DA460 Installation Manual From 05 2015
DA460 Installation Manual From 05 2015
This appliance is not intended for use by persons (including children) with reduced physical,
sensory or mental capabilities, or lack of experience and knowledge, unless they have been
given supervision or instruction concerning use of the appliance by a person responsible for
their safety.
Frequently examine the installation for imbalance and sings of wear or damage to cables,
springs and mountings. Do not use if repair or adjustment is necessary.
Disconnect the supply when cleaning or other maintenance is being carried out.
Before installing the operator, check that the operator is in good mechanical condition and it
opens and closes properly.
Ensure that the operator is suited for installation. Check temperature, humidity, door weights,
etc. restriction in line with specifications applicable in the manual or other Abloy® Oy material.
Note!
Instructions, design specifications and illustrations which are contained in this manual are not
binding. Abloy Oy reserves the right as part of ongoing product development to make changes
without previous notice.
2
CONTENTS
Approvals ............................................................................................................................ 2
Revision .............................................................................................................................. 4
Content of delivery ............................................................................................................. 5
General information ............................................................................................................ 6
Operation ........................................................................................................................... 7
Main switch and mode switch .............................................................................................. 7
Door weight ....................................................................................................................... 8
Installation ......................................................................................................................... 9
Internal connections ......................................................................................................... 14
Commissioning ................................................................................................................. 15
A safe door ....................................................................................................................... 18
External connections ........................................................................................................ 19
Connection examples ....................................................................................................... 21
Self diagnostic ................................................................................................................. 27
Maintenance ..................................................................................................................... 28
Spare parts ....................................................................................................................... 29
3
REVISION
Page Revision
As at 22.05.2015.
4
CONTENT OF DELIVERY
5
GENERAL INFORMATION
Technical data
Measures
• 595 (L) x 85 (H) x 107 (W) mm
• Weight 6,5 kg
Temperature range
• Storage -30...+85°C (in dry premises)
• Operation: -15...+50°C (in dry premises)
• The automatic swing door operator must not be installed in applications where it is
subjected to water or snow.
Interfaces
• Voltage output 24 VDC, stabilized, output current 500 mA
Features
• Usage for heavy density of pedestrian traffic
• Push&Go as a standard feature
• Normal and delayed impulse
• Adjustable hold open time 0...60 s or sequential use
• Fire detector connection
• Free Swing operation
• Door hold force
• Prepull before opening
• Secondary DC inlet for power back up (24 VDC (•±15 %), 3A)
• Maximum opening angles:
With standard arm 100 degrees
With sliding arm on the opening side 100 degrees
With sliding arm on the closing side 90 degrees
6
OPERATION
ABLOY® DA460 is an electromechanical swing door operator for heavy use. The door operator includes new
free swing function: when using the door manually it operates lightly without motor’s resistance and the door
can be left in open position when required. It can be used on both single and double, internal and external, fire
and emergency exit doors.
Safety features
Opening cycle: If the door is obstructed in opening cycle. The door is set free and hold open time is started.
After 1 second, new trial is done to open the door. Maximum amount for trials is 4. If this is exceeded or hold
open time is end, the door is closed.
Closing cycle: If the door is obstructed in closing cycle. The door is set free and 4 new trials are done to close
the door. If the closing is still obstructed, the operator tries to close the door at one minute intervals.
When the power is switched on, the mains switch lights up.
1= on 0= off
AUTO:
The operator opens the door for the duration of the hold open time.
MAN:
Manual use.
OPEN:
The door is held permanetly open.
NOTE! There is 3 seconds constant delay when mode switch is changed from
position OPEN to AUTO or MAN.
7
DOOR WEIGHT
Standard arm
180
170
160
150
Door weight [kg]
140
130
120
110
100
90
80
70
60
50
60 70 80 90 100 110 120 130 140 150
Door width [cm]
Sliding arm
180
170
160
Door weight [kg]
150
140
130
120
110
100
90
80
70
60
50
60 70 80 90 100 110 120 130 140 150
Door width [cm]
8
INSTALLATION
Tools required
Drill
Set of ball ended allen wrenches
# 2 Phillips head screwdriver
Flat blade screwdrivers, 2 pcs
Steps of installation
- Preparing installation
- Installing the mounting plate
- Mounting the operator and the arm
- Connecting the operator to mains
- Commissioning
- Testing
- Connecting impulse devices
Preparing installation
Removal of housing
Note! Remove the protective earth wire from cover and connect it back after installation.
