peak torque figures please refer to chapter 7 where the drive-motor associations are described.

Low speed Rated speed Rotor Inertia Motor weight Brake Low speed Dimensioning
cont . torque without with brake without with brake Torque Current cont . current Power
brake brake
[Nm] [rpm] [g .m2] [g .m2] [kg] [kg] [Nm] [A] [Arms] [kW]
BPX0551V5 . . . 0 .5 6 000 0 .006 0 .008 1 .2 1 .4 0 .8 0 .4 0 .7 0 .31
BPX0751V5 . . . 1 .4 6 000 0 .07 0 .08 2 .2 2 .4 2 .2 0 .4 2 .0 0 .88
BPX0752V5 . . . 2 .3 6 000 0 .13 0 .14 3 .2 3 .4 3 .4 1 .45
BPX0951V5... 2.7 6 000 0.20 0.26 3.6 4.3 6 0 .7 3.4 1.70
BPX0952N5... 5 .0 3 000 0 .37 0 .43 5 .2 5.9 3 .3 1 .57
BPX0952V5... 6 000 6 .6 3 .14
BPX1261N5 . . . 5 .2 3 000 0 .55 0.69 6.0 7 .5 13 0 .8 3 .7 1 .63
BPX1261V5 . . . 6 000 7 .4 3 .27
BPX1262N5 . . . 9.8 3 000 1 .07 1 .21 8,5 10 7 .0 3 .08
BPX1262V5 . . . 6 000 14 .0 6 .16
BPX1263R5... 12.6 4 500 1.58 1.72 11.2 12.7 11.5 5.94
BPX1552N5 . . . [13 .8] 3 000 [2 .45] [2 .72] [12 .0] [13 .6] 22 0 .8 [4 .34]
BPX1552R5 . . . 4 500 [6 .50]
BPX1554N5 . . . [23] 3 000 [4 .76] [5 .03] [18 .6] [20 .2] [7 .23]
[…] Preliminary

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NUM Motors BHX, BPX, BPH, BPG, BHL, AMS, IM Spindle Motors, AMR

NUM Motors BHX, BPX, BPH, BPG, BHL

Technical Characteristics

BPH Motors
For peak torque figures please refer to chapter 7 where the drive-motor associations are described.

Low speed Rated Rotor Inertia Motor weight Brake Low speed Dimen-
cont . speed without with brake without with brake Torque Current cont . sioning
BPH torque brake brake current power
[Nm] [rpm] [g .m2] [g .m2] [kg] [kg] [Nm] [A] [Arms] [kW]
BPH0751N5 . . . 1 .3 3 000 0 .08 0 .12 3 .5 3 .85 2 .5 0 .5 2 .2 0 .41
BPH0751V5 . . . 6 000 3 0 .82
BPH0752N5 . . . 2 .3 3 000 0 .12 0 .16 4 .3 4 .65 2 .7 0 .72
BPH0752V5 . . . 6 000 3 .5 1 .45
BPH0754N5 . . . 4 3 000 0 .21 0 .25 6 6 .35 5 3 .5 1 .26
BPH0952N5... 4.3 3 000 0.3 0.41 6.7 7.5 0.7 3.5 1.35
BPH0952V5... 6 000 5.9 2.70
BPH0953N5... 6 3 000 0.41 0.52 8 8.8 5.2 1.88
BPH0953V5... 6 000 10 .3 3 .77
BPH0955N5... 9.2 3 000 0.64 0.75 10.5 11.3 11 5.8 2.89
BPH1152N5...
BPH1152V5 . . .
7.4 3 000
6 000
0.7 1.07 9.6 10.9 12 0.8 5.5
10 .5
2.32
4 .65
5
BPH1153K5... 10.5 2 000 0.97 1.34 11.7 13 5.3 2.20
BPH1153N5 . . . 3 000 9.2 3.30
BPH1153V5 . . . 6 000 12 .6 6 .60
BPH1154K5... 13.3 2 000 1.25 1.62 13.8 15.1 6.2 2.79
BPH1154N5 . . . 3 000 10 .1 4 .18
BPH1154V5 . . . 6 000 17 .6 8 .36
BPH1156N5... 18.7 3 000 1.8 2.17 17.9 19.2 22 12 5.87
BPH1422K5... 12 2 000 1.59 2.54 17.2 19.4 20 1 6 2.51
BPH1422N5 . . . 3 000 10 .4 3 .77
BPH1422R5 . . . 4 250 11 .5 5 .34
BPH1423K5... 17 2 000 2.19 3.14 20.1 22.3 9.5 3.56
BPH1423N5 . . . 3 000 11 .7 5 .34
BPH1423R5 . . . 4 250 16.9 7.57
BPH1424K5... 22 2 000 2.79 3.74 23 25.2 10.4 4.61
BPH1424N5 . . . 3 000 15.6 6.91
BPH1424R5 . . . 4 250 20.8 9.79
BPH1427N5... 35 3 000 4.29 5.24 31.7 33.9 40 24.2 11.00
BPH1902K5... 25 2 000 5.14 8.25 32.1 36.2 1.5 16.6 5.24
BPH1902N5... 3 000 19.9 7.85
BPH1902R5... 4 250 29.2 11.13
BPH1903K5... 36 2 000 7.1 10.2 37.3 41.4 19.7 7.54
BPH1903N5... 3 000 27 .8 11 .31
BPH1904K5... 46 2 000 9.04 12.1 42.4 46.5 20.6 9.63
BPH1904N5... 3 000 30 .3 14 .45
BPH1905H5... 56 1 500 11 14.1 47.6 51.7 80 20 8.80
BPH1905L5... 2 500 31 .4 14 .66
BPH1907K5... 75 2 000 14.9 18 58 62.1 27.9 15.71
BPH1907N5... 3 000 52 .3 23 .56
BPH190AK5... 100 2 000 20.75 23.8 73.9 78 44 20.94

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NUM Motors BHX, BPX, BPH, BPG, BHL, AMS, IM Spindle Motors, AMR

NUM Motors BHX, BPX, BPH, BPG, BHL

Technical Characteristics

BPG Motors
For peak torque figures please refer to chapter 7 where the drive-motor associations are described

Low speed Rated Rotor Inertia Motor weight Brake Low speed Dimen-
cont . speed without with brake without with brake Torque Current cont . sioning
BPG torque brake brake current power
[Nm] [rpm] [g .m2] [g .m2] [kg] [kg] [Nm] [A] [Arms] [kW]
BPG0751N5 . . . 1 .3 3 000 0 .25 4 2 .2 0 .41
BPG0752N5 . . . 2 .3 3 000 0 .3 4 .8 2 .7 0 .72
BPG0952N5... 4.3 3 000 0 .86 7 .6 3 .5 1 .35
BPG0953N5... 6 3 000 0.97 8.9 5.2 1 .88
BPG1152N5 . . . 7 .4 3 000 2 .45 11 .2 5 .5 2 .32
BPG1153K5 . . . 10 .5 2 000 2 .73 13 .3 5 .3 2 .20
BPG1153N5 . . . 3 000 9.2 3 .30
BPG1153V5 . . . 6 000 12 .6 6 .60
BPG1422N5 . . . 12 3 000 6 .7 20 .4 10 .4 3 .77
BPG1423N5 . . . 17 3 000 7 .3 23 .3 11 .7 5 .34
BPG1424K5 . . . 22 2 000 7.9 26 .2 10 .4 4 .61
BPG1424R5 . . . 4 250 20 .8 9.79
BPG1427N5 . . . 35 3 000 9.7 34.9 24.2 11 .00
BPG1902K5... 25 2 000 20.9 38 .1 16 .6 5 .24
BPG1902N5... 3 000 19.9 7 .85
BPG1903K5... 36 2 000 22.9 43.3 19.7 7 .54
BPG1903N5... 3 000 27 .8 11 .31
BPG1904N5... 46 3 000 24 .8 48 .6 30 .3 14 .45
BPG1905L5... 56 2 500 26 .8 53 .6 31 .4 14 .66

BHL Motors
For peak torque figures please refer to chapter 7 where the drive-motor associations are described

Low speed Rated Rotor Inertia Motor weight Brake Low speed Dimen-
cont . speed without with brake without with brake Torque Current cont . sioning
BHL torque brake brake current power
[Nm] [rpm] [g .m2] [g .m2] [kg] [kg] [Nm] [A] [Arms] [kW]
BHL2601N5... 85 3 000 45 48.1 95 99 80 1.5 52 26.70
BHL2601N1 . . .* 120 100 104 75 37 .70
BHL2602K5… 120 2 000 66.2 69.3 126 130 52 25.13
BHL2602K1...* 160 131 135 69.3 33.51
* = BHL motors with forced convection (V) require an auto-transformer for 480Vac network (code: AMOTRF001)

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NUM Motors BHX, BPX, BPH, BPG, BHL, AMS, IM Spindle Motors, AMR

NUM Motors BHX, BPX, BPH, BPG, BHL

Outline Drawings BHX Motors

Outline Drawings BHX / BPX Motors

Dimensions in mm

BHX / BPX L LB* LB1* C P B V1 V2 K U D E H F GA d

mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm
075 1 75 140 160 60 2 .5 8 75 81 .5 5 .5 120 14 30 20 5 16 M5x10
2 170 190
095 1 95 153 183 80 3 10 100 --- 7 143 19 40 30 6 21 .5 M6x16
2 183 213
126 1 126 149 194 110 3 .5 11 130 --- 9 175 24 50 40 8 27 M8x19
2 179 224
3 209 254
155 2 155 190 240 130 3 .5 13 165 --- 11 200 32 58 45 10 35 M12x28
4 240 290
*= LB without brake, LB1 with brake

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NUM Motors BHX, BPX, BPH, BPG, BHL, AMS, IM Spindle Motors, AMR

NUM Motors BHX, BPX, BPH, BPG, BHL

Outline Drawings BHX Motors

Outline Drawings BHX / BPX Motors

Dimensions in mm

BPX L LB* LB1* C P B V1 K U D E H F GA d

mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm
055 1 55 133 159 40 2 9 63 5.5 94.5 9 20 12 3 10.2 M3 x 9
*= LB without brake, LB1 with brake

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NUM Motors BHX, BPX, BPH, BPG, BHL, AMS, IM Spindle Motors, AMR

NUM Motors BHX, BPX, BPH, BPG, BHL

Outline Drawings BPH and BPG Motors

Outline Drawings BPH and BPG Motors

Dimensions in mm

BPH BPH shaft BPG shaft

BPG L LB*** C P B V K U D E H F GA d D E H F GA d
mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm
075 1 75 221 60 2 .5 8 75 6 117 11 23 15 4 12 .5 M4x10 14 30 20 5 16 M5x12
2 250 14 30 20 5 16 M5x12
4 308
095 2 95 275 80 3 9 100 7 137 19 40 30 6 21.5 M6x16 19 40 30 6 21.5 M6x16
3 304
5 362
115 2 115 290 95 3 10 115 9 166 19 40 30 6 21.5 M6x16 24 50 40 8 27 M8x19
3 319
4 348 24 50 40 8 27 M8x19
6 406
142 2 142 316 130 3 14 165 11 193 24 50 40 8 27 M8x19 32 58 45 10 35 M12x28
3 345
4 374
7 461 32 58 45 10 35 M12x28
190 2 190 355 180 3 17 215 14 242* 32 58 45 10 35 M12x28 38 80 70 10 41 M12x28
3 384 or
4 413 258**
5 442
7 500 38 80 70 10 41 M12x28
A 605
* 190 2K. 2N. 3K. 4K. 5H
** 190 2R. 3N. 4N. 5L. 7K. AK
*** BPH length doesn’t change with or without brake

