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METHOD STATEMENT
FOR AC CABLE INSTALLATION
Rooftop Solar Project On-Grid
Project 800,06 KWp PT. Shell
Manufacturing Indonesia
Originating Company PT. Shell Manufacturing Indonesia
Method Statement for AC Cable
Document Title Installation
COMPANY Document Number 20SP-010-BA-6180-00001
20-006-BA-6180-0001
Document Revision 002
01E
CONTRACTOR Document Number
Document Status IFR – Issued For Review
Document type 6180-Method Statement
Originator / Author BS
Security Classification Restricted
Issue Date 13-Juni-2022
Revision History is shown next page
Next revision
Next revision please
please change
change the
the cover
cover page
page as
as standard
standard from
from KOM reference
KOM reference
Please update based on Comment result, Resubmit to 02E Re-Issue For Review (IFR)
Method Statement for AC Cable Installation
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Revision 002
REVISION HISTORY
Date of Originator/ Reviewer/
Rev # Description Approver
Issue Preparer Checker
000 13-Juni-22 Issued for Review BS RS
001 16-Juni-22 Issued for Review BS RS delete
01E
002 17-Juni-22 Issued for Review BS RS
this was 1st
revision sent to
COMPANY.
Digitally signed
by Rezki Al Khairi
Date: 2022.06.21
17:30:29 +07'00'
Method Statement for AC Cable Installation
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Revision 002
INDEX
1. GENERAL ..................................................................................................................... 4
1.1. Purpose ........................................................................................................................................... 4
1.2. Scope ............................................................................................................................................... 4
2. REFERENCE ............................................................................................................... 5
2.1. Applicable Specifications.............................................................................................................. 5
2.2. Applicable Documents ................................................................................................................. 5
3. EQUIPMENT ............................................................................................................... 5
4. MANPOWER PLANNING .......................................................................................... 5
5. GENERAL PREPARATION FOR CONSTRUCTION ............................................. 5
6. WORK PROCEDURE .................................................................................................. 7
6.1 Electrical Connection Overview .................................................................................... 7
6.2 AC Side Requirement..................................................................................................... 8
6.3 AC Connection Procedures ................................................................................................ 8
6.4 Grouonding Connection Procedures ............................................................................11
6.5 AC Connection to AC Combiner ..................................................................................11
6.6 Installation Procedure for Cable ....................................................................................... 12
7. HSSE & ERP REQUIREMENTS .............................................................................. 14
8. SITE DISTURBANCE ................................................................................................ 14
Hazard Identification Risk Assessment ............................................................................ 16
Method Statement for AC Cable Installation
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1. GENERAL
1.1. Purpose
The purpose of this method statement is to describe the method of work in the installation of
solar PV in PT Shell LOBP Marunda
1.2. Scope
Scope of Work:
- Installation Pv Module rooftop new filling, staging
Staging Building New Filling Building
Method Statement for AC Cable Installation
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2. REFERENCE
2.1. Applicable Specifications
• HSSE Standard Personal Protective Equipment
• Emergency Response Procedure
2.2. Applicable Documents
• Construction Drawings as per markup Drawings
3. EQUIPMENT
Equipment will be used for this activity as below:
No Description Spec / Type Unit Quantity
1 Electrical tools Set 1
2 Hand tools Set 1
3 Press Schuen Set 1
4 Cutting Cable Set 1
• All Equipment and Tools Inspection should be done before mobilization to site,
certificate and function shall have valid certificate.
4. MANPOWER PLANNING
Manpower Planning proposed by Cleantech Solar (PT. SEDAYU) for installation AC Cable in PT
Shell LOBP Marunda works as below :
NO Description Scope Person
1 Site Manager Monitoring and Construction Supervision 1 person
2 Tecnician Conduct installation 2 person
3 Helper Assisting the technician in doing the 6 person
installation
please recheck the total manpower, HSSE
4 HSSE officer it shallimplementation/Supervision 1 person
adjust refer to contract completion schedule.
include QC
5. GENERAL PREPARATION FOR CONSTRUCTION
• Obtain relevant approved construction drawings from client / client’s representative.
• Arrange sequence of work as planned on drawing
• Prepare Equipment, tool and Material, all equipment and tools (including Radio
communication) are prepared and have passed all of inspection requirement and ready
to operate.
Method Statement for AC Cable Installation
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• Manpower mobilization worker (Base on qualification of worker) are mobilize base on
manpower loading which is has prepared refer to construction schedule. General
workers will be give training base on their activity (e.g Safety induction, etc ).
