JacketStrip 8310

Jacket Slitting Machine

Reference Manual
Software Version 1.2x | Edition 3.0 (12-2014)
Address / distributors

Schleuniger AG Schleuniger, Inc.

Bierigutstrasse 9 87 Colin Drive
3608 Thun Manchester, NH 03103
Switzerland USA
P +41 (0)33 334 03 33 P +1 (603) 668 81 17
F +41 (0)33 334 03 34 F +1 (603) 668 81 19
[email protected] [email protected]
www.schleuniger.com www.schleuniger-na.com

Schleuniger AG Schleuniger Japan Co., Ltd.

Business Unit Solutions 1726-15, Higashi-Naganuma,
Gewerbestrasse 14 Inagi-city, Tokyo
6314 Unteraegeri Japan
Switzerland P +81 42 401 6581
P +41 (0)41 754 53 53 F +81 42 379 3524
F +41 (0)41 754 53 50 [email protected]
[email protected] www.schleuniger.co.jp
www.schleuniger.ch

Schleuniger GmbH Schleuniger Trading (Shanghai) Co., Ltd.

Raiffeisenstrasse 14 108, BH Center
42477 Radevormwald 7755 Zhongchun Rd
Germany Shanghai, 201101
P +49 (0)21 959 29-0 China
F +49 (0)21 959 29-105 P +86 (21) 62 52 66 77
[email protected] F +86 (21) 62 40 86 55
www.schleuniger.com [email protected]
www.schleuniger.cn

© 2016 Schleuniger | ID-0000000108-003-EN

2 | 202 Reference Manual | Edition 3.0 (12-2014) |JacketStrip 8310

Table of contents

TABLE OF CONTENTS
1 GENERAL 11
1.1 MANUFACTURER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
1.2 VALIDITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.3 INFORMATION ABOUT THE OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
1.3.1 Contents of the manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.3.2 Depository. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.3.3 Responsibilities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.4 GENERAL SYMBOLS AND LEGEND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.4.1 References and hints. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.4.2 Legend. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.5 DECLARATION OF CONFORMITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.6 LIMITATION OF LIABILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.7 WARRANTY STATEMENTS AND POLICIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
1.8 COPYRIGHT PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.8.1 Trademarks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.9 SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2 SAFETY 15
2.1 WARNING NOTICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
2.2 CAUTION PROPERTY DAMAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.3 GENERAL SAFETY NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
2.4 SOURCES OF DANGER / RESIDUAL RISKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.5 APPLICATION PURPOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.5.1 Intended usage of product. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.5.2 Reasonably foreseeable misuse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.6 SAFETY SYMBOLS IN MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.7 SAFETY SYMBOLS ON PRODUCT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.8 MODIFICATION AND RETROFITTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.9 TARGET AUDIENCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.9.1 Third party. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.10 PERSONAL PROTECTIVE EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
2.11 SAFETY INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

3 TRANSPORTATION 20
3.1 PACKAGING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.2 PACKAGING SIGNS (STICKERS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.3 TRANSPORT INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

4 PRODUCT SPECIFICATIONS 23
4.1 DIMENSIONS AND WEIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

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4.2 TECHNICAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

4.3 REQUIREMENTS ON THE INSTALLATION LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
4.3.1 Installation location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.3.2 Fixation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.4 RATING PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

5 PRODUCT DESCRIPTION 27
5.1 CONCEPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.2 RANGE OF APPLICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.3 SPECIAL FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.4 OVERVIEW OF COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.4.1 Machine front. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.4.2 Rear of machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.5 SAFETY APPLIANCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.5.1 Safety cone. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.5.2 Safety cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.6 SAFETY MARKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.7 DESCRIPTION OF MACHINE COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.7.1 Operating unit (touch screen). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.7.2 Blade setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.7.3 Mounting the guide bush (option). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.7.4 Blade contact pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.7.5 Table fixation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.7.6 Main power switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.7.7 Fuse carrier. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.7.8 Mains connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.7.9 Compressed air connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.7.10 USB interface (host). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.7.11 Pedal (option). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.7.12 25-pin D-sub (option). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.7.13 Wire/cable stop with clamping lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.7.14 Air vents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.7.15 Mounting the maintenance unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.8 OPERATING MODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.8.1 Standard operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.8.2 Protected mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.8.3 SMG support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.9 ACCESSORIES / SCOPE OF DELIVERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.9.1 Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.9.2 Scope of delivery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.10 OVERVIEW TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
5.10.1 Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

6 INSTALLATION / FIRST COMMISSIONING 37

6.1 POSITIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
6.1.1 Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
6.1.2 Connecting the pedal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6.2 CONNECTION TO THE MAINS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6.2.1 Universal power supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

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6.3 CONNECTION OF COMPRESSED AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

6.3.1 Without maintenance unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.3.2 With maintenance unit (option). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.4 BASIC SETUP SOFTWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

7 OPERATION OF THE CONTROL SOFTWARE 43

7.1 WIRE PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
7.2 BASIC FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
7.2.1 Screen display / touch screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
7.2.2 Color scheme. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
7.2.3 Navigation bar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
7.2.4 Tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
7.2.5 Spin box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7.2.6 Toggle key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7.2.7 Select key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7.2.8 Production key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
7.2.9 Dialog window. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
7.2.10 Keyboard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
7.2.11 Drop-down list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
7.2.12 Wizard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

8 BASIC WIRE 49
8.1 TOTAL COUNTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
8.2 RESET, (SELECTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
8.3 PRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
8.4 STEP BY STEP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
8.5 SETTING THE BLADE CONTACT PRESSURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
8.6 MOUNTING THE GUIDE BUSH (OPTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
8.7 PRODUCTION WITH GUIDE BUSH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
8.8 LENGTH CUT ON/OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
8.9 AMOUNT OF REVOLUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
8.10 REVOLUTION SPEED OF RADIAL BLADE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
8.11 WAYBACK (CLAMPING JAW- WAYBACK) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
8.12 INCISING DEPTH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
8.12.1 Adjustment of the incising depth. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
8.12.2 Blocked blade positioning unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

9 EXTENDED WIRE 54
9.1 WIRE LIBRARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
9.1.1 General functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
9.1.2 Selected wire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
9.1.3 Marked wires. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
9.1.4 Filter/sort. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
9.1.5 Add. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
9.1.6 Wire manager. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
9.1.7 Edited wires. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
9.2 SINGLE WIRE PRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71

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9.2.1 Production data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

9.2.2 Cancel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
9.2.3 Production / step by step. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
9.2.4 Counter reset. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
9.2.5 Initialize. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
9.2.6 Production state. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
9.3 WIRE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
9.3.1 General procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
9.3.2 Incising depth default. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
9.3.3 Incising depth radial/length cut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
9.3.4 Length cut on/off. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
9.3.5 Length cut / stripping length. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
9.3.6 Wayback (clamping jaw- wayback). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
9.3.7 Save wire file. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
9.4 PROCESSING I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
9.4.1 Mounting the guide bush (option). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
9.4.2 Production with/without guide bush (option). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
9.4.3 Setting the blade contact pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
9.4.4 General procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
9.4.5 Dwell time length cut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
9.4.6 Revolution speed of radial blade. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
9.4.7 Amount of revolutions of radial blade. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

10 ENHANCED PRODUCTION 81
10.1 STANDARD OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
10.1.1 Loading wire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
10.1.2 Starting the production. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
10.1.3 Processing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
10.2 STEP BY STEP MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
10.3 RESET PRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
10.4 BLADE CONTACT PRESSURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
10.4.1 Setting the blade contact pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
10.5 GUIDE BUSHES (OPTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
10.5.1 Mounting guide bush. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
10.5.2 Remove the guide bush. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

11 CONFIGURATION 89
11.1 CONFIGURATION CALIBRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
11.2 CONFIGURATION PRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
11.2.1 Incising tolerance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
11.2.2 Cancel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
11.3 CONFIGURATION USER INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
11.3.1 User interface language. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
11.3.2 Time format. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
11.3.3 Set time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
11.3.4 Date format. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
11.3.5 Set date. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
11.3.6 Touch screen calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
11.3.7 Beep. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
11.3.8 Measuring unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
11.3.9 Start screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

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11.4 CONFIGURATION USER LEVELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93

11.4.1 User status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
11.4.2 User levels On. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
11.4.3 User level selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
11.4.4 User level restrictions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
11.4.5 Rename password. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
11.4.6 Reset password. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

12 TROUBLESHOOTING 97
12.1 GENERAL FAULT LOCALIZATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
12.1.1 Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
12.1.2 Behavior in case of an error. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
12.1.3 Fault indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
12.2 MACHINE FAULTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
12.3 STATUS MESSAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
12.3.1 Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
12.3.2 Error messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
12.3.3 Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
12.4 OTHER ERROR SOURCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
12.4.1 Solve blocked blade positioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
12.5 ACTIONS AFTER SOLVING ERRORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

13 DIAGNOSTICS 109
13.1 DIAGNOSTICS INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
13.1.1 Machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
13.1.2 Total counter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
13.1.3 Software version. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
13.1.4 Unique ID. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
13.1.5 Melbau number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
13.1.6 Project code. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
13.1.7 Hardware version. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
13.1.8 Compatibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
13.1.9 License information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
13.2 DIAGNOSTICS AXIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
13.3 DIAGNOSTICS INTERFACES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
13.4 DIAGNOSTICS IN/OUTPUT INTERFACES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
13.4.1 Internal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
13.4.2 Hall PCB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
13.4.3 Pedal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
13.5 DIAGNOSTICS TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114
13.5.1 Endurance test with wire data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
13.5.2 Endurance test time limited. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
13.6 DRAWINGS / CIRCUIT DIAGRAMS / FLOW DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

14 SERVICES 117
14.1 DATA BACKUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
14.1.1 Data backup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
14.2 DATA RESTORE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
14.2.1 Restore configuration data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

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14.3 SOFTWARE UPGRADE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119

14.3.1 Upgrade software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
14.3.2 User interface language update. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
14.3.3 License management. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
14.4 LOGGING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
14.4.1 Log type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
14.4.2 Backup logging data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
14.5 SETTING BACK TO FACTORY DEFAULT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
14.5.1 Serial number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

15 USER INTERFACE / USER LEVELS 125

15.1 LOGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
15.1.1 Log-in to user level „Operator“. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
15.1.2 Log-in to user level „Programmer“. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
15.1.3 Log-in to user level „Maintenance“. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
15.1.4 Password entry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

16 PROGRAMMING HINTS / EXAMPLES 127

16.1 BASIC WIRE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
16.1.1 Stripping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
16.1.2 Stripping and slitting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
16.2 EXTENDED WIRE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
16.2.1 Stripping with guide bush. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
16.2.2 Stripping and slitting with guide bush. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

17 MAINTENANCE 139
17.1 CUSTOMER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
17.1.1 Hotline. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
17.1.2 Behavior in case of an error. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
17.2 MAINTENANCE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
17.2.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
17.2.2 Maintenance chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
17.3 CIRCUIT DIAGRAMS, DRAWINGS, SPARE PART LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
17.4 SPECIFICATION OF SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140
17.5 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
17.6 SETTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
17.6.1 Cutting unit calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
17.6.2 Cutting unit calibration (mechanically). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
17.6.3 Calibrate blades. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
17.6.4 Clamping calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
17.6.5 Clamping calibration (mechanically). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
17.7 REPAIR WORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
17.7.1 Replacing blades. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
17.7.2 Belt replacement wire clamping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
17.7.3 Replacing timing belt rotary axis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
17.7.4 Replacing the display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
17.7.5 PCB replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
17.7.6 Replacing the battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
17.7.7 Mains fuses replace. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

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18 SPARE PARTS / EXPLODED VIEW DRAWINGS 169

19 DECOMMISSIONING / DISPOSAL 171

19.1 DECOMMISSIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
19.2 DISASSEMBLY / RECYCLING / DISPOSAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

20 APPENDIX 173
20.1 OVERVIEW OF SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
20.1.1 Navigation bar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
20.1.2 Icons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
20.1.3 Basic wire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
20.1.4 Extended wire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
20.1.5 Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
20.1.6 Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
20.1.7 Services. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
20.1.8 Login. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
20.2 MENU STRUCTURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
20.2.1 Basic wire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
20.2.2 Extended wire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
20.2.3 Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
20.2.4 Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
20.2.5 Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
20.2.6 Login. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
20.3 SUPPORT TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
20.3.1 Insulation remover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
20.4 ACCESS RIGHTS USER LEVELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
20.5 SMG INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
20.5.1 Concept. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
20.6 BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .183
20.6.1 Electrical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
20.6.2 Pneumatic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
20.7 LUBRICATING GREASE MICROLUBE GBU-Y 131 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185

21 TABLE OF CHARTS 197

22 TABLE OF GRAPHICS 197

INDEX 199

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1. General

GENERAL
Thank you for your trust in the Schleuniger technique! You have acquired a high performance Schleuniger
product, designed and manufactured in our factory to your needs. Read through this manual with due
care and attention. It contains important tips and safety instructions, which allow precise and reliable pro-
duction.

1.1 MANUFACTURER
In this Manual, Schleuniger AG Thun, Switzerland is referred to as manufacturer and abbreviated with
„Schleuniger“.

Schleuniger AG Phone: +41 (0)33 334 03 33

Bierigutstrasse 9 Fax: +41 (0)33 334 03 34
3608 Thun Email: [email protected]
Switzerland Web: www.schleuniger.com

1.2 VALIDITY
Manual is valid for the product JacketStrip 8310:
The manufacture year can be found on the rating plate or the EG declaration of conformity. See “EU-Dec-
laration of Conformity (Register 2)“ of the ring binder.

1.3 INFORMATION ABOUT THE OPERATING INSTRUCTIONS

■ The Operating instruction is part of the product and contains all the relevant information necessary to
operate the product efficiently and safely as intended.
■ The mentioned safety notes and directions and as for the application field valid local accident preven-
tion regulations and general safety regulations must be complied.
■ If the product changes hands, the Operating instruction must be handed over to the new owner.
■ Make sure to update any relevant changes and corrections to the Operating instruction which are
available. Inform at your local Schleuniger-distributor.

1.3.1 Contents of the manual

General
Each person using the product must be properly trained and have read and understood the operating
instructions. This is also imperative, even when the respective person has operated such a product or sim-
ilar previously and where they have been trained by the manufacturer.
The operating instructions are no longer valid, if any of its contents (except a Quick Start Card, where
available) are removed or is changed on the data storage medium.
As operator manual we declare:
■ In printed form the entire content of the folder according to the contents table.
■ In electronic form, this „Reference Manual“, and the document „Parts Catalog“.

Construction
We are trying to make the operation of our products as easy as possible. To achieve this we have devel-
oped a concept for the Operator's Handbook.
The Operator's Handbook consists of at least three parts:

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1. General

Quick Start Card (optional)

The Quick Start Card is available as a quick reference to take out of the ring binder. It is meant for the user
(operator), which is operating the product daily. See chapter "2.9 Target audiences (Page 17)".

Reference Manual
A detailed description for the product and all options with full explanation of all functions available and
the maintenance. The Reference Manual is meant for the beginner as well as for the experienced user
(qualified personnel) as a learning- and reference guide. See chapter "2.9 Target audiences (Page 17)".

Parts catalog
A manual with the most important components of the product including the available options and the
wear parts. This part of the Operator's Handbook is intended mainly for the technical specialist. See chap-
ter "2.9 Target audiences (Page 17)".

1.3.2 Depository
The Operator's Handbook must be available to the operating personnel at all times. Keep the Operator's
Handbook in such a way that it will not become damaged, so that the contents will remain clearly legible
beyond the expected lifespan of the product.

1.3.3 Responsibilities
■ This Operator's Handbook must be kept near the product. It must be available to the operating per-
sonnel at all time.
■ Always follow the instructions in this Operator's Handbook fully and without restraint.

1.4 GENERAL SYMBOLS AND LEGEND

1.4.1 References and hints

The listed pictograms have the following meaning in the Operator's Handbook:

Tip: Info:
Application note and other useful infor- Information which helps to operate the
mation which improves the intended uti- product efficiently and error-free.
lization of the product.
Magnifier: Menu level:
Overview diagram, introduction chapter. 1-2-3 Sub-screen with indication of the screen
level (viewed from main menu).
Procedure: Figure reference:
3
Important activity direction, program- Referencing of text to picture elements in a
ming example. previous figure.
Topic: Disposal:
Important safety relevant reference. Waste that must be recycled and not be
disposed of with household waste.

1: General symbols used in this instructions

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1. General

1.4.2 Legend
Key, button, pictogram Commands and operating areas on the screen are in the text shown in bold,
squared brackets and capital letters [KEY].
Screen title/menu Screen titles and menu names are represented in the text in "inverted com-
mas".
Electric signal name Signal names are marked in capital letters and in "INVERTED COMMAS".
Cross referencing Cross referencing is indicated in the text in color and italics, e. g. see chapter
"1.4.2 Legend (Page 13)".
Activity direction Activity direction (installation procedure, programming example and others)
requests the user of the product to take an action. The activity direction is
marked with a digit and an arrow „1»“.
Consequence of an Descriptions and affected actions in activity directions are marked with the
activity direction prefix „➥“.
Measure Measures in the manuals are given in millimeters.

1.5 DECLARATION OF CONFORMITY

See document “EG-Declaration of Conformity (Register 2)“ of the ring binder.

1.6 LIMITATION OF LIABILITY

The content of these operating instructions was put together taking into consideration the current stand-
ards and guidelines according to the state of the technology and our many years of experience.
The manufacturer disclaims any liability for damages and accidents as a result of:
■ Disregard of the instructions
■ Disregard of warning notices
■ Non-intended usage

1.7 WARRANTY STATEMENTS AND POLICIES

See Schleuniger document „General Conditions of Sale and Delivery”.

1.8 COPYRIGHT PROTECTION

Keep this operating instructions confidentially. It is intended for the exclusive use of persons operating
the product. Without written agreement, this instructions shall not be made available to third parties.
The content of the operating instructions in the form of text, illustrations, drawings, circuit diagrams or
other presentation, is protected by copyright law of the manufacturer.

1.8.1 Trademarks
Cayman™ and Iguana™ are trademarks of Schleuniger.
Windows® (XP, Vista, 7, 8 or CE) are registered trademarks of Microsoft Corporation in USA and other coun-
tries.
All other brands or product names are trademarks or registered trademarks of their owners.
Registered trademarks are not specially marked in these instructions. However, this does not mean that
they can be used freely.
For further information, see chapter "20 Appendix (Page 173)".

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1. General

1.9 SPARE PARTS

Always order original spare parts from your local Schleuniger distributor.
Any modifications in design or function of the spare parts, in terms of ongoing product improvement, are
subject to change without prior notification.

CAUTION
Use of unverified spare parts!
Unverified- or defective spare parts can lead to personnel injury or property damage.
To avoid any damage, exclusive use of original Schleuniger spare parts is imperative.

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2. Safety

SAFETY

2.1 WARNING NOTICES

The warning notices in the entire operating instructions are marked with the warning banner and the
appropriate danger symbol. The following three endangering levels are primarily distinct by the signal
word.
Compulsory comply the warning notices to avoid accidents and personnel injury.

DANGER
Warning notice „Danger”
This panel indicates a hazardous situation, which if not avoided, will result in
death or serious injury.

WARNING
Warning notice „Warning”
This panel indicates a hazardous situation, which if not avoided, could result in
death or serious injury.

CAUTION
Warning notice „Caution“
This panel indicates a potential hazardous situation, which if not avoided, may
result in minor or moderate injury.

2.2 CAUTION PROPERTY DAMAGE

NOTICE
"Property damage"
This panel indicates a hazardous situation, which if not avoided, can result in
damage to property.

2.3 GENERAL SAFETY NOTES

■ The product must only be operated when in good working order and condition. It must be checked
for intactness prior to the start of operation.
■ Never operate the product in an explosive or flammable environment.
■ Only operate the product in a dry, dust-free environment.
■ Before carrying out any maintenance or repair work, unplug the machine from the mains and/or from
the compressed air supply.
■ Only operate the product with connected earth conductor in the power cord.
■ Only use original Schleuniger equipment, especially interface connection cables (electromagnetic
compatibility).
■ Compulsory operate the product connected to the Schleuniger emergency stop circuit, if it is operat-
ed together with peripheral devices in a production line. Only then can a safe interruption of the com-
plete production line be guaranteed during an emergency.
■ Only use supplied lubricating grease according to the instructions given in this manual.

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2. Safety

2.4 SOURCES OF DANGER / RESIDUAL RISKS

With the use of technical products are dangers associated. Dangers that could not be eliminated by
design measures and also not by protection devices are residual risks. The safety instructions in this
instructions refer to the known residual risks. Should be shown additional operational risks, the operator
is obliged to inform Schleuniger immediately.
However, the following risks remain:
■ Inadequate maintenance can cause injury to the operator personnel and malfunction on the product.
■ Danger of tripping, falling, slipping due to connection cables, wire residue and air hoses lying around.
● Lay out connecting cables and hoses accordingly
● Collect wire residue
● Keep the area around free from non associated items.
■ Risk due to increased noise level while working in an environment with multiple machines.
● Take up noise control measures!
■ Some wires/cables contain Talc. This contaminates the working environment during production.
● Install the suction unit
● Wear a dust protecting mask
■ Danger of insufficient illumination on the working location.
● Illuminate the working location accordingly
● Equip the machines with the optional illumination.

2.5 APPLICATION PURPOSE

2.5.1 Intended usage of product

The product JacketStrip 8310 is exclusively determined for processing of following materials:
■ Wire
■ Solid
■ Tube

The materials must be treated in the following way:

■ Incision
■ Slit

See also chapter "5.2 Range of applications (Page 27)".

As limits the areas in the technical data apply. Any other use of this product is regarded as non-intended
use. For damages arising therefrom, Schleuniger is not liable.

2.5.2 Reasonably foreseeable misuse

The product JacketStrip 8310 is not intended for the processing of materials with the following character-
istic:
■ Explosive
■ Flammable
■ Toxic

2.6 SAFETY SYMBOLS IN MANUAL

In this manual, the warning hints are supplemented with the following symbols. They refer to potential
danger.

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2. Safety

Symbol Meaning Description

Electric current! There is danger of electric shock inside the machine. Therefore
before opening the machine always switch off the main switch
and unplug it from the mains. Touching any energized compo-
nent leads to serious injury or death.

Electric current! There is a danger of electric shock by contact with parts inside
the machine and on the mains socket. Therefore before open-
ing the machine always switch off the main switch and unplug
it from the mains. Touching electric components can cause
injury to the operator personnel.
General Danger! Notes and instructions with this safety symbol should be fol-
lowed strictly. Disregarding may lead to injury and damage to
the machine.

Electrostatic sensi- Electronic components react sensitive to static charge. Special-

tive components! ly marked components and packaging must only be handled
by trained personnel after a potential equalization and with
special equipment.

2.7 SAFETY SYMBOLS ON PRODUCT

There are warning symbols on the product. They advise the user about potential danger. An overview of
the stickers can be found in chapter "5.6 Safety marking (Page 30)".

2.8 MODIFICATION AND RETROFITTING

To avoid any dangerous situations and for an optimal performance, it is not allowed to make any modifi-
cations to, or retrofitting of the product, without explicit written permission of the manufacturer or the
local Schleuniger distributor. Standard options and accessories supplied by Schleuniger are excepted.

2.9 TARGET AUDIENCES

This operating instruction is intended for individual target audience. Certain chapters therefore are with-
hold for a particular target audience and mentioned accordingly in the introductional section. Only this
group is authorized to carry out the appropriate tasks. The other contents generally is intended for all
audience and is not stated specially.
The product is intended to be operated by persons older than 14 years. Younger persons are not allowed
to operate the product.
The target audiences must have the following skill. Thus have the competence to carry out certain activi-
ties.

Operating company
■ Higher level juristic person
Qualification ■ Authority to give directives
■ Define competences
■ Teaching
Authority / activity ■ Deploy authorized personnel
■ Use product according to the intended usage

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2. Safety

Technical specialists
■ Mechanical and electrical basic education
Technical specialist / service techni-
■ Product-specific training
cian
■ Know-how in wire processing technics
■ Unpacking
■ Installation
■ Commissioning, start-up
Authority / activity ■ Operating
■ Programming
■ Maintenance and repair
■ Disposal

Qualified personnel
■ Technical skill
Qualification ■ Product-specific training
■ Know-how in wire processing technics
■ Operating
■ Programming
Authority / activity
■ Instructor
■ Maintenance

Operating personnel
■ Product-specific training
Qualification ■ Accident prevention
■ First aid assistance
■ Operating
Authority / activity
■ Clean

2.9.1 Third party

Externally called in personnel of the operating company, service technicians and staff from Schleuniger.

