C O N T R O L S M A N U A L

Touch Pilot Control

30XA/XAS/XB/XBP/XW
30XA-ZE/XW-ZE
AquaForce ® PUREtec with R-1234ze(E)

Original document
CONTENTS

1 - SAFETY CONSIDERATIONS......................................................................................................................................................... 5
1.1 - General description.................................................................................................................................................................... 5
1.2 - Safety precautions..................................................................................................................................................................... 5
2 - CONTROLLER OVERVIEW........................................................................................................................................................... 5
2.1 - General description.................................................................................................................................................................... 5
2.2 - Abbreviations.............................................................................................................................................................................. 5
3 - HARDWARE DESCRIPTION.......................................................................................................................................................... 6
3.1 - General description.................................................................................................................................................................... 6
3.2 - Electrical box.............................................................................................................................................................................. 6
3.3  -  Connections of the main controller............................................................................................................................................. 6
3.4  -  Power supply to boards.............................................................................................................................................................. 6
3.5  -  Light emitting diodes on boards................................................................................................................................................. 6
3.6 - Pressure sensors....................................................................................................................................................................... 7
3.7  -  Temperature sensors.................................................................................................................................................................. 7
3.8 - Actuators.................................................................................................................................................................................... 7
3.9  -  Connections at the user terminal block...................................................................................................................................... 8
4 - TOUCH PILOT CONTROL INTERFACE........................................................................................................................................ 9
4.1 - General description.................................................................................................................................................................... 9
4.2 - Screens overview....................................................................................................................................................................... 9
4.3 - Welcome Screen........................................................................................................................................................................ 9
4.4  -  Touch Pilot synoptic screen........................................................................................................................................................ 9
4.5 - Start/Stop screen..................................................................................................................................................................... 10
4.6  -  User Login screen.................................................................................................................................................................... 10
4.7  -  Language list selection............................................................................................................................................................. 11
4.8 - Main menu............................................................................................................................................................................... 11
4.9  -  Configuration menu.................................................................................................................................................................. 12
4.10 - Override screen...................................................................................................................................................................... 12
4.11 - Schedule screen..................................................................................................................................................................... 12
5 - WEB CONNECTION..................................................................................................................................................................... 13
5.1  -  Web interface access............................................................................................................................................................... 13
5.2  -  Web browser configuration....................................................................................................................................................... 13
5.3  -  Technical documentation access.............................................................................................................................................. 13
6 - TOUCH PILOT INTERFACE DETAILS........................................................................................................................................ 14
6.1 - Menu structure......................................................................................................................................................................... 14
6.2  -  Detailed menu description........................................................................................................................................................ 15
6.3  -  Alarms menu ........................................................................................................................................................................... 22
6.4  -  Configuration menu.................................................................................................................................................................. 23
7 - TOUCH PILOT CONTROL OPERATION..................................................................................................................................... 27
7.1 - Start/Stop control .................................................................................................................................................................... 27
7.2  -  Unit stop function..................................................................................................................................................................... 27
7.3 - Heating/Cooling selection........................................................................................................................................................ 27
7.4 - Pumps control.......................................................................................................................................................................... 28
7.5  -  Condenser water pump control................................................................................................................................................ 28
7.6 - Control point............................................................................................................................................................................. 29
7.7 - Capacity limitation.................................................................................................................................................................... 30
7.8 - Current limitation...................................................................................................................................................................... 30
7.9 - Capacity control....................................................................................................................................................................... 30
7.10 - Night mode............................................................................................................................................................................. 31
7.11  -  Head pressure control............................................................................................................................................................ 31
7.12  -  Circuit lead/lag selection (multi-circuit units).......................................................................................................................... 31
7.13  -  Compressor loading sequence (multi-circuit units)................................................................................................................ 31
7.14  -  Circuit capacity loading sequence.......................................................................................................................................... 31
7.15  -  Energy management module................................................................................................................................................. 33
7.16 - Master/slave assembly........................................................................................................................................................... 33
7.17  -  Heat reclaim option (30XA/30XB).......................................................................................................................................... 33
7.18  -  Variable speed fans (option 17).............................................................................................................................................. 33
7.19  -  Evaporator heater option (30XA/30XB).................................................................................................................................. 33
7.20  -  Free cooling option (30XA/30XB)........................................................................................................................................... 34
7.21  -  Dry Cooler Free Cooling (30XB)............................................................................................................................................ 34
7.22  -  Dry cooler option (30XW)....................................................................................................................................................... 34
7.23  -  Hydronic kit option (30XA/30XB)............................................................................................................................................ 34
7.24  -  30XA-ZE and 30XW-ZE units (HFO)...................................................................................................................................... 34
7.25  -  High condensing temperature option (30XW)........................................................................................................................ 34
7.26  -  Maximum condenser leaving water temperature option (30XW)........................................................................................... 34
7.27  -  Time schedule function.......................................................................................................................................................... 35
7.28  -  Black box function.................................................................................................................................................................. 35
7.29 - Trending................................................................................................................................................................................. 35

2
CONTENTS

8 - DIAGNOSTICS – TROUBLESHOOTING..................................................................................................................................... 36
8.1  -  E-mail notifications................................................................................................................................................................... 36
8.2 - Displaying alarms..................................................................................................................................................................... 36
8.3 - Current alarms......................................................................................................................................................................... 36
8.4 - Resetting alarms...................................................................................................................................................................... 36
8.5  -  Alarm history............................................................................................................................................................................ 36
8.6  -  Alarm codes............................................................................................................................................................................. 37

The cover photos are solely for illustration and forms no part of any offer for sale or any sale contract. The manufacturer reserves the
right to change the design at any time without notice.

3
PREFACE

The goal of this document is to give a broad overview of the main IMPORTANT: All screenshots of the interface provided in this
functions of the Touch Pilot system used to control: manual include text in English. After changing the language
■■ 30XAS single-circuit air-cooled chillers, of the system, all labels will be displayed in the language
selected by the user.
■■ 30XA dual-circuit and triple-circuit air-cooled chillers,
■■ 30XB dual-circuit air-cooled chillers with fixed-speed fan control
Please read all instructions prior to proceeding
and 30XBP dual-circuit air-cooled chillers with variable-speed
with any work. Pay attention to all safety warnings.
fan control,
■■ 30XW single-circuit and dual-circuit water-cooled chillers,
■■ units that come with R-1234ze refrigerant (30XA-ZE air-cooled The information provided herein is solely for the purpose of
and 30XW-ZE water-cooled chillers). allowing customers to operate and service Carrier-manufactured
Instructions in this manual are given as a guide to good practice equipment and it is not to be reproduced, modified or used for any
in the installation, start-up and operation of the control system. other purpose without the prior consent of Carrier Corporation.
This document does not contain full service procedures for the
correct operation of the equipment. The support of a qualified
Carrier Service Engineer is strongly recommended to ensure
optimal operation of the equipment as well as the optimization of
all available functionalities.
Note that this document may refer to optional components and
certain functions, options or accessories may not be available for
the specific unit. The cover images are solely for illustration and
form no part of any offer for sale or any sale contract.

4
1 - SAFETY CONSIDERATIONS

1.1 - General description 1.2 - Safety precautions

Installation, start-up and servicing of equipment can be hazardous Only personnel qualified in accordance with IEC (International
if certain factors particular to the installation are not considered: Electrotechnical Commission) recommendations may be permitted
operating pressures, electrical components, voltages and the access to electrical components. It is particularly recommended
installation site (elevated plinths and built-up structures). that all sources of electricity to the unit should be shut off before
Only qualified installation engineers and fully trained technicians any work is begun. Shut off the main power supply at the main
are authorised to install and start the equipment. All instructions circuit breaker or isolator.
and recommendations provided in the service guide, installation CAUTION: The equipment uses and emits electromagnetic
and operation manuals, as well as on tags and labels fixed to the signals. Tests have shown that the equipment conforms to
equipment, components and other accompanying parts supplied all applicable codes with respect to electromagnetic
separately, must be read, understood and followed. Failure to compatibility.
comply with the instructions provided by the manufacturer may RISK OF ELECTROCUTION: Even when the main circuit
result in injury or product damage. breaker or isolator is switched off, specific circuits may still
■■ Apply all safety standards and practices. be energised as they may be connected to a separate power
■■ Wear safety glasses and gloves. source.
■■ Use the proper tools to move heavy objects. RISK OF BURNS: Electrical currents may cause components
to get hot. Handle power cable, electrical cables and conduits,
■■ Move units carefully and set them down gently.
terminal box covers and motor frames with great care.
IMPORTANT: Some specific safety precautions should be
taken in case of HFO units.
For more information about handling the equipment safely,
please refer to the IOM Unit documentation (Installation,
Operation and Maintenance instructions).

2 - CONTROLLER OVERVIEW

2.1 - General description 2.2 - Abbreviations

The Touch Pilot system controls the start-up of the compressors In this manual, the refrigeration circuits are called circuit A, circuit B
needed to maintain the desired heat exchanger entering and and circuit C.
leaving water temperature. The controller manages the operation
of the fans in order to maintain the correct condensing pressure
CCN Carrier Comfort Network
in each circuit. Touch Pilot constantly monitors safety devices that
protect the unit against failure and guarantee its optimal DCFC Dry Cooler Free Cooling
functioning. EMM Energy Management Module
The control system can operate in three independent modes: EXV Electronic Expansion Valve
■■ Local mode: The unit is controlled by commands from the user LED Light Emitting Diode
interface.
LEN Sensor Bus (internal communication bus linking
■■ Remote mode: The unit is controlled by dry contacts. the basic board to slave boards)
■■ Network mode: The unit is controlled by network commands OAT Outdoor Air Temperature
(CCN or BACnet). Data communication cable is used to connect
Network mode Operating type: Network
the unit to the CCN communication bus.
Local-Off Operating type: Local Off
The operating mode can be selected with the Start/Stop button
(see also section 4.5). When the Touch Pilot system operates Local-On Operating type: Local On mode
autonomously (Local or Remote), it retains all of its control Local-Schedule Operating type: Local On following a time schedule
capabilities but does not offer any of the features of the Network. Master mode Operating type: master unit
The Network emergency stop command stops the unit regardless (master/slave assembly)
of its active operating type.
Remote mode Operating type: by remote contacts
VFD Variable Frequency Drive

5
3 - HARDWARE DESCRIPTION

3.1 - General description 3.4 - Power supply to boards

Each circuit is by default fitted with one SIOB board used to All boards are supplied from a common 24 VAC supply referred
manage all inputs and outputs of the controller. to earth.
TCPM board is used to control the operation of screw compressors CAUTION: Maintain correct polarity when connecting
and AUX1 board is used for fans control (one AUX1 per each circuit). the power supply to the boards, otherwise the boards may
Please note that the first AUX1 board may also include the output be damaged.
used to control the customer variable speed pump for single-circuit In the event of a power supply interrupt, the unit restarts
units (see also section 7.4.3). automatically without the need for an external command. However,
Options such as energy management, heat reclaim, free cooling any faults active when the supply is interrupted are saved and may
require additional SIOB boards to be installed. Additionally, chillers in certain cases prevent a given circuit or the unit from restarting.
fitted with a dry cooler have one extra AUX1 board used to control
the optional dry cooler (the board included in the dry cooler). 3.5 - Light emitting diodes on boards
NOTE: There are two types of dry coolers available, i.e.
All boards continuously check and indicate the proper operation
dry cooler (condenser) used for 30XW water-cooled units and
of their electronic circuits. A light emitting diode (LED) lights on
free cooling dry cooler for 30XB air-cooled units.
each board when it is operating properly.
All boards communicate via an internal LEN bus. The main board
■■ The red LED flashing for a two-second period on the SIOB
continuously monitors the information received from various
board indicates correct operation. A different rate indicates a
pressure and temperature probes and accordingly starts the
board or a software failure.
program that controls the unit.
■■ The green LED flashes continuously on all boards to show that
The unit is equipped with the Touch Pilot user interface
the board is communicating correctly over its internal bus. If the
(5-inch colour LCD touch screen).
green LED is not flashing, this indicates a LEN bus wiring
problem.
3.2 - Electrical box
The electrical box includes all boards controlling the unit and the
user interface.

3.3 - Connections of the main controller

Connections are located on the bottom side of the main controller.

(1) (2) (3) (4) (5)

Legend
1. USB connector
2. Ethernet connector
3. CCN connector
4. LEN connector
5. Power supply connector (24 VAC)

6
3 - HARDWARE DESCRIPTION

3.6 - Pressure sensors 3.8 - Actuators

Two types of electronic sensors (high and low pressure) are used ■■ Evaporator pumps
to measure various pressures in each circuit. The controller can regulate one or two evaporator pumps and
These electronic sensors deliver 0 to 5 VDC. The sensors are takes care of the automatic changeover between these pumps
connected to the SIOB board. (see also section 7.4).
■■ Discharge pressure sensors (high pressure type) ■■ Condenser pump
These sensors measure the discharge pressure in each circuit. In water-cooled units the controller can regulate one condenser
They are used to control head pressure or high pressure load pump.
shedding. Discharge pressure sensors are mounted on the ■■ Electronic expansion valve
discharge line piping of each circuit. The electronic expansion valve (EXV) is used to adjust the
■■ Suction pressure sensors (low pressure type) refrigerant flow to changes in the operating conditions of the
These sensors measure the suction pressure in each circuit. machine. To adjust the refrigerant flow, a piston moves
They are used for EXV control. Suction pressure sensors are constantly up or down to vary the cross-section of the
located on the suction piping of each circuit. refrigerant path. This piston is driven by an electronically
controlled linear stepper motor. The high degree of accuracy
■■ Oil pressure sensors (high pressure type)
with which the piston is positioned provides precise control of
These sensors measure the oil pressure of each compressor.
the refrigerant flow.
Oil pressure sensors are located at the oil port of the
compressor. The economizer pressure is subtracted from this ■■ Water flow switch
value to arrive at the differential oil pressure. The water flow switch configuration allows for the automatic
control of the minimum water flow setpoint of the water flow
■■ Economizer pressure sensors (high pressure type)
switch. The configuration depends on the unit size and is made
These sensors measure the intermediate pressure between high
automatically at the start-up. If the measured water flow rate
and low pressure. They are used to control the economizer
in the water loop is lower than the configured flow rate, the
performance.
alarm condition shuts off the unit.
■■ Heat reclaim condenser outlet pressure sensors (optional)
These sensors (for air-cooled units with heat reclaim option)
permit control of the load in the heat reclaim mode (see also
section 7.17).

3.7 - Temperature sensors
Temperature sensors constantly measure the temperature of
various components of the unit, ensuring the correct operation of
the system.
■■ Evaporator entering and leaving water temperature sensors
The evaporator entering and leaving water temperature
sensors are installed in the entering and leaving side water
box. They are used for capacity control and safety purposes.
■■ Condenser entering and leaving water temperature sensors
These sensors measure the entering and leaving water
temperatures in water-cooled units or air-cooled units with the
heat reclaim option.
■■ Suction gas temperature sensor
This sensor is used to control the suction gas temperature.
It is located at the suction line of each compressor.
■■ Discharge gas temperature sensor
This sensor is used to control the discharge gas temperature,
and permits control of the discharge superheat temperature.
It is located at the discharge line of the compressor.
■■ Motor temperature sensor
This sensor is used to control the motor temperature of each
compressor.
■■ Oil temperature sensor
This sensor is used to control the oil temperature of each
compressor.
■■ Temperature setpoint reset sensor
This 4-20 mA sensor can be installed remotely from the unit.
It is used to reset the setpoint on the unit.
■■ Outdoor temperature sensor
This sensor is mounted on the control box of air-cooled units.
Outdoor temperature sensor is used for start-up, setpoint
temperature reset and frost protection control.
■■ Master/slave water sensor (optional)
The water temperature sensor is used for master/slave
assembly control.