• Safety: every worker shall already trained for safety induction. All workers worn PPE
Complete before working and shall be conducted HITS before start working
• Personal Protective Equipment as Shell Requirement
1. Uniform with reflector / long sleeve with reflector
2. Safety helmet with chin strip
3. Safety Glass
4. Hand Glove
5. Safety Shoes
6. Face shield
7. Full body harness with suspension trauma strap
• Work permit, Method Statement, JHA, Hazzard Certificate, safety induction will be
conducted and prepared base on SHELL regulation and procedure. Any tools which use
the electricity include cable, connector etc, should be checked periodically as per safety
which one will
requirement to ensure no electric circuit short.
demolish?
• Hard barricade will be installed around demolishing area. Hard barricade made from
scaffolding tube with clamp pipe and cap. Hard barricade also installed to avoid non
construction people entry to demolishing area.
• All electricity tools shall be inspected and have electrical safety tag/label with approval
from competence inspection person.
• Ensure that workers are in a good and health condition, before commencing work
activities, The member who will going to above elevation shall be blood pressure
please add the checked prior commencing of works.
scaffolding plan
• Scaffolding shall be built by competent persons and to be inspected before utilized.
• To conduct safety toolbox meeting prior work, in particularly to remind the hot work,
working at high.
• Observe and Report to the competent person for any unsafe condition at around
the working areas.
• To follow the applicable Procedure and standard during work execution.
Method Statement for AC Cable Installation
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6. WORK PROCEDURE
6.1 Electrical Connection Overview
Requirement
what is source
mean?
brief description
more detail, e.g.
cable using 3C + G
NYX
Method Statement for AC Cable Installation
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6.2 AC Side Requirement
Before Connecting the inverter to the grid, ensure the grid voltage and frequency comply with
requirement, for which, refer to technical data.
If multiple inverters need to share a circuit breaker, the circuit breaker should be selected according to the
capacity.
Multiple Inverters in parallel Connection
If multiple inverters are connected in parallel to the grid, ensure that the total number of parallel inverters
does not exceed 30.
6.3 AC Connection Procedures
Step 1 Prepare a cable.
Step 2 Remove rubber rings according to the cable diameter range.
Step 3 Secure the AC output power cable and PE cable.
Step 4 Install the support bar.
Step 5 Close the maintenance compartment door and tighten the two screws on the
door.
how the ac cable will pulling?
direct from drum? where the location? please identify.
Method Statement for AC Cable Installation
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Revision 002
Requirement
which one will use,
please identify this
into typical
installation detail
Notice
• Sufficient slack should be provided in the PE cable to ensure that the last cable bearing
the force is the PE cable when the AC output power cable bears pulling force due to
force majeure.
• The cable outer diameter can be measured using the ruler sticker in themaintenance
compartment.
• Ensure that the cable jacket is in the maintenance compartment.
• Ensure that the AC output power cable is secured. Failing to do so may cause the solar
inverter to malfunction or damage to its terminal block by issues such as overheating.
• Before closing the maintenance compartment door, check that the cables are connected
correctly and securely, and clean up the foreign matter from the maintenance
compartment.
Method Statement for AC Cable Installation
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• If a screw on the maintenance compartment door is lost, obtain the spare screw from
the fitting bag tied at the bottom of the maintenance compartment.
Method Statement for AC Cable Installation
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6.4 Grouonding Connection Procedures
Step 1: Prepare the cable and terminal (Heat shrink tubing and OT/TD Terminal).
Step 2: Remove the screw on the grounding terminal and fasten the cable with a screwdriver
Step 3: Apply paint to the grounding terminal to ensure corrosion resistance.
6.5 AC Connection to AC Combiner
Requirements:
• The inverter shelter and the cable tray already installed
• AC Combiner has been assembled and installed
Procedure:
• Pull out the N2XY 4 x 70 𝑚𝑚2 cable from the inverter to AC Combiner through cable tray
this size is note yet
calculated and
review by
COMPANY
• All the AC cable from all inverters will be forced into the AC Combiner. Cable gland used to keep AC
Combiner from water.
Method Statement for AC Cable Installation
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• Connect L1, L2, L3, N to the terminal block for the AC cable according to the labeling (torque: 8Nm) on
the MCCB terminal on each inverter.
this shall refer to
the standard
general comment :
all cable shall
conduct megger
test and continuity
before and after
6.6 Installation Procedure for Cable
pulling.
