Yamaha dg60fx-112
Yamaha dg60fx-112
GUITAR AMPLIFIER
SERVICE MANUAL
CONTENTS
SPECIFICATIONS ................................................ 3/4
PANEL LAYOUT .................................... 5
CIRCUIT BOARD LAYOUT ................. 7
BLOCK DIAGRAM ............................ 8
WIRING ................................................................... 10
DISASSEMBLY PROCEDURE ............................ 11
LSI PIN DESCRIPTION .............................. 15
IC BLOCK DIAGRAM ................................... 18
CIRCUIT BOARDS ........................................ 20
TEST PROGRAM ................................. 30
ERROR MESSAGES ............................. 33
IDLING ADJUSTMENT ........................ 33
MIDI IMPLEMENTATION CHART ......................................... 34
PARTS LIST
This document is printed on chlorine free (ECF) paper with soy ink. OVERALL CIRCUIT DIAGRAM
WARNING : Failure to follow appropriate service and safety procedures when servicing this product may result in per-
sonal injury, destruction of expensive components and failure of the product to perform as specified. For
these reasons, we advise all Yamaha product owners that all service required should be performed by an
authorized Yamaha Retailer or the appointed service representative.
IMPORTANT : This presentation or sale of this manual to any individual or firm does not constitute authorization certifi-
cation, recognition of any applicable technical capabilities, or establish a principal-agent relationship of
any form.
The data provided is belived to be accurate and applicable to the unit(s) indicated on the cover. The research engineering, and
service departments of Yamaha are continually striving to improve Yamaha products. Modifications are, therefore, inevitable
and changes in specification are subject to change without notice or obligation to retrofit. Should any discrepancy appear to
exist, please contact the distributor’s Service Division.
WARNING : Static discharges can destroy expensive components. Discharge any static electricity your body may have
accumulated by grounding yourself to the ground bus in the unit (heavy gauge black wires connect to
this bus.)
IMPORTANT : Turn the unit OFF during disassembly and parts replacement. Recheck all work before you apply power
to the unit.
DO NOT PLACE SOLDER, ELECTRICAL/ELECTRONIC OR PLASTIC COMPONENTS IN YOUR MOUTH FOR ANY REASON WHAT
SO EVER!
Avoid prolonged, unprotected contact between solder and your skin! When soldering, do not inhale solder fumes or expose
eyes to solder/flux vapor!
If you come in contact with solder or components located inside the enclosure of this product, wash your hands before handling
food.
WARNING
Components having special characteristics are marked and must be replaced with parts having specification equal to those
originally installed.
2
DG60FX-112
SPECIFICATIONS
3
DG60FX-112
4
DG60FX-112
PANEL LAYOUT
Control Panel
14
9 10 11 12 13 15 17 20 24
8
7
1 2 3 4 5 6
5
DG60FX-112
Rear Panel
26 27 28 29 30
31 32 33
36 37
34 35
34 Foot Switches 1, 2, 3
35 Bank Switch (TAP/BANK/TUNER)
36 EXP Pedal Jack (EXP. PEDAL)
37 Unit Terminal
6
DG60FX-112
DM
MAIN 1/8
MAIN
2/8
Foot Switch
REAR (ANALOG8/8)
7
DG60FX-112
BLOCK DIAGRAM
DM
IC12
(DM-CN1) (DM-CN2)
(FRONT-CN303)
FRONT (PN1/2) (FRONT-CN304)
A'
8
DG60FX-112
C10,IC11
(DM-CN3)
(FRONT-CN302)
REAR
W701
KEC-54207
A'
9
DG60FX-112
WIRING
POWER SPEAKER
TRANSFORMER
CN603 CN607
W608 DM
W606 CN102
W604 CN103
CN602 MAIN 1/8 CN104 CN101
AC W603
W601
CN601
W611
W612 W610
W502 W501
W503
MAIN 2/8
REAR
(ANALOG8/8)
10
DG60FX-112
DISASSEMBLY PROCEDURE
A. External components
1. Handle Assembly
1-1. Remove the two (2) screws marked [70]. The handle
assembly can then be removed. (Fig. 1)
2. Corner fitting
2-1. Remove the two (2) screws marked [50]. The corner
fitting can then be removed. (Fig. 1)
3. Leg
3-1. Remove the screw marked [110]. The leg can then
be removed. (Fig. 1)
[50]
[50]
[70]
[110]
Fig.1
11
DG60FX-112
5. Removal of speaker
5-1. Remove the pre main unit. (See Procedure 4.)