2.10 PERSONAL PROTECTIVE EQUIPMENT

While working on the product, the personnel must be protected from injury or disease.
■ Observe the local regulations and instructions of the operating company
■ The following protective equipment is recommended

Symbol Meaning Description

Workwear Wear tight-fitting workwear with high tensile strength. Avoid
loose or protruding items. They may be catched from movable
machine parts.

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2. Safety

Symbol Meaning Description

Safety shoes Wear safety shoes. They protect the feet from heavy parts and
bobbins.

2.11 SAFETY INSTALLATIONS

The built in safety interlocks on the product (safety, protection, monitoring) must not be removed, by-
passed or changed. Check the safety appliances in certain intervals. Defective safety equipment's must be
fixed immediately.
■ Never operate the product with open covers.
■ Never operate the product if the safety cover is open.

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3. Transportation

TRANSPORTATION

3.1 PACKAGING
The packaging provides enough protection during transport with common means of transportation. It
consists of:
■ Cardboard box

Store the packaging for later use on a weatherproof location.

Recycle the unneeded packaging.

NOTICE
Inadvertently transportation of the product can lead to property damage.
■ Handle the packaging with care
■ Observe the packaging signs
■ Wherever applicable remove the packaging not before placing on site of operation
■ Move the packaging with a trolly or hand truck to the site of operation

3.2 PACKAGING SIGNS (STICKERS)

On the packaging, the following packaging stickers are attached:

Symbol Meaning Description

Fragile Handle the packaging carefully. Avoid intense shock and pres-
sure.

This side up The arrows point to the top side of the packaging. Store and
transport the packaging upright. Do not tilt.

Avoid moistness Store and transport the packaging protected against moist-
ness.

3.3 TRANSPORT INSPECTION

Check the goods immediately after receiving for completeness and loss during shipment.
On recognizable loss during shipment proceed as follows:
■ Do not accept the delivery or only with retentions

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■ Declare loss of shipment

■ Immediately report damages on the product to the shipping company or the vendor.

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3. Transportation

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4. Product specifications

PRODUCT SPECIFICATIONS
This chapter among others gives an overview of the important technical specifications of the product.
The technical data correspond to the theoretical values and achievable under normal conditions. Any
modifications in design or function, in terms of ongoing product improvement, are subject to change
without prior notification.

4.1 DIMENSIONS AND WEIGHT

Fig. 1: Dimensions

Description Value Unit

Weight 26.5 kg
Dimensions Length (without guide tube/length ruler) 470 mm
Width 190 mm
Height 356 mm

4.2 TECHNICAL SPECIFICATIONS

Description Value Unit
Environment Temperature range 5-40 °C
Relative humidity, maximum 75 %

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4. Product specifications

Description Value Unit

Limit values Wire/cable diameter 2.5-25.0 mm
Adjusting accuracy cutting depth 0.03 mm
Stripping length with ruler 10-500 mm
Stripping length without ruler unlimited
Adjusting accuracy length (with ruler) 1.0 mm
Jacket thickness 0.1-3.0 mm
Cycle time (dependent on the production mode min. 2 Sec.
and the stripping specification)
Universal blade radial 1
Universal blade axial 1
Processable jacket types PVC, PUR, Rubber, Teflon®,
Tefzel®, Kapton etc.
Mains connection Mains connection 100-240 V
Line frequency 50/60 Hz
Power consumption 200 VA
Pressure range 0.5-0.7 MPa
(5–7) bar
Noise emission Noise level <70 dB(A)
Interfaces Pedal, USB „Host”
Options Length stripping head for STP wires/cables
Wire/cable guides
Pedal
Maintenance unit
SMG

4.3 REQUIREMENTS ON THE INSTALLATION LOCATION

4.3.1 Installation location

Place on a solid, level work floor. The machine is designed for handling on table height.

NOTICE
Over temperature!
Over temperature condition may occur if the air exhaust is blocked in any way.
The air exhaust on the rear of the machine must always be kept free. A distance
of at least 30 cm to the next object should be maintained, to let the cooling air
flow freely.

4.3.2 Fixation
Secure the machine with the supplied bar clamp from slipping off during operation.

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4. Product specifications

Fig. 2: Machine set up

4.4 RATING PLATE

In order to ensure efficient support for our part, we ask the customer on any requests to always communi-
cate the exact content on the rating plate.
The rating plate is situated on the rear of the machine and contains the following information:

Schleuniger AG
Bierigutstrasse 9 CH-3608 Thun / Switzerland

Model: JacketStrip 8310

Serial No: XXXX-2013
Power rating: 100/115 VAC T3.15 A
230/240 VAC T3.15 A
50/60 Hz 200 VA
Made in Switzerland

1 2 3 4 5 6

1 Machine type 4 Mains frequency

2 Serial number 5 Power consumption
3 Permissible mains voltage 6 Internal fusing

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4. Product specifications

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5. Product description

PRODUCT DESCRIPTION
This chapter gives a description of product specifications, information on the limits of the product and
points on the scope of delivery. The individual parts are shown and described by photographs. Further
provides the product description information about the functioning and the operation modes.

5.1 CONCEPT
The jacket slitting machine JacketStrip 8310 is designed to cut wire and cable insulation material radially
and in length. A rotating blade, which precisely follows the contour of the wire, ensures precise radial
incising of the jacket. Optionally, the part of the jacket that is to be removed can be slit lengthwise while
extracting the wire/cable. After the slits have been made, the insulation can easily be removed by hand.
Due to the unique floating blade system, round or out-of-round cable jackets and even twisted wires/
cables can be processed without damaging the underlying layers.
Precise software supported setting of the cutting blades ensures the machine’s stripping quality and
repeatability. The Processing parameters of individual wires/cables can be saved as wire data with a future
software release.
The new design of the user interface simplifies the operation of the machine tremendous. All program-
ming steps and operating elements are clearly arranged on the touch screen.

5.2 RANGE OF APPLICATIONS

Processing Wire sample
Jacket cutting

Jacket cutting & slitting

5.3 SPECIAL FEATURES

■ No blade change for all wires/cables to be processed
■ Universal four jaws clamping
■ Simple operation with well arranged intuitive touch screen.
■ Easy handling and precise blade setting with digital display of the actual position.
■ Low maintenance machine, fully electro pneumatically driven.
■ Execution of orders from SMG client possible.

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5. Product description

5.4 OVERVIEW OF COMPONENTS

5.4.1 Machine front

6 7

Fig. 3: Front view

1 Operating unit (touch screen) 5 Table mount (with bar clamp)

2 Thumb wheel for the blade positioning 6 Mounting guide bush
3 Safety cone 7 Blade contact pressure (both sides)
4 Safety cover

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5.4.2 Rear of machine

12

11

10

7 6 5 4 3 2 1

Fig. 4: Rear view

1 Main power switch 7 25-pin D-sub (option)

2 Mains fuse 8 Pedal
3 Mains connector 9 Ruler (wire/cable stop)
4 Rating plate 10 Guide tube with clamping lever
5 Compressed air connection 11 Air vents
6 USB interface (host) 12 Support bracket for the pneumatic mainte-
nance unit (option)

5.5 SAFETY APPLIANCES

The JacketStrip 8310 is equipped with the safety appliances and covers shown in the next figure. The
operational reliability of the safety circuits must be checked periodically, see chapter "12 Troubleshooting
(Page 97)".

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5. Product description

Fig. 5: Overview of safety elements

1 Safety cone 2 Safety cover

5.5.1 Safety cone

The safety cone prevents grasping to far into the machine with the fingers. The safety cone is firmly
screwed on to the JacketStrip 8310 and must only be removed for cleaning and maintenance purposes
and by strict observance of the safety guidelines. The safety cone must always be mounted during opera-
tion. Through the opening the wire/cable is inserted into the machine.

CAUTION
Risk of injury on fingers!
Cut risk by sharp blade edges. Inside the machine there are sharp blades which
could injure your fingers.
Do not grasp into the opening of the safety cone.

5.5.2 Safety cover

The safety cover prevents touching moving parts during production. Also without safety cover, the
machine is fully functional. The safety cover is attached to the machine and must only be removed for
cleaning and maintenance purposes and by strict observance of the safety guidelines.

CAUTION
Risk of injury!
Crushing hazard through moving parts. Under the safety cover there are moving
parts of the clamping- and the cutting unit which could pinch or squeeze the
fingers.
The safety cover must always be mounted during operation.

5.6 SAFETY MARKING

Safety markings affixed to the product, advert to possible danger situations and must be strictly
observed. The safety markings must not be removed. Damaged or illegible labels must be replaced imme-
diately.
For further information, see chapter "5.5 Safety appliances (Page 29)".

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5. Product description

Fig. 6: Hazard labeling on the backside

Unplug the machine from the mains- and the air pressure sup-
ply!
There is a danger of electric shock by contact with parts inside the
machine and on the mains socket. Touching electric components
can cause injury to the operator personnel.
Unintentional operation of pressurized components or uninten-
tionally escaping compressed air can cause injury.
Therefore always before opening the machine:
■ Turn off the main switch, block against switching on again and
disconnect the machine from the mains (for hard wired
machines, the main switch serves as a mains disconnecter unit).
■ Unplug the machine from the air pressure supply.

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5. Product description

5.7 DESCRIPTION OF MACHINE COMPONENTS

5.7.1 Operating unit (touch screen)

Operating the JacketStrip 8310 mainly is carried out via the touch screen. All the operating elements for
the processing and the programming as well as the graphic representation of the wire is shown on the
touch screen. Commands are executed by simply touching the "keys" on the touch screen.

5.7.2 Blade setting

To readjust the blade incising depth into the jacket, push down and turn the setting wheel. For the precise
adjustment, the exact set up value is displayed on the touch screen.
During the production, the setting wheel is blocked so that the gear cannot collide with the cutting unit.

5.7.3 Mounting the guide bush (option)

The guide bush is fixed through the hole on the side of the machine with a hex key. For removal, loosen
the screw by max. two turns.

5.7.4 Blade contact pressure

The contact pressure of the blades is adjusted through the openings on both sides of the housing. For
this, the machine must be put into the accordant mode. To achieve proper stripping results, the contact
pressure may be, depending on the insulation material, be readjusted.

5.7.5 Table fixation

The JacketStrip 8310 must be fixed to the table with a bar clamp. During the length cut, extensive force is
produced which can pull the machine off the table.

5.7.6 Main power switch

The machine is switched on and off on the main switch.

5.7.7 Fuse carrier

The fuse holder contains the two pluggable mains fuses for the main protection of the machine.
Fuse value: T3.15 A

5.7.8 Mains connector

For connecting the power cord to the machine.

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5. Product description

NOTICE
Line voltage!
The JacketStrip 8310 must only be operated with the following line voltages:

5.7.9 Compressed air connection

Via this interface, the JacketStrip 8310 is connected to the air pressure supply. There is an optional pneu-
matic maintenance unit available.
Inlet pressure: 0,5–0,7 MPa (5–7 bar)
The machine displays an error message during start-up if the compressed air is not applied.

5.7.10 USB interface (host)

On this interface connector, an USB memory stick may be plugged in. This in a simple way allows to back
up/restore configuration data and to perform software updates. See chapter "14.3 Software upgrade
(Page 119)".

SMG
An USB-RS232 adapter allows the connection to a SMG client (Schleuniger machine gateway). Therewith
the machine can be integrated e. g. into a S.WOP network. It can thus be connected to a local S.WOP cli-
ent.

5.7.11 Pedal (option)

To this connector, an optional pedal can be hooked up. Therewith specific functions are executed, see
„Parts catalog“.

5.7.12 25-pin D-sub (option)

For feature use.

5.7.13 Wire/cable stop with clamping lever

With the wire/cable stop, the stripping length can be set. The wire stop can be repositioned individually
by loosening the clamping lever. The engraved scale is available in the length units inch and metric. If the
wire/cable stop is removed from the JacketStrip 8310, wires/cables in all length may be produced.

5.7.14 Air vents

The air vents are responsible for the necessary cooling of the motors and the electronics inside the
machine. Do not block the air flow around the air vents.

5.7.15 Mounting the maintenance unit

The JacketStrip 8310 is already prepared with bore holes to mount the optional maintenance unit, see
„Parts Catalog”.

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5. Product description

5.8 OPERATING MODES

5.8.1 Standard operation

In this operating mode, wires/cables are produced and programmed. See chapter "8 Basic wire
(Page 49)".

5.8.2 Protected mode

The machine is put into protected mode under the following circumstances:
■ If [STOP] is touched during startup.
■ If the compressed air is not connected.
■ if the blades are not calibrated.

In protected mode, production is inhibit. All motor movements

are inhibited, except the diagnostics functions.
This mode can only be bypassed by re-initializing the machine.

5.8.3 SMG support

The machine supports the SMG protocol (Schleuniger machine gateway). This allows e. g. the integration
into a S.WOP network. The machine gets orders from S.WOP for production. The required connection to
the SMG client must be activated with a license.
Additional information to SMG can be found in the appendix, "SMG interface (Page 182)".

5.9 ACCESSORIES / SCOPE OF DELIVERY

5.9.1 Accessories
Exclusively use original spare parts of the manufacturer. See „Packing list (Register 1)“ and „Parts Catalog“.

5.9.2 Scope of delivery

See „Packing list (Register 1)”.

5.10 OVERVIEW TOOLS

5.10.1 Tools

Adjustment gauges for the cutting unit

The adjustment gauges are used for the blade calibration.
Thereby the blade protrudes out of the cutting unit exact-
ly 2.0 mm , while flushing with the gauge on the outside.
During assembly of the cutting unit, the value serves as a
reference value for the software (incising depth).
A detailed description concerning the blade calibration
can be found in chapter "17.6.3 (Page 148)".

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5. Product description

Hex key for the adjustment of the blade contact pressure

Tree markers indicate the adjustment range for the blade
contact pressure when the hex key is inserted sidewards
on the machine.
A detailed description concerning the contact pressure
adjustment can be found in chapter "8.5 Setting the blade
contact pressure (Page 50)".

Adjustment gauges for the centering unit (option)

After replacement or repair of the centering unit, it must
be properly aligned to the processing axis. By means of
the adjustment gauge, the centering unit is aligned exact-
ly to the processing axis.

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6. Installation / first commissioning

INSTALLATION / FIRST COMMISSIONING

This chapter describes the working steps for the mounting and commissioning of the machine.

Personnel qualification
The instructions in this chapter must be carried out by qualified personnel!

6.1 POSITIONING
See chapter "4.3 Requirements on the installation location (Page 24)".

6.1.1 Assembly
For shipping in the packaging, the guide tube including the wire/cable stop of the JacketStrip 8310 is not
mounted. Always mount the guide tube on the JacketStrip 8310 before use.

CAUTION
Electric current!
There is danger of electric shock inside the machine. Touching electric compo-
nents can cause injury to the operator personnel.
Do not grasp into the opening on the rear of the housing. The guide tube must
always be mounted.

1.▹ Insert the guide tube (1) together with the

wire/cable stop from backside through the 1
opening in the housing of the machine.
2.▹ Rotate the guide tube until it snaps-in.
➥ The clamping lever must be aligned to the
right.

3.▹ Lay down the machine sidewards onto a soft

surface. 2
4.▹ Fixate the guide tube in the holder with a hex
key through the opening (2) on the underside.
5.▹ Position the machine upright again.

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6. Installation / first commissioning

6.1.2 Connecting the pedal

1.▹ Connect the optional pedal (1) to the inter-
face.
2.▹ Screw-on the connector in place.

6.2 CONNECTION TO THE MAINS

The functioning of the JacketStrip 8310 has carefully been pre-tested before it left the factory. Thus it is
ready to operate and may be directly connected to a local mains supply.

CAUTION
Electric current!
There is a risk of an electric shock in the area of the power connector and the
fuses which can lead to injury when touching electric components.
Do not touch electric connections.

6.2.1 Universal power supply

The universal power supply of the machine automatically switches to the desired supply voltage. The per-
mitted supply voltage ranges from 100-240 VAC.

1.▹ Turn off the main switch (1).

2.▹ Plug-in the power cord (2) to the power plug 1
and hook up the machine to the mains.

6.3 CONNECTION OF COMPRESSED AIR

For the proper operation of the JacketStrip 8310 it must be supplied with compressed air. The compressed
air can be applied with or without a pneumatic maintenance unit.
The presence of the compressed air is only checked during the machine start-up cycle. An error message
is shown if the compressed air is missing. Otherwise the blades cannot be initialized.

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Loss of pressure during operation is not recognized.

NOTICE
High operating pressure!
Very high pressure damages the compressed air system in the machine.
The supplied compressed air pressure must not exceed the stated value in the
technical specifications.

6.3.1 Without maintenance unit

Connect the machine with a compressed air hose to the compressed air pressure supply.
Operating pressure machine: 0,5–0,7 MPa (5–7 bar)

6.3.2 With maintenance unit (option)

1.▹ Connect the compressed air hose (1) to the external maintenance unit (2).
2.▹ Hook up the JacketStrip 8310 to the pressure reduced connector on the maintenance unit with an
additional hose (3).
3.▹ Pull the setting knob (4) out of the lock.
4.▹ Turn the knob CW.
➥ Adjust the operating pressure to max. 0,7 MPa (7 bar).

5.▹ Press the setting knob downwards until it snaps in.

Inlet pressure maintenance unit: max. 1,0 MPa (10 bar)

Operating pressure machine: 0,5–0,7 MPa (5–7 bar)

6.4 BASIC SETUP SOFTWARE

In JacketStrip 8310 there are general settings which should be carried out before regular operation. The
settings are to be carried out in the screen "Configuration - User - User interface".

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6. Installation / first commissioning

Before each action, the basic settings of the software must be carried out.

1.▹ Switch on the JacketStrip 8310 on the main switch.

➥ The machine is initializing. 2
➥ The screen „Basic wire“ is shown.

2.▹ [NAVIGATION PATH].

3.▹ [CONFIGURATION] 3

Setting the user language

4
4.▹ [USER INTERFACE]
5.▹ Touch [USER LANGUAGE] as often until the desired lan- 5
guage is shown.

Set the measuring unit

6.▹ Confirm the [MEASURING UNIT]. Set to „mm“ or „Inch“.

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Setting the user level

7
7.▹ [USER LEVELS]
8.▹ [ACTIVATE USER LEVEL] 8
9.▹ Touch [SELECT USER LEVEL] as often until the user level
“Maintenance” is shown. 9
➥ The user levels are active not before switching on the
machine again.
10.▹ Turn off the machine on the main switch.

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7. Operation of the control software

OPERATION OF THE CONTROL SOFTWARE

7.1 WIRE PROGRAMMING

The JacketStrip 8310 can be programmed in two different ways:

Basic wire
Adequate for most applications.

Extended wire
For wires which are individually programmed, saved and managed in the wire library for later use. For
difficult processable wires, additional processing functions are available.

7.2 BASIC FUNCTIONS

7.2.1 Screen display / touch screen

A touch screen or sensor screen is a computer entry device where the program events can be controlled
directly by just touching parts of the screen picture.
The corresponding buttons for the commands, functions and the alpha numeric entry will be displayed
directly on the touch screen if required. Depending on the functional mode, also status messages are dis-
played here. The keys and its state can be distinguished by means of the color scheme.

1 Header area 3 Data area

2 Information area

NOTICE
Sensitive operator panel surface
Do not touch the screen with sharp finger nails, solid objects or tools. The surface
may be damaged.
Only touch the screen with your fingertip or a suitable touch screen pen.

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7. Operation of the control software

7.2.2 Color scheme

The state represented in color of the individual operating elements has the following meaning:

Key State Key State

Option switched on Option switched off

Tab selected Tab available

Key switched on or tapped Key switched off

Key deactivated or function blocked

7.2.3 Navigation bar

By touching the navigation path in the header area, the navigation bar shows up and with it the "Main
menu" screen. Here additional screens can be accessed at anytime. The arrow in the leftmost key picture
indicates that the actual screen is positioned in the first level. By touching this key we end up in the next
higher level. Depending on the user level, some tabs are grayed out, this screens cannot be accessed.

Displaying a screen (Example: Screen "Production")

Navigation bar expanded (main menu)

7.2.4 Tab
As there is often not enough space on the main screen to display all functions, the various screens often
also contain tabs. The availability of tabs is shown in the header area. By touching the appropriate tab it
will be activated and shown dark colored.

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1 Tabs in the header area 3 Naming of tab

2 Further tabs 4 Overview of functions and parameters

If more than six tabs are available, the view can be changed with the keys arrow right and arrow left.

7.2.5 Spin box

The value on top of the key picture can be increased or decreased with the arrows
(whenever applicable also the measuring unit is shown here). Constantly pressing the
arrow key causes the continuously changing of the value.

7.2.6 Toggle key

Keys for turning on or off a function or a procedure. The keys not intended to be operated during a proce-
dure are grayed-out.

1 2

1 Toggle key ON 3 Grayed out keys

2 Toggle key OFF

7.2.7 Select key

Here, e. g. the measuring unit or the user interface language can be selected. Each
time the key is pressed, the next entry function is displayed continuously. The actual
selected entry is displayed enlarged. The following entry or an endless arrow is dis-
played minimized in the lower right corner of the key. When all the entries have been
displayed, the cycle is started all over again. Unlimited selections can be applied to a key.

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7. Operation of the control software

7.2.8 Production key

Starts or stops the production of the programmed wire. Constantly pressing this key
enables the step by step mode.

7.2.9 Dialog window

Touching value entry fields, opens a dialog window. Change the selected value by means of the arrow
keys in the spin box. Confirm the setting with "OK" or " cancel.

3 5

1 Description and symbol of the dialog window 4 Spin box

2 Graphic representation of parameter 5 Cancel
3 Ok

7.2.10 Keyboard

Alphanumeric keyboard
With the virtual alphanumeric keyboard, a password can be entered or an existing one changed. A total of
14 characters can be entered. Confirm the entry with [OK] or [Cancel].

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2 3

1 4

7 6

1 Text and value display 5 Character area

2 Delete character to the left 6 Cancel
3 Space character 7 Ok
4 Toggle: digits, special characters, capital let-
ters, lower case letters

Numeric keyboard
With the virtual numeric keyboard, a distinctive value in a given range can be entered. Confirm the entry
with "OK" or cancel.
If the value entered is out of range, the entry cannot be confirmed with "OK".

2
1

6
3

1 Minimum value 4 Leading sign

2 Delete character to the left 5 Maximum value
3 Number area 6 Pictogram of parameter

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7. Operation of the control software

7.2.11 Drop-down list

In these selection windows, the available files are listed. Users can navigate up/down the list using the
arrows in the scroll bar. Generally only the files with matching machine type and serial number are dis-
played. Wire files in the wire library can be marked with a cross. The file name is made up of the date and
the time the file was saved. The selected file is loaded with [OK] or discarded with [CANCEL].

3
1

1 Check mark or cross 3 Scroll bar

2 Description and symbol of the dialog win- 4 File name
dow

7.2.12 Wizard
The wizard guides the user step by step through a procedure with textual instructions. To go to the next
step, touch the "Continue" key.
If the wizard was started unintended it can be terminated at the beginning in the warning window with
the "Cancel" key. The previous settings will be retained.

1 Textual information 3 Actual step / total steps

2 Continue

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8. Basic wire

BASIC WIRE
User level: Operator
The screen „Basic wire“ is the main operator platform. Here individual wires can be programmed and dur-
ing production status messages show up.

1 2 3

12 4

11 5

10 9 8 7

1 Total counter 7 Wayback (clamping jaw- wayback)

2 Reset selection 8 Length cut on/off
3 Production/step by step 9 Revolution speed of radial blade
4 Setting the blade contact pressure 10 Amount of revolutions of radial blade
5 Mounting guide bush 11 Incising depth radial cut
6 Guide bush 12 Length incising depth

8.1 TOTAL COUNTER

Counts the total number of wires produced.

8.2 RESET, (SELECTION)

Select the desired function in the represented dialog window and touch [OK] to confirm.

