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Stainless Steel Welding Guide

The document provides data sheets for Metrode Products Ltd's 318 stainless steel welding consumables. Supermet 318 is an Nb-stabilized, Mo-bearing stainless steel metal-arc welding electrode. It is used for welding similar austenitic stainless steels and produces a weld metal microstructure of 3-14% ferrite. 318S96 is a solid wire suitable for TIG, MIG, and SAW applications to produce welds with mechanical properties typical of as-welded 318 stainless steel. Operating parameters, specifications, packaging, and storage guidelines are provided for both products.
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0% found this document useful (0 votes)
158 views3 pages

Stainless Steel Welding Guide

The document provides data sheets for Metrode Products Ltd's 318 stainless steel welding consumables. Supermet 318 is an Nb-stabilized, Mo-bearing stainless steel metal-arc welding electrode. It is used for welding similar austenitic stainless steels and produces a weld metal microstructure of 3-14% ferrite. 318S96 is a solid wire suitable for TIG, MIG, and SAW applications to produce welds with mechanical properties typical of as-welded 318 stainless steel. Operating parameters, specifications, packaging, and storage guidelines are provided for both products.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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METRODE PRODUCTS LTD

DATA SHEET B-34 HANWORTH LANE, CHERTSEY


SURREY, KT16 9LL
Tel: +44(0)1932 566721
Fax: +44(0)1932 565168 Sales
Fax: +44(0)1932 569449 Technical
Fax: +44(0)1932 566199 Export
318 STAINLESS STEEL Email: [email protected]
Internet: http//www.metrode.com

Alloy type Welding guidelines


Nb stabilised, Mo-bearing stainless steel. No preheat, maximum interpass temperature 250°C.

Materials to be welded Additional information


wrought cast Supermet 318 is not recommended for cryogenic
ASTM/ASME 316Ti, 316Cb CF10MC applications, nor elevated temperature structural service.
DIN & BS EN 1.4571/1.4573, 1.4579/1.4581
1.4580/1.4583 Related alloy groups
BS 320S31/33 318C17
UNS S31635, S31640 The 316L consumables can be used for many of the
same base materials and applications (data sheet B-32).
For cryogenic applications see controlled ferrite 316L
Applications consumables (data sheet B-32) and for elevated
Use to weld titanium or niobium-stabilised grades of temperature see 316H (C-13) or 16.8.2 (C-12)
molybdenum-bearing austenite stainless steels, or as an consumables.
alternative electrode for unstabilised grades such as
316/316L. It is not recommended for structural service Products available
above about 400ºC.
Process Product Specification
It is also used for depositing corrosion resistance
MMA Supermet 318 AWS E318-17
overlays and valve seat inlays on medium carbon alloy
steels, and for this reason the electrode is normally TIG/MIG/SAW 318S96 AWS ER318
supplied with a typical ferrite content of 3-14FN. SAW flux SS300 BS EN SA AF2

Microstructure SSB BS EN SA AF2


LA491 BS EN SA FB255
Austenite with 3-14FN (3-12% ferrite), typically 10FN.

Rev 05 03/07 DS: B-34 (pg 1 of 3)


SUPERMET 318 Nb stabilised Mo-bearing stainless steel MMA electrode

Product description Rutile-aluminosilicate flux on high purity 304L core wire giving very low (<0..025%) typical carbon levels.
Designed for ease of use, exceptional weld bead appearance, and high weld metal integrity, primarily in the
downhand and H-V welding positions. Smaller sizes up to 3.2mm offer excellent all-positional operability.
Low hydrogen manufacturing technology ensures high resistance to weld metal porosity.
Recovery is about 120% with respect to core wire, 65% with respect to whole electrode.