5-2. Remove the four (4) screws marked [70]. The
speaker can then be removed. (Fig. 2)
[70]
[80] [80]
[90] [90]
[30] [30]
[70]
[40] [40]
Fig.2
12
DG60FX-112
DM
MAIN 1/8
Fig.3
13
DG60FX-112
8. Power transformer
8-1. Remove the pre main unit. (See Procedure 4.)
8-2. Remove the panel. (See Step 6-2.)
8-3. Remove the four (4) screws marked [110B]. The
transformer can then be removed. (Fig. 4)
[110B] [110A] [130] [110A] [130] [110A] [130] [110A] [130] [50B]
Power
Transformer
MAIN 2/8
[50C] [50B]
Fig.4
Battery VN103500
VN103600(Battery holder for VN103500)
C. Foot switch
9. Foot switch
9-1. Remove the six (6) screws marked [110A] and then
remove the bottom plate. (Fig. 5)
9-2. Remove the two (2) screws marked [110B] and
hexagonal nuts marked [90] and then remove the
REAR circuit board (MAIN 8/8). (Fig. 5)
9-3. Remove the four (4) hexagonal nuts from the foot
switch. The SW, LED circuit board (PN2/2) can then
be removed. (Fig. 5)
[110A]
[110A] [110A]
[110A]
[90]
View A
[110B]
SW, LED
(PN2/2)
Foot switch
Fig.5
15
DG60FX-112
16
DG60FX-112
17
DG60FX-112
IC BLOCK DIAGRAM
1A 1 14 VDD A 1 14 VCC
1A 1 14 VCC SIRIAL
INPUT A
B 2 B QH 13 QH
1B 2 13 4B 1B 2 13 4B
1Y 3 12 4A QA 3 QA QG 12 QG
1Y 3 12 4A
OUTPUTS
2A 4 11 4Y 2Y 4 11 4Y QB 4 QB QF 11 QF
OUTPUTS
2B 5 10 3B 2A 5 10 3Y QC 5 QC QE 10 QE
2Y 6 9 3A 2B 6 9 3A QD 6 QD CLEAR 9 CLEAR
CK A
2D 5 12 3D
1A3 6 15 2A3
2Q 6 11 3Q
Q D D Q 7 14 1Y3
CK CK 2Y2
2Q 7 Q CL CL Q 10 3Q
1A4 8 13 2A2
Vss 8 9 CK
2Y1 9 12 1Y4
(GND)Vss 10 11 2A1
18
DG60FX-112
V 4 5 B+IN
2A 3 12 6Y 1D 3 D CK CK D 18 8D
2Y 4 11 5A 2D 4 17 7D
D CK CK D
OE OE
3A 5 10 5Y 2Q 5 Q Q 16 7Q
Q12 1 Q12 16 VDD
3Y 6 9 4A 2 3Q 6 Q Q 15 6Q
Q6 Q6 Q11 15 Q11
OE OE
3D 7 D CK CK D 14 6D
7 VSS 8 4Y Q5 3 Q10 14 Q10
Q5
4D 8 D CK CK D 13 5D
Q7 4 Q7 Q8 13 Q8
OE OE
4Q 9 Q Q 12 5Q
Q4 5 Q4 Q9 12 Q9
GND 10 11 CLOCK
Q3 6 CL 11 CLR
Q3
Q2 7 Q2 CK 10 Input Pulses ( )
Vss 8 Q1 9 Q1
74HC4052DT(XZ101A00) MB3790PF(XR967A00)
DM: IC308, IC309 DM: IC4
Multiplexer ASSP
R CN 0.5Ω
V IN 14 3 V OUT
V IN 13 100Ω 4 V OUT
OY 1 16 VDD
CONTROL 16 SBD
0Y
2Y 2 2Y 2X 15 2X
590kΩ
Reference V IN
2.65V
3 14
Y-COM Y-COM 1X 1X Voltage 6 ALARM1
1.24V Power Supply
4 13 500Ω
3Y 3Y X-COM X-COM Circuit
5
V IN
1Y 1Y 0X 12 OX
S Q 3µA
V SENSE 12 2.37V 7 ALARM2 N.C. 1 16 CONTROL
6 11
INH INH 3X 3X
V BAT1 2 15 N.C.