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NUM Motors BHX, BPX, BPH, BPG, BHL, AMS, IM Spindle Motors, AMR

NUM Motors BHX, BPX, BPH, BPG, BHL

Outline Drawings BHL Motors

Outline Drawings BHL Motors

Dimensions in mm

LB B D E H F GA d
mm mm mm mm mm mm mm mm
BHL2601x5xx2 . . . 440 296 ± 2 48 82 ± 1 70 14 51.5 M16x36
BHL2601x1xxV . . . 521 296 ± 2 48 82 ± 1 70 14 51.5 M16x36
BHL2602x5xx2 . . . 510 366 ± 2 48 82 ± 1 70 14 51.5 M16x36
BHL2602x1xxV . . . 591 366 ± 2 48 82 ± 1 70 14 51.5 M16x36

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NUM Motors BHX, BPX, BPH, BPG, BHL, AMS, IM Spindle Motors, AMR

NUM Motors BHX, BPX, BPH, BPG, BHL

Ordering Codes

BHX Motors
BHX 075 1 N 5 Q A 2 L 0 0
Series
Size (075, 095, 126)
Length
Winding type
Connection type
- Standard right-angled M23 rotatable connectors 5
Sensor type
- High resolution multi-turn encoder P
- High resolution single-turn encoder Q
- Medium resolution multi-turn encoder J
- Medium resolution single-turn encoder K
Brake
- Without brake A
- With brake F
5
Fixed value
Shaft extension
- Smooth
o 2

L
- Keyed C
Fixed value 0
Degree of protection (shaft extension/frame)
- IP 54/64 (standard version) 0

BPX Motors
BPX 075 1 N 5 K A 2 L 0 2
Series
Size (055, 075, 095, 126, 155)
Length
Winding type
Connection type
- Standard right-angled M23 rotatable connectors 5
(1)
Sensor type
- High resolution multi-turn encoder P
- High resolution single-turn encoder Q
- Medium resolution multi-turn encoder J
- Medium resolution single-turn encoder K
Brake
- Without brake A
- With brake F
Fixed value 2
Shaft extention
- Smooth (2) L
- Keyed C
Fixed value 0
Degree of protection (shaft extension/frame)
- IP 65/65 (only for BPX055) (3) 1
- IP 67/67 (not for BPX055) 2
(1)
BPX055 only "J" encoder
(2)
Not available for BPX055 . Smooth shaft could be obtained with machined key sold
with the keyed motor
(3)
IP 67/67 could be reached with air pressure barrier

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o
NUM Motors BHX, BPX, BPH, BPG, BHL, AMS, IM Spindle Motors, AMR

NUM Motors BHX, BPX, BPH, BPG, BHL

Ordering Codes

BPH Motors

BPH 075 1 N 5 Q A 2 L 0 1
Series
Size (075, 095, 115, 142, 190)
Length
Winding type
Fixed value 5
Sensor type
- High resolution multi-turn encoder P
- High resolution single-turn encoder Q
- Medium resolution multi-turn encoder J
- Medium resolution single-turn encoder K
Brake

o
- Without brake A
- With brake F
Fixed value 2
Shaft extension
- Smooth L
- Keyed C
Fixed value 0
Degree of protection (shaft extension/frame)
- IP 65/65 1
- IP 67/67 option 2

BPG Motors

BPG 075 1 N 5 Q A 2 L 0 1
Series
Size (075, 095, 115, 142, 190)
Length
Winding type
Fixed value 5
Sensor type
Chap06_ProductCodes_080512 .xlsx BPH
- High resolution multi-turn encoder P
- High resolution single-turn encoder Q
- Medium resolution multi-turn encoder J
- Medium resolution single-turn encoder K
Brake
- Brake not available A
Fixed value 2
Shaft extension
- Smooth L
- Keyed C
Fixed value 0
Degree of protection (shaft extension/frame)
- IP 65/65 1
- IP 67/67 option 2

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NUM Motors BHX, BPX, BPH, BPG, BHL, AMS, IM Spindle Motors, AMR

NUM Motors BHX, BPX, BPH, BPG, BHL

Ordering Codes

BHL Motors

BHL 260 1 N 1 Q A 2 L 0 5
Series
Size
Length
Winding type
Power connection
- With terminal box mandatory 1
for forced convection version
- With power connector mandatory 5
for natural convection version

Sensor type
- High resolution multi-turn encoder P
- High resolution single-turn encoder Q
Brake 5
- Without brake A
- With brake F
Cooling
- Natural convection 2
- With fan (ventilated) V
Shaft extension
- Smooth L
- Keyed C
Fixed value 0
Degree of protection (shaft extension/frame/fan if present)
- IP 54/65/54 5

Chap06_ProductCodes_080512 .xlsx BHL

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NUM Motors BHX, BPX, BPH, BPG, BHL, AMS, IM Spindle Motors, AMR

NUM Motors BHX, BPX, BPH, BPG, BHL

Ordering Codes
Accessories

BHX connectors, cables and cable assemblies Chap05_22_2013.xlsx

Connectors Cables Cable assemblies*

Power Sensor Power Sensor Power Sensor
BHX0751V5 . . .
BHX0752V5 . . .
BHX0951V5...
BHX0952N5...
BHX0952V5...
BHX1261N5 . . .
BHX1261V5 . . .
AMOCON004D AMOCON002D PC015xy00 SC007SH00 PC015xy4zMnnnn SC007SH2wMnnnn
BHX1262N5 . . .
BHX1262V5 . . .
BHX1263N5 . . .
BHX1263R5 . . .
BHX1552N5 . . .
BHX1552R5 . . .
BHX1554N5 . . .
* note for the cable assemblies see below:

BPX connectors, cables and cable assemblies Chap05_07a_2013.xlsx

Connectors Cables Cable assemblies*

Power Sensor Power Sensor Power Sensor
BPX0551V5 . . .
BPX0751V5 . . .
BPX0752V5 . . .
BPX0951V5...
BPX0952N5...
BPX0952V5...
BPX1261N5 . . .
BPX1261V5 . . . AMOCON004D AMOCON002D PC015xy00 SC007SH00 PC015xy4zMnnnn SC007SH2wMnnnn
BPX1262N5 . . .
BPX1262V5 . . .
BPX1263N5 . . .
BPX1263R5 . . .
BPX1552N5 . . .
BPX1552R5 . . .
BPX1554N5 . . .
* note for the cable assemblies see below:

x: cable with or without brake wires

x = B for cable with brake wires
x = N for cable without brake wires

y: cable performance
y = H for High performance cable
y = L for Basic performance cable

z: power connector on drive side

z = 0 Without connector
z = 1 with connector AEOCON009
z = 2 with connector AEOCON013

w: sensor connector on drive side

w = 0 Without connector
w = 3 with connector AEOCON012
w = 4 with connector AEOCON012 reversed

nnnn cable length in 0.1m

nnnn = 0105 = 10.5m

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NUM Motors BHX, BPX, BPH, BPG, BHL, AMS, IM Spindle Motors, AMR

NUM Motors BHX, BPX, BPH, BPG, BHL

Accessories

BPH connectors, cables and cable assemblies

Connectors Cables Cable assemblies*

Power Sensor Power Sensor Power Sensor
BPH0751N5 . . .
BPH0751V5 . . .
BPH0752N5 . . .
BPH0752V5 . . .
BPH0754N5 . . .
BPH0952N5...
BPH0952V5...
BPH0953N5...
BPH0953V5... PC015xy00 PC015xy4zMnnnn
BPH0955N5...
BPH1152N5 . . .
BPH1152V5 . . .
BPH1153K5 . . .
BPH1153N5 . . .
BPH1153V5 . . .
BPH1154K5 . . . AMOCON004D
5
BPH1154N5 . . .
BPH1154V5 . . . PC040xy00 PC040xy4zMnnnn
BPH1156N5 . . .
BPH1422K5 . . .
BPH1422N5 . . . AMOCON002D SC007SH00 SC007SH2wMnnnn
PC015xy00 PC015xy4zMnnnn
BPH1422R5 . . .
BPH1423K5 . . .
BPH1423N5 . . .
BPH1423R5 . . . PC040xy00 PC040xy4zMnnnn
BPH1424K5 . . . PC015xy00 PC015xy4zMnnnn
BPH1424N5 . . .
BPH1424R5 . . .
BPH1427N5 . . . PC040xy00 PC040xy4zMnnnn
BPH1902K5...
BPH1902N5...
BPH1902R5... AMOCON005D PC100xy00 PC100xy5zMnnnn
BPH1903K5... AMOCON004D PC040xy00 PC040xy4zMnnnn
BPH1903N5... AMOCON005D PC100xy00 PC100xy5zMnnnn
BPH1904K5... AMOCON004D PC040xy00 PC040xy4zMnnnn
BPH1904N5... AMOCON005D PC100xy00 PC100xy5zMnnnn
BPH1905H5... AMOCON004D PC040xy00 PC040xy4zMnnnn
BPH1905L5...
BPH1907K5...
AMOCON005D PC100xy00 PC100xy5zMnnnn
BPH1907N5...
BPH190AK5...
* note for the cable assemblies see below:

x: cable with or without brake wires w: sensor connector on drive side

x = B for cable with brake wires w = 0 Without connector
x = N for cable without brake wires w = 3 with connector AEOCON012
w = 4 with connector AEOCON012 reversed
y: cable performance
y = H for High performance cable nnnn cable length in 0.1m
y = L for Basic performance cable nnnn = 0105 = 10.5m

z: power connector on drive side

z = 0 Without connector
z = 1 with connector AEOCON009
z = 2 with connector AEOCON013

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NUM Motors BHX, BPX, BPH, BPG, BHL, AMS, IM Spindle Motors, AMR

NUM Motors BHX, BPX, BPH, BPG, BHL

Accessories

BPG connectors, cables and cable assemblies

Connectors Cables Cable assemblies*

Power Sensor Power Sensor Power Sensor
BPG0751N5 . . .
BPG0752N5 . . .
BPG0952N5...
BPG0953N5...
BPG1152N5 . . .
BPG1153K5 . . . PC015Ny00 PC015Ny4zMnnnn
BPG1153N5 . . .
BPG1153V5 . . .
AMOCON004D
BPG1422N5 . . .
BPG1423N5 . . . AMOCON002D SC007SH00 SC007SH2wMnnnn
BPG1424K5 . . .
BPG1424R5 . . .
BPG1427N5 . . .
BPG1902K5... PC040Ny00 PC040Ny4zMnnnn
BPG1902N5...
BPG1903K5...
BPG1903N5...
BPG1904N5... AMOCON005D PC100Ny00 PC100Ny5zMnnnn
BPG1905L5...
* note for the cable assemblies see below

BHL connectors, cables and cable assemblies

Connectors Cables
Power Sensor Fan Power Sensor Fan
BHL2601N5 . . . AMOCON005D PC100xH00
BHL2601N1 . . . None PC215BH00
AMOCON002D CONN113D00 SC007SH00 NC010NL00
BHL2602K5 . . . AMOCON005D PC100xH00
BHL2602K1 . . . None PC215BH00

Cable assemblies*
Power Sensor Fan
BHL2601N5 . . . PC100xH50Mnnnn
BHL2601N1 . . . PC215BH00
SC007SH2wMnnnn NC010NL70Mnnnn
BHL2602K5 . . . PC100xH50Mnnnn
BHL2602K1 . . . PC215BH00
* note for the cable assemblies see below

x: cable with or without brake wires z: power connector on drive side nnnn cable length in 0.1m
x = B for cable with brake wires z = 0 Without connector nnnn = 0105 = 10.5m
x = N for cable without brake wires z = 1 with connector AEOCON009
z = 2 with connector AEOCON013
y: cable performance
y = H for High performance cable w: sensor connector on drive side
y = L for Basic performance cable w = 0 Without connector
w = 3 with connector AEOCON012
w = 4 with connector AEOCON012 reversed