Keep the mains disconnected when removing or mounting cover.
9
Installing the mounting plate
Operator is to be installed on the transom, with the main switch located towards the hinge.
Use the mounting plate DA103 with the door operator ensuring the installation base is level and securely fixed
to a flat surface. Minimum requirement for wall profile is 5 mm (steel).
Installation measurements for the standard arms DA147, DA148 and sliding arm DA149 to closing side.
Hinge line
83
70
28,5
41,5
28,5
13
10
Ø 10 Ø 10 Ø 10
Ø 30
Mounting plate DA103
10
Assembly of the operator and the standard arm to the closing side
Y
Min. 40
297 70
45
0 No extension piece
10 10 mm (DA150/01)
20 20 mm (DA150/02)
30 30 mm (DA150/01, DA150/02)
40 40 mm (DA150/02 * 2 kpl)
60 60 mm (DA150/06)
Frame depth
DA147 0-150mm
Frame depth DA148 150-250mm
°
90
• After installation, ensure that the arm and door are properly adjusted.
• Mount a door stop to the door open position so that wind will not
drive the door against the wall, resulting in damage.
11
Assembly of the operator and the sliding arm DA149 to the closing side
Min. 37*
L 585
297
M
47 10 mm (DA150/01)
57 20 mm (DA150/02)
67 30 mm (DA150/01, DA150/02)
77 40 mm (DA150/02 2 pcs)
97 60 mm (DA150/06)
DA149
Frame depth
Frame Arm Minimum
depth distance door width
H/mm L/mm M/mm
0-24 130 750
25-75 120 740
75-100 115 735
• After installation, ensure that the arm and door are properly adjusted.
• Mount a door stop to the door open position so that wind will not
drive the door against the wall, resulting in damage.
12
Assembly of the operator and the sliding arm DA149 to the opening side
Max. 25
Y
585 L
M
37 Ei jatkoakselia
47 10 mm (DA150/01)
57 20 mm (DA150/02)
67 30 mm (DA150/01, DA150/02)
77 40 mm (DA150/02 * 2 kpl)
97 60 mm (DA150/06)
DA149
Frame depth
Frame Arm Minimum
depth distance door width
H/mm L/mm M/mm
0-50 185 800
50-100 205 820
100-150 235 850
150-200 270 885
• After installation, ensure that the arm and door are properly adjusted.
• Mount a door stop to the door open position so that wind will not
drive the door against the wall, resulting in damage.
13
INTERNAL CONNECTIONS
black
To motor
red
black
X1 0V
+ 24V backup white
X2 + 24V in
X4
X6 DC
X5
AC
PE
brown
white
CU Asentoanturi
AUTO: red & black
MAN: NC
OPEN: blue & black
white N L
AUTO I
blue MAN Safetysensor-unit brown
black OPEN 0
brown
red
white
Mode switch Main switch
DC supply back-up
When not mains operated, or for back-up supply, the external 24 VDC (min. 3A) supply can be connected to X1
connectors 2 and 3. Connect + from DC supply back-up to X1 connector 2 and GND to X1 connector 3. No battery
charging or maintenance is provided by DA460.
14
COMMISSIONING
ARM
Jumper is connected.
Jumper is disconnected.
”Sealed” enables motorized closing pull before opening and final pull when closing. Select
this to ensure the proper function of the lock when prepull and final pull are needed.
Push&Go
hold closed
sealed
Final pull will be activated 20 - 30 mm before the doors closed position. Final pull is
activated 1 second, when door is closed position.
DOOR
When hold closed jumper is selected, operator pushes the door against the frame.
Push&Go
hold closed
sealed
DOOR
Push&Go is in operation, when mode switch is in AUTO position. When door is pushed or
pulled manually operator opens the door. Operator opens the door to adjusted opening
Push&Go
hold closed
sealed
angle and closes the door after 3 second hold open time.
Note! It is not possble to use Push&Go and free swing options at the same time.
DOOR
15
COMMISSIONING
If the jumper is connected then operator requires N.C. output from the fire detector.
not in use
not in use
not in use
fire n.c
free swing
If the jumper is disconnected then operator requires N.O. output from the fire detector.
OPTION
When jumper is connected the door can opened and closed manually. When opening impulse
comes, the door is opened to fully open position and closed after adjusted hold open time.
not in use
not in use
not in use
fire n.c
free swing
Free swing is in operation when mode switch is in AUTO position. Note! It is not possble to
use Push&Go and free swing options at the same time.