7 10 R V OUT
VEE A A V OUT 3 14 V IN
B
9 RESET V OUT 4 13 V IN
VSS 8 9 B 240kΩ
V BAT1
CT
19
DG60FX-112
CIRCUIT BOARDS
DM Circuit Board
A
CN101:
to MAIN3/8-W401
CN103:
to PN1/2-CN301
CN102:
to MAIN2/8-W502
to PN
A'
Battery VN103500
VN103600(Battery holder for VN103500)
20
DG60FX-112
CN104:
to MAIN1/8-W601
DM: CNA-V620530 0
21
DG60FX-112
DM Circuit Board
A
A'
22
DG60FX-112
23
DG60FX-112
FRONT (PN1/2) A
to MAIN2/8-W503 to DM-CN3
A'
A'
LD302, LD303, LD304 and LD306 installation
Anode
PN: CNA-V620230 1
24
DG60FX-112
to DM-CN103
25
DG60FX-112
FRONT (PN1/2) A
A'
A
SW, LED (PN2/2)
26
DG60FX-112
Pattern side
A'
A
to MAIN8/8-W701
to Push Switch
SW to Push Switch
A' Pattern side
PN: CNA-V620230 1
27
DG60FX-112
CN607: N.C
W606:
to MAIN6/8-W607
to POWER W604:
TRANSFORMER to MAIN5/8-W605
W601:
to MAIN4/8-W602
W603:
to POWER CORD to DM-CN4
W610:
to DM-CN104
W611:
to MAIN3/8-CN401
W612:
to MAIN2/8-W501
Component side
28
DG60FX-112
to DM-CN102 to MAIN1/8-W612
to PN1/2-CN305
Component side
to MIAN1/8-W601 to MIAN1/8-W604
Component side
MAIN(ANALOG): CNA-V610580 (J, U, C)
: CNA-V610590 (H, B, S)
29
DG60FX-112
TEST PROGRAM
A. PREPARATION
• EXP. PEDAL Connect the B50KVR.
• DIGITAL OUT Connect the DA converter.
• MIDI IN Connect IN and OUT, using the DIN
• MIDI IN 5P cable.
• The input signal is a 1kHz sine wave.
• Set all rotary VR’s and switches near their center
position.
• Set the OUTPUT VR to the MAX position.
• Set the input impedance of the measuring instrument
to 1Mohm or more.
E. TEST PROCEDURE
0: LED Check
• Using the UP and DOWN switches, select “0” and
then press the STORE switch.
• LED segments light up one after another starting with
“UP”. When “SP.SIM” is reached, “BANK3”, “BANK2”,
“BANK1”,”3", “2” and “1” light up followed by 7
segments in the following order from the left end. After
that, all LED segments light up and go out.
1 2 3
1
6 7 2
5 3
4 8
1: SW Check
• Using the UP and DOWN switches, select “1” and
then press the STORE switch.
• Starting with the UP switch, press the switches whose
LED lights up one after another. After “SP.SIM”,
“BANK”, “3”, “2” and “1”, all LED segments light up
and then go out.
• Numbers (0 to 20) are indicated at the right end of the
7 segment LED.
• If “E” representing an error appears at the left end,
press the UTILITY switch for resetting.
30
DG60FX-112
2: VR Check
• Using the UP and DOWN switches, select “2” and
then press the STORE switch.
• Press switches in the order of “AMP SELECT”, “GAIN”
until “PRESENCE, then from “COMP” to “REVERB”
and finally until “EXP.PEDAL” is reached.
• Turn the control fully in the direction toward the left 7
segment LED which is turned on. If the test result is
OK, the right 7 segment LED lights up. Then turn the
control to that direction. If the test result is OK, proceed
to the next VR. After completing this check, return the
control to the center position.
• If an error exists outside of the control being checked,
“E” meaning an error appears at the left end OF LED.
In such case, press the UTILITY switch for resetting.
• At the end of all VR checks, all LED segments light up
and go out. Then checking advances to the next step.
3: Battery Check
• Using the UP and DOWN switches, select “3” and
then press the STORE switch.
• If the check result is OK, all LED segments light up
and go out. Then checking advances to the next step.
• In case of an error, “E” is indicated by LED.
4: MIDI Check
• Using the UP and DOWN switches, select “4” and
then press the STORE switch.
• If the check result is OK, all LED segments light up
and go out. Then checking advances to the next step.
• In case of an error, “E” is indicated by LED.
• The numeric figure at the right end of LEF represents,
0: transmission and 1: reception.
5: SRAM Check
• Using the UP and DOWN switches, select “5” and
then press the STORE switch.
• If the check result is OK, all LED segments light up
and go out. Then checking advances to the next step.
• The numeric figure at the right end of LEF represents,
0: IC2 and 1: IC3.
31
DG60FX-112
32
DG60FX-112
ERROR MESSAGES
If an error occurs during operation, one of the following error message numbers will appear on the display.
E2:Communication Error.
CAUSE: An abnormality is detected during MIDI communications.
SOLUTION: Check all connections, etc. and try again.
IDLING ADJUSTMENT
1. Tu r n t h e i d l i n g a d j u s t m e n t vo l u m e ( V R 6 0 1 )
counterclockwise fully.