7
3 - HARDWARE DESCRIPTION

3.9 - Connections at the user terminal block

Connections available at the user terminal block may vary
depending on the selected options.

3.9.1 - General description
Some contacts can be accessed only when the unit operates in
Remote mode.
The following table summarises the connections at the user
terminal block.
Terminal block connections
Description Board Input/Output Connector Remarks
On/Off switch SIOB, circuit A DI-01 J1 Used for the unit on/off control if the unit is in Remote mode
The contact is taken into consideration if the unit is in
Second setpoint switch SIOB, circuit A DI-02 J1
Remote mode
Demand limit switch 1 SIOB, circuit A DI-03 J1 Used to control demand limit. See section 7.7
Heat cool select status SIOB, circuit A DI-04 J1 Used to select heat cool mode
Condenser flow status (30XW only) SIOB, circuit A DI-08 J1 Used to control the condenser status
Setpoint reset control SIOB, circuit A AI-10 J9 Allows the customer to reset the currently selected setpoint
Alarm relay SIOB, circuit A DO-05 J23 Indicates alarms
Running relay SIOB, circuit A DO-06 J22 Indicates if the unit is ready to start or operating
Variable speed pump command
Used to command the customer variable speed cooler
(dual-circuit 30XW units SIOB, circuit B AO-01 J10
pump (0-10V). See section 7.4.3
and 30XB units with option 17)
Variable speed pump command Used to command the customer variable speed cooler
AUX1 #1 AO J5
(single-circuit 30XW units) pump (0-10V). See section 7.4.3
Optional
Enables to switch between occupied (closed contact) and
Occupancy override SIOB, EMM DI-01 J1
unoccupied mode (open contact)
Demand limit switch 2 SIOB, EMM DI-02 J1 Used to control demand limit. See section 7.7
Customer interlock SIOB, EMM DI-03 J1 Used for the customer safety loops
Used to control the setpoint according to the occupancy
Ice done contact SIOB, EMM DI-04 J1
schedule
Capacity limit control SIOB, EMM AI-10 J9 Used for capacity limitation
Chiller partially shutdown SIOB, EMM DO-05 J23 Indicates the shutdown of one of the circuits
Chiller shutdown SIOB, EMM DO-06 J22 Indicates the unit shutdown
Chiller capacity running output (0 to 10 V) SIOB, EMM AO-01 J10 Reports the capacity percentage of the unit
Heat reclaim condenser flow status SIOB,
DI-01 J1 Used to verify the water flow on the condenser side
(air-cooled units) Heat reclaim
Heat reclaim enable switch SIOB, Used to switch between air-condenser (open contact) and
DI-02 J1
(air-cooled units) Heat reclaim water condenser (closed contact) in Remote mode
Free cooling disable switch SIOB,
DI-01 J1 Used to control free cooling when the unit is in Remote mode
(air-cooled units) Free cooling

3.9.2 - Volt-free contact on/off/cooling/heating 3.9.3 - Volt-free setpoint selection contact

If the unit operates in Remote mode, on/off contacts and heating/ This dry contact input is used to switch between setpoints. It is
cooling contacts operate as follows: active only when the control is in Remote mode.
Without multiplexing Cooling Heating
Off Cooling Heating Setpoint 1 Setpoint 2 Setpoint 1 Setpoint 2
On/Off contact open closed closed Setpoint selection open closed open closed
Cooling/heating contact - open closed contact

3.9.4 - Volt-free demand limit selection contact

With multiplexing
Off Cooling Heating Auto Up to two dry contacts can be used to limit unit capacity. Note that
On/Off contact open closed closed open the second contact is available for units with the energy
Cooling/heating contact open open closed closed
management module.
Capacity limitation with two contacts is as follows:
Legend
100% Limit 1 Limit 2 Limit 3
1. Off: Unit is stopped
2. Cooling: Unit is allowed to start in Cooling Demand limit 1 contact open closed open closed
3. Heating: Unit is allowed to start in Heating Demand limit 2 contact open open closed closed
4. Auto: Unit can run in Cooling or Heating in accordance with the changeover values.
The limits are defined in the SETPOINT menu.

8
4 - TOUCH PILOT CONTROL INTERFACE

4.1 - General description 4.4 - Touch Pilot synoptic screen

Touch Pilot includes the 5 in. touch screen allowing for easy system The Synoptic screen provides an overview of the system control,
control. Navigation through the Touch Pilot control is either using allowing the user to monitor the vapour-refrigeration cycle.
the touch screen interface or by connecting to the web interface. The diagram indicates the current status of the unit, giving
It is recommended to use a pen for the navigation via the touch information on the unit capacity, the status of condenser and
screen. evaporator pump, and the pre-defined setpoint parameter.
The navigation menus are the same for both connection methods All unit functions can be accessed by pressing
(Touch Pilot user interface and web browser). Only two web
connections are authorised at the same time. the Main menu button
NOTE: Some functionalities are unavailable when using
The bell located in the upper-right part of the screen lights when
the web browser interface.
any fault is detected (see also section 8.2).
By default, the parameters are presented in metric units. For more
information on how to change the system of measurement, see
section 4.6.

Legend
1. Economizer
2. Unit capacity percentage
4.2 - Screens overview 3. Outdoor air temperature
4. Status screen message
The Touch Pilot control interface includes the following screens: 5. Evaporator inlet and outlet water temperature
--Welcome screen 6. Setpoint

--Synoptic screen NOTE: The synoptic screen display may vary depending on
--Operating mode selection screen pumps configuration.
--Data/configuration screens
--Password entry and language selection screen Information message box
--Alarms screen The information displayed in the status bar at the bottom of the
--Parameter modification screen screen includes relevant messages regarding the current user action.
--Time schedule screen
--Trending visualisation screen All screens presented further in this manual may display the
following messages:
4.3 - Welcome Screen MESSAGE STATUS
COMMUNICATION Equipment controller did not respond while
The Welcome screen is the first screen shown after starting the FAILURE! reading the table content.
Touch Pilot user interface. It displays the application name as well
ACCESS DENIED! Equipment controller denies access to one
as the current software version number. of the table data blocks.
LIMIT EXCEEDED! The value entered exceeds the table limits.
In order to exit the Welcome screen, press the Home button Save changes? Modifications have been made. The exit must
be confirmed by pressing Save or Cancel.
HIGHER FORCE IN Equipment controller rejects Force or Auto
EFFECT! command.

Home button

Software version number

9
4 - TOUCH PILOT CONTROL INTERFACE

4.5 - Start/Stop screen 4.6 - User Login screen

The Start/Stop screen allows users to select the operating mode The User Login screen allows the user to select the language of
of the unit. the controller, change the system of measurement (imperial or
metric) and enter a password to gain access to more control
4.5.1 - Unit start-up options (default password = 11).
With the unit in the Local off mode, press the Start/Stop button The User Login screen can be accessed by pressing the Log button
to display the list of operating modes and select the required mode. in the upper-right corner of the screen (see also section 4.4).

shows the last

selected mode

Legend
NOTE: When entering the menu, please note that the currently 1. Cursor indicating the selected language
selected item corresponds to the last running operating type. 2. Logged-in button
3. Logged-off button
4. System of measurement selection: Metric/Imperial
Local On Local On: The unit is in the local control mode and allowed 5. Password dialog box
to start.
Local Local Schedule: The unit is in the local control mode and
Schedule allowed to start if the period is occupied. Once all the changes have been made, press to save or
Network Network: The unit is controlled by network commands and to cancel changes.
allowed to start if the period is occupied.
Remote Remote: The unit is controlled by external commands and
allowed to start if the period is occupied. NOTE: Password validation is effective only after pressing
Master Master: The unit operates as the master in the master/slave the Logged-in button.
assembly and allowed to start if the period is occupied.

Security access settings

■■ User-level security ensures that only authorised users are
4.5.2 -  Unit stop
allowed to modify critical unit parameters.
In order to stop the unit, press the Start/Stop button ■■ Only logged-in users are allowed to access the Configuration
menu.
■■ It is strongly recommended to change the default password
of the user interface to exclude the possibility of changing
any parameters by an unqualified person.
■■ Only people qualified to manage the unit should be
familiarized with the password.

User password can be modified in the User Configuration menu.

To change your password

1. Go to the Main Menu.
2. Navigate to the Configuration menu (logged-in users only) and
select User Configuration (USERCONF).
3. Select the User Password box and provide your new password.
4. Press OK. The User Configuration screen appears.
Confirm the unit shutdown by pressing Confirm Stop or return to
5. Press the Save button to save your changes or the Cancel
the previous screen by pressing the Back button button to exit the screen without making modifications.

Once the unit has been stopped, the Synoptic screen will be
displayed (see also section 4.4).

10
4 - TOUCH PILOT CONTROL INTERFACE

4.7 - Language list selection 4.8 - Main menu

The control provides two different language lists which means that The Main menu provides access to the main control parameters,
languages displayed in the User Login screen may vary depending including general parameters, inputs and outputs status, etc.
on user preferences (“Language list” parameter in USERCONF
- User Configuration). In order to access the menu, press the Main menu button
located in the upper-left part of the Synoptic screen (see also
Language list (in USERCONF menu) set to “0”: section 4.4).
English, Spanish, French, German, Dutch, Chinese, Italian,
Portuguese, Russian, and “other” (custom language).

Navigation through menu/tables

Language list (in USERCONF menu) set to “1”: Specific unit parameters table/menu can be accessed by pressing
the icon corresponding to the desired category. In order to go back
English, Spanish, French, German, Dutch, Turkish, Italian,
Portuguese, Russian, and “other” (custom language). to the Synoptic screen, press

4.8.1 - General parameters screen

The General parameters screen provides access to a set of general
unit parameters.
To access the General parameters screen, go to the Main menu
and select General Parameters

Custom language
The control system allows users to add new languages to the
control. To learn more about language customization, please
contact your local Carrier service representative.
NOTE: Custom languages can be uploaded only by Carrier
service technicians.
Legend
1. Forceable point

Press the Up/Down buttons to navigate between the

screens.

4.8.2 - Parameter modification
When the user selects the parameter to be modified, the following
screen is displayed.

Press OK to save or EXIT to cancel the modification.

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4 - TOUCH PILOT CONTROL INTERFACE

4.9 - Configuration menu 4.10 - Override screen

The Configuration menu gives access to a number of user-modifiable The override screen provides the option to issue the command
parameters such as pump configuration, schedule menu, etc. overriding the current operation of the unit. To access the override
screen, press the forceable point of the data screen.

Set force
Forced value
Auto

General configuration screen

To access the General configuration screen, go to the Configuration
menu and select General Configuration Press to set or to remove the forced point.

4.11 - Schedule screen
The control incorporates two time schedules, where the first one
(OCCPC01S) is used for controlling the unit start/stop, whereas the
second one (OCCPC02S) is used for controlling the dual setpoint.

To access the Schedule screen, go to the Configuration menu and

select Schedule Menu

Set the time schedule and the selected period will be presented
in the form of the green band on the timeline.

Press to confirm or to cancel changes.

Legend
1. Save
2. Cancel Each program is in unoccupied mode unless a schedule time
3. Previous page period is active. If two periods overlap and are both active on
4. Next page the same day, the occupied mode takes priority over the
unoccupied period.
Press the field corresponding to the parameter to be modified and
introduce all the necessary changes.

Press the Up/Down buttons to navigate between the

screens.

Once all the necessary modifications have been made, press

to confirm or to cancel changes.

Legend
1. Selection of the applicable days for the time schedule
2. Modification of the period: start time and end time
3. Save
4. Cancel
5. Previous time period
6. Next time period

12
5 - WEB CONNECTION

The Touch Pilot system control can be accessed via a web browser 5.3 - Technical documentation access
(Internet Explorer, Mozilla Firefox, etc.). Connection is from a PC
using a web browser with Java. When the Touch Pilot control is used via a PC web browser, the
controller allows the user to access the technical documentation
CAUTION: PCD controllers accessible via the Internet must
for the product.
be protected by firewall and VPN connection.

Press the Technical document button to access a list of

5.1 - Web interface access
documents related to the unit and its components.
In order to access Touch Pilot, enter the IP address of the unit in
the address bar of the web browser.
Technical documentation includes the following documents:
Unit default address: 169.254.0.1.
■■ Spare parts documentation: The list of spare parts included in
the unit with reference, description and drafting.
■■ Misc: Documents such as regulation algorithm, electrical plans,
dimension plans, unit certificates.
■■ PED: Pressure Equipment Directive.
■■ IOM: Installation operation and maintenance manual, controls
installation/maintenance manual.

NOTE: Only two web connections may be authorised at the

same time.

5.2 - Web browser configuration

Minimum web browser configuration:
■■ Internet Explorer (version 8 or higher) or Mozilla Firefox (version IMPORTANT: Please save all data (documents, drawings,
26 or higher). In the advanced connection options add the unit diagrams, etc.), for example, on your computer. If display
IP address to the exceptions list. Do not use a proxy server. memory is erased or the display is replaced, all documents
will be lost. Make sure that all documents are stored and may
■■ Java platform (version 6 or higher). In the control panel, clear be accessed at any time.
the Keep temporary files on my computer checkbox and use a
direct connection.
NOTE: Two users can be connected simultaneously with no
priority between them. The last modification is taken into
account.

13
6 - TOUCH PILOT INTERFACE DETAILS

6.1 - Menu structure

Home Main Menu Log in / Log out Start / Stop Alarms Menu
Select Unit Mode
Alarms Menu

Main menu

General Parameters Temperatures Pressures

Inputs Status Outputs Status Pump Status

Run Times Modes Reclaim

Freecooling DC Free Cooling Status Trendings

Setpoint Table Configuration Menu

Configuration menu

General Configuration Pump Configuration User Configuration

Reset Configuration Schedule Menu Holiday Menu

Broadcast Menu Date/Time Configuration Control Identification

Alarms menu

Reset Alarms Current Alarms

Legend:

Basic access (0 = user password)

Alarm History Major Alarm History User password required

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6 - TOUCH PILOT INTERFACE DETAILS

6.2 - Detailed menu description

Icon Displayed text* Description Associated table

General Parameters General parameters GENUNIT

Temperatures Temperatures TEMP

Pressures Pressures PRESSURE

Inputs Status Inputs status INPUTS

Outputs Status Outputs status OUTPUTS

Pump Status Pump status PUMPSTAT

Run Times Run times RUNTIME

Modes Modes MODES

Reclaim Reclaim RECLAIM

DC Free Cooling Status Dry Cooler Free Cooling status DCFC_STA

Freecooling Free cooling FREECOOL

Setpoint Table Setpoint table SETPOINT

Trendings Trendings TRENDING

Configuration Menu Configuration menu CONFIG

* Depends on the selected language (English by default).