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NUM Motors BHX, BPX, BPH, BPG, BHL, AMS, IM Spindle Motors, AMR

NUM Motors BHX, BPX, BPH, BPG, BHL

Accessory Descriptions

Accessory Descriptions

AMOCON004D 6 poles power connector *

AMOCON005D 6 poles power connector *
AMOCON002D 17 poles encoder connector *

PC015BH00 High performance power cable with brake wires (4 x 1 .5 mm2 + (2 x 1 .5 mm2)) *
PC040BH00 High performance power cable with brake wires (4 x 4 mm2 + (2 x 1 .5 mm2)) *
PC100BH00 High performance power cable with brake wires (4 x 10 mm2 + (2 x 1 .5 mm2)) *
PC215BH00 High performance power cable with brake wires (4 x AWG04 + (2 x 1 .5 mm2)) *
PC015NL00 Basic performance power cable without brake wires (4 x 1 .5 mm2)
PC040NL00 Basic performance power cable without brake wires (4 x 4 mm2)
SC007SH00 High performance Sensor cable (3 x (2 x 0 .14 mm2) + 4 x 0 .14 mm2 + 2 x 0 .5 mm2) *
NC010NL00 Standard cable (4 x 1 .5 mm2)

AMOTRF001 Auto-transformer for fan needed in case of 480 Vac mains

* See association tables on pages 96 to 98 5

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NUM Motors BHX, BPX, BPH, BPG, BHL, AMS, IM Spindle Motors, AMR
NUM Motors AMS and IM
General Characteristics

NUM Motors AMS and IM

The AMS asynchronous motors are designed to control machine tool spindles as well as C axis application thanks
to an high resolution encoder.
They are compact (with built-in axial fan) and exhibit low rotor inertia.
AMS associated to a NUM Drive with flux vector control ensure very smooth rotation, even at low speeds.
For applications requiring very high radial loads, AMS motors (size 132 and 160) can fulfil this need by a specific
version available as an option.

Allgemeine Daten nach EN60034-1

General Characteristics
Lagerbedingungen:
Temperatur – 20 bis + 80 °C
Relative Feuchtigkeit max . 80% ohne Kondensation
Betriebsbedingungen:
Temperatur 0 bis 40 °C ohne, max . 55 °C mit Leistungseinbusse
Einsatzhöhe 0 bis 1000 m ohne, max . 3000 m mit Leistungseinbusse
Leistungsbereich von 3,7 bis 55 kW Nennleistung

IP65 Gehäuse
Schutzart nach EN60529 IP54 Lüfter
IP54 Welle, optional IP65

Netz: Anschlussklemmen
Anschluss
Geber: Stecker

Motorgeber Singleturn / Multiturn-Geber (optisch), hohe Auflösung

Zulässige Montagepositionen Keine Restriktionen, IMB5 - IMV1 - IMV3 nach EN60034-7
Vibrationsklasse nach EN60034-14 R, optional S

400 VAC ± 5% 3-Phasen, 50/60 Hz (AMS motor)

Lüfter Eingangsspannung
220 VAC ± 5% 1-Phasen, 50/60 Hz (IM motor)

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NUM Motors BHX, BPX, BPH, BPG, BHL, AMS, IM Spindle Motors, AMR

NUM Motors AMS and IM

Technical Characteristics

AMS Motors
Chap05_17_2013.xlsx
For power curves refer to the chapter 7 where the drive-motors associations are described.

Connection Rate Rated Max Speed Rated Rated Rotor Inertia Fan (3 Phases) Motor weight
type Continuos Speed Torque Continuos
AMS Power Current Voltage Current

[kW] [rpm] [rpm] [Nm] [Arms] [g .m2] [V] [Arms] [Kg]

AMS100SB1… Y 3.7 1500 6500 24 20 9 400 0 .11 37
AMS100MB1… Y 5.5 35 26 14 49
AMS100GB1… Y 9 57 39 23 71
AMS100SD1… Y 3.7 12000 24 20 9 37
AMS100MD1… Y 5.5 35 26 14 49
AMS100GD1… Y 9 57 39 23 71
AMS132SA1… Y 5 750 7000 64 26 55 0 .2 105

AMS132SC1… Y 10 1500 64 39
AMS132SE1…  15 1750 82 52
AMS132MA1… Y 7.5 750 95 39 75 131

AMS132MC1…
AMS132ME1…
Y

15
19.5
1500
2000
95
100
52
72
5
AMS132LA1… Y 11 750 140 52 113 183

AMS132LE1… Y 22 1250 168 72

AMS132SF1… Y 5 750 10000 64 26 55 105

AMS132SG1… Y 10 1500 64 39
AMS132SH1…  15 1750 82 52
AMS132MF1… Y 7.5 750 95 39 75 131

AMS132MG1… Y 15 1500 95 52
AMS132MH1…  19.5 2000 100 72
AMS132LF1… Y 11 750 9000 140 52 113 183

AMS132LI1… Y 12.5 680 175 39

AMS132LH1… Y 22 1250 168 72
AMS160MA1… Y 18 650 8500 264 52 250 0 .3 215

 1300 132
AMS160MB1… Y 26 1200 208 72

 2400 104
AMS160MC1…  36 1700 202 100
AMS160LA1… Y 18 500 6500 344 52 370 290

 1000 172
AMS160LB1… Y 26 950 260 72

 1900 130
AMS160LC1…  36 1050 328 100

AMS require an auto-transformer for 480Vac mains (code: AMOTRF001)

IM Motor
Chap05_17a_2013.xlsx
For power curves refer to the chapter 7 where the drive-motors associations are described.

Connection Rate Rated Max Speed Rated Rated Rotor Inertia Fan (1 Phase) Motor weight
type Continuos Speed Torque Continuos
IM Power Current Voltage Current

[kW] [rpm] [rpm] [Nm] [Arms] [g .m2] [V] [Arms] [Kg]

IM18MK14… YY 55 1050 7500 500 145 570 230 0 .8 415

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NUM Motors BHX, BPX, BPH, BPG, BHL, AMS, IM Spindle Motors, AMR

NUM Motors AMS and IM

Outline Drawings AMS Motors

Outline Drawings AMS Motors

AMS Motor Shaft End

F (h9) Shaft
LB B D E W F GA d
mm mm mm mm mm mm mm mm
100 S 388 179 ± 1.5 32 60 50 10 35 M12x30
100 M 442 233 ± 1.5
GA 100 G 535 326 ± 1.5 38 80 70 41
d 132 S 521 296 ± 2 42 110 90 12 45 M16x36
132 M 591 366 ± 2
132 L 721 496 ± 2 48 110 90 14 51.5
160 M 682 385 ± 2 55 110 90 16 59 M20x42
D (k6) 160 L 827 530 ± 2

Dimensions in mm

AMS 100 Motor

206
E 124 124 198
= W = 110 124

14
166

163

Air inlet
180 (j6)

198
100
215

14 12
10

10

3 36 B 200
LB 222

Dimensions in mm

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NUM Motors BHX, BPX, BPH, BPG, BHL, AMS, IM Spindle Motors, AMR

NUM Motors AMS and IM

Outline Drawings AMS Motors

AMS 132 Motor

272
E 156 128 262
x W x 110 156

18

213

207
250 (j6)

Air inlet

263
267
132
300

20 12 5
10

14

4 42,5 B 265
LB 290
Dimensions in mm

AMS 160 Motor

35°
297 318
171 166 185
E
x W x
18
246

350
300 (j6)

319
23
0

Air outlet
160

23 14
16

16

65 B 326
4 LB 350

Dimensions in mm

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NUM Motors BHX, BPX, BPH, BPG, BHL, AMS, IM Spindle Motors, AMR

NUM Motors AMS and IM

Outline Drawings IM Motor

Outline Drawings IM Motor

IM 18MK14 Motor

Dimensions in mm

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NUM Motors BHX, BPX, BPH, BPG, BHL, AMS, IM Spindle Motors, AMR

NUM Motors AMS and IM

Ordering Codes

AMS Motors

AMS 100 S B 1 Q 22 L R 0
Series
Size (100, 132, 160)
Length
Winding type
Fixed value 1
Sensor type
- High resolution multi-turn encoder P
- High resolution single-turn encoder Q
Fixed value 22
Shaft extension
- Smooth o L
- Keyed

Vibration class
C
5
- Class R R
- Class S S
Degree of protection (shaft extension/frame/fan) and radial load
- IP 54/65/54 with standard admitted radial load 0
- IP 65/65/54 with standard admitted radial load 1
- IP 54/65/54 with high admitted radial load (just for size 132 and 160) 2
- IP 65/65/54 with high admitted radial load (just for size 132 and 160) 3

IM Motor

IM 18 M K14 C Q 22 L R 0
Series
Size
Length
Winding type
Fixed value
Chap06_ProductCodes_2011_EN .xlsx
Sensor type AMS
- High resolution multi-turn encoder P
- High resolution single-turn encoder Q
Fixed value
Shaft extention
- Smooth L
- Keyed C
Vibration class
- Class R R
- Class S S
Degree of protection (shaft extention)
- IP 54 0
- IP 65 1

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NUM Motors BHX, BPX, BPH, BPG, BHL, AMS, IM Spindle Motors, AMR

NUM Motors AMS and IM

Accessories, Accessory Descriptions

AMS connectors, cables and cable assemblies

Connectors High-Strength Cables Cable assemblies*

Cable gland
Sensor Fan Power Sensor Fan Sensor Fan**
AMS100SB1 . . .
AMS100MB1 . . .
AMS100GB1 . . .
BMHQPRE2 PC060BH00
AMS100SD1 . . .
AMS100MD1 . . .
AMS100GD1 . . .
AMS132SA1 . . . PC100BH00
AMS132SC1 . . .
AMS132SE1 . . .
AMS132MA1 . . .
AMS132MC1 . . . PC215BH00
AMS132ME1 . . .
AMS132LA1 . . .
AMS132LE1 . . .
AMS132SF1 . . . CONN125D00 CONN113D00 BMHQPRE3 PC100BH00 SC007SH00 NC010NL00 SC007SH1wMnnnn NC010NL70Mnnnn
AMS132SG1 . . .
AMS132SH1 . . .
AMS132MF1 . . .
AMS132MG1 . . .
PC215BH00
AMS132MH1 . . .
AMS132LF1 . . .
AMS132LI1 . . .
AMS132LH1 . . .
AMS160MA1 . . .
AMS160MB1 . . .
2 2
AMS160MC1 . . .
x x
AMS160LA1 . . .
BMHQPRE3 PC215BH00
AMS160LB1 . . .
AMS160LC1 . . .
* Note for the cable assemblies see below Chap05_19a_2013.xlsx
** Only the motor connector is present and assembled

Connectors High-Strength Cables Cable assemblies*

Cable gland
Sensor Fan Power Sensor Fan Sensor Fan
2 2
IM18MK14… AMOCON002D CONN114D00 x x SC007SH00 2x1mm 2
SC007SH2wMnnnn ___
M50 (4x25mm2)
* Note for the cable assemblies see below

w: sensor connector on drive side w = 4 with connector AEOCON012 reversed

w = 0 Without connector nnnn cable length in 0.1m
w = 3 with connector AEOCON012 nnnn = 0105 = 10.5m

Accessory Descriptions

AMOCON002D Encoder connector *
CONN125D00 Encoder connector *
CONN113D00 Fan connector *
CONN114D00 Fan connector *

BMHQPRE2 High‐Strength Cable gland Pg 21 *
BMHQPRE3 High‐Strength Cable gland Pg 29 *
PC060BH00 High performance power cable ([3+T]x6mm2 + (2x1.5mm2)) *
PC100BH00 High performance power cable ([3+T]x10mm2 + (2x1.5mm2)) *
PC215BH00 High performance power cable ([3+T]xAWG04 + (2x1.5mm2)) *
SC007SH00 High performance sensor cable (3x(2x0.14)+4x0.14+2x0.50) *
NC010NL00 Standard cable ([3+T]x1.5mm2) *

AMOTRF001 Auto‐transformer for fan needed in case of 480 Vac mains
* See association table on top

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NUM Motors BHX, BPX, BPH, BPG, BHL, AMS, IM Spindle Motors, AMR

Auto-Transformer
Technical Characteristics, Outline Drawings

Technical Characteristics

AMOTRF001
Rated Power 500 VA
Input Voltage 400Vac / 480Vac 3 phases
Frequency 50/60 Hz
Protection Class as per EN60529 IP00
Weight 2 .8 kg

Outline Drawings

Dimensions in mm

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 NUM Motors
NUM Motors BHX, BPX, BPH, BPG, BHL, AMS, IM Spindle Motors, AMR

Special and Built-In Motors

General Information

General Information
As well as the standard product described above, NUM produces special and built-in (Motorspindle) motors, designed
in order to fit the customer's needs.
Please contact our sale offices for information about special and built-in motors.

