Easy and flexible

device integration
with SIMATIC CFU
Siemens
SIMATIC PCS 7 V9.0, SIMATIC CFU Industry
Online
https://support.industry.siemens.com/cs/ww/en/view/109758252 Support
 Legal information

Legal information
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 Table of contents

Table of contents
Legal information ......................................................................................................... 2
1 Introduction ........................................................................................................ 4
1.1 Standardization and decentralization in process plants ....................... 4
1.2 Content of the application example ...................................................... 5
1.3 Mode of operation ................................................................................ 6
1.4 Components used ................................................................................ 7
2 Standardization of a plant section ................................................................... 8
2.1 Storage tank for a chemical plant ......................................................... 8
2.2 Device integration with SIMATIC CFU ................................................. 9
2.2.1 Channel allocation ................................................................................ 9
2.2.2 CMT Used .......................................................................................... 10
3 Commissioning and maintenance with SIMATIC CFU ................................. 11
3.1 Configuration of the freely configurable channels .............................. 12
3.2 Integrating the PROFIBUS PA field devices ...................................... 13
3.2.1 Configuration of a SITRANS TH400 via a PA profile ......................... 14
3.2.2 Configuration of a SITRANS TH400 via a device specific GSD ........ 19
3.2.3 Readout and adjustment of device parameterization with
SIMATIC PDM (optional) .................................................................... 20
3.3 Configuration of SIMATIC CFU PA .................................................... 25
3.4 Service and maintenance ................................................................... 25
 Siemens AG 2018 All rights reserved

3.4.1 Sensors/actuators .............................................................................. 26

3.4.2 Replacing a field device ..................................................................... 27
4 Multiply plant section ...................................................................................... 29
4.1 HW Config .......................................................................................... 29
4.2 Program .............................................................................................. 32
4.3 Operator Station ................................................................................. 33
5 Useful information ........................................................................................... 34
5.1 Naming Convention for Measurement Points and CFC Plans ........... 34
5.2 Comparison between PROFIBUS PA profile GSD and device-
specific GSD ....................................................................................... 35
5.2.1 PROFIBUS PA profile GSD................................................................ 36
5.2.2 Device-specific GSD files ................................................................... 36
5.3 Overview of Profile ID Numbers and PA Profiles ............................... 36
6 Appendix .......................................................................................................... 38
6.1 Service and support ........................................................................... 38
6.2 Links and literature ............................................................................. 39
6.3 Change documentation ...................................................................... 39

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 1Introduction

1 Introduction
1.1 Standardization and decentralization in process plants
Plants in the process industry must meet ever increasing demands for flexibility,
scalability, availability and security - but at the same time, with operating times of
up to 30 years and more, must remain convincing to customers by providing top-
tier future and investment security. With SIMATIC PCS 7 V9.0 and a multitude of
hardware and software innovations, Siemens provides the intelligent answer to this
complex challenge.
The standardization of process plants is becoming increasingly important, as it
offers enormous savings potential in terms of project duration and costs.
Standardization can be divided into the following areas:
 Standardized development of the automation program through a uniform
library (blocks and measuring point templates)
 Standardization of automated solutions and automation components by
means of templates
 Decentralized management of field devices, e.g. based on PROFINET and
PROFIBUS PA
 Standardization of process instrumentation for recording and controlling
the process variables pressure, temperature, flow, level, etc.
 Uniform equipment of the tanks of process section plants with different
 Siemens AG 2018 All rights reserved

volumes
The SIMATIC PCS 7 process control system with its PROFINET-based hardware
innovations SIMATIC Compact Field Unit (CFU) and the SIMATIC ET 200SP HA
remote IO system provides the basis for implementing standardization. With
PCS 7, plant sections, the so-called unit templates, are planned in a standardized
manner and reused several times in the project. Via the control module
Type technology, changes to measuring points in the project are easily updated in
all plant sections.

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 1Introduction

The SIMATIC Compact Field Unit enables standardized device integration of

PROFIBUS PA devices directly in the field. Along with the transmitters from the
comprehensive Siemens Process Instrumentation product portfolio, this provides a
standardized solution from a single source.

Figure 1-1: Process diagram of a chemical plant with highlighting of storage tanks
 Siemens AG 2018 All rights reserved

1.2 Content of the application example

The application example describes how you can use SIMATIC PCS 7, the
SIMATIC CFU, Siemens Process Instrumentation and Control Module Types
(CMT) to standardize and decentralize your plant sections using the example of
storage tanks.
Chapter 2 shows the exemplary storage tank including a standardized automation
solution. Section 3 shows the configuration and parameter assignment of the
SIMATIC CFU and section 4 describes the procedure for multiplying a unit.