Key Function
Reset total counter

Machine initialization

Reset the cable settings to default values

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8. Basic wire

8.3 PRODUCTION
The picture in the "Production" key, dependent on the production state, shows up different.

Run: Start the production. The cable is produced.

Continue touching the key to enter the step by step mode.
Stop: Stop the production.
During production, the key shows up with a stop symbol. The production can be stopped
immediately. The wire in production will then not be produced to the end. To continue with
the production, the machine must be re-initialized.
If the key is touched during start-up of the machine, the initialization terminates and the
machine is put into the protected mode. This way potential errors can be localized.
Release: As soon as the key „Release” is shown, the wire can be pulled out of the machine
by hand. At the same time the length incising is done. After finishing the wire production,
touch [RELEASE], to put the machine back to the operational state. If the key is not pressed,
after a few seconds the JacketStrip 8310 is put back to the operational state automatically.

8.4 STEP BY STEP

Keep pressing [PRODUCTION] until the dialog window for
step by step shows up.
The production of the wire may be executed in step by step
mode. Each production step can systematically be moni-
tored and verified this way. E. g. while setting-up/test of a
cable or if problems occur during the production.

Run: Start the production in step by step mode.

Step by step: With each touch, the next production step will be executed.

Finish wire: The production of the wire terminates in normal manner.

Cancel: The step by step mode can be left at any time. The wire is not produced to the
end. The dialog window closes.

8.5 SETTING THE BLADE CONTACT PRESSURE

To achieve proper stripping results, the contact pressure may be, depending on the insulation material
and the thickness, be readjusted.
Start the set-up procedure.

1.▹ Switch on [CONTACT PRESSURE].

➥ The cutting unit moves into position.

2.▹ Change the contact pressure by means of the special tool through the openings right and left of the
housing. The detailed procedure is found in chapter "10.4 Blade contact pressure (Page 85)".
3.▹ Switch off [CONTACT PRESSURE].
➥ The set-up procedure terminates.

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NOTICE
Property damage!
To avoid damaging the machine, always remove the special tool after the adjust-
ment.

8.6 MOUNTING THE GUIDE BUSH (OPTION)

Guide bushes (option) are used for the production of thin flexible wires.
Start the mounting procedure.

1.▹ Switch on [GUIDE BUSH MOUNTING].

2.▹ Insert the guide bush into the machine up to the stop and tighten it.
The detailed procedure is found in chapter "10.5 Guide bushes (option) (Page 86)".
3.▹ Switch off [GUIDE BUSH MOUNTING].
➥ The mounting procedure terminates.

8.7 PRODUCTION WITH GUIDE BUSH

Is a guide bush installed (option), it must be activated for production before using it.

Activate the guide bush usage with [GUIDE BUSH].

Deactivate the guide bush usage with [GUIDE BUSH]. A red cross sym-
bol is shown in the key picture.

The clamping is deactivated automatically when guide bush is activated!

8.8 LENGTH CUT ON/OFF

The length cut is applicable under the following circumstances:
■ Long drawn stripping
■ Firmly bonded jacket

Activate the function length cut with [LENGTH CUT].

Deactivate the function with [LENGTH CUT].

A red cross symbol is shown in the key picture.

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8.9 AMOUNT OF REVOLUTIONS

The amount of revolutions of the radial blade can be individ-
ually programmed and mainly depends on the insulation
type of the wire.
Increase/decrease the amount of revolutions by touching
the arrows in the spin box.

8.10 REVOLUTION SPEED OF RADIAL BLADE

The amount of revolutions of the radial blade can be individ-
ually programmed and mainly depends on the insulation
type of the wire.
Increase/decrease the amount of revolutions by touching
the arrows in the spin box.

8.11 WAYBACK (CLAMPING JAW- WAYBACK)

After executing the radial cut, the clamping jaws open to the
set-up value (wayback). Thus the wire is not clamped any-
more in order to execute the length cut.
Increase/decrease the clamping jaw wayback by touching
the arrows in the spin box.

8.12 INCISING DEPTH

The procedure for changing the incising depth is the same
for both blades (radial-/length blade). Hence the procedure
is described only ones.
To define the incising depth, measure the jacket thickness
on the thinnest position (1).
1

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8.12.1 Adjustment of the incising depth

Start the set-up procedure.

1.▹ Turn on [INCISING DEPTH].

➥ The cutting unit moves into position and the blocking
mechanism of the blade positioning unit is released.

2.▹ Push down the setting wheel of the blade positioning

and turn.
➥ The incision depth of the blades is set.

➥ The exact set up value of the incising depth is dis-

played on the touch screen.
Turn CW = incise deeper
Turn CCW = incise less deep
Notice: Push the setting wheel exactly in axial direction, do
not jam up. Otherwise the setting is not exactly.
The display may change by 1/100 mm due to measuring rea-
sons.

3.▹ Release the setting wheel.

4.▹ Turn off [INCISING DEPTH].
➥ The blade positioning unit blocks and the machine
moves back to the reference position.
➥ The actual incising depth is shown in the value indica-
tion field (2).

8.12.2 Blocked blade positioning unit

To solve a blocked blade positioning, see chapter "12.4.1 Solve blocked blade positioning (Page 108)".

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EXTENDED WIRE
In the screen "Extended wire" wires are individually programmed and are saved and managed in the wire
library for later use. For difficult processable wires, additional processing functions are available.

9.1 WIRE LIBRARY

User level: Operator
In the tab "Wire library", the wire data are saved and managed. On a new machine, the wire library con-
tains no wires.

1 3

4
9

8 7 6 5

1 Name of the wire file 6 Wire manager (programmer)

2 Selected wire 7 Filter/sort
3 Incising depth (jacket thickness) 8 Mark
4 Length cut length 9 Marked wires
5 Add (programmer)

9.1.1 General functions

There is space for several hundred wire files in the wire memory. In the wire library however a max. of 100
wire files can be displayed To find wire files not displayed in the wire library, use the filter- or sort func-
tions, see "9.1.4 Filter/sort (Page 55)".

Name of the wire file

The wire file description is a combination of a distinguished wire name, the wire type and the stripping
parameters.

Search for wire file

Searching a determined wire file in the wire library is basical-
ly the same:
■ With the arrow keys navigate up/down
■ Touch the desired wire file.

If you intend to select more than one file, they have to be

marked with the cross, see "9.1.3 Marked wires (Page 55)"
If the wire library is extensive, the filter or sort function can
be used to find the wire quickly, see "9.1.4 Filter/sort
(Page 55)"

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9.1.2 Selected wire

Touch a distinctive wire file directly to select it. Only one wire file can be selected at once. It is marked in
gray and is used as follows:
■ Touch the wire file again to open it in the tab "Single wire production".

or
■ Activate the [WIRE MANAGER] to manage the wire file.

9.1.3 Marked wires

With this function, all wire files are marked with a cross.
Touching it again removes the marking.
Only one wire file can be selected at once. For this select
directly the check box.
Marked wire files are used for further processing in the fol-
lowing way:
■ Activate the [WIRE MANAGER] to manage the wire files.

9.1.4 Filter/sort
The filter- and sort functions simplifies finding a specific wire file in an extensive wire library. There is
space for several hundred wire files in the wire memory. In the wire library however a max. of 100 wire
files can be displayed. To find wire files not displayed in the wire library, use the filter- or sort functions.
Both functions can be applied to the complete contents at the same time. Filtered wires than are dis-
played sorted.

Filter
■ Activate [FILTER/SORT].

■ Activate [FILTER] and confirm with [OK].

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■ Enter a filter condition in the text field and confirm with

[OK].

■ The wire library is displayed according to the filter condi-

tions. In the info area the filter symbol is displayed.

The common PC filter conditions are valid (wild card * ?).

The filter is applied as long as it was not deactivated or the
machine has been switched off and on again.

Cancel filter
■ Activate [FILTER/SORT] .
■ Activate [FILTER] and confirm with [OK].
■ Enter a filter condition “*” in the text field and confirm with
[OK].

■ In the wire library again all wire files are displayed. The filter
symbol does not show up again.

Sorting
For the standard setting of the wire library the wire files are displayed in descending order by the wire file
name.

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■ Activate [FILTER/SORT].

■ Activate [FILTER] and confirm with [OK].

- In the selection window, the sort criteria are shown.

Key Sort
Sort descending on wire file name.
(Standard setting)
Sort ascending on wire file name.

Position marked wires to the beginning of the list.

Position marked wires to the end of the list.

Incising depth from deep to minor.

Incising depth from minor to deep.

Length cut length from long to short.

Length cut length from short to long.

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■ Select [SORT CRITERIA] and confirm with [OK].

■ The wire library is displayed according to the sort criteria.

The sort criteria is valid until it is changed or the machine has

been switched off and on again.

Wire folder
This function is only available with a SMG license. Therewith the machine can receive orders from an order
management system. They are listed in a special wire library. The machine must be connected to a SMG
client.
Only the orders assigned to the machine are shown. Produced orders are removed.
■ Activate [FILTER/SORT].

■ Activate [WIRE FOLDER] and confirm with [OK].

The following wire folders can be selected:
● Local wire library
● SMG orders

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SMG orders
■ Activate [SMG ORDERS] and confirm with [OK].
- The orders to be produced are shown.

■ Select the required order.

-The wire file is opened in the tab "Single wire production".

Wire library
■ Activate [WIRE FOLDER] and confirm with [OK].
The locally saved wire data on the machine are shown.

9.1.5 Add
(In the user level "Operator" not available.)
A new wire can be added to the wire library in three different ways.

New wire

New wire from basic wire

Import wire

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New wire
Add a new wire with default parameters.
■ Activate [ADD].
The dialog window is shown.

■ Activate [NEW WIRE] and confirm with [OK].

The alphanumeric keyboard pops-up.

■ Name the new wire and confirm with [OK].

■ The new wire is opened with default parameters in the tab

"Wire".
■ Carry out additional settings, see chapter "9.3 Wire
(Page 74)".

New wire from basic wire

Prior program the basic wire, see "8 Basic wire (Page 49)". Then change to the screen „Wire library“.
■ [EXTENDED WIRE]
■ [WIRE LIBRARY]

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■ Activate [ADD].
The dialog window is shown.

■ Activate [NEW WIRE FROM BASIC WIRE] and confirm with

[OK].
The alphanumeric keyboard pops-up.

■ Name the new wire and confirm with [OK].

■ The new wire is opened with parameters from the actual

basic wire in the "Wire" tab.
■ Carry out additional settings, see chapter "9.3 Wire
(Page 74)".

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Importing a wire file

Import the wire files from an USB memory stick to the machine.
Only wire data from JacketStrip 8310 can be imported. The serial number must match.
■ Plug in the USB memory stick with the saved wire data on
the machine.

■ Activate [ADD].
The dialog window is shown.

■ Activate [IMPORT WIRE] and confirm with [OK].

From this machine

■ Activate [IMPORT ONLY FROM THIS MACHINE] and confirm
with [OK].
- The wires to be imported are shown in the filter screen.

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From machine with different serial number

■ Activate [IMPORT FROM ALL MACHINES] and confirm with
[OK].
- The available folders are listed in the selection screen.
These are marked with the serial number and contain the
wire files.

Red cross = Files with different serial number

Green check mark = File with matching serial number
■ Navigate up and down with the arrow keys and select the
desired folder.
■ Touch [OK].

At this time the wire data are not saved in the wire library yet!
The wire files are selected for the import by the help of the "Mark" or "Filter" function.

■ Mark:
Mark individual wires by directly touching it or touch
[MARK] to select all wires.
■ Confirm the import with [OK].

■ Filter:
Activate a [FILTER].
- The alphanumeric keyboard pops-up.

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■ Enter a filter condition in the text field and confirm with

[OK].

■ Mark individual wires by directly touching it or touch

[MARK] to select all wires.
■ Confirm the import with [OK].

Overwrite the existing wire file with the exported

one.
Skip the wire file

Interrupt the export process.

Caution: No further wire files are exported.

9.1.6 Wire manager

(In the user level "Operator" not available.)
In the wire library wire files must be saved. Add wire files, see "9.1.5 Add (Page 59)".
In the wire manager, selected or marked wire files are managed. The following functions are available:

Selected wire file

Copy wire file.

Rename wire file.

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Marked wire file

Delete wire file.

Export wire files to an USB memory stick.

Lock wire files.

Unlock wire files.

Copy a wire file

■ Select required wire file.
■ Activate the [WIRE MANAGER].

■ Select [COPY] and confirm with [OK].

■ The copy procedure is executing. In the information win-

dow, the file name is displayed.
■ Confirm with [OK].

The wire library is displayed again.

Rename a wire file

Locked wire files cannot be renamed. To unlock a wire file, see "9.1.6.8 Unlock a wire file (Page 69)".

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9. Extended wire

■ Select required wire file.

■ Activate the [WIRE MANAGER].

■ Select [RENAME] and confirm with [OK].

■ The existing file name is displayed in the alpha numeric key-

board.
■ Change the file name and confirm with [OK].

The changed wire file is displayed in the wire library.

Delete a wire file

Locked wire files cannot be deleted. To unlock a wire file, see "9.1.6.8 Unlock a wire file (Page 69)".
■ Mark one or more wire files with a cross.
■ Activate the [WIRE MANAGER].

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■ Select [DELETE] and confirm with [OK].

Before permanently deleting a warning is displayed.

■ Confirm with [OK].

The delete procedure is executing.

The wire library is displayed again.

Exporting a wire file

Backup the wire files regularly! Therefore export the wire files to an external memory stick.
■ Connect the USB memory stick to the machine.

■ Mark one or more wire files with a cross.

■ Activate the [WIRE MANAGER].

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9. Extended wire

■ Select [EXPORT] and confirm with [OK].

The data are saved automatically to the USB memory stick.

If a wire file with the same name already exists on the USB memory stick, the further processing steps
show up in the dialog window:

Overwrite the existing wire file with the exported

one.
Skip the wire file

Interrupt the export process.

Caution: No further wire files are exported.

Lock a wire file

■ Mark one or more wire files with a cross.
■ Activate the [WIRE MANAGER].

■ Select [LOCK] and confirm with [OK].

■ The wire files will be locked.
The wire files cannot inadvertently be deleted or renamed
anymore.

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Next to the wire symbol a locker is displayed.

Unlock a wire file

■ Mark one or more locked wire files with a cross.
■ Activate the [WIRE MANAGER].

■ Select [UNLOCK] and confirm with [OK].

The wire files will be unlocked.

9.1.7 Edited wires

Changes in the wire library can be carried out in the following tabs:
■ Single wire production
■ Wire/cable
■ Processing

But changes are not saved automatically in the wire library. When the tab "Wire library" was selected the
further processing steps show up in the dialog window.

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9. Extended wire

The changes are saved in the existing wire library.

The changes are not taken over. The wire file

remains unchanged.
The changes in the actual wire are retained but will
not be saved in the wire library. The previous tab is
shown.

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9.2 SINGLE WIRE PRODUCTION

User level: Operator
In the tab "Single wire production", the production data are entered and the production is started and
monitored.

3
2

1 4

8 7 6 5

1 Total on/off 6 Production/step by step mode

2 Total counter 7 Counter reset
3 Batch on/off 8 Initialize
4 Batch size 9 Production state
5 Cancel

9.2.1 Production data

Total
When [TOTAL] is activated, the production is stopped as soon as the set up total was reached. To continue
the production, the message has to be confirmed and the „Total counter“ must be reset.
If worked without [TOTAL], the wire counter is increased steadily.

Batch
[BATCH] divides the total into subsets. When [BATCH] is activated, the production is stopped as soon as
the set up batch amount was reached. To be able to produce the next batch, the message must be con-
firmed.

Entering production data

Activate [TOTAL] and [BATCH] as needed. The batch function is only available if [TOTAL] was activated.
Enter the total according to the following procedure.

1.▹ Activate [TOTAL].

➥ The value entry field [TOTAL] is displayed with the
default value.
2.▹ Touch [TOTAL WIRES].
➥ The numeric keyboard pops-up.

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9. Extended wire

3.▹ Enter the desired total.

➥ If the value entered is out of range, the entry cannot be con-
firmed with “OK”.
4.▹ Touch [OK], to confirm the value.
Touch [CANCEL] to retain the previous settings.

5.▹ Activate [BATCH].

➥ The value entry field [BATCH SIZE] is displayed with
the default value.
6.▹ Confirm [BATCH SIZE].
➥ The numeric keyboard pops-up.

7.▹ Enter the desired total.

➥ If the value entered is out of range, the entry cannot be con-
firmed with “OK”.
8.▹ Touch [OK], to confirm the value.
Touch [CANCEL] to retain the previous settings.

9.2.2 Cancel
The previously produced wire is discarded. The total counter is subtracted by one. This can only be execu-
ted ones per produced wire.
This function must be activated in the configuration, see "Cancel (Page 90)"
If the machine is connected to a SMG client, the function automatically is deactivated.

9.2.3 Production / step by step

Start, stop and release production. For the exact description of the functions, see chapter "8.3 Production
(Page 50)"
Continue touching the key to enter the step by step mode, see chapter "8.4 Step by step (Page 50)".

9.2.4 Counter reset

The total counter will be reset. The production can be restarted. The total counter for the basic wire is not
influenced thereby.

9.2.5 Initialize
If an error is pending, the machine is put into safe mode. Any axes are blocked. This state can be bypassed
by re-initializing the machine. Thereby all axes will be referenced. If the error cannot be solved by re-initi-
alizing, a problem on an axes must be the cause, see "13 Diagnostics (Page 109)"

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9.2.6 Production state

The following messages are displayed:
■ Wire file name
Changed, not saved wire files are marked with a * (star).
■ Total produced
■ Total remaining
■ Batch remaining

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9.3 WIRE
User level: Programmer
In the tab "Wire", the wire parameters are entered. The default values in the "Processing I" tab are depend-
ing on these parameters.

3
2

1 4

8 7 6 5

1 Incising depth radial cut default 5 Clamping jaw wayback

2 Incising depth radial cut 6 Length cut / stripping length
3 Incising depth length cut default 7 Length cut on/off
4 Length incising depth 8 Save wire file

9.3.1 General procedure

With the following procedure, the individual values can be trimmed to the nature of the wire.

1.▹ Touch [VALUE ENTRY FIELD].

➥ The numeric keyboard pops-up.

2.▹ Enter the desired correction.

If the value entered is out of range, the entry cannot be
confirmed with “OK”.
3.▹ Touch [OK], to confirm the value.
4.▹ Touch [CANCEL] to discard the correction and to retain
the previous settings.

9.3.2 Incising depth default

This description applies to the radial and length blade.

The value entry field serves for the display of the set up val-
ue. If necessary, the value can also be corrected or changed.

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9.3.3 Incising depth radial/length cut

The procedure for changing the incising depth is the same
for both blades (radial-/length blade).
The procedure is described in chapter "8.12 Incising depth
(Page 52)".
If the function „Incising tolerance“ is activated, the set up
incising depth is compared to the default value. The smaller
the tolerance, the more accurate the blades must be adjus-
ted, see chapter "11.2.1 Incising tolerance (Page 90)".

9.3.4 Length cut on/off

Switch on this function for long stripping. The jacket is cut
lengthwise and therefore it can be easily removed from the
wire. If the function is switched off, only the radial cut is car-
ried out. The keys for the length cut are hidden.
The length cut is applicable under the following circumstan-
ces:
■ Long drawn stripping
■ Firmly bonded jacket

9.3.5 Length cut / stripping length

This key involves two different functions. If no length cut is carried out, the position of the radial cut
shows up. If a length cut is carried out, the length of the length cut is displayed.
The set up length is not automatically set by the machine.
The value entry field serves for the display of the set up val-
ue. To assure that the correct length is stripped, the wire
stop must be adjusted manually, see "10.1.1 Loading wire
(Page 81)", Step 6.

Position radial cut (stripping length)

Length cut length

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9.3.6 Wayback (clamping jaw- wayback)

After executing the radial cut, the clamping jaws open to the
set-up value (wayback). Thus the wire is not clamped any-
more in order to execute the length cut.
For wires with smooth or tough surface increase the clamp-
ing force.

9.3.7 Save wire file

Overwrite the wire file with the actual values or save under a new name.

Overwrite
1.▹ Touch [SAVE WIRE FILE].
➥ The existing wire file name is displayed in the alpha
numeric keyboard.

2.▹ Leave the file name unchanged.

3.▹ Touch [OK].

➥ The warning states, that the file already exists.

4.▹ Touch [OK] to overwrite the existing wire file in the wire
library.
➥ The tab "Wire" is displayed.

Locked wire files cannot be deleted. Unlocking the wire files,

see "9.1.6.8 Unlock a wire file (Page 69)" or save under a new
name.

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Save as
1.▹ Touch [SAVE WIRE FILE].
➥ The existing wire file name is displayed in the alpha
numeric keyboard.

2.▹ Enter the new file name.

3.▹ Touch [OK].
➥ The wire file is saved to the wire library in the back-
ground.
➥ The tab "Wire" is displayed.

At the latest when you intend to change to the "Wire library"

tab, a message is displayed to save the changes in the wire
library.
See chapter "9.1.7 Edited wires (Page 69)".

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9.4 PROCESSING I
User level: Programmer
In the tab "Processing I" there are additional functions available for the optimization of the wire process-
ing.

3
2

6 5 4

1 Mounting guide bush 4 Dwell time release

2 Production with/without guide bush 5 Revolution speed of radial blade
3 Setting the blade contact pressure 6 Amount of revolutions of radial blade

9.4.1 Mounting the guide bush (option)

Guide bushes (option) are used for the production of thin flexible wires.
■ Start the mounting procedure with the toggle key [MOUNT GUIDE BUSH].
■ Insert the guide bush into the machine up to the stop and tighten it. The detailed procedure is found
in chapter "8.6 Mounting the guide bush (option) (Page 51)".
■ Terminate the mounting procedure, toggle key [MOUNT GUIDE BUSH].

9.4.2 Production with/without guide bush (option)

Is a guide bush installed (option), it must be activated for production before using it.

Activate the guide bush usage with [GUIDE BUSH].

Deactivate the guide bush usage with [GUIDE BUSH]. A red cross
symbol is shown in the key picture.

The clamping is deactivated automatically when guide bush is activated!

9.4.3 Setting the blade contact pressure

To achieve proper stripping results, the contact pressure may be, depending on the insulation material
and the thickness, be readjusted.
■ Start the adjustment procedure, touch [CONTACT PRESSURE].
The cutting unit moves into position.
■ Change the contact pressure by means of the special tool through the openings right and left of the
housing. The detailed procedure is found in chapter "8.5 Setting the blade contact pressure (Page 50)".
■ Terminate the adjustment procedure with the toggle key [CONTACT PRESSURE].

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NOTICE
Property damage!
To avoid damaging the machine, always remove the special tool after the adjust-
ment.

9.4.4 General procedure

With the following procedure, the individual values can be trimmed to the nature of the wire.

1.▹ Touch [VALUE ENTRY FIELD].

➥ The numeric keyboard pops-up.

2.▹ Enter the desired correction.

If the value entered is out of range, the entry cannot be
confirmed with “OK”.
3.▹ Touch [OK], to confirm the value.
4.▹ Touch [CANCEL] to discard the correction and to retain
the previous settings.

9.4.5 Dwell time length cut

During the set up time, the wire is centered and the length blade is in position. As soon as the wire is
pulled out of the machine, the jacket is slit lengthwise thereby. Is the time over, the clamping jaws open
and the wire is released.
Short length cut = decrease dwell time
Long length cut = increase dwell time

9.4.6 Revolution speed of radial blade

The amount of revolutions of the radial blade can be individually programmed and mainly depends on
the insulation type of the wire.

9.4.7 Amount of revolutions of radial blade

The amount of revolutions of the radial blade can be individually programmed and mainly depends on
the insulation type of the wire.

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10. Enhanced production

ENHANCED PRODUCTION
To get familiar easily with the operating of the JacketStrip 8310, the following chapter contains additional
descriptions of commands necessary for the daily production of wires. Some procedures are also descri-
bed in chapter "6 Installation / first commissioning (Page 37)".
The production commands are described in the mode "Basic wire". The same functions hence are identi-
cally applied to the mode "Extended wire".
In the chapter "16 Programming hints / examples (Page 127)", additional simple examples for the program-
ming of wires/cables are listed. For inexpertly users we recommend to work through these examples
before starting the main production.
Before the daily operation a visible check on the machine must be carried out.
■ Sleeve and blades must be held clean from wire residue and other particles.
■ Guides and the area of the blades must be cleaned with a brush and/or possibly with a vacuum clean-
er, see also "17.5 Maintenance (Page 140)".