Motorspindle®: stator elements, synchronous and asynchronous technology, for integration in electro spindles

AMR hybrid cooling motor (liquid plus air cooling from shaft)

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 6 NUM Servo Drives
NUM Servo Drives

Table of contents

Page

General Information 111

Introduction 111
Common Characteristics 111

Power Supplies 112

Introduction 112
Technical Characteristics 112
Outline Drawings 113
Ordering Codes 114
Accessories 114

NUMDrive C 115
Introduction 115
Interoperability and Functions 116
Interoperability and Functions 117
Technical Characteristics 118
Outline Drawings 119
Ordering Codes 120
Ordering Codes 121
Accessories 122
6
Accessories 123
Capacitor Module: Technical Characteristics, Outline Drawing 123
Filters: Technical Characteristics 124
Filters: Outline Drawings 125
Line Chokes: Technical Characteristics 126
Line Chokes: Outline Drawings 127
Braking Resistors: Technical Characteristics, Outline Drawings 128
Brake resistance: Outline Drawings 129
Mechanical Adapter: Outline Drawings 130
Mechanical Adapter: Outline Drawings 131

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 NUM Servo Drives
NUM Servo Drives

General Information
Introduction
Common Characteristics

Introduction
The NUMDrive C servo drives with their modern design are the ideal counterpart to the powerful Flexium CNC Sys-
tem. Modular in design, compact in their dimensions and with a low power consumption, they correspond ideally to
the needs of modern systems.
See the following schematic for a generic system layout.

(2) Line Choke AGOIND... (3) Line Filter AGOFIL...

3-Phases TN, TT mains:
from 400Vacrms -10%
to 480Vacrms +6%
50/60Hz +/- 5%

(1) External Braking Resistor

AGORES...
DC Bus

Power Unit + Control Unit (4) Capacitor Module

1 2 3 4 5 6 7 8
ON
6

MDLU3000

MDLU3...A
1 2 3 4 5 6 7 8

MDLU3...B MDLC3010N00
ON

MDLL3 Power Supply

(1) Mandatory accessory

(2) Mandatory with MDLL3xxxN00R Regenerative version
MDLL3xxxN00H Regulated/Regenerative version MDLQ3001N00
(3) Mandatory accessory
(4) Optional (4) Auxiliary Power Supply

Common characteristics
All the NUM servo drives have got the following characteristics:
Environment storage conditions:
Temperature range – 40 to + 80 °C
Relative humidity max . 75% without condensation
Environment working conditions:
Temperature range 0 to 40 °C without derating, max 60 °C with derating
Relative humidity max . 75% without condensation
Vibration to EN60068-2-6 max . deflection 75 m, frequency 10 to 58 Hz
Altitude 0 to 1000 m without derating, max 3000 m with derating

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 NUM Servo Drives
NUM Servo Drives

Power Supplies
Introduction
Technical Characteristics

Introduction
MDLL power supplies are designed to be used in conjunction with NUMDrive C. MDLLs supply the voltage via DC bus and the control voltage
(auxiliary voltage).
MDLLs are available in various power ratings and with dissipation of the braking energy by external resistor or with reinjection into the mains.
MDLQ is an auxiliary power supply used whenever the available built-in auxiliary power of the MDLL isn›t sufficient (high number of drives). Refer
to the installation manual for more information.

Technical Characteristics
MDLL3015 MDLL3030 MDLL3025 MDLL3050 MDLL3025 MDLL3050 MDLL3120
MDLL3 Power Supplies
N00AN0I N00AN0I N00RN0I N00RN0I N00HN0I N00HN0I N00HN0I

Rated output power (S1) kW 15 30 25 50 25 50 120

S3 duty cycle power(4s ON - 6s OFF) kW 40 45 50 97 50 97 150
Peak power kW 50 50 50 97 50 97 190
Maximum continuos braking power kW 15 30 25 50 25 50 120
Peak braking power kW 51 61 61 120 61 120 200
Rated input voltage V 400VACrms-10% to 480VACrms+6% 50/60Hz ±5% 3 phases
Rated input current Arms 31 (cosφ 0.7) 62 (cosφ 0.7) 50 (cosφ 0.7) 100 (cosφ 0.7) 36 (cosφ 1) 72 (cosφ 1) 173 (cosφ 1)
Configurable DC Bus voltage:
DC Bus voltage at rated power Vdc 540Vdc with 400Vrms input, 650Vdc with 480Vrms input
600, 650, 700 Vdc

Dissipation of Braking Energy On braking resistor Reinjection in mains

Auxiliary Rated Power W 230 180
Protection degree (EN60529) IP20 IP00
Overall Dimensions (WxHxD) mm 100 x 355 x 206 200 x 355 x 206 300 x 355 x 206 ***
Weight Kg 5.5 11.5 19

AGOFIL026 + AGOFIL026 + AGOFIL026 + AGOFIL026 + AGOFIL027 +

Line filter AGOFIL024A AGOFIL025A
HPPM166 HPPM166 HPPM166 HPPM166 HPPM166

Line choke --- --- AGOIND006 AGOIND007 AGOIND001 AGOIND002 AGOIND009

Auxiliary power supply line filter AGOFIL001S
External Braking Resistor * AGORES008 AGORES009 AGORES008 or AGORES009 AGORES010

MDLQ3 Power Supply MDLQ3001N00

Auxiliary Rated Power W 250

400VACrms-10% to 480VACrms+6%
Input Voltage V
50/60Hz ±5% 2 phases

Protection degree (EN60529) IP20

Overall Dimensions (WxHxD) mm 50 x 355 x 206
Weigth Kg 2.8
Line filter AGOFIL001S
Mechanical Adapter ** AEOADA007

* = At least one external braking resistor is mandatory.

** = Required in a system with NUM HP Drives.
*** = Add 310mm to 355 due to fan dimensions.

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 NUM Servo Drives
NUM Servo Drives

Power Supplies
Outline Drawings

Outline Drawings
MDLQ3001... Size 1 MDLL3015..., MDLL3030... Size 2

MDLL3025... and MDLL3050... Size 4 MDLL3120... Size 6

Note:
For installation remember to take the cable and connector dimensions into account, adding approvimately 75 mm
to the depth (206+75mm = 281).

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 NUM Servo Drives o
NUM Servo Drives

Power Supplies
Ordering Codes
Accessories

Power Supplies

MDLL 3 015 N 00 A N 0 I
Series
Evolution index
Rated power
- Size 2: Pn 15kW 015
- Size 2: Pn 30kW 030
- Size 4: Pn 25kW 025
- Size 4: Pn 50kW 050
Size 6: Pn 120kW (5) 120
Mains supply
- From 400Vac -10% to 480Vac +6%
50/60Hz +/-5%, 3 phases N
Options
- None 00
Type
- Passive power supply (1) (2) A
- Regenerative power supply (1) (3) (4) R
- Regulated DCBus power supply (1) (3) (4) H
Version
- Standard NUM N
Standard NUM 0
Heat-sink position
- Internal heat-sink I
(1)
An external braking resistor must be always used
(2)
Not available on Pn 25kW, Pn 50kW and Pn 120kW sizes
(3)
Not available on Pn 15kW and Pn 30kW sizes
(4)
An external line choke must be always used
(5)
An external AGOFAN001 and AEOKIT003 must be always taken in account

ProductCodes_2013_allLanguages (Automatisch gespeichert) .xlsx

1/1 August 2nd, 2007

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 NUM Servo Drives
NUM Servo Drives

NUMDrive C
Introduction

Introduction
The NUMDrive C servo drives with their modern design are the ideal counterpart to the powerful Flexium CNC.
One distinguishing feature of the NUMDrive C is its high power density. The servo drives offer an enormous amount of
computing and drive power within a very small space and thus have one of the highest power/volume ratios available.
The wide range of power units and scalable control units, available in Mono-Axis or Bi-Axes versions, enables the
technically best and most economical solution to be implemented. For the maximum contour precision, speeds and
cost-effectiveness, the NUMDrive C servo drives can be exactly adapted to the particular machine and application.
The modularity of the NUMDrive C enables perfect adaptation to the system with stringent cost control at the same
time. The common power and auxiliary power supply units enable the distribution and use of the system energy,
which reduces the power consumption. Per system only one filter and one braking resistor are required in each case.
More than one Braking resistor could be used in extreme applications - see page 128.
A servo drive consists of the power unit and a control unit that should be ordered separately except in the case of
CANopen application.
The high-performance HP control units were developed for use with sophisticated and complex applications in preci-
sion machine tools. The position control loop is closed with a very high bandwidth, achieving exceptional precision
and speed at the mechanical interface of the machine (motor axis, linear motor). NUMDrive C accepts almost all
measuring systems and can control a broad range of motors (servo, torque, linear, asynchronous motors) from NUM
or other manufacturers. This ensures that a solution can be selected that is optimal from the technical and economic
perspectives. The basic-performance BP control units are suited to systems and precision machine tools of medium
complexity as well as to cost-effective solutions.
For auxiliary axes or auxiliary spindles control, the NUMDrive C with CANopen is the most suitable solution. The CAN
interface complies with a subset of the Device Profile DS402. The EDS (Electronic Data Sheet) files are available
for the application of Mono-Axis and Bi-Axes versions.
6
The small installation depth and scalable width (a multiple of 50 mm) simplify the cabinet layout.
The NUMDrive C Mono-Axis and Bi-Axes offer as standard the NUM-STO (Safe Torque Off) module certified SIL 2
according to IEC 61508. This allows the realisation of E-STOP functions category 0 and 1 according to EN60204-1.
For the NUMDrive C Mono-Axis, the SAM Num safety module SIL 2 according to IEC 61508 is available as an op-
tion, which offers various integrated safety functions: STO Safe Torque Off, SLS Safely Limited Speed, SOS Safe
Operational Stop, SS1 Safe Stop 1, SS2 Safe Stop 2, Interlock gate relay, Safe outputs.