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 1Introduction

1.3 Mode of operation

The SIMATIC CFU is installed in the direct vicinity of the subsystem and connected
directly to the automation system - e.g. the SIMATIC CPU 410 - attached to
PROFINET. Up to eight freely configurable digital inputs and outputs as well as
eight PROFIBUS PA channels of the SIMATIC CFU are used for acquisition and
control, as well as for controlling the process data and signals of the subsystem.
The following figure schematically shows the structure of a subsystem including
sensors and actuators, as well as the communication used.
Figure 1-2

SITRANS
MAG6000 SIPART PS2 SITRANS LR250 SITRANS P DSIII
Flow (PA) Control valve (PA) Flow (PA) Pressure (PA)

Pointek
Level switch(DI)
SIPART PS2
Control valve (PA)
SITRANS TH400
Temperature (PA)
 Siemens AG 2018 All rights reserved

Pointek
Level switch (DI)

SIPART PS2
Control valve (PA)
SIMATIC CFU
SIRIUS
8x DI/DO
Position switch(DI)
8x PROFIBUS PA

PROFINET

Decentralized configuration with SIMATIC CFU

With the SIMATIC CFU, you can also implement decentralized approaches in field
device integration in the future as an alternative to classic centralized approaches.
This means that the devices of the subsystem are not routed to the control cabinet
via distributors or connection boxes, but connected directly to the SIMATIC CFU in
the field. It is applicable for up to eight PROFIBUS PA devices and eight freely
configurable digital inputs/outputs.
The summarized benefits of SIMATIC CFU:
 Automatic addressing of the PA field devices.
 Reduction of efforts for device integration and device replacement.
 Reduced cabling and wiring errors compared to multilevel connections
(distributed peripherals, MTAs, etc.).
 Less planning and documentation required.
 Standardization of plant sections.

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 1Introduction

Comprehensive portfolio for process instrumentation

With the SIMATIC family, Siemens offers a robust and integrated product portfolio
for process automation. A comprehensive product portfolio of transmitters and
pneumatic valve positioners is also available for process instrumentation,
process controllers and recorders for a wide variety of applications.
Additional information is available under the following link:
http://w3.siemens.com/mcms/sensor-
systems/de/messumformer/seiten/prozessinstrumentierung.aspx

Standardized engineering with control module types (CMT)

Control Module (CM) technology is not just used to optimize engineering efforts,
but also to make a standardized structure of the automation program possible while
quickly adapting to future demands.
For this purpose, a CMT (measuring point template) is created as a CFC plan with
a large number of optional blocks and stored in the master data library. Optional
modules required for the respective variant in the project are defined during
instantiation. One version is available, for example, for a display measuring point
for the input signal (4-20 mA or PA field device).
Further information on engineering with CMT is available in the application
example "Control Module (CM) Technology - Efficient Engineering in SIMATIC
PCS 7" under the following link:
https://support.industry.siemens.com/cs/ww/en/view/109475748
The application example "technical functions using the example of the chemical
 Siemens AG 2018 All rights reserved

industry" shows how individual CMTs are interconnected and parameterized to a

technical function, e.g. level control. You can find the example and its description at
the following link:
https://support.industry.siemens.com/cs/ww/en/view/53843373

1.4 Components used

This application example was created with these hardware and software
components:
Table 1-1
Components Note
SIMATIC PCS 7 ES/OS IPC Engineering Station with PCS 7 V9.0 SP1
SIMATIC CPU 410-5H Controller for process automation
SIMATIC Compact Field Unit Intelligent field distributor for decentralized
connection of plant sections via PROFINET

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 2Standardization of a plant section

2 Standardization of a plant section

The following describes the standardization of a subsystem using the example of a
storage tank using SIMATIC PCS 7, the SIMATIC CFU, Siemens process
instrumentation and Control Module Types (CMT).