GENUNIT – General parameters

No. Status Unit Displayed text* Description

1 0 to 3 - Local=0 Net.=1 Remote=2 Operating mode:
0 = Local
1 = Network
2 = Remote
2 - - Run Status Unit running status: Off, Stopping, Delay, Running, Ready,
Override, Tripout, Test, Runtest
3 0 to 1 - Net.: Cmd Start/Stop Unit start/stop via Network
4 0 to 1 - Net.: Cmd Occupied Unit time schedule via Network
5 - min Minutes Left for Start Minutes before the unit start-up
6 - - Heat/Cool status Heating/cooling status
7 0 to 2 - Heat/Cool Select Heating/cooling selection
8 - - 0=Cool. 1=Heat. 2=Auto 0 = Cooling
1 = Heating
2 = Automatic heating/cooling control
9 0 to 2 - Setpoint Select Setpoint selection
10 - - 0=Auto. 1=Spt1. 2=Spt2 0 = Automatic setpoint selection
1 = Setpoint 1
2 = Setpoint 2
11 0 to 1 - Setpoint Occupied? Setpoint status
12 0 to 100 % Percent Total Capacity Total unit capacity

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6 - TOUCH PILOT INTERFACE DETAILS

GENUNIT – General parameters (continued)

No. Status Unit Displayed text* Description

13 - A Actual Chiller Current Actual chiller current
14 0 to 200 A Chiller Current Limit Chiller current limit
15 - °C Current Setpoint Current setpoint value
16 - - Control Point Control point
17 0 to 1 - Emergency Stop Emergency stop
18 0 to 100 % Active Demand Limit Val Active demand limit value
19 0 to 100 % Actual Capacity cir A Circuit A running capacity in %
20 0 to 100 % Actual Capacity cir B Circuit B running capacity in %
21 0 to 100 % Actual Capacity cir C Circuit C running capacity in %
* Depends on the selected language (English by default)

TEMP – Temperatures

No. Status Unit Displayed text* Description

1 - °C Cooler Entering Fluid Evaporator entering water temperature
2 - °C Cooler Leaving Fluid Evaporator leaving water temperature
3 - °C Condenser Entering Fluid Condenser entering water temperature
4 - °C Condenser Leaving Fluid Condenser leaving water temperature
5 - °C Saturated Cond Tmp cir A Saturated condensing temperature, circuit A
6 - °C Saturated Suction Temp A Saturated suction temperature, circuit A
7 - °C Compressor Suction Tmp A Compressor suction temperature, circuit A
8 - °C Discharge Gas Temp cir A Discharge gas temperature, circuit A
9 - °C Motor Temperature cir A Motor temperature, circuit A
10 - °C Saturated Cond Tmp cir B Saturated condensing temperature, circuit B
11 - °C Saturated Suction Temp B Saturated suction temperature, circuit B
12 - °C Compressor Suction Tmp B Compressor suction temperature, circuit B
13 - °C Discharge Gas Temp cir B Discharge gas temperature, circuit B
14 - °C Motor Temperature cir B Motor temperature, circuit B
15 - °C Saturated Cond Tmp cir C Saturated condensing temperature, circuit C
16 - °C Saturated Suction Temp C Saturated suction temperature, circuit C
17 - °C Compressor Suction Tmp C Compressor suction temperature, circuit C
18 - °C Discharge Gas Temp cir C Discharge gas temperature, circuit C
19 - °C Motor Temperature cir C Motor temperature, circuit C
20 - °C Optional Space Temp Optional space temperature
21 - °C CHWS Temperature Master/slave common water temperature
22 - °C CHWS Heat Temp Master/Slave common heat fluid temperature (available
depending on unit configuration)
23 - °C External Temperature External temperature
24 - °C Cooler Heater Temp Evaporator heater temperature
25 - °C Circuit C Heater Temp Heater temperature, circuit C
26 - °C Economizer Gas Temp A Economizer gas temperature, circuit A
27 - °C Economizer Gas Temp B Economizer gas temperature, circuit B
28 - °C Economizer Gas Temp C Economizer gas temperature, circuit C
29 - °C Dry Cool Leav Water Tmp Dry Cooler Leaving Water Temperature (units fitted with a dry
cooler)
* Depends on the selected language (English by default).

PRESSURE – Pressures

No.  Status Unit Displayed text* Description

1 - kPa Discharge Pressure A Discharge pressure, circuit A
2 - kPa Main Suction Pressure A Suction pressure, circuit A
3 - kPa Oil Pressure A Oil pressure, circuit A
4 - kPa Oil Pressure DifferenceA Oil pressure difference, circuit A
5 - kPa Economizer Pressure A Economizer pressure, circuit A
6 - kPa Discharge Pressure B Discharge pressure, circuit B
7 - kPa Main Suction Pressure B Suction pressure, circuit B

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6 - TOUCH PILOT INTERFACE DETAILS

PRESSURE – Pressures (continued)

No.  Status Unit Displayed text* Description

8 - kPa Oil Pressure B Oil pressure, circuit B
9 - kPa Oil Pressure DifferenceB Oil pressure difference, circuit B
10 - kPa Economizer Pressure B Economizer pressure, circuit B
11 - kPa Discharge Pressure C Discharge pressure, circuit C
12 - kPa Main Suction Pressure C Suction pressure, circuit C
13 - kPa Oil Pressure C Oil pressure, circuit C
14 - kPa Oil Pressure DifferenceC Oil pressure difference, circuit C
15 - kPa Economizer Pressure C Economizer pressure, circuit C
* Depends on the selected language (English by default)

INPUTS – Inputs status

No. Status Unit Displayed text* Description

1 open/close - Remote On/Off Switch Remote On/Off switch
2 open/close - Remote HeatCool Switch Remote heating/cooling selection switch
3 open/close - Remote Reclaim Switch Remote reclaim switch
4 open/close - Free Cooling Disable Sw Free cooling disable switch
5 open/close - Remote Setpoint Switch Setpoint selection switch
6 open/close - Limit Switch 1 Demand limit switch 1
7 open/close - Limit Switch 2 Demand limit switch 2
8 open/close - Oil Level Input A Oil level input, circuit A
9 open/close - Oil Level Input B Oil level input, circuit B
10 open/close - Oil Level Input C Oil level input, circuit C
11 - A Motor Current A Motor current, circuit A
12 - A Motor Current B Motor current, circuit B
13 - A Motor Current C Motor current, circuit C
14 - mA Reset/Setpnt4-20mA Sgnl 4-20 mA signal, setpoint reset
15 open/close - Customer Interlock Customer interlock
16 open/close - Ice Done Storage Switch Ice storage end switch
17 open/close - Occupied Override Switch Occupied override switch
18 - mA Limit 4-20mA Signal 4-20 mA signal, capacity limit
19 open/close - Electrical Box Interlock Electrical box interlock
20 open/close - Cooler Heater command Evaporator heater command
21 no/yes - BACnet Dongle BACnet dongle
22 - V Leakage detector 1 val Leakage detection (Refrigerant leak detection option)
23 - V Leakage detector 2 val Leakage detection (Refrigerant leak detection option)
24 off/on - ElecBoxFan1 input state Electrical Box Fan status 1 (units with HFO)
25 off/on - ElecBoxFan2 input state Electrical Box Fan status 2 (units with HFO)
26 off/on - ElecBoxFan3 input state Electrical Box Fan status 3 (units with HFO)
* Depends on the selected language (English by default).

OUTPUTS – Output status

No. Status Unit Displayed text* Description

1 off/on - Compressor A Compressor A status
2 off/on - Oil Solenoid Output A Oil solenoid output, circuit A
3 off/on - Slide Valve 1 Output A Slide valve 1 output, circuit A
4 off/on - Slide Valve 2 Output A Slide valve 2 output, circuit A
5 - V Capacity Signal Cir A 0-10 V capacity signal, circuit A
6 off/on - Compressor B Compressor B status
7 off/on - Oil Solenoid Output B Oil solenoid output, circuit B
8 off/on - Slide Valve 1 Output B Slide valve 1 output, circuit B
9 off/on - Slide Valve 2 Output B Slide valve 2 output, circuit B
10 - V Capacity Signal Cir B 0-10 V capacity signal, circuit B
11 off/on - Compressor C Compressor C status
12 off/on - Oil Solenoid Output C Oil solenoid output, circuit C
13 off/on - Slide Valve 1 Output C Slide valve 1 output, circuit C
14 off/on - Slide Valve 2 Output C Slide valve 2 output, circuit C
15 - V Capacity Signal Cir C 0-10 V capacity signal, circuit C

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6 - TOUCH PILOT INTERFACE DETAILS

OUTPUTS – Output status (continued)

No. Status Unit Displayed text* Description

16 - V Chiller Capacity signal Chiller capacity signal
17 off/on - Alarm Relay Status Alarm relay status
18 off/on - Running Relay Status Running relay status
19 off/on - Alert Relay State Alert relay state
20 off/on - Shutdown Indicator State Shutdown indicator status
21 0 to 100 % Cond 3 Way Valve Pos Condenser 3-way valve position
22 off/on - Cooler Heater Command Evaporator heater command status
23 off/on - Ready or Running Status Unit ready/running status
24 off/on - Reclaim Condenser Heater Reclaim condenser heater status
25 off/on - Ball Valve Close Out A Ball valve close output, circuit A
26 off/on - Ball Valve Open OutA Ball valve open output, circuit A
27 off/on - Ball Valve Close Out B Ball valve close output, circuit B
28 off/on - Ball Valve Open OutB Ball valve open output, circuit B
29 off/on - Ball Valve Close Out C Ball valve close output, circuit C
30 off/on - Ball Valve Open Out C Ball valve open output, circuit C
31 - - Fan Staging Number A Fan stage, circuit A
32 - - Fan Staging Number B Fan stage, circuit B
33 - - Fan Staging Number C Fan stage, circuit C
34 0 to 100 % Head Press Act Pos A Head pressure control – actuator position, circuit A
35 0 to 100 % Head Press Act Pos B Head pressure control – actuator position, circuit B
36 0 to 100 % Head Press Act Pos C Head pressure control – actuator position, circuit C
37 off/on - Oil Heater Output A Oil heater output, circuit A
38 off/on - Oil Heater Output B Oil heater output, circuit B
39 off/on - Oil Heater Output C Oil heater output, circuit C
40 off/on - 4 Way Refrig Valve A 4-way refrigerant valve position, circuit A
41 off/on - 4 Way Refrig Valve B 4-way refrigerant valve position, circuit B
42 close/open - Ball Valve Position A Ball valve position, circuit A
43 close/open - Ball Valve Position B Ball valve position, circuit B
44 close/open - Ball Valve Position C Ball valve position, circuit C
45 off/on - Alarm Relay Status Alarm relay output status
46 off/on - Electrical Box Fan sw Electrical box fan status (units with HFO)
47 0 to 10 - Dry Cool Vfan1 Output Dry cooler – variable speed fan 1
48 0 to 10 - Dry Cool Vfan2 Output Dry cooler – variable speed fan 2
49 off/on - Dry Cool fan stage 1 Dry cooler fan stage 1
50 off/on - Dry Cool fan stage 2 Dry cooler fan stage 2
51 off/on - Dry Cool fan stage 3 Dry cooler fan stage 3
52 off/on - Dry Cool fan stage 4 Dry cooler fan stage 4
53 off/on - Dry Cool fan stage 5 Dry cooler fan stage 5
54 off/on - Dry Cool fan stage 6 Dry cooler fan stage 6
55 off/on - Dry Cool fan stage 7 Dry cooler fan stage 7
56 off/on - Dry Cool fan stage 8 Dry cooler fan stage 8
* Depends on the selected language (English by default).

PUMPSTAT – Pump status

No. Status Unit Displayed text* Description

1 no/yes - Cooler Flow Setpoint Out Evaporator flow setpoint output
2 0 to 1 - Cooler Pump #1 Command Evaporator pump 1 control
3 0 to 1 - Cooler Pump #2 Command Evaporator pump 2 control
4 0 to 1 - Rotate Cooler Pumps ? Evaporator pumps rotation
5 open/close - Cooler Flow Switch Evaporator flow switch
6 0 to 1 - Condenser Pump Command1 Condenser pump 1 control
7 0 to 1 - Condenser Pump Command2 Condenser pump 2 control (not available!)
8 0 to 1 - Rotate Condenser Pumps ? Condenser pumps rotation (not available!)
9 - kPa Water pres before cooler Evaporator entering water pressure
10 - kPa Water pres after cooler Evaporator leaving water pressure
11 - kPa Water pres before filter Filter entering water pressure
12 - kPa Water pres after filter Filter leaving water pressure
13 - l/s Water flow Water flow rate
14 - kW Cooling power Cooling power
15 open/close - Condenser Flow Status Condenser flow status
16 0 to 100 % Variable speed pump cmd Variable speed pump command
* Depends on the selected language (English by default).

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6 - TOUCH PILOT INTERFACE DETAILS

RUNTIME – Run times

No. Status Unit Displayed text* Description

1 - hour Machine Operating Hours Unit operating hours
2 - - Machine Starts Number Number of unit starts
3 - hour Compressor A Hours Operating hours, compressor A
4 - - Compressor A Starts Number of starts, compressor A
5 - hour Compressor B Hours Operating hours, compressor B
6 - - Compressor B Starts Number of starts, compressor B
7 - hour Compressor C Hours Operating hours, compressor C
8 - - Compressor C Starts Number of starts, compressor C
9 - hour Cooler Pump #1 Hours Operating hours, evaporator pump 1
10 - hour Cooler Pump #2 Hours Operating hours, evaporator pump 2
11 - hour Condenser Pump #1 Hours Operating hours, condenser pump 1
12 - hour Condenser Pump #2 Hours Operating hours, condenser pump 2 (not available!)
13 - hour Free Cool A Pump Hours Pump operating hours in Free Cooling, circuit A
14 - hour Free Cool B Pump Hours Pump operating hours in Free Cooling, circuit B
* Depends on the selected language (English by default).

NOTE: The displayed run times are updated every hour.

MODES – Modes

No. Status Unit Displayed text* Description

1 no/yes - Start Up Delay In Effect Start-up delay in effect
2 no/yes - Second Setpoint In Use Second setpoint in use
3 no/yes - Reset In Effect Setpoint reset active
4 no/yes - Demand limit Active Demand limit active
5 no/yes - Ramp Loading Active Ramp loading active
6 no/yes - Cooler Heater Active Evaporator heater active
7 no/yes - Cooler Pump Rotation Evaporator pump rotation
8 no/yes - Pump Periodic Start Pump periodic start active
9 no/yes - Night Low Noise Active Night low noise active
10 no/yes - Master Slave Active Master/slave mode active
11 no/yes - Auto Changeover Active Automatic changeover active
12 no/yes - Heating Low EWT Lockout Heating low EWT lockout
13 no/yes - Condenser Pump Rotation Condenser pump rotation (not available!)
14 no/yes - Cond Pump Periodic Start Condenser pump periodic start
15 no/yes - Ice Mode In Effect Ice storage mode active
16 no/yes - Defrost Active On Cir A Defrost mode active, circuit A
17 no/yes - Defrost Active On Cir B Defrost mode active, circuit B
18 no/yes - Free Cooling Active Free cooling mode active
19 no/yes - Reclaim Active Reclaim mode active
20 no/yes - Low Suction Circuit A Low suction, circuit A
21 no/yes - Low Suction Circuit B Low suction, circuit B
22 no/yes - Low Suction Circuit C Low suction, circuit C
23 no/yes - Map compressor Circuit A Compressor mapping, circuit A
24 no/yes - Map compressor Circuit B Compressor mapping, circuit B
25 no/yes - Map compressor Circuit C Compressor mapping, circuit C
26 no/yes - High Pres Override Cir A High pressure override, circuit A
27 no/yes - High Pres Override Cir B High pressure override, circuit B
28 no/yes - High Pres Override Cir C High pressure override, circuit C
* Depends on the selected language (English by default).