OPTION
J1 Self diagnostics is in use when J2 (OS=opening side) and J3 (CS=closing side) are connected.
J2
J3
J4
TEACH CLOSED
• Push TEACH-button briefly to enter learning mode.
TEACH OPEN
• Teach the door closed position
POWER ON Yellow led blinks: close the door and push TEACH-button
TEACH
• Teach the door open position
Green led blinks: Open the door to the desired angle and push TEACH-button.
• Yellow ”TEACH CLOSED” led blinks: Close the door manually
• The green light remains lit. Door open and closed position is taught.
Force The operator’s force requires adjustment to suit door weight. Use lowest possible value to
ensure the smooth function of safety feature.
Start the adjustment by putting the force potentiometer to middle position (= 50%) and fine-
FORCE tune it after opening speed adjustment.
16
COMMISSIONING
min
SPEED
max Time (sec.) Door weight (kg)
60 80 100 120
Door 800 2,7 3,2 3,5 3,9
width 1000 3,4 4,0 4,4 4,8
(mm) 1200 4,1 4,7 5,3 5,8
1300 4,5 5,1 5,8 6,3
Minimum safe opening and closing times for door of various widths and weights are
summarized in the table.
Adjust first hold open time for delayed impulse and then hold open time for normal impulse.
Adjust the hold open time (0...60 s). Time starts when the door is in open position. Full right
60 position (seq) of the potentiometer means that every other impulse either opens or closes the
0 HOLD
door.
OPEN
seq
Note! For safe operation, always use low force, speed and long hold open time.
17
A SAFE DOOR
The safety of the door operator is controlled by basic adjustments; operator force, speeds, and hold open times.
• The operator force is an important adjustment. A high value affects to the safety feature and also to its
sensitivity.
• High speeds increases the energy transferred in the door causing it not stop correctly.
• With hold open times the distance from impulse device to door is preset.
Note!!! High speeds and safety is only possible by fitting of Safety sensors.
REMEMBER!
With using safety sensors to opening and closings sides and activating self diagnostics, the door environment
will be safe and meets the EN 16005-standards.
18
EXTERNAL CONNECTIONS
o ut
+2
4V 11 +12 VDC, 1,0 A output
11
o ut
+1
2V 10 Ground
10
D
GN
9
6 Normal impulse
al
6
rm
No ulse
p 5 Delayed impulse. Door will open after 1,0 seconds delay
im yed
5
la
Depulse 4 Not in use
im
t
4
No se
in
u 3 Locking circuit (Inhibits the opening if the lock bolt is out.
n
cki
3
Lo cuit
cir
Grounding this input allows the opening)
e
Fir r
2 Fire detector
2
y
te cto r
de
1 Ground
1
D
GN g
t
J1 1 Monitoring
J2 1
J3
J4 2 2 Opening side safetyimpulse
3
4
3 Closing side safetyimpulse
4 Ground
Fire detector
Take connection loop between 1 and 2 away if fire detector is connected. Connect fire detector between 1 and 2
and check fire jumper (fire n.c.). After fire alarm, one manual opening is required to re-energise the operator to
chosen program selector mode.
Safety Sensor
The Safety Sensor is connected to terminals 1 and 4. More information on page 21. Safetysensor safetyimpulse
outputs (white and violet) are equipped with normally closed (NC) relays. Choose jumpers J2 (opening side) and
J3 (Closing side) on to switch on safety sensor monitoring.
19
EXTERNAL CONNECTIONS
Impulse inputs
The closing contact drive (NO) must be potential free. The impulse device, like a push button or motion sensor,
must be installed within direct sight of the door. Maximum length of the impulse device cable is 30 meters. The
total resistance of the control switch and its wiring must not exceed 100 ohm, when switch is closed.
Delayed impulse: delay = 1,0 seconds. When the operator receives the opening impulse, the lock is released
immediately and door is opened after 1,0 seconds.