2.1 Storage tank for a chemical plant

R&I Diagram
The following figure shows an example of the structure of a storage tank in the
piping and instrumentation diagram.
Figure 2-1

FIC YC PI LIC
Inlet Inlet Tank Tank

Inlet

TIC LIS+

Tank Tank

YC
Heating

LIS-
Heating
Tank
 Siemens AG 2018 All rights reserved

YC
Outlet
ZS
Manhole

Outlet

Measuring point list

The following table contains the measuring point list of the storage tank.
Table 2-1
Signal Designation Device
Flow Inlet FIC Inlet SITRANS MAG6000
Control valve inlet YC_Inlet SIPART PS2
Pressure tank PI tank SITRANS P DS III
Level analog tank LIC tank SITRANS LR250
Level digital max LIS+_tank Pointek
Level digital min LIS-_tank Pointek
Temperature tank TIC tank SITRANS TH400
Control valve heating YC_Heating SIPART PS2
Position switch manhole ZS_Manhole SIRIUS
Control valve outlet YC_Outlet SIPART PS2

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 2Standardization of a plant section

2.2 Device integration with SIMATIC CFU

The SIMATIC CFU is used to record, control and regulate the standardized
integration of the storage tank. This is installed in the direct vicinity of the storage
tank and integrated into the process control system via PROFINET.
The SIMATIC CFU has the following interfaces:
 Eight freely configurable channels (digital inputs/outputs for sensors or
actuators)
 Eight fieldbus connections for one PROFIBUS PA field device each
These enable the integration of all measuring points of the storage tank with a
single CFU.

Note For the successful integration of the decentralized I/O approach, it is also
necessary to implement a concept for the power supply.
How this can be realized in detail for the CFU is discussed in the following
article:
https://support.industry.siemens.com/cs/ww/en/view/109757358

2.2.1 Channel allocation

The following table shows the channel allocation of CFU.

Table 2-2
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CFU channel Signal Designation

FB0 Flow Inlet FIC Inlet
FB1 Control valve inlet YC_Inlet
FB2 Pressure tank PI tank
FB3 Level analog tank LIC tank
FB4 Temperature tank TIC tank
FB5 Control valve heating YC_Heating
FB6 Control valve outlet YC_Outlet
FB7 - Reserve
DIQ0 Level digital max LIS+_tank
DIQ1 Level digital min LIS-_tank
DIQ2 Position switch manhole ZS_Manhole
DIQ3 - Reserve
DIQ4 - Reserve
DIQ5 - Reserve
DIQ6 - Reserve
DIQ7 - Reserve

Not all channels of the CFU are occupied by a measuring point, thus additional
reserves are available for individual expansions.
If, for example, a stirrer in the reservoir is retrofitted, it can be controlled via a
reserve channel (DIQ) of the CFU. In addition, a feedback signal can be used to
detect the "stirrer active" signal.
Similarly, there is a possibility to provide an additional PROFIBUS PA field device,
for example, to measure the heating flow.

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 2Standardization of a plant section

2.2.2 CMT Used

The automatization program for the storage bin is based on the standardized
control module types (CMT) and technical functions from the applications example
"technical functions using the example of the chemical industry".
You can find the download the application example of the CMT at the following link:
https://support.industry.siemens.com/cs/ww/en/view/53843373

The following table provides an overview of the CMT used.

Table 2-3
Technical function CMT Type Signal Description
AMon AMon_Fb FIC Inlet Display of the tank inflow
Ctrl Ctrl_Fb LIC tank Level control of a tank
DMon DMon_Std LIS+_tank Display level digital max
Level control DMon DMon_Std LIS-_tank Display level digital min
ValAn ValAn_FbRbk YC_Inlet Control valve for the tank
inflow
ValAn ValAn_FbRbk YC_Outlet Control valve for the tank
outflow
Ctrl Ctrl_Fb TIC tank Temperature control of the
tank
Temperature control
ValAn ValAn_FbRbk YC_Heating Control valve for the
 Siemens AG 2018 All rights reserved

manipulated variable
Pressure display AMon AMon_Fb PI tank Display of the tank
pressure
Monitoring manhole DMon DMon_Std ZS_Manhole Position switch manhole

´´DMon´´ can be found at the following link in the library BCM Type Library for
PCS 7 V8.1. It can be easily uploaded to the version V9.0.
https://support.industry.siemens.com/cs/ww/en/view/109475748

Note For the selection of a CMT version of PCS 7, please refer to the application
example "Technical functions using the example of the chemical industry":
https://support.industry.siemens.com/cs/ww/en/view/53843373

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 3Commissioning and maintenance with SIMATIC CFU

3 Commissioning and maintenance with

SIMATIC CFU
The SIMATIC CFU supports the PROFINET functionalities simple system
connection S1, simple system redundancy S2, Media Redundancy Protocol (MRP)
and Configure in RUN (CiR) and is therefore PA ready. This means that the CFU
can be configured to the standard and readily available automation systems
Configuration changes are supported during an ongoing process.
The CFU is electrically or optically connected to the PROFINET fieldbus via the
following Bus Adapters:
 BA 2xRJ45 – BusAdapter for the Ethernet cable with a RJ45 outlet
6DL1193-6AR00-0AA0
 BA 2xFC – BusAdapter for the direct connection of Fast Connect cables
6DL1193-6AF00-0AA0
 BA 2xLC – BusAdapter for the light wave conducive fiberglass with a LC outlet
6DL1193-6AG00-0AA0

