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SGB WPS Al 01

This welding procedure specification outlines the parameters for gas metal arc welding of aluminum alloys. It specifies using a solid 1.2mm ER4043 filler wire with an argon shielding gas at 15L/min. Welding will be done in all positions except PG and J-L045 using gas metal arc welding at 120-180 amps and 18-22 volts with a travel speed of 30-40 cm/min. No preheat, interpass temperature control or post weld heat treatment is required.

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Ahmed Gomaa
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0% found this document useful (0 votes)
268 views2 pages

SGB WPS Al 01

This welding procedure specification outlines the parameters for gas metal arc welding of aluminum alloys. It specifies using a solid 1.2mm ER4043 filler wire with an argon shielding gas at 15L/min. Welding will be done in all positions except PG and J-L045 using gas metal arc welding at 120-180 amps and 18-22 volts with a travel speed of 30-40 cm/min. No preheat, interpass temperature control or post weld heat treatment is required.

Uploaded by

Ahmed Gomaa
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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WELDING PROCEDURE SPECIFICATION (WPS)

According to ISO_15614_2

Welding Procedure
SGB-WPS-AL-01
Specification No. _______________ 22-09-2021
Date _________________________ Ahmed Abd EL Baset
Approved _______________________
0
Revisions _____________________ 22-09-2021
Date _________________________ Approved _______________________
Revisions _____________________ Date _________________________ Approved _______________________
Revisions _____________________ Date _________________________ Approved _______________________
Revisions _____________________ Date _________________________ Approved _______________________
SGB-PQR-AL-01
Supporting PQR Numbers ________________ 22-09-2021
_______________ ________________ ________________
Supporting PQR Numbers ________________ _______________ ________________ ________________
_______________________________________________________________________________________________
Joint Filler Metal
Gr.No. 23
_________________ ER4043
Wire No. ____________
Class
Size of electrode _______________________________
1.2 mm

Solid Filler Wire


Type of electrode _______________________________
Other ________________________________________
_____________________________________________
_____________________________________________
_____________________________________________
_____________________________________________
Shielding Gas
Argon
Shielding gas(es) _______________________________
99.9%
Percent composition_____________________________
15 Lit/Min.
Flow rate______________________________________
Other ________________________________________
_____________________________________________
_____________________________________________
Backing _____________________________________________
N/A
Type ________________________________________ Position
N/A
Permanent ___________________________________ Position All positions for Fillet weld Except PG and J-L045
_______________________________
N/A
Removed ____________________________________ N/A
Welding progression_____________________________
Other _______________________________________ Fillet welds of plate or pipe
Other ________________________________________
____________________________________________ _____________________________________________
____________________________________________ _____________________________________________
____________________________________________ _____________________________________________
____________________________________________ _____________________________________________
Base Metals Preheat
Gr.No. 21
___________ Thickness 1.5 mm to 6_______
________ mm Preheat temperature N/A
____________________________
1100 Al Family, 6061 Al
Alloy and Temper ______________________________ N/A
Interpass temperature ___________________________

Date: 22/09/2021 Doc. No. QA&QC/WPS-01


Page: 1 of 2 Rev.: 00
WELDING PROCEDURE SPECIFICATION (WPS)

According to ISO_15614_2

Cleaning
Pass Welding Travel
Grinding & Brushing
Initial cleaning oxide____________________________ No. Process Amps Volts Speed
Solvent
Initial cleaning oil and dirt________________________ 1ST GMAW 120-180 18-22 30 ~ 40 cm/min

Grinding & Brushing


Interpass cleaning _____________________________

____________________________________________

Postweld Heat Treatment


N/A
Original temper ________________________________
N/A
Final temper __________________________________
N/A
Temperature __________________________________
N/A
Time ________________________________________
N/A
Quench ______________________________________

____________________________________________

Process(es)
GMAW
Process _______________ MIG
Type*_______________
Process _______________ Type*_______________
N/A
Electrode (GTAW) _____________________________

____________________________________________

Technique
Weave
Stringer or weave bead _________________________
0.5''
Orifice or gas cup size __________________________
N/A
Oscillation ___________________________________
N/A
Contact tube to work distance ____________________
single or multipass
Single pass or multipass ________________________
per side
Tungsten extension ____________________________
N/A

Grinding
Method of backgouging _________________________

Other _______________________________________

____________________________________________

____________________________________________

____________________________________________

____________________________________________

*Manual, automatic, polarity, pulse, etc.

Sketch of Welding Sequence

Date: 22/09/2021 Doc. No. QA&QC/WPS-01


Page: 2 of 2 Rev.: 00

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