See also chapter "5.5 Safety appliances (Page 29)".

See also chapter "5.5.1 Safety cone (Page 30)".

Personnel qualification
The instructions in this chapter must be carried out by operator personnel!

10.1 STANDARD OPERATION

10.1.1 Loading wire

1.▹ Turn on the JacketStrip 8310 on the main switch.

2.▹ Possibly enter the password for the set up user level.

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10. Enhanced production

3.▹ Select "Basic wire" from the navigation bar.

4.▹ Program a wire according to the programming examples

or to your own needs.
■ Incising depth of blades
■ Amount of revolutions
■ Speed
■ Wayback

5.▹ Possibly mount the guide bush, see "10.5 Guide bushes
(option) (Page 86)".

6.▹ Loosen the clamping lever (1) and readjust the wire stop
(2) to the desired stripping length. 2 1
Tighten the clamping lever.

7.▹ Insert the wire into the machine up to the stop.

8.▹ The machine is now ready for the production of the pro-
grammed wire.

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10.1.2 Starting the production

The production can be started in different ways:

Touch screen
The production can be started on the touch screen with
[PRODUCTION].

Pedal (option)
The production can be started by pressing the pedal.
The pedal can be operated in two different ways:
■ Tap on
Tap on pedal for each individual command and release.

1 Run
2 Release

1 2

■ Holding down
Press down the pedal to start and at the end to release.

1 Run
2 Holding down
3 Release
2

1 3

10.1.3 Processing
In succession the following production steps are executed:

1.▹ Wire is clamped (only with no guide bush mounted)

2.▹ Cut the jacket in radial direction

If a length cut is programmed, additional steps follow:

3.▹ Clamping jaws move to way back position

4.▹ Length blade goes into position
5.▹ Wire is slit during pull out of wire
6.▹ Machine returns to its operational state
7.▹ Strip/peel the jacket from the wire

The process must be restarted after each wire individually.

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10.2 STEP BY STEP MODE

The production of the wire may also be executed in step by step mode. Each production step can system-
atically be monitored and verified this way. E. g. while setting-up/test of a cable or if problems occur dur-
ing the production.
The step by step mode can be used either for "Basic wire" or "Extended wire".

1.▹ Load the wire as described in chapter "10.1.1 Loading wire

(Page 81)".
2.▹ Keep pressing [PRODUCTION] until the dialog window for
step by step shows up.

3.▹ Touch [START] or press the pedal. The first production step
is executed.

4.▹ Touch [STEP BY STEP] again or press the pedal, to proceed

with the individual steps.
To terminate the wire in normal mode, touch [TERMINATE
WIRE].
5.▹ To terminate the step by step mode, touch [CANCEL].

6.▹ Touch [OK].

➥ The machine is initialized.

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10.3 RESET PRODUCTION

Basic wire
1.▹ To reset the production counter, touch [RESET]. The dialog
window is shown.

2.▹ Select [PRODUCTION RESET] and touch [OK]. The counter

is set back to zero.

Extended wire
1.▹ [RESET PRODUCTION]
➥ The counter is set back to zero.

10.4 BLADE CONTACT PRESSURE

To achieve proper stripping results, the contact pressure may be, depending on the insulation material
and the thickness, be readjusted. Especially with out of round cables it is important that the contact pres-
sure is set up properly.

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10.4.1 Setting the blade contact pressure

1.▹ Start the adjustment procedure, touch [CONTACT PRES-

SURE].
2.▹ The cutting unit moves into position.

3.▹ Insert the special wrench through the opening on the

side of the housing.
■ Left side = Length incising
■ Right side = Radial incising

4.▹ By turning the special wrench, increase/decrease the

contact pressure.
■ CW = Increase the contact pressure
■ CCW = Reduce the contact pressure

5.▹ The markings on the wrench indicate the minimal (1),

normal (2) and the maximal (3) contact pressure. 2 3

6.▹ Terminate the adjustment procedure with the toggle

key [CONTACT PRESSURE].

NOTICE
Property damage!
To avoid damage the machine, always remove the wrench after the adjustment
procedure.

10.5 GUIDE BUSHES (OPTION)

Guide bushes (option) are applicable throughout others with thin wires/cables. As the wire/cable is cen-
tered more precisely and not clamped, the stripping performance is improved.
Guide bushes are available in different wire diameters, see „Parts Catalog”.

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10.5.1 Mounting guide bush

1.▹ Activate the mounting procedure for the

guide bush by touching [GUIDE BUSH
MOUNTING].
2.▹ The cutting unit moves into position and the
wire clamp opens.

3.▹ The labeling (1) must face upwards. Insert the

guide bush with a pin (2) or any other tool up
to the stop.

4.▹ Fixate the guide bush.

Tighten the screw through the opening (3) on
the right side of the safety cover.
5.▹ Remove the wrench.

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6.▹ Switch off [GUIDE BUSH MOUNTING].

7.▹ Switch on the option [GUIDE BUSH].

The wire clamp will automatically be deactivated when the option is on!

10.5.2 Remove the guide bush

1.▹ Switch on [GUIDE BUSH MOUNTING].

2.▹ The cutting unit moves into position.
3.▹ Loosen the screw through the opening (3) on
the right side of the safety cover.
Caution: Loosen the screw by max. two turns. 2

4.▹ Remove the guide bush with a pin (2) or any

other tool.

5.▹ Switch off [GUIDE BUSH MOUNTING].

6.▹ Switch off the option [GUIDE BUSH].

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11. Configuration

CONFIGURATION
In the "Configuration" screen, the basic settings which serve as a basis for the functioning of the product
are set-up.

Personnel qualification
The instructions in this chapter must be carried out by qualified personnel!

11.1 CONFIGURATION CALIBRATION

User level: Maintenance
In the tab "Configuration - calibration" basic settings for the machine are calibrated.

3 4 5

1 Calibrate cutter unit - radial cutting unit 4 Calibrating blades for length cut
2 Calibrate cutter unit - length cutting unit 5 Reset clamping unit
3 Calibrating radial blades 6 Clamping calibration

The procedures are described in chapter "17.6 Settings (Page 145)".

11.2 CONFIGURATION PRODUCTION

User level: Programmer
In the tab "Configuration production", production settings are handled.

3
2

1 Incising tolerance on/off 3 Discard on/off

2 Tolerance field

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11. Configuration

11.2.1 Incising tolerance

The incising tolerance is only used in the mode "Extended wire", see chapter "9.3.3 Incising depth radial/
length cut (Page 75)".
Taking into account the value set up in the tolerance field, the incising depth of the blades is compared to
the default value. The smaller the tolerance, the more accurate the blades must be adjusted. If the set up
incising depth is out of tolerance, a warning message shows up.
If the function is switched off, the default value is not compared to the incising depth.
The set up tolerance is taken into account in positive and negative direction of the default value.

Example:
Default value 1.00 mm
Tolerance field ±0.05 mm
Desired incising depth of blades 0.95 ... 1,05 mm

■ Activate [INCISING TOLERANCE].

- The value entry field [TOLERANCE FIELD] is displayed with a default value.
■ Touch [VALUE ENTRY FIELD].
- The numeric keyboard pops-up.

■ Enter the desired tolerance.

- If the value entered is out of range, the entry cannot be confirmed with "OK".
■ Touch [OK], to confirm the value.

11.2.2 Cancel
Switch on/off the function. "Discard" may be used in the menu "Single wire production", see chapter "Can-
cel (Page 72)".
If the machine is connected to a SMG client, the function automatically is deactivated.

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11. Configuration

11.3 CONFIGURATION USER INTERFACE

User level: Programmer
In the tab "User interface", basic system and display settings, e. g. language and measuring unit are car-
ried out and among others the internal system clock can be set.

2 9

3 8

4 5 6 7

1 User interface language 6 Start screen

2 Date format 7 Touch screen calibration
3 Set date 8 Time format
4 Measuring unit 9 Set time
5 Beep

11.3.1 User interface language

Select the desired user interface language. The available languages are dependent on the installed lan-
guage files.

11.3.2 Time format

Switching between the common time formats.
■ HH:MM = 16:35
■ i:Mx = 4:35pm

11.3.3 Set time

After touching this key, Hour, Minute and Second can be set in
the spin boxes of the pop-up window.
If the „12-hour-display“ (i:Mx) is set, additionally the AM/PM
must be defined.
The entry is confirmed with [OK] or discarded with [CANCEL].

11.3.4 Date format

Switching between the common date formats.
■ DD.MM.YYYY = 30.06.2009
■ MM/DD/YYYY = 06/30/2009

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11. Configuration

11.3.5 Set date

After touching this key, Year, Month and Day can be set in the
spin boxes of the pop-up window. The entry is confirmed with
[OK] or discarded with [CANCEL].

11.3.6 Touch screen calibration

The calibration of the touch screen is necessary to bring the sensitive touch surface in correlation with the
pictures visually displayed. The operating matrix must correlate with the virtually displayed keys and pic-
tures.
A calibration is necessary in the following cases:
■ after replacing a component
■ after a data loss on the machine
■ with incorrect handling of the operation
■ with inaccurate sensitivity of the touch screen.

After touching this key, the calibration window is displayed. Consecutively touch the key areas on the
cross line and then terminate the calibration with [OK].

11.3.7 Beep
Switch the touch screen beep on or off. If the tone is switched on, an audible sound is displayed after each
touch of a key. This is an indication, that the key command has been recognized.

11.3.8 Measuring unit

Select the desired measuring unit. All length settings etc. are displayed in the defined measuring unit.
The following measuring units are available:
■ Metric (m, mm, µm, °C)
■ Imperial (in, mil, °F)

11.3.9 Start screen

With the selection key, the desired startup screen is set. After switching on the machine and a log in to the
required user level, the machine displays the start screen.

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Key Start screen

Basic wire is displayed as start screen.

Extended wire is displayed as start screen.

11.4 CONFIGURATION USER LEVELS

User level: Maintenance
To prevent unauthorized handling of the JacketStrip 8310 the access on certain user lev-
els is restricted by a password. With the JacketStrip 8310 it is possible to work in three
different user levels.
Restriction: The user logged in to a user level has only access to the commands and parameters designa-
ted for this level. To e. g. change a configuration setting, the user must be logged in to the level „Program-
mer“. See chapter "15.1 Login (Page 125)". This way he gains access to settings concerning the wire type.
The operator however can only access the production data and the general coiling settings.

1 Reset password
2 Select password level
5
3 Rename password
4 Login mode 6

5 User status
2 3 4
6 Activate user levels

11.4.1 User status

Shows in which user level the user is logged in.

11.4.2 User levels On

Off: No user level log in is necessary. After switching on the machine, the user can
access all screens unrestricted.

On: The machine is controlled through the integrated user level system. From now on
the user must log in to the according user level before he can execute the commands
and change parameter settings. The user status is displayed in the info area.

11.4.3 User level selection

With this key the user selects the required user level in which the user has to be logged in after restarting
the machine. The individual levels are displayed consecutively. The password can be changed individually
on each user level. Initial factory default passwords are programmed, see next chapter.

User level operator

The log in mode for this level may be set differently.

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11. Configuration

Start up screen Description Key

Login The user must always log in with the password.

Login A password entry for the user level "Operator" is not necessary. The user
can also select a different user level.

Production The machine starts up automatically into the user level "Operator" and
without a password request.

User level programmer

The log in mode for this level cannot be set. The programmer always must enter the password via the
"Log-in" screen.

User level maintenance

The log in mode for this level cannot be set. The maintenance personnel always must enter the password
via the "Log in" screen.

11.4.4 User level restrictions

See chapter "15 User interface / user levels (Page 125)".

11.4.5 Rename password

The password can be changed individually on each user level. The new password can be entered via the
virtual, alphanumeric keyboard (max. 14 characters). The password is displayed unencrypted.

1.▹ Touch [PASSWORD RENAMING].

2.▹ Enter password.
3.▹ Confirm the entry with [OK] or discard it with
[CANCEL].
4.▹ Enter the same password again for reconfirmation.
5.▹ Confirm the entry with [OK] or discard it with
[CANCEL].

11.4.6 Reset password

The factory default initial passwords remain in the memory even if they have been renamed. While reset-
ting the passwords to its initial settings all levels are affected. For this, the user must be logged in to the
user level "Maintenance".
If the password for the user level "Maintenance" becomes lost, please contact your local Schleuniger dis-
tributor.
After a new JacketStrip 8310 has left the factory, the following passwords are predefined (factory setting):

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User level Password

Operator 1
Programmer 12
Maintenance 123

2: Default passwords

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12. Troubleshooting

TROUBLESHOOTING
Errors and others can occur if excessive pollution affects the guidance and blade functions.
Regular inspection and maintenance reduces the risk of unexpected faults and increases the reliability
and life cycle of the machine. Maintenance work must be accomplished according to the instructions and
the time intervals listed. See chapter "17.2 Maintenance schedule (Page 139)".

12.1 GENERAL FAULT LOCALIZATION

12.1.1 Safety instructions

General
Safety appliances must not be deactivated or removed inadvertently.
If a fault condition occurs always check first if the line power is switched on and then perform a diagnostic
check.

Personnel qualification
The instructions in this chapter must be carried out by qualified personnel!

12.1.2 Behavior in case of an error

In case of an unrecoverable fault contact your local Schleuniger distributor, see "Page 2".
Thereby, always report the software version number. Additionally inform about the selected stripping-
and raw material type.

12.1.3 Fault indicators

Errors recognized by the software or the internal electronics are displayed as follows:

Messages on the touch screen

Fig. 7: Messages on the touch screen

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12. Troubleshooting

12.2 MACHINE FAULTS

Diagnostics Cause of fault Actions to be taken
The JacketStrip 8310 does not ■ Fuse blown ■ Replace the fuse.
respond. ■ Not connected to the mains. ■ Connect the power cord.
■ Main switch is turned off. ■ Turn on the main switch
The production cannot be star- ■ Value entry not completed. ■ Confirm entry (no grayed out
ted. ■ Protected mode is set. keys).
■ Peripheral devices not switch- ■ Carry out a diagnostic of the
ed on axes.
■ Machine is not put into opera- Re-initialize machine.
tional mode. ■ Switch on peripherals.
■ Touch [RELEASE].
The wire is not clamped proper- ■ The surface of the wire is slip- ■ Use the guide bush
ly. pery.
The wire is not cut deep ■ The incising depth of the ■ Readjust the cutting depth of
enough. blades is incorrect. the blades.
■ Recalibrate the blades or the
■ Tough insulation. cutting unit.
■ Not enough revolutions of the ■ Increase the contact pressure
cutting unit. of the blades.
■ Increase the amount of revo-
lutions.
The cutting quality is bad. ■ Blunt or damaged blades. ■ Replace blades.
The insulation is damaged.

12.3 STATUS MESSAGES

On the touch screen, status messages are displayed which may show up before, during and after the pro-
duction. This can be a production- or an error message.

12.3.1 Information

Instruction Diagnostics Actions to be taken

100 Initialization stopped! ■ Stopped with “Stop”. ■ Again carry out [INITIAL-
■ Machine is put into safe IZING].
mode. ■ Carry out a diagnostic of
the axes.
■ Switch the machine off
and on again.
101 Protected mode active. ■ Stopped with “Stop”. ■ Again carry out [INITIAL-
No production possible. ■ Machine is put into safe IZING].
mode. ■ Carry out a diagnostic of
the axes.
■ Switch the machine off
and on again.

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Instruction Diagnostics Actions to be taken

102 Production stopped! ■ Production stopped with ■ Touch [OK] to re-initialize
Initialization is needed. “Stop”. the machine.
(The wire in production
will not finish).
103 Start production in step by ■ Step by step mode activa- ■ Touch [START] to start the
step mode on the screen, with ted. single step mode
the pedal or the trigger. ■ Touch [MENU] to termi-
nate the step by step
mode.
104 Produce in step by step mode. ■ The step by step mode is ■ Touch [STEP BY STEP] to
active. execute the next step.
■ Touch [TERMINATE WIRE]
to finish the wire in nor-
mal mode.
■ Touch [CANCEL] to termi-
nate the step by step
mode.
150 No wires found. ■ Wire library is empty. ■ Import wire files into the
■ No wire found in the wire library.
applied filter condition. ■ Program a new wire.
151 Loading wire list … ■ The wire files are loaded (Wait)
for display.
152 Copying wire file(s)... ■ Selected wire files are cop- (Wait)
ied.
153 Reading directory... ■ File directories are ana- (Wait)
lyzed.
154 Number of wires found. ■ The wire library is only ■ Filter wire files.
A maximum of 100 wires can made for the display of
be displayed at once. Please 100 wire files.
use filter function to reduce
the number of displayed wires.
155 Locking wire(s)... ■ Selected wire files are (Wait)
locked.
156 Unlocking wire(s)... ■ The protection on the (Wait)
selected wires are
removed.
157 Delete wire(s)... ■ Selected wire files are (Wait)
deleted.
158 Protected wires were not ■ The protection prevents ■ Remove the protection on
deleted. the wire to be deleted the wire files.
unintentionally.
159 Reading wire programs(s)... ■ The wire programs in the (Wait)
wire library are read.
160 Production complete. ■ The total has been ■ Reset the production
reached counter.
161 Batch complete. ■ The amount of batches ■ Touch [OK] and produce
was reached. next batch.

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12. Troubleshooting

Instruction Diagnostics Actions to be taken

162 Copying of the following file (Confirmation) ■ Touch [OK].
successfully completed.
163 Reading USB memory stick … ■ Data are read from the (Wait)
USB memory stick.
164 No wire data backup from oth- (Confirmation) ■ Touch [OK].
er machines found.
200 Touch screen successfully cali- (Confirmation) ■ Touch [OK].
brated.
201 New password successfully (Confirmation) ■ Touch [OK].
set.
202 Calibration successful. ■ A calibration procedure ■ Touch [OK].
was successfully per-
formed.
250 Endurance test "current data" ■ The machine is tested ■ Touch [CANCEL] to termi-
is running... without time limit or dur- nate the endurance test.
ing 14 hours with the cur-
rent settings.
254 Test finished successful.. ■ After reaching the time ■ Touch [OK].
limit, the endurance test is
terminated.
300 Software upgrade in progress ■ The software is upgraded. ■ Touch [CANCEL] to termi-
… nate the endurance test.
301 Software upgrade successfully ■ The machine must be ■ Touch [OK].
completed. Machine will restarted after a software The machine restarts.
restart... upgrade.
302 Backup successfully comple- ■ The configuration data of ■ Touch [OK].
ted. the machine are saved on
the USB memory stick.
303 Backup in progress … ■ The configuration data of (Wait)
the machine are saved on
the USB memory stick.
305 Restore successfully comple- ■ The configuration data of ■ Touch [OK].
ted. the machine are overwrit-
ten with a backup file
from the USB memory
stick.
306 Restore in progress … ■ The configuration data of (Wait)
the machine are overwrit-
ten with a backup file
from the USB memory
stick.
307 Logging data successfully cop- ■ Logging data are saved on ■ Touch [OK].
ied. the USB memory stick.
308 Copying logging data... ■ Logging data are saved on (Wait)
the USB memory stick.

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12. Troubleshooting

Instruction Diagnostics Actions to be taken

311 Copy language files... ■ The language files are (Wait)
copied from the USB
memory stick to the
machine software.
312 Language files successfully ■ The machine must be ■ Touch [OK].
copied. Machine will restart... restarted after a language The machine restarts.
file upgrade.
313 Checking file system … ■ The file system from the (Wait)
memory stick is checked
for compatibility.
318 Creating license request file … ■ For unlocking a function, a (Wait)
license request is gener-
ated.
319 Initial license request. Create ■ On the machine a unique (Wait)
unique ID. This takes about ID is generated. This is
one Minute. needed for the license
management.
320 License request file successful- ■ The license request file- ■ Confirm with [OK].
ly created. name is displayed.
File name:
321 Read to be imported license(s) ■ The from Schleuniger (Wait)
… received license key is
read from the USB memo-
ry stick.
322 Following licenses successfully ■ The license key was com- ■ Confirm with [OK]. The
added: pared with the unique ID desired function is
on the machine. The unlocked.
license number is shown.
323 (License already available) ■ The available license key ■ Confirm with [OK].
was already imported.
5100 The desired incision depth was ■ The programed value of ■ Push down the setting
not set correctly. Please repeat the wire file does not cor- wheel of the blade setting
if necessary. respond with the given and turn CW until the
distance. desired distance is dis-
played.
5200 Change the incision depth ■ The incision depth is ■ Push-down the setting
until the distance between the detected based on the wheel on the blade posi-
sensor and the magnet is as magnet field strength. For tioning unit and turn it
small as possible. calibrating, the distance CCW until the distance
between magnet and sen- between the magnet and
sor must be as small as the sensor is as small as
possible. possible.
Caution! The blade posi-
tioning unit must not
block.

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12.3.2 Error messages

Instruction Diagnostics Actions to be taken

1000 Homing of the axes failed. ■ An error has occurred dur- ■ Diagnostics on the mova-
ing initialization. ble axes.
■ Possibly wire residue in ■ Re-initialize machine.
the guide tube. ■ Switch the machine off
■ Compressed air interrup- and on again.
ted. ■ Connect the compressed
air.
1001 Production failed. Initialization ■ An error has occurred dur- ■ Touch [CANCEL] and per-
is needed. ing production. form a diagnostics test on
Cancel: Activate safe mode. ■ Machine could not the axes.
approach the reference ■ Re-initialize machine.
point. ■ Switch the machine off
■ Compressed air interrup- and on again.
ted. ■ Connect the compressed
air.
1050 Copy could not be created. ■ The wire file name is ■ Shorten wire file name or
Reasons: restricted to 13 characters rename.
- Already too many copies of (copy 15 characters).
the chosen wire. ■ The wire file name is too
- Wire name too long, because long.
copy of a copy.
1051 SMG connection failed. ■ The machine could not ■ Ignore connection error
Wait for connection. connect to S.WOP. and produce offline or
cancel and wait for con-
nection.
1052 SMG connection failed. ■ Communication to S.WOP ■ Confirm with [OK].
Feedback messages to SMG not possible ■ Check network connec-
client not possible. tions.
■ Check client settings in
S.WOP.
1100 Calibration out of range. ■ The calibration of the ■ Repeat the calibration of
touch screen failed. the touch screen.
■ If the calibration fails sev-
eral times, possibly the
touch screen is defective.
1101 "New password" and "Confirm ■ It was not entered both ■ Confirm the new pass-
password" are not identical times the same password. word.
1102 Wrong password. ■ An incorrect password ■ Enter the correct pass-
was entered. word.
■ Reset the password

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Instruction Diagnostics Actions to be taken

1200 No software upgrade file ■ There was no valid soft- ■ Download the actual soft-
found. ware upgrade file found ware suitable for the
on the USB memory stick. machine and store on
■ The file structure on the memory stick.
memory stick is invalid. ■ The folder "Upgrade" must
■ The memory stick is defec- be saved on the root level
tive. of the memory stick.
■ Replace memory stick.
1201 Software upgrade failed. ■ An error has occurred dur- ■ Download the actual soft-
Please try again. ing software upgrade. ware suitable for the
■ File error machine and store on the
■ Data transmit error memory stick.
■ USB data storage media ■ Try again
defective ■ Replace USB data storage
media
1203 No backup found. ■ No backup data is stored ■ Save the machine backup
or not suitable for data on to the USB memo-
machine type and serial ry stick.
number.
1205 File reading failed. ■ No readable files found for ■ Use memory-Stick with
the JacketStrip 8310 on the data from JacketStrip 8310
USB memory stick. with corresponding serial
■ The file structure on the number.
memory stick is invalid.
■ The memory stick is defec-
tive.
1206 Restore failed … ■ An error occurred while ■ Save the data again to the
trying to restore the con- USB memory stick.
figuration data. ■ Try again
■ File error ■ Replace USB data storage
■ Data transmit error media
■ USB data storage media
defective
1207 No software upgrades found! ■ No upgrade data is stored ■ Download the actual soft-
or not suitable for ware suitable for the
machine type and serial machine and store on the
number. memory stick.
1210 Unique ID could not be cre- ■ An internal error has ■ Again try to create a
ated. occurred. Again try to cre- license request file.
Please restart the machine and ate a license request file.
try again.
1211 No valid license found. ■ There are no licenses on ■ Save suitable licenses on
the USB memory stick the USB memory stick.
suitable to the ID’s on the
machine.
1400 Folder could not be created on ■ Reformat the USB memory
USB memory stick. stick.