Note A SIMATIC PCS 7 Version 9.0 or higher is required for the configuration of the
Compact Field Unit.
When using PCS 7 V9.0 without the Service Pack, you will also need the
Hardware Upgrade Package (HUP) for the SIMATIC Compact Field Unit.
 Siemens AG 2018 All rights reserved

This is available under the following link:

https://support.industry.siemens.com/cs/ww/en/view/109749915
The HUP is already integrated from PCS 7 V9.0 SP1 and no additional work is
required.

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 3Commissioning and maintenance with SIMATIC CFU

3.1 Configuration of the freely configurable channels

The eight freely configurable channels of the CFU can be configured digitally as an
input or output.

Procedure
1. Mark the CFU (1) and double-click on the "DIQ" slot (2).
Figure 3-1

1
 Siemens AG 2018 All rights reserved

2. Object properties will open. Switch to the "Parameters" tab (1) and select
settings. Click the "OK" button to confirm the settings (2).
The screenshot displays the following settings.
– Channel 0 as a digital input (DI)
– Channel 1 as a digital output (DQ)
– Channel 2 - not activated

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 3Commissioning and maintenance with SIMATIC CFU

The configured inputs and outputs can be connected in the user program as
usual.
Figure 3-2

1
 Siemens AG 2018 All rights reserved

Note For the efficient configuration of the channels, the SIMATIC CFU offers the
option of choosing the settings in the "Cross Channel" folder.
Changes made to the parameters in this folder are automatically applied to other
channels. The individual channels can then be adapted to the channel
granularity.

3.2 Integrating the PROFIBUS PA field devices

The eight fieldbus connections of the CFU enable the integration of a PROFIBUS
PA field device each. The point-to-point connections assign a fixed PA address of
20-27 to each fieldbus connection. PA field devices are addressed automatically
when connected.
There are two possibilities for integrating the PROFIBUS field devices with the
CFU:
 PROFIBUS PA profile
 Device-specific GSD files
PROFIBUS PA profiles enable manufacturer-independent project planning of PA
field devices by describing the standardized minimum functions of the various field
device types. This has the advantage that the field device exchange is easier to
manage in terms of spare parts, since the devices being exchanged do not have to
be identical. They only have to support the configured PA profile.

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 3Commissioning and maintenance with SIMATIC CFU

Further information on integrating the field devices with PA profiles, as well as with
device specific GDS files, including a comparison of advantages, can be found in
chapter 5.2.

Note Only field devices with PROFIBUS PA Profile V3.x can be operated with the
CFU. The maximum cable length between the CFU and a field device is 120 m.
Devices that use PA address 2 or 3 when connected to the CFU cannot be
addressed automatically.
Devices with hardware addressing must be set to the correct PA address.
SIMATIC PDM optionally offers comprehensive functions for parameterization
and diagnostics of the connected field devices.

3.2.1 Configuration of a SITRANS TH400 via a PA profile

The procedure for configuring a SITRANS TH400 using a PA profile is described

below. The PA profile "Transmitter 2 AI" is planned instead of the device-specific
GSD for SITRANS TH400. Additionally, the device specific EDD is assigned.
Assigning the EDD is optional.
The CFU supports the following two configuration options for field devices using a
PA profile:
 Siemens AG 2018 All rights reserved

 Automatic recognition of a field device connected to the PA profile with the

read back function of the IOS.
 Manual configuration of a PA profile

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 3Commissioning and maintenance with SIMATIC CFU

Automatic recognition of the PA profile with the IO read back function

Automatic recognition of the PA profiles requires an online connection between the
ES and CFU.
1. Highlight the CFU (1) and click on the button “IOs read back”) (2)
This opens a window for the read back of the field devices.
Figure 3-3

2
 Siemens AG 2018 All rights reserved

2. The "Read back IOs" function automatically detects the lowest supported PA
profile for each field device. In the "FB Selection" area ("Select FB") (1), select
the fieldbus connections for which you want to use the recognized PA profiles.
These are displayed in the "Read device type" area (2).