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 NUM Servo Drives
NUM Servo Drives

NUMDrive C with DISC NT bus

Interoperability and Functions

Interoperability and Functions

Bi-Axes Mono-Axis Bi-Axes

BP HP HP
Interface High speed digital bus DISC NT   
Control Performance High performance control loops -  
Compatible Motors Closed loop: synchronous rotary motors *   
Closed loop: synchronous torque and linear -  
motors
Closed loop: asynchronous motors   
Open loop: asynchronous motors   
Compatible Motor Hyperface encoder   
Sensors TTL encoder   
EnDat 2 .1 & EnDat 2 .2 encoder   
1 Vpp toothed wheel / encoder   
Sensor less   
Compatible Direct Hyperface encoder / linear scale -  
Measure Sensors TTL encoder / linear scale -  
EnDat 2 .1 & EnDat 2 .2 encoder / linear scale -  
SSI encoder / linear scale -  
Hall sensors -  
1 Vpp encoder / linear scale (also with coded -  
references)
Special Functions Spindle operation for synchronous and   
asynchronous motors
Synchronous motor phasing without movement **   
Spindle-Axis commutation   
Star/Delta commutation on the fly (for -  
asynchronous motor)
Rotary axis with mechanical ratio not 2x   
Tandem Function *** -  
- Anti-Backlash
- Torque Synchronisation
Coherence control between motor and direct -  
measure sensor
Various active damping functions (for resonance -  
suppression)
Various freely settable filters   
Multi spindle handling -  -
Safety Functions NUM-STO module **** with   
compliant with EN Safe Torque Off
61800-5-2 up to SIL 3 SAM-Num module **** with -  -
- STO Safe Torque Off
- SLS Safely Limited Speed
- SOS Safe Operational Stop
- SS1 Safe Stop 1
- SS2 Safe Stop 2
- Interlock gate relay
- Safe outputs

* Having a compatible position sensor  basic

** Required with incremental encoders  optional
*** Not allowed for asynchronous motors in open loop mode - unavailable
**** SAM-Num module replace NUM-STO

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 NUM Servo Drives
NUM Servo Drives

NUMDrive C with CANopen

Interoperability and Functions

Interoperability and Functions

Bi-Axes Mono-Axis
BP HP
Interface CANopen  
Control Performance High performance control loops - 

Compatible Motors Closed loop: synchronous rotary motors *  

Closed loop: synchronous torque and linear - 
motors
Closed loop: asynchronous motors  
Open loop: asynchronous motors  
Compatible Motor Hyperface encoder  
Sensors TTL encoder  
EnDat 2 .1 & EnDat 2 .2 encoder  
1 Vpp toothed wheel / encoder  
Sensor less  
Compatible Direct Hyperface encoder / linear scale - 
Measure Sensors TTL encoder / linear scale - 
EnDat 2 .1 & EnDat 2 .2 encoder / linear scale - 
SSI encoder / linear scale
Hall sensors
-
-


6
1 Vpp encoder / linear scale (also with coded - 
references)
Special Functions Spindle operation for synchronous and  
asynchronous motors
Synchronous motor phasing without movement **  

Spindle-Axis commutation  
Star/Delta commutation on the fly (for - -
asynchronous motor)
Rotary axis with mechanical ratio not 2x  
Coherence control between motor and direct - 
measure sensor
Various active dumping functions (for resonance - 
suppression)
Various freely settable filters  
Multi spindle handling - -
Device profile Speed  
Positioning  
Homing  
Safety NUM-STO module with Safe Torque Off
Functions compliant
with EN 61800-5-2 up  
to SIL 3

* Having a compatible position sensor  basic

** Required with incremental encoders  optional
- unavailable

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 NUM Servo Drives
NUM Servo Drives

NUMDrive C
Technical Characteristics

Technical Characteristics

Mono-Axis MDLU3014A... MDLU3021A... MDLU3034A...

Switching Frequency kHz 5 10 5 10 5 10
Rated Current (S1) Arms 8.9 6 13 8 13 8
Maximum Current Arms 10 15 24
Auxiliary power consumption 1 W (+/- 5%) 21
Protection degree (EN60529) 2 IP20
Overall Dimensions (WxHxD) mm 50 x 355 x 206
Weight 3 kg 3
Drive Side Motor Connector AEOCON009
Drive Side Sensor Connector AEOCON012

Mono-Axis MDLU3050A... MDLU3075A...

Switching Frequency kHz 5 10 5 10
Rated Current (S1) Arms 28 18 34 23
Maximum Current Arms 35 53
Auxiliary power consumption 1 W (+/- 5%) 25
Protection degree (EN60529) 2 IP20
Overall Dimensions (WxHxD) mm 100 x 355 x 206
Weight 3 kg 5.9
Drive Side Motor Connector AEOCON013
Drive Side Sensor Connector AEOCON012

Mono-Axis MDLU3130A... MDLU3200A... MDLU3400A...

Switching Frequency kHz 5 10 5 10 5 10
Rated Current (S1) Arms 60 42 100 70 200 130
Maximum Current Arms 92 141 282
Auxiliary power consumption 1 W (+/- 5%) 45 30
Protection degree (EN60529) 2 IP00
Overall Dimensions (WxHxD) mm 200 x 355 x 206 300 x 355 x 206 4
3
Weight kg 11 15
Drive Side Motor Connector -
Drive Side Sensor Connector AEOCON012

Bi-Axes MDLU3014B... MDLU3021B... MDLU3050B...

Switching Frequency kHz 5 10 5 10 5 10
Rated Current (S1) Arms 6 .3 + 6 .3 4 .2 + 4 .2 6 .3 + 6 .3 4 .2 + 4 .2 20 + 20 13 + 13
Maximum Current Arms 10 + 10 15 + 15 35 + 35
Auxiliary power consumption 1 W (+/- 5%) 24 31
Protection degree (EN60529) 2 IP20
Overall Dimensions (WxHxD) mm 50 x 355 x 206 50 x 355 x 206 100 x 355 x 206
Weight 3 kg 3 6 .2
Drive Side Motor Connector AEOCON009 AEOCON013
Drive Side Sensor Connector AEOCON012

1 Internal consumption with Control Unit installed, without considering sensor power supply .
Add 1W for each connected sensor (motor or direct)
2 With Control Unit installed
3 Power Unit + Control Unit
4 Add 310mm to 355 due to fan dimensions .

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 NUM Servo Drives
NUM Servo Drives

NUMDrive C
Outline Drawings

Outline Drawings
MDLU3014..., MDLU3021..., MDLU3034... Size 1 MDLU3050..., MDLU3075... Size 2

MDLU3130..., MDLU3200... Size 4 MDLU3400... Size 6

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 NUM Servo Drives o
NUM Servo Drives

NUMDrive C
Ordering Codes

Ordering Codes
Control Units MDLU 3 000 A 0 C A N 0 0
Series
Evolution index
Control Unit

Axis number
- Mono-Axis A
- Bi-Axes B
Communication
- DISC NT interface 0
Version
- Basic Perfomance (1) B
- High Performance C
Safety
- Certified NUM-STO (Safe Torque Off) module according to
EN 61800-5-2 up to SIL 3
E

o
- Stop function Category 0 (2) A
- SAM-Num Safety module according to EN 61800-5-2 SIL 2 S
Standard NUM N
Fixed value 0
Fixed value 0
Note:
(1) Not available with Mono-Axis version
(2) Not certified
(3) Not available with Bi-Axes version

Power Units MDLU 3 014 A 000 N 0 I

Series
Evolution index
Rated Current
Mono-Axis
- Size 1: In 8.9Arms, Ipeak 10Arms 014
- Size 1: In 13Arms, Ipeak 15Arms 021
- Size 1: In 13Arms, Ipeak 24Arms 034
- Size 2: In 28Arms, Ipeak 35Arms
Chap06_ProductCodes_2013_EN .xlsx 050 MDLU3000AB codes
- Size 2: In 34Arms, Ipeak 53Arms 075
- Size 4: In 60Arms, Ipeak 92Arms 130
- Size 4: In 100Arms, Ipeak 141Arms 200
Size 6: In 200Arms, Ipeak 282Arms (1) 400
Bi-Axes
- Size 1: In 6.3+6.3Arms, Ipeak 10+10Arms 014
- Size 1: In 6.3+6.3Arms, Ipeak 15+15Arms 021
- Size 2: In 20+20Arms, Ipeak 35+35Arms 050
Axis number
- Mono-Axis A
- Bi-Axes B
Power unit
Mono-Axis
- For all Control Unit types 000
Bi-Axes
- For Control Unit with NUM-STO module 00E
- For Control Unit without NUM-STO module 000
Standard NUM N
Fixed value 0
Heat-sink position
- Internal heat-sink I
(1)
An external AGOFAN001 and AEOKIT004 must be always taken in account

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 NUM Servo Drives
NUM Servo Drives

NUMDrive C CANopen
Ordering Codes
o
Ordering Codes

MDLU 3 014 A C C A N 0 I
Series
Evolution index
Rated Power
Mono-Axis
- Size 1: In 8.9Arms, Ipeak 10Arms 014
- Size 1: In 13Arms, Ipeak 15Arms 021
- Size 1: In 13Arms, Ipeak 24Arms 034
- Size 2: In 28Arms, Ipeak 35Arms 050
- Size 2: In 34Arms, Ipeak 53Arms 075
- Size 4: In 60Arms, Ipeak 92Arms 130
- Size 4: In 100Arms, Ipeak 141Arms 200
- Size 6: In 200Arms, Ipeak 282Arms (1)
400
Bi-Axes
- Size 1: In 6.3+6.3Arms, Ipeak 10+10Arms 014
- Size 1: In 6.3+6.3Arms, Ipeak 15+15Arms 021
- Size 2: In 20+20Arms, Ipeak 35+35Arms 050 6
Axis number
- Mono-Axis A
- Bi-Axes B
Communication
- CANopen interface C
Version
- Basic Perfomance (2) B
- High Performance (3) C
Safety
- Stop function category 0 (4) A
- Certified NUM-STO (Safe Torque Off) module
according to EN 61800-5-2 up to SIL 3
E

Standard NUM N
Fixed value 0
Heat-sink position
- Internal heat-sink I
(1)
An external AGOFAN001 and AEOKIT004 must be always taken in account
(2)
Not available with Mono-Axis version
(3)
Not available with Bi-Axes version
(4)
Not certified

ProductCodes_2013_allLanguages (Automatisch gespeichert) .xlsx MDLU3 CAN codes-en

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 NUM Servo Drives
NUM Servo Drives

NUMDrive C
Accessories

Accessories

AEOCON009 Drive side motor and brake connector *

AEOCON013 Drive side motor and brake connector *
Drive side sensor connector . This connector is used for the motor
AEOCON012
encoder and the direct measure sensor

AEOADA006 SAM Adapter x 5 SAM-Num modules

AEOFRU003M001 Cable for SAM Adapter l=1 .5m
AEOFRU003M001S Shielded Cable for SAM Adapter l=1 .5m
AEOFRU003M005 Cable for SAM Adapter l=5m
AEOFRU003M010 Cable for SAM Adapter l=10m
AEOFRU005M008 Cable for Link MDLU3/PC
AGOCDT002 MDLU3 SAM-Num Commissioning Tool (CD ROM)

AEOADA009 MDLU-CNC-MDLU Dual Ring adapter

AEOADA010 NUMDrive C NUM-STO daisy chain adapter
AEOADA011 RJ45 NUM-STO cable to terminal adapter
AEOADA012 NUMDrive C CAN bus dual row adapter
AEOADA013 NUMDrive C CANbus terminal resistor
AEOADA014 MDLL3-R/H CAN bus adapter
AEOADA015 DISC NT bus dual rows adapter

AEOKIT004 NUMDrive C PWU 300mm Customer conn . Kit

AGOFAN001 Fan for MDLL3 and NUMDrive C 300mm

AEOFRU014M0001 RJ45 Grey Cable Drive size 1

AEOFRU014M0002 RJ45 Grey Cable Drive size 2
AEOFRU014M0003 RJ45 Grey Cable Drive size 4
AEOFRU014M0004 RJ45 Grey Cable Drive size 6