• Ensure that the work area is ready and safe to start the installation of LV cables
• Ensure the installation of LV cables are carried out in accordance with manufacturer’s
installation recommendations, requirement of applicable standards and in accordance with
recognized industrial practices and specified in project specification to ensure that installation
complies with requirements
• Prior to start the installation, refer to the approved shop drawings related to the area of
installation and ensure that required materials are available at site as per approval material
Method Statement for AC Cable Installation
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submittals
• Ensure the materials are stored properly and there is no mark of damage or deformity of any
kind before issuing the material from site store. All materials and accessories should be free
of dust, scale, or oil
• The total cable route shall be inspected to ensure that the routing is complete, either on ground
or on cable trays, as per approved layout and free from sharp edges and sharp objects
• As per cable cutting schedule, site engineer will ensure that the cable drums are shifted to the
correct location, where cabling has to started for any particular feeder
• The tray shall be curved enough at the right angles to allow to lay the cable with correct
bending radius, without any sharp bends, knits
general comment
Cable Bending
• All conductors requiring bolted connection shall be terminated with compression lugs
using an automatic compression crimping type tool
• Cable lugs shall be tinned copper compression type
• Terminations to be carried out as per standard and approved procedure
• Cable termination and connections shall be done by experienced electrical technician
under the supervision of Site Manager or Site Engineer
Bolt
Cable Lug
Cable
Vinyl
general comment :
all cable shall have
1. cable tag number
2. core tag number
Method Statement for AC Cable Installation
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7. HSSE & ERP REQUIREMENTS
The oc currence of site accidents should be kept to a minimal. Health, Safety, Security and
Environment Plan will be provided at site to ensure smooth running of construction works in
safe manner, taking into consideration the following precautions:
1. Ensure that all safety precautions and recommendations outlined in the risk assessments
have been applied
2. Make sure all personnel including third parties are safety inducted prior to site entry
3. Make sure operators are qualified, hold license for machine operation and trained in the
maintenance of machinery
4. Provide First Aid Facility on working site in case of minor injury treatment
5. Arrange for all personnel the pertinent Personal Protective Equipment (PPE) including
safety helmet, safety boots, ear/eye protector, dust mask, gloves and reflective vest.
6. Place warning signs, barricades, lighting or fences at relevant location such as excavation
location, crossing roads and crossing ditch, demolition areas
7. Arrange with the owners, subcontractor or third parties like U/G cables, pipe lines to make
secure to use.
8. Ensure safe access to the right way and maintain the permanent and temporary access
roads in a good condition during construction activities
9. Check, cover and secure all materials debris prior to its movements outside the site
10. Monitoring regularly by security team that no unauthorized person entry to construction
site.
11. Ambulance and first Aider shall be ready near the location.
12. All personnel have additional training regarding snake awareness and the first aid
13. Pest control will be screening area from bee, snake and controlled
14. Provide Competence certificate for working at height
8. SITE DISTURBANCE
1. Ensure that the site kept in tidy condition at all the times and that all the waste generated by
the works is cleared from the site to disposal area.
2. Do not burn combustible material arising from clearance on site without the written
consent.
3. Switch off all vehicle engines when not in use to minimize combustion emissions
4. Collect and disposed used chemicals and engine oils in appropriate containers, prohibiting
its discharge to land or surface waters
Method Statement for AC Cable Installation
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5. Store all removable items which are to be preserved on site in a safe location and manner
appropriate to their nature
6. Install all required drainage measures to prevent erosion and washout caused by surface
water during times of inclement weather conditions.
Method Statement for AC Cable Installation
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Hazard Identification Risk Assessment
RISK PROFILE / PROFIL RISIKO
: Project & HSE
Section / Department : Project PIC
: Ronny Rajain S & Diandra A
Project : Project Tim Review
Assessment Date : 07/06/2022
Activities : Installation AC Cable
Number of Personnel : 10 Orang
IDENTIFICATION OF ENVIRONMENTAL IMPACT HAZARDS IMPACT ASSESSMENT
Activities, Legal Risk/Impact
Processes, CONDITION Risk/Impact
Aspects Assessment Reference to Laws
Functions,
Sources of Danger/ Risk or Potential Currently owned Impact and Regulations
No. Projects, L/K3
Aspects Impact Losses controls (if any) Level and Other
assets, R NR N AN E Y/T L S RN L S RN Requirements
Products,
and Services
Punctured/scratched Injuries
R Minor injuries Y 2 3 6 1 2 2 Low UNDANG-UNDANG
by a sharp object
Follow the REPUBLIK
applicable INDONESIA
AC Cable
1 K3 procedure, NOMOR 2 TAHUN
Installation
Use of electric 2017
glove PPE TENTANG
R Electric Shock faint LTI Y 3 3 9 2 2 4 Low JASA KONSTRUKSI
this JHA is not completed. it shall capture all activity
and risk following installation mention. e.g. manual
handling, lifting, working at height
Method Statement for AC Cable Installation
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