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12. Troubleshooting

Instruction Diagnostics Actions to be taken

1401 Error while copying file. ■ File error ■ Save the data again to the
■ Data transmit error USB memory stick.
■ USB data storage media ■ Try again
defective ■ Replace USB data storage
media
1402 Machine is not initialized. No ■ Initialization was interrup- ■ Re-initialize machine.
movements possible. ted. ■ Carry out a diagnostic of
■ Axes could not be initial- the axes.
ized. ■ Calibrate blades
■ Cutting unit was not cali-
brated.
1403 Data lost in battery buffered ■ The power in the internal ■ Replace battery.
Memory. backup battery is empty. ■ Enter the date and the
Data of current wire has to be time again.
reset. Please also set Time and
Date new.
1404 Battery is empty. ■ The power in the internal ■ Replace battery.
Please change immediately. backup battery is empty.
If the battery is not
changed immediately,
data loss results.
1405 File is write protected. ■ The selected file is locked. ■ Unlock file.
The file can not inadver-
tently be renamed ore
deleted.
1406 Error while renaming file. ■ System error. ■ Try again.
1407 Empty name. ■ No name was entered dur- ■ The actual file name is
ing the renaming process retained.
of a wire file.
6000 At least one incision depth ■ The cutting unit could not ■ Calibrate the cutting unit.
could not be set. be detected. ■ Connect the compressed
Notice: Read position correct? ■ Possibly no compressed air.
air
6001 At least one incision depth is ■ The cutting unit could not ■ Recalibrate both blades.
out of range. be detected. ■ Calibrate the cutting unit.
- Blade calibration correct? ■ Possibly no compressed ■ Connect the compressed
- Read position correct? air air.
6002 No compressed air attached. ■ Compressed air is inter- ■ Connect the compressed
Restart the machine. rupted when starting the air.
machine. ■ Re-initialize machine.
6003 Radial blade not calibrated. ■ The blades must be cali- ■ Calibrate the radial blade.
brated after the following
work:
- After the calibration of
the cutting unit
- After a blade change.
- After a re-positioning of
the limit switch.

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Instruction Diagnostics Actions to be taken

6004 Length cutting blade not cali- ■ The blades must be cali- ■ Calibrate the length cut-
brated! brated after the following ting blade.
work:
- After the calibration of
the cutting unit
- After a blade change.
- After a re-positioning of
the limit switch.
6050 The radial- or the slit blade is ■ A wire program with other ■ Set up the incising depth
out of tolerance of the default incision depth was selec- exactly.
value. ted. ■ Increase the incising toler-
■ The incision depth has ance.
changed. ■ Switch off the incising tol-
erance.
6100 The calibration value is out of ■ The blades have been ■ Disassemble the cutter
range. Repeat with desired repositioned during head and readjust the
incision depth. mounting. blades.
Notice: Wrong blade length, ■ Interruption in the com-
compressed air is missing, pressed air supply.
wrong blade read position. ■ The position of the cutter
unit is incorrect.
6101 The current temperature is too ■ To calibrate the blades, (Wait)
low for a calibration. the machine must have
Please wait until the machine operating temperature.
has warmed itself up.
6102 The temperature has changed ■ To much time has been ■ Repeat the blade calibra-
too much during calibration. elapsed between the indi- tion.
Please repeat the calibration. vidual calibration steps.
The heat expansion dis-
torts the calibration value.
6103 Maximum value of the mag- ■ The distance between the ■ Repeat the blade calibra-
netic field not found. Please magnet and the sensor is tion.
repeat the calibration. too big
Notice: - Distance sensor/ ■ Limit switch of the cutting
magnet too big unit is positioned wrong.
- Wrong position of the limit
switch
6104 Reference position not found. ■ The clamping jaws can not ■ Remove the guide bush.
Guide bush is mounted. be referenced with moun- ■ Again carry out the initiali-
ted guide bush. zation.

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12.3.3 Warnings

Instruction Diagnostics Actions to be taken

500 The machine must be initial- ■ The machine must be ini- ■ Touch [OK] and initialize
ized. tialized after the following the machine.
Start now? work:
- Calibration
- Settings
- Interruption of produc-
tion
- Endurance test
550 Really delete all selected ■ Before the definite dele- ■ Touch [OK] to delete.
wires? tion of wires, this warning ■ Touch [CANCEL] to retain
shows up. the wire files.
552 SMG connection failed. ■ The machine could not ■ Touch [OK] to produce off-
Ignore connection error and connect to the SMG client. line.
produce offline or cancel and ■ Touch [CANCEL] to wait
wait for connection. for the connection.
553 SMG connection failed. ■ The machine could not ■ Touch [OK] to leave the
Ignore connection error and connect to the SMG client. screen. The settings are
leave screen without saving or not saved.
waiting for the connection. ■ Wait for the connection.
600 Save calibration values? ■ The calibration values ■ Touch [OK] to save.
must be confirmed before ■ Touch [CANCEL] to not
saving definitely. confirm the new calibra-
■ Chance to interrupt the tion values.
procedure.
601 Passwords will be reset. ■ The passwords in the user ■ Touch [OK].
levels will be reset to the
factory default initial set-
ting.
700 Please insert USB memory ■ To backup, restore or ■ Plug in a formatted USB
stick. upgrade, an USB memory memory stick.
stick (option) has to be
connected.
703 Configuration data will be ■ The configuration data is ■ Touch [OK] to confirm the
restored. overwritten with older or process or [CANCEL].
Really continue? newer version.
705 Software application will be ■ The machine software is ■ Touch [OK] to confirm the
overwritten with the chosen overwritten with older or process or [CANCEL].
version. newer version.
Continue?
900 Low battery. ■ The power in the internal ■ Replace battery.
Please change in the next few backup battery is empty.
days.
901 File already exist. ■ The program tries to save ■ Touch [OK]. Wire file is
Overwrite? a wire file with already overwritten.
available name ■ Touch [CANCEL]. Storage
procedure is canceled.

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Instruction Diagnostics Actions to be taken

902 Data was modified. ■ The actual wire file was ■ Touch [OVERWRITE]. The
Saving changes? changed. Determine the changes are saved.
next steps. ■ Touch [SKIP]. The changes
are discarded. Back to the
wire library.
■ Touch [CANCEL]. Retain
changes. Go back to the
previous mode.
903 The following file already ■ During import/export ■ [OVERWRITE] Overwrite
exists: equal wire files where rec- the existing file.
Overwrite, skip, cancel? ognized. ■ [SKIP] Do not import the
identical file.
■ [CANCEL] The procedure
is canceled. No wire files
are imported/exported.
904 Really leave production and ■ An uncompleted order is ■ [OK] Report order as suc-
confirm order as successful or reported to the SMG cli- cessful finished.
cancel order? ent. ■ [CANCEL] Leave the mes-
Touch cancel to continue with sage and continue with
the production. the production.
5500 The software configuration of ■ The guide bush is still ■ Touch [OK]. The option
the guide bush does not cor- mounted even if the “Guide bush” is switched
respond with the mechanical option is not activated. on.
machine setup. ■ Remove the guide bush.
Ok: Adapt software configura-
tion.
5550 The radial- or the slit blade is ■ A wire program with other ■ Set up the incising depth
out of tolerance of the default incision depth was selec- exactly.
value. ted. ■ Increase the incising toler-
Anyway continue? ■ The incision depth has ance.
changed. ■ Switch off the incising tol-
erance.
5600 Calibration of the required ■ Recalibration of both ■ Touch [OK]. The calibra-
blade is necessary. blades is necessary after tion process is initiated.
Continue? the calibration of the cut-
ting unit. Only then it can
be guaranteed that the
cutting depth of the
blades is correct.
5601 If the calibration fails, the ■ The guide bush cannot be ■ Touch [OK]. The calibra-
guide bush cannot be moun- mounted if the aperture of tion process is initiated.
ted. the clamping jaws is too ■ During the calibration test
Continue? small. the aperture with a guide
bush.
5602 The incising depth depends ■ Adjust the blades exactly ■ Touch [OK]. The calibra-
on this calibration. to the calibration values. tion process is initiated.
Continue? Otherwise deviation in the ■ Exactly follow the proce-
incision depth occurs. dures.

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12.4 OTHER ERROR SOURCES

12.4.1 Solve blocked blade positioning

The blade positioning unit is a precise, sensible system and must therefore carefully operated. Malopera-
tion may lead to blocking or a jam on the blade axis.

NOTICE
Blocked blade positioning!

If a marginal resistance is recognized at the start- and end area of the blade positioning unit, do not con-
tinue turning the setting wheel. If the blade is adjusted beyond the setting range (–0,2 mm to +3,5 mm)
the cutter axis jams and the cutting unit turns out of position. In such cases cancel the setting procedure
(switch off [CUTTING DEPTH]) and restart.
Try to loosen the blocked blade axis by turning the setting wheel in the opposite direction. If the cutter
unit is turned in the opposite direction therewith, the blades must be re-calibrated, see "17.6.3 Calibrate
blades (Page 148)".

12.5 ACTIONS AFTER SOLVING ERRORS

To check the correct functioning of the machine before the series production, a functional check has to be
performed.

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DIAGNOSTICS
The machine is equipped with a comfortable diagnostics software, which is used to monitor the state of
the machine. Here we can check the parts of the machine in case of an error condition.

WARNING
Danger if operated by unqualified personnel!
The work in this chapter must only be performed by trained personnel. (Schleu-
niger personnel, trained personnel on site). Disregarding may lead to serious
injury.

13.1 DIAGNOSTICS INFORMATION

User level: Operator
In the tab "Information", the user finds general machine and software version information.

1 5

2 6

3 7

4 8

1 Machine and serial number 5 Melbau number

2 Total counter 6 Project code
3 Software version 7 Hardware version
4 Unique ID 8 Compatibility

13.1.1 Machine
Device name of the machine / serial number.

13.1.2 Total counter

The total of the produced wires up to this time. This counter cannot be reset and remains in memory even
if the buffer battery is faulty or missing.

13.1.3 Software version

Version of the actual installed software.

13.1.4 Unique ID
Unique identification number. Used e. g. for the identification of the license key.

13.1.5 Melbau number

Compatibility and technical status of electronic components.

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13.1.6 Project code

Internal project number.

13.1.7 Hardware version

Version of the built in hardware.

13.1.8 Compatibility
Reverse compatibility of the installed firmware and software.

13.1.9 License information

The released licenses are listed. Amount and properties are variable.

License information

13.2 DIAGNOSTICS AXIS

User level: Maintenance
(Not implemented!)

13.3 DIAGNOSTICS INTERFACES

User level: Maintenance
(Not implemented!)

13.4 DIAGNOSTICS IN/OUTPUT INTERFACES

User level: Maintenance
In the tab "I/O interfaces" the individual in/outputs of the hardware can be tested. They are grouped. The
correct functioning can be monitored in the screen by means of the corresponding arrow symbols.
To properly test certain components, the safety cover or the housing must be disassembled. Components
reacting faulty or defective ones must be replaced.

CAUTION
Risk of injury!
Crushing hazard through moving parts. Under the safety cover there are moving
parts of the clamping- and the cutting unit which could pinch or squeeze the
fingers.
The safety cover must always be mounted during operation.

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1 2

1 Select key I/O groups 3 Inputs

2 Input monitoring 4 Outputs

The activity of the in/outputs can be identified on the color of the arrows:

Input active, orange inactive, gray

Output active, red inactive, gray

The in/outputs are located on the main PCB, called Penta Board. By touching the select key "I/O groups"
the following groups are shown:
■ Internal
■ Hall PCB
■ Pedal

The grayed-out keys are deactivated. Only visual inspection.

13.4.1 Internal

Inputs Meaning Testing

Input battery voltage. If the battery voltage drops below a certain
Shows the actual voltage of the built in level, the following messages show up:
backup battery. Warning:
Te battery must be replaced in the next view
days.
Error:
If the battery is not replaced, data will be
lost.
Input temperature display. Shows the actual temperature measured on
the Penta PCB.

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Inputs Meaning Testing

Input light barrier of rotation axis. By using a piece of paper pass the light bar-
Light barrier interrupted = orange. rier. This switches the light barrier on/off.
Light barrier open = gray. The arrow changes from gray to orange.

Input light barrier of wire clamping. By using a piece of paper pass the light bar-
Light barrier interrupted = orange. rier. This switches the light barrier on/off.
Light barrier open = gray. The arrow changes from gray to orange.

Input light barrier of blade positioning unit. Push down the setting wheel of the blade
Light barrier interrupted = orange. positioning unit and release it again. This
Light barrier open = gray. switches the light barrier on/off. The arrow
changes from gray to orange.

Outputs Meaning Testing

Output pneumatic valve for radial blade. The pneumatic valve is switched on/off. The
rotary cutting unit goes into position.

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Outputs Meaning Testing

Output pneumatic valve for the length The pneumatic valve is switched on/off. The
blade. length cutting unit goes into position.

Output pneumatic valve for blocking the The pneumatic valve is switched on/off. The
blade positioning unit. This output is switch- pneumatic cylinder is performing a stroke.
ed on.

13.4.2 Hall PCB

Inputs Meaning Testing

Input analog/digital converter of the Hall sen- Pull down the setting wheel of the blade
sor. positioning unit and turn it forth and back.
Voltage display (magnetic field of blade posi- The displayed voltage increases/decreases.
tioning unit). The correct voltage must be, depending on
the setting of the blade, read 0,0-3,0 V.
Temperature display The voltage must be between 0,5 - -3,0 V.

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13.4.3 Pedal

Inputs Meaning Testing

Input pedal Connect the pedal. The arrow changes from
gray to orange.

Pedal activated Press the pedal. The arrow changes from

gray to orange.

13.5 DIAGNOSTICS TEST

User level: Maintenance
In the tab "Test" basic tests are performing.

2 4

1 Test I/O interface (not implemented) 3 Endurance test with wire data time limited
2 Endurance test with wire data 4 Endurance test of all axis (not implemented)

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13.5.1 Endurance test with wire data

This test is adequate for analyzing the behavior of individual
components. The machine performs an endurance test with the
actual set data.
■ Activate [ENDURANCE TEST WITH WIRE DATA].
The amount of tests shows up in the dialog window (1).
■ Interrupt the test with [CANCEL].

13.5.2 Endurance test time limited

As needed activate the time limited test.

Key Meaning Testing

Endurance test with wire data within 14 The remaining time (2) is displayed during the
hours. test.

■ Activate [ENDURANCE TEST WITH WIRE DATA].

■ Interrupt the test with [CANCEL].
■ Continue with the test with [ENDURANCE TEST WITH WIRE
DATA] or terminate with [ENDURANCE TEST WITH WIRE
DATA TIME LIMITED].

An interrupted test can be continued even if the machine was

switched off. The test time remains as long as not the key
"Endurance test wire data time limited" was deactivated.
2

13.6 DRAWINGS / CIRCUIT DIAGRAMS / FLOW DIAGRAMS

Drawings, circuit diagrams and charts can be useful during troubleshooting.
Refer to the file "Operating Manual"

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14. Services

SERVICES
This chapter contains information for the backup and restore of data and the software upgrade. Addition-
ally we can change settings concerning the protocol reporting during the production.

Personnel qualification
The instructions in this chapter must be carried out by qualified personnel!

NOTICE
Data loss USB memory stick!
Inadequate handling or using a wrong USB memory stick can lead to data loss.
■ For the data backup compulsory use the USB memory stick delivered with
this software, as not all USB types are recognized by the software, see docu-
ment "Parts Catalog”.
■ The USB memory stick must be formatted with the Microsoft file system
„FAT“.

14.1 DATA BACKUP

In the tab "Data backup", configuration data is backed up to an external storage medium. To perform this
action, a formatted USB memory stick must be plugged into the USB slot.
1 Data backup

14.1.1 Data backup

1.▹ Plug in the USB memory stick on the backside of the machine (the JacketStrip 8310 recognizes the
storage media automatically, the USB memory stick pictogram is visible in the info area).
2.▹ Touch [DATA BACKUP].

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3.▹ Data is saved automatically in the "Backup" directo-

ry of the USB memory stick. Thereby the progress
bar is displayed.
The file name of a backup file is made up of the
date and the time the file was saved.
4.▹ Touch [OK] to conclude the test.
5.▹ Remove the USB memory stick.

14.2 DATA RESTORE

In the tab "Data restore", configuration data is restored from an external storage medium. To perform this
action, a formatted USB memory stick must be plugged into the USB slot. Displays only the files with
matching machine type and serial number.
1 Restore configuration data

14.2.1 Restore configuration data

1.▹ Plug in the USB memory stick on the backside of the machine (the JacketStrip 8310 recognizes the
storage media automatically)
➥ The USB memory stick pictogram is displayed in the info area.

2.▹ Touch [CONFIGURATION DATA RESTORE].

3.▹ The available files are listed in the options window.
Use the up/down arrows to navigate through the
files.
The file name is made up of the date and the time
the file was saved.
4.▹ Touch [OK].

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5.▹ Confirm the warning with [OK]. Configuration data

is restored automatically. Thereby the progress bar
is displayed.
6.▹ Touch [OK] to restart the machine.
7.▹ Remove the USB memory stick.

14.3 SOFTWARE UPGRADE

To keep the operating software or the user interface languages of the JacketStrip 8310 up to date, a soft-
ware upgrade can be performed.
Caution: The machine does not detect whether the software version on the USB memory stick is newer or
older. There is a risk of the current software being overwritten by an older version (Downgrade).
1 Upgrade software
2 Import license key
3 User interface language update
4 Establish license request 1 3

2 4

14.3.1 Upgrade software

1.▹ Download the machine software from the Schleuniger Extranet to the PC, unzip it and then save it
to the USB memory stick (option).
Notice: The folder "Upgrade" must be saved on the root level of the USB memory stick. The
machine cannot recognize the file if it was saved in a sub directory.
2.▹ Plug in the USB memory stick on the backside of the machine (the JacketStrip 8310 recognizes the
storage media automatically, the USB memory stick pictogram is visible in the info area).
3.▹ Touch [SOFTWARE UPGRADE].
4.▹ The available files are listed in the options window.
Use the up/down arrows to navigate through the
files. The file name represents the software version.
5.▹ Touch [OK].

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6.▹ Confirm the warning with [OK]. Then the software

is upgraded and finally the language file. Thereby
the progress bar is displayed.
Follow the further instructions on the display.
7.▹ Touch [OK] to restart the machine.
8.▹ Remove the USB memory stick.

14.3.2 User interface language update

The user interface languages can be upgraded independently from the software.

1.▹ Download the machine software from the Schleuniger Extranet to the PC, unzip it and then save it
to the USB memory stick (option).
Notice: The folder "Upgrade" must be saved on the root level of the USB memory stick. The
machine cannot recognize the file if it was saved in a sub directory.
2.▹ Plug in the USB memory stick on the rear of the machine. The JacketStrip 8310 recognizes the stor-
age medium automatically.
The USB memory stick pictogram is displayed in the info area.
3.▹ Touch [USER INTERFACE LANGUAGE UPGRADE].
4.▹ The language files are upgraded.
5.▹ Touch [OK] to restart the machine.
6.▹ Remove the USB memory stick.

14.3.3 License management

Some functions or extensions are not free of charge. It may be unlocked with the license management
function. Therefor a license key must be ordered through Schleuniger

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1.▹ Connect the USB memory stick to the

machine.
2.▹ Confirm [ESTABLISH LICENSE REQUEST].
➥ The license request file is saved to the USB
memory stick.
Simultaneously an unique identification num-
ber is saved on the machine.

3.▹ Confirm the message with [OK].

4.▹ Send the license request per Email to Schleu-
niger.
5.▹ A license key is based on the license request
file produced at Schleuniger, and then send
back to the customer.
6.▹ Save the license key on the USB memory stick.

7.▹ Connect the USB memory stick to the

machine.
8.▹ Confirm [IMPORT LICENSE KEY].
➥ The license key is compared with the identi-
fication number on the machine.
9.▹ Confirm the message with [OK].

Individual licenses may be unlocked simultaneous-

ly.

14.4 LOGGING
In the tab "Logging", logging data is backed up to an external storage medium. To perform this action, a
formatted USB memory stick must be plugged into the USB slot.

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14. Services

1 Backup logging data

2 Type of logging (selection)

1 2

14.4.1 Log type

The "Logging type" defines, which data are saved during normal operation of the machine. The informa-
tion structure of the individual log types varies.
All logged data is saved when the data is backed up onto an USB memory stick.

Key Log type Malfunction Information Warning Error

Malfunction
✓ ✓ ✓ ✓

Information
✓ ✓ ✓

Warnings
✓ ✓

Error
✓

14.4.2 Backup logging data

1.▹ Plug in the USB memory stick on the backside of the machine (the JacketStrip 8310 recognizes the
storage media automatically)
➥ The USB memory stick pictogram is displayed in the info area.

2.▹ Touch [LOGGING DATA BACKUP].

3.▹ All logged data is saved automatically in the "Log"
directory of the USB memory stick. Thereby the
progress bar is displayed.
4.▹ Follow the further instructions on the display.
5.▹ Touch [OK] to conclude the test.
6.▹ Remove the USB memory stick.

"Information" is the default setting after switching on the machine. Switching to a different log type is
only temporarily possible.

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14.5 SETTING BACK TO FACTORY DEFAULT

In the tab "Factory default setting" the serial number of the machine is saved.

1 Serial number

14.5.1 Serial number

The serial number must not be changed. It must correspond with the number on the rating plate.
Exception: After replacing a defective Penta PCB, the serial number must be entered again.

1.▹ Touch [SERIAL NUMBER].

2.▹ Enter the desired serial number.
3.▹ Confirm the entry with [OK].

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15. User interface / user levels

USER INTERFACE / USER LEVELS

15.1 LOGIN
In the "Log in screen", the individual user can log in directly to the protected area. For this, the setting,
[USER LEVELS ON] must be activated in "Configuration user levels".
1 Log-in to user level „Operator“
2 Log-in to user level „Programmer“ 4
3 Log-in to user level „Maintenance“
4 User status
1 2 3

15.1.1 Log-in to user level „Operator“

The user is logging in to the user level "operator" with a password and can then access all commands and
parameter settings enabled for this level. If in the setting "Configuration - user levels" [USER LEVELS
APPLY] is deactivated, no password must be entered. The machine starts up directly into the "Production
screen".

15.1.2 Log-in to user level „Programmer“

The user is logging in to the user level "Programmer" with a password and can then access all commands
and parameter settings enabled for this level.

15.1.3 Log-in to user level „Maintenance“

The user is logging in to the user level "Maintenance" with a password and can execute all commands and
parameter changes on the JacketStrip 8310.

15.1.4 Password entry

After touching the corresponding key, the virtual alpha numeric keyboard is shown. In the text field it is
written for which user level the password is required. The password is displayed encrypted.

1.▹ Select [USER LEVEL...].

2.▹ Enter the password on the alpha numeric key-
board.
3.▹ Confirm the entry with [OK] or discard it with
[CANCEL].

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16. Programming hints / examples

PROGRAMMING HINTS / EXAMPLES

Personnel qualification
The instructions in this chapter must be carried out by operator personnel!

The programming steps on the JacketStrip 8310 are best described with practical examples.
For the programming examples in this chapter, the following is presumed:
■ The machine has been installed according to chapter "6 Installation / first commissioning (Page 37)".
■ The JacketStrip 8310 model according to the programming example is available:
■ The user got familiar with chapter "10.1 Standard operation (Page 81)" and the following components
are available:

If the user has no programming skills, we recommend to begin with the first programming example
("16.1.1 Stripping (Page 127)").
Executing a command in the following procedures like touching a key, picture area or a tab, is represented
in the examples with the key format "[KEY COMMAND]" without any additional explanation.
To proceed on the following examples, the following prerequisite is assumed:
■ The Reference Manual was read and understood
■ The blades are not damaged in any way
■ An initial set-up and calibration work is done
■ The machine is connected to the mains and the compressed air supply is switched on.
■ The described wire types used for the example are available

16.1 BASIC WIRE

16.1.1 Stripping
In this example a multi-conductor cable is radially cut. The jacked is bonding the normal way and can be
removed easily by hand.