AEOFRU009M001 STO subD cable l=1.5m

AEOFRU007M001 NUMDrive C CAN - CAN master cable l=1 .5m
AEOKIT002 NUMDrive C CAN bus connectors kit

* See NUMDrive C technical characteristics table on page 118 for association

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 NUM Servo Drives
NUM Servo Drives

Accessories
Capacitor Module: Technical Characteristics, Outline Drawing

Technical Characteristics

MDLC3010N00
Capacitance value uF 8250
DCBus nominal rate Vdc 400 to 700
Overall Dimensions (WxHxD) mm 100 x 355 x 206
Weight kg 6

Outline Drawing

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 NUM Servo Drives
NUM Servo Drives

Accessories
Filters: Technical Characteristics

Technical Characteristics

AGOFIL024A AGOFIL025A AGOFIL026 AGOFIL027

Rated voltage VAC 480
Line frequency Hz 50 / 60
Rated current * Arms 42 75 100 180
line to ground 3470VDC
Test voltage (2s)
line to line 1700VDC
Normal condition < 3mA
Leakage current
Fault condition 260mA (only one phase remaining)
Terminal block cross section
mm 2 10 16 50 95
LINE / LOAD
Weight kg 2 .8 4 .4 4 .7 7 .5
* referred to 50°C room temperature

AGOFIL001S
Rated voltage VAC 440
Line frequency Hz 50 / 60
Rated current ** Arms 3
line to ground 2700VDC
Test voltage (2s)
line to line 1075VDC
Leakage current Normal condition < 0.5mA
Terminal connections
faston 6 .3 x 0 .8 mm
LINE / LOAD
Weight kg 0 .3
** referred to 40°C room temperature

HPPM166
Rated voltage VAC 440
Line frequency Hz 50 / 60
Rated current Arms 20
Capacity 3 x 16 .6 microF
Terminal connections M8 bolt
Weight kg 1 .2

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 NUM Servo Drives
NUM Servo Drives

Accessories
Filters: Outline Drawings

Outline Drawings

A B C D E F G H I
AGOFIL024A
AGOFIL025A
mm
mm
310
270
85
135
50
80
280
240
295
255
30
60
5.4
6 .5
2
3
M6
M6
6
AGOFIL026 mm 270 150 90 240 255 65 6.5 3 M10
AGOFIL027 mm 380 170 120 350 365 102 6 .5 3 M10

AGOFIL001S

HPPM166

Dimensions in mm

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 NUM Servo Drives
NUM Servo Drives

Accessories
Line Chokes: Technical Characteristics

Technical Characteristics

Line choke AGOIND001 AGOIND002 AGOIND006 AGOIND007 AGOIND009

Rated current Arms 67 103 60 100 210
Inductance mH 0 .45 0 .27 0 .5 0 .3 0 .15
Losses W 250 350 94 260 300
Degree of protection IP00
Terminal cross-section mm2 35 50 16
Weight kg 13 18 11 16 56

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 NUM Servo Drives
NUM Servo Drives

Accessories
Line Chokes: Outline Drawings

Outline Drawings
AGOIND001, AGOIND002

a b c d e
AGOIND001 mm 150 230 136 330 175
AGOIND002 mm 150 280 136 330 175

AGOIND006 AGOIND007

a b c1 G G1 H (1)
AGOIND006 mm 180 210 165 85 122 105 8x (6x12)
AGOIND007 mm 270 210 180 105 181 100 8x ( 11x22)
60

1U2 1V2 1W2

219

1U1 1V1 1W1

120
490 170

240

170 170
Ø10

M8
M6
156
142

10
15
8

175

264 AGOIND009
325

Dimensions in mm

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 NUM Servo Drives
NUM Servo Drives

Accessories
Braking Resistors: Technical Characteristics, Outline Drawings

Technical Characteristics

Brake resistance AGORES008 AGORES009 AGORES010

Resistive value Ohm 17 8 .5 5 .6
Continuous nominal power
W 480 480 2500
(room temperature 40°C)
Energy pulse <500ms kJ 12 12 125
- Thermal switch fitted on the frame
Resistor thermal protection device - 1 N .C . contact
by means of thermal switches - Contact interruption 10A/250Vac
- Operative contact > 400 °C (AGORES010 > 160°C)
Degree of protection IP00
Weight kg 0 .35 0 .35 5 .6

Facts to get to work examples

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 NUM Servo Drives
NUM Servo Drives

Accessories
Brake resistance: Outline Drawings

Outline Drawings

AGORES008 and AGORES009

Dimensions in mm

Outline Drawings

!
250

B C

498 100
10
40
40
10

AGORES010
478

Dimensions in mm

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 NUM Servo Drives
NUM Servo Drives

Accessories
Mechanical Adapter: Outline Drawings

Outline Drawings

260
85 154

Weight: 2.5 kg AGOFAN001

28 24
46

AEOADA010

8 6 4 2
70

7 5 3 1

48 30
AEOADA011

Dimensions in mm

130 Flexium CNC System - 2015/2016

 NUM Servo Drives
NUM Servo Drives

Accessories
Mechanical Adapter: Outline Drawings

Outline Drawings

AEOADA006

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132 Flexium CNC System - 2015/2016
 7 Motor/Drive Associations
Servo and Spindle Motors

Table of Contents

Page

Servo Motors 135

Association of BHX Motors with NUMDrive C (Switching Frequency 10 & 5 kHz) 135
Association of BPX Motors with NUMDrive C (Switching Frequency 10 & 5 kHz) 136
Association of BPH Motors with NUMDrive C (Switching Frequency 10 kHz) 137
Association of BPH Motors with NUMDrive C (Switching Frequency 5 kHz) 138
Association of BPG Motors with NUMDrive C (Switching Frequency 10 & 5 kHz) 139
Association of BHL Motors with NUMDrive C (Switching Frequency 10 & 5 kHz) 140

Spindle Motors 141

General Description 141
Services 141
Association of AMS and IM Spindle Motors with NUMDrive C (Switching Frequency 5 kHz) 142

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134 Flexium CNC System - 2015/2016
 Motor/Drive Associations
Servo and Spindle Motors

Servo Motors
Association of BHX Motors with NUMDrive C (Switching Frequency 10 & 5 kHz)

Association of BHX Motors with NUMDrive C (Switching Frequency 10 kHz)

MDLU3xxxx 014B 014A 021B 021A 034A 050B 050A 075A 130A 200A 400A
Rated Low Peak Peak Peak Peak Peak Peak Peak Peak Peak Peak Peak
speed speed torque torque torque torque torque torque torque torque torque torque torque
cont .
torque
[rpm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm]
BHX0751V5 . . . 6 000 1 .2 4 .3 4 .3
BHX0752V5 . . . 6 000 2 .1 6 .6 6 .6 7 .8 7 .8
BHX0951V5... 6 000 2.4 6.4 6.4 7.5 7.5
BHX0952N5... 3 000 4.3 13.2 13.2 14.5 14.5
BHX0952V5... 6 000 7.8 10.5 14.5
BHX1261N5 . . . 3 000 4 .5 11 .5 11 .5 13 13
BHX1261V5... 6 000 9.5 12.4
BHX1262N5 . . . 3 000 8 .4 13 .8 20 27
BHX1262V5 . . . 6 000 22 22 27
BHX1263R5 . . . 4 500 11 34 34

Association of BHX Motors with NUMDrive C (Switching Frequency 5 kHz)

MDLU3xxxx 014B 014A 021B 021A 034A 050B 050A 075A 130A 200A 400A
Rated Low speed Peak Peak Peak Peak Peak Peak Peak Peak Peak Peak Peak
speed cont . torque torque torque torque torque torque torque torque torque torque torque

[rpm]
torque
[Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm]
7
BHX0751V5 . . . 6 000 1 .2 4 .3 4 .3 4 .3 4 .3
BHX0752V5 . . . 6 000 2 .1 6 .6 6 .6 7 .8 7 .8 7 .8
BHX0951V5... 6 000 2.4 6.4 6.4 7.5 7.5 7.5
BHX0952N5... 3 000 4.3 13.2 13.2 14.5 14.5 14.5
BHX0952V5... 6 000 7.8 7.8 10.5 10.5 14.5 14.5
BHX1261N5 . . . 3 000 4 .5 11 .5 11 .5 13 13 13
BHX1261V5... 6 000 7 7 9.5 9.5 12.4 12.4
BHX1262N5 . . . 3 000 8 .4 13 .8 13 .8 20 20 27 27
BHX1262V5 . . . 6 000 16 22 22 27
BHX1263R5 . . . 4 500 11 16 .5 25 34 34

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 Motor/Drive Associations
Servo and Spindle Motors

Servo Motors
Association of BPX Motors with NUMDrive C (Switching Frequency 10 & 5 kHz)

Association of BPX Motors with NUMDrive C (Switching Frequency 10 kHz)

MDLU3xxxx 014B 014A 021B 021A 034A 050B 050A 075A 130A 200A 400A
Rated Low Peak Peak Peak Peak Peak Peak Peak Peak Peak Peak Peak
speed speed torque torque torque torque torque torque torque torque torque torque torque
cont .
torque
[rpm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm]
BPX0551V5 . . . 6 000 0 .5 1 .5 1 .5
BPX0751V5 . . . 6 000 1 .4 4 .3 4 .3
BPX0752V5 . . . 6 000 2 .3 6 .6 6 .6 7 .8 7 .8
BPX0951V5... 6 000 2.7 6.4 6.4 7.5 7.5
BPX0952N5... 3 000 5 13.2 13.2 14.5 14.5
BPX0952V5... 6 000 10.5 14.5
BPX1261N5 . . . 3 000 5 .2 11 .5 11 .5 13 13
BPX1261V5... 6 000 9.5 12.4
BPX1262N5... 3 000 9.8 20 27
BPX1262V5 . . . 6 000 22 22 27
BPX1263R5 . . . 4 500 12 .6 34 34

Association of BPX Motors with NUMDrive C (Switching Frequency 5 kHz)

MDLU3xxxx 014B 014A 021B 021A 034A 050B 050A 075A 130A 200A 400A
Rated Low speed Peak Peak Peak Peak Peak Peak Peak Peak Peak Peak Peak
speed cont . torque torque torque torque torque torque torque torque torque torque torque
torque
[rpm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm]
BPX0551V5 . . . 6 000 0 .5 1 .5 1 .5 1 .5
BPX0751V5 . . . 6 000 1 .4 4 .3 4 .3 4 .3 4 .3
BPX0752V5 . . . 6 000 2 .3 6 .6 6 .6 7 .8 7 .8 7 .8
BPX0951V5... 6 000 2.7 6.4 6.4 7.5 7.5 7.5
BPX0952N5... 3 000 5 13.2 13.2 14.5 14.5 14.5
BPX0952V5... 6 000 7.8 7.8 10.5 10.5 14.5 14.5
BPX1261N5 . . . 3 000 5 .2 11 .5 11 .5 13 13 13
BPX1261V5... 6 000 7 7 9.5 9.5 12.4 12.4
BPX1262N5... 3 000 9.8 13.8 13.8 20 20 27 27
BPX1262V5 . . . 6 000 22 22 27
9.1 16
BPX1263R5 . . . 4 500 12 .6 16 .5 25 34 34

136 Flexium CNC System - 2015/2016

 Motor/Drive Associations
Servo and Spindle Motors

Servo Motors
Association of BPH Motors with NUMDrive C (Switching Frequency 10 kHz)

Association of BPH Motors with NUMDrive C (Switching Frequency 10 kHz)