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6 - TOUCH PILOT INTERFACE DETAILS

RECLAIM – Reclaim

No. Status Unit Displayed text* Description

1 0 to 1 - Heat Reclaim Select Heat reclaim selection
2 - °C Reclaim Entering Fluid Reclaim entering water temperature
3 - °C Reclaim Leaving Fluid Reclaim leaving water temperature
4 0 to 100 % Reclaim Valve Position Reclaim valve position
5 - - Reclaim Status Circuit A Reclaim status, circuit A
6 - kPa Pumpdown Pressure Cir A Pump-down pressure, circuit A
7 - °C Sub Condenser Temp Cir A Subcooling condenser temperature, circuit A
8 - °C Pumpdown Saturated Tmp A Pump-down saturated temperature, circuit A
9 - ^C Subcooling Temperature A Subcooling temperature, circuit A
10 off/on - Air Cond Entering Valv A Air condenser entering valve status, circuit A
11 off/on - Water Cond Enter Valve A Water condenser entering valve status, circuit A
12 off/on - Air Cond Leaving Valve A Air condenser leaving valve status, circuit A
13 off/on - Water Cond Leaving Val A Water condenser leaving valve status, circuit A
14 - - Reclaim Status Circuit B Reclaim status, circuit B
15 - kPa Pumpdown Pressure Cir B Pump-down pressure, circuit B
16 - °C Sub Condenser Temp Cir B Subcooling condenser temperature, circuit B
17 - °C Pumpdown Saturated Tmp B Pump-down saturated temperature, circuit B
18 - ^C Subcooling Temperature B Subcooling temperature, circuit B
19 off/on - Air Cond Entering Valv B Air condenser entering valve status, circuit B
20 off/on - Water Cond Enter Valve B Water condenser entering valve status, circuit B
21 off/on - Air Cond Leaving Valve B Air condenser leaving valve status, circuit B
22 off/on - Water Cond Leaving Val B Water condenser leaving valve status, circuit B
* Depends on the selected language (English by default).

DCFC_STA – DC Free Cooling Status Menu

No. Status Unit Displayed text* Description

1 - °C OAT Free Cooling Free Cooling / Dry Cooler: OAT
2 - °C FC Leaving Water Temp Free Cooling / Dry Cooler: Leaving water temperature
3 - °C FC Water Loop Temp Free Cooling / Dry Cooler: Water loop temperature
4 no/yes - Free Cooling Mode Active Dry Cooler Free Cooling mode active
5 0 to 100 % FC Capacity Free Cooling / Dry Cooler capacity
6 0 to 20 - Fix Speed Fans Stage Free Cooling / Dry Cooler fan stage (fixed speed fans)
7 0 to 100 % Varifan Speed Free Cooling / Dry Cooler: Fan speed
8 0 to 100 % PID Output Value Status of PID output
9 0 to 999999 hour DCFC Operating Hours Free Cooling / Dry Cooler: Operating hours
10 0 to 999999 - DCFC Fan Stage 1 Start DCFC / Fan stage 1: Number of starts
11 0 to 999999 hour DCFC Fan Stage 1 Hours DCFC / Fan stage 1: Operating hours
12 0 to 999999 - DCFC Fan Stage 2 Start DCFC / Fan stage 2: Number of starts
13 0 to 999999 hour DCFC Fan Stage 2 Hours DCFC / Fan stage 2: Operating hours
14 0 to 999999 - DCFC Fan Stage 3 Start DCFC / Fan stage 3: Number of starts
15 0 to 999999 hour DCFC Fan Stage 3 Hours DCFC / Fan stage 3: Operating hours
16 0 to 999999 - DCFC Fan Stage 4 Start DCFC / Fan stage 4: Number of starts
17 0 to 999999 hour DCFC Fan Stage 4 Hours DCFC / Fan stage 4: Operating hours
18 0 to 999999 - DCFC Fan Stage 5 Start DCFC / Fan stage 5: Number of starts
19 0 to 999999 hour DCFC Fan Stage 5 Hours DCFC / Fan stage 5: Operating hours
20 0 to 999999 - DCFC Fan Stage 6 Start DCFC / Fan stage 6: Number of starts
21 0 to 999999 hour DCFC Fan Stage 6 Hours DCFC / Fan stage 6: Operating hours
22 0 to 999999 - DCFC Fan Stage 7 Start DCFC / Fan stage 7: Number of starts
23 0 to 999999 hour DCFC Fan Stage 7 Hours DCFC / Fan stage 7: Operating hours
24 0 to 999999 - DCFC Variable Fan Start DCFC / Variable speed fan: Number of starts
25 0 to 999999 hour DCFC Variable Fan Hours DCFC / Variable speed fan: Operating hours
* Depends on the selected language (English by default).

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6 - TOUCH PILOT INTERFACE DETAILS

FREECOOL – Free cooling

No. Status Unit Displayed text* Description

1 - - GENERAL PARAMETERS GENERAL PARAMETERS
2 0 to 1 - Free Cooling Disable? Free cooling mode status
3 - ^C LWT-OAT Delta LWT – OAT Delta
4 - - CIRCUIT A Circuit A
5 - kW Mechanical Cooling Power Mechanical cooling power
6 - kW Free Cooling Maxi Power Free cooling maximum power
7 - min Next session allowed in Next session allowed after the specified time
8 - min Cooling/FreeCool Timeout Cooling/free cooling timeout
9 no/yes - Free Cool Conditions OK? Optimal free cooling conditions
10 no/yes - Free Cool Request ? Free cooling request
11 off/on - Free Cooling Heaters ? Free cooling heaters status
12 no/yes - Free Cooling Active Free cooling status
13 - - Fan Staging Number Fan stage
14 off/on - Discharge valve Open out Discharge valve open output
15 off/on - Dischrge valve Close out Discharge valve close output
16 - - Discharge valve status Discharge valve status
17 off/on - Bypass valve Open out Bypass valve open output
18 off/on - Bypass valve Close out Bypass valve close output
19 - - Bypass valve status Bypass valve status
20 off/on - Refrigerant Pump Out Refrigerant pump output
21 - kPa Pump Inlet Pressure Pump inlet pressure
22 - kPa Pump Outlet Pressure Pump outlet pressure
23 - kPa Pump Differential Press. Pump differential pressure
24 0 to 100 % EXV position EXV position
25 - °C Free cooling Liquid Tmp Free cooling liquid temperature
26 - ^C Free cooling Subcool Tmp Free cooling subcooling temperature
27 - ^C Free cooling Subcool Spt Free cooling subcooling setpoint
28 - - CIRCUIT B Circuit B
29 - kW Mechanical Cooling Power Mechanical cooling power
30 - kW Free Cooling Maxi Power Free cooling maximum power
31 - min Next session allowed in Next session allowed after the specified time
32 - min Cooling/FreeCool Timeout Cooling/free cooling timeout
33 no/yes - Free Cool Conditions OK? Optimal free cooling conditions
34 no/yes - Free Cool Request ? Free cooling request
35 off/on - Free Cooling Heaters ? Free cooling heaters status
36 no/yes - Free Cooling Active Free cooling status
37 - - Fan Staging Number Fan stage
38 off/on - Discharge valve Open out Discharge valve open output
39 off/on - Dischrge valve Close out Discharge valve close output
40 - - Discharge valve status Discharge valve status
41 off/on - Bypass valve Open out Bypass valve open output
42 off/on - Bypass valve Close out Bypass valve close output
43 - - Bypass valve status Bypass valve status
44 off/on - Refrigerant Pump Out Refrigerant pump output
45 - kPa Pump Inlet Pressure Pump inlet pressure
46 - kPa Pump Outlet Pressure Pump outlet pressure
47 - kPa Pump Differential Press. Pump differential pressure
48 0 to 100 % EXV position EXV position
49 - °C Free cooling Liquid Tmp Free cooling liquid temperature
50 - ^C Free cooling Subcool Tmp Free cooling subcooling temperature
51 - ^C Free cooling Subcool Spt Free cooling subcooling setpoint
* Depends on the selected language (English by default).

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6 - TOUCH PILOT INTERFACE DETAILS

SETPOINT – Setpoint table

No. Status Default Unit Displayed text* Description

1 -28.9 to 26  6.7 °C Cooling Setpoint 1 Cooling setpoint 1
2 -28.9 to 26 6.7 °C Cooling Setpoint 2 Cooling setpoint 2
3 -28.9 to 26 6.7 °C Cooling Ice Setpoint Ice storage setpoint
4 0.1 to 11.1 0.6 ^C Cooling Ramp Loading Cooling ramp loading setpoint
5 26.7 to 63** 37.8 °C Heating Setpoint 1** Heating setpoint 1
6 26.7 to 63** 37.8 °C Heating Setpoint 2** Heating setpoint 2
7 0.1 to 11.1 0.6 ^C Heating Ramp Loading Heating ramp loading setpoint
8 3.9 to 50 23.9 °C Cool Changeover Setpt Cooling changeover setpoint
9 0 to 46.1 17.8 °C Heat Changeover Setpt Heating changeover setpoint
10 26.7 to 60 35 °C Water Val Condensing Stp Water valve condensing setpoint
11 0 to 100 100 % Switch Limit Setpoint 1 Limit setpoint switch 1
12 0 to 100 100 % Switch Limit Setpoint 2 Limit setpoint switch 2
13 0 to 100 100 % Switch Limit Setpoint 3 Limit setpoint switch 3
14 35 to 50 50 °C Reclaim Setpoint Heat reclaim setpoint
15 2.8 to 15 5 ^C Reclaim Deadband Heat reclaim deadband
16 1 to 20 5 ^C Varipump Delta Temp Stp Variable speed pump delta temperature setpoint

* Depends on the selected language (English by default).

** 26.7 to 70.0°C range for units with HFO.

NOTE: Since specific units may not include certain options, some tables provided in the document contain parameters that
cannot be configured for a given unit.

6.3 - Alarms menu

Icon Displayed text* Description

Reset Alarms Alarm reset

Current Alarms Current alarms

Alarm History Alarm History

Major Alarm History Major alarm history

* Depends on the selected language (English by default).

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6.4 - Configuration menu
Icon Displayed text* Description Associated table

General Configuration General configuration GEN_CONF

Pump Configuration Pump configuration PUMPCONF

User Configuration User configuration USERCONF

Reset Configuration Reset configuration RESETCFG

Schedule Menu Schedule menu SCHEDULE

Holiday Menu Holiday menu HOLIDAY

Broadcast Menu Broadcast menu BROCASTS

Date/Time Configuration Date/time configuration DATETIME

Control Identification Control identification CTRL_ID

* Depends on the selected language (English by default).

GEN_CONF – General configuration

No. Status Default Unit Displayed text* Description

1 0 to 2 0 - Cir Priority Sequence Circuit priority
2 0=Auto, 1=A Prio 0 = Automatic circuit selection
1 = Circuit A priority
3 2=B Prio 2 = Circuit B priority
4 no/yes no - Staged Loading Sequence Staged loading sequence
5 no/yes no - Ramp Loading Select Ramp loading selection
6 1 to 15 1 min Unit Off to On Delay Unit Off to On delay
7 00:00 0 - Night Mode Start Hour Night mode start time
8 00:00 0 - Night Mode End Hour Night mode end time
9 0 to 100 100 % Night Capacity Limit Night capacity limit
10 Basic Menu Configuration Basic menu configuration
11 0 = All Access 0 = All access
12 1 = no alarm menu 1 = No alarm menu
13 2 = no setpoint menu 2 = No setpoint menu
14 3=1+2 3 = No alarm and no setpoint menu
15 0 to 2 0 - Demand Limit Type Select Demand limit selection
16 0 = None 0 = None
17 1 = Switch Control 1 = Switch control
18 2 = 4-20mA Control 2 = 4-20 mA control
19 0 to 20 0 mA mA For 100% Demand Limit 100% demand Limit (mA)
20 0 to 20 10 mA mA For 0% Demand Limit 0% demand Limit (mA)
21 no/yes no - Current Limit Select Current limit selection
22 0 to 4000 2000 A CurrentLimit at 100% Current limit at 100%
23 14.4 to 15 10 ^C Free Cooling Delta T Th Free cooling delta temperature
24 20 to 300 30 min Full Load Timeout Full load timeout
25 no/yes no - Ice Mode Enable Ice mode enabled
26 no/yes no - Reverse Alarms Relay Reverse alarms relay
* Depends on the selected language (English by default).

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PUMPCONF – Pump configuration

No. Status Default Unit Displayed text* Description

1 0 to 4 0 - Condenser Pumps Sequence Condenser pumps sequence **
2 0 to 4 0 - Cooler Pumps Sequence Evaporator pumps sequence
3 0 = No Pump 0 = No pump
4 1 = One Pump Only 1 = One pump
5 2 = Two Pumps Auto 2 = Two pumps automatic control
6 3 = Pump#1 Manual 3 = Pump 1 manual
7 4 = Pump#2 Manual 4 = Pump 2 manual
8 24 to 3000 48 hour Pump Auto Rotation Delay Pump rotation delay
9 no/yes no - Pump Sticking Protection Pump sticking protection
10 no/yes no - Stop Pump During Standby Pump stop when the unit is in standby
11 no/yes yes - Flow Checked If Pump Off Flow check when the pump is off
12 no/yes no - Cooler Pump Off In Heat Evaporator pump off in Heating
13 no/yes no - Cond Pump Off In Cool Condenser pump off in Cooling
* Depends on the selected language (English by default).
** Please note that the unit can control only one condenser pump. This value can be set to “0” or “1”.

USERCONF – User configuration

No. Status Default Unit Displayed text* Description

1 1 to 9999 11 - User Password User password
2 0 to 1 0 - Language List Selected language list
3 0 = eng/spa/fre/ger/dut Languages available when “language list” is set to “0”
4 chi/ita/por/rus/und
5 1 = eng/spa/fre/ger/dut Languages available when “language list” is set to “1”
6 tur/ita/por/rus/und
* Depends on the selected language (English by default).

RESETCFG – Reset configuration

No. Status Default Unit Displayed text* Description

1 0 to 4 0 - Cooling Reset Select Cooling reset selection
2 0 to 4 0 - Heating Reset Select Heating reset selection
3 0=None, 1=OAT 0 = None
1 = OAT
4 2=Delta T, 4=Space Temp 2 = Delta T
4 = Space temperature
5 3=4-20mA control 3 = 4-20 mA control
6 Cooling Cooling
7 -10 to 51.7 -10 °C OAT No Reset Value OAT, no reset value
8 -10 to 51.7 -10 °C OAT Full Reset Value OAT, max. reset value
9 0 to 13.9 0 ^C Delta T No Reset Value Delta T, no reset value
10 0 to 13.9 0 ^C Delta T Full Reset Value Delta T, max. reset value
11 0 to 20 0 mA Current No Reset Value Current, no reset value
12 0 to 20 0 mA Current Full Reset Value Current, max. reset value
13 -10 to 51.7 -10 °C Space T No Reset Value Space temperature, no reset value
14 -10 to 51.7 -10 °C Space T Full Reset Value Space temperature, max. reset value
15 -16.7 to 16.7 0 ^C Cooling Reset Deg. Value Maximum cooling reset value
16 Heating Heating
17 -10 to 51.7 -10 °C OAT No Reset Value OAT, no reset value
18 -10 to 51.7 -10 °C OAT Full Reset Value OAT, max. reset value
19 0 to 13.9 0 ^C Delta T No Reset Value Delta T, no reset value
20 0 to 13.9 0 ^C Delta T Full Reset Value Delta T, max. reset value
21 0 to 20 0 mA Current No Reset Value Current, no reset value
22 0 to 20 0 mA Current Full Reset Value Current, max. reset value
23 -10 to 51.7 -10 °C Space T No Reset Value Space temperature, no reset value
24 -10 to 51.7 -10 °C Space T Full Reset Value Space temperature, max. reset value
25 -16.7 to 16.7 0 ^C Heating Reset Deg. Value Maximum heating reset value
26 -4 to 32 -17.8 °C Heating OAT threshold Heating OAT threshold
27 no/yes no - HSM Both Command Select HSM both command selection
28 no/yes no - Auto Changeover Select Automatic changeover selection
* Depends on the selected language (English by default).