Frei verwendbar

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 3Commissioning and maintenance with SIMATIC CFU

3. Click "Accept" (3) to accept the planning changes.

Figure 3-4

3
 Siemens AG 2018 All rights reserved

Manual configuration of a PA profile

If there is no online connection to the CFU, you can alternatively configure the PA
profile manually.
The PA profiles can be found in the catalog, e.g. in the folder "PROFINET IO > I/O
> Compact Field Unit > Compact Field Unit PA -> PROFIBUSPA-Profiles".
Figure 3-5

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 3Commissioning and maintenance with SIMATIC CFU

1. Select the CFU (1) and drag and drop the PA profile "Transmitter 2 AI (Phy
MBP)" from the catalog (2) to a free fieldbus connection (in the screenshot "FB
0").
Figure 3-6

3
 Siemens AG 2018 All rights reserved

2. Now open the context by right clicking on the PA profile (3) and select the
object properties with a click.
3. Enter a "Designation" (1) in the properties of the PA profile, e.g. "TIC_Tank".
Confirm the completed download by clicking on "OK".
Figure 3-7

Frei verwendbar

Position 1 shows the fixed PROFIBUSPA address of the field device. If you use
hardware addressing for your project planning, you must assign this address to
your field device.

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 3Commissioning and maintenance with SIMATIC CFU

Use of a device-specific EDD (optional)

Assigning the device specific EDD is optional. It is required if acyclic data are to be
transmitted in addition to the cyclic data. Practical applications include checking
and changing the device parameters with SIMATIC PDM. An assignment of the
EDD does not require a download of the HW Configuration into the AS.
1. Right-click on the fieldbus connection with the configured PA profile and select
"SIMATIC PDM > Device Selection (Reassign)..." from the shortcut menu.
("SIMATIC PDM > Device Selection (Reassign)...").
A window opens for the assignment of the device-specific EDD.
Figure 3-8

2. If the field device is physically connected, use the "Device identification" button
(1a).
The SITRANS TH400 temperature transmitter is displayed in the "Detected
device type(s)" area (2a).
 Siemens AG 2018 All rights reserved

Figure 3-9

1b

1a

2a

3. Confirm the assignment of the device-specific EDD with the "OK" button (3).

Note If the field device cannot be identified or is not connected, you can alternatively
select SITRANS TH400 in the "Device Type" list (1b).

Frei verwendbar

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Frei verwendbar 18
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 3Commissioning and maintenance with SIMATIC CFU

3.2.2 Configuration of a SITRANS TH400 via a device specific GSD

The procedure for configuring a SITRANS TH400 using a device-specific GSD file
is described below.
The device-specific GSD files are located in the "PROFIBUS-PA" folder in the
catalog and are sorted by type and manufacturer.
Figure 3-10
 Siemens AG 2018 All rights reserved

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 3Commissioning and maintenance with SIMATIC CFU

Procedure
Select the CFU (1) and drag and drop the device-specific GSD file "SITRANS
TH400" from the catalog to a free fieldbus connection (in screenshot "FB 1").
Figure 3-11

2
 Siemens AG 2018 All rights reserved

3.2.3 Readout and adjustment of device parameterization with

SIMATIC PDM (optional)

With SIMATIC PDM you can read out and adapt the device parameter settings and
measurement loop information of the CFU and the PA field devices. Before making
changes, read out the parameterization from the field devices and save the
parameterization centrally in the Engineering Station or PDM Station.

Frei verwendbar

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 3Commissioning and maintenance with SIMATIC CFU

Procedure – Reading out the device parameterization

1. Mark the CFU and double-click on the fieldbus connection with configured PA
field device. Opening SIMATIC PDM.
Figure 3-12

2
 Siemens AG 2018 All rights reserved

2. Click the "Load to PG/PC" button.

Figure 3-13

Frei verwendbar

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 3Commissioning and maintenance with SIMATIC CFU

3. Click on the "Start" button to start reading out the device data.
4. After the parameters have been read successfully, the status "Load into
PG/PC: Action finished."). Action finished.").
5. Click the "Close" button (2).
Figure 3-14
 Siemens AG 2018 All rights reserved

1 2

6. Click the "Save" button to save the parameters.

Figure 3-15

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 3Commissioning and maintenance with SIMATIC CFU

Procedure – Adjusting the device parameterization

The parameterization of the field devices is performed offline in the parameter table
of PDM. The parameters assignment values are subsequently written via the
download into the devices. This has the advantage that the device
parameterization can also be carried out at a later point in time. Notes on the
device can be stored in the "Message" column.
The following steps describe the procedure for offline device parameterization as
an example:
1. Adjust the device parameterization and measurement point information
according to your requirements in the parameter table (1)
The "day" ("day") (2) has been changed to "TIC_Tank" and the "installation
date" (3) of the SITRANS TH400 has been changed to "28.09.2017".
2. Click on the "Load into device..." button (4) to load the changes into the device.
Figure 3-16

