SAUDI ARAMCO 9000-ENG (10/03) 726-400 (ID/PID)
SATIP No. APPROVED DATE DISCIPLINE:
SAUDI ARAMCO TYPICAL INSPECTION PLAN
FIRED HEATERS FIELD INSTALLATION SATIP-F-001-01 11-Apr-04 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR
CHECKLIST INSPECTION RESPONSIBILITY
ITEM and/or QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. TEST RECORD SAUDI
CNTRCTR
RECORD ARAMCO
1.0 DOCUMENT REVIEW
1.1 Shipping, Handling and Erection Plan SAIC-F-2001 RH1 R1
Drawings for Ultrasonic thickness record
1.2
of the heater's components.
SAIC-F-2002 RH1 R1
Data Sheet and Safety Instruction Sheet
1.3
(SIS)
SAIC-F-2003 RH1 RH1
2.0 MATERIAL RECEIVING
Equipment Verification, Traceability and
Visual Inspection of Mechanical
Components:
a) Tubes
b) Piping Assembly
c) Gaskets
d) tube supports
2.1 e) refractory SAIC-F-2004 W1 W1
f) Insulation
g) Structural attachments
h) Casing (Convection and Radiant)
I) stack
j) Forced draft Fan and Duct/breeching
k) Burners
m) valves
2.2 Storage, Handling & Preservation SAIC-F-2005 W1 S
Material Verification, Visual Inspection Refer to the respective SATIPs for Electrical and
2.3 and Storage/Preservation of Electrical Instruments(SATIP# P-113-01, P-515-01, J-100-01,
and Instrumentation components J-200-01, J-300-01, J-902-03)
3.0 INSTALLATION
3.1 Concrete Placement Refer to SATIP-Q-001-02
Verification of Structural Supports and
3.2
foundations
SAIC-M-2006 H1 W1
Page 1 of 3
SAUDI ARAMCO 9000-ENG (10/03) 726-400 (ID/PID)
SATIP No. APPROVED DATE DISCIPLINE:
SAUDI ARAMCO TYPICAL INSPECTION PLAN
FIRED HEATERS FIELD INSTALLATION SATIP-F-001-01 11-Apr-04 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR
CHECKLIST INSPECTION RESPONSIBILITY
ITEM and/or QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. TEST RECORD SAUDI
CNTRCTR
RECORD ARAMCO
SAIC-M-2007
3.3 Equipment Alignment, Elevation Check
SATR-M-2002
H1 W1
3.4 Installation of Structural components Refer to SATIP-M-001-01
3.5 Assembly of Fired Heater Components SAIC-F-2006 W1 S
3.6 Forced Draft Fan and Ducting Installation Refer to SATIP-F-001-02 & SATIP-P-113-01(LV Motors)
3.7 Grouting Refer to SATIP-Q-010-01
3.8 Field Welding of Tubes Refer to SATIP-W-011-01
Field Welding of Auxiliary piping (fuel
3.9 Refer to SATIP-W-011-01
gas)
Additional NDE requirement: LPT on
3.10 Root & cover Passes of all Welds in Refer to SATIP-NDE-LPT-01
Austenitic alloy materials
3.11 Pressure testing & Lay-up Refer to SATIP-A-004-02
Installation of Burner control & Refer to SATIPs #-J-100-01, J-200-01, J-300-01, J-902-
3.12
Instrumentation 03, P-515-01
3.13 Lighting Installation Refer to SATIP-P-123.02
3.14 Refractory Installation Refer to SATIP-N-110-01, N-120-01or N-140-01
3.15 Fire Bricks Installation Refer to SATIP-N-130-01
3.16 Painting/Coating Refer to SATIP-H-002-03 & H-002-07
3.17 Insulation Refer to SATIP-N-001-02
Piping Relieving Devices - Relief Valve
3.18 Refer to SATIP-J-600-01
Inspection
3.19 Heater Boxes Closure Inspection SAIC-F-2007 H1 H1
4.0 PRE-COMMISSIONING
SAIC-F-2008
4.1 Re-Instatement / Final Inspection
SATR-A-2011
H1 S
Page 2 of 3
SAUDI ARAMCO 9000-ENG (10/03) 726-400 (ID/PID)
SATIP No. APPROVED DATE DISCIPLINE:
SAUDI ARAMCO TYPICAL INSPECTION PLAN
FIRED HEATERS FIELD INSTALLATION SATIP-F-001-01 11-Apr-04 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR
CHECKLIST INSPECTION RESPONSIBILITY
ITEM and/or QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. TEST RECORD SAUDI
CNTRCTR
RECORD ARAMCO
SA-6133
4.2 Punch Listing/ Final Inspection for MCC
(FEIL)
H1
GENERAL NOTES
The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust
1
the levels of Saudi Aramco participation based upon the Contractor’s performance.
2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization
3
representative is not present.
Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in
4
attendance.
5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.
LEGEND
W1 100% Witness Inspection/Test H2 Sample Hold Point for QC Inspection or Test RH1 100% Review and Approval of Documents
W2 Sample Witness Inspection/Test R1 100% Review of Documents RH2 Sample Review and Approval of Documents
H1 100% Hold Point for QC Inspection or Test R2 sample Review of Documents S Surveillance
Page 3 of 3