20
CONNECTION EXAMPLES
t
ou
4V
+2
11
t
ou
2V
+1
10
D
GN
9
8
7
al
6
rm
No ulse
p
im yed
5
la
D pulse
e
im
t
4
Nose
u
in g
n
cki
3
Lo rcuit
c i
e
Fir r
2
y
te cto r
de
1
D
GN
brown
green
J1
J2 1 red
J3
J4 2 white
3 violet
4 blue, yellow, pink
21
CONNECTION EXAMPLES
12
+2
4
ou
t
11
+1
2V
ou
GN t
10
D
1 green
9
brown
2
8
yellow
3
7
white No
4 imrma
6
p l
De ulse
5 lay
5
im ed
p
No ulse
in t
4
us
Lo e
cir ckin
3
cu g
it
Fi
r
de e
2
te
c
GN tor
1
D
+2
4
ou
t
11
+1
2V
ou
GN t
10
D
green
9
brown
8
7
yellow No
imrma
6
p l
De ulse
blue la
im yed
5
p
No ulse
pink in t
4
us
Lo e
cir ckin
3
white cu g
it
Fi
re
2
de
te
c
GN tor
1
22
CONNECTION EXAMPLES
12
+2
4
ou
t
11
+1
2V
ou
GN t
10
D
9
8
7
No
imrma
6
p l
De ulse
la
im yed
5
p
No ulse
in t
COM
4
N.O
N.C
us
Lo e
cir ckin
3
cu g
it
Fi
re
2
de
te
c
GN tor
1
D
red
X5
blue
3 1
black
2
MANUAL = no connection
AUTOM = 2...1
AUKI = 2...3
23
CONNECTION EXAMPLES
red
12
+2
4
ou
t
11
+1
2V
ou
GN t
10
D
9
8
green
7
No
imrma
6
p l
De ulse
la
im yed
5
p
No ulse
in t
4
us
blue Lo e
cir ckin
3
cu g
it
Fi
r
de e
2
black te
GN tor
c
1
D
red
12
+2
4
ou
t
11
+1
2V
white GN
ou
t
10
D
9
8
green
7
No
imrma
6
p l
De ulse
la
im yed
5
p
No ulse
in t
4
us
blue Lo e
cir ckin
3
cu g
it
Fi
r
de e
2
gray te
GN tor
c
1
24
CONNECTION EXAMPLES
Rebated doors
ACTIVE DOOR
Impulse device
12
+2
4
ou
t
11
+1
2V
ou
GN t
10
D
9
8
7
No
imrma
6
p l
De ulse
lay
5
im ed
p
No ulse
in t
4
us
Lo e
cir ckin
3
cu g
i
Fi t
re
2
de
te
c
GN tor
1
D
PASSIVE DOOR
12
+2
4
ou
t
11
+1
2V
ou
t
Passive door opens after constant GN
10
D
delay 1,0 seconds.
9
No
imrma
6
p l
De ulse
lay
5
im ed
p
No ulse
in t
4
us
Lo e
cir ckin
3
cu g
it
Fi
re
2
de
te
c
GN tor
1
25
CONNECTION EXAMPLES
red
12
+2
4
ou
t
11
+1
2V
white GN
ou
t
10
D
9
8
green
7
No
imrma
6
p l
De ulse
la
im yed
5
p
No ulse
in t
4
us
blue Lo e
cir ckin
3
cu g
it
EL590 Fi
re
2
Motor lock grey de
te
GN tor
c
1
D
LE LE
1
D D
4 4
2 2
O
O
N
N
C
C
C
C
N
N
3
OPERATION:
When detector reacts, it’s relay switches on. Then the GND (-) is disconnected from the operator’s control
unit (connector 2). The operator doesn’t open the door from impulse but it have to be opened manually. The
operator closes the door after manual opening.
In fire door use the operator have to be connected to external battery back-up (24VDC, min. 3A).
After fire alarm, one manual opening is required to re-energise the operator to chosen program selector mode.
26
SELF DIAGNOSTICS (CONTROL UNIT)
In case the result of the diagnostics shows unrecoverable malfunctions, the door operator is considered as
unsafe, and the door is set free for manual use. The user is informed by blinking both of the LED’s in control
unit.
Ohjauskeskuksen LED:it
Yellow led = Y
TEACH CLOSED
TEACH OPEN Green led = G
POWER ON
TEACH
27
SELF DIAGNOSTICS (SAFETYSENSOR-UNIT)
A B
C D
MAINTENANCE
28
DA460 SPARE PARTS
Head panel
810174
Vaihtopaketti
Safetysensor-unit
809854
5742362
Position sensor
809863
Control unit
809877
Mode switch
806914
Rear damper
809820
Side damper
803520
Transformer
810057
Main switch
807437
DA147
DA148
DA149
29
30
31
This product contains materials, such as
electronics, which require specialist recycling
techniques.
When the product is taken out of use, disassemble
it and sort and recycle the different materials as
per valid recycling instructions.
end-user needs for security, safety and Tel. +358 20 599 2501
convenience. WWW.ABLOY.COM