MDLU3xxxx 014B 014A 021B 021A 034A 050B 050A 075A 130A 200A 400A
Rated Low Peak Peak Peak Peak Peak Peak Peak Peak Peak Peak Peak
speed speed torque torque torque torque torque torque torque torque torque torque torque
cont .
torque
[rpm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm]
BPH0751N5 . . . 3 000 1 .3 5 .2 5 .2
BPH0751V5... 6 000 3.9 3.9
BPH0752N5 . . . 3 000 2 .3 7 .5 7 .5
BPH0752V5... 6 000 5.9 5.9
BPH0754N5 . . . 3 000 4 11 11
BPH0952N5... 3 000 4.3 11 11
BPH0952V5... 6 000 10
BPH0953N5... 3 000 6 11.2 16
BPH0953V5... 6 000 14 14
BPH0955N5... 3 000 9.2 22
BPH1152N5... 3 000 7.4 11.9 16
BPH1152V5 . . . 6 000 14 14
BPH1153K5 . . . 2 000 10 .5 17 .2 24
BPH1153N5 . . . 3 000 22 22
BPH1153V5 . . . 6 000 18 18
BPH1154K5 . . . 2 000 13 .3 27
BPH1154N5 . . .
BPH1154V5 . . .
3 000
6 000
27 27
23 23
7
BPH1156N5 . . . 3 000 18 .7 33 33
BPH1422K5 . . . 2 000 12 22
BPH1422N5 . . . 3 000 31 31
BPH1422R5... 4 250 19 19
BPH1423K5 . . . 2 000 17 33 33
BPH1423N5 . . . 3 000 28 28
BPH1423R5 . . . 4 250 28 28
BPH1424K5 . . . 2 000 22 41 41
BPH1424N5 . . . 3 000 41 41
BPH1424R5 . . . 4 250 45
BPH1427N5 . . . 3 000 35 71
BPH1902K5... 2 000 25 40 40
BPH1902N5... 3 000 35
BPH1902R5... 4 250 36
BPH1903K5... 2 000 36 52
BPH1903N5... 3 000 54
BPH1904K5... 2 000 46 90
BPH1904N5... 3 000 92
BPH1905H5... 1 500 56 82
BPH1905L5... 2 500 79
BPH1907K5... 2 000 75 120
BPH1907N5... 3 000 125
BPH190AK5... 2 000 100 145

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 Motor/Drive Associations
Servo and Spindle Motors

Servo Motors
Association of BPH Motors with NUMDrive C (Switching Frequency 5 kHz)

Association of BPH Motors with NUMDrive C (Switching Frequency 5 kHz)

MDLU3xxxx 014B 014A 021B 021A 034A 050B 050A 075A 130A 200A 400A
Rated Low Peak Peak Peak Peak Peak Peak Peak Peak Peak Peak Peak
speed speed torque torque torque torque torque torque torque torque torque torque torque
cont .
torque
[rpm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm]
BPH0751N5 . . . 3 000 1 .3 5 .2 5 .2
BPH0751V5... 6 000 3.9 3.9
BPH0752N5 . . . 3 000 2 .3 7 .5 7 .5
BPH0752V5... 6 000 5.9 5.9
BPH0754N5 . . . 3 000 4 11 11
BPH0952N5... 3 000 4.3 11 11
BPH0952V5... 6 000 7.2 7.2 10 10
BPH0953N5... 3 000 6 11.2 11.2 16 16
BPH0953V5... 6 000 14 14 14
BPH0955N5... 3 000 9.2 15.7 15.7 22 22
BPH1152N5... 3 000 7.4 11.9 11.9 16 16
BPH1152V5 . . . 6 000 14 14 14
BPH1153K5 . . . 2 000 10 .5 17 .2 17 .2 24 24
BPH1153N5 . . . 3 000 22 22 22
BPH1153V5 . . . 6 000 18 18 18
BPH1154K5... 2 000 13.3 19.8 19.8 27 27
BPH1154N5 . . . 3 000 27 27 27
BPH1154V5 . . . 6 000 23 23 23
BPH1156N5 . . . 3 000 18 .7 33 33 33
BPH1422K5... 2 000 12 19.2 19.2 22 22
BPH1422N5 . . . 3 000 20 31 31
BPH1422R5... 4 250 19 19 19
BPH1423K5 . . . 2 000 17 33 33 33
BPH1423N5 . . . 3 000 28 28 28
BPH1423R5 . . . 4 250 28 28 28
BPH1424K5 . . . 2 000 22 41 41 41
BPH1424N5 . . . 3 000 41 41 41
BPH1424R5 . . . 4 250 45
BPH1427N5 . . . 3 000 35 71
BPH1902K5... 2 000 25 40 40 40
BPH1902N5... 3 000 35 35 35
BPH1902R5... 4 250 36
BPH1903K5... 2 000 36 52 52 52
BPH1903N5... 3 000 54
BPH1904K5... 2 000 46 90
BPH1904N5... 3 000 69
BPH1905H5... 1 500 56 82 82 82
BPH1905L5... 2 500 79
BPH1907K5... 2 000 75 120
BPH1907N5... 3 000 125
BPH190AK5... 2 000 100 145

138 Flexium CNC System - 2015/2016

 Motor/Drive Associations
Servo and Spindle Motors

Servo Motors
Association of BPG Motors with NUMDrive C (Switching Frequency 10 & 5 kHz)

Association of BPG Motors with NUMDrive C (Switching Frequency 10 kHz)

MDLU3xxxx 014B 014A 021B 021A 034A 050B 050A 075A 130A 200A 400A
Rated Low Peak Peak Peak Peak Peak Peak Peak Peak Peak Peak Peak
speed speed torque torque torque torque torque torque torque torque torque torque torque
cont .
torque
[rpm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm]
BPG0751N5 . . . 3 000 1 .3 5 .2 5 .2
BPG0752N5 . . . 3 000 2 .3 7 .5 7 .5
BPG0952N5... 3 000 4.3 11 11
BPG0953N5... 3 000 6 11.2 16
BPG1152N5... 3 000 7.4 11.9 16
BPG1153K5 . . . 2 000 10 .5 17 .2 24
BPG1153N5 . . . 3 000 22 22
BPG1153V5 . . . 6 000 18 18
BPG1422N5 . . . 3 000 12 31 31
BPG1423N5 . . . 3 000 17 28 28
BPG1424K5 . . . 2 000 22 41 41
BPG1424R5 . . . 4 250 45
BPG1427N5 . . . 3 000 35 71
BPG1902K5... 2 000 25 40 40
BPG1902N5... 3 000 35

7
BPG1903K5... 2 000 36 52
BPG1903N5... 3 000 54
BPG1904N5... 3 000 46 92
BPG1905L5... 2 500 56 79

Association of BPG Motors with NUMDrive C (Switching Frequency 5 kHz)

MDLU3xxxx 014B 014A 021B 021A 034A 050B 050A 075A 130A 200A 400A
Rated Low Peak Peak Peak Peak Peak Peak Peak Peak Peak Peak Peak
speed speed torque torque torque torque torque torque torque torque torque torque torque
cont .
torque
[rpm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm]
BPG0751N5 . . . 3 000 1 .3 5 .2 5 .2
BPG0752N5 . . . 3 000 2 .3 7 .5 7 .5
BPG0952N5... 3 000 4.3 11 11
BPG0953N5... 3 000 6 11.2 11.2 16 16
BPG1152N5... 3 000 7.4 11.9 11.9 16 16
BPG1153K5 . . . 2 000 10 .5 17 .2 17 .2 24 24
BPG1153N5 . . . 3 000 22 22 22
BPG1153V5 . . . 6 000 18 18 18
BPG1422N5 . . . 3 000 12 20 31 31
BPG1423N5 . . . 3 000 17 28 28 28
BPG1424K5 . . . 2 000 22 41 41 41
BPG1424R5 . . . 4 250 45
BPG1427N5 . . . 3 000 35 71
BPG1902K5... 2 000 25 40 40 40
BPG1902N5... 3 000 35 35 35
BPG1903K5... 2 000 36 52 52 52
BPG1903N5... 3 000 54
BPG1904N5... 3 000 46 69
BPG1905L5... 2 500 56 79

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 Motor/Drive Associations
Servo and Spindle Motors

Servo Motors
Association of BHL Motors with NUMDrive C (Switching Frequency 10 & 5 kHz)

Association of BHL Motors with NUMDrive C (Switching Frequency 10 kHz)

MDLU3xxxx 014B 014A 021B 021A 034A 050B 050A 075A 130A 200A 400A
Rated Low Peak Peak Peak Peak Peak Peak Peak Peak Peak Peak Peak
speed speed torque torque torque torque torque torque torque torque torque torque torque
cont .
torque
[rpm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm]
BHL2601N5 . . . 3 000 85 210
BHL2601N1 . . . 112 210
BHL2602K5 . . . 2 000 120 290
BHL2602K1 . . . 160 290

Association of BHL Motors with NUMDrive C (Switching Frequency 5 kHz)

MDLU3xxxx 014B 014A 021B 021A 034A 050B 050A 075A 130A 200A 400A
Rated Low Peak Peak Peak Peak Peak Peak Peak Peak Peak Peak Peak
speed speed torque torque torque torque torque torque torque torque torque torque torque
cont .
torque
[rpm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm]
BHL2601N5 . . . 3 000 85 145
BHL2601N1 . . . 120 210
BHL2602K5 . . . 2 000 120 205
BHL2602K1... 139 205
160 290

140 Flexium CNC System - 2015/2016

 Motor/Drive Associations
Servo and Spindle Motors

Spindle Motors
General Description
Services

General Description
AMS Motor Power vs Speed and Torque vs Speed Characteristics

Power Torque

Pmax S6
Cmax S6
Pn S1 continuous
Pm Cn S1

Cm
ωn ωg ω lim Speed ωn ω lim Speed

Pn = Rated continuous power (S1)

Pmax = Overload power (S6)
Pm = Continuous power at maximum speed (S1)
ω n = Rated speed
Cn = Rated torque
Cmax = Overload torque (S6)
ω g = Maximum speed at constant power (S1)
ω lim = Maximum speed
lcont = Rated continuous current (S1)
l ms = Overload current with the associated drive (S6)
7
Services

S2 S3 S6

Cycle time Cycle time

M N R N V

Load

Electrical
losses

Tempera- θ θ θ
max max max
ture

Time Time Time

_ f m= N x100 (%) f m= N x100 (%)
N+R N+V

N = Operation at power Pmax

R = Idle
V = Off-load operation
fm = Duty cycle

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 Motor/Drive Associations
Servo and Spindle Motors

Spindle Motors
Association of AMS and IM Spindle Motors with NUMDrive C
(Switching Frequency 5 kHz)