Stripping length: 50 mm
Jacket thickness: 0.7 mm
Wire diameter: 7 mm

Set up the stripping length:

2 1
1.▹ Loosen clamping lever (1).
2.▹ Set the wire stop (2) to 50 mm.
3.▹ Tighten the clamp lever.

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16. Programming hints / examples

Set up the wire preset values:

4.▹ [NAVIGATION PATH].

5.▹ Tab [BASIC WIRE].
6.▹ Touch [RESET SELECTION].
7.▹ Select function [WIRE PRESET VALUES] and confirm with [OK].

Program the wire:

8.▹ Switch on [INCISING DEPTH RADIAL].

9.▹ Push down the wheel on the blade positioning unit and turn it
until the actual value reads 0.7 mm.
10.▹ Switch off [INCISING DEPTH RADIAL CUT].

11.▹ Set for three revolutions.

Produce the wire:

12.▹ Insert the wire into the machine all the way to the stop.

13.▹ Touch [START] or press the pedal and wait until the production
has been completed.

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16. Programming hints / examples

14.▹ Pull the wire out of the machine and remove the insulation sec-
tion.
15.▹ Check if the incising is deep enough and properly done. The
underlaying material must not be bruised.
Possibly correct the cutting depth, the amount of revolutions or
the speed.

16.1.2 Stripping and slitting

In this example a battery cable is cut radial and in length. Because of the long drawn stripping, the wire is
cut in length. This way the jacket can be removed easier by hand.

Stripping length: 120 mm

Jacket thickness: 2.0 mm
Wire diameter: 16 mm

Set up the stripping length:

2 1
1.▹ Loosen clamping lever (1).
2.▹ Set the wire stop (2) to 120 mm.
3.▹ Tighten the clamp lever.

Set up the wire preset values:

4.▹ [NAVIGATION PATH].

5.▹ Tab [BASIC WIRE].
6.▹ Touch [RESET SELECTION].
7.▹ Select function [WIRE PRESET VALUES] and confirm with [OK].

Program the wire:

8.▹ Switch on [INCISING DEPTH RADIAL].

9.▹ Push down the wheel on the blade positioning unit and turn it
until the actual value reads 2.0 mm.
10.▹ Switch off [INCISING DEPTH RADIAL CUT].
11.▹ Switch on [INCISING DEPTH LENGTH CUT].
12.▹ Push down the wheel on the blade positioning unit and turn it
until the actual value reads 2.0 mm.
13.▹ Switch off [CUTTING DEPTH RADIAL].
14.▹ Switch on [LENGTH CUT].

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16. Programming hints / examples

15.▹ Set for six turns.

16.▹ Set the speed to 3.5 1/s.

Produce the wire:

17.▹ Insert the wire into the machine all the way to the stop.

18.▹ Touch [START] and wait until the production has been completed.

19.▹ Pull the wire out off the machine. At the same time the length
incising is done.
20.▹ Touch [RELEASE] to put the machine to its ready state.

21.▹ Remove the jacket from the wire.

22.▹ Check if the incising is deep enough and properly done. The
underlaying material must not be bruised.
Possibly correct the cutting depth, the amount of revolutions or
the speed.

16.2 EXTENDED WIRE

16.2.1 Stripping with guide bush

In this example a thin flexible sensor wire is incised radial. To avoid any damage to the wire, the guide
bush is used. The wire clamping is switched off thereby.

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16. Programming hints / examples

Stripping length: 80 mm
Jacket thickness: 1.0 mm
Wire diameter: 5 mm

Add a new wire:

1.▹ [NAVIGATION PATH].

2.▹ Tab [EXTENDED WIRE].
(if the wire list is still empty, continue with [OK].)
3.▹ [ADD WIRE]

4.▹ [ADD A NEW WIRE]

5.▹ Confirm the selection with [OK].
➥ The alpha numeric keyboard pops up.

6.▹ Enter file name „SAMPL_001“.

7.▹ [OK]
➥ The new wire appears in the "Wire" screen.

Program the wire:

8.▹ Touch [INCISING DEPTH RADIAL CUT DEFAULT].

➥ The numeric keyboard pops up.
9.▹ Enter incising depth radial cut default value 1.0mm.
10.▹ [OK]

11.▹ Switch on [INCISING DEPTH RADIAL].

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16. Programming hints / examples

12.▹ Push down the wheel on the blade positioning unit and
turn it until the actual value reads 1.0 mm.
13.▹ Switch off [INCISING DEPTH RADIAL CUT].

Set up the stripping length:

14.▹ Touch [POSITION RADIAL CUT].

➥ The numeric keyboard pops up.

15.▹ Enter the position 80.0 mm.

16.▹ [OK]

17.▹ Loosen clamping lever (1).

2 1 18.▹ Set the wire stop (2) to 80 mm.
19.▹ Tighten the clamp lever.

20.▹ Tab [PROCESSING I]

21.▹ Switch on [GUIDE BUSH MOUNTING].

22.▹ Insert the guide bush 5" into the machine.

23.▹ Fixate the guide bush with the hex key through the
opening on the right side of the safety cover.
Remove the hex key!
24.▹ Switch off [GUIDE BUSH MOUNTING].

25.▹ Switch on [GUIDE BUSH].

➥ The clamping is deactivated

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26.▹ Tab [SINGLE WIRE PRODUCTION]

27.▹ Activate [TOTAL].
28.▹ [TOTAL AMOUNT] 10 pcs.
29.▹ [OK]

30.▹ Activate [BATCH].

31.▹ [BATCH SIZE] 5 pcs.
32.▹ [OK]

33.▹ Tab [WIRE]

34.▹ [SAVE]
35.▹ [OK]

36.▹ Overwrite wire data [OK]

37.▹ Tab [SINGLE WIRE PRODUCTION]

Produce the wire:

38.▹ Insert the wire into the machine all the way to the stop.

39.▹ Touch [START] and wait until the production has been
completed.

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16. Programming hints / examples

40.▹ Pull the wire out of the machine and remove the insula-
tion section.
41.▹ Check if the incising is deep enough and properly done.
The underlaying material must not be bruised.
Possibly correct the cutting depth, the amount of revolu-
tions or the speed.

16.2.2 Stripping and slitting with guide bush

In this example a thin plain stranded multi-conductor cable is cut radial and in length. The length cut is
used for the easier removal of the long insulation. To avoid any damage to the wire, the guide bush is
used. The wire clamping is switched off thereby.

Stripping length: 150 mm

Jacket thickness: 0.5 mm
Wire diameter: 5.5 mm

Add a new wire:

1.▹ [NAVIGATION PATH].

2.▹ Tab [EXTENDED WIRE].
3.▹ [ADD WIRE]

4.▹ [ADD A NEW WIRE]

5.▹ Confirm the selection with [OK].
➥ The alpha numeric keyboard pops up.

6.▹ Enter file name „SAMPL_002“.

7.▹ [OK]
➥ The new wire appears in the "Wire" screen.

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Program the wire:

8.▹ Switch on [LENGTH CUT].

➥ The keys for the length cut setting appear.

9.▹ Touch [INCISING DEPTH RADIAL CUT DEFAULT].

➥ The numeric keyboard pops up.

10.▹ Enter incising depth radial cut default value 0.5mm.

11.▹ [OK]

12.▹ Touch [INCISING DEPTH LENGTH CUT DEFAULT].

➥ The numeric keyboard pops up.

13.▹ Enter incising depth length cut default value 0.5mm.

14.▹ [OK]

15.▹ Switch on [INCISING DEPTH RADIAL].

16.▹ Push down the wheel on the blade positioning unit and
turn it until the actual value reads 0.5 mm.
17.▹ Switch off [INCISING DEPTH RADIAL CUT].

18.▹ Switch on [INCISING DEPTH LENGTH CUT].

19.▹ Push down the wheel on the blade positioning unit and
turn it until the actual value reads 0.5 mm.
20.▹ Switch off [CUTTING DEPTH RADIAL].

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16. Programming hints / examples

Set up the stripping length:

21.▹ Touch [LENGTH CUT LENGTH].

➥ The numeric keyboard pops up.

22.▹ Enter the position 150.0mm.

23.▹ [OK]

24.▹ Loosen clamping lever (1).

2 1 25.▹ Set the wire stop (2) to 150mm.
26.▹ Tighten the clamp lever.

27.▹ Tab [PROCESSING I]

28.▹ Switch on [GUIDE BUSH MOUNTING].

29.▹ Insert the guide bush 6" into the machine.

30.▹ Fixate the guide bush with the hex key through the
opening on the right side of the safety cover.
Remove the hex key!
31.▹ Switch off [GUIDE BUSH MOUNTING].

32.▹ Switch on [GUIDE BUSH].

➥ The clamping is deactivated

33.▹ Activate [AMOUNT OF REVOLUTIONS].

34.▹ Enter four turns.
35.▹ [OK]

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36.▹ Tab [SINGLE WIRE PRODUCTION]

37.▹ Activate [TOTAL].
38.▹ [TOTAL AMOUNT] 10 pcs.
39.▹ [OK]

40.▹ Activate [BATCH].

41.▹ [BATCH SIZE] 5 pcs.
42.▹ [OK]

43.▹ Tab [WIRE]

44.▹ [SAVE]
45.▹ [OK]

46.▹ Overwrite wire data [OK]

47.▹ Tab [SINGLE WIRE PRODUCTION]

Produce the wire:

48.▹ Insert the wire into the machine all the way to the stop.

49.▹ Touch [START] and wait until the production has been
completed.

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16. Programming hints / examples

50.▹ Pull the wire out off the machine. At the same time the
length incising is done.
51.▹ Touch [RELEASE] to put the machine to its ready state.

52.▹ Check if the incising is deep enough and properly done.

The underlying material must not be bruised.
Possibly correct the cutting depth, the amount of revolu-
tions or the dwell time.

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17. Maintenance

MAINTENANCE
Periodic inspection and maintenance eliminates the feasibility of unexpected errors and improves the reli-
ability.
This chapter contains the description of general maintenance work to be done on the product, which can
be carried out by qualified and trained personnel on site.
All maintenance and cleaning work apply to one-shift-operation. For work in multiple shift operation, the
interval times are shorten accordingly.

17.1 CUSTOMER SERVICE

17.1.1 Hotline
We advise the customer in case of technical problems with the machine, to contact the local distributor
first, see „www.schleuniger.com”.

17.1.2 Behavior in case of an error

If problems occur, which cannot be solved by the help of this manual, the Schleuniger distributor or the
technical staff of Schleuniger is ready to assist you. In such situations it is essential to provide a precise
description of the matter.
■ Exact machine name
■ Serial number of product
■ Software version (incl. language packages).
■ Exact description of the error (error no. shown on the screen, if available)
■ Under what circumstances has the error shown up
■ What peripheral devices where connected to the machine when the error occurred
■ Wire type to be produced at the time the error occurred

Soft- and hardware versions and other information can be read in the diagnostics.

17.2 MAINTENANCE SCHEDULE

17.2.1 General
The development and construction of the machine is focused on a minimal maintenance effort. Mainte-
nance work is mainly constricted on cleaning and lubricating certain components and removing dust and
debris. The listed maintenance intervals however can vary depending on the type of material produced
and the environmental conditions.
It is important that the system is checked periodically to find out about the grade of dirt and abrasion.

17.2.2 Maintenance chart

Maintenance work must be accomplished according to the instructions and the time intervals listed. Gen-
erally proceed according to the following chart:

Maintenance task Page Duration Interval Personnel qualification

Opening the housing (140) 3 Min. - Technical specialists
Cleaning the housing (142) 2 Min. Daily Operator
Cleaning the processing area (142) 5 Min. Weekly Operator
Cutting unit calibration (145) 15 Min. - Technical specialists

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17. Maintenance

Maintenance task Page Duration Interval Personnel qualification

Positioning the limit switch (147) 10 Min. - Technical specialists
Calibrate blades (148) 15 Min. - Technical specialists
Clamping calibration (150) 10 Min. - Technical specialists
Clamping calibration (mechanically) (152) 20 Min. - Technical specialists
Replacing blades (155) 10 Min. - Technical specialists
Replacing wire clamping belt (157) 5 Min. - Technical specialists
Replacing rotary axis belt (159) 15 Min. - Technical specialists
Replacing the display (162) 5 Min. - Technical specialists
Replacing PCB (163) 15 Min. - Technical specialists
Replacing the battery (167) 10 Min. - Technical specialists
Replacing mains fuses (169) 2 Min. - Technical specialists

17.3 CIRCUIT DIAGRAMS, DRAWINGS, SPARE PART LISTS

See chapter "20.6 Block diagram (Page 183)".
Document „Parts Catalog“.

17.4 SPECIFICATION OF SPARE PARTS

See document „Parts Catalog“.

17.5 MAINTENANCE
The cleaning interval depends on the type of material processed and the intensity of the application. The
blade area, the wire/cable guides should be held free of waste material in order to ensure precise strip-
ping results. Dirt and talcum residues may affect the functioning of the machine. The machine has to be
checked and necessarily be cleaned.

NOTICE
Avoid using aggressive solvents!
Aggressive solvents may damage the safety covers and the surface.
■ For cleaning, never use aggressive solvents
■ Clean the exterior casing and the plastic parts with a soft cloth and a usual
commercial cleaning agent.

Opening the housing

Goal For some maintenance work, the housing of the machine must be opened.
Duration 3 Min.
Interval -
Personnel qualification Technical specialists
Support tools Allen key 4 mm, 3 mm, 2 mm
Prerequisite Machine switched off

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DANGER
Dangerous line voltage!
Hazardous voltage is present in the area of the mains socket and the fuses during
operation, which can lead to serious injury or death.
Therefore always turn off the main switch on the machine and disconnect it from
the mains and the compressed air supply to eliminate the risk of an electric
shock.

6 5

1.▹ Loosen the screws (1) and remove the safety

cover (2). 3
2.▹ Put the machine on its side.
3.▹ Fixate the guide tube in the holder with a hex
key through the opening (3) on the underside.

4.▹ Pull the guide tube (4) with the length stop
out of the housing.
5.▹ Machine set up
6.▹ Loosen the screws (5) (8 pcs.).
7.▹ Loosen the screws (6) only for some turns, do
not remove them completely (they function as
a hinge).
8.▹ Swivel back the housing (7).

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17. Maintenance

Cleaning the housing

Goal Clean the machine from talk and wire residue. The processing quality is guaran-
tied.
Duration 2 Min.
Interval Daily
Personnel qualification Operator
Support tools ■ Cleaning cloth
■ Possibly commercial cleaning agent
Prerequisite Machine switched off

1.▹ Clean the housing with a cleaning cloth.

Clean heavily polluted parts with a commer-
cial cleaning agent.

Cleaning the processing area

Goal Clean the machine from talk and wire residue. The processing quality is guaran-
tied.
Duration 5 Min.
Interval Weekly
Personnel qualification Operator
Support tools ■ Cleaning cloth
■ Vacuum cleaner
Prerequisite Machine switched off

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1.▹ Disassemble the safety cover.

2.▹ Remove wire and talc residue from the pro-
cessing area with a brush or possibly with a
vacuum cleaner or another tool.

Notice: Avoid inadvertently repositioning of blades

Otherwise they must be re-calibrated.

3.▹ Mount the safety cover.

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17. Maintenance

17.6 SETTINGS
The machine was calibrated in the factory to your needs. After a blade replacement, the replacement of
mechanical or electrical components, a re-calibration may be necessary.
To always achieve constant precise results during operation, in some special cases the machine needs to
be re-calibrated after some time.

17.6.1 Cutting unit calibration

The calibration procedure is the same for both blade axis.
The reference position of the cutting unit defines the position of the cutting unit against the sensor on
the Hall PCB. The magnet on the cutting axis must be aligned centered to the sensor. A high deviation
from the center is recognized in that the bevel gears of the blade positioning unit do not engage.
The position of the cutting unit against the sensor can be corrected by recalibrating the reference posi-
tion.
The reference position of the cutting unit must always be calibrated for both cutting units.

Cutting unit calibration

Goal Correct the position of the cutting unit to the sensor

Duration 15 Min.
Interval -
Personnel qualification Technical specialists
Support tools -
Prerequisite Machine switched on

1.▹ Switch on the machine.

➥ The initialization is performing.

2.▹ Enter the password for the user level "Mainte-

nance".
3.▹ Start the calibration process:
-> [NAVIGATION PATH]
-> [CONFIGURATION]
-> [CALIBRATION]
-> [CALIBRATE ROTARY CUTTING UNIT]

4.▹ Confirm the warning with [OK].

[CANCEL] is used if the process was started
inadvertently.

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17. Maintenance

5.▹ Set the blades to an incising depth of 0,0 mm.

6.▹ Push-down the setting wheel on the blade
positioning unit and turn it CCW until the dis-
tance between the magnet and the sensor is
as small as possible.
Caution: The blade positioning unit must not
block.

7.▹ Touch [OK] to continue with the procedure.

8.▹ The dialog window is shown and the auto-cali-
bration starts automatically.
➥ The cutting unit moves step by step in CCW
direction. The auto-calibration stops as soon
as the maximum value of the magnetic field
has been detected.

9.▹ Touch [OK], to confirm the calibrated value.

[CANCEL] is used for discarding the calibration
value and to restore the old one.

10.▹ The procedure continues with the blade cali-

bration, see "17.6.3 Calibrate blades
(Page 148)" Step 6.

11.▹ Repeat the same procedure to calibrate the

length cutting unit.

The auto-calibration terminates, if the maximum value of the magnetic field cannot be detected. Causes
and solving of problems is described in chapter "17.6.1 Cutting unit calibration (Page 145)".

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17.6.2 Cutting unit calibration (mechanically)

Normally the auto-calibration procedure of the cutting unit is reliable. In some special cases it can occur
that the magnetic field of the blade positioning unit is not detected correctly. The procedure terminates
with the error message.
Possible causes are:
■ The incising depth of the blades is not adjusted to 0,00 mm.
Adjust the incising depth, see "17.6.1 Cutting unit calibration (Page 145)".
■ The limit switch of the cutting unit is not positioned correctly.

To make sure that the auto calibration works correctly, the limit switch position of the cutting unit must
be readjusted.

CAUTION
Dangerous line voltage!
Inadvertently start-up of the machine can lead to injury. Therefore always turn off
the main switch on the product and disconnect it from the mains and from the
compressed air supply to avoid the inadvertently start-up of the machine.

Positioning the limit switch

Goal The auto calibration only functions when the limit switch is adjusted correctly.
Duration 10 Min.
Interval -
Personnel qualification Technical specialists
Support tools Allen key 2.5 mm
Prerequisite Machine switched off

1.▹ Disassemble the housing "17.5 Maintenance

(Page 140)".
1
2.▹ Loosen the screw (1).
3.▹ Swivel up the flag (2) of the rotation axis with-
in the notch and attach it with the screw.
4.▹ Mount the housing.
5.▹ Connect the machine to the mains and the 2
compressed air supply.
6.▹ The cutting unit must compulsory be calibra-
ted, see chapter "17.6.1 Cutting unit calibration
(Page 145)".

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17. Maintenance

17.6.3 Calibrate blades

The calibration procedure is the same for both blade axis. A blade calibration is necessary under the fol-
lowing circumstances:
■ After replacing blades
■ After the inadvertently repositioning of blades without safety cover
■ After the calibration of the cutting unit
■ After the blade positioning unit was blocked

Calibrate blades

Goal The incision depth of the blades must correspond with the displayed value.
Duration 15 Min.
Interval -
Personnel qualification Technical specialists
Support tools ■ Allen key 3 mm, 2.5 mm
■ Calibration gauge for radial- and length blade
Prerequisite Machine switched on

1.▹ Switch on the machine.

2.▹ Enter the password for the user level "Mainte-
nance".
3.▹ Start the calibration process:
-> [NAVIGATION PATH]
-> [CONFIGURATION]
-> [CALIBRATION]
-> [CALIBRATE BLADE RADIAL CUT]
4.▹ Confirm the warning with [OK].
[CANCEL] is used if the process was started inad-
vertently.
5.▹ The wizard shows up and the cutting unit moves
into position.
6.▹ Disassemble the safety cover.

Caution: Danger with no safety cover on! Also without

the safety cover, the JacketStrip 8310 is fully functional.
There is a risk of injury to hands and fingers due to mov-
ing parts like clamping- and cutting units.

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7.▹ Disassemble the cutting unit (1) from the blade 2

holder (2). To access the cutting unit easily, the cut-
ting unit can be moved manually
Possibly replace the blades as described in chapter
"17.7.1 Replacing blades (Page 155)".
1

8.▹ By turning the bevel gear (3), adjust the blade to

0.0 mm. The blade must on front flush with the cut-
ting unit. 3
Test: The blade edge must just not scratch on a
paper.
9.▹ Attach the cutting unit with both screws to the
blade holder.
Caution: Do not unintentionally reposition the
bevel gear.

10.▹ Touch [CONTINUE]. The cutting unit is referenced

and the calibration value 0.0 mm is saved.
The second step is displayed in the wizard.
11.▹ Disassemble the cutting unit (1) again.

12.▹ Mount the cutting unit into the calibration gauge 3

(5). For the radial and length blades different
gauges are supplied.
13.▹ By turning the bevel gear (3), adjust the blade to
2.0 mm. The blade edge (4) must on front flush
5
with the gauge.
Test: The blade edge must just not scratch on a
paper.
14.▹ Attach the cutting unit with both screws to the
blade holder.

4
Radial blade Length blade

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17. Maintenance

15.▹ Touch [CONTINUE]. The cutting unit is referenced

and the calibration value 2.0 mm is saved.
The third step is displayed in the wizard.
16.▹ Touch [OK]. The calibration values are definitely
saved.
17.▹ Mount the safety cover.

17.6.4 Clamping calibration

The reference position defines the position of the clamping jaws fully opened. The setting is correct if the
clamping jaws do not face into the aperture of the guide tube but also not open to far. A guide bush or
the adjustment gauge must freely be insertable into the guide tube.
The position of the clamping jaws may be corrected by recalibrating the reference position.

Clamping calibration

Goal The opened clamping jaws must not reach the guide tube.
Duration 10 Min.
Interval -
Personnel qualification Technical specialists
Support tools Guide bush
Prerequisite Machine switched on

1.▹ Switch on the machine.

2.▹ Enter the password for the user level "Mainte-
nance".
3.▹ Start the calibration process:
-> [NAVIGATION PATH]
-> [CONFIGURATION]
-> [CALIBRATION]
-> [CALIBRATE CLAMPING]
4.▹ Confirm the warning with [OK].
[CANCEL] is used if the process was started
inadvertently.
5.▹ The dialog window is shown.
6.▹ The clamping can be readjusted by touching
the arrows in the spin box.
Arrow left = increase clamping diameter
Arrow right = decrease clamping diameter
➥ You should be able to insert the guide bush
or a thick wire without running up on the
clamping jaws.

7.▹ Touch [OK], to confirm the calibrated value.

[CANCEL] is used for discarding the calibration value and to restore the old one.

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1 2 3

■ (1) Increase clamping

■ (2) Clamping correctly
■ (3) Decrease clamping

Reset to reference position

The original reference position can be reset to default at any time. In doing so the present calibration val-
ues are discarded.

1.▹ Activate [RESET] below the value entry field.

➥ The dialog window is displayed, touch [OK].

2.▹ Touch [OK] to restore the default reference

position.

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17. Maintenance

17.6.5 Clamping calibration (mechanically)

The reference position defines the position of the clamping jaws fully opened. The setting is correct if the
clamping jaws do not face into the aperture of the guide tube but also not open to far. A guide bush or
the adjustment gauge must freely be insertable into the guide tube.
The clamp unit calibration is necessary under the following circumstances:
■ If the clamp unit has been repositioned mechanically
■ After the replacement of the clamping unit or parts

Clamping calibration (mechanically)

Goal The opened clamping jaws must not reach the guide tube.
Duration 20 Min.
Interval -
Personnel qualification Technical specialists
Support tools ■ Allen key 3 mm, 2.5 mm
■ Guide bush
Prerequisite Machine switched on

1.▹ Disassemble the safety cover "17.5 Mainte-

nance (Page 140)"
2.▹ Loosen the screws (1) and remove the shield
(2) with the safety cone. 2

Caution: Danger with no safety cover on! Also

without the safety cover, the JacketStrip 8310 is
fully functional. There is a risk of injury to hands 1
and fingers due to moving parts like clamping- and
cutting units.