Specifications AWS A5.4 E318-17


BS EN 1600 E 19 12 3 Nb R 32
BS 2926 19.12.3Nb.AR
DIN 8556 E 19 12 3 Nb R 23

ASME IX Qualification QW432 F-No 5, QW442 A-No 8

Composition C Mn Si S P Cr Ni Mo Nb Cu FN
(weld metal wt %) min -- 0.5 -- -- -- 17.0 11.0 2.5 10 x C -- 6
max 0.04 2.0 0.90 0.025 0.030 20.0 13.0 3.0 1.0 0.50 13
typ 0.025 0.8 0.7 0.01 0.02 19 11.5 2.7 0.6 0.1 9

All-weld mechanical As welded min typical


properties Tensile strength MPa 560 630
0.2% Proof stress MPa 350 500
Elongation on 4d % 25 36
Elongation on 5d % 25 35
Reduction of area % -- 55
Impact energy + 20C J -- 65

Operating parameters DC +ve or AC (OCV: 55V min)

ø mm 2.5 3.2 4.0 5.0


min A 60 75 100 130
max A 90 120 155 210

Packaging data ø mm 2.5 3.2 4.0 5.0


length mm 300 350 350 450
kg/carton 11.4 14.1 13.2 18.0
pieces/carton 564 387 237 165

Storage 3 hermetically sealed ring-pull metal tins per carton, with unlimited shelf life. Direct use from tin is satisfactory
for longer than a working shift of 8h. Excessive exposure of electrodes to humid conditions will cause some
moisture pick-up and increase the risk of porosity.
For electrodes that have been exposed:
Redry 200 – 300°C/1-2h to restore to as-packed condition. Maximum 400° C, 3 cycles, 10h total.
Storage of redried electrodes at 50 – 200°C in holding oven or heated quiver: no limit, but maximum 6 weeks
recommended. Recommended ambient storage conditions for opened tins (using plastic lid): < 60% RH, > 18°C.

Fume data Fume composition, wt % typical:


Fe Mn Ni Cr Mo Cu F OES (mg/m3)
8 7 1 5 0.5 <0.2 16 1

Rev 05 03/07 DS: B-34 (pg 2 of 3)


318S96 Solid 318 stainless steel wire for TIG, MIG and SAW

Product description Solid wire for TIG, MIG and SAW.

Specifications AWS A5.9 ER318


BS 2901: Pt2 318S96
DIN 8556 SG X5CrNiMoNb 19 12 (1.4576)
BS EN ISO 14343-A 19 12 3 Nb
BS EN ISO 14343-B SS318

ASME IX Qualification QW432 F-No 6, QW442 A-No 8

Composition C Mn Si S P Cr Ni Mo Nb Cu FN
(wire wt %) min -- 1.0 0.30 -- -- 18.5 11.0 2.5 10xC -- 3
max 0.07 2.0 0.65 0.02 0.030 20.0 13.0 3.0 1.0 0.3 12
typ 0.035 1.8 0.45 0.01 0.02 19.5 11.5 2.5 0.6 0.2 10

All-weld mechanical Typical values as welded TIG


properties Tensile strength MPa 655
0.2% Proof stress MPa 440
Elongation on 4d % 42
Elongation on 5d % 35
Impact energy + 20°C J 90
Hardness cap/mid HV 200/215

Typical operating TIG MIG SAW


parameters Shielding Argon * Ar+2%O2 ** SS300 ***
Current DC- DC+ DC+
Diameter 2.4mm 1.2mm 2.4mm
Parameters 100A, 12V 260A, 26V 350A, 28V
* Also required as a back purge for root runs.
** Also proprietary Ar and Ar-He mixtures with <3%CO2.
*** SSB, LA491 and L2N also suitable.

Packaging data ø mm TIG MIG SAW


1.2 -- 15kg spool --
1.6 2.5kg tube -- --
2.4 2.5kg tube -- 25kg coil

Fume data MIG fume composition (wt %) (TIG and SAW fume negligible):
Fe Mn Cr3 Ni Mo Cu OES (mg/m3)
30 12 15 11 1.5 <0.5 3.3

Rev 05 03/07 DS: B-34 (pg 3 of 3)

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