4
1
2

3
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Frei verwendbar
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 3Commissioning and maintenance with SIMATIC CFU

3. Click on the "Start" button to start loading the device data.

Figure 3-17

4. Select the "continue" option (1) and click the "OK" button (2) to continue the
loading process.
Figure 3-18
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Frei verwendbar
2

5. After the parameters have been loaded successfully, the status "Load into
PG/PC: Action finished.”). ("Load to device: Action finished.").
Click the "Close" button.

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 3Commissioning and maintenance with SIMATIC CFU

3.3 Configuration of SIMATIC CFU PA

In addition to the HW Configuration, an additional configuration option for the
SIMATIC CFU is the commissioning assistant in PDM.
The setup assistant in PDM offers additional options and functions compared to the
HW Config, e.g. alarms for monitoring the power supply and the electronics
temperature can be configured.
You can start the Setup Wizard via the menu item "Device > CFU PA V1.0
Configuration" ("Device > CFU PA V1.0 Configuration").
Figure 3-19
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For more information on the setup wizard, refer to the manual

Note
"SIMATIC Decentralized Periphery SIMATIC CFU PA" at the link
https://support.industry.siemens.com/cs/ww/en/view/109748741

3.4 Service and maintenance

In combination with the PDM, the CFU offers a range of functionalities that make it
possible to maintain or repair a system component quickly and easily. However,
regular maintenance of the CFU itself is not necessary.
For the maintenance of field devices and sensors or actuators, it may make sense
to deactivate the connection of the field device or the sensor/actuator channel.

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 3Commissioning and maintenance with SIMATIC CFU

3.4.1 Sensors/actuators

Preparation - deactivate channel

1. To change a sensor or actuator, first deactivate the channel in the HW
conference by clicking on the options button (1). Confirm the changes by
clicking on "OK".
Figure 3-20

1
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2. Download the configuration to the CFU. The channel is now deactivated and
the sensor/actuator is without power.
After preparation, the sensor/actuator can be replaced. A distinction is made
between the two variants "Replace sensor/actuator with the same type" or
"Replace sensor/actuator with another type".

Note Replacing sensors/actuators during the process mode (AS in RUN)

If you want to replace a sensor/actuator in process mode, it is imperative that the
alarm OBs are configured. (This is done by default in PCS 7)

Replacing sensor/actuator with the same type

1. Connect the new sensor/actuator to the CFU . The sensor/actuator can now be
used.
2. Activate the channel and load the data into the CFU.

Replacing sensor/actuator with another type

1. For the exchange with another type, the channel must first be parameterized
again. For the procedure, please refer to the chapter 3.1 "Configuration of the
freely configurable channels".
2. Connect the new sensor/actuator to the previously mentioned channel of the
CFU .
3. Activate the channel and load the new parameters into the CFU.

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3.4.2 Replacing a field device

Preparation
The power supply of the field devices is activated by default. The connection of the
field device must be deactivated for the exchange.

Deactivating the field device connection

1. Open the PDM by double-clicking on the CFU in the HW Configuration where
you want to exchange a field device, the PDM
2. Open the display of the PROFIBUS PA parameters (1) by clicking on "CFU
PROFIBUS PA I/O Parameters". Deactivate the connection for the field device
you want to replace by clicking on the option button of a spur line. In this case,
this is the spur line 0 (2)
Figure 3-21

1
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3. Load the changes to the CFU (3). The connection is now deactivated and the
field device can be replaced.
In addition to deactivating the connection, the addressing of the field devices must
also be conducted. For optimum operation, software addressing is recommended,
as this allows parameterization by the CFU.
However, if hardware addressing is used, the hardware address must be set
according to the fieldbus connection. The PROFIBUS addresses are permanently
assigned to the fieldbus connections FB<n> and can be seen in the following table.
Table 3-1
Fieldbus connection PROFIBUS PA address
FB0 20
FB1 21
FB2 22
FB3 23
FB4 24
FB5 25
FB6 26
FB7 27

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 3Commissioning and maintenance with SIMATIC CFU

After preparation, the field device can be replaced. A distinction is made between
the two variants "Replace sensor/actuator with the same type" or "Replace
sensor/actuator with the different type".

Note If PROFIBUS PA profiles have been planned for the field devices in advance, a
field device can be replaced by a compatible field device without changing the
project planning.