33
DG60FX-112
PARTS LIST
CONTENTS
OVERALL ASSEMBLY .............................................. 2
PRE MAIN UNIT .................................. 4
FOOT SWITCH ............................................ 6
ELECTRICAL PARTS ............................................. 7
WARNING
Components having special characteristics are marked and must be replaced with parts having
specification equal to those originally installed.
OVERALL ASSEMBLY
130
150
70
140
20
30
G60 40
G70
G10
G20
G30
G120
100
80
G80 90
G50
G40
110
G90
G100
G110
2
DG60FX-112
ACCESORIES
* V 6 1 7 7 4 0 0 DIN Cable
3
DG60FX-112
290
220 180
310
230
110
20
(3) 300
50 170
200
30
260
250 190
40
240
130 270 50
130
160
20 (1) 280
120
60
20 (2)
110
55 110
100
50
140
50
10
10
150
75
90
50
80 76
155
70
4
DG60FX-112
5
DG60FX-112
110
100
90
10
80
20
130
120
110
6
DG60FX-112
ELECTRICAL PARTS
7
DG60FX-112
8
DG60FX-112
9
DG60FX-112
10
DG60FX-112
11
DG60FX-112
12
DG60FX-112
13
1 2 3 4 5 6 7 8 9 10 11 12
A
DG60FX-112 OVERALL CIRCUIT DIAGRAM 1/2(DM) DG60FX-112
A
DM
PHOTO COUPLER
MX23C8100PC-10
ASSP
B B
AND
256K RAM 256K RAM
8M ROM BUFFER
C C
CPU
OR OR OR OR to FRONT
-CN304
BUFFER
D OR D
OR
OR
AND BUFFER
to FRONT
-CN303
E E
to FRONT
-CN302
F F
DSP6
DSP6
4M DRAM
G G
to MAIN 1/8
-W603
INVERTER
PULSE TRANSFORMER
DIGITAL
OUT
DIT2
H H
4M DRAM
3.3V REGULATOR
I KEC-54205 2 I
OP AMP OP AMP
K K
OP AMP OP AMP
INVERTER
L L
5.0V REGULATOR
to MAIN 1/8-W610
M SHIFT D-FF M
REGIST
B. COUNTER
N N
2
2
1 1 1
2
3
O 3
1: V IN
3
1: INPUT 1: INPUT
O
2: GND 2: GND 2: GND
3: OUTPUT 3: OUTPUT 3: OUTPUT
KEC-54205
: Mylar Capacitor
P : Ceramic Capacitor P
: Flame Proof C.
: Wire Wound Resistor
: Metal Oxide Film Resistor
Note : See parts list for details of circuit board component parts.
DG60FX-112 DG60FX-112
Q Q
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
A
DG60FX-112 OVERALL CIRCUIT DIAGRAM 2/2(FRONT, MAIN 1/8, 2/8, 3/8, 4/8, 5/8, 6/8, 7/8, REAR) DG60FX-112
A
UTILITY
MANUAL
DOWN
UP
B B
D-FF D-FF
FLANGER
CHORUS
STORE
COMP
C C
D-FF
D-FF
TREMOLO
PHASER
ROTARY
DELAY
D D
TAPE ECHO
SPRING
PLATE
HALL
D-FF
D-FF
E to DM-CN103 E
SP. SIM
to DM-CN1 to DM-CN2
F F
D-FF
AMP SELECT
GAIN MASTER TREBLE MIDDLE BASS PRESENCE COMP SPEED DEPTH TIME FEEDBACK LEVEL REVERB
G G
to MAIN2/8-W503
MULTIPLEXER
H H
MULTIPLEXER
KEC-54204 1
to DM-CN3
I I
to DM-CN101
to PN1/2 to SW, LED
-CN305 -CN306
J J
MAIN 3/8
EXP. PEDAL
OP AMP
OP AMP OP AMP
W502
to DM
K -CN102 K
OP AMP OP AMP
KEC-54206 1
22K
L L
6.8K
C521
SW, LED
C522 100 (PN 2/2)
100K
C523
C524
to DM-CN104
to REAR-W701
W611 C525
W610
BL
MAIN 1/8 W612 W501
WH
FOOT SW1 FOOT SW2 FOOT SW3 FOOT SW BANK
M M
BL
WH
GR
BR
BU
GR/YE
DIODE STACK KEC-54206 1 KEC-54206 1
BR
BU
GR/YE
N N
MAIN 5/8
DIODE BRIDGE
KEC-54206 1
N.C
POWER TRANSFORMER
O SPEAKER O
MAIN 7/8
to DM-CN4 KEC-54206 1
MAIN 4/8
P P
5V REGULATOR KEC-54206 1
KEC-54206 1
DG60FX-112 DG60FX-112
Q Q
1 2 3 4 5 6 7 8 9 10 11 12