24
6 - TOUCH PILOT INTERFACE DETAILS

SCHEDULE – Schedule configuration

No. Name Displayed text* Description

1 OCCPC01S OCCPC01S - Schedule Menu Unit on/off time schedule
2 OCCPC02S OCCPC02S - Schedule Menu Unit setpoint selection time schedule
* Depends on the selected language (English by default).

HOLIDAY – Holiday configuration

No. Status Default Displayed text* Description

1 0-12 0 Holiday Start Month Holiday start month
2 0-31 0 Start Day Holiday start day
3 0-99 0 Duration (days) Holiday duration (days)
* Depends on the selected language (English by default).

BROCASTS – Broadcast configuration

No. Status Default Displayed text* Description

1 0 to 2 2 Activate Not applicable
OAT Broadcast
2 0 to 239 0 Bus Bus number of the unit with outdoor temperature sensor
3 0 to 239 0 Element Element number of the unit with outdoor temperature sensor
4 disable/enable disable Daylight Savings Select Summer/winter time activation (daylight saving selection)
Daylight Savings Select – Summer time (entering)
5 1 to 12 3 Month Month
6 1 to 7 7 Day of Week (1=Monday) Day of the week (1 = Monday)
7 1 to 5 5 Week Number of Month Week of the month
Daylight Savings Select – Winter time (leaving)
8 1 to 12 10 Month Month
9 1 to 7 7 Day of Week (1=Monday) Day of the week (1 = Monday)
10 1 to 5 5 Week Number of Month Week of the month
* Depends on the selected language (English by default).

DATETIME – Date/Time configuration

No. Status Default Displayed text* Description

Date (DD/MM/YY)
1 1 to 31 - Day of month Day of the month
2 1 to 12 - Month of year Month
3 0 to 99 - Year Year
4 Monday-Sunday - Day of Week Day of the week
Time (HH:MM)
5 0 to 24 hour Hour Hour
6 0 to 59 min Minute Minutes
Daylight Saving Time
7 no/yes - Daylight sav. time on Daylight saving time active
8 no/yes - Daylight sav. time off Daylight saving time inactive
9 no/yes - Tomorrow is a holiday The following day is a holiday
10 no/yes - Today is a holiday The present day is a holiday
* Depends on the selected language (English by default).

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6 - TOUCH PILOT INTERFACE DETAILS

CTRL_ID – Control ID configuration

No. Status Default Displayed text* Description

1 0 to 239 0 CCN Element Number Element number
2 0 to 239 1 CCN Bus Number Bus number
3 9600/19200/38400 9600 CCN Baud Rate Communication speed
4 - 30XAXW Touch Device Description Unit description
Pilot
5 - Location Description Location description: The number corresponds to the country
6 - ECG-SR-20M47010 Software Part Number Software version
7 - Serial Number Serial number (MAC address)
* Depends on the selected language (English by default).

26
7 - TOUCH PILOT CONTROL OPERATION

This section points out the most significant control functionalities, 7.2 - Unit stop function
e.g. unit start/stop operation, heat/cool control. It also gives
instructions on how to perform critical operations of the main This function controls the unit compressor capacity reduction.
control system. If there is an alarm or a demand to stop, it forces the compressors
to the minimum capacity before stopping them.
7.1 - Start/Stop control
7.3 - Heating/Cooling selection
The unit state is determined based on a number of factors, including
its operating type, active overrides, open contacts, master/slave For units configured in the heat pump mode, heating/cooling
configuration, or alarms triggered due to operating conditions. selection can be controlled in various ways, depending on the
active operating type. By default, the cooling mode is selected.
The table given below summarises the unit control type and Heating/cooling control can be automatic or manual.
its running status with regard to the following parameters:
Heating/Cooling selection can be determined as follows:
■■ Operating type: Operating type is selected using the Start/
■■ locally at the unit in the GENUNIT menu,
Stop button on the user interface.
■■ remotely via the heating/cooling selection contact if the unit is
LOFF Local off in the Remote operating type,
L-C Local on ■■ via a network command if the unit is in the Network operating type.
L-SC Local schedule
rEM Remote In the automatic mode, the outdoor air temperature determines
the heating/cooling/standby changeover (see the SETPOINT menu
Net. Network
for cooling and heating mode changeover thresholds).
MASt Master unit The automatic changeover is optional and requires user
■■ Start/stop force command: Chiller start/stop force command configuration (GENUNIT – General Parameters).
can be used to control the chiller state in the Network operating
Parameter status
type.
Heating/Cooling Heating/Cooling Heat/
--Command set to stop: The unit is halted. On/off Control Operating
selection contact Cool
--Command set to start: The unit runs in accordance with status type mode
in local mode in local mode select
schedule 1. off - - - cooling
■■ Remote start/stop contact status: Start/stop contact can be on local cooling - cooling
used to control the chiller state in the Remote operating type.
on local heating - heating
■■ Master control type: When the unit is the master unit in a on remote - on cooling cooling
two-chiller lead/lag arrangement, the master unit may be set
on remote - on heating heating
to be controlled locally, remotely or via network (see also 7.15).
on network - - cooling cooling
■■ Start/stop time schedule: Occupied or unoccupied status of
on network - - heating heating
the unit.
■■ Network emergency stop command: If activated, the unit NOTE: Please remember that the automatic changeover mode
shuts down regardless of the active operating type. cannot be selected on water-cooled units.
■■ General alarm: The unit shuts down due to failure.

Active operating type Parameters status

Remote Control Unit
Start/stop Master Network
start/ Start/stop General type state
LOFF L-C L-SC rEM Net. MASt force control emergency
stop time schedule alarm
command type shutdown
contact
- - - - - - - - - - enabled - - off
- - - - - - - - - - - yes - off
active - - - - - - - - - - - local off
- - active - - - - - - unoccupied - - local off
- - - active - - - open - - - - remote off
- - - active - - - - - unoccupied - - remote off
- - - - active - disabled - - - - - network off
- - - - active - - - - unoccupied - - network off
- - - - - active - - local unoccupied - - local off
- - - - - active - open remote - - - remote off
- - - - - active - - remote unoccupied - - remote off
- - - - - active disabled - network - - - network off
- - - - - active - - network unoccupied - - network off
- active - - - - - - - - disabled no local on
- - active - - - - - - occupied disabled no local on
- - - active - - - closed - occupied disabled no remote on
- - - - active - enabled - - occupied disabled no network on
- - - - - active - - local occupied disabled no local on
- - - - - active - closed remote occupied disabled no remote on
- - - - - active enabled - network occupied disabled no network on

27
7 - TOUCH PILOT CONTROL OPERATION

7.4 - Pumps control 7.4.4 - Pumps protection

The main control can manage one or two water exchanger pumps, The control provides the option to automatically start the pump
determining each pump on/off state. Both pumps cannot run each day at 14:00 for 2 seconds when the unit is off. The heater
together. The pump is turned on when this option is configured for the heat exchanger and the water pump (for units with a pump)
and when the unit is running. can be energised so that it protects the heat exchanger or the
The pump is turned off when the unit is shut down due to an alarm water pump against any damage when the unit is shut down for
unless the fault is a frost protection error. The pump can be started a long time at low outdoor temperature.
in particular operating conditions when the water exchanger heater If the unit is fitted with two pumps, the first pump is started on even
is active. days and the second pump is started on odd days. Starting the
If the pump has failed and another pump is available, the unit is pump periodically for a few seconds extends the lifetime of the
stopped and started again with the second pump. If there is no pump bearings and the tightness of the pump seal. Periodical
pump available, the unit shuts down. pump quick start can be selected via the Configuration menu
(Pump Sticking Protection, PUMPCONF – Pump Configuration).
Units are fitted with the flow switch, allowing for the water flow
control. For more information about actuators, see Water flow
7.5 - Condenser water pump control
switch in section 3.8.
The water condenser pump control applies to air-cooled units fitted
7.4.1 - Pumps configuration with the optional heat reclaim module as well as water-cooled
units. This function ensures constant water pumps control,
Basic pump configuration can be performed via the Configuration providing the optimum condenser water flow rate and operating
menu (PUMPCONF – Pump Configuration). Only logged-in users cost savings.
can access the menu (see also section 4.6). The unit must be
stopped.
For units with two pumps, these pumps can be controlled
automatically or each pump can be started manually.
Pump(s) available Pumps sequence (PUMPCONF)
No pump 0 (no pump)
One fixed-speed pump 1 (one pump only)
Two fixed-speed pumps 2 (two pumps auto)
3 (pump#1 manual)
4 (pump#2 manual)

7.4.2 - Automatic pump selection

If two pumps are controlled and the reversing function has been
selected (PUMPCONF – Pump Configuration), the control tries
to limit the pump run time to the configured pump changeover
delay. If this delay has elapsed, the pump reversing function is
activated.

7.4.3 - Customer pump
30XW chillers as well as 30XB chillers with option 17 may be fitted
with one external variable speed cooler pump (often also referred
to as “customer cooler pump”).
Customer cooler pump can be configured as follows:
Cooler Pumps Sequence
Pump available
(PUMPCONF)
No pump 0 (no pump)
One pump (fixed or variable speed) 1 (one pump only)

Depending on the unit (30XW/30XB), the pump is commanded

by one of the following outputs:
■■ 0-10V output on AUX1 board for single-circuit 30XW chillers,
■■ 0-10V output on the second SIOB board for dual-circuit 30XW
chillers and 30XB chillers with option 17.
The “Varipump Delta Temp Stp” parameter in the SETPOINT menu
is used to define the delta T that has to be maintained between
cooler entering and leaving water temperatures.

28
7 - TOUCH PILOT CONTROL OPERATION

7.6 - Control point 7.6.1 - Active setpoint

The control point represents the water temperature that the unit Two setpoints can be selected. Depending on the current operation
must produce. It enables to decrease the required capacity type, the active setpoint can be selected manually in the Main
depending on the unit load operating conditions. menu (GENUNIT – General Parameters), with the volt-free user
contacts, with network commands (CCN or BACnet) or
Control point = Active setpoint + Reset automatically with the setpoint time schedule (schedule 2).
The control point is calculated based on the active setpoint and The following tables summarise possible selections
the reset calculation. depending on the control type (Local, Remote or Network)
The forced value can be used instead of any other setpoint and the following parameters:
calculation only when the unit is in the Network operating type. ■■ Heating or Cooling operating mode: Heat/Cool select
(GENUNIT menu)
■■ Setpoint selected via the Touch Pilot user interface: Setpoint
select permits selection of the active setpoint if the unit is in the
Local operating type (GENUNIT menu)
■■ Setpoint switch status: Remote setpoint switch (INPUTS menu)
■■ Schedule 2 status: Schedule for setpoint selection

LOCAL OPERATING TYPE

Parameter status
Heating/cooling Setpoint Heating/Cooling Ice storage Active setpoint
Setpoint switch Schedule 2 status
operating mode selection selection in local mode configuration
cooling csp1 - * * - cooling setpoint 1
cooling csp2 no * * - cooling setpoint 2
cooling csp2 yes closed * cooling setpoint 2
cooling csp2 yes open * ice storage setpoint
cooling auto - * * occupied cooling setpoint 1
cooling auto no * * unoccupied cooling setpoint 2
cooling auto yes closed * unoccupied cooling setpoint 2
cooling auto yes open * unoccupied ice storage setpoint
heating hsp1 - * * - heating setpoint 1
heating hsp2 - * * - heating setpoint 2
heating auto - * * occupied heating setpoint 1
heating auto - * * unoccupied heating setpoint 2
*Any configuration, (-) default configuration.

REMOTE OPERATING TYPE

Parameter status
Heating/cooling Setpoint Ice storage Active setpoint
Ice done contact Setpoint switch Schedule 2 status
operating mode selection configuration
cooling - - * open - cooling setpoint 1
cooling - no * closed - cooling setpoint 2
cooling - yes closed closed - cooling setpoint 2
cooling - yes open closed - ice storage setpoint
heating - - * open - heating setpoint 1
heating - - * closed - heating setpoint 2
*Any configuration, (-) default configuration.

NETWORK OPERATING TYPE

Parameter status
Heating/cooling Setpoint Ice storage Active setpoint
Ice done contact Setpoint switch Schedule 2 status
operating mode selection configuration
cooling - - * * occupied cooling setpoint 1
cooling - - * * unoccupied cooling setpoint 2
heating - - * * occupied heating setpoint 1
heating - - * * unoccupied heating setpoint 2
*Any configuration, (-) default configuration.

NOTE: Ice storage configuration and ice done contact apply only to units with the optional energy management module.

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7 - TOUCH PILOT CONTROL OPERATION

7.6.2 - Reset 7.7 - Capacity limitation

Reset means the active setpoint is modified so that less machine The Touch Pilot control system allows for the constant control of
capacity is required. In the cooling mode the setpoint is increased, the unit capacity by setting its maximum allowable capacity.
whereas in the heating mode it is decreased. This modification is The main control system enables to limit the unit capacity
in general a reaction to a drop in the load. using one of the external orders:
The reset can be based on the following parameters: ■■ By means of user-controlled volt-free contacts. Units without
■■ OAT that gives the measure of the load trends for the building the energy management module have one contact. Units with
■■ Return water temperature (ΔT provides the average building load) the energy management module permit three capacity limitation
levels (see also section 3.9.4). The unit capacity can never
■■ Space temperature (EMM option)
exceed the limit setpoint activated by these contacts. The limit
■■ Dedicated 4-20 mA input setpoints can be modified in the SETPOINT menu.
The reset source and the reset parameters can be configured in ■■ By lag limit set by the master unit (master/slave assembly).
the Main menu (RESETCFG – Reset Configuration). In response ■■ By night mode limitation control. The demand limit value in the
to a drop in the reset source, the cooling setpoint is normally reset night mode is selectable if the value is below the selected limit.
upwards to optimise unit performance. A limit value of 100% means that the unit can use all capacity
The amount of reset is determined by linear interpolation stages.
based on the following parameters: In certain conditions, the unit power consumption can exceed
■■ A reference at which reset is zero (no reset value) the capacity limitation threshold to protect the compressors.

■■ A reference at which reset is maximum (full reset value)

7.8 - Current limitation
■■ The maximum reset value
Current limitation is used via the demand limit function. If the
current limitation is active (Current Limit Select in the GEN_CONF
menu), the control calculates the sum of compressors current to
obtain the total compressor current. If this value exceeds the pre-
defined limit, the control commands a reduction of the compressor
load, until it is below the limit again. Before loading a capacity
stage, the control estimates the future total compressor current
and ensures that it does not exceed the limit.
The current limit is based on two parameters:
■■ The current limit that corresponds to 100% capacity
(CurrentLimit at 100%, GEN_CONF – General Configuration)
■■ The active demand limit determined either by the demand limit
contact (see also section 3.9.4) or by the network (Active
Demand Limit Val, GENUNIT – General Parameters)
20 Reset based on OAT 25
Chiller current limit is displayed in the GENUNIT menu.
0 Reset based on delta T 3
4 Reset based on analog input 20
Current limitation is disabled if the unit operates in the master/
slave mode, the unit is controlled by a System Manager or the
no_reset selection full_reset
night mode is active.
Legend
A: Maximum reset value 7.9 - Capacity control
B: Reference for zero reset
C: Reference for maximum reset This function adjusts the capacity using the compressor slide valve
D: Building load to keep the water exchanger temperature at its setpoint.
The control system continuously takes account of the temperature
error with respect to the setpoint, the rate of change in this error
and the difference between entering and leaving water
temperatures in order to determine the optimal moment at which
to add or withdraw capacity.
Compressors are started and stopped in a sequence designed to
equalise the number of start-ups (value weighted by their operating
time). For more information about compressors sequence, see
Balanced loading sequence and Staged loading sequence in
section 7.13.