3.▹ Switch on the machine.

4.▹ Turn the toothed wheel (3) CCW up to the
stop.
3
5.▹ Insert a guide bush (4) up to the length stop.
Markers facing upwards. 5
6.▹ Loosen the screw of the switching flag (5).
7.▹ Turn the toothed wheel (3) CW, until the
clamping jaws clamp the guide bush.

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8.▹ Possibly enter the password for the user level

"Maintenance".
9.▹ Change to the screen "Input/output interface".
-> [NAVIGATION PATH]
-> [DIAGNOSTIC]
-> [I/O INTERFACES]
10.▹ The in/outputs of the "Internal" group is
shown.
11.▹ The input of the light barrier is marked with
"Switch motor jaw".
12.▹ Position the loosened flag (5) carefully CCW
into the light barrier, until the arrow symbol is
colored orange.
13.▹ Swivel the flag for approx. 0,5 mm further. This
ensures that the reference position can be
approached safely. 5

14.▹ Carefully tighten the screw on the flag.

15.▹ Remove the guide bush.

16.▹ Switch the machine off and on again.

17.▹ Possibly enter the password for the user level
"Maintenance".
18.▹ Start the calibration process:
-> [NAVIGATION PATH]
-> [CONFIGURATION]
-> [CALIBRATION]
-> [CLAMPING RESET]
19.▹ Confirm the warning with [OK].
[CANCEL] is used if the process was started
inadvertently.
20.▹ The dialog window is shown.
21.▹ Insert a guide bushing (4). Markers facing
upwards. The clamping jaws prevent the guide
bush to be inserted fully.
22.▹ Open the clamping jaws by means of the
arrow keys step by step until the guide bush
can be inserted up to the length stop.
23.▹ Continue to open the clamping jaws by addi-
tional -0,3°.
24.▹ Touch [OK], to confirm the calibrated value.

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17. Maintenance

Test the calibration

25.▹ Change to the screen "basic wire".
-> [NAVIGATION PATH]
-> [BASIC WIRE]

26.▹ The option "Guide bush" must not be switched

on thereby.
27.▹ Do not remove the guide bush.

28.▹ Switch the machine off and on again.

➥ During referencing the JacketStrip 8310 can-
not approach the reference position of the
clamping unit due to the existence of the
guide bush.
➥ If the clamping unit is calibrated properly,
the status message 5500 is shown.
29.▹ Confirm the warning with [OK].
30.▹ Mount the shield (2) with the safety cone and
the safety cover.

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17. Maintenance

17.7 REPAIR WORK

NOTICE
Observe the guidelines after replacing components!
Disregarding of the following guidelines may lead to malfunction or damage on
the product.
■ After each replacement of a defective component, make sure that all the
adjustments are taken over.
■ An upgrade of the software has to be carried out necessarily.
■ The user must necessarily follow the separate description if not stated in this
manual.

Before disassembly a component we recommend to make a drawing or to take a picture of the part. This
is helpful, especially if the repair work takes longer to complete.

17.7.1 Replacing blades

If the blades are used up or the cutting edge is damaged, they must necessarily be replaced, otherwise
malfunction of the machine may result.
■ Improper production quality of wires
■ The incising depth does not correspond with the set-up value

The procedure is the same for both blade axis.

CAUTION
Dangerous line voltage!
Inadvertently start-up of the machine can lead to injury. Therefore always turn off
the main switch on the product and disconnect it from the mains and from the
compressed air supply to avoid the inadvertently start-up of the machine.

Replacing blades

Goal Replace worn out or defective blades.

Duration 10 Min.
Interval -
Personnel qualification Technical specialists
Support tools ■ Allen key 3 mm, 2.5 mm
■ Calibration gauge for radial- and length blade
Prerequisite Machine switched off

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17. Maintenance

1.▹ Disassemble the safety cover, "17.5 Mainte- 2

nance (Page 140)".
2.▹ Disassemble the cutting unit (1) from the
blade holder (2).
To access the cutting unit easily, the cutting
unit can be moved manually. 1

3.▹ By turning the bevel gear (3), remove the

blade completely from the cutting unit.
3
4.▹ Check the blade for damages and deforma-
tion. If the blade is in good condition, continue
with step 6.

5.▹ Loosen both screws (4) to remove the dam-

aged or blunt blade.

Caution: Injury during cutting! The blades can

cause injury to hands and fingers. Therefore handle
the blades carefully. Protect your fingers.

6.▹ Attach the new blade with the two screws (4)
to the cutting unit and screw them in on the
bevel gear. The blade must on front flush with
the cutting unit.
7.▹ Calibrate the blades, see chapter "17.6.3 Cali-
brate blades (Page 148)".
8.▹ Mount the safety cover.

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17. Maintenance

17.7.2 Belt replacement wire clamping

CAUTION
Dangerous line voltage!
Inadvertently start-up of the machine can lead to injury. Therefore always turn off
the main switch on the product and disconnect it from the mains and from the
compressed air supply to avoid the inadvertently start-up of the machine.

Replacing wire clamping belt

Goal Replace a worn out or defective timing belt of the clamping unit.
Duration 5 Min.
Interval -
Personnel qualification Technical specialists
Support tools Allen key 3 mm
Prerequisite Machine switched off

1.▹ Disassemble the safety cover "17.5 Mainte-

nance (Page 140)".
2.▹ Loosen the screws (1) and remove the shield
(2). 2

3.▹ Turn the toothed wheel (3) manually CW, so

4
that the flag (4) is moved out of the light barri-
3
er.
4.▹ Loosen the tensioning lever (5) to release the
tension to the belt.

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17. Maintenance

5.▹ Slide off the belt (6) from the drive pulley and
then from the motor pulley.
6.▹ Put the new belt onto the drive pulley and
then to the motor pulley.

7.▹ Apply tension to the belt with the tensioning

lever (5) (230 Hz). Tighten the screw.
8.▹ Mount the shield (2) and the safety cover.
9.▹ Connect the machine to the mains and the
compressed air supply.
10.▹ Turn on the main switch
11.▹ Check the calibration of the wire clamping and
possibly correct it.
See "17.6.3 Calibrate blades (Page 148)".

17.7.3 Replacing timing belt rotary axis

DANGER
Dangerous line voltage!
Hazardous voltage is present in the area of the mains socket and the fuses during
operation, which can lead to serious injury or death.
Therefore always turn off the main switch on the machine and disconnect it from
the mains and the compressed air supply to eliminate the risk of an electric
shock.

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17. Maintenance

Replacing rotary axis belt

Goal Replace a worn out or defective timing belt on the rotary axis.
Duration 15 Min.
Interval -
Personnel qualification Technical specialists
Support tools Allen key 4 mm, 2.5 mm
Prerequisite Machine switched off

1.▹ Disassemble the housing "17.5 Maintenance

(Page 140)".
2.▹ Loosen the screws (1) to release the tension to
the belt.

1 1

3.▹ Slide the belt to the front and off the motor
pulley (2) and then from the drive pulley (3).

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17. Maintenance

4.▹ Loosen both set screws (4) and slide the pulley 3
(3) onto the guide tube to the front.

5.▹ Loosen both screws (5) and remove the bear- 5

ing flange (6).

6.▹ Slide through the belt (7) in-between the

housing and the guide tube.
7.▹ Apply the new belt.

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17. Maintenance

8.▹ Mount the bearing flange (6) with the

screws (5).
➥ The set screw must face to the opening in
the bottom plate.

9.▹ Position the pulley (3) on the guide tube. The

set screws (4) must flush in the nut (8). 3

10.▹ Screw on the pulley with both set screws (4). 8

11.▹ First slide on the belt (7) to the motor pulley

and then to the drive pulley. Draw-on the belt
by turning the cutting unit.
12.▹ Press the motor downwards to tension the
belt. Tighten the screws (1).
13.▹ Mount the housing.
14.▹ Insert the guide tube with the length stop.
15.▹ Fixate the guide tube in the holder with the
set screw through the opening on the under-
side.
16.▹ Connect the machine to the mains and the
compressed air supply.
17.▹ Turn on the main switch
7
➥ The machine should perform the referenc-
ing without errors.

17.7.4 Replacing the display

The sensitive surface of the touch screen is susceptible against sharp objects. Long finger nails or tools are
not appropriate for operating and can cause signs of wear or even damage to the display. In such cases
the display has to be replaced.

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17. Maintenance

NOTICE
Electrostatic sensitive components!
Touching components which react sensitive to electric discharge (ESD) may lead
to malfunction and damage on the product.
■ Always handle ESD-components properly.
■ During replacement of PCB's wear a safety wrist strap to deflect the electric
charge.

Replacing the display

Goal Replacing a defective display professionally.

Duration 5 Min.
Interval -
Personnel qualification Technical specialists
Support tools Allen key 2 mm
Prerequisite Machine switched off

1.▹ Loosen the screws (1) and swivel out the dis- 1
play (2).

Notice: The flex-flat cable (3) is short. Do not

extend it!

2.▹ Unlock the flat-connector (J4). Carefully dis-

J4
connect the Flex ribbon cable.
3.▹ Insert the ribbon cable (3) of the new display
carefully into the connector (J4) and lock it.
4.▹ Attach the display to the machine with the
screws (1).
5.▹ Connect the machine to the mains and the
compressed air supply.
2 3
6.▹ Turn on the main switch
7.▹ Check for the correct functioning of the dis-
play.
8.▹ Perform the display calibration. See "11.3.6
Touch screen calibration (Page 92)".

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17. Maintenance

17.7.5 PCB replacement

DANGER
Dangerous line voltage!
Hazardous voltage is present in the area of the mains socket and the fuses during
operation, which can lead to serious injury or death.
Therefore always turn off the main switch on the machine and disconnect it from
the mains and the compressed air supply to eliminate the risk of an electric
shock.

NOTICE
Electrostatic sensitive components!
Touching components which react sensitive to electric discharge (ESD) may lead
to malfunction and damage on the product.
■ Always handle ESD-components properly.
■ During replacement of PCB's wear a safety wrist strap to deflect the electric
charge.

NOTICE
Caution, data loss!
A replacement PCB is delivered with a factory default set up. After a PCB replace-
ment, normally all settings and wire data have to be programmed again. To avoid
this, backup all machine- and wire data onto an USB memory stick before replac-
ing the PCB.
For this see chapter "14.1 Data backup (Page 117)" and "9.1.6.6 Exporting a wire
file (Page 67)".
After the new PCB has been attached, restore the machine data, the wire data
and the necessary license key.

Replacing PCB

Goal Replacing a defective PCB professionally and installing the needed software.
Duration 15 Min.
Interval -
Personnel qualification Technical specialists
Support tools ■ Allen key 2.5 mm, 2 mm
■ USB memory stick with machine software
Prerequisite Machine switched off

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17. Maintenance

1.▹ Disassemble the housing "17.5 Maintenance

(Page 140)". J4
2.▹ Disassemble the display, see "17.7.4 Replacing
the display (Page 161)".
3.▹ Unlock the flat-connector (J4). Carefully dis-
connect the Flex ribbon cable and lay the dis-
play aside.

4.▹ Disconnect all cables going to the PCB. 4 5

Notice: Make sure that all connectors are
labeled correctly!
5.▹ Loosen screws (4), 6 pcs. each.
6.▹ Carefully lift up the PCB.
Make sure that the heat exchange foil (5) does
not stick on the PCB.

7.▹ Unlock the flat connector (J5) on the under-

side of the PCB and disconnect the Flex ribbon
J5
cable (6).
8.▹ Connect the Flex ribbon cable (6) to the new
PCB and lock it.
Notice: The blue side of the cable must be visi-
ble!
9.▹ Position the PCB exactly on the heat exchange
foil.
10.▹ Mount the safety cover with the screws (4).

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17. Maintenance

11.▹ Insert the flex-flat cable (3) of the new display

into the connector (J4) and lock it. J4
12.▹ Mount the display.

13.▹ Reconnect all cables going to the PCB (J8 is

optional).

14.▹ Mount the housing.

15.▹ Insert the guide tube with the length stop.
16.▹ Tighten the set screw through the opening in
the bottom plate.
17.▹ Connect the machine to the mains and the
compressed air supply.
18.▹ Plug in the USB memory stick (contained in
the accessories) on the rear of the machine.
19.▹ Turn on the main switch
20.▹ The machine starts with the "Boot loader".

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17. Maintenance

21.▹ With the key (6) select the desired machine

type.
22.▹ With the key (7) select the software version.
With wrong installed software version, please
consult the installation manual (delivered with
spare PCB).
23.▹ With the key (8) start the installation process.
6 7
24.▹ After the installation procedure has been ter- JS 8310 VX.XX
minated, switch off the machine.
8

25.▹ Remove the USB memory stick.

26.▹ Switch on the machine.
27.▹ Check that the initialization has performed
properly
28.▹ Entering the serial number, see chapter "Set-
ting back to factory default (Page 123)"
29.▹ Restore the machine data, see chapter "14.2
Data restore (Page 118)".
30.▹ Import the wire data, see chapter "9.1.5.3
Importing a wire file (Page 62)".
31.▹ Possibly import the necessary license key, see
chapter "14.3.3 License management
(Page 120)".

17.7.6 Replacing the battery

NOTICE
Electrostatic sensitive components!
Touching components which react sensitive to electric discharge (ESD) may lead
to malfunction and damage on the product.
■ Always handle ESD-components properly.
■ During replacement of PCB's wear a safety wrist strap to deflect the electric
charge.

NOTICE
Caution, data loss!
We recommend to backup all machine- and wire data to an USB memory stick
before a battery replacement. If any data would get lost, it could be restored at
any time.
For this see chapter "14.1 Data backup (Page 117)" and "9.1.6.6 Exporting a wire
file (Page 67)".

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17. Maintenance

Replacing the battery

Goal Replacing a used up backup battery and importing the needed data.
Duration 10 Min.
Interval -
Personnel qualification Technical specialists
Support tools Allen key 2 mm
Prerequisite Machine switched off

1.▹ Loosen the screws (1) and swivel out the dis- 1
play (2).
Notice: The flex-flat cable (3) is short. Do not
extend it!

2.▹ Unlock the flat-connector (J4).

J4
3.▹ Carefully disconnect the Flex ribbon cable and
lay the display aside.

2 3

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17. Maintenance

4.▹ Lift the battery (4) carefully off the holder.

Notice: Caution property damage! Use equivalent

battery type, see „Parts Catalog“. Thus an error-free
operation of the JacketStrip 8310 is guaranteed.

5.▹ Insert the new battery. Hold the new battery

by the edge and place it on the holder with
the positive pole (+) facing upwards until it
snaps in.

Notice: Caution property damage! Carefully

J4
observe, that no screws and washers are left inside
of the machine, as they may lead to short circuit in
the electronics and cause malfunction.

6.▹ Insert the ribbon cable (3) of the new display

carefully into the connector (J4) and lock it.
7.▹ Attach the display (2) to the machine with the
screws (1). 2 3
8.▹ Connect the machine to the mains and the
compressed air supply.
Turn on the main switch
9.▹ Check for the correct functioning of the dis-
play.
10.▹ Check that the settings, especially the time
and the date are still correct.
As required set them up again. See "11.3 Con-
figuration user interface (Page 91)".
11.▹ Restore the machine data, see chapter "14.2
Data restore (Page 118)".
12.▹ Import the wire data, see chapter "9.1.5.3
Importing a wire file (Page 62)".

After a battery change on the JacketStrip 8310, the

time and the date in the internal system clock is
reset and must be set up again.

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18. Spare parts / exploded view drawings

17.7.7 Mains fuses replace

DANGER
Dangerous line voltage!
Hazardous voltage is present in the area of the mains socket and the fuses during
operation, which can lead to serious injury or death.
Therefore always turn off the main switch on the machine and disconnect it from
the mains and the compressed air supply to eliminate the risk of an electric
shock.

Replacing mains fuses

Goal Replace defective mains fuses

Duration 2 Min.
Interval -
Personnel qualification Technical specialists
Parts 2 pcs. Fuses, rating see rating plate
Prerequisite Machine switched off

1.▹ Press the clip on the left and right and pull the
fuse module (1) out of the power supply.
2.▹ Insert the new fuses (2) into the fuse holder.

With a fuse change always replace both mains

fuses (same type and rating).

3.▹ Insert the fuse holder back into the power

supply and plug in the power cord. 2

SPARE PARTS / EXPLODED VIEW DRAWINGS

For original Schleuniger spare parts see „Parts Catalog“.

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18. Spare parts / exploded view drawings

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19. Decommissioning / disposal

DECOMMISSIONING / DISPOSAL
Personnel qualification
The instructions in this chapter must be carried out by qualified personnel!

19.1 DECOMMISSIONING
To decommission the machine proceed as follows:
1.▹ Close the safety cover.
2.▹ Possibly disengage the emergency stop button.
3.▹ Switch off the main switch on the back side of the machine.
4.▹ Unplug the machine from the mains and remove the power cord.
5.▹ Interrupt the compressed air supply on the main valve and remove the air hose.
6.▹ Remove all interface cables connected to the peripheral devices and put them away.

19.2 DISASSEMBLY / RECYCLING / DISPOSAL

Disassemble the machine appropriately. Dispose of the disassembled parts according to the local legal
requirements of recycling.
Schleuniger machines mainly consist of the following materials:

Material Disposal
Aluminum Scrap metal
Steel Scrap metal
Other metal Scrap metal
Electro material Electronic waste
Plastics Recycling

NOTICE
Built in backup battery!
The battery contained in this product is made of heavy metals which are harmful
to the environment.
■ The battery is hazardous waste.
■ Recycle the battery.

For localizing the battery, see chapter "17.7.6 Replacing the battery (Page 166)".

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19. Decommissioning / disposal

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20. Appendix

APPENDIX

20.1 OVERVIEW OF SYMBOLS

The list shows the most important touch screen symbols used during programming and production on
the product.

20.1.1 Navigation bar

Symbol Description Symbol Description

Screen "Basic wire" Screen "Diagnostics"

Screen "Extended wire" Screen "Services“

Screen "Configuration" Screen "Log in"

20.1.2 Icons

Symbol Description Symbol Description

Operator Configuration

Programmer Axes movement

Maintenance Selection

USB memory stick Login

20.1.3 Basic wire

Symbol Description Symbol Description

Incising depth radial cut Blade contact pressure adjustment

Length incising depth Reset selection

Amount of revolutions of radial Production start/stop

blade

Revolution speed of radial blade Open centralizers

Wayback (clamping jaw- wayback) Reset production counter

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20. Appendix

Symbol Description Symbol Description

Length cut Reset wire data

Production with/without guide Homing the machine

bush

Mounting guide bush

20.1.4 Extended wire

Wire library
Symbol Description Symbol Description
Mark wires Wire manager

Filter/sort Add a wire

Copy a wire file New wire

Rename a wire file New wire from basic wire

Delete a wire file Import wire file from USB memory

stick

Exporting a wire file Wire file import from USB memory

stick (same serial number)

Lock a wire file Wire file import from USB memory

stick (from all machines of same
type).
Unlock a wire file

Filter / sort
Symbol Description Symbol Description
Filter wires Sort selected descending

Sort wires Sort selected ascending

Wire folder: Wire library Sort incising depth descending

Wire folder: SMG orders Sort incising depth ascending

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20. Appendix

Symbol Description Symbol Description

Sort wire name ascending Sort incising length descending

Sort selected descending Sort incising length ascending

Single wire production

Symbol Description Symbol Description
Total counter Total counter reset

Batch size Production start (step by step)

Reference the machine Cancel

Wire
Symbol Description Symbol Description
Incising depth radial cut default Length cut on/off

Incising depth radial cut Position radial cut

Incising depth length cut default Length cut length

Length incising depth Clamping jaw wayback

Save wire file

Processing I
Symbol Description Symbol Description
Mounting guide bush Amount of revolutions of radial
blade

Production with/without guide Revolution speed of radial blade

bush

Blade contact pressure adjustment Dwell time release

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20. Appendix

20.1.5 Configuration

Calibration
Symbol Description Symbol Description
Calibration of radial blade Cutting unit calibration

Calibration of length blade Reset clamping

Clamping calibration

Production
Symbol Description Symbol Description
Tolerance incising depth length cut Cancel

User interface
Symbol Description Symbol Description
User interface language Beep

Date Startup screen basic wire

Time Startup screen extended wire

Measuring unit Touch screen calibration

User levels
Symbol Description Symbol Description
User levels on/off Password required

Operator Password for level „Operator” not

required

Programmer No password required

Maintenance Reset password

Rename password

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20. Appendix

20.1.6 Diagnostics

Symbol Description Symbol Description

Endurance test with actual values Endurance test with actual values
time limited

20.1.7 Services

Symbol Description Symbol Description

Backup data to USB-memory stick Backup logging data

Restore configuration data from Protocol data information

USB memory stick

Upgrade software Protocol data malfunction

Update language files Protocol data errors

Establish license request Protocol data warnings

Import license key Edit serial number

20.1.8 Login

Symbol Description Symbol Description

Operator Maintenance personnel

Programmer

20.2 MENU STRUCTURE

20.2.1 Basic wire

Total counter display
Reset selection
Total counter reset
Wire data default value
Referencing machine (initializing)
Production start/stop/release/step by step
Blade contact pressure
Mounting guide bush
Guide bush on/off
Length cut

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20. Appendix

Amount of revolutions of radial blade

Revolution speed of radial blade
Way back
Incising depth radial cut
Length incising depth

20.2.2 Extended wire

Wire library
Mark
Filter/sort
Filter
Sorting
Wire folder
Wire manager
Copy
Rename
Delete
Export
Lock
Unprotect
Add
New wire
New wire from basic wire
Wire import from USB memory stick
Single wire production
Total counter on/off
Total counter
Batch on/off
Batch size
Referencing machine (initializing)
Total counter reset
Production start/stop/release/step by step
Cancel
Wire
Incising depth radial cut default
Incising depth radial cut set
Incising depth length cut default
Incising depth length cut set
Saving a wire
Length cut on/off
Position length cut
Length cut length
Wayback (clamping jaw- wayback)
Processing I
Mounting guide bush
Guide bush on/off
Blade contact pressure
Amount of revolutions of radial blade

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20. Appendix

Revolution speed of radial blade

Dwell time length cut

20.2.3 Configuration
Calibration
Cutting unit, calibrating length cutting unit
Cutting unit, calibration of length cutting unit
Calibration of radial blade
Calibration of length blade
Clamping calibration
Clamping wayback
Production
Tolerance incising depth length cut on/off
Tolerance incising depth length cut set
Discard on/off
User interface
User interface language
Date
Time
Measuring unit
Beep (acoustic sound)
Start screen
Touch screen calibration
User levels
User levels on/off
Operator
Programmer
Maintenance
Login mode
Rename password
Password reset

20.2.4 Diagnostics
Information
Machine
Total counter
Software version
Unique ID
Melbau
Project code
Hardware version
Compatibility
Axes
(not implemented)
Interfaces
(not implemented)
In/output interfaces

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20. Appendix

Internal
HallBoard
Pedal
Testing
Endurance test with programmed wire
Endurance test with programmed wire time limited

20.2.5 Service
Data backup
Backup of parameters to USB memory stick
Data restore
Restore configuration data from USB memory stick
Software upgrade
Software upgrade via USB memory stick
Update language files
Requesting license
Reading license key
Logging
Backup logging data
Malfunction
Information
Warnings
Error
Factory default settings
Edit serial number

20.2.6 Login

User level selection

Operator
Programmer
Maintenance personnel

20.3 SUPPORT TOOLS

20.3.1 Insulation remover

The insulation remover increases the bonding during
stripping.

