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Jorge E. Penagos P.
http://www.autodaewoospark.com 
 

78 – YOUR INSTRUMENT PANEL

Instrument Panel Features

LHD Instrument Panel Features

1 - Air Outlet 5 - Radio 9 - Hazard Warning Flasher Switch 13 - Front Ashtray 17 - Hood Release Lever
  18 - Headlight Leveling
2 - Steering Wheel 6 - Passenger Side Airbag 10 - Cigarette Lighter 14 - Cruise Control Switch
Switch
  15 - Remote Audio System
3 - Instrument Cluster 7 - Glove B ox 11 - RH Heated Seat S witch   19 - Rear Fog Light Switch
Controls
4 - Driver Side Airbag 8 - Climate Control Panel 12 - LH Heated Seat Switch 16 - Dimmer Control Switch 20 - Front Fog Light Switch

Chery Automobile Co., Ltd.

 

80 – YOUR INSTRUMENT PANEL

Instrument Cluster

Chery Automobile Co., Ltd.

 

98 – IN CASE OF AN EMERGENCY

Hazard Warning Flasher Jacking and Tire Changing

The hazard switch is located Jack Location
on the instrument panel,
The jack is stowed under the load
above the climate control
floor in the cargo area.
panel. Depress the switch to
activate both cluster indicators and all
front and rear directional signals. De-
press the switch again to turn the Haz-
Spare Tire Location
ard Warning Flashers off. This is an
emergency warning system and it Spare Tire Removal
should only be used for emergencies. •  Release the spare tire cover clasp.
Use it when your vehicle is disabled or 
creating a safety hazard for other mo-
Jack Storage Location
torists.
NOTE:   The maximum working load of
The hazard warning flashers will con-
the jack is 800 kg.
tinue to operate even though the igni-
tion switch is on the LOCK position. Spare Tire Location
The spare tire is stowed on the back 
NOTE:   With extended use, the hazard door.
warning flashers may drain the battery. Releasing The Spare Tire Cover Clasp
•  Remove the spare tire cover.

Chery Automobile Co., Ltd.

 

100 – IN CASE OF AN EMERGENCY

Jack Engagement Locations

Chery Automobile Co., Ltd.
 

104 – IN CASE OF AN EMERGENCY

 A blown fuse can be identified by the Fuse Color Amperage CAUTION!   (Continued)
melted fuse wire. Pink 40 A
Yellow 60 A •  Do not attempt to tow this vehicle
from the front with sling type tow-
Towing A Disabled Vehicle ing equipment. Damage to the front
fascia will occur.
NOTE:   Your vehicle is equipped with
tow hooks at both the front and rear.
Removing and Installing
CAUTION! Vehicle Battery
The following steps must be taken
Observe the following guidelines when
 when removing and installing the bat-
towing the vehicle:
tery:
•   Tow the vehicle slowly and smoothly  •  Turn the ignition switch and all elec-
to avoid damage. trical devices off.
•  If the vehicle needs to be steered •   Remove the negative (-) battery
 while being towed, the ignition cable.
switch must be in the ON position,
not in the LOCK or ACC position.
Fuse Color Amperage
•   Power brake and power steering as-
Auburn 5A
Brown 7.5 A sist is not unavailable when the en-
Red 10 A gine is off, the required operational
Blue 15 A force is increased significantly.
Yellow 20 A
(Continued)
Green 30 A

Chery Automobile Co., Ltd.

 

112 – PROPER MAINTENANCE OF YOUR VEHICLE

Proper Maintenance Of Your Vehicle

Engine Compartment - 1.6L / 1.8L / 2.0L

1 - Power Steering Fluid Reservoir 6 - Power Fuse Box

2 - Engine Oil Fill 7 - Engine Oil Dipstick
3 - Brake Fluid Reservoir 8 - Cooling System Pressure Cap
4 - Air Cleaner Filter 9 - Washer Fluid Bottle
5 - Battery 10 - Engine Coolant Reservoir

Chery Automobile Co., Ltd.

 

PROPER MAINTENANCE OF YOUR VEHICLE – 113

Engine Compartment - 2.4L

1 - Power Steering Fluid Reservoir 6 - Battery

2 - Engine Oil Fill 7 - Power Fuse Box
3 - Engine Oil Dipstick 8 - Cooling System Pressure Cap
4 - Brake Fluid Reservoir 9 - Washer Fluid Bottle
5 - Air Cleaner Filter 10 - Engine Coolant Reservoir

Chery Automobile Co., Ltd.

 

  Service Manual for Chery  Tiggo(T11) Engine Section 

Chapter 1 Overview
Engine used in Chery Tiggo car is MITSUBISHI 4G64 (2.4L) and 4G63 (2.0L)
model engine, which adapt single-overhead-camshaft, 4-cylinder 16-valve and multi-point
sequential injection.