Replacing a field device with the same type

1. Connect the new field device to the CFU and reactivate the stub line.
2. Reload the plant-specific device parameters with SIMATIC PDM.

Replacing the field device with another type

Note Replace field devices in process operation (AS in RUN / CiR)

Error OBs must be configured in the automation system so that you can replace
a field device in process operation.

1. Remove the field device from the project setup of the HW Configuration.
2. Load the project setup.
3. Connect the new field device to the CFU.
4. Parameter assignment reassign the fieldbus connection of the CFU
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(Section 3.2).
5. Load the project setup.
6. Reload the plant-specific device parameters with SIMATIC PDM.

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 4Multiply plant section

4 Multiply plant section

By standardizing the tank, it can be easily multiplied for further plant sections. The
multiplication procedure described in this chapter can be repeated as often as
desired.

4.1 HW Config
1. To duplicate the CFU in the hardware configuration, select the "Copy"
command from the CFU context menu.
Figure 4-1
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2. Select the PROFINET IO system (1) to which the new CFU is to be assigned.
Use the context menu of the bus system to insert the copied CFU.
Figure 4-2

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 4Multiply plant section

3. A dialog is opened for providing an IP address for the CFU. Enter the desired
IP address for the CFU (2) and confirm your entry with "OK" ("OK") (3).
4. A device number is automatically assigned to the new CFU. To change the
name and the device number, open the context menu of the CFU with a right
click. Open object properties. Here you have the possibility to adjust the device
name ("Device Name") (1) and the device number ("Device Number") (2).
Figure 4-3

2
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5. Adapt the automatically assigned input and output addresses of the freely
configurable channels and field devices to your project.

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 4Multiply plant section

6. If the addresses in the hardware configuration are assigned correctly, create

the symbol addresses in the symbol table or assign them directly via the "Edit
Symbols" option. Use the context menu of the slots (1) to assign a symbolic
name for the addresses and add a comment (2).
Figure 4-4

1
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7. Confirm your entry with "OK" (3).

8. Save and compile the HW Config and close it.

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 4Multiply plant section

4.2 Program
To multiply the program, the following steps must be carried out:
1. First select the "Tank_1" section and copy it.
2. Select the "Process Cell" installation and insert a duplicate of "Tank_1" via the
context menu.
3. Customize the names of hierarchy folders, CMT, images, plans, etc. Name the
hierarchy folder, e.g. "Tank_1(1)" in "Tank_2" um.
Figure 4-5
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Copying and pasting creates duplicates of hierarchy folders, CMT, images, plans,
etc. All objects that require a unique name are indicated by a sequential number in
brackets.
4. Check the correct wiring of the channel drivers and adjust them if necessary.
Figure 4-6

Intern
5. Compile the program.

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 4Multiply plant section

4.3 Operator Station

1. When the program translation is complete, translate the Operator Station.
During this process, the module symbols are automatically generated. Newly
added block symbols are placed at the upper left edge of an image.
2. Arrange the block symbols so that their position corresponds to the image of
tank 1. If necessary, adjust the screen to suit your requirements.
Figure 4-7
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 5Useful information

5 Useful information
5.1 Naming Convention for Measurement Points and CFC
Plans
For the designation of the measuring points a uniform naming convention was
used, whereby the function is designated according to the European standard EN
62424. The following figure shows how a measuring point designation is
composed:
FIC_Inlet
Function Naming
F = Flow (first letter)
I = Indication (subsequent letter)
C = Control (subsequent letter)

The following table contains all letters used in the application and their meaning:
First letter Meaning
F Flow
L Level
P Pressure
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T Temperature
Y Valve
Z Freely usable (Here: Position)

Subsequent letter Meaning

C Control
I Indication
S Switching (binary control function or switching function
non-safety-related)

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 5Useful information

5.2 Comparison between PROFIBUS PA profile GSD and

device-specific GSD
There are two ways to integrate PROFIBUS PA field devices with the CFU in PCS
7:
 PROFIBUS PA profile device descriptions
 Device-specific data descriptions
Both PA profiles are available for cyclic communication (GSD in HW config) and
acyclic communication (EDD in SIMATIC PDM).
The following table highlights the advantages and disadvantages of project
planning with PA profile GSD or device-specific GSD.
PA profile GSD Device specific GSD
Benefits  Manufacturer-independent,  Covers all specific properties and functions of
i.e. replacement devices do the device and contains further cyclic values.
not have to be identical More information is available compared to the
when replacing devices, it is PA profile.
sufficient if the replacement  SITRANS Library is supported
device supports the
 Device-specific EDD for parameterization with
projected PA profile.
PDM is automatically assigned.
 The device-specific EDD can
also be assigned for
parameterization with PDM.
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Disadvantages  Contains only the basic  Replacement devices must be identical when
features and functions of the replacing the device.
devices.

