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500 Wto 5 Kwtransformer

The document describes transformers and inductors for power applications ranging from 500W to 5kW. It provides specifications for transformer and inductor size, power capacity, dielectric isolation, operating voltage and current, efficiency, frequency range, mounting options, and thermal impedance under different cooling conditions. An example transformer is also described with specifications for its total output power, operating frequency, input voltage range, topology, volt-second product, operating duty cycle, primary and secondary current and ratio, dielectric strength, ambient temperature range, total losses, hot spot temperature, and weight.

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Vincent NSASI
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108 views2 pages

500 Wto 5 Kwtransformer

The document describes transformers and inductors for power applications ranging from 500W to 5kW. It provides specifications for transformer and inductor size, power capacity, dielectric isolation, operating voltage and current, efficiency, frequency range, mounting options, and thermal impedance under different cooling conditions. An example transformer is also described with specifications for its total output power, operating frequency, input voltage range, topology, volt-second product, operating duty cycle, primary and secondary current and ratio, dielectric strength, ambient temperature range, total losses, hot spot temperature, and weight.

Uploaded by

Vincent NSASI
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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TRANSFORMERS AND INDUCTORS

SIZE 500 Power Capacity 500W to 5kW


Description
The Payton SIZE 500 provides a patented planar isolation solution for high
power applications providing high ef ficiency, low EMI, excellent
repeatability, low profile and weight with an operating temperature range of
-40 C to +130 C.

1. Transformer Application
POWER CAPACITY DIMENSIONS TYPICAL DIELECTRIC OPERATING OPERATING
(mm) WEIGHT ISOLATION VOLTAGE CURRENT
(RMS)

500W, forward at 50 kHz L = 80-120 400 gr. 500 V DC- 700 Vpeak 200 A
5kW, full bridge at 200 kHz W = 60-90 4k Vrms max. max.
H = 10-30

Typical efficiency: 97-99%


Recommended frequency range: 80 kHz – 1.0 MHz.
Topologies:
Full bridge; Half bridge; Push-Pull; Forward; Flyback; Boost; Buck;
Resonant topologies (in order of preference).
Mounting Options: a. Horizontal b. Vertical

2. Inductor Application
STANDARD A L (nH/t 2) 1600 1000 630 400 315 250 160
TYPICAL VALUE OF MAX. Amper Turns 51 87 157 233 290 365 510

A L values not listed are available upon request.

3. Typical Thermal Impedance For Different Cooling Conditions


NATURAL COOLING BLOWING AIR 3m/sec ONE SIDE HEATSINK TWO SIDE HEATSINK
(Hot Spot - Air) (Hot Spot - Air) (Hot Spot - Heatsink) (Hot Spot - Heatsink)

5.4 / W 3.2 / W 2 /W 1 /W

Power Capacity vs. Frequency*


Watts

3.4

3.0

2.6

2.2

1.8

1.4

20 100 200 1000 2000 kHz

*For single output AC to DC full bridge power


supply transformer with turns ratio of 4.

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EXAMPLE

Transformer Type T500 AC P.N. 17546


This T500AC-7-2, high power, high input voltage, high frequency, small dimensional
planar transformer is developed for a high power density AC-DC converter and may
be used in welding applications, providing the following specifications:

Transformer Specifications
Total output power 3900 W (26 Vdc/150 Adc)
Welding duty of 50%

Operating frequency 200 kHz

Input voltage range 150 - 375 Vdc link.

Topology Forward with active clamp

volt-Sec. product 460 V- Sec ELECTRICAL DIAGRAM

Operating Duty Cycle 0.618 max.

Primary current 37 Arms (47 a peak)


(for 90% power supply effic.)

Primary to Sec. ratio


(sec. current - 118 Arms) 3.5 : 1

Dielectric strength
pri. to sec.+core 4000 Vrms
sec. to core 1000 Vrms

Ambient temperature -25 C to +40 C

Total losses
(With 50 c heat sink) 40 W TOP VIEW

Hot spot temperature


(With 50 c heat sink) 130 C max.

Weight 250 gr.

SIDE VIEW

(All dimensions are given in mm.)

29

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