I. Technical Data

1. Engine Mode Number Indication

多点顺序喷射系统：Multi-point sequential injection

4 气门结构：4 valve structure
单顶置凸轮轴：Single-overhead-camshaft
设计序号：Design serial number
产品系列：Product serial
汽油发动机：Gasoline engine
4 气缸结构：4 cylinder structure 

2.Engine Number Position

Engine No.

2
 

 Service Manual for Chery·Tiggo T11)Engine Section

 
Chapter 2 Engine Structure

Features

1.Cylinder Cover Structure

Features

Exhaust air duct

Spark plug
Inlet air duct
Piston

Cylinder cover is made of horniness

aluminium alloy, which is firstly
low-pressure-molten and then
machining.
Cam bearing hole Four-valve structure is applied and
Spark plug pipe its advantage is increasing
Inlet air duct emission channel area and
decreasing valve movement inertia.
2.Cylinder Cushion Structure

Agile fiberboard structure is

applied. Many 1.5mm-diameter
through holes are pressed in the
steel board and fiber liquid mixture
is filtered through steel board. And
then sealant is sprayed on both
sides of agile broad and the
important part is additionally
sprayed with seal thread.
3.Spark Plug Position
Spark plug is located in the center
of chamber, which may let flame
reach each chamber corner at almost
the same time.

12
 

  Service Manual for Chery·Tiggo T11) Engine Section

 
Chapter 3 Valve gear
I. Timing belt

8.8N.m

8.8N.m

Disassembling
illustration

Disassembling steps 12.crankshaft

1.  front upper cap of timing belt timing pulley
2.  front lower cap of timing belt 13.flange
3.  power steering bracket 14.tensioner B
4.  crankshaft position sensor 15.timing belt B
5.  timing belt 16. pulley of upper balance shaft
6.  tensioning gear 17.bushing
7.  tensioner arm 18.crankshaft
8.  automatic tensioner timing pulley B
9.  idler 19.right bracket component of engine
10. oil pump pulley 20.screw bolt of camshaft pulley
11. crankshaft screw bolt 21.camshaft timing pulley

23
 

T11 Service Manual Transmission

Section Technical Data and Precautions

1. Schematic Diagram

Schematic Diagram

1.  Idler Assembly 9.  Output Shaft

2.  Pinion Gear, 4 Gear 10.  Differential Assembly
th

3.  3 -4  Gear Synchronizer 11.  Driven Gear of 1  Gear

rd th st

4.  Pinion Gear, 3 Gear 12.  1 -2  Gear Synchronizer

rd st nd

5.  Transmission Housing 13.  Driven Gear, 2  Gear

nd

6.  Clutch Box 14.  Driven Gear, 5  Gear

th

7.  Release Bearing Saddle 15.  Synchronizer of 5 -Gear and Reserve Gear
th

8.  Input Shaft 16.  Gear, Reverse Gear

92
 

T11 Service Manual Transmission

Section Clutch Box

1.  Clutch box 8.  Release bearing race

2.  Oil seal-input shaft 9.  Bolt GB5787 M6 12 
3.  Bearing-gear shifting mechanism 10.  Speedometer banking cover
4.  Output shaft front bearing 11.  Pin GB119 A10 20 
5.  Oil seal-differential 12.  Magnetic assembly
6.  Front/rear bearing of differential 13.  Bush-gear shifting mechanism
7.  Buttonhead-seat release fork

118
 

T11 Service Manual Chassis System 

Installation of Parking Brakes

1. Replacement of Parking Brake Shoes

1) Removal

a.  Remove the tire.

b.  Remove brake caliper, and refer to the section of "Disc brake" to replace the bracket of brake
caliper.

c.  Refer to the replacement of brake disc to remove rear brake disc.

d.  Remove the rear wheel hub units.

Remark: properly align the four holes in the

brake hub units to the corresponding fixing
bolts of brake elements.

e.  Remove the actuator of parking brake.

f.  Remove the brake shoes.

20
 

T11 Service Manual Chassis System 

Ignition Switch Brake Switch

Battery
Brake Indication Lamp

Diagnostic Interface

Combination Instrument

Front left wheel sensor

Front right wheel sensor

Rear left wheel sensor

Rear right wheel sensor

40
 

Chery T11 Service Manual  Body and Accessories

3)  Unplug the high/low beam headlamp.

4)  Remove the three fixing bolts of headlamp

assembly.
Fixing point
5)  Remove the headlamp assembly carefully.

6)  Install in the reversed sequence.

Torque:

Headlamp fixing 6±1Nm

PART No.: T11-3772025 (3 pcs)

4. Replacement of Headlamp Bulbs

Replacing of bulbs for high beam and low
beam headlamp.

1)  Remove the back cover of headlamp.

2)  Remove the bulb clip.

3)  Remove the bulbs for high beam and

dipped headlamp.

4)  Remove the used bulbs, and replace them

with new bulbs.

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