Association of AMS Spindle Motors with NUM HP Drive

MDLU3xxxx Continuous operation Overload
Connection

S1 S6
Pn wn wg wlim Pm Cn Icont Pmax Cmax Ims 10 min
AMS … (kW) (rpm) (rpm) (rpm) (kW) (Nm) (Arms) (kW) (Nm) (Arms) (%)
100 SB Y 050A 3 .7 1 500 6 500 6 500 3 .7 24 20 6 40 35 22
050B 15(*)
MB Y 075A 5 .5 5 .5 35 26 10 80 53 13
GB Y 130A 9 9 57 39 17 120 71 16
SD Y 050A 3 .7 1 500 6 500 12 000 1 .8 24 20 6 40 35 22
050B 15(*)
MD Y 075A 5 .5 2 .8 35 26 10 80 53 13
GD Y 130A 9 1 500 8 200 6.2 57 39 17 120 71 16
132 SA Y 075A 5 750 6 000 7 000 2 .8 64 26 10 150 53 16
SC Y 130A 10 1 500 6 000 8 64 39 19 122 71 20
SE D 130A 15 1 750 4 000 10 82 52 23 110 71 30
MA Y 130A 7.5 750 6 000 5.7 95 39 15 190 71 20
MC Y 130A 15 1 500 6 000 12.5 95 52 21 134 71 37
ME D 200A 19.5 2 000 6 500 19 100 72 35 149 106 30
LA Y 130A 11 750 6 000 9 140 52 15 191 71 37
LE Y 200A 22 1 250 4 200 15 168 72 36 229 106 30
SF Y 075A 5 750 6 000 10 000 2 64 26 10 150 53 16
SG Y 130A 10 1 500 6 000 6 64 39 19 122 71 20
SH D 130A 15 1 750 4 000 7 .5 82 52 23 110 71 30
MF Y 130A 7.5 750 6 000 4 95 39 15 190 71 20
MG Y 130A 15 1 500 6 000 9 95 52 21 134 71 37
MH D 200A 19.5 2 000 6 500 13.5 100 72 35 134 106 30
LF Y 130A 11 750 6 000 9 000 7 140 52 15 191 71 37
LI Y 130A 12.5 680 2 300 3 175 39 19 270 71 16
LH Y 200A 22 1 250 4 200 12 168 72 36 229 106 30
160 MA Y 130A 18 650 1 300 8 500 2 .7 264 52 24 355 71 35
D 1 300 2 600 5 .4 132 178
MB Y 200A 26 1 200 2 400 7.3 208 72 36 290 106 35
D 2 400 5 500 14 .5 104 145
MC D 200A 36 1 700 2 800 11 .8 202 100 47 265 141 10
LA Y 130A 18 500 1 000 6 500 2 .8 344 52 24 463 71 35
D 1 000 2 500 5 .6 172 231
LB Y 200A 26 950 1 900 7.6 260 72 36.4 364 106 35
D 1 900 4 000 15.2 130 182
LC D 200A 36 1 050 2 100 11 .6 328 100 48 437 141 10

(*) Performance limited by drive type association (Bi-Axes drive)

IM Motor Chap07_13a_2012.xlsx

Connection MDLU3xxxx Continuous operation Overload

S1 S6
Pn n g lim Pm Cn Icont Pmax Cmax Ims 10 mn
5 kHz (kW) (rpm) (rpm) (rpm) (kW) (Nm) (Ams) (kW) (Nm) (Ams) (%)
IM18MK14… YY 400A 55 1 050 2 100 7 500 16.5 500 145 76 690 200 40

142 Flexium CNC System - 2015/2016

 8 General Information
NUM Worldwide, Regulations

Table of Contents

Page
NUM Worldwide 145

Regulations 148

Flexium CNC System - 2015/2016 143

144 Flexium CNC System - 2015/2016
 General Information
NUM Worldwide, Regulations

NUM Worldwide

NUM Worldwide
Headquarters
NUM Worldwide
Country Address Telephone Fax, Email

Switzerland NUM AG +41 71 335 04 11 +41 71 333 35 87

Battenhusstrasse 16 sales .ch@num .com
9053 Teufen service .ch@num .com

Subsidiaries, Distribution and Service

Europe
Country Address Telephone Fax, Email

Austria NUM, Verkaufsbüro Österreich +43 732 33 63 81 +41 713 33 35 87

Hafenstrasse 47-51 sales .at@num .com
4020 Linz service .ch@num .com

Denmark Caverion A/S +45 9627 4000 +45 9627 6511

Teglvaenget 75 herning@caverion .dk
7400 Herning

Finland NUCOS OY +358 3 342 7100 +358 3 342 7130

Keiserinviitta 16 oiva .viitanen@nucos .fi
33960 Pirkkala Tampere

France NUM S .A .S . Hotline: +33 156 47 58 90

Immeuble le Naxos +33 156 47 58 06 sales .fr@num .com
56, rue des Hautes Pâtures Sales: service .fr@num .com
92737 Nanterre Cedex +33 156 47 58 58
8
Germany NUM GmbH +49 7023 74400 +49 7023 744010
Zeller Straße 18 sales .de@num .com
73271 Holzmaden service .de@num .com

Germany NUM GmbH +49 2374 9368464 +49 2374 9368466

North Niederlassung Nord sales .de@num .com
Oeger Straße 7 service .de@num .com
58642 Iserlohn-Letmathe

Germany NUM GmbH +49 9471 6057356 [email protected]

East Büro Ost service .de@num .com
93142 Maxhütte-Haidhof

Italy NUM SpA +39 02 97 969 350 +39 02 97 969 351

Sede Legale sales .it@num .com
Via F Somma 62 service .it@num .com
20012 Cuggiono (MI)

Spain NUM CNC HighEnd Applications S . A . +34 943 78 02 65 [email protected]

ERREMENTARI PLAZA 8 service .es@num .com
Post Box 55
20560 Oñati

Please see www.num.com for further contacts and most recent contact details .

Flexium CNC System - 2015/2016 145

 General Information
NUM Worldwide, Regulations

NUM Worldwide

NUM Worldwide
Subsidiaries, Distribution and Service
Europe
Country Address Telephone Fax, Email

Sweden ConRoCo AB +46 240 65 01 16 +46 240 65 01 21

Formvägen 1 [email protected]
77793 Söderbärke

Switzerland NUM SA +41 32 346 50 50 +41 32 346 50 59

Rue du Marché Neuf 30 [email protected]
2500 Bienne 3 [email protected]

United NUM (UK) Ltd. 0871 750 40 20 0871 750 40 21

Kingdom Unit 5 Fairfield Court International: International:
Seven Stars Industrial Estate +44 2476 301 259 +44 2476 305 837
Wheler Road [email protected]
Coventry, CV3 4LJ [email protected]

Turkey NUM Servis Turkiye +90 216 371 40 20 +90 538 425 66 11
Altayçeşme Mah. Atatürk Cad. Işldar numserviceturkiye
Apt. 57 / 7 @yahoo.com.tr
34840 Maltepe-Istanbul

Africa
Country Address Telephone Fax, Email

Algeria NUM S.A.S. +33 1 56 47 58 00 +33 1 56 47 58 90

(Maghreb) Immeuble le Naxos [email protected]
56, rue des Hautes Pâtures [email protected]
92737 Nanterre Cedex

R.M.O France +33 1 39 90 71 10 [email protected]

2 rue Paul Herbe
95200 Sarcelles

South Africa MTP Retrofitting Services +27 16 931 0642 +27 86 546 0547
Fraser Street 12 [email protected]
Building K2, Vanderbijlpark 1900
P.O. Box 1187

Americas
Country Address Telephone Fax, Email

USA NUM Corporation +1 630 505 77 22 +1 630 505 77 54

603 East Diehl Road, Suite 115 [email protected]
Naperville, IL 60563 [email protected]

Brazil LOSUNG Technical Assistance and +55 11 419 13 714 +55 11 419 58 210
Comerce Itda. [email protected]
Av. Anápolis, 500
06404-250 Bethaville-BARUERI-SP

Mexico VISI Series México, S.A. de C.V. +1 442 248 2125 +1 442 223 6803
(Central Sierra de Ahuacatlan, No. 136 [email protected]
America) Villas del Sol
Santiago de Querétaro, Qro. CP 76046

Please see www.num.com for further contacts and most recent contact details.

146 Flexium CNC System - 2015/2016

 General Information
NUM Worldwide, Regulations

NUM Worldwide

NUM Worldwide
Subsidiaries, Distribution and Service
Asia/Australia
Country Address Telephone Fax, Email

China NUM S .A . Beijing Office +86 (0)519 8585 0766 +86 (0)519 8585 0768
Room 904, No. 4 Building, Brilliancy sales .cn@num .com
International Plaza, service .cn@num .com
Shangdi 10th Street,
Haidian District, Beijing 100085

NUM Numerical Control Technology +86 (0)519 8585 0766 +86 (0)519 8585 0768
(Changzhou) Co . Ltd sales .cn@num .com
The 5th floor, Haiye building service .cn@num .com
No . 1-2 Guihua Road, Zhonglou District
213023 Changzhou

Taiwan NUM Taiwan Ltd . +886 4 2316 9600 +886 4 2316 9700
7F-2 No . 536, Sec . 2 sales .tw@num .com
Taiwan Boulevard service .tw@num .com
Taichung City 40353

Thailand Gsixty Co . Ltd . +66 2 578 34 54 +66 2 578 34 54

508/51 Sukhontasawat Road +66 896 51 59 50 jameschaput@hotmail .com
Ladphrao, Bangkok 10230

South Korea NUM CNC KOREA Co . Ltd . +82 2 6968 5767 +82 2 6968 5760
A-503, Hangang Xi-Tower, sales .kr@num .com
Yangcheon-ro 401, Gangseo-gu service .kr@num .com
157801 Seoul

Australia Australian Industrial Mach . Serv . Pty . Ltd . +61 3 9314 3321 +61 3 9314 3329 8
28 Westside Drive enquiries
Laverton North @aimservices .com .au
Victoria 3026

India Peschel Dynamics +91 20 3241 6980 +91 20 2431 7310

Vishwakrupa info@pescheldynamics .com
s . no . 1 , Hissa No . 4
Narhe Gaon, Pune 411041

Please see www.num.com for further contacts and most recent contact details .

Flexium CNC System - 2015/2016 147

 General Information
NUM Worldwide, Regulations

Regulations

Compliance with EU Directives Relative to Electromagnetic Compatibility (EMC)

(89/336, 92/31 and 93/68) and Low Voltage (73/23 and 95/68)
The list of standards with which NUM CNCs and servo drives comply is given in the conformity statements which
can be supplied on request.
The products described herein must be used in compliance with the recommendations given in our Installation and
Wiring Guide (on CD-ROM with basic documentation or 938 960).
The products of this catalog are designed for integration in a machine complying with Machine Directive
89/392/EEC.

Export Terms for CNC products

1. – Because of their technical characteristics or in some case their utilization, certain of NUM's products may be
required to comply with the requirements of Swiss or European regulations and/or US regulations concerning control
of the final destination.
Relevant information is given on our purchase order acknowledgments, invoices and delivery notes.
These provisions apply to NUM's products so identified on our purchase order acknowledgments, invoices and
delivery notes.
2. – Accordingly, the purchaser undertakes to fully comply in all respects with the regulations of his country and,
as the case may be, with Swiss, European and / or US regulations relating to the control of final destination of dual
use products.
The purchaser undertakes to introduce and to follow its own business control procedures in order to ensure that, in
respect of the resale of Dual Use Products, such national legal obligations will be implemented.
3. – In any case, the purchase orders received by NUM shall be accepted subject to NUM obtaining any required
authorizations.

© Copyright NUM AG, Teufen/CH, 2016 (DSc, MMa)

All rights reserved. No part of this document may be copied The physical, technical and functional characteristics of
or reproduced in any form or by any means whatsoever, the hardware and software products and the services
including photographic or magnetic processes. The described in this document are subject to modification
transcription on an electronic machine of all or part of and cannot under any circumstances be construed as
the contents is forbidden. contractually binding.
The software mentioned herein is the property of NUM NUM, Motorspindle and NUMtransfer are registered
AG. Each copy of the software confers on the holder trademarks of NUM AG.
a nonexclusive license strictly limited to use of the said
Windows is a registered trademark of Microsoft
copy. No copy or other form of duplication of this product
Corporation.
is authorized, with the exception of backup copies of
the software.

148 Flexium CNC System - 2015/2016

 www.num.com
07/2015 - © 2015 NUM AG all rights reserved