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20. Appendix

With firmly bonded insulations, or with thin slippery

wires the use of the jacket remover (rubber pad) is help-
ful.
By rolling the rubber pad around the cable, the diame-
ter is increased and prevent the cable from slipping off
the hands

20.4 ACCESS RIGHTS USER LEVELS

The following table shows, which functions can be accessed in which user level:

Screen Tab Operator Programmer Maintenance

(Password 1) (Password 12) (Password 123)
Basic wire I I I
Extended wire Wire library I I I
Single wire production I I I
Wire x I I
Processing I x I I
Configuration Calibration x x I
Production x I I
User interface x I I
User levels x x I
Diagnostics Information I I I
Axes x x x
Interface test x x x
In/output interfaces x x I
Testing x x I
Service Data backup x x I
Data restore x x I
Software upgrade x x I
Logging x x I
Factory default settings x x I
Login I I I
I )- access permitted
x) - access not permitted

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20. Appendix

20.5 SMG INTERFACE

20.5.1 Concept
The SMG interface allows the communication of the machine with a SMG client. Therewith the machine
can e. g. be integrated into an order management system. The SMG interface has in the current version
the following features.
Initiated from SMG client
■ Checking connection
■ Query SMG protocol information
■ Query machine information
■ Query machine state
■ Create/delete master file data
■ Create/delete order
■ Set/reset event triggering

Initiated by the machine

■ Production counter events
■ Order events
■ Machine state event ConnectionState
■ Machine state event Current ProducingState

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 20.6
Touch Display
20. Appendix

Gehäuse

764012-0
20.6.1 Electrical

Gerätestecker J4
Erdkabel Gehäuse FPC 50pol
L 3.15 AT

L Cy F1 Bodenplatte
E
AC INPUT 764011-0 J19 764008-0

Cx
Kabel Netzanschluss JST/ XH-A 4pol Motor Rot/ Jaw Rot
N L Cy F2

3.15 AT
764002-0

Erdkabel Netzteil
BLOCK DIAGRAM

J17
JST/ XH-A 4pol Jaw
Serial Debug Port
J22
Stiftleiste 2x5pol
J303
PicoBlade 2pol
RS232 Penta Board J302 764006-0
J23 PicoBlade 2pol Valve 3 Lock

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3M Header 10pol

USB
792001-4 J8
L PicoBlade 2pol Valve 2 Rot Blade
N J24
POWER SUPPLY 411095/ (411071) USB Typ A Single Deck J10
GND Picoblade 2pol Kabel Ventil Valve 1 Slit Blade
24V (200W) DC Output3
V-
DC Output2 762006-1
V- 764001-0 J28 Option
DC Output Kabel Anschluss 24V Molex 2pol 3.96 0° B
V+
DC Output1
V+
J6 764004-0 J1
PicoBlade 4pol Kabel PPI PicoBlade 4pol

J401
PF/RI Board
Molex 2pol 2.54 0°

J18 J2 1
JST/ XH-A 4pol D-Sub 25pol M

J20
JST/ XH-A 4pol 762005-2

C
J5
FPC 8pol 411072
J1
FPC 8pol
Hall Board

J13
PicoBlade 3pol

Reserve1
PicoBlade 5pol PicoBlade 5pol PicoBlade 5pol PicoBlade 5pol PicoBlade 5pol
J9 J14 J7 J11 J12

764013-0 764005-0 764007-0

Kabel Haubenschalter Kabel Fusspedal Gabellichtschranke Jaw/Rot/Blade

1
Versionen Gezeichnet Geprüft
SUB-D 9pol female Ind Rev Datum Vis. Datum Vis.
Haubenschalter 1 1.0 27.10.08 brg 31.10.08 sf
1 1.1 09.02.09 brg 09.02.09 sf
Fusspedal Rot Home Jaw Home Blade Adjust 1 1.2 31.03.09 brg 01.07.09 sf
1 1.3 08.07.09 brg 08.07.09 sf
JS 8310
1 1.4 15.12.09 brg 15.12.09 mj
Option Title Blockschema - - - - - -
- - - - - -
Size Document Number Artikel Nr. Rev - - - - - -
- - - - - -
A2 762000-1 406100 1.4 - - - - - -
Date: Tuesday, December 15, 2009 Sheet 1 of 1 - - - - - -
Source: L:\110_PRODUKTE\JS8310\HARDWARE\762000-1.DSN - - - - - -

183 | 202
20. Appendix

20.6.2 Pneumatic

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20. Appendix

20.7 LUBRICATING GREASE MICROLUBE GBU-Y 131

SAFETY DATA SHEET

according to Regulation (EC) No. 1907/2006 - GB

MICROLUBE GBU-Y 131

Version 1.0 Revision Date 03.07.2014 Print Date 03.07.2014

1. Identification of the substance/mixture and of the company/undertaking

1.1 Product identifier

Product name : MICROLUBE GBU-Y 131

Article-No. : 017117

1.2 Relevant identified uses of the substance or mixture and uses advised against
Use of the : Grease
Substance/Mixture

1.3 Details of the supplier of the safety data sheet

KLÜBER LUBRICATION MÜNCHEN

Geisenhausenerstrasse 7
D-81379 München
Deutschland
Tel: +49 (0) 897876-0
Fax: +49 (0) 897876-333

E-mail address : [email protected]

Responsible/issuing person Material Compliance Management

National contact : Klüber Lubrication Great Britain Ltd.

Hough Mills, Northowram
Halifax, HX3 7BN
Great Britain
Tel: +44-1422-205115
Fax: +44-1422-206073
[email protected]

1.4 Emergency telephone number

0049 (0) 897876-700 (24hrs)

2. Hazards identification

2.1 Classification of the substance or mixture

Classification (REGULATION (EC) No 1272/2008)

Not a hazardous substance or mixture.

Classification (67/548/EEC, 1999/45/EC)
Not a hazardous substance or mixture.
2.2 Label elements
Labelling (REGULATION (EC) No 1272/2008)
Not a hazardous substance or mixture.

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according to Regulation (EC) No. 1907/2006 - GB

MICROLUBE GBU-Y 131

Version 1.0 Revision Date 03.07.2014 Print Date 03.07.2014

Additional Labelling:
EUH210 Safety data sheet available on request.
2.3 Other hazards

3. Composition/information on ingredients
3.2 Mixtures
Chemical nature : Mineral oil.
Synthetic hydrocarbon oil
barium complex soap

Hazardous components
Chemical Name CAS-No. Classification Classification Concentration
EC-No. (67/548/EEC) (REGULATION [%]
Index-No. (EC) No
Registration 1272/2008)
number
Benzenamine, N- 68411-46-1 R52/53 Aquatic Chronic 3; >= 1 - < 2.5
phenyl-, reaction 270-128-1 H412
products with 2,4,4-
trimethylpentene
For the full text of the R-phrases mentioned in this Section, see Section 16.
For the full text of the H-Statements mentioned in this Section, see Section 16.

4. First aid measures

4.1 Description of first aid measures

If inhaled : Remove person to fresh air. If signs/symptoms continue, get
medical attention.
Keep patient warm and at rest.
If unconscious place in recovery position and seek medical
advice.
Keep respiratory tract clear.
If breathing is irregular or stopped, administer artificial
respiration.

In case of skin contact : Take off all contaminated clothing immediately.

Wash off immediately with soap and plenty of water.
Get medical attention immediately if irritation develops and
persists.
Wash clothing before reuse.
Thoroughly clean shoes before reuse.

In case of eye contact : If eye irritation persists, consult a specialist.

Rinse immediately with plenty of water, also under the eyelids,
for at least 10 minutes.

If swallowed : If unconscious place in recovery position and seek medical

advice.
Keep respiratory tract clear.
Never give anything by mouth to an unconscious person.
Get medical attention if symptoms occur.

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MICROLUBE GBU-Y 131

Version 1.0 Revision Date 03.07.2014 Print Date 03.07.2014

: Move the victim to fresh air.

: Rinse mouth with water.

4.2 Most important symptoms and effects, both acute and delayed
4.3 Indication of any immediate medical attention and special treatment needed

5. Firefighting measures

5.1 Extinguishing media

Suitable extinguishing media : Use extinguishing measures that are appropriate to local
circumstances and the surrounding environment.

Unsuitable extinguishing : none

media
5.2 Special hazards arising from the substance or mixture
Specific hazards during : Fire may cause evolution of:
firefighting Carbon oxides
Metal oxides
Nitrogen oxides (NOx)

5.3 Advice for firefighters

Special protective equipment : In the event of fire, wear self-contained breathing apparatus.
for firefighters Use personal protective equipment.
In the case of respirable dust and/or fumes, use self-contained
breathing apparatus.
Exposure to decomposition products may be a hazard to
health.

Further information : Standard procedure for chemical fires.

6. Accidental release measures

6.1 Personal precautions, protective equipment and emergency procedures

Personal precautions : Evacuate personnel to safe areas.
Use personal protective equipment.
Ensure adequate ventilation.
Do not breathe vapours or spray mist.
Refer to protective measures listed in sections 7 and 8.

6.2 Environmental precautions

Environmental precautions : Try to prevent the material from entering drains or water
courses.
Prevent further leakage or spillage if safe to do so.
Local authorities should be advised if significant spillages
cannot be contained.

6.3 Methods and materials for containment and cleaning up

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20. Appendix

SAFETY DATA SHEET

according to Regulation (EC) No. 1907/2006 - GB

MICROLUBE GBU-Y 131

Version 1.0 Revision Date 03.07.2014 Print Date 03.07.2014

Methods for cleaning up : Contain spillage, and then collect with non-combustible
absorbent material, (e.g. sand, earth, diatomaceous earth,
vermiculite) and place in container for disposal according to
local / national regulations (see section 13).

6.4 Reference to other sections

7. Handling and storage

7.1 Precautions for safe handling

Advice on safe handling : Do not breathe vapours or spray mist.
Avoid contact with skin and eyes.
For personal protection see section 8.
Smoking, eating and drinking should be prohibited in the
application area.
Wash hands and face before breaks and immediately after
handling the product.
Do not get in eyes or mouth or on skin.
Do not get on skin or clothing.
Do not ingest.
Do not repack.
Do not re-use empty containers.
These safety instructions also apply to empty packaging which
may still contain product residues.
Keep container closed when not in use.
Avoid inhalation of vapour or mist.

7.2 Conditions for safe storage, including any incompatibilities

Requirements for storage : Store in original container.
areas and containers Keep container closed when not in use.
Keep in a dry, cool and well-ventilated place.
To maintain product quality, do not store in heat or direct
sunlight.
Containers which are opened must be carefully resealed and
kept upright to prevent leakage.
Store in accordance with the particular national regulations.
Keep in properly labelled containers.

7.3 Specific end use(s)

8. Exposure controls/personal protection

8.1 Control parameters

Contains no substances with occupational exposure limit values.

8.2 Exposure controls

Engineering measures
Maintain air concentrations below occupational exposure standards.

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SAFETY DATA SHEET

according to Regulation (EC) No. 1907/2006 - GB

MICROLUBE GBU-Y 131

Version 1.0 Revision Date 03.07.2014 Print Date 03.07.2014

It is recommended that all dust control equipment such as local exhaust ventilation and material
transport systems involved in handling of this product contain explosion relief vents or an
explosion suppression system or an oxygen deficient environment.
Ensure that dust-handling systems (such as exhaust ducts, dust collectors, vessels, and
processing equipment) are designed in a manner to prevent the escape of dust into the work area
(i.e., there is no leakage from the equipment).
none

Personal protective equipment

Respiratory protection : In the case of vapour formation use a respirator with an
approved filter.

Hand protection : For prolonged or repeated contact use protective gloves.

The selected protective gloves have to satisfy the
specifications of EU Directive 89/686/EEC and the standard
EN 374 derived from it.
The choice of an appropriate glove does not only depend on
its material but also on other quality features and is different
from one producer to the other.
The break through time depends amongst other things on the
material, the thickness and the type of glove and therefore has
to be measured for each case.

Eye protection : Safety glasses with side-shields conforming to EN166

Hygiene measures : Wash face, hands and any exposed skin thoroughly after
handling.

Protective measures : The type of protective equipment must be selected according

to the concentration and amount of the dangerous substance
at the specific workplace.
Choose body protection in relation to its type, to the
concentration and amount of dangerous substances, and to
the specific work-place.

Environmental exposure controls

General advice : Try to prevent the material from entering drains or water
courses.
Prevent further leakage or spillage if safe to do so.
Local authorities should be advised if significant spillages
cannot be contained.

9. Physical and chemical properties

9.1 Information on basic physical and chemical properties

Form : paste

Colour : beige
Odour : characteristic
Odour Threshold : No data available
pH : No data available

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20. Appendix

SAFETY DATA SHEET

according to Regulation (EC) No. 1907/2006 - GB

MICROLUBE GBU-Y 131

Version 1.0 Revision Date 03.07.2014 Print Date 03.07.2014

Melting point/range : No data available

Boiling point/boiling range : No data available
Flash point : not applicable
Evaporation rate : No data available
Flammability (solid, gas) : No data available
Lower explosion limit : No data available
Upper explosion limit : No data available
Vapour pressure : < 0.001 hPa, 20 °C
Relative vapour density : No data available
Density : 0.95 g/cm3, 20 °C
Water solubility : insoluble
Solubility in other solvents : No data available
Partition coefficient: n- : No data available
octanol/water
Auto-ignition temperature : No data available
Ignition temperature : No data available
Viscosity, dynamic : No data available
Viscosity, kinematic : No data available
Oxidizing properties : No data available

9.2 Other information

Sublimation point : No data available
Bulk density : No data available

10. Stability and reactivity

10.1 Reactivity
10.2 Chemical stability
No decomposition if stored and applied as directed.
10.3 Possibility of hazardous reactions
Hazardous reactions : No dangerous reaction known under conditions of normal use.

10.4 Conditions to avoid

Conditions to avoid : No conditions to be specially mentioned.

10.5 Incompatible materials

Materials to avoid : No materials to be especially mentioned.

10.6 Hazardous decomposition products

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according to Regulation (EC) No. 1907/2006 - GB

MICROLUBE GBU-Y 131

Version 1.0 Revision Date 03.07.2014 Print Date 03.07.2014

11. Toxicological information

11.1 Information on toxicological effects
Product
Acute inhalation toxicity : This information is not available.
Skin corrosion/irritation : This information is not available.
Serious eye damage/eye : This information is not available.
irritation
Respiratory or skin : This information is not available.
sensitisation
Germ cell mutagenicity
Genotoxicity in vitro : No data available
Genotoxicity in vivo : No data available
Carcinogenicity : No data available
Reproductive toxicity : No data available
Teratogenicity : No data available
Repeated dose toxicity : This information is not available.
Aspiration toxicity : This information is not available.

Further information : Information given is based on data on the components and

the toxicology of similar products.

Components:
Benzenamine, N-phenyl-, reaction products with 2,4,4-trimethylpentene :
Acute oral toxicity : LD50: > 5,000 mg/kg, rat, OECD Test Guideline 401
Acute dermal toxicity : LD50: > 2,000 mg/kg, rat, OECD Test Guideline 402
Skin corrosion/irritation : rabbit, Result: No skin irritation, Classification: No skin
irritation
Serious eye damage/eye : rabbit, Result: No eye irritation, Classification: No eye irritation
irritation
Respiratory or skin : guinea pig, Result: Did not cause sensitisation on laboratory
sensitisation animals., OECD Test Guideline 406

12. Ecological information

12.1 Toxicity
Product:
Toxicity to fish :
No data available
Toxicity to daphnia and other :
aquatic invertebrates No data available
Toxicity to algae :

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according to Regulation (EC) No. 1907/2006 - GB

MICROLUBE GBU-Y 131

Version 1.0 Revision Date 03.07.2014 Print Date 03.07.2014

No data available
Toxicity to bacteria :
No data available

Components:
Benzenamine, N-phenyl-, reaction products with 2,4,4-trimethylpentene :
Toxicity to fish : LC50: > 100 mg/l, 96 h, Danio rerio (zebra fish), OECD Test
Guideline 203

Toxicity to daphnia and other : EC50: 51 mg/l, 48 h, Daphnia magna (Water flea),
aquatic invertebrates Immobilization, OECD 202 T1

Ecotoxicology Assessment
Acute aquatic toxicity : Harmful to aquatic life.

Chronic aquatic toxicity : Harmful to aquatic life with long lasting effects.

12.2 Persistence and degradability

Product:
Biodegradability :
No data available
Physico-chemical : No data available
removability
12.3 Bioaccumulative potential
Product:
Bioaccumulation :
This mixture contains no substance considered to be
persistent, bioaccumulating nor toxic (PBT)., This mixture
contains no substance considered to be very persistent nor
very bioaccumulating (vPvB).
Components:
Benzenamine, N-phenyl-, reaction products with 2,4,4-trimethylpentene :
Bioaccumulation :
Due to the distribution coefficient n-octanol/water,
accumulation in organisms is possible.
12.4 Mobility in soil
Product:
Mobility : No data available
Distribution among : No data available
environmental compartments
12.5 Results of PBT and vPvB assessment
Product:
Assessment : This substance/mixture contains no components considered
to be either persistent, bioaccumulative and toxic (PBT), or
very persistent and very bioaccumulative (vPvB) at levels of
0.1% or higher.
12.6 Other adverse effects

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SAFETY DATA SHEET

according to Regulation (EC) No. 1907/2006 - GB

MICROLUBE GBU-Y 131

Version 1.0 Revision Date 03.07.2014 Print Date 03.07.2014

13. Disposal considerations

13.1 Waste treatment methods

Product : The product should not be allowed to enter drains, water
courses or the soil.

: Waste codes should be assigned by the user based on the

application for which the product was used.

Contaminated packaging : Empty containers can be landfilled, when in accordance with

the local regulations.

14. Transport information

14.1 UN number
ADR
Not dangerous goods
IMDG
Not dangerous goods
IATA
Not dangerous goods

14.2 Proper shipping name

ADR
Not dangerous goods
IMDG
Not dangerous goods
IATA
Not dangerous goods

14.3 Transport hazard class

ADR
Not dangerous goods
IMDG
Not dangerous goods
IATA
Not dangerous goods

14.4 Packing group

ADR
Not dangerous goods
IMDG
Not dangerous goods
IATA
Not dangerous goods

14.5 Environmental hazards

ADR
Not dangerous goods
IMDG
Not dangerous goods
IATA

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according to Regulation (EC) No. 1907/2006 - GB

MICROLUBE GBU-Y 131

Version 1.0 Revision Date 03.07.2014 Print Date 03.07.2014

Not dangerous goods

14.6 Special precautions for user

No data available

14.7 Transport in bulk according to Annex II of MARPOL 73/78 and the IBC Code
Not available

15. Regulatory information

15.1 Safety, health and environmental regulations/legislation specific for the substance or
mixture
REACH - Candidate List of : This product does not contain substances of very high
Substances of Very High concern (Regulation (EC) No 1907/2006 (REACH), Article 57).
Concern for Authorisation
(Article 59).

Major Accident Hazard : 96/82/EC Update:

Legislation not applicable

15.2 Chemical Safety Assessment

This information is not available.

16. Other information

Full text of R-phrases referred to under sections 2 and 3
R52/53 Harmful to aquatic organisms, may cause long-term adverse effects in
the aquatic environment.

Full text of H-Statements referred to under sections 2 and 3.

H412 Harmful to aquatic life with long lasting effects.

This safety datasheet applies only to products originally packaged and labelled by KLÜBER
LUBRICATION. The information contained therein is protected by copyright and must not be
reproduced or amended without the express written approval of KLÜBER LUBRICATION. This
document may be passed on only to the extent required by law. Any dissemination of our
safety datasheets (e.g. as a document for download from the Internet) beyond this legally
required extent is not permitted without express written consent. KLÜBER LUBRICATION
provides its customers with amended safety datasheets as prescribed by law. The customer is
responsible for passing on safety datasheets and any amendments contained therein to its
own customers, employees and other users of the product. KLÜBER LUBRICATION provides
no guarantee that safety datasheets received by users from third parties are up-to-date. All
information and instructions in this safety datasheets were compiled to the best of our
knowledge and are based on the information available to us. The data provided are intended
to describe the product in relation to the required safety measures; they are neither an
assurance of characteristics nor a guarantee of the product's suitability for particular
applications and do not justify any contractual legal relationships.

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Personal notes

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Personal notes

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21. Table of charts

TABLE OF CHARTS
▸ Default passwords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
▸ General symbols used in this instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

TABLE OF GRAPHICS
▸ Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
▸ Front view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
▸ Hazard labeling on the backside . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
▸ Machine set up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
▸ Messages on the touch screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
▸ Overview of safety elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
▸ Rear view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

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Index

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Index

INDEX

2 Dwell time length cut 79

25-pin D-sub 33
E
A Earth conductor 15
Edit wire 69
Accident prevention regulations 11
Emergency stop circuit 15
Activity direction 12, 13
Endurance test time limited 115
Adjustment gauge
Error 109
- cutting unit 34
Errors 139
Air exhaust 24
ESD sensitive components 17
Amount of revolutions 52, 79
Extended wire 43
Auto calibration 146

B F
Factory default 123
Basic settings 89
Fault localization 97
Basic wire 43
Figure reference 12
Batch amount 71
File system FAT 117
Battery 168
Filter/sort 55
Blade area 140
Foreseeable misuse 16
Blade positioning
- blocked 53
Blade G
- calibrate 156 Guide bush
- check 155 - mount 51, 78
- Contact pressure 50, 78 Guidelines 13
Blocked blade positioning 108
Boot loader 165 H
Hardware version 110
C Hotline 139
Calibration
- cutting unit 147 I
Cancel 90 In/output
Cancel filter 56 - Activity 111
Cleaning interval 140 In/outputs
Commands 13 - Presentation 111
Compatibility 110 Incising depth 53
Compressed air Incising depth
- connect 38 - Default 74
Conductor diameter 75 Incising tolerance 75, 90
Cross reference 13 Information 12
Cutting unit unit 156 Initial passwords 94
Initialization 49
D Initialize 72
Daily maintenance 140 Inspection 139
Danger banner 16 Insulation remover 180
Data backup 117 Intended usage 16
Data loss 117 Interface connection cable 15
Data restore 118
Default value 49 J
Diagnostic 97 Jacket thickness 52
Diagnostic software 109
Discard last produced wire 72
Disposal 12, 171

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Index

K Q
Keyboard Qualification 17
- alphanumeric 46 Qualified personnel 18
- numeric 47
R
L Rating plate 25
Length cut 51 Re-calibration 145
Length cut Recycling 171
- on/off 75 Registered trademarks 13
Liability for damage 13 Regular inspection 97
Line voltage 33 Release 50
Logging data 121 Rename password 94
Lubricating grease 15 Reset 72
Reset clamping 151
M Reset password 94
Reset
Machine name 139
- selection 49
Machine serial number 109
Residual risks 16
Magnetic field 147
Magnifier 12
Maintenance 94, 139 S
Maintenance unit 39 Safety cone 30
Maintenance unit Safety cover 19, 29, 30
- mount 33 Safety interlock 19
Means of transportation 20 Safety regulations 11
Measure 13 Safety shoes 19
Melbau number 109 Schleuniger distributor 139
Menu level 12 Screen titles 13
Screen
N - Extended wire 54
Select user level 93
Noise level 16
Serial number 139
Signal names 13
O Single wire production 71
Operating company 17 Software upgrade 119
Operating personnel 12 Software version 109, 139
Operator personnel 18 Software
Original spare parts 14, 34 - install 166
Over temperature 24 Spare parts 14
Standard operation 34
P Standards 13
Packaging 20 Star symbol 73
Packaging signs 20 Status messages 43
Password entry 125 Step by step 50
Pedal 33, 83 Step by step mode 46, 50, 72
Peripheral device 98 Stop symbol 50
Permitted supply voltage 38 Stripping length 75, 82
Processing I 78
Production 50, 72 T
Programmer 94 Tabs 44
Programming step 127 Talcum 140
Project code 110 Talk 16
Property damage 15 Target audience 17
Protected mode 34, 50 Technical specialist 18
Protective equipment 18 Third parties 13

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Index

Third party 18 Warning notice 15

Tip 12 Warning symbol 17
Tolerance field incising depth 90 Waste 12
Topic 12 Wayback 52, 76
Total counter 49, 109 Windows® 13
Total wires 71 Wire 74
Touch screen 43 Wire clamping check 158
Touch screen symbols 173 Wire file description 54
Trademarks 13 Wire file name 73
Wire file
U - add 59
- copy 65, 66
Unique ID 109
- export 67
Universal power supply 38
- import 62
Update user interface language 120
- lock 69
USB interface 33
- mark 55, 66, 67, 68
USB memory stick 117
- save 76
User interface language 45
- search 54
User levels 93, 125
- select 55, 65, 66
User status 93
Wire library 54
Wire manager 64
V Wire production 83
Validation of manual 11 Wire type 139
Version number 97 Wire/cable guide 140
Wire/cable stop 33
W Workwear 18
Warn symbols 16

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