The following figure shows the configuration of a CFU with two SITRANS TH400
temperature transmitters, on the fieldbus connection "FB 0" (1) with PA profile and
on the fieldbus connection "FB 1" (2) with the device-specific GSD file.
Figure 5-1

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 5Useful information

5.2.1 PROFIBUS PA profile GSD

PROFIBUS PA profiles are standardized device description files that contain the
basic properties and standard functions of field devices. These are defined by the
PROFIBUS & PROFINET International (PI) association and are therefore
manufacturer-independent.
With PA profiles, a universal device type in HW Config is planned instead of a
specific device. This configuration allows you to flexibly integrate all PA field
devices of this type without changing the hardware configuration. The only
requirement is that the physical device supports the selected PA profile.
To access the device functions and parameters via PDM, you can use either the
manufacturer-neutral PA profile EDD or the device-specific EDD. The device-
specific EDD offers a larger range of parameters and functions and must be
reassigned after replacing the device with another field device type or newer
model.
5.2.2 Device-specific GSD files

Device-specific GSD files (device master files) are provided by the manufacturer
and contain all the specific properties and functions of a device that are required
for its project planning and operation.
As a result, the device-specific GSD files sometimes provide more functions than
the PA profiles. As an example, the SIPART PS2 positioner has additional status
bytes in addition to the pure control value when configured via the device-specific
GSD file.
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In addition, the device-specific EDD file is automatically assigned when configuring

the device-specific GSD file.

5.3 Overview of Profile ID Numbers and PA Profiles

PROFIBUS & PROFINET International (PI) defines unique ID numbers for the PA
profiles. These are included in some manuals. However, readable names are used
for project planning in HW Config.
The following table gives an overview of the profile ID numbers and the
corresponding PA profiles (configurable in HW Config).
Table 5-1
Profile ID number PA profile
9700 Transmitter 1 AI
9701 Transmitter 2 AI
9702 Transmitter 3 AI
9703 Transmitter 4 AI
9704 Transmitter 5 AI
9706 Transmitter 7 AI
970E Transmitter 15 AI
9710 Actuator 1 AO
9720 Discrete input 1 DI
9730 Discrete output 1 DO
9733 Discrete output 4 DO
9740 Flow 1 AI 1 TOT
9741 Flow 2 AI 1 TOT

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 5Useful information

Profile ID number PA profile

9742 Flow 3 AI 1 TOT
9750 Analyzers
9760 Multi Variable
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 6Appendix

6 Appendix
6.1 Service and support
Industry Online Support
Do you have any questions or need assistance?
Siemens Industry Online Support offers round the clock access to our entire
service and support know-how and portfolio.
The Industry Online Support is the central address for information about our
products, solutions and services.
Product information, manuals, downloads, FAQs, application examples and videos
– all information is accessible with just a few mouse clicks:
https://support.industry.siemens.com

Technical Support
The Technical Support of Siemens Industry provides you fast and competent
support regarding all technical queries with numerous tailor-made offers
– ranging from basic support to individual support contracts. Please send queries
to Technical Support via Web form:
www.siemens.com/industry/supportrequest
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SITRAIN – Training for Industry

We support you with our globally available training courses for industry with
practical experience, innovative learning methods and a concept that’s tailored to
the customer’s specific needs.
For more information on our offered trainings and courses, as well as their
locations and dates, refer to our web page:
www.siemens.com/sitrain

Service offer
Our range of services includes the following:
 Plant data services
 Spare parts services
 Repair services
 On-site and maintenance services
 Retrofitting and modernization services
 Service programs and contracts
You can find detailed information on our range of services in the service catalog
web page:
https://support.industry.siemens.com/cs/sc

Industry Online Support app

You will receive optimum support wherever you are with the "Siemens Industry
Online Support" app. The app is available for Apple iOS, Android and Windows
Phone:
https://support.industry.siemens.com/cs/ww/en/sc/2067

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 6Appendix

6.2 Links and literature

Table 6-1
No. Topic
\1\ Siemens Industry Online Support
https://support.industry.siemens.com
\2\ Link to this entry page of this application example
https://support.industry.siemens.com/cs/ww/en/view/109758252

6.3 Change documentation

Table 6-2
Version Date Modifications
V1.0 07/2018 First version
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