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7 - TOUCH PILOT CONTROL OPERATION

7.10 - Night mode 7.14 - Circuit capacity loading sequence

Night mode allows users to configure the unit to operate with
specific parameters in a specific time period. During the night 7.14.1 - Dual circuit – balanced capacity loading
period, the unit capacity is limited and the number of operating
Loading sequence (%) Unloading sequence (%)
fans is reduced.
The night period is defined by a start time and an end time that Lead circuit Lag circuit Lead circuit Lag circuit
are the same for each day of the week. The Night mode settings 0 0 100 100
or the maximum capacity value can be configured via the 30 (15) 0 100 95
Configuration menu (GEN_CONF – General Configuration). 35 0 95 95
Only logged-in users can modify Night Mode settings (see also 40 0 95 90
section 4.6). 45 0 90 90
50 0 90 85
7.11 - Head pressure control 55 0 85 85
For air-cooled units, the condensing pressure of each circuit is 60 0 85 80
generated by 10 fans maximum. As an option, a speed variator 65 0 80 80
can be used to control up to four fans so that the speed of the fans 70 0 80 75
is adjusted to maintain the head pressure setpoint. The condensing 70 30 (15) 75 75
pressure is independently controlled in each circuit based on the 70 35 75 70
saturated condensing temperature. The control permanently
70 40 70 70
adjusts its setpoint to guarantee optimal performance and ensure
70 45 70 65
anti-short-cycle protection of the fans.
70 50 65 65
For water-cooled units, condensing pressure control is assured if
70 55 65 60
the three-way valve option is selected. The saturated condensing
temperature is controlled based on a user-configurable fixed 70 65 60 60
setpoint (SETPOINT menu). The three-way valve control can be 70 70 60 55
configured only by Carrier service. 75 70 55 55
75 75 55 50
7.12 - Circuit lead/lag selection (multi-circuit units) 80 75 50 50
80 80 50 45
This function determines the lead and lag circuit on dual-circuit or
triple-circuit units. It controls the start/stop sequence of the 85 80 45 45
refrigeration circuits called circuit A, circuit B or circuit C. The circuit 85 85 45 40
authorised to start first is the lead circuit. Lead circuit is used first 90 85 40 40
for capacity increases and at the same time should be decreased 90 90 40 35
last when decreasing capacity. The lead/lag circuits can be 95 90 40 30 (15)
selected manually or automatically according to the unit 95 95 40 0
configuration (GEN_CONF – General Configuration).
100 95 35 0
■■ Automatic lead/lag circuit determination: The control system 100 100 30 (15) 0
determines the lead circuit to equalise the operating time of 100 100 0 0
each circuit (value weighted by the number of start-ups of each
circuit). As a result, the circuit with the lowest number of
7.14.2 - Dual circuit – priority given to one circuit
operating hours always starts first.
■■ Manual lead/lag circuit determination: Circuit A, B or C Loading sequence (%) Unloading sequence (%)
selected as the lead circuit. The selected circuit is always the Lead circuit Lag circuit Lead circuit Lag circuit
leader. It is the first to start and the last to stop.
0 0 100 100
30 (15) 0 100 95
7.13 - Compressor loading sequence
(multi-circuit units) 35 0 100 90
40 0 100 85
This function determines in which order the circuit capacity is
45 0 100 80
changed. Compressor loading is managed by starting/stopping
50 0 100 75
the compressors and controlling the position of the slide valve.
Two types of sequencing are available and can be configured by 55 0 100 70
the user via the Touch Pilot user interface (GEN_CONF – General 60 0 100 65
Configuration). 65 0 100 60
■■ Balanced loading sequence: The control maintains equal 70 0 100 55
capacity between all circuits as the machine loads and unloads. 75 0 100 50
■■ Staged loading sequence: The control loads the lead circuit 80 0 100 45
completely before the lag circuits are started. When the load 85 0 100 40
is decreasing, the lag circuits are unloaded first. 90 0 100 35
Staged loading sequence is incorporated under the following 95 0 100 30 (15)
conditions: 100 0 95 30 (15)
--One of the circuits is shut down due to its failure 100 30 (15) 90 30 (15)
--One of the circuits is in capacity override mode 100 35 85 30 (15)
--Remaining circuits are shut down or fully charged 100 40 80 30 (15)
100 45 75 30 (15)
100 50 70 30 (15)
100 55 70 0

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7 - TOUCH PILOT CONTROL OPERATION

Loading sequence (%) Unloading sequence (%) 7.14.4 - Triple circuit – priority given to one circuit
Lead circuit Lag circuit Lead circuit Lag circuit Loading sequence (%) Unloading sequence (%)
100 60 65 0 Lead circ. Lag circ. 1 Lag circ. 2 Lead circ. Lag circ. 1 Lag circ. 2
100 65 60 0 0 0 0 100 100 100
100 70 55 0 30 0 0 100 100 95
100 75 50 0 35 0 0 100 100 90
100 80 45 0 40 0 0 100 100 85
100 85 40 0 45 0 0 100 100 80
100 90 35 0 50 0 0 100 100 75
100 95 30 (15) 0 55 0 0 100 100 70
100 100 0 0 60 0 0 100 100 65
NOTE: (15) minimum capacity for standard water-cooled units 65 0 0 100 100 60
(without the option for high condensing temperature). 70 0 0 100 100 55
75 0 0 100 100 50
7.14.3 - Triple circuit – balanced capacity loading 80 0 0 100 100 45
85 0 0 100 100 40
Loading sequence (%) Unloading sequence (%)
90 0 0 100 100 35
Lead circ. Lag circ. 1 Lag circ. 2 Lead circ. Lag circ. 1 Lag circ. 2 100 0 0 100 100 30
0 0 0 100 100 100 100 30 0 100 95 30
30 0 0 100 100 95 100 35 0 100 90 30
35 0 0 100 95 95 100 40 0 100 85 30
40 0 0 95 95 95 100 45 0 100 80 30
45 0 0 95 95 90 100 50 0 100 75 30
50 0 0 95 90 90 100 55 0 100 70 30
55 0 0 90 90 90 100 60 0 100 65 0
60 0 0 90 90 85 100 65 0 100 60 0
65 0 0 90 85 85 100 70 0 100 55 0
70 30 0 85 85 85 100 75 0 100 50 0
70 35 0 85 85 80 100 80 0 100 45 0
70 40 0 85 80 80 100 85 0 100 40 0
70 45 0 80 80 80 100 90 0 100 35 0
70 50 0 80 80 75 100 100 0 100 30 0
70 55 0 80 75 75 100 100 30 95 30 0
70 60 0 75 75 75 100 100 35 90 30 0
70 65 0 75 75 70 100 100 40 85 30 0
70 70 0 75 70 70 100 100 45 80 30 0
70 70 30 70 70 70 100 100 50 75 30 0
70 70 35 70 70 65 100 100 55 70 30 0
70 70 40 70 65 65 100 100 60 65 0 0
70 70 45 65 65 65 100 100 65 60 0 0
70 70 50 65 65 60 100 100 70 55 0 0
70 70 55 65 60 60 100 100 75 50 0 0
70 70 60 60 60 60 100 100 80 45 0 0
70 70 65 60 60 55 100 100 85 40 0 0
70 70 70 60 55 55 100 100 90 35 0 0
75 70 70 55 55 55 100 100 100 30 0 0
75 75 70 55 55 50 0 0 0
75 75 75 55 50 50
80 75 75 50 50 50
80 80 75 50 50 45
80 80 80 50 45 45
85 80 80 45 45 45
85 85 80 45 45 40
85 85 85 45 40 40
90 85 85 40 40 40
90 90 85 40 40 35
90 90 90 40 40 30
95 90 90 40 40 0
95 95 90 40 35 0
95 95 95 40 30 0
100 95 95 35 0 0
100 100 95 30 0 0
100 100 100 0 0 0

32
7 - TOUCH PILOT CONTROL OPERATION

7.15 - Energy management module 7.17 - Heat reclaim option (30XA/30XB)

The energy management module enables to control the level of Air-conditioning system consumes a significant amount of energy
energy consumption, providing users with information such as that leaves the system in the form of wasted heat. Heat reclaim
current unit status, compressors operating status, etc. condenser water pump control enables to capture the energy and
This option requires the installation of an additional SIOB board. convert it into a useful heat source without decreasing the chiller
plant capacity.
Energy management option – board connections
For air-cooled units fitted with water heat reclaim condenser, the
Input/
Description Connector Type Remarks option requires the installation of Reclaim SIOB board. The heat
Output
reclaim mode can be controlled locally with the Touch Pilot interface
If the contact is closed
Occupancy
Digital in Remote mode, the (RECLAIM – Reclaim mode), remotely with the user contact or by
override DI-01 J1 Network command.
input unit goes into the
control
occupied mode The heat reclaim function is active when the heat reclaim entering
If the contact is closed, water temperature is lower than the heat reclaim setpoint.
Demand limit Digital
DI-02 J1 the second capacity
switch 2 input The difference between the heat reclaim entering water temperature
limit switch is active
Permits immediate (RECLAIM menu) and the heat reclaim setpoint (SETPOINT menu)
Customer Digital determines the number of circuits required to provide heat reclaim
DI-03 J1 unit shutdown
interlock input
(Remote mode only) capacity.
If the contact is Depending on the control mode, the Heat Reclaim option can be
Digital
Ice storage DI-04 J1 closed, the unit enters
input enabled as follows:
the ice storage mode
Active setpoint reset Mode Description
Space Analogue
AI-01 J25 via space temperature Use the Touch Pilot user interface to set “Heat Reclaim
temperature input Local
control Select” parameter to “yes” in the Reclaim menu (Main menu).
Active setpoint reset Remote Close the RECL_SW input (DI-02, Reclaim SIOB board).
Capacity limit Analogue
AI-10 J9 via unit capacity
control input Force the RECL_SW parameter to “yes” through the CCN
control (4-20 mA) Network
Output active if bus (RECLAIM table).
Digital
Compressor A DO-01 J2 compressor A is
output Units in Master/Slave assembly
operating
Output active if When the unit is a Slave and operating in the Master/Slave assembly,
Digital the option is active depending on conditions given in the table below:
Compressor B DO-02 J2 compressor B is
output
operating
Reclaim Local mode (Heat Remote mode Network mode
Output active if mode Reclaim Select = yes) (RECL_SW) (RECL_SEL CCN bus)
Digital
Compressor C DO-03 J6 compressor C is
output no no open no
operating
Output active (relay yes yes/no closed yes/no
output) when the unit yes yes open yes/no
Chiller Digital
DO-05 J23 has completely
shutdown output yes yes/no open yes
stopped due to
an alarm
Output active (relay The heat reclaim function can be deactivated manually or
Digital automatically when the heat reclaim entering water temperature
Chiller in alert DO-06 J22 output) when the alert
output
has been tripped is higher than the heat reclaim setpoint, plus half of the heat reclaim
Unit capacity A0-01 J10
Analogue
0 to10 VDC output deadband. In the deadband the heat reclaim function is still active.
output
Changeover procedure from cooling to heat reclaim mode:
• Start-up of the condenser pump.
7.16 - Master/slave assembly • Verification of the condenser flow switch control contact.
Two units can be linked to create the master/slave assembly. If this remains open after one minute of the condenser pump
The master unit can be controlled locally, remotely or by network operation, the circuit remains in cooling mode and an alarm
commands. Master/slave assembly must be validated in order to will be activated.
start the master/slave chiller operation. • As soon as delta between saturated condensing temperature
and saturated suction temperature reaches 10°C, the pump-
All control commands to the master/slave assembly (start/stop,
down sequence is activated.
setpoint selection, heating/cooling operation, load shedding, etc.)
• Pump down. Opening of the water condenser water inlet
are handled by the unit which is configured as the master.
valve and closing of the air condenser air valve.
The commands are transmitted automatically to the slave unit.
• The heat reclaim function starts after about three minutes
If the master chiller is turned off while the master/slave function is
active, then the slave chiller will be stopped. Under certain
circumstances, the slave unit may be started first to balance the 7.18 - Variable speed fans (option 17)
run times of the two units. Air-cooled units fitted with the variable speed fans option allow for
In the event of a communication failure between the two units, reducing the total unit consumption by adjusting the fan speed to
each unit will return to an autonomous operating mode until the current operating conditions.
the fault is cleared. If the master unit is stopped due to an alarm, The control determines the optimum fan speed based on the
the slave unit is authorised to start. current compressor capacity, outdoor air temperature, and leaving
NOTE: Master/slave assembly can be configured only by water temperature.
Carrier service.
7.19 - Evaporator heater option (30XA/30XB)
The evaporator heater protects the evaporator against frost when
the unit is stopped at low ambient air temperature. The heater is
activated in the case of low outdoor air temperature conditions.

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7 - TOUCH PILOT CONTROL OPERATION

7.20 - Free cooling option (30XA/30XB) 7.23 - Hydronic kit option (30XA/30XB)

In air-cooled units only, this option allows for the direct use of low The hydronic kit option allows for continuous monitoring of the
outdoor air temperature to cool the water circuit without activating water flow rate.
the compressors. Hydronic kit option provides the following parameters:
The direct-expansion free cooling system uses the principle of the ■■ Inlet and outlet water pressure (PUMPSTAT in the Main menu)
natural migration of the refrigerant from the evaporator to the
■■ Evaporator flow rate
condenser. The fans and a refrigerant pump ensure the transfer
of the liquid refrigerant from the condenser to the evaporator, which ■■ Evaporator capacity
accounts for low power consumption.
The water flow rate is based on the pressure difference between
The free cooling option enables automatic operation as well as the evaporator inlet and outlet pressures and the evaporator
combined operation of mechanical cooling (compressor operation) pressure drop curves.
and free cooling (FREECOOL – Free cooling). The control
The evaporator capacity is calculated according to the flow rate,
determines which circuit is allowed to run free cooling. Each
the water constant, and the difference between the entering and
refrigerant circuit can operate independently.
leaving evaporator water temperature.
Cooling operation may be performed in the following
combinations: 7.24 - 30XA-ZE and 30XW-ZE units (HFO)
■■ two circuits in mechanical cooling The Touch Pilot system may also control air-cooled and water-
■■ two circuits in free cooling cooled units with R-1234ze refrigerant (HFO).
■■ one circuit in mechanical cooling and one circuit in free cooling Please note that this option comes with advanced electrical box
The free cooling option is available for dual-circuit units. It requires fan protection. In the case of the electrical box fan failure, the unit
the installation of SIOB board that controls the operation of the is shut down and alarm 10100 is triggered.
motorised mechanical changeover valves and the operation of
the refrigerant pump. 7.25 - High condensing temperature option (30XW)
Free cooling option is enabled based on the following criteria:
7.25.1 - R134a configuration
■■ The temperature difference between the outdoor air temperature
and the controlled water temperature. The threshold can be For water-cooled units only, the economizer enables the increase
configured by the user (GEN_CONF – General Configuration) of the maximum condensing threshold. This means that the
■■ The maximum operating time in free cooling (Full Load Timeout) saturated condensing temperature can reach a maximum of 63°C
when the water temperature setpoint is not reached (Full Load (145°F) compared with a maximum of 50°C (122°F) for units that
Timeout, GEN_CONF – General Configuration) are not fitted with this option.

7.21 - Dry Cooler Free Cooling (30XB) 7.25.2 - HFO configuration

30XB units can be fitted with a dry cooler which thanks to the use For HFO units (30XW units with R-1234ze refrigerant), the high
of low outside air temperature facilitates the process of chilling condensing option authorizes the saturated condensing
water that is later used in the air-conditioning system (“dry cooler temperature to reach a maximum of 70°C (158°F) compared with
free cooling”). The dry cooler is used not only to assist in cooling a maximum of 55°C (131°F) for units that are not fitted with this
water to meet the current cooling demand but it also allows for option.
reducing energy consumption.
This “dry cooler free cooling” mode is enabled when the outside
7.26 - Maximum condenser leaving water
air temperature is below the water loop temperature and the
temperature option (30XW)
service-configured start threshold parameter. For water-cooled units only, this option allows the user to limit the
NOTE: Dry cooler water loop temperature and free cooling condenser leaving water temperature to 45°C (113°F) and enables
OAT measured by the control are read-only values that can to limit the current absorbed by the compressor. When the
be verified in the DC Free Cooling Status menu (DCFC_STA). condensing temperature reaches 44°C (111°F), the increase in
the compressor loading is stopped. When the temperature exceeds
The control distinguishes between two types of fan control for a
45°C (113°F), the compressor is unloaded.
dry cooler free cooling option, where the first one embraces the
use of fan staging and the second one that includes the use of
variable speed fan. Mixed configuration can also be used (fixed
and variable-speed fan control at the same time).
Free Cooling is normally stopped when the free cooling OAT is
above the water loop temperature and the service-configured start/
stop threshold. However, if it turns out that the cooling power of
the dry cooler is not enough in order to reach the cooling setpoint,
then the mechanical cooling will be started (when FC capacity is
at 100%, then mechanical cooling can be started).

7.22 - Dry cooler option (30XW)

30XW units may come with the dry cooler option that enables the
control of a Carrier dry cooler.
The chiller and the dry cooler have to be connected through a
LEN RS-485.

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7 - TOUCH PILOT CONTROL OPERATION

7.27 - Time schedule function 7.29 - Trending

The Touch Pilot system control includes two time schedules. This function enables to visualise the operations of the unit.
The first schedule (schedule 1 OCCPC01S) allows for the To access the Trending menu, navigate to the Main menu and
automatic changeover of the unit from occupied to unoccupied select Trendings
mode: the unit is started during occupied periods.
The second schedule (schedule 2 OCCPC02S) allows for the Select the parameters to be visualised and press .
automatic change of the active setpoint from occupied to Go to the visualization screen by pressing the Up/Down buttons.
unoccupied setpoint, provided that the Auto mode has been
selected (RESETCFG – Reset Configuration).

7.27.1 - Occupied/unoccupied periods
■■ Cooling/heating setpoint 1 is active during occupied periods.
■■ Cooling/heating setpoint 2 is active during unoccupied periods.
Each schedule consists of eight user-configurable periods. Each
period can be validated as active or inactive for each day of the
week as well as for a given holiday period. The day begins at 00:00
and ends at 23:59.
The schedule is in unoccupied mode unless a time period is active.
If two periods coincide or they are active on the same day, priority
is given to the occupied period. Time schedule can be modified
by the user in the Configuration menu (see also section 4.11).

7.27.2 - Holidays
This function is used to define 16 holiday periods. Each period is
defined by three parameters: the month, the start day and the
duration of the holiday period.
During the holiday periods the controller will be in occupied or
unoccupied mode, depending on the periods validated as
holidays. Each holiday period can be modified by the user (see
also section 6.4).
NOTE: The broadcast function (BROCASTS) must be
activated in order to use the holiday schedule.

7.28 - Black box function

Touch Pilot registers the values of about 20 predefined variables
every 5 seconds. If an operation alarm is raised, the control saves
a data set of 180 registrations (including 168 records preceding
the alarm and 12 following the alarm) for a duration of 15 minutes
of the unit operation.
Each registration is associated with a time schedule defined in
hours, minutes and seconds. The control can store the maximum
of 20 data sets in the memory. If the threshold of 20 data sets is
reached, a rotary registration mechanism is triggered (the old data
set is replaced with the new data set).
NOTE: Former data sets can be recovered only by Carrier
service.

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8 - DIAGNOSTICS – TROUBLESHOOTING

The control system has many fault tracing aid functions, protecting
the unit against risks that could result in the failure of the unit.
The local interface gives quick access to monitor all unit operating
conditions. If an operating fault is detected, the alarm is triggered.

8.1 - E-mail notifications
The control provides the option to define one or two recipients
who receive e-mail notifications each time the new alarm occurs
or all existing alarms have been reset.
NOTE: E-mail notifications can be configured only by Carrier
service.

8.2 - Displaying alarms
The control allows the quick display of the unit status. When the
alarm is activated, the bell on the touch screen lights up.
■■ The blinking bell icon indicates that there is an alarm, but the
unit is still running.
■■ The highlighted bell icon indicates that the unit is shut down
due to a detected fault.

8.3 - Current alarms
The Current alarms view provides a list of currently active alarms,
including the date and time the alarm occurred. The control
displays up to 10 current alarms.

To access the Current alarms view, press the Alarm button

in the upper-right part of the screen, and then select Current
Alarms

8.4 - Resetting alarms
Touch Pilot control distinguishes between two types of alarms:
■■ General alarms are used to indicate pumps failure, transducers
faults, network connection problems, etc.
■■ Major alarms are used to indicate process failure.
The alarm can be reset either automatically or manually via the
Reset alarms menu. The Reset alarms menu displays up to five
alarm codes which are currently active on the unit. Only logged-in
users can access the menu (see also section 4.6).

To access the Reset alarms menu, press the Alarm button

and select Reset Alarms

The alarm can be reset without stopping the machine. In the event
of a power supply interrupt, the unit restarts automatically without
the need for an external command. However, any faults active when
the supply is interrupted are saved and may in certain cases prevent
a circuit or a unit from restarting. Once the cause of the alarm has
been identified and corrected, it will be displayed in the alarm history.

8.5 - Alarm history
Information regarding resolved alarms is stored in the Alarm history
menu which is divided into 50 recent alarms and 50 recent major
alarms. Alarm history can be accessed through the Touch Pilot
user interface or the Network Service Tool.

To access the Alarm history menu, press the Alarm button

and select Alarm History

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8 - DIAGNOSTICS – TROUBLESHOOTING

8.6 - Alarm codes
The alarm codes are displayed in the Reset Alarms menu, while
in the Current Alarm menu and alarm histories textual information
regarding the event is provided.

8.6.1 - General alarm codes

No. Code Alarm description Reset type Action taken Possible cause
THERMISTOR FAILURE
1 15001 Evaporator entering water thermistor fault Automatic, Unit shuts down Defective thermistor
if thermistor reading
returns to normal
2 15002 Evaporator leaving water thermistor fault As above Unit shuts down As above
3 15050 Cooler Leaving Fluid #2 Thermistor As above Unit shuts down As above
4 15003 Defrost thermistor fault, circuit A As above Cooling mode: Alert is displayed As above
Heating mode: Circuit A shuts down
5 15004 Defrost thermistor fault, circuit B As above Cooling mode: Alert is displayed As above
Heating mode: Circuit B shuts down
6 15006 Condenser entering water thermistor fault As above Heating mode: Unit shuts down As above
7 15007 Condenser leaving water thermistor fault As above As above As above
8 15008 Reclaim condenser entering thermistor fault, circuit A As above Unit returns to the air-cooled mode As above
9 15009 Reclaim condenser leaving thermistor fault, circuit B As above As above As above
10 15010 OAT thermistor fault As above Unit shuts down As above
11 15011 Master/slave common water thermistor fault As above Master/slave operation is disabled As above
and the unit returns to the stand-
alone mode
12 15032 MASTER/Slave Common Heat Fluid Thermistor As above As above As above
13 15012 Suction gas thermistor fault, circuit A As above Circuit A shuts down As above
14 15013 Suction gas thermistor fault, circuit B As above Circuit B shuts down As above
15 15014 Suction gas thermistor fault, circuit C As above Circuit C shuts down As above
16 15015 Discharge gas thermistor fault, circuit A As above Circuit A shuts down As above
17 15016 Discharge gas thermistor fault, circuit B As above Circuit B shuts down As above
18 15017 Discharge gas thermistor fault, circuit C As above Circuit C shuts down As above
19 15036 Dry Cooler Leaving thermistor failure As above None As above
20 15046 Free Cooling Water Loop Thermistor Failure As above Dry cooler free cooling disabled As above
21 15047 Free Cooling Leaving Water Thermistor Failure As above Dry cooler free cooling disabled As above
22 15048 Free Cooling OAT Thermistor Failure As above Dry cooler free cooling disabled As above
23 15018 Condenser subcooling liquid thermistor fault, circuit A As above Unit returns to the air-cooled mode As above
24 15019 Condenser subcooling liquid thermistor fault, circuit B As above As above As above
25 15021 Space temperature thermistor fault As above None As above
26 15023 Evaporator heater feedback thermistor fault As above None As above
27 15024 Economizer gas thermistor fault, circuit A As above Economizer function disabled As above
28 15025 Economizer gas thermistor fault, circuit B As above As above As above
29 15026 Economizer gas thermistor fault, circuit C As above As above As above
30 15030 Free cooling liquid thermistor fault, circuit A As above Free cooling disabled As above
31 15031 Free cooling liquid thermistor fault, circuit B As above As above As above
TRANSDUCER FAILURE
32 12001 Discharge transducer fault, circuit A Automatic, if sensor Circuit A shuts down Defective transducer
voltage reading or installation fault
returns to normal
33 12002 Discharge transducer fault, circuit B As above Circuit B shuts down As above
34 12003 Discharge transducer fault, circuit C As above Circuit C shuts down As above
35 12004 Suction transducer fault, circuit A As above Circuit A shuts down As above
36 12005 Suction transducer fault, circuit B As above Circuit B shuts down As above
37 12006 Suction transducer fault, circuit C As above Circuit C shuts down As above
38 12007 Heat reclaim pump-down pressure transducer fault, As above Reclaim session stopped and the As above
circuit A unit returns to the air-cooled mode
39 12008 Heat reclaim pump-down pressure transducer fault, As above As above As above
circuit B
40 12010 Oil pressure transducer fault, circuit A As above Circuit A shuts down As above
41 12011 Oil pressure transducer fault, circuit B As above Circuit B shuts down As above
42 12012 Oil pressure transducer fault, circuit C As above Circuit C shuts down As above
43 12013 Economizer pressure transducer fault, circuit A As above Circuit A shuts down As above
44 12014 Economizer pressure transducer fault, circuit B As above Circuit B shuts down As above
45 12015 Economizer pressure transducer fault, circuit C As above Circuit C shuts down As above

37
8 - DIAGNOSTICS – TROUBLESHOOTING

No. Code Alarm description Reset type Action taken Possible cause
46 12016 Free cooling pump inlet pressure transducer fault, As above Free cooling stopped and the unit As above
circuit A returns to mechanical cooling
47 12017 Free cooling pump outlet pressure transducer fault, As above As above As above
circuit A
48 12018 Free cooling pump inlet pressure transducer fault, As above As above As above
circuit B
49 12019 Free cooling pump outlet pressure transducer fault, As above As above As above
circuit B
50 12022 Circuit A Heatpump Approach Pressure Transducer As above Cooler pinch control disabled in As above
Cooling mode; discharge superheat
control is required
51 12023 Circuit B Heatpump Approach Pressure Transducer As above As above As above
52 12024 Water pressure 1 transducer failure As above Alert - the values read by the As above
(before the evaporator) hydronic kit function are not reliable
53 12025 Water pressure 2 transducer failure As above As above As above
(after the evaporator)
54 12026 Water pressure 3 transducer failure (before the filter) As above As above As above
55 12027 Water pressure 4 transducer failure (after the filter) As above As above As above
57 12029 Low water pressure As above Alert – the unit continues to operate Water loop pressure
too low, risk of pump
cavitation
COMMUNICATION FAILURE
59 4101 Communication loss with Compressor Board A Automatic, Unit shuts down Bus installation fault
if communication is or defective board
re-established
60 4201 Communication loss with Compressor Board B As above Unit shuts down As above
61 4301 Communication loss with Compressor Board C As above Unit shuts down As above
62 4901 Communication loss with SIOB Board Number 1 As above Unit shuts down As above
63 4902 Communication loss with SIOB Board Number 2 As above Unit shuts down As above
64 4903 Communication loss with SIOB Board Number 3 As above Unit shuts down As above
65 4904 Communication loss with SIOB Board Number 4 As above Unit shuts down As above
66 4905 Communication loss with SIOB Board Number 5 As above Unit shuts down As above
67 4906 Communication loss with SIOB Board Number 6 As above Unit shuts down As above
68 4501 Communication loss with Fan Board Number 1 As above Circuit A shuts down As above
69 4502 Communication loss with Fan Board Number 2 As above Circuit B shuts down As above
70 4503 Communication loss with Fan Board Number 3 As above Circuit C shuts down As above
71 4504 Loss of Communication with Auxiliary # 4 As above Dry cooler free cooling disabled As above
(Dry Cooler Free Cooling Option) and the unit returns to mechanical
cooling
72 4505 Loss of Communication with Auxiliary # 3 As above Dry cooler mode is stopped As above
Dry cooler Option
73 4801 Communication loss with VLT Board Number 1, As above Circuit A shuts down As above
(units w/o option 17)
74 4802 Communication loss with VLT Board Number 2, As above Circuit B shuts down As above
(units w/o option 17)
75 4803 Communication loss with VLT Board Number 3, As above Circuit C shuts down As above
(units w/o option 17)
76 4704 Loss of communication with Fan VLT Drive Board A1 As above Circuit A shuts down As above
(option 17)
77 4705 Loss of communication with Fan VLT Drive Board A2 As above Circuit A shuts down As above
(option 17)
78 4706 Loss of communication with Fan VLT Drive Board A3 As above Circuit A shuts down As above
(option 17)
79 4707 Loss of communication with Fan VLT Drive Board B1 As above Circuit B shuts down As above
(option 17)
80 4708 Loss of communication with Fan VLT Drive Board B2 As above Circuit B shuts down As above
(option 17)
81 4709 Loss of communication with Fan VLT Drive Board B3 As above Circuit B shuts down As above
(option 17)
PROCESS FAILURE
85 10001 Evaporator frost protection Manual Unit shuts down, but the pump No water flow,
continues to run defective thermistor
86 10002 Condenser frost protection, circuit A Automatic Circuit A shuts down, but the pump Discharge pressure
(if saturated discharge is running transducer defective,
temperature is more refrigerant leak or
than 4.4°C) or Manual low condenser water
temperature
87 10003 Condenser frost protection, circuit B As above Circuit B shuts down, but the pump As above
is running
88 10004 Condenser frost protection, circuit C As above Circuit C shuts down, but the pump As above
is running

38
8 - DIAGNOSTICS – TROUBLESHOOTING

No. Code Alarm description Reset type Action taken Possible cause
89 10005 Low suction temperature, circuit A Automatic Circuit A shuts down Pressure sensor
(the first alarm in the defective,
last 24 hours) or EXV blocked or
Manual lack of refrigerant
90 10006 Low suction temperature, circuit B As above Circuit B shuts down As above
91 10007 Low suction temperature, circuit C As above Circuit C shuts down As above
92 10008 High superheat, circuit A Manual Circuit A shuts down As above
93 10009 High superheat, circuit B Manual Circuit B shuts down As above
94 10010 High superheat, circuit C Manual Circuit C shuts down As above
95 10011 Low superheat, circuit A Manual Circuit A shuts down As above
96 10012 Low superheat, circuit B Manual Circuit B shuts down As above
97 10013 Low superheat, circuit C Manual Circuit C shuts down As above
98 10014 Customer safety loop failure Automatic Unit shuts down Customer interlock
(the first alarm in the closed
last 24 hours) or
Manual
99 10028 Electrical box thermostat Automatic Unit shuts down Electrical box fault:
Control box poorly
ventilated or poor
electrical connection
100 10029 System manager communication fault Automatic, Unit returns to the stand-alone CCN bus installation
if communication is mode defective
re-established
101 10030 Master/slave communication failure Automatic Master/slave control disabled As above
102 10067 Low oil pressure, circuit A Manual Circuit A shuts down Pressure sensor
fault, defective
wiring or oil filter
installation fault
103 10068 Low oil pressure, circuit B Manual Circuit B shuts down As above
104 10069 Low oil pressure, circuit C Manual Circuit C shuts down As above
105 10070 Maximum oil filter differential pressure, circuit A Manual The affected compressor is stopped, As above
other compressors continue to run
106 10071 Maximum oil filter differential pressure, circuit B Manual As above As above
107 10072 Maximum oil filter differential pressure, circuit C Manual As above As above
108 10084 High oil filter drop pressure, circuit A Manual None Pressure sensor
fault, wiring
defective, oil filter
installation fault
109 10085 High oil filter drop pressure, circuit B Manual None As above
110 10086 High oil filter drop pressure, circuit C Manual None As above
111 10075 Low oil level, circuit A Automatic Circuit A shuts down Oil level too low or
(three alarms in the oil level detector
last 24 hours) or defective
Manual
112 10076 Low oil level, circuit B As above Circuit B shuts down As above
113 10077 Low oil level, circuit C As above Circuit C shuts down As above
117 10031 Emergency stop Automatic Unit shuts down Network emergency
stop command
118 10032 Evaporator pump 1 fault Manual Unit is restarted with another pump Pump overheats or
running. If no pumps are available, poor pump
the unit shuts down connection
119 10033 Evaporator pump 2 fault Manual As above As above
120 10015 Flow controller fault - condenser flow switch failure Automatic Condenser pump is stopped Condenser flow
(the first alarm in the switch open
last 24 hours) or
Manual
121 10034 Reclaim operation failure, circuit A Manual Circuit A returns to the air-cooled Low condenser flow
mode
122 10035 Reclaim operation failure, circuit B Manual Circuit B returns to the air-cooled As above
mode
123 10037 High condensing temperature, circuit A Automatic Circuit A shuts down Defective transducer
124 10038 High condensing temperature, circuit B Automatic Circuit B shuts down As above
125 10039 High condensing temperature, circuit C Automatic Circuit C shuts down As above
129 10043 Low entering water temperature in heating Automatic, if EWT None Entering water
returns to normal or temperature is
Heating mode is below 3.3°C
disabled
130 10073 Condenser pump 1 fault Manual Unit is restarted with another pump Pump overheats or
running. If no pumps are available, poor pump
the unit shuts down connection
131 10074 Condenser pump 2 fault (not available!) Manual As above As above

39
8 - DIAGNOSTICS – TROUBLESHOOTING

No. Code Alarm description Reset type Action taken Possible cause
132 10078 High discharge gas temperature, circuit A Manual Circuit A shuts down Defective transducer,
max. condensing
temperature setpoint
too low or refrigerant
charge too high
133 10079 High discharge gas temperature, circuit B Manual Circuit B shuts down As above
134 10080 High discharge gas temperature, circuit C Manual Circuit C shuts down As above
135 10081 Suction valve closed, circuit A Manual Circuit A shuts down Economizer pressure
transducer defective,
suction valve fault
136 10082 Suction valve closed, circuit B Manual Circuit B shuts down As above
137 10083 Suction valve closed, circuit C Manual Circuit C shuts down As above
138 10087 Slide valve control unverifiable, circuit A Manual None Defective or
incorrectly wired
solenoid valves,
defective current
transformer
139 10088 Slide valve control unverifiable, circuit B Manual None As above
140 10089 Slide valve control unverifiable, circuit C Manual None As above
141 10090 Flow controller configuration fault Manual Unit is not allowed to restart Defective flow
controller or
wiring error
142 10091 Flow controller fault – evaporator flow switch failure Automatic Compressors and the evaporator As above
(the first alarm in the pump are stopped
last 24 hours) or
Manual
143 10100 Electrical box fan failure (units with HFO only) Manual Unit shuts down Electrical box fan
malfunction or fan
current probe
malfunction
144 10094 Free cooling operation failure, circuit A Automatic Circuit A shuts down, Free cooling Refrigerant pump
(three alarms in the can be started 30 minutes later fault
last 24 hours) or
Manual
145 10095 Free cooling operation failure, circuit B As above Circuit B shuts down, Free cooling As above
can be started 30 minutes later
146 10097 Water exchanger temperature sensors swapped Manual Unit shuts down Leaving water
temperature is
higher than entering
water temperature
180 10050 Refrigerant Leakage Detection Manual None Refrigerant leak or
leak detector
defective
181 10101 Free Cooling Process Failure Automatic, if free Dry cooler free cooling stopped Conditions not
cooling conditions and the unit returns to mechanical suitable for dry
return to normal cooling cooler free cooling
MAINTENANCE ALARMS
147 13-nnn Service maintenance alert Manual None Preventive
maintenance date
has passed
182 13005 Fgas check needed, call your maintenance company Manual None As above
VLT DRIVE FAILURE
148 20-nnn Variable speed controller error, circuit A Manual Circuit A shuts down Speed controller fault
(units w/o option 17) (see section 8.6.2)
149 23-nnn Variable speed controller error, circuit B Manual Circuit B shuts down As above
(units w/o option 17)
150 26-nnn Variable speed controller error, circuit C Manual Circuit C shuts down As above
(units w/o option 17)
151 20-nnn VLT Fan Drive A1 Failure (option 17) Manual Circuit A shuts down As above
152 21-nnn VLT Fan Drive A2 Failure (option 17) Manual Circuit A shuts down As above
153 22-nnn VLT Fan Drive A3 Failure (option 17) Manual Circuit A shuts down As above
154 23-nnn VLT Fan Drive B1 Failure (option 17) Manual Circuit B shuts down As above
155 24-nnn VLT Fan Drive B2 Failure (option 17) Manual Circuit B shuts down As above
156 25-nnn VLT Fan Drive B3 Failure (option 17) Manual Circuit B shuts down As above
160 38-nnn Variable speed controller alert, circuit A Manual None Speed controller alert
(units w/o option 17) (see section 8.6.2)
161 41-nnn Variable speed controller alert, circuit B Manual None As above
(units w/o option 17)
162 44-nnn Variable speed controller alert, circuit C Manual None As above
(units w/o option 17)
163 38-nnn Variable speed controller A1 alert (option 17) Automatic None As above
164 39-nnn Variable speed controller A2 alert (option 17) Automatic None As above
165 40-nnn Variable speed controller A3 alert (option 17) Automatic None As above

40
8 - DIAGNOSTICS – TROUBLESHOOTING

No. Code Alarm description Reset type Action taken Possible cause
166 41-nnn Variable speed controller B1 alert (option 17) Automatic None As above
167 42-nnn Variable speed controller B2 alert (option 17) Automatic None As above
168 43-nnn Variable speed controller B3 alert (option 17) Automatic None As above
EXV FAILURE
174 57020 Main EXV stepper motor Failure - cir A Manual Circuit A shuts down Stepper motor failure
175 57021 Main EXV stepper motor Failure - cir B Manual Circuit B shuts down As above
176 57022 Main EXV stepper motor Failure - cir C Manual Circuit C shuts down As above
177 57023 EXV eco stepper motor Failure - cir A Manual Circuit A shuts down As above
178 57024 EXV eco stepper motor Failure - cir B Manual Circuit B shuts down As above
179 57025 EXV eco stepper motor Failure - cir C Manual Circuit C shuts down As above
COMPRESSOR FAILURE
183-
11nn Compressor A fault Manual Unit shuts down See section 8.6.3
201
202-
21nn Compressor B fault Manual Unit shuts down As above
220
221-
31nn Compressor C fault Manual Unit shuts down As above
239
SOFTWARE FAILURE
172 55001 Database module fault Automatic Unit shuts down Software problem.
Contact Carrier
Service
173 56001 Lenscan module fault Automatic Unit shuts down Software problem.
Contact Carrier
Service
CONFIGURATION FAILURE
114 9001 Master chiller configuration error Number #1 to nn Automatic, if master/ Master/Slave control disabled Incorrect unit
slave configuration configuration
returns to normal
115 8000 Initial factory configuration required Automatic, Unit not allowed to start Factory
if configuration is configuration
made required
116 7001 Illegal factory configuration Automatic, Unit not allowed to start Incorrect unit
if configuration is configuration
corrected

8.6.2 - Drive alarms
The tables below present the most common alarms associated with the variator malfunction. Please refer to the applicable Danfoss
documentation for more information on other alarms.
Code Alarm /Alert Description Action to be taken
Variator alarms (-nnn)
2 Alarm Live zero fault Contact Carrier Service
4 Alarm Mains phase loss Check the VFD supply voltage and the phase balance (±3%)
7 Alarm Overvoltage Contact Carrier Service
8 Alarm Undervoltage Contact Carrier Service
9 Alarm Inverter overloaded Check the VFD output current
10 Alarm Motor overtemperature Check the motor temperature
11 Alarm Motor thermistor Contact Carrier Service
12 Alarm Torque limit exceeded Check the VFD output current
13 Alarm Overcurrent Check the VFD output current
14 Alarm Earth fault Check if an earth fault exists
16 Alarm Motor short-circuit Check if there is a short-circuit at the VFD terminals
17 Alarm Serial communication timeout Check the connections and the shielding of the serial communication cable
23* Alarm Internal fan fault Check the internal fan rotation
25 Alarm Brake resistor short-circuited Contact Carrier Service
26 Alarm Brake resistor power limit Contact Carrier Service
28 Alarm Brake verification Contact Carrier Service
29 Alarm VFD temperature too high Space temperature too high or VFD ventilation obstructed or damaged
30 Alarm Motor phase U missing Check wiring of phase U
31 Alarm Motor phase V missing Check wiring of phase V
32 Alarm Motor phase W missing Check wiring of phase W
33 Alarm Inrush fault Current demand too high: Let the VFD cool down for 20 minutes before starting it again
34 Alarm Fieldbus communication fault Check the connections and the shielding of the serial communication cable
36 Alarm Mains failure Check the VFD supply voltage and the phase balance (±3%)
38 Alarm Internal fault Contact Carrier Service

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8 - DIAGNOSTICS – TROUBLESHOOTING

Code Alarm /Alert Description Action to be taken

47 Alarm 24 V supply low Contact Carrier Service
48 Alarm 1.8 V supply low Contact Carrier Service
57** Alarm AMA timeout Contact Carrier Service
65 Alarm Control board overtemperature Check the space temperature and the VFD fan
67 Alarm Option configuration has changed Contact Carrier Service
68 Alarm Emergency stop Contact Carrier Service
71 Alarm PTC 1 emergency stop Contact Carrier Service
72 Alarm Emergency stop Contact Carrier Service
80 Alarm Drive initialized to default value Contact Carrier Service
94 Alarm End of curve Contact Carrier Service
95 Alarm Torque loss Contact Carrier Service
243 Alarm IGBT defective Contact Carrier Service
251*** Alarm New parts detached Contact Carrier Service
Variator alerts (-nnn)
1 Alert 10 V low Contact Carrier Service
2 Alert Live zero error Contact Carrier Service
3 Alert No motor Check the motor connections
4 Alert Mains phase loss Check the VFD supply voltage and the phase balance (±3%)
5 Alert DC link voltage high Check the VFD supply voltage and the phase balance (±3%)
6 Alert DC link voltage low Check the VFD supply voltage and the phase balance (±3%)
7 Alert DC overvoltage Contact Carrier Service
8 Alert DC undervoltage Contact Carrier Service
9 Alert Inverter overloaded Check the VFD output current
10 Alert Motor overtemperature Check the motor temperature
11 Alert Motor thermistor Contact Carrier Service
12 Alert Torque limit exceeded Check the VFD output current
13 Alert Overcurrent Check the VFD output current
14 Alert Earth fault Check if an earth fault exists
17 Alert Control word timeout Check the connections and the shielding of the serial communication cable
23*** Alert Internal fan fault Check the internal fan rotation
25 Alert Brake resistor short-circuited Contact Carrier Service
26 Alert Brake resistor power limit Contact Carrier Service
28 Alert Brake verification Contact Carrier Service
34 Alert Fieldbus communication fault Check the connections and the shielding of the serial communication cable
36 Alert Mains failure Check the VFD supply voltage and the phase balance (±3%)
47 Alert 24 V supply low Contact Carrier Service
49 Alert Motor speed limit exceeded Contact Carrier Service
59 Alert Current limit exceeded Check the VFD output current
62 Alert Output frequency at maximum limit Check the VFD output current
64 Alert Voltage limit Supply voltage too low
65 Alert Control board overtemperature Check the space temperature and the VFD fan
66 Alert Heat sink temperature low Space temperature too low
71 Alert PTC1 emergency stop Contact Carrier Service
72 Alert Emergency stop Contact Carrier Service
90† Alert Encoder loss Contact Carrier Service
94 Alert End of curve Contact Carrier Service
95 Alert Torque loss Contact Carrier Service
96 Alert Start delayed Contact Carrier Service
97 Alert Stop delayed Contact Carrier Service
98 Alert Clock fault Contact Carrier Service
243 Alert IGBT defective Contact Carrier Service
247 Alert Capacity board temperature Contact Carrier Service

* Error 24 and 104 possible

** Error 50 to 58 possible
*** Error 70 or 250 possible
† Not applicable to variator size 102

42
8 - DIAGNOSTICS – TROUBLESHOOTING

8.6.3 - Compressor alarms
Alarm code* Description Reset type Possible cause
XX-01 Motor temperature too high Manual Motor/wiring fault
XX-02 Motor temperature outside the range Manual Probe defective or incorrect wiring
XX-03 Motor temperature outside the range Manual Coil fouled, lack of condenser flow, condenser valve blocked, fan circuit
fault, high entering air or condenser water temperature
XX-04 Current consumption too high Manual -
XX-05 Locked rotor Manual Mechanical compressor fault, motor fault or defective compressor slide
valve
XX-06 Phase L1 lost Manual Power supply wiring fault
XX-07 Phase L2 lost Manual As above
XX-08 Phase L3 lost Manual As above
XX-09 Low current alarm Manual Defective contactor or capacity fault
XX-10 Current increase fault during the star- Manual Incorrect wiring or no power for the delta contactor
delta passage
XX-11 Contactor fault Manual Incorrect wiring or defective contactor or TCPM board
XX-12 Motor stop impossible Manual Incorrect wiring or defective contactor
XX-13 Phase reversal Manual -
XX-14 MTA configuration fault Manual MTA configuration incorrect or defective TCPM board
XX-15 Incorrect configuration switch Manual Configuration switch S1 incorrect wiring or defective TCPM board
XX-16 Switch modification detected Manual As above
XX-17 Power supply cut during operation Automatic Verify that power supply cuts have occurred
XX-18 Critical software error (UL 1998) Manual Power network noise or defective TCPM board
XX-19 Critical error on two current parameters Manual Power network noise or defective TCPM board
(UL 1998)
*XX stands for compressor (11 – compressor A, 21 – compressor B, 31 - compressor C)

43
Order No.: 13453, 03.2018. Supersedes order No.: 13453, 10.2017. Manufactured by: Carrier SCS, Montluel, France.
Manufacturer reserves the right to change any product specifications without notice